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The objective of this
microchannel flow .
presented by Pfahler (b) (e)
1~ Top width )o
in (1 00) silicon
Theoretical
8). The conduits were e,
The shallowest Top Bottom Hydraulic Length (Shah &
cross-section. width width Depth diameter X 10
3
London Gases
KOH, resulting in a Channel "(.tm) (.tm) (.tm) (.tm) (.tm) 1978) tested
wafer surface at an JH6 96.6 96.9 0.51 1.01 10.9 95.13 N 2, He
100 .tm wide, and V3 105.7 99.2 2.73 5.24 11.03 90.90 N2
in our experiments JP9 95.4 85.8 4.66 8.68 10.9 88.51 N 2, He
JH10 102.5 93.8 4.78 8.97 10.9 89.24 N2
1 conduit, holes were JH21 100.5 85.2 8.33 14.85 11.05 82.91 N 2, He, Ar
JH3 94.4 80.0 11.04 19.18 10.18 79.95 N 2, He, Ar
important for the VJ27 99.3 75.5 15.98 26.03 11.08 74.10 N 2, He, Ar
the channel; therefore JH5 246.8 220.3 19.79 35.91 10.18 84.94 N 2, He, Ar
we bonded the Pyrex T ABLE l. Microchannel specifications
1% using a surface
260 J. Harley, Y. Huang, H. Bau and J. Zeme/
was determined with
the temperature meas
extremely low flow r;
ha ve caused a signific,
in exit temperature w
the friction factor.
Thermophysical pn
Touloukian, Saxena ,
3. A one-dimensio
198 383 509 754 940 As the gas flows al<
Distance on surface (.tm) volume increases. Te
FIGURE 3. Laser interferometric microscope (WYKO) plot of the surface profile along a 0.5 Jlffi increases. The measu
deep channel. Peak- Valley = 4.88 nm; channel depth = 500 nm. both shear and accele
to subtract the contri
profilometer (Alpha-Step). These measurements were verified at the conclusion of the factor (J).
tests by cross-sectioning the wafers and examining them under a calibrated, scanning The time-independ1
electron microscope. This 'postmortem' examination also assured that no change in equations for ideal ga
dimensions occurred during the glass-cap bonding process and the high-pressure
experiments. The width of the channels was measured optically, with a calibrated
microscope reticle at 400 x , allowing an accuracy of 2%. The roughness of the
channel was measured along its centre with both the surface profilometer and a laser
interferometric microscope. Figure 3 depicts typical results of a surface interferometric
measurement for a 0.5 .tm deep channel with a roughness of about 1%.
The test section was pressure mounted in an adapter block (figure 1). O rings were
used to prevent leakage at the contact points. The instrumentation necessary to
monitor the inlet and exit pressures and temperatures as well as the flow rate was
mounted outside the test section. In the above, u= (1/~
In the experiments, gas flowed from a regulated high-pressure cylinder, through non-dimensional, loo
a 0.5 .tm filter, past a pressure transducer and a thermistor, into the adapter block, evaluated at the cham
through the test section, back out to the adapter block, and through a flow-rate channel. p is the non-
monitor. Downstream pressure and temperature were measured with another denote, respectively, <
thermistor and pressure sensor (see figure 1). The volumetric flow rate was determined normalized with the i
with a precision better than 2.2% by timing the motion of an injected liquid D H is the hydraulic
meniscus through a tube which, depending on the flow rate, was either a precision bore G = a1 DHp 1 /t 1 are t
capillary tube or a burette. f = 87wf p;f is the Da
Owing to the unavailability of appropriate sensors which would allow in situ x along the length of t:
measurements, both temperatures and pressures were measured outside the test and shear viscosities.
section. The difference between the upstream and downstream pressure measurements with the inlet tempera
provided an estimate for the pressure drop inside the test section. The pressure losses heat transfer coefficie
outside the test section were estimated, in most cases, to be far less than 1% of the total number. eb = (1 /A u)
pressure drop. In any event, data were excluded from consideration whenever the sectionally averaged ]
pressure drop in the supply lines was estimated to be more than 2.5% of the total The pressure and dt
pressure loss. The supply lines were in all cases at least an order of magnitude larger channel. The validity
in diameter than the effective diameter of the test conduits. As a result, flow velocities that the wall temperat
in the supply lines were at least two orders of magnitude slower than those in the test gas at the entrance. O
conduits. thermal conductivity
The temperatures were measured with minute thermistors. The gases entering the isothermal, e= l. F
test section were at thermal equilibrium with the surroundings, and their temperature approximation excep
Gas flow in micro-channels 261
was determined with an accuracy of 0.1 C. Larger uncertainty was associated with
the temperature measurement of the exiting gases. Because of the low specific heat and
extremely low flow rate of the gas, conduction through the thermistor's leads could
have caused a significant measurement error. Fortunately, even relatively large changes
in exit temperature were estimated to have only a small effect on the determination of
the friction factor.
Thermophysical properties of the gases used in the experiments were obtained from
Touloukian, Saxena & Hestermans (1975).
4Nu
Pr Re (1 - eb) dx = d(eb + la(y-l)(ii) 2) , (3)
P = pe. (4)
In the above, u = (1 1A) JA u dA is the cross-sectionally averaged, axial velocity. u is the
cylinder, through non-dimensional, local velocity normalized with the sound speed, a 1 = (yRT) 112,
the adapter block, evaluated at the channel's en trance temperature, T1 . A is the cross-sectional area of the
through a flow-rate channel. p is the non-dimensional gas density norrnalized with p 1 . Subscripts 1 and 2
with another denote,. respe~tively, ~onditions at the inlet and exit of the channel. Pis thefressure
rate was deterrnined L
normahzed wtth the mlet pressure P1 . ,8 = ( 11A tr) u2 dA and a = (1 1Aii3 ) A u 3 dA.
an injected liquid DH is the hydraulic diameter which we use as the lengthscale. Re = piiDHI, and
a precision bore G = a 1 DH p11,1 are the Reynolds and the acoustic Reynolds numbers, respectively.
f = 87wl ptr is the 'Darcy friction factor. 7wis the average wall shear stress at location
x along the length ofthe channel. , is the shear viscosity. ~ is the ratio between the bulk
and shear viscosities. y is the ratio of specific heats. e is the temperature norrnalized
with the inlet temperature, T1 . Nu = hDHik is the Nusselt number. h is the convective
heat transfer coefficient. k is the therrnal conductivity of the gas. Pr is the Prandtl
number. eb = (1 1Aii) fA ue dA is the bulk temperature of the gas. M is the cross-
whenever the sectionally averaged Mach number.
2.5% of the total The pressure and density are assumed uniform within any given cross-section of the
of magnitude larger channel. The validity ofthese and other approximations will be tested in 5. We assume
flow velocities that the wall temperature of the conduit is uniform and equal to the temperature of the
those in the test gas at the entrance. Owing to the small dimensions of our flow conduits and the high
therrnal conductivity of the silicon substrate, we also assumed that the flow is
isotherrnal, e = l. For the type of flows considered here, this is a very good
approximation except, perhaps, when flow approaches choking conditions at the
262 J. Harley, Y. Huang, H. Bau and J. Zemel
Q)
1-< l. O -
;::l
tll
tll 0.9
Q)
1-< Recently, van
P. 0.8
'"O 0.7
for low Mach
Q)
.!:::! 0.6 our experimental
e; ratio between the
E
o
0.5
'
'
flow as a fl.ow betwe
0.4
S::: '' Por two-dimensioj
'"O 0.3 ' non-dimensional co
~
S::: '
0.2
...S::
(..)
~
0.1
::S
o 2 3 4 5 6 7 8 9 10 11
Length along channel (mm)
and
FIGURE 4. Pressure normalized by inlet pressure and Mach nurnber versus axial position for
isothermal nitrogen flow in channel JP9, M 1 = 0.0337. - -, Mach number ; --- , normalized
pressure. The boundary co11
pressures,
channel's exit. We verified this approximation in two ways. Using a Nusselt number u
and the Darcy friction factor for fully developed, incompressible flow, we integrated In the above, we use
equation (1}-(4). Por example, for flow in a 4.66 Jlm deep channel, at Re= 305 and the exit and inlet pre
M< 0.28, the difference between the gas and wall temperatures was smaller than 1 oc et al. (I993a, b), we a
(Harley 1993). Similar results were obtained by direct numerical simulations of the full y , and we neglected
Navier- Stokes equations (5). approximation which
When choking occurs, however, an infinite amount of heat is required to maintain numerical calculation,
isothermal conditions. Since this is not realistic, it would be more appropriate to relatively high subson
assume adiabatic flow in the vicinity of the choking point. Por laminar, adiabatic, The axial velocity o
continuum fl.ow, the chocking Mach number, M e = a- 112 . Por example, for continuum
fl.ow between parallel plates, a= 54/35 and Me~ 0.8. Values of a for rectangular
cross-sections of various aspect ratios are given in Harley (1993). where um(x) is the cen
In most of our experiments, M(x) ~ M e. Even when choking occurs, the isothermal using (4) to eliminate
approximation should not produce a significant error since along most of the channel's
length, M(x) ~ M e. M(x) approaches Me only over a very short channel length as
illustrated in figure 4, where the calculated, local M(x) is depicted as a function of x
for isothermal fl.ow in a 4.66 Jlm deep channel. Note that the fl.ow accelerates from a with
modest M= 0.2 to Me within a distance of less than 0.25 mm. Given the smallness of
the channel and the presence of axial conduction (neglected in (3)), a substantial where the primes denc
e
deviation of from unity is unlikely. Equation (10) will
In the experiments, we measured P1 , P 2 , and u. In order to estmate the friction equation is mathemati
factor,[, averaged over the length of the conduit, we employ equation (2). To use this to different solutions fi
equation, we need to integrate the third term and to obtain an estmate for J. The which represents a bal
integration of the third term requires knowledge of u(x) , which we do not have. Integration of equa
Portunately, as we demonstrate later, this term is usually very small and can be differential equation fo
neglected. To estmate 3, knowledge of the axial velocity profile is required. To obtain C1 E 2 (y)-C3
such a pro file, one frequently invokes the 'locally fully developed' approximation. In
the next section, we derive an expression for such a 'fully developed ' profile in where the constants, (
continuum fl.ow. Then, in 5, we verify the validity of the 'locally fully developed' on boundary conditi
approximation through comparison with numerical simulations. C3 = 2y(! +~)Z/ G(l
edge of p(x), which can
for the fl.ows considere
we set C 3 =O.
Gas flow in micro-channels 263
o(pu) =o (5)
ox
ou 1 dP 1 4 o2 u 1 o2 u
and puox = -ydx +a(s-+if>)ox 2 +Goy 2 (6)
axial position for
, ---, normalized
The boundary conditions are no-slip at solid walls and prescribed inlet and exit
pressures,
u(x, -1) = u(x, 1) =O, P(O) = 1, P(L) =o. (8)
a Nusselt number
fiow, we integrated In the above, we used the half-distance (lD) as the lengthscale. ois the ratio between
at Re = 305 and the exit and inlet pressures. Following Prud'homme et al. (1986) and van den Berg
smaller than 1 oc et al. (1993a, b), we assumed that the density and pressure are functions of x but not of
ofthe full y, and we neg1ected the transverse velocity component v(x,y). The latter is a bald
approximation which leads to an inconsistent mathematical model. Nevertheless,
to maintain numerical calculations (6) revealed that, for the type offlows considered here, even for
appropriate to relatively high subsonic Mach numbers, Maxx, y(v(x,y)ju(x, O))< 10- 2
laminar, adiabatic, The axial velocity can be factored,
for continuum
= um(x)E(y),
u(x,y) (9)
of a for rectangular
where um(x) is the centreline velocity and um(O) = l. Upon substituting (9) into (6) and
the isothermal
ofthe channel's
.
using (4) to eliminate the pressure, we obtain:
2
channel length as -E 2 (y) dln(p) +(!+K) p_!(_!_ dp)E(y) = _ __!_ dp +I_E"(y), (10)
as a function of x dx G dx p 2 dx 2y dx G
accelerates from a with E( 1) =O, p(O) = 1, p(L) =o, (11)
the smallness of
(3)), a substantial where the primes denote differentiation with respect to y.
Equation (10) will only be used to generate average relationships. In fact, this
estmate the friction equation is mathematically inconsistent. Specification of different y values in (10) lead
(2). To use this to different solutions for p(x). For example, when y= 1, p(x) = (1-(1-o 2 )(xj L)) 112 ,
estmate for ji. The which represents a balance between the pressure gradient and the wall shear stress.
we do not have. Integration of equation (10) along the channel's length leads to a second-order
small and can be differential equation for E,
required. To obtain C 1 E 2 (y)-C3 E(y) = 1+C2 E"(y), E'(O) = E(l) =O (O ~y~ 1), (12)
' approximation. In 2 2
developed' profile in where the constants, C 1 = -2yLn(o)/(1-o ) and C 2 = 2yL/(1-o ) G, depend only
fully developed' on boundary conditions. In contrast, the evaluation of the third constant,
C 3 = 2y(!+ if>) Z/G(l-o2), where Z = gp(djdx)((lj p 2)(dpjdx)) dx, requires knowl-
edge of p(x), which can be obtained only by solving (10). Fortunately, as we show later,
for the flows considered here, C 3 is extremely small and can be safely neglected. Below,
we set C 3 =O.
264 J. Harley, Y. Huang, H . Bau and J. Zemel
We solved equation (12) both numerically, using a shooting technique, and 1.000 .
analytically. The closed form solution is:
1 2
(6C2)1/2 [ . _1((E(O) - E(y)) 1 ) 1A+ - A_ ] ::.. _ (13)
(C1(A+-E(0))) 112F smh E(y) - A _ A+ - E(O) - y,
where
is an ellipti~ of the first kind with an imaginary argument. The elliptic function
was evaluated with the aid of MATHEMATICA (Wolfram 1992).
For illustration purposes, we computed E(y) as a function of y for nitrogen fiow in
a 4Jlm deep and 400 Jlm long channel. For low (M1 = 0.07, M 2 = 0.15, o=0.523) and
moderate (M1 = 0.22, M 2 = 0.84, o= 0.225) Mach number fiows, the difference 0.995
(
between E(y)j E(O) and the parabolic profile, (1 - y 2), was less than 0.3% and 3 %, and
{C1, C2, C3} = {2.49, 6.3, 1.7 x 10- 3} and {4.39, 6.14, 1.2 x 10- 2}, respectively. Note also
FIGURE 5. The centrelin
that the nonlinear term's contribution in (12) is quite small ( < 3 %). In the next section, wall shear stress are dei
we compare E(y) with numerical results. results for M 1 = 0.07,
Once E(y) is known, neglecting the second term in (10), which is consistent with
setting C3 = O, we integrate (10) over the cross-section to obtain a momentum balance
similar to (2),
2~ (p 2 -l)-E 2 Ln(p) = c- 1E'(l)x (O~ X~ L). (14) 0.97
We calculated p(x) using this equation. The results are presented in the next section.
0.93
5. N umerical solution
We solve numerically, with the aid of the finite element program FIDAP,the two
.." dimensional Navier-Stokes and energy equations for compressible fiow of a gas 0.89
between two isothermal, parallel plates. The boundary conditions used in the
simulation consist of uniform inlet and exit pressures and a uniform inlet temperature
equal to the walls' temperature. In all the simulations, <P = 0.6, Pr = 0.69, y = 1.4, and 0.85
o
L = 100. The simulations correspond, for example; to nitrogen fiow in a 4 Jlm deep
channel with T = 373 K and P2 = 0.1 MPa. The results ofthe simulations were tested
for self-consistency by grid refinement. Simulations with 300 x 27 and 500 x 33 grid FIGURE 6. The centreli
T(x, 0), the centreline I
points gave indistinguishable results. wall shear stress are d
For brevity, we report here only the results oftwo numerical simulations, a relatively numerical results for A
low Mach number fiow (M1 = 0.07, M 2 = 0.15, o=0.523 , Re1 = 1.54) anda moderate
Mach number fiow (M1 = 0.22, M 2 = 0.84, o= 0.225, Re 1 = 10.75). The reported drop next to the en
Mach numbers were evaluated at the channel's centreline. energy from the wa
5.1. Low Mach number flow (M1 = 0.07, M 2 = 0.15, o=0.523) theoretically (van d
The analytical, m
Figure 5 depicts the numerical (dots) and the theoretical predictions (solid lines) agreed with each ot
obtained in 4 for the centreline speed u(x, 0), the centreline density p(x, 0), and the wall
shear stress as functions of the axiallocation x. All these quantities were normalized 5.2. Moder
with the corresponding inlet conditions at x = O. The difference between theoretical Figure 6 depicts the
(4) and numerical results was always smaller than 1 % . centreline velocity, e
Figure 5 also depicts the numerically computed centreline temperature as a function functions of x. Ad
of x. The temperature drop along the channel's length is smaller than 0.5%. This centreline temperat
temperature drop results from expansion cooling. The relatively sharp temperature relatively high sub~
Gas flow in micro-channels 265
technique, and 1.000 2.0
.. T(x, O)
u(x, O)
u(O, O)
(13) . Tw 1.6
~....
0.9975
elliptic function
0.8
FIGURE 5. The centreline velocity, u(x, 0), centreline density p(x, 0), centreline temperature T(x, 0), and
wall shear stress are depicted as functions ofthe axial coordina te x. -~, Analytical ande , numerical
results for M1 = 0.07, M 2 = 0.15 and o= 0.523.
10
T(x, O)
Tw
(14) 0.97
u(x, O)
in the next section. u(O, O)
0.93
FIDAP, _thetwo
0.89
fl.ow of a gas
used in the
0.85 0.1
o 20 40 60 80 100
X
FIGURE 6. The centreline velocity, u(x, 0), the centreline density p(x, 0), the centreline temperature
T(x, 0), the centreline Mach number, M(x) , the maximum value of the transverse velocity, and the
wall shear stress are depicted as functions of the axial coordinate x . - -, analytical and -~,
tions, a re1atively numerical results for M 1 = 0.21 , M 2 = 0.85 and o= 0.225.
and a modera te
75). The reported drop next to the entrance is necessary to provide a conductive path for transporting
energy from the wall into the gas. This sharp drop in temperature was also predicted
theoretically (van den Berg 1993 b).
The analytical, numerical, and parabolic axial velocity profiles (not depicted here)
(solid lines) agreed with each other within 0.3 %.
0), and the wall
were normalized 5.2. Moderate Mach number flow (M1 = 0.22, M 2 = 0.84, o=0.225)
lhPtur"''" theoretical Figure 6 depicts the numerical (thin lines) and theoretical (heavy lines) values of the
centreline velocity, centreline Mach number, centreline density, and wall shear stress as
functions of x. Additionally, the figure also depicts the numerical results for the
centreline temperature and MaxY (v(x,y)ju(x, O)) as functions of x. Even for the
sharp temperature relatively high subsonic Mach numbers, the numerical results were in reasonable
266 J. Harley, Y. Huang, H. Bau and J. Zemel
1.6.-----------------------, l. O
0.8
1.2 0.6
v(x,y)
Vmax(X)
0.4
u(x,y)
0.8
u(x)
--o--
M=0.84
0.59
0.4
0.44
0.22
FIGURE 8. The
fun<
0.98
0.95
agreement with theoretical predictions. The discrepancy between the theoretical wall 0.86
o
shear stress and the numerical one was smaller than 3% when M< 0.3 and increased
to about 1O% next to the channel's exit. The centreline temperature decreased by as FIGURE 9. The temp
muchas 12% along the channel's length with most of the drop occurring next to the
channel's exit. The transverse velocity was always smaller than O. 7% of the centreline Figures 9 and 10 <
axial velocity. M= 0.22, 0.44, 0.55
Figure 7 depicts the normalized velocity profile u(x,y)ju(x) as a function of y for channel's centre. Tht:
M= 0.22, 0.44, 0.59 and 0.84. The solid line represents E(y)j E which is independent as the Mach numbe1
of x and depends only on the inlet and exit conditions. As the Mach number increases, Figure 10 illustrat<
the numerically computed profile flattens a bit, and its peak velocity is smaller than the the approximation o
approximate, analytical prediction. W e also calculate<
Figure 8 depicts the transverse velocity profile v(x,y)Jvmax(x) as a function of y for equation (6), v(oufo.
M= 0.44, 0.50, 0.59 and 0.75. The transverse velocity facilitates mass transport from smaller than 3 %.
the wall's region towards the channel's centre. Owing to symmetry, v(x, O) = O. At the In summary, the
impermeable wall, the velocity is again zero. According to the continuity equation, velocity can be negle
(o(pv)joy)y~l =O. Since p ""p(x), we also have (ovjoy)y~ 1 ""O, which is evident in in any cross-section.
figure 8. the 'locally fully devt:
Gas flow in micro-channels 267
v(x,y)
Vmaix)
0.98
0.95
T
Tw 0.92
td velocity, is depicted as
84. The various symbols 0.89
1' E(y).
~~ the theoretical wall 0.86
o 0.2 0.4 0.6 0.8 l. O
lf < 0.3 and increased y
ature decreased by as FIGURE 9. The temperature is depicted as a function of y for M= 0.22, 0.44, 0.59 and 0.84.
occurring next to the
.7% of the centr~eine Figures 9 and 10 depict the temperature and pressure profiles as functions of y for
M= 0.22, 0.44, 0.59 and 0.84. The temperature assumes its minimum value at the
as a function of y fo channel's centre. The difference between the centreline and wall temperatures increases
which is indepero ent as the Mach number increases.
ach number increases, Figure 10 illustrates that the pressure is almost uniform at each cross-section. Thus,
rity is smaller than the the approximation of p(x,y),...., p(x) is a very good one.
We also calculated at y = 0.5, the relative magnitude of the term we neglected in
as a function of y for equation (6), v(oujoy)ju(oujox), as a function of x; and we found it to be always
' mass transport from smaller than 3 %.
ry, v(x, O) = O. At the In summary, the numerical work supports the assumptions that the transverse
continuity equation, velocity can be neglected and that the pressure and density may be assumed uniform
, which is evident in in any cross-section. For the type offl.ows considered here, one can reasonably employ
the 'locally fully developed' approximation when one interprets the experimental data.
-- ~~ ,.. ____ -
'
'
1
268 J. Harley, Y. Huang, H. Bau and J. Zemel
M=0.22
and
1.0 t - - - - - - - - - - - - - - - - - - - - 1
For rarefied fl.ow, (J,
0.8 parallel plates, (J =
We present our e
0.6
0.44
f Re. For locally fui
the rarefied and the
0.4 0.59
t--------------------1
0.2 1:---------0;..;..8;..;.4_ _ _ _ _ _ _ _-i
f3 = (1 +4KKn)(!+4KKn)+i
and (18)
(~+4KKn)
2
For rarefied fl.ow, /3, like Kn, is a function of x. For continuum fl.ow (Kn---';> O) between
parallel plates, f3 = 1.2.
We present our experimental results in terms of the Poiseuille number, Po(Kn) =
fRe. For locally fully developed, rarefied fl.ow, at any x location, the ratio between
the rarefied and the continuum Poiseuille numbers is:
Po(Kn)
(19)
Po( O) 1 + 1JKKn'
where Po(O) and 1J are constants which depend on channel geometry only and are
independent of Kn. For example, for fl.ow between parallel plates, Po(O) = 96 and
1J = 6. Ebert & Sparrow (1965) and Shah & London (1978) document, respectively,
values of 1J and Po(O) for various cross-sectional geometries.
In our experimental work, we measured the inlet and outlet pressures and
temperatures as well as the fl.ow rate. The average Poiseuille number along the
riment:al data
channel's length (Ebert & Sparrow 1965),
to obtain the
data. We simplify
investigated here, the
Po(Knl) = -e~;L {[ (;:r -1] + 21JKKnl (;:- 1)
implies that the
+ 2ef3 R [1JKKn1 ( ; : -1)- Ln (;:)]} , (20)
(15) was obtained by integrating equations (1) and (2) with f3 = constant and Kn varying as
a function of pressure. Sreekanth (1968) showed that the approximation f3 = constant
had little effect on the magnitude of Po since f3 is a weak function of Kn. In equation
(20), e= J}RT/ P~ D'.
(16) We used (20) to process our experimental data. The Reynolds number was evaluated
at the inlet temperature. When no choking occurred, P2 was the pressure measured at
no-slip condition. the channel's exit. When choking occurred, we computed P2 from the equation,
Laplace
~:) = - Ln (~~) (1 + x(M
r-r uuu,,u., . vu''"'
number, D is the Ln 1)), (21)
ideal gas constant,
which has been where x(M1 ) =O for isothermal fl.ow.
that the variable is In order to estimate the magnitude of the error caused by assuming isothermal fl.ow
in the choked channel, we also calculated P2 assuming adiabatic fl.ow. In this case,
of 0(1) and O < ~ < 1 (M)= Ln((l +Ky-1)aMc )/(1 +Ky-1) a~))
2
l. O
C* 1.0
d I ft l !t I If rf e
0.9
Poiseuille number, e*= (Po)experimentf(Po)tneow e*= 1 when the measured friction 1.3
factor is equal to theoretical predictions. Each point in figures 11 , 12 and 14 represents
the average of twenty measurements, and the vertical bars denote two standard
deviations.
Figure 11 depicts e* as a function of Re for a 11.04 flm deep channel (JP3). e* was 1.2
calculated using equation (20) with Kn 1 = O. The inlet pressure ranged from 0.2 MPa
e
...,,.
~
to 2.1 MPa. The exit pressure was atmospheric. The exit Mach number ranged from
M 2 = 0.02 to choked fiow. The Knudsen number ranged from 0.017 to 2.75 x 10- 4 ,
which corresponds to continuum fiow. The magnitude of e* decreases slightly from 1.1
1.03 to 0.98 as Re decreases from 1200 to 5. This decrease in e* can be attributed to
the diminishing effect of the development length. For Re= 1200, the estimated
developing length may extend up to 10% of the channel's length. Overall, the average
friction constant was within 3% of the theoretical value for fully developed,
incompressible fiow.
Figure 12 depicts e* as functions of Re for a 0.51 flm deep channel (JH6). The
dashed and solid lines correspond, respectively, to e* values calculated using equation FIGURE 13. C* is depi<
(;
(20) with Kn 1 = Oand with Kn 1 > O. The inlet pressure ranged from 1.1 MPa to 3.4 MPa.
The exit pressure was atmospheric. The exit Mach number ranged from 0.0014
to 0.0189. e*, calculated using the non-slip boundary condition (Kn 1 =O, dashed line), developed, single coe
decreased from 0.98 to 0.82 as Re decreased from 0.43 to 0.012. Owing to the small better agreement bet\\
dimensions of this channel and the low Re numbers encountered, the effects of the K= 1.1466 calculated
development length were negligibly small and cannot account for this decrease. In particular choice of "'
contrast, Kn ranged from 0.004 to 0.373 which suggests transitional fiow . Thus, we function of K for nitre
attribute the reduction in e* to wall slip. This effect is most pronounced at low Re since deep channel.
low Re corresponds to a relatively low average pressure in the channel, which in turn In figure 14, we de
implies a relatively high Knudsen number and significant wall slip. For example, for fiow as a function of 1
Re= 0.012, the inlet and outlet Knudsen numbers were, respectively, 0.025 and 0.373 . experiments. In order
Next, we examine whether wall slip can, in fact, explain the experimental to those of figures 11 <
observations. Using equation (20) with Kn 1 > O and K= 1, we calculate C* (solid line rarefaction effects wer
in figure 12) as a function of Re. The fiat behaviour of the solid curve in figure 12 of the channellength,
indicates that the data is successfully predicted by an isothermal, locally fully effects of the developn
Gas flow in micro-channels 271
1.1
1.0 ~~ 1
T
--
1 e
0.9
_y--- ------r--r----
f--f~~
0.8
4 5 6 7 2 4 5
o- 2 10- 1
Re
FIGURE 12. C* values calculated with ---, a non-slip and - -,a slip boundary condition are
depicted as functions of Re for .A., nitrogen and O, helium flow in a 0.51 JliD deep channel (JH6).
can be attributed to
1200, the estimated
Overall, the average
for fully developed,
K
1 channel (JH6). The
ted using equation FIGURE 13. C* is depicted as a function of K for - -, helium (Re= 0.012) and - --, nitrogen
(Re= 0.051) flow in a 0.51 JliD deep channel (JH6).
1.1 MPa to 3.4 MPa.
ranged from 0.0014
=O, dashed 1ine), developed, single coefficient wall-s1ip model. Like Sreekanth (1968), we obtained a
. Owing to the small better agreement between experiments and theory when we used K = 1 rather than the
the effects of the K= 1.1466 calcu1ated by A1bertoni et al. (1963). The sensitivity of our results to the
particular choice of K is illustrated in figure 13, where we depict e* (Kn 1 > O) as a
flow. Thus, we function of K for nitrogen (Re= 0.051) and helium (Re= 0.012) fiows in the 0.51.tm
at 1ow Re since deep channel.
yuu.uu'"' which in turn In figure 14, we depict e* (Kn 1 >O and K= 1) for nitrogen, helium, and argon gas
flow as a function of the channel's hydraulic diameter for all the channels used in our
experiments. In order to obtain figure 14, we generated plots (not shown here) similar
to those offigures 11 and 12 for each of the channels. In the deeper channels, in which
rarefaction effects were deemed unimportant and the development length exceeded 1 %
of the channellength, we extrapolated the e* data to zero Re in order to eliminate the
effects of the development length. In the shallower channels, in which no development
272 J. Harley, Y. Huang, H. Bau and J. Zemel
locally, fully
This is well within
1.1 with results obtained
compressible flow in
! ~ ~ i H. H . B. and J. N. L.
Professor R. W
0.9 surface profile
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36
Phys. Fluids 6, 993- 996. -
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simul
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characteristic radius
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