Você está na página 1de 40

10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Tech Expert

Hoist Design Procedure for EOT crane

Posted on July 29, 2008 by rajendra Parmanik


THE DESIGN

We are concerned with the design of the hoisting arrangement of 2 tonne capacity of EOT crane ,which will li the load up to a distance
of 8 meters.
1.DESIGN OF HOOK

LINK

HOOK hook-cross-section

https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 1/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

SHEAVE

Selection of section : The section is trapezoidal


Selection of material : Mild steel
Load to li : 2 tonne
Considering 50 % over loading.
So the design load = 2 tonne+50% of 2 tonne = 3tonne
Taking the help of (IS 3815-1969) for selection of material for 8 dimensions of crane hook.In IS 3815-1969 the nearest selection for 3.3
tonne is 3.2 tonne.
For load 3.2, proof load (P) is 6.4 tonne.
So C = 26.73P = 26.73 x 6.4
= 67.62
68 mm
A = 2.75 C = 2.75 x 68 187 mm
B = 1.31 C = 1.31 x 68 89mm
D = 1.44 x C = 1.44 x 68 98mm
E = 1.25C = 1.25 x 68 85mm
F = C = 68mm
G = 35mm
G1 = M33, Pitch = 6mm (Coarse series)
H = 0.93 x C = 0.93 x 68 63mm
J = 0.75 x C = 0.75 x 68 51mm
K = 0.92 x C = 63mm
L = 0.7 x C = 0.7 x 68 48mm
M = 0.6 x C = 0.6 x 68 41mm
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 2/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

M = 0.6 x C = 0.6 x 68 41mm


N = 1.2 x C = 82mm
P = 0.5 x C = 34mm 34mm
R = 0.5 x C = 0.5 x 68
U = 0.33 x C = 0.3 x 6820 mm
Checking for strength Area of the section = x 63 x (41+8) = 1543.5 mm2
Centroid from a
= (.05 x 8 x 65) 63/3+(.5 x 41 x 63) x (2 x 63)/3
x 68 x (41+8)
= 38.571mm
= 38.6 mm= h2
So centroid from b = 63-38.6=24.4mm =h1
0 = 34 +24.4 = 58.4mm
r0 = A/(dA/u)
dA/u = [b2+r2/h (b1-b2)] ln r2/r1 (b1-b2)
=28.65mm
r0 = A/(dA/u) = 1543.5 = 53.87 53.9 mm.
28.65
e= 0-r0 = 58.4 53.9 = 4.5mm

Moment
M = -P x 0
= -3 x 58.4
= 175.2 (tonne x mm)
Stress due to bending is given by
b=MX4
Ae r0-y
For point a
Y = -(e+h2)
= -(4.5+38.6)
= 43.1 mm
For point b
Y = r0-r1
= 53.9 3.4
= 19.9 mm
Stress due to direct loading = P/A
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 3/40
= 19.9 mm
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Stress due to direct loading = P/A


= 3/1543.5
= 1.9436 x 10-3 Tonne/mm3
Stress due to curvature of a
ba = (-175.2) x -43.1
1543.5 x 4.5 {53.99 (-43.1)}
= 0.0112
So total tress at a
= 0.0112 + 1.9436 x 10-3
= 9.2642 x 10-3 Tonne/mm2
= 9.2642 kg/mm2 -90.85 Mp
Stress due to curvature at b
bb = -(-175.2) x . 19.99 .
1543.5x 4.5 (53.9 19.9)
= 0.014763
So total stress at b
= bb + 1.9436 x10-3
=0.014763 + 1.9436 x 10-3
=0.0167 tonne/mm2
= 16.7 Kg/mm2 163.84 MPa
Let the material be class 4 carbon steel ( 55C 8)
Ultimate tensil strength I 710MPa
Design strength = Ultimate tensil strength
Factor of safety
= 710/4
= 177.5 MPa
163.84 > 177.5
So design is safe
Determination of length of threaded portion
Pitch = 6mm
Nominal dia of thread = 33 mm (G1) = d
Considering the screw and thread are of single safest & square mean diameter of screw =
dm = d- (p/2)
= 33 (6/2)

= 30
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 4/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

= 30
tan = 1/ dm = 6/( x 30)
tan = tan-1 { 6/( x 30)} = 3.640
Let the co-ecient of fraction be 0.15
So = tan = 0.15
= 8.530
Torque required to resist the load

T = W x dm* tan ( + )
2
Where w is the weight of load is 3 tonne and the load of the hook itself.
The maximum weight of the hook is 50kg (from the use of the so ware Pro-Engineer)
So
T = 3050x 30 x tan (3.61+ 8.53)
2
=9866.42 Kgmm

Stress induced in the screw


Direct tensible stress (allowable or design)
=4w/ d02
d0 = core diameter of the screw.
dc = d-p = 33-6 = 27 mm
1 = 4x 3050
272
= 5.326 kg/mm2 52.24MR

Torssional shear stress


= 16T = 169866.42
de3 x 273
= 2.5529 Kg/mm2 = 25MP

Maximum shear stress in the screw


max = ( 2 + 4 2)
= (52.242 + 4 x 252)
= max = 36.15Mpa

Height of the nut


https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 5/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Height of the nut

a)Considering bearing action between the thread in engagement.


Let n is no of thread in engagement with screw.
Considering bearing action between nut & screw.
Let the permissible bearing pressure =pi= 6 MR.
We know
Pi = 4W
(d2-dc2) x n
So 6 = 43050 x 9.8
(332-272) x n

N = 4 x 3050 x 9.8
(332-272) x 6
1.27 x 9.8
12.5
So the height of the nut is = 2 x 12.5 = 25mm.
b) Considering shear failure of thread across root
Shear stress induced
=.W.
dc(0.5xP) xn

= . 3050 x 9.8 .
x 27 x (0.5 x 6) x n

= 117.46
n
= 0.5 x 177.5 = 117.46
nn
= 117.46
177.5 x0.5
= 1.32 = 2
So height is n x p = 2 x 6 =12mm
Tacking the highest value 25mm

Design of pin which will carry the dead load & the load of hook.
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 6/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Design of pin which will carry the dead load & the load of hook.
We have to determine the dimension of t.
n=MxY
I
= M x (24)
I2
Where I is moment of inertial about bh3 t x 243 x 2
12 12
Maximum bending moment for = M = x W x L
Let L = 70 mm
So M = x 3050 x 70 = 2 x 26687.5 Kgmm.
= 2 x 261.715 x 103 N-mm
= 2x 261.715 x 103 x 24
1 t x 243 2
177.5 = 1363 x 2
t
t = 1363 x 2 = 7.8 x 2 15.2 MM
177.5
16 mm
Taking 20 m for additional safety
Diameter of the projected portion

The projected position is undergo only shearing failure.


Design shear stress = 0.5 x design tensive stress.
Force action on each side i.e. projected portion is
3050/2 =1525 kg 14.95 x 103
15 KN
So the minimum value of the height of the projected portion is 15mm, taking n= 40mm for screwing arrangement.
= 15 x 103
/4 x dk2
= 177.5 x 0.5 = 15 x 103
( /4) dk2
= dk2 = 15 x 103 x 4
177.5 x 0.5 x
= dk2 = 15 x 103 x 4
177.5 x 0.5 x
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 7/40
= dk2 = 15 x 103 x 4
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

177.5 x 0.5 x
= 215.19
= 14.66
15mm
Taking 20 mm for additional safety purpose.
So that it can be turned to thread in size m20.
Height of the projected portion
P * x * dk = w/2
Where p = bearing pressure or crushing stress.
Let p = 210 MPx
Allow crushing stress =210/4 =
210/4 x x x 20 = 3050 x 9.8
2
x = 3050 x 9.8 x 5
2 x 20 x 210
= 3.56 mm x 4
= 14.024 =15 mm
So the minimum value of the height of the projected portion is 15 mm, taking x = 40 mm for
screwing arrangement.

Design of link and the cover plate

https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 8/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

(h ps://rparmanik.les.wordpress.com/2008/07/coverplate.png)
coverplate

Thickness of link and cover plate should not be minimum.

Let the material be (55C8).


a)Hole fopr placing the pin which will carry the hook will be dk i.e. 20 mm.
zchecking for the failure of link & cover plate combindely(as they are of same material and undergone same condition of failure).

Mode of failure
Tearing of cover plate & link at the edge.
Crushing of cover plate and link.
Breaking at the lowest cross section.
i).Considering tearing of cover plate & link at the edge

Experiments from the riveted joints have shown that if the distance between the centre of rivet
and the edge is 1.5 times the diameter of the rivet.The element will not undergo the failure of tearing at the edge.
The same condition is also applicable in our case.
But for more safety reasons taking the distance between the centre of the projected element and the edge of the cover plate & linkis 2
times the dia of the projected element.
So Z = 2 x dk
= 2 x 20 = 40 mm
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 9/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

= 2 x 20 = 40 mm
Considering tensile failure at the lower cross section
So d = w/2
A
177.5 = 3050 x 9.8/2
2 x x x 30

x = 3050 x 9.8/2
2 x 30 x 177.5

= 28/2 mm 1.4 mm

Considering crushing failure


Force = crushing(d) x projected area
3050 x 9.8 = crushing(d) x (20 x x)
FOS
= 3050 x 9.8 x 4 = 14.24 mm 15 mm
2 x 210 x 20
So taking maximum of x i.e 15 mm, So x = 15 mm

(h ps://rparmanik.les.wordpress.com/2008/07/cover-plate-auto-cad.png)
cover-plate-auto-cad

AutoCAD drawing Of Cover plate

https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 10/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

(h ps://rparmanik.les.wordpress.com/2008/07/auto_link.png)
auto_link Auto CAD

AutoCAD Drawing Of Link

Design of sha carrying the pulley

(h ps://rparmanik.les.wordpress.com/2008/07/sha tocarrypully.png)
sha to carry pully

https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 11/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

(h ps://rparmanik.les.wordpress.com/2008/07/pully1.png)
Pulley

The weight of each cover plate is 2.5 kg.


Weights of each link weigh 2 kg.
So weight of 2 covers plate & 2 link
Is 2 x 2.5 + 2 x 2 = 9 kg.
So the total weight which the sha s carry is 3050 + 9 = 3059 3060
Each Side subjected to a load of 3060/2 = 1530 kg.
The sha is only subjected to
Crushing failure (at the cover plate and link).
Shear failure.
Crushing failure (at the pulley)
Considering shear failure
= f/a
= allowable shear stress
= 0.5 x 177.5 = 0 .5 x 177.5 = 22.2 MR
FOS 4
Stress induced = 1530 x 9.8 = 150042

/4 x 302 /4 x 302
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 12/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

/4 x 302 /4 x 302
= 21.22 MPa
As induced stress is less than that allowable stress, the design is safe

Considering crushing failure at the cover plate


Crushing stress = Force/Protected area
Allowable stress = 240/4 = 60MPa

Induced Crushing stress = Force


Projected area
= 3060 x 9.8
70 x 40
As allowable induced stress 60.86 KN. The selection is feasible.

Design of Sheave

(h ps://rparmanik.les.wordpress.com/2008/07/sheave1.png)
sheave

a = 40mm
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 13/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

a = 40mm
b = 30mm
c = 7mm
d = 18mm
e = 1mm
l = 10mm
r = 12mm
r4 = 8mm
h = 25mm
r1 = 4mm
r2 = 3mm
r3 = 12mm
Material is caste iron
Let dia of the sheave = 20 x d
= 20 x 14
= 240mm
The reference is made from Rudenko,N.Materials Handling Equipment ,Mir Publishers, Moscow(1969).
P .86,Table 16.

Drum design
Drum grove size

Referring to Redenko,N Materials Handing Equipment,Mir publishers,Moscow (1969),P.No.90 table 17.


Considering standard groove of drum, for, diameter of wire 15 mm as it is nearest to 14mm.
Drum diameter = sheeve diameter = 240 mm.
r 1 = 0.53 x d (d 15) = 9mm
s1 = 1.15d = 17mm
C1 = 0.25 d = 5mm
No. of turn on each side of drum
Z = (hi/d) + 2 =
Where
H = Li ing Height.
I = Ratio of the pulley system.
D = Drum diameter 45 x 14 = 630
So Z = ( 8.00 x 2) + 2
x63
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 14/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

x63
Z = 10
Full lenth of drum for one rope.
L = (2HI + 7)Si (I = 2 assumed)
D
=(2 x 800 x 2 + 7)1.5
=34.75
35 cm
The drum is made up of IS grade = SG 80/2
With stress = 480Mpa
W = 0.02 x 630 = 10
= 22.6
23 mm
Outside dia of the drum Do = D + 6d
= 630 + 6 x 14 = 714mm
Inside dia of the drum = Di = D 2W
= 630 2 x 25
= 584 mm
Checking of strength
Bending Stress in drum
bend = 8WLD
(D4 Di4)
= 8 x 6200 x 9.8 x 35 x 630
x (6304 5844)
= 0.0828MP

Maximun Torque
Tmax = W (D + d)
2
= 6200 x 9.8 (630 + 14)
2
= 19.564 x 106
Maximum Shear Stress
= 16 Tmax D
(D4 Di4)
= 16 x 19.56 x 106 x 630
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 15/40
(D4 Di4)
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

= 16 x 19.56 x 106 x 630


x (6304 5844)
1.523 MPx
Direct Compressive Stress
= W = c
wSi
= 6200 x 9.8
23 x 17
= 155.4MPx

Maximum Stress in the Drum


= bend2 + c2 + 4 max2
= (0.08282 +155.42 = 4 x 1.5232)1/2

< 480 MPx, S the Design is safe.

Fastening Of Rope With The Drum


For 14 mm dia
Locating Dimension
Pitch of screw = 53 mm
T = 43 mm
Screw size
Lo = 18 mm
L = 50 mm

Plate
C = 7 mm
No. of fastenings = 1

Selection of Motor
W = 3100 kg x 9.8 m/s2
V = 0.2m/sec
So power required = 3100 x 9.8 x 0.2
= 6080.123Nm/sec
= 6.08 Kwa

Taking 11 Kwa 3 phase induction motor (ange type) of 11 KW (nearest to 6.08KW)


https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 16/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Taking 11 Kwa 3 phase induction motor (ange type) of 11 KW (nearest to 6.08KW)


Frame No. 132 M
Flange designation F265B
The speed is 1000 RPM
By using gear box the speed can be reduced to 300 RPM

GearBox Calculation
Gearbox ratio = (Input RPM x x rope drum dia)
(speed x no. of falls /2)
= ( 980 x x .714) = 183.54
(3.00 x 4 )

Brake calculation
Required Brake Torque = 1.5 x 716.2 x mech H.P.
Motor RPM
= 1.5 x 716.2 x 50.12
300
= 53.84 Nm
Design of wormset
Power = P = 6.08 Kwa
RPM of Worm = Nw = V x 60
d
= 0.2 x 60
x 0.63
RPM of Worm Gear NG = 300 RPM
So R = NG
Nw
= 300
6
Let = 14.5o
Let the centre distance = C = 300 mm =0.3m
Pitch circle diameter of the worm
Dw = C.8750 = 3Pc

3.48
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 17/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

3.48
Dw = 3.8750 = 0.10020m
3.48

100mm
Dw = 3Pc = 3Pa = 3 x x ma
So ma = Dw/3 = 100.2/3
= 10.63 mm 11mm

Pitch circle dia of the gear Dg = 2C Dw = 2x 300 100 = 500 mm


Velocity ratio = Ng/Nw = 50
Ng/Nw = Dg /(ma x Nw)
50 = Dg/(11 x Nw)
Dg = 50 x 11 x Nw

(h ps://rparmanik.les.wordpress.com/2008/07/suno-na.png)

Taking Ng = 1 , because Dw is closer to the calculated.


So, Dg = 550
Dw = 2C Dg
= 2 x 300 -500
= 50mm
Face width of the gear
b = 0.73 x Dw
= 0.73 x 50
= 36.5
= 40 mm
Static strength of Bronze
d = 90MPa
In worm drive irrespective of materials of worm and worm ger,the gear is weak.
So design should be based on gear.

Tangential load on the gear :


https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 18/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Tangential load on the gear :


Ft = mn y b
= (d x Cv) mn y b
Velocity factor Cv = 6 .
6 + Vg
Vg = x Dg x Ng
60
= 8.69
Cv = 6 = 0.41
6 + 8.69
Form factor
Y = 0.124 0.684
Ng
= 0.11132
Tan = m x Nw
Dw

= 11 x 1
50
= tan-1 (.22) = 12.4o

Nominal Module = m (ma) x cos


= 11 x cos 12.4
= 10.743 mm
Ft = 90 x .41 x x 1o.743 x .11132 x 40
= 5545.47 N
= 5.55 KN
Power Capacity = P1 = Ft x Vg
= 5.55 x 103 x 8.69
= 48.19 K wa
Which is greater than capacity so the design is safe.
Powe capacity of drive from wear point of view

P2 = Dg x b x W x Vg
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 19/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

P2 = Dg x b x W x Vg
= 550 x 40 x W x 8.64
W = .550 = Material combination factor.
For worm and worm gear made up of hardened steel and phosphor bronze
So, P2 = (550 / 1000) x 40 x .55 x 8.64
= 104.4 Kwa
Power capacityof the drive, from the heat dissipation point of view is given by :
P3 = 3650 x C17
R+5
= 3650 x 300 17
50 + 5
= 361.99K wa
So The safe power capacity is minimum i.e P1 = 48.19 Kw

CONCLUSION : The design of the hoist of EOT crane is done Numerically .We can implement the design practically in industries for
various li ing jobs.
(For More Information Regarding This Topic Please Give Your Email id )

Filed under: Engineering Tagged: | BLOCK DIAGRAM, Crane, Design, EOT, EOT PARTS, Hoist, Hook, Pro-E, Stress Analysis

A.P.J ABDUL KALAM ON Mission 2020 My Poll

78 Responses

premiere rst, on August 13, 2008 at 6:20 am said:


Very Nice Site! Thanx!
h p://excellent-credit-card.blogspot.com

Reply

Tohid Sedaghat, on October 18, 2008 at 11:50 pm said:


Dear sir.
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 20/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Dear sir.
I need to a reference for designing and producing hoists in E.O.T.. Specially I need to the restricting data of the design criteria. I mean
some useful coecients and also factor of safeties which should be mentioned.
I really appreciate it if you help me or inform me about a useful references.
Best regards

Reply

Bresh, on August 20, 2010 at 6:24 pm said:


Gearbox Reference Hand Book

Hoist, 2 stage, 3 stage and 4 Stage gearboxes more suitable for heavy duty applications like material handling and Industrial
purposes also.

Modular type gear component designs with closer ratio distributions

A printed handbook for every gearbox and 1:1 AutoCAD drawings

Assembly drawings, part drawings with tolerances and manufacturing details

Reply

Gian chnd thakur, on January 13, 2009 at 1:09 pm said:


Design of Gear Box, Hoist ,Pully Etc

Reply

RATHINDRAROY, on January 15, 2009 at 11:25 am said:


DEAR SIR,

I WANT TWO SAMPLE DESIGN CALCULATIONS FOR COMPLETE EOT CRANES . CAN YOU GIVE ME THAT .

KIND REGARDS

RKROY
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 21/40
RKROY
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Reply

RATHINDRAROY, on January 15, 2009 at 11:26 am said:


Can you give me design calculation for EOT Cranes . I want to learn EOT crane design.

Kind Regards

R K ROY

Reply

RAJU, on January 22, 2009 at 6:48 pm said:


Please give the EOTcrane design of double girder

Reply

R K ROY, on February 18, 2009 at 1:30 pm said:


PL GIVE ME A SAMPLE DESIGN CALCULATION FOR FOLLOWING EOT CRANES VARIANTS

20TON SWL X 20 M SPAN X 8 MTRS LIFT


20TON SWL X 30 M SPAN X 10 MTRS LIFT
50TON SWL X 20 M SPAN X 10 MTRS LIFT
50TONS / 10 TONS SWL X 20 M SPAN X 10 M LIFT

Reply

Rajendra silswal, on March 11, 2010 at 3:38 pm said:


20TON SWL X 20 M SPAN X 8 MTRS LIFT
20TON SWL X 30 M SPAN X 10 MTRS LIFT
50TON SWL X 20 M SPAN X 10 MTRS LIFT
50TONS / 10 TONS SWL X 20 M SPAN X 10 M LIFT

pl give me a design calculation for above E.O.T. Cranes.


https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 22/40
10/9/2016 pl give me a design calculation for above E.O.T.Hoist
Cranes.
Design Procedure for EOT crane | Tech Expert

Reply

Sudhir Singh Patyal, on February 24, 2009 at 11:11 am said:


Sir i need how to design a worm sha of EOT crane is this any procedure if yes then pls send me some information about it

Reply

sanjay patel, on February 27, 2009 at 4:29 pm said:


th eliterature is superb.
but, it is not clearly readable as symbols used in this artical gets discarded.
can u please send me it in *.doc format??
can u send me the design if the loading capacity is higher, for multiple bend of rope???

Reply

NIKHEL, on March 12, 2009 at 7:41 pm said:


thats fantastic

can get the IS 3815-1969 data


reagarding design of hoisting equipments.

Reply

ANGAD SINGH, on March 17, 2009 at 12:13 am said:


so ware for eot crane calculation

Reply

Bresh, on August 20, 2010 at 6:31 pm said:


4 STAGES GEARBOX REFERENCE BOOK

3 STAGES GEARBOX REFERENCE BOOK


2 STAGES GEARBOX DESIGNS
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 23/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

2 STAGES GEARBOX DESIGNS

HOIST GEARBOX DESIGNS


Hoist, 2 stage, 3 stage and 4 Stage gearboxes more suitable for heavy duty applications like material handling and Industrial
purposes also.

Modular type gear component designs with closer ratio distributions

A printed handbook for every gearbox and 1:1 AutoCAD drawings

Assembly drawings, part drawings with tolerances and manufacturing details


h p://www.doublegear.co.in/oering.asp

Contact : Bresh Kumar ( APPLICATION ENGR)

Cell: 08802 633 630 ( Delhi & NCR and NORTH INDIA)

For DEMO.

Reply

hardik gajjar, on April 4, 2009 at 3:07 pm said:


kindly guide me for the failure of pinion of the gearbox used in E.o.t cranes.

Reply

Mr Kepaaa, on April 16, 2009 at 9:34 am said:


dear sir,

can you give me, any components system in electric wire rope hoist
and complete design with their pitcure
thanx

kind regards

Reply
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 24/40
Reply
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Rakesh Devraj, on July 19, 2009 at 8:51 am said:


This is the rst time I visited this site. I really need design of trolley design on design of 10 Ton double girder eot crane

Reply

sanjay patel, on July 29, 2009 at 8:54 am said:


Dear Sir,
can u please give me the Design procedure for following capacities?
5 TON EOT, 12 m span
10 TON EOT, 12 m span
15 TON EOT, 12 m span
20 TON EOT, 12 m span

Reply

KAVADE DEEPAKK V., on August 7, 2009 at 4:55 pm said:


Sir,
M Design Er. in crane industry. I shall need your help. A Request to provide me your mail i d & contact details.

Regards,
Deepakk

Reply

Rajendran, on October 29, 2009 at 7:41 pm said:


sir,

pls can u give me the sample calculation of hoist manufacturing .

Reply

jayesh shah, on December 4, 2009 at 6:40 pm said:


need to design a crab for EOT span 15mts, double girder. capacity 25 m.t.
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 25/40
jayesh shah, on December 4, 2009 at 6:40 pm said:Hoist Design Procedure for EOT crane | Tech Expert
10/9/2016

need to design a crab for EOT span 15mts, double girder. capacity 25 m.t.

Reply

shrirang puranik, on December 25, 2009 at 1:41 pm said:


Sir, can you please e-mail me the design procedure and manufacturing considerations of 5 ton E.O.T hoist crane

Reply

Antonio (Spain), on January 13, 2010 at 3:03 am said:


Dear Sir,

I need assitance for the selection of bearings for a sheave block for a deck crane (36 tons SWL), could you contact me by email ???

thanks,

Antonio Gonzalo
Spain

Reply

haragopal, on February 10, 2010 at 8:20 am said:


I am interested in mechanical engg topics like the hoist design. Kindly send me further details. thank you

Reply

Sudheer, on February 11, 2010 at 10:40 pm said:


Good Useful Information.

Reply

Melroy Kamath, on March 4, 2010 at 11:42 pm said:

thank you sir for the design. really appreciated it. However if you dont mind i need some information as to where i can get a 2d
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 26/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

thank you sir for the design. really appreciated it. However if you dont mind i need some information as to where i can get a 2d
drawing of an EOT CRANE and also travelling mechanism design.

Reply

Rahul Sridhar, on March 14, 2010 at 12:56 pm said:


The calculations are superb .. but it is not clearly readable as some of the symbols are not supported . can you send me the .doc copy
of the calculations ?

Reply

Rahul, on May 13, 2010 at 5:34 pm said:


really good article,

can you provide me wire rope selection procedure? in EOT cranes ..

Reply

D.S. Mehra, on May 13, 2010 at 6:28 pm said:


Dear sir,

I want completed Eot crane design having 30T main and 5T auxiliary crane with 25 meter span

Reply

D.D.Sharma, on May 19, 2010 at 3:22 pm said:


Design calculation of hook are appreciable, i am in the business of crane design
you are requested to send me the design calculation for crane design please take the data as under
Load 5T, Span 20 mts , li 10 mts ,class II, indoor application
Speed MH 5MPM, CT 10MPM, LT 20 MPM
Regards
DDSharma

Reply
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 27/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Reply

sanjay, on May 20, 2010 at 4:10 pm said:


Dear sirm
can you please send me the design procedure of EOT cranes of 5 ton, 10, ton, 12 ton with 50 meter span,
It is very urgent
regards
sanjay

Reply

ahm.prime, on June 1, 2010 at 1:04 pm said:


the website
thanks much

Reply

ahm.prime, on June 1, 2010 at 1:07 pm said:


Sir, can you please e-mail me the design procedure and manufacturing considerations of 10 ton E.O.T hoist crane
double girder (full design calculation)

Reply

saikanth, on February 18, 2011 at 8:39 pm said:


sir,
kindly send the double girder crane hoist(3.0ton) cap. G.A.Drawing

Reply

RAJU, on June 6, 2010 at 5:34 pm said:

can you give me the detail calculation of eot crane design for industrial cranes
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 28/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

can you give me the detail calculation of eot crane design for industrial cranes
Thanks
T.Raju

Reply

RAJA, on June 7, 2010 at 3:02 pm said:


Dear sir,
Can you mail me the 5 Ton SGEOT Crane,25 m Span design calculation,Hoist selection procedure with details consideration

Thanks & Regards


Raja

Reply

karthik, on August 16, 2010 at 2:27 pm said:


PL GIVE ME A SAMPLE DESIGN CALCULATION FOR FOLLOWING EOT CRANES

20TON SWL X 20 M SPAN X 8 MTRS LIFT


20TON SWL X 30 M SPAN X 10 MTRS LIFT

Reply

kirankumar u s, on August 17, 2010 at 5:04 pm said:


DEAR SIR,
I WANT TWO SAMPLE DESIGN CALCULATIONS FOR COMPLETE EOT CRANES . CAN YOU GIVE ME THAT .

KIND REGARDS

KIRAN

Reply

rakesh panchal, on August 24, 2010 at 11:49 pm said:


i want electric wire rope hoist with electric trolley design calculation with genaral arrangement drawing so ware
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 29/40
rakesh panchal, on August 24, 2010 at 11:49 pm said:
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

i want electric wire rope hoist with electric trolley design calculation with genaral arrangement drawing so ware

Reply

rakesh panchal, on August 25, 2010 at 12:01 am said:


dearsir, i want to sample design calculation e o t crane so ware complet e

Reply

RAKESH, on August 28, 2010 at 10:01 pm said:


Dear sir ,

, so ware for eot crane calculation with drawing as is 3177

Reply

RAKESH, on August 29, 2010 at 2:12 pm said:


i want design caculation with drawing.. as per IS 3177 girder, trolly, endcarriage.
1. CT Wheel
a. Design of Wheel Diameter
b. Motor Selection
c. Input & Output Coupling Selection
d. Brake Selection
e. Design of Sha Diameter
f. Bearing Selection
g. Wheel Adhesion Calculation
h. Wheel Tearing Calculation
2. LT Wheel
a. Design of Wheel Diameter
b. Motor Selection
c. Input & Output Coupling Selection
d. Brake Selection
e. Design of Sha Diameter
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 30/40
d. Brake Selection
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

e. Design of Sha Diameter


f. Bearing Selection
g. Wheel Adhesion Calculation
h. Wheel Tearing Calculation
3. Rope Drum
a. Wire Rope selection
b. Rope Drum calculations
i. Diameter of Rope Drum
ii. No. of Grooves required
iii. Length of Rope Drum
iv. Rope Drum Pipe
c. Motor Selection
d. Gear Box Selection
e. Coupling Selection
f. Brake Selection
g. Design of Sha Diameter
h. Bearing Selection
4. Bo om Block and Top Block (4 Fall / 6 Fall / 8 Fall)
a. Design of Top Block Sha Diameter
b. Design of Top Block Sheave / Pulley Bearing
c. Design of Top Block Pulley Diameter
d. Design of Bo om Block Sha
e. Design of Sheave/Pulley Bearing of Bo om Block Sha
f. Design of Bo om Block Pulley
g. Design of Equalizing Pulley and Sha
h. Design of Hook & Hook Nut
i. Design of Thrust Bearing
i want design caculation with drawing..

Reply

bhavin patel, on September 6, 2010 at 6:44 pm said:


dear sir

plaease give me the camplete e.o.t. overhead crane design procedure


https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 31/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

plaease give me the camplete e.o.t. overhead crane design procedure

i m very greatfull toy ou

also give me your canctact no and addrees

regards

bhavin patel
vapi

Reply

Firoz Pawaskar, on September 8, 2010 at 2:51 am said:


Can you give me design calculation for EOT Cranesand specially gantry cranes. Sir please can you give us some design procedure
above mentioned ed.

Regards,

Firoz Pawaskar
Reckon Engineers
India

Reply

AMIT AGARWAL, on September 10, 2010 at 10:36 am said:


We require 40 MT (Main Hoist)+ 10 MT (Auxillary Hoist)EOT Crane. Please advise weight of Pillars and other Structural material
and please design the load bearing pillars.Please advise mfg. and fabricators and any second sale dealers of used cranes too.

Reply

AMIT AGARWAL, on September 10, 2010 at 10:37 am said:


Our span is 60 . and grade II

Reply
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 32/40
Reply
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

hemant, on September 16, 2010 at 9:18 am said:


nice design. it is very helpfull to make a design.

Reply

hemant, on September 16, 2010 at 9:21 am said:


Sir,
your design is very nice and very help to make a design.

Regards,
Er. Hemant kumar
Ph: +919887076580

Reply

Moin, on September 19, 2010 at 2:01 pm said:


PL GIVE ME A SAMPLE DESIGN CALCULATION FOR FOLLOWING EOT CRANES VARIANTS

6.3TON (2X3.2) SWL X 25 M SPAN X 8 MTRS LIFT

Many Thanks & Kind Regards,

Reply

WILSON OCHIENG, on September 21, 2010 at 2:47 pm said:


i need to modify an existing trolley hoisting arrangement used for cane ooading so that the hoist drums are independently
driven.the safe working load should be 15t.it has a travel span of 32m and a li ing height of 18m.trolley wheel base is 4m wide and
pitch of 3.3m.i would appreciate assistance in determining the necessary specs for the motor,gearboxes and brakes for the hoists and
the cross travel .

Reply

Shankara Rao, on September 27, 2010 at 8:47 pm said:


https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 33/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Shankara Rao, on September 27, 2010 at 8:47 pm said:


Hello,
Can you provide me the EOT crane Hoisting motor and other travel motor KW calculation examples with Formulas?

kind Regards,
S.Rao

Reply

RM.V.Arasu, on September 29, 2010 at 11:52 am said:


I need assistance for details regarding physical parameters to be measured and monitored in a Security System for static EOT cranes
used in building construction

Reply

Avinash, on October 10, 2010 at 2:03 pm said:


Dear Mr. Rajendra,

Thank you for the calculation kindly provide a design of typical EOT crane.

Regards,

Avinash

Reply

dipesh, on November 22, 2010 at 4:07 pm said:


your design of hoist is excellent .
ropesheave of hoist detail is good.

Reply

k.s.reddy, on November 27, 2010 at 8:39 pm said:

dear sir i want design for eot, hot ,gantry&zib crane sample design s . please can u give me the sample calculation of hoist
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 34/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

dear sir i want design for eot, hot ,gantry&zib crane sample design s . please can u give me the sample calculation of hoist
manufacturing. thnx 2 u

Reply

saikanth, on February 18, 2011 at 8:45 pm said:


SIR, plz send me G.A drawing of 3 ton double girder E.O.T crane

Reply

saikanth, on February 18, 2011 at 8:47 pm said:


sir,
plz send me G.A drawing of 3 ton double girder E.O.T hoist

Reply

NIKHIL ARORA, on March 11, 2011 at 3:55 pm said:


Dear Sir,
I want 30 MT EOT class III hoist Gear Box, I want to know the hoist gear box ratio. i am having data as follows:
Hoisting Speed 3 Mtr / Min
Electric Motor 30 HP
Electric Motor rpm 1440
Rope drum diameter 450 mm
No. of falls 8

Please let me know.

Thanks

Nikhil Arora
9737047207

Reply

https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 35/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Victor Ntshekane, on March 15, 2011 at 1:29 pm said:


Dear Sir

Can you please send me a portal crane design procedure, of capacity of 10 ton, respectively.

Reply

AMOL SARODE, on March 22, 2011 at 8:42 pm said:


dear sir,
will you provide me so copy for design calculation for monorail hoist or excel sheet for the same.

Reply

Ashvin palande, on March 23, 2011 at 9:50 am said:


I want to design 7.5 ton Single girder box type EOT crane.pl.guide me for calculation or design.

Reply

phani kumar varma, on May 3, 2011 at 4:02 pm said:


can you please send me the selection procedure of eot and specications of all types eot designing structure

Reply

Anonymous, on July 2, 2011 at 4:06 am said:


Dear sir, i will be greatful if you could send me full dimension and construction detail for 5 Tons and 10 tons E.O.T CRANES, Span
24 meters, li 8 meters

Reply

Anonymous, on July 22, 2011 at 9:49 pm said:

dear sir,
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 36/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

dear sir,
ur explanation is superb,i have just completed my engineering & joined as design engineer,the problem is that the rm is newly
started,so MY kind request to U IS TO send the design procedure of crane assembly (EOT,HOT,JIB.GOLIATH). I just beg of u and
also ready to pay.ANYBODY FRM ABOVE PLZ HELP.
CONTACT:09665621417.
MAIL harish7878@redi.com

Reply

Anonymous, on July 22, 2011 at 9:50 pm said:


dear sir,
your explanation is superb,i have just completed my engineering & joined as design engineer,the problem is that the rm is newly
started,so MY kind request to U IS TO send the design procedure of crane assembly (EOT,HOT,JIB.GOLIATH). I just beg of u and
also ready to pay.ANYBODY FRM ABOVE PLZ HELP.
CONTACT:09665621417.
MAIL harish7878@redi.com

Reply

Partheeban, on October 11, 2011 at 9:57 pm said:


Dear Mr. Parmanik,
Could you please suggest a reference book for these calculations?
Thank you.

Reply

manoj, on November 10, 2011 at 5:40 am said:


dear sir

can u give me various housing drawing of gear box use in crane company please

Reply

Ashwini, on December 1, 2011 at 4:51 pm said:


https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 37/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Ashwini, on December 1, 2011 at 4:51 pm said:


There is beam of cross section I, we know the span and section modulus (Z) then how will i calculate the li ing capacity of EOT
crane?

Reply

shivaswamy, on January 19, 2012 at 1:18 pm said:


Dear sir,
Its nice to see the design of hoists. can you help us in design of eot cran,
jib crane and grab buckets. we are manufacturers of these.we look forward
to a fruitful business co-operation.
with regards,
shivaswamy,
General Manager

Reply

Lakshmi industries, on February 8, 2012 at 1:38 pm said:


PL GIVE ME A SAMPLE DESIGN CALCULATION FOR FOLLOWING EOT CRANES VARIANTS
10T cap EOT crane Double girder. Span 27mtrs,height of the li 8mtrs
Gantry crane 5T cap Span 12mtrs Heighte of the li 5mtrs
Gib crane 5t Fixed location 180degree 4mtrs C.T,5mtrs heighte
Please send Design with formulas

Reply

Dhiraj Gupta, on July 9, 2012 at 11:01 am said:


Please share the design procedure of EOT crane

Reply

rajesh, on February 23, 2012 at 12:32 pm said:


CAN ANYBODY TELL ME THE APPROX WEIGHT OF E0T CRANE OF 70 T CAPACITY OF 12 M SPAN
Reply
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 38/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Reply

NeeleshGaikwad, on March 10, 2012 at 11:25 pm said:


Hello all, if anybody wants to know the design results of your required crane, send me your eot crane requirement data sheet, I can
design it for you.

Only double girder eot cranes from 10 Tons to 300 Tons.

eotcranedesigner@gmail.com

Reply

NeeleshGaikwad, on March 11, 2012 at 8:10 am said:


you may also visit eotcranedesigner.wordpress.com and request ur design.

Reply

Crane Drawing, on April 4, 2012 at 10:59 am said:


Good post. I learn something totally new and challenging on websites I stumbleupon on a daily basis. Its always useful to read
through content from other writers and practice something from other websites.

Reply

Francis, on May 19, 2012 at 1:53 pm said:


Hello, can anyone give me a book reference of what to consider in designing a girder to column connection for a hoist crane having
12.5T capacity
Thank you

Reply

Sanjay Kumar Behera, on June 1, 2012 at 2:26 am said:

Dear Sir,
https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 39/40
10/9/2016 Hoist Design Procedure for EOT crane | Tech Expert

Dear Sir,
I request you to e-mail me the complte design procedure and manufacturing considerations of EOT Crane.
1. Design of trolley structure.
2. Design of main girder.
3. Design of side truss.
4. Design horizontal truss.
5. Design of members.
6. Design of gantry girder and column.
7. Design of mechanical components, rope, pulley, drum.
8. Design of crane hooks, brakes, drives etc.
Regards
Sanjay

Reply

Sachin Wagare, on June 14, 2012 at 4:35 pm said:


I want to design 250 kg wire rope hoist ,2.5 mpm speed.pl.guide me for calculation or design.

Reply

Create a free website or blog at WordPress.com. WP Designer.

https://rparmanik.wordpress.com/2008/07/29/hoist-design-procedure-for-eot-crane/ 40/40

Você também pode gostar