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We are concerned with the design of the hoisting arrangement of 2 tonne capacity of EOT crane ,which will li the load up to a distance
of 8 meters.
1.DESIGN OF HOOK
LINK
HOOK hook-cross-section
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SHEAVE
Moment
M = -P x 0
= -3 x 58.4
= 175.2 (tonne x mm)
Stress due to bending is given by
b=MX4
Ae r0-y
For point a
Y = -(e+h2)
= -(4.5+38.6)
= 43.1 mm
For point b
Y = r0-r1
= 53.9 3.4
= 19.9 mm
Stress due to direct loading = P/A
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= 19.9 mm
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert
= 30
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= 30
tan = 1/ dm = 6/( x 30)
tan = tan-1 { 6/( x 30)} = 3.640
Let the co-ecient of fraction be 0.15
So = tan = 0.15
= 8.530
Torque required to resist the load
T = W x dm* tan ( + )
2
Where w is the weight of load is 3 tonne and the load of the hook itself.
The maximum weight of the hook is 50kg (from the use of the so ware Pro-Engineer)
So
T = 3050x 30 x tan (3.61+ 8.53)
2
=9866.42 Kgmm
N = 4 x 3050 x 9.8
(332-272) x 6
1.27 x 9.8
12.5
So the height of the nut is = 2 x 12.5 = 25mm.
b) Considering shear failure of thread across root
Shear stress induced
=.W.
dc(0.5xP) xn
= . 3050 x 9.8 .
x 27 x (0.5 x 6) x n
= 117.46
n
= 0.5 x 177.5 = 117.46
nn
= 117.46
177.5 x0.5
= 1.32 = 2
So height is n x p = 2 x 6 =12mm
Tacking the highest value 25mm
Design of pin which will carry the dead load & the load of hook.
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Design of pin which will carry the dead load & the load of hook.
We have to determine the dimension of t.
n=MxY
I
= M x (24)
I2
Where I is moment of inertial about bh3 t x 243 x 2
12 12
Maximum bending moment for = M = x W x L
Let L = 70 mm
So M = x 3050 x 70 = 2 x 26687.5 Kgmm.
= 2 x 261.715 x 103 N-mm
= 2x 261.715 x 103 x 24
1 t x 243 2
177.5 = 1363 x 2
t
t = 1363 x 2 = 7.8 x 2 15.2 MM
177.5
16 mm
Taking 20 m for additional safety
Diameter of the projected portion
177.5 x 0.5 x
= 215.19
= 14.66
15mm
Taking 20 mm for additional safety purpose.
So that it can be turned to thread in size m20.
Height of the projected portion
P * x * dk = w/2
Where p = bearing pressure or crushing stress.
Let p = 210 MPx
Allow crushing stress =210/4 =
210/4 x x x 20 = 3050 x 9.8
2
x = 3050 x 9.8 x 5
2 x 20 x 210
= 3.56 mm x 4
= 14.024 =15 mm
So the minimum value of the height of the projected portion is 15 mm, taking x = 40 mm for
screwing arrangement.
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(h ps://rparmanik.les.wordpress.com/2008/07/coverplate.png)
coverplate
Mode of failure
Tearing of cover plate & link at the edge.
Crushing of cover plate and link.
Breaking at the lowest cross section.
i).Considering tearing of cover plate & link at the edge
Experiments from the riveted joints have shown that if the distance between the centre of rivet
and the edge is 1.5 times the diameter of the rivet.The element will not undergo the failure of tearing at the edge.
The same condition is also applicable in our case.
But for more safety reasons taking the distance between the centre of the projected element and the edge of the cover plate & linkis 2
times the dia of the projected element.
So Z = 2 x dk
= 2 x 20 = 40 mm
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= 2 x 20 = 40 mm
Considering tensile failure at the lower cross section
So d = w/2
A
177.5 = 3050 x 9.8/2
2 x x x 30
x = 3050 x 9.8/2
2 x 30 x 177.5
= 28/2 mm 1.4 mm
(h ps://rparmanik.les.wordpress.com/2008/07/cover-plate-auto-cad.png)
cover-plate-auto-cad
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(h ps://rparmanik.les.wordpress.com/2008/07/auto_link.png)
auto_link Auto CAD
(h ps://rparmanik.les.wordpress.com/2008/07/sha tocarrypully.png)
sha to carry pully
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(h ps://rparmanik.les.wordpress.com/2008/07/pully1.png)
Pulley
/4 x 302 /4 x 302
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/4 x 302 /4 x 302
= 21.22 MPa
As induced stress is less than that allowable stress, the design is safe
Design of Sheave
(h ps://rparmanik.les.wordpress.com/2008/07/sheave1.png)
sheave
a = 40mm
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a = 40mm
b = 30mm
c = 7mm
d = 18mm
e = 1mm
l = 10mm
r = 12mm
r4 = 8mm
h = 25mm
r1 = 4mm
r2 = 3mm
r3 = 12mm
Material is caste iron
Let dia of the sheave = 20 x d
= 20 x 14
= 240mm
The reference is made from Rudenko,N.Materials Handling Equipment ,Mir Publishers, Moscow(1969).
P .86,Table 16.
Drum design
Drum grove size
x63
Z = 10
Full lenth of drum for one rope.
L = (2HI + 7)Si (I = 2 assumed)
D
=(2 x 800 x 2 + 7)1.5
=34.75
35 cm
The drum is made up of IS grade = SG 80/2
With stress = 480Mpa
W = 0.02 x 630 = 10
= 22.6
23 mm
Outside dia of the drum Do = D + 6d
= 630 + 6 x 14 = 714mm
Inside dia of the drum = Di = D 2W
= 630 2 x 25
= 584 mm
Checking of strength
Bending Stress in drum
bend = 8WLD
(D4 Di4)
= 8 x 6200 x 9.8 x 35 x 630
x (6304 5844)
= 0.0828MP
Maximun Torque
Tmax = W (D + d)
2
= 6200 x 9.8 (630 + 14)
2
= 19.564 x 106
Maximum Shear Stress
= 16 Tmax D
(D4 Di4)
= 16 x 19.56 x 106 x 630
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(D4 Di4)
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Plate
C = 7 mm
No. of fastenings = 1
Selection of Motor
W = 3100 kg x 9.8 m/s2
V = 0.2m/sec
So power required = 3100 x 9.8 x 0.2
= 6080.123Nm/sec
= 6.08 Kwa
GearBox Calculation
Gearbox ratio = (Input RPM x x rope drum dia)
(speed x no. of falls /2)
= ( 980 x x .714) = 183.54
(3.00 x 4 )
Brake calculation
Required Brake Torque = 1.5 x 716.2 x mech H.P.
Motor RPM
= 1.5 x 716.2 x 50.12
300
= 53.84 Nm
Design of wormset
Power = P = 6.08 Kwa
RPM of Worm = Nw = V x 60
d
= 0.2 x 60
x 0.63
RPM of Worm Gear NG = 300 RPM
So R = NG
Nw
= 300
6
Let = 14.5o
Let the centre distance = C = 300 mm =0.3m
Pitch circle diameter of the worm
Dw = C.8750 = 3Pc
3.48
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3.48
Dw = 3.8750 = 0.10020m
3.48
100mm
Dw = 3Pc = 3Pa = 3 x x ma
So ma = Dw/3 = 100.2/3
= 10.63 mm 11mm
(h ps://rparmanik.les.wordpress.com/2008/07/suno-na.png)
= 11 x 1
50
= tan-1 (.22) = 12.4o
P2 = Dg x b x W x Vg
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P2 = Dg x b x W x Vg
= 550 x 40 x W x 8.64
W = .550 = Material combination factor.
For worm and worm gear made up of hardened steel and phosphor bronze
So, P2 = (550 / 1000) x 40 x .55 x 8.64
= 104.4 Kwa
Power capacityof the drive, from the heat dissipation point of view is given by :
P3 = 3650 x C17
R+5
= 3650 x 300 17
50 + 5
= 361.99K wa
So The safe power capacity is minimum i.e P1 = 48.19 Kw
CONCLUSION : The design of the hoist of EOT crane is done Numerically .We can implement the design practically in industries for
various li ing jobs.
(For More Information Regarding This Topic Please Give Your Email id )
Filed under: Engineering Tagged: | BLOCK DIAGRAM, Crane, Design, EOT, EOT PARTS, Hoist, Hook, Pro-E, Stress Analysis
78 Responses
Reply
Dear sir.
I need to a reference for designing and producing hoists in E.O.T.. Specially I need to the restricting data of the design criteria. I mean
some useful coecients and also factor of safeties which should be mentioned.
I really appreciate it if you help me or inform me about a useful references.
Best regards
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Hoist, 2 stage, 3 stage and 4 Stage gearboxes more suitable for heavy duty applications like material handling and Industrial
purposes also.
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I WANT TWO SAMPLE DESIGN CALCULATIONS FOR COMPLETE EOT CRANES . CAN YOU GIVE ME THAT .
KIND REGARDS
RKROY
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RKROY
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Kind Regards
R K ROY
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Cell: 08802 633 630 ( Delhi & NCR and NORTH INDIA)
For DEMO.
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can you give me, any components system in electric wire rope hoist
and complete design with their pitcure
thanx
kind regards
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10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert
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Regards,
Deepakk
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need to design a crab for EOT span 15mts, double girder. capacity 25 m.t.
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I need assitance for the selection of bearings for a sheave block for a deck crane (36 tons SWL), could you contact me by email ???
thanks,
Antonio Gonzalo
Spain
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thank you sir for the design. really appreciated it. However if you dont mind i need some information as to where i can get a 2d
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thank you sir for the design. really appreciated it. However if you dont mind i need some information as to where i can get a 2d
drawing of an EOT CRANE and also travelling mechanism design.
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I want completed Eot crane design having 30T main and 5T auxiliary crane with 25 meter span
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can you give me the detail calculation of eot crane design for industrial cranes
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can you give me the detail calculation of eot crane design for industrial cranes
Thanks
T.Raju
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KIND REGARDS
KIRAN
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i want electric wire rope hoist with electric trolley design calculation with genaral arrangement drawing so ware
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regards
bhavin patel
vapi
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Regards,
Firoz Pawaskar
Reckon Engineers
India
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Regards,
Er. Hemant kumar
Ph: +919887076580
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kind Regards,
S.Rao
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Thank you for the calculation kindly provide a design of typical EOT crane.
Regards,
Avinash
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dear sir i want design for eot, hot ,gantry&zib crane sample design s . please can u give me the sample calculation of hoist
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dear sir i want design for eot, hot ,gantry&zib crane sample design s . please can u give me the sample calculation of hoist
manufacturing. thnx 2 u
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Thanks
Nikhil Arora
9737047207
Reply
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Can you please send me a portal crane design procedure, of capacity of 10 ton, respectively.
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dear sir,
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dear sir,
ur explanation is superb,i have just completed my engineering & joined as design engineer,the problem is that the rm is newly
started,so MY kind request to U IS TO send the design procedure of crane assembly (EOT,HOT,JIB.GOLIATH). I just beg of u and
also ready to pay.ANYBODY FRM ABOVE PLZ HELP.
CONTACT:09665621417.
MAIL harish7878@redi.com
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can u give me various housing drawing of gear box use in crane company please
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eotcranedesigner@gmail.com
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Dear Sir,
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Dear Sir,
I request you to e-mail me the complte design procedure and manufacturing considerations of EOT Crane.
1. Design of trolley structure.
2. Design of main girder.
3. Design of side truss.
4. Design horizontal truss.
5. Design of members.
6. Design of gantry girder and column.
7. Design of mechanical components, rope, pulley, drum.
8. Design of crane hooks, brakes, drives etc.
Regards
Sanjay
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