Installation instructions

following machinery directive 2006/42/EC

EN
QLS 301 / QLS 401 Lubrication system

On On
min h min h

951-171-003-EN
2016/06/22
Version 07
 EC Declaration of incorporation
EN
EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B
The manufacturer, SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf, hereby declares that the
partly completed machinery

Designation: Pump to supply lubricant during intermittent operation within a centralized lubrication system
Type: QLS 301 / QLS 401
Part number: P301XXXXXXXX / P401XXXXXXXX / 650-XXXXX-X
Year of construction: See type identification plate
complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the
market.
1.1.2 1.1.3 1.3.2 1.3.4 1.5.1 1.5.6 1.5.8 1.5.9 1.6.1 1.7.1 1.7.3 1.7.4

The special technical documents were prepared following Annex VII part B of this directive. Upon justifiable request, these special technical documents can be
forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufac-
turer is the head of standardization. See manufacturer's address.

Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:
2011/65/EU RoHS II
2014/30/EU Electromagnetic compatibility | Industry
2006/28/EC Electromagnetic compatibility | Automotive
Standard Edition Standard Edition Standard Edition Standard Edition
DIN EN ISO 12100 2011 DIN EN 60947-5-1 2010 DIN EN 61000-6-2 2006 DIN EN 61000-6-4 2011
DIN EN ISO 809 2012 DIN EN 61131-2 2008 Amendment 2011 DIN EN 60947-5-1 2010
DIN EN 60204-1 2007 Amendment 2009 DIN EN 61000-6-3 2011
Amendment 2010 DIN EN 60034-1 2011 Amendment 2012
DIN EN ISO 50581 2013 DIN EN 61000-6-1 2007

The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with
the previsions of machinery directive 2006/42/EC and any other applicable directives.
Walldorf, 2016/20/04

Jrgen Kreutzkmper Stefan Schrmann

Manager R&D Germany Manager R&D Hockenheim/Walldorf
SKF Lubrication Business Unit SKF Lubrication Business Unit

2
Legal disclosure EN

Legal disclosure
Manufacturer Training courses Disclaimer
SKF Lubrication Systems Germany GmbH In order to provide a maximum of safety and The manufacturer shall not be held respon-
Manufacturer's facilities economic viability, SKF carries out detailed sible for damages caused by:
Head Office training courses. It is recommended that the non appropriate use
Walldorf Facilities training courses are attended. For more in- faulty assembly, operation, setting,
Heinrich-Hertz-Str. 2-8 formation please contact the respective SKF maintenance, repair or accidents
69190 Walldorf Service address. use of inappropriate lubricants
Germany improper or late response to
Phone +49 (0) 6227 33-0 Copyright malfunctions
Fax: +49 (0) 6227 33-259 Copyright SKF. unauthorized modifications of the
All rights reserved. product
Berlin Facilities
intent or negligence
Motzener Strae 35/37
Warranty use of non-original SKF spare parts
12277 Berlin
The instructions do not contain any infor- Liability for loss or damage resulting from
Germany mation on the warranty. This can be found in the use of our products is limited to the
Phone +49 (0)30 72002-0 our general terms and conditions. maximum purchase price. Liability for con-
Fax +49 (0)30 72002-111
sequential damages of whatever kind is
www.skf.com/lubrication
excluded.
Hockenheim Facilities
2. Industriestrae 4
68766 Hockenheim
Germany
Phone +49 (0)62 05 27-0
Fax +49 (0)62 05 27-101
E-mail: Lubrication-germany@skf.com
www.skf.com/lubrication

3
EN
Table of contents
1. Safety instructions.............................................................................................................8
1.1 General safety instructions .....................................................................................8
1.2 General behaviour when handling the product ....................................................8
1.3 Qualified technical personnel .................................................................................9
1.4 Electric current hazard ......................................................................................... 10
1.5 System pressure hazard ...................................................................................... 10
1.6 Operation ............................................................................................................... 10
1.7 Assembly, maintenance, malfunctions, shutdown, disposal ............................ 11
1.8 Intended use .......................................................................................................... 11
1.9 Foreseeable misuse .............................................................................................. 12
1.10 Disclaimer of liability............................................................................................. 12
1.11 Referenced documents ........................................................................................ 12
1.12 Residual risks......................................................................................................... 13
2. Lubricants........................................................................................................................ 15
2.1 General information ............................................................................................. 15
2.2 Selection of lubricants .......................................................................................... 15
2.3 Approved lubricants.............................................................................................. 16
2.4 Lubricants and the environment......................................................................... 17
2.5 Lubricant hazard ................................................................................................... 17
3. Overview, functional description................................................................................... 18
3.1 Described variants of the QLS system ................................................................ 20
3.2 Mounting positions of the metering devices ...................................................... 21
3.3 Changing the output volume of the SSV metering devices .............................. 22
3.4 Changing the output volume of the SSVDV metering devices......................... 22
3.5 Return of unneeded lubricant to the pump ....................................................... 23
3.6 Membrane keypad ................................................................................................ 24
3.7 Displays in the display mode S4 control printed circuit board ......................... 25
3.8 Displays in the programming mode S4 control printed circuit board ............. 25
3.9 Displays in the display mode S5 / S6 control printed circuit board ................. 28
3.10 Displays in the programming mode S5 / S6 control printed circuit board .... 28
4
Table of contents
4. Technical data .................................................................................................................. 29
4.1 General technical data .......................................................................................... 29
4.2 Electrics .................................................................................................................. 30
4.3 Factory settings of pumps with S4 control printed circuit board..................... 31
4.4 Factory settings of pumps with S5/ S6 control printed circuit boards............ 32
4.5 Functioning principle of the intermittent low-level indication ......................... 33
4.5.1 Operating limits of the intermittent low-level indication ................................. 34
4.5.2 Processing of the low-level signals in case of external control and
monitoring of the pump ....................................................................................... 35
4.6 Tightening torques................................................................................................ 36
4.8 Useable reservoir volume .................................................................................... 37
4.9 Lubricant requirement for priming of an empty pump .................................... 37
4.10 Notes related to the type identification plate ..................................................... 38
4.11 Notes related to the CE marking ......................................................................... 38
4.11 Type identification code QLS 301 ....................................................................... 39
4.13 Type identification code QLS 401 ....................................................................... 40
4.14 Type identification code QLS 401 SSVDV .......................................................... 41
5. Delivery, returns, and storage ....................................................................................... 42
5.1 Delivery .................................................................................................................. 42
5.2 Return ................................................................................................................... 42
5.3 Storage................................................................................................................... 42
5.4 General notes related to storage ......................................................................... 42
6. Assembly.......................................................................................................................... 43
6.1 General information ............................................................................................. 43
6.2 Attachment ............................................................................................................ 43
6.3 Minimum assembly dimensions ......................................................................... 44
6.4 Connecting dimensions ........................................................................................ 45
6.5 Electrical connection............................................................................................. 46
6.6 Priming of pumps without follower plate ........................................................... 47
Table of contents
6.7 Priming of the QLS 301 with follower plate....................................................... 48
6.8 Programming of control pcb S4 .......................................................................... 50
6.9 Programming of control printed circuit boards S5 and S6 .............................. 51
7. Start-up........................................................................................................................... 52
7.1 General information ............................................................................................. 52
8. Operation, shutdown and disposal ............................................................................... 53
8.1 General information ............................................................................................. 53
8.2 Filling the reservoir during operation ................................................................. 53
8.3 Temporary shutdown ........................................................................................... 53
8.4 Shutdown and disposal ........................................................................................ 53
9. Maintenance, cleaning and repair ................................................................................ 54
9.1 General information ............................................................................................. 54
9.2 Maintenance .......................................................................................................... 54
9.3 Cleaning ................................................................................................................. 54
9.4 Replacement of the membrane keypad ............................................................. 54
10. Troubleshooting ............................................................................................................ 55
11. Spare parts ................................................................................................................... 60
11.1 SSV metering devices ........................................................................................... 60
11.2 SSVDV metering devices ...................................................................................... 60
11.3 Metering screws for SSVDV metering device .................................................... 61
11.4 Kit of seals .............................................................................................................. 61
11.5 Membrane keypad ................................................................................................ 62
11.6 Pump element....................................................................................................... 62
11.7 Adapter M22 x 1.5 ................................................................................................ 62
11.8 Indicator pin fitting ................................................................................................ 62
11.9 Reservoir................................................................................................................ 63
11.10 Housing cover replacement kit ............................................................................ 63
EN
11.11 V DC motors ........................................................................................................... 64
11.12 motor connections VDC........................................................................................ 64
11.13 Electrical connections ........................................................................................... 64
11.10 Housing cover replacement kit ............................................................................ 64
12. Circuit diagrams ........................................................................................................... 65
12.1 Legend ................................................................................................................... 65
12.2 Core assignment of the connection plugs .......................................................... 66
12.3 Assignment of circuit diagrams to the pump ..................................................... 66
12.4 Circuit diagram 12/ 24 V DC, with square plug and control pcb S4 ................ 67
12.5 Circuit diagram 120 V AC, with square plug and control pcb S4 ..................... 68
12.6 Circuit diagram 230 V AC, with square plug and control pcb S4 ..................... 69
12.7 Circuit diagram 12/ 24 V DC, with square plug without control pcb ............... 70
12.8 Circuit diagram 12/ 24 V DC, with bayonet plug and control pcb S4 .............. 71
12.9 Circuit diagram 230 V AC, with square plug and cycle switch without
control pcb ............................................................................................................. 72
12.10 Circuit diagram 230 V AC, with square plug without cycle switch and
without control pcb ............................................................................................... 73
12.11 Circuit diagram 120 V AC, with square plug without control pcb ....................... 74
12.12 Circuit diagram 12/ 24 V DC, with square plug and control pcb S6 (NO).......... 75
12.13 Circuit diagram 12/ 24 V DC, with square plug and control pcb S5 (NC) .......... 76
12.14 Circuit diagram 120 V AC (60 Hz), with square plug and control pcb S6 (NO) . 77
12.15 Circuit diagram 230 V AC, with square plug and control pcb S6 (NO) ............... 78
12.16 Circuit diagram 230 V AC, with square plug and control pcb S5 (NC) ............... 79
5
EN Explanation of symbols and signs

Explanation of symbols and signs

You will find these symbols, which warn of
specific dangers to persons, material assets,
or the environment, next to all safety in-
structions in these operating instructions.
Please read these instructions thor- Symbols
oughly and heed the warning and safety
notes. Please observe the warning and Symbol Meaning
safety notes and exercise particular cau-
tion in these cases. Inform also other users General warning
accordingly. Electrical component hazard,
electrical shock hazard

Warning level Consequence Probability Slipping hazard

DANGER Death/ serious injury imminent Hazard from hot surfaces

WARNING Death/ serious injury possible
Hazard from unintentional intake
CAUTION Minor injury possible
Crushing hazard
NOTICE Property damage possible
Pressure injection hazard
Wear personal protective equip-
ment (goggles)
Symbol Meaning Note
Prompts an action

Environmentally sound disposal
Used for itemizing recycling
Refers to other facts, causes, or consequences Environmentally sound disposal
Provides additional information within procedures of waste electrical and
electronic equipment

6
Explanation of symbols and signs EN

Abbreviations and conversion factors

re. regarding C degrees Celsius F degrees Fahrenheit
approx. approximately K Kelvin Oz. Ounce
i.e. that is N Newton fl. oz. fluid ounce
etc. et cetera h hour in. inch
poss. possibly s second psi pounds per square inch
if appl. if applicable d day sq.in. square inch
a.a.r. as a rule Nm Newtonmeter cu. in. Cubic inch
incl. including ml millilitre mph miles per hour
min. minimum ml/d millilitre per day rpm revolutions per minute
max. maximum cc cubic centimetre gal. gallon
min. minute mm millimetre lb. pound
etc. et cetera l litre hp horse power
e.g. for example dB (A) Sound pressure level kp kilopound
kW kilowatt > greater than fpsec feet per second
U Voltage < less than Conversion factors
R resistance plus/minus Length 1 mm = 0.03937 in.
I current diametre Area 1 cm = 0.155 sq.in
V volt kg kilogram Volume 1 ml = 0.0352 fl.oz.
W watt rh relative humidity 1 l = 2.11416 pints (US)
AC alternating current approximately Mass 1 kg = 2.205 lbs
DC direct current = equal to 1 g = 0.03527 oz.
A ampere % per cent Density 1 kg/cc = 8.3454 lb./gal(US)
Ah Ampere hour per mille 1 kg/cc = 0.03613 lb./cu.in.
Hz Frequency [Hertz] greater than Force 1 N = 0.10197 kp
nc normally closed contact less than Pressure 1 bar = 14.5 psi
no normally open contact mm2 square millimetre Temperature C = (F-32) x 5/9
rpm-1 revolutions per minute Output 1 kW = 1.34109 hp
Acceleration 1 m/s = 3.28084 ft./s
Speed 1 m/s = 3.28084 fpsec.
1 m/s = 2.23694 mph

7

EN
1. Safety instructions
1.1 General safety instructions
The owner must ensure that safety in-
formation has been read by any persons
entrusted with works on the product or by
those persons who supervise or instruct
the before-mentioned group of persons. In
addition, the owner must also ensure that
the relevant personnel are fully familiar with
and have understood the contents of the
Instructions.
The instructions must be kept at hand to-
gether with the product for future reference.
The Instructions are part of the product and
must accompany the product when selling it.
The described products were manufactured
according to the state of the art.
Risks may, however, arise from its usage
and may result in harm to persons or dam-
age to material assets.
Any malfunctions which may affect safety
must be remedied immediately. In addition
to these Instructions, general statutory reg-
ulations and other regulations for accident
prevention and environmental protection
must be observed.
8
1.2 General behaviour when handling the
product
The product may be used only in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in these instructions.
Technical personnel must familiarize
themselves with the functions and ope-
ration of the product. The specified as-
sembly and operating steps and their
sequences must be observed.
Any unclear points regarding proper
condition or correct assembly/ operation
must be clarified. Operation is prohibited
until issues have been clarified.
Unauthorized persons must be kept
away.
Precautionary operational measures and
instructions for the respective work must
be observed.
Responsibilities for different activities
must be clearly defined and observed.
Uncertainty seriously endangers safety.
Safety-related protective and emergency
devices must not be removed, modified
1. Safety instructions
or affected otherwise in their function
and are to be checked at regular intervals
for completeness and function.
If protective and safety equipment has to
be dismantled, it must be reassembled
immediately after finishing the work, and
then checked for correct function.
Remedy occurring faults in the frame of
responsibilities. Immediately inform your
superior in the case of faults beyond your
competence.
Wear personal protective equipment
always.
When handling lubricants, adhere to the
respective safety data sheets.
1. Safety instructions
1.3 Qualiied technical personnel
Only qualified technical personnel may in-
stall, operate, maintain, and repair the prod-
ucts described in this document.
Qualified technical personnel are persons
who have been trained, assigned, and in-
structed by the operator of the final product.
Such persons are familiar with the relevant
standards, rules, accident prevention regu-
lations, and assembly conditions as a result
of their training, experience, and instruction.
They are qualified to carry out the required
activities and in doing so recognize and
avoid any potential hazards. The definition
of qualified personnel and the prohibition
against employing non-qualified personnel
are laid down in DIN VDE 0105 and IEC 364.
Relevant country-specific definitions of
qualified technical personnel apply for coun-
EN
1
tries outside the scope of DIN VDE 0105 or
IEC 364.
The core principles of these country-specific
qualification requirements for technical
personnel cannot be below those of the two
standards mentioned above.
The operator of the final product is re-
sponsible for assigning tasks and areas of
responsibility and for the responsibility and
monitoring of the personnel. These areas
must be precisely specified by the operator.
The personnel must be trained and in-
structed if they do not possess the required
knowledge.
Product training can also be performed by
SKF in exchange for costs incurred.
9
 1. Safety instructions
EN

1.4 Electric current hazard 1.5 System pressure hazard 1.6 Operation

The following must be observed during

WARNING
Electric shock
Working on products not discon-
nected from the power supply may
cause personal injury and damage
to property.
Assembly, maintenance, and repair
works may be performed by quali-
fied and authorized personnel only
on products previously discon-
nected from the power supply.
WARNING commissioning and operation.
All information within this manual and
System pressure
the information within the referenced
The product is pressurized during
documents.
operation. It must be depressur-
All laws and regulations that the operator
ized before starting assembly,
must observe.
maintenance, or repair works.

Electrical connection may be carried out

only by a qualified electrician authorized by
the operator under consideration of the local
connection conditions and legal prescrip-
tions (e.g. VDE/ IEC).

10
1. Safety instructions
EN
1

1.7 Assembly, maintenance, malfunctions, shutdown, disposal 1.8 Intended use

Supply of lubricants within a centralized

All relevant persons (e.g. operating per- Other units of the superior machine must
lubrication system in intermittent operation
sonnel, supervisors) must be informed not be damaged or impaired in their fun-
following the specifications made in these
of the activity prior to starting any work. ction by the installation of the product.
Instructions:
Precautionary operational measures and No parts of the centralized lubrication
to establish a progressive system
work instructions must be observed. system may be subjected to torsion,
as a multi-line pump for direct supply to
Ensure through suitable measures that shear, or bending.
individual lubrication points.
movable or detached parts are immobi- Use adequate lifting devices when wor-
lized during the work and that no limbs king with heavy components.
can be caught in between by inadvertent Avoid mixing up or wrong assembly of
movements. disassembled parts. Mark these parts
Assemble the product only outside of the accordingly.
operating range of moving parts, at an
adequate distance from sources of heat
or cold.
Prior to performing work, the product
and the machine or system in which the
product is or will be integrated must
be depressurized and secured against
unauthorized activation.
Carry out all works on electrical compo-
nents using voltage insulated tools only.
Ensure proper grounding of the product.
Undertake drilling at non-critical, non-
load bearing parts only.

11

EN
1.9 Foreseeable misuse
Any usage of the product differing from
the aforementioned conditions and stated
purpose is strictly prohibited. Particularly
prohibited are:
Use in an explosive atmosphere
Use of variants with bottom-mounted
SSV metering device in areas with impact
loads and vehicles.
Use without the integrated pressure re-
ducing valve
Use in continuous operation
Painting the pump. Remove or tape
pump completely before painting the su-
perior machine
Use to feed, forward, or store hazardous
substances and mixtures in accordance
with annex I part 2-5 of the CLP regula-
tion (EC 1272/2008)
Use to feed, forward, or store gases,
liquefied gases, dissolved gases, va-
pours, or fluids whose vapour pressure
12
exceeds normal atmospheric pressure
(1013 mbar) by more than 0.5 bar at
the maximum permissible operating
temperature.
Use to feed, forward, or store glycol- or
polyglycol based oils and greases. These
may damage the reservoir.
1.10 Disclaimer of liability
The manufacturer shall not be held respon-
sible for damages caused by:
inappropriate usage
wrong or improper assembly, operation,
adjustment, or programming
improper or late response to
malfunctions
unauthorized modification of system
components
the installation of non-original compo-
nents or spare parts
1. Safety instructions
1.11 Referenced documents
In addition to these instructions, the fol-
lowing documents must be observed by the
respective target group:
The instructions of the SSV metering
device that is used.
Operational instructions and approval
rules
Instructions of the suppliers of purchased
parts
Safety data sheet (MSDS) of the lubricant
or material used
If applicable, project planning documents
and other relevant documents
The operator must supplement these docu-
ments with the relevant applicable national
regulations of the country of use. When sell-
ing or forwarding the product, make sure to
attach these Instructions to it..
1. Safety instructions
1.12 Residual risks
Residual risks
Life cycle transport, assembly, start-up, operation, malfunction, troubleshooting, repair, maintenance, shutdown, disposal
Dropping of lifted parts or tools
Falling of parts through insufficient fixing to
the machine
Electrical shock due to defective connection
cable
People slipping due to floor contamination
with spilled or leaked lubricant
Tearing or damaging of lines when installed
on moving machine parts
Ripping out/ damage to lines at chafing
points or due to assembly with too little
bending radius
Lubricant spraying out due to faulty compo-
nent fitting or line connection
EN
1
Remedy
No people may remain under suspended loads. Keep unauthorized persons away. Secure suspen-
ded loads using suitable hoisting equipment (e.g. tapes, belts, ropes, etc.).
Fix parts only to machine parts with sufficient load capacity. Observe the weight. Observe the sta-
ted tightening torques. If no tightening torques are stated, the tightening torques are to be applied
to the screw size for 8.8 screws. Literature, see screw manufacturer.
Check connection cable for damages.
Be careful when connecting or disconnecting hydraulic connections
Promptly apply suitable binding agents to remove the leaked or spilled lubricant
Follow the operational instructions for handling lubricants and contaminated parts
If possible, do not install on moving parts. If this cannot be avoided, use flexible hose lines
Use protective pipes or spring coils
Use suitable hydraulic screw connections and lines for the stated pressures. Check these prior to
commissioning for correct connection and damage.
13
 1. Safety instructions
EN

Residual risks Remedy

Life cycle transport, assembly, start-up, operation, malfunction, troubleshooting, repair, maintenance, shutdown, disposal
Bursting reservoir if filled by a high-perfor-
Monitor the filling procedure and stop it when reaching the max marking of the reservoir
mance pump
Contact with stirring paddle during "test op-
Operate pump with reservoir always
eration" without reservoir after repair.
Reservoirs with follower plate are subjected Remove reservoir only when spring is quite released, i.e. the reservoir is empty. If necessary, empty
to spring load the reservoir first. Provide adequate protective measures - e.g. fastening straps - when loosening
the reservoir. Do not work with your head directly above the reservoir
Contamination of the environment with lu-
Dispose of the parts following the relevant legal/ operational regulations
bricant and wetted parts
Strong heating of the motor
Switch pump off, let parts cool down, eliminate cause.
due to a blockade
Damage of the control pcb due to electro-
static discharge when replacing a defective Avoid electrostatic charge. Use ESD tools and ESD protective clothes, wear a grounding bracelet
membrane keypad
Loss of electrical protective functions due to
fault assembly of the control pcb After the installation carry out a safety check following DIN EN 60204-1 (conduct and scope of test,
due to faulty assembly see Service instructions 951-151-000)
of the control pcb

14
2. Lubricants
2. Lubricants
2.1 General information
NOTICE
All products may be used only for their in-
tended purpose and in accordance with the
Instructions.
Intended use is the use of the products to
lubricate bearings and friction points with
lubricants within the physical limits that
can be found in the relevant product docu-
mentation, e.g. operating instructions and
product descriptions, e.g. technical drawings
and catalogues.
Particular attention is called to the fact that
hazardous materials of any kind, especially
those materials classified as hazardous by
CLP Regulation EC 1272/2008 annex I,
part 2-5 may be filled into SKF centralized
lubrication systems and components and
delivered and/ or distributed with such sys-
tems and components only after consulting
with and obtaining written approval from
SKF.
All products manufactured by SKF are not
admitted for use in combination with gases,
liquefied gases, dissolved gases, vapours, or
fluids whose vapour pressure exceeds nor-
mal atmospheric pressure (1013 mbar) by
more than 0.5 bar at the maximum permis-
sible operating temperature.
Other material which is neither lubricant nor
hazardous substance may be fed only after
consultation with and written approval by
SKF.
SKF considers lubricants to be an element
of system design that must always be
factored when selecting components and
designing a centralized lubrication system.
The lubricating properties of the lubricants
are critically important when making these
selections.
EN
2.2 Selection of lubricants 2
NOTICE
Observe the instructions from the machine
manufacturer regarding the lubricants to
be used.
The amount of lubricant required at the
lube point is specified by the bearing or
machine manufacturer. It must be ensured
that the required lubricant volume is pro-
vided to the lubrication point. Otherwise
the lubrication point may not receive ad-
equate lubrication, which can lead to dam-
age and failure of the bearing.
Selection of a lubricant suitable for the
lubrication task is made by the machine or
system manufacturer and/or the operator of
the machine or system in cooperation with
the lubricant supplier.
When selecting a lubricant, the type of
bearings or friction points, the expected
load during operation, and the anticipated
ambient conditions must be taken into ac-
count. All economic and environmental
aspects must also be considered.
15

EN
NOTICE
If required SKF can help customers to
select suitable components for feeding the
selected lubricant and to plan and design
their centralized lubrication system.
Please contact SKF if you have further
questions regarding lubricants. It is possible
for lubricants to be tested in the company's
laboratory for their suitability for being
pumped in centralized lubrication systems
(e.g. "bleeding").
You can request an overview of the lubricant
tests offered by SKF from the company's
service department.
16
2.3 Approved lubricants
NOTICE
Only lubricants approved for the product
may be used. Unsuitable lubricants can
lead to failure of the product and to prop-
erty damage.
NOTICE
Different lubricants must not be mixed.
Doing so may cause damage and require
costly and complicated cleaning of the
product or lubrication system. It is recom-
mended that an indication of the lubricant
in use be attached to the lubricant reser-
voir in order to prevent accidental mixing
of lubricants.
2. Lubricants
The product described here can be operated
using lubricants that meet the specifica-
tions in the technical data. Depending on the
product design, these lubricants may be oils,
fluid greases, or greases.
Mineral, synthetic, and/or rapidly biodegrad-
able oils and base oils can be used. Consist-
ency agents and additives may be added
depending on the operating conditions.
Note that in rare cases there may be lubri-
cants whose properties are within permis-
sible limit values but whose other charac-
teristics render them unsuitable for use in
centralized lubrication systems. For exam-
ple, synthetic lubricants may be incompat-
ible with elastomers.
2. Lubricants
EN

2.4 Lubricants and the environment 2.5 Lubricant hazard

2

NOTICE
Lubricants may pollute ground and waters.
Lubricants have to be handled and dis-
posed of properly. Observe the instructions
by the machine manufacturer regarding
the lubricants to be used.
WARNING
Risk of slipping and injury
Leaking lubricant is hazardous due
to the risk of slipping and injury.
Seal leaks without delay and re-
move spilled or leaked lubricant.

It is important to note that lubricants are

environmentally hazardous, flammable
substances that require special precaution-
ary measures during transport, storage,
and processing. Consult the safety data
sheet from the lubricant manufacturer for
information regarding transport, storage,
processing, and environmental hazards of
the lubricant that will be used.
The safety data sheet of a lubricant may be
requested from the lubricant manufacturer.

17
 3. Overview, functional description
EN

3. Overview, functional description

1 reservoir Overview Fig. 1

The lubricant is stored in the reservoir. De-
pending on the pump variant different reser-
voir versions are available, e.g. with follower 1
plate (QLS 301) or with stirring paddle for
grease (QLS 401).
2
2 Filler fitting
The filler fitting serves to fill the reservoir with
lubricant.
3
3 Membrane keypad
The membrane keypad serves to display op-
eration and fault messages and to change pa-
4
rameters (programming) in the case of pumps
with control unit.
On
min h

4 Pump housing
The housing comprises the motor and de-
pending on the pump variant different control
printed circuit boards and different connection
options (square or bayonet plug).

18
3. Overview, functional description
EN

Overview Fig. 2
5 Power supply
Serves to connect the pump to an external 3
power supply. 8
13
6 Signal line
Serves to connect the pump to an external
control or signal device.

7 Metering devices
Serve to meter and distribute lubricant as
well as to switch off the pump by means of an
indicator pin and proximity switch after reach-
ing the preset number of operating cycles.
Different SSV and SSVDV metering devices
are available for different kinds of applications.

On

8 Reservoir venting device min h

Serves to vent the reservoir when filling it

with lubricant or to vent the reservoir during
operation.

13 Emergency lubrication fitting

Serves to provide the connected lubrication 7
5 6
points with lubricant, e.g. in case of a defect
of the pump.

19
 3. Overview, functional description
EN
3.1 Described variants of the QLS system

Overview Fig. 3 Overview Fig. 4

QLS 301 QLS 301 Use of QLS 401 Use of QLS 401
with controller without controller with controller without controller

On
min h
On
min h

QLS 301 QLS 401

- with follower plate - without follower plate
- with and without controller - with and without controller
- 12 / 24 V DC and 120 / 230 V AC - 12 / 24 V DC and 120 / 230 V AC
- SSV metering device attached to the rear or bottom - SSV metering device attached to the rear or bottom
- external SSV metering device
- external SSV metering device
- SSVDV metering device attached to the rear side
(in case of 12 / 24 V DC only)

20
 3. Overview, functional description
3.2 Mounting positions of the metering
devices
Rear-mounted metering device Fig. 5
with internal return of lubricant via out-
let "2" of the metering device
connection of the feed lines with pres-
sure plastic tubes ( 6x1.5 mm)
EN
Bottom-mounted metering device Fig. 6 Pump for external metering device Fig. 7
3
12
The port (12) for the proximity switch
with external return of lubricant via
of the external SSV metering device is
return line connection "R" of the con-
located on the pump housing. External
nection block
SSV metering devices are supplied with
connection of the feed lines with pres-
a corresponding plug and 2 m connec-
sure plastic tube or steel tube lines
tion cable.
( 6x1.5 mm)
21
 3. Overview, functional description
EN

3.3 Changing the output volume of the SSV metering 3.4 Changing the output volume of the SSVDV metering
devices devices
Adjust the output volume by screwing the required
About 0.2 cc of lubricant are supplied per stroke and
metering screw (Fig. 9) into the corresponding outlet
outlet. Closing unneeded outlets with closure screws
of metering piston level (B).
(7.2) increases the output of the next lower open
Additionally the output can be adapted by closing un-
outlet on the same side by the lubricant volume of the
needed outlets (see SSV metering device).
upper closed outlets. Maximum number of outlets that
can be crossported internally:
SSV 6 = 3
SSV 12 = 6 Metering screws Fig. 9
SSV 18 = 9 1.8 ccm 1.4 ccm 1.0 ccm 0.8 ccm 0.6 ccm 0.08 ccm
Further crossporting is possible externally only by 180 140 100 80 60 8

means of a tee piece.

Adjust output on SSV metering device Fig. 8 SSVDV metering device Fig. 10
Fig. without indicator pin
11 12 1x B
9 11

3x 7 8

1x 5 6 7.2
3 4 4x

2x 1 2 1x

22
3. Overview, functional description
EN

3.5 Return of unneeded lubricant to the pump

Rear-mounted metering device Bottom-mounted metering device External metering device 3

Return is realized internally: Lubricant return is realized externally via re- Lubricant return is realized via return line "R
for even numbers of outlets turn line "R of the connection block. Outlets of the connection block on the QLS pump.
- by closing outlet 2 1 and 2 must never be closed as otherwise
for odd numbers of outlets there may occur a blockade in the metering
- by closing outlets 2 and 1 device.
Feed lines are connected to the outlets with
the highest numbers. The outlets with the
lowest numbers are used for returning the
lubricant.

Returned outlets 1, 2, 4 Fig. 11 Connection block Fig. 12

B Lubricant supply
C Lubricant included

23
 3. Overview, functional description
EN

3.6 Membrane keypad

In case of pumps with controller the mem-
brane keypad (3) with display serves to: Membrane keypad with display Fig. 13
display operation states and error codes
trigger an additional lubrication
display and change parameters
(programming)

All functions - except from the display of er-

ror codes - are available during the pump's
pause time only.
Pump adjustments are made via the green
adjustment key (3.3) and the red switch key
(3.2) and are shown on the display (3.1).

3.1
3.2
3.3 On
min h

24
3. Overview, functional description
EN

3.7 Displays in the display mode 3.8 Displays in the programming mode
S4 control printed circuit board S4 control printed circuit board

Ready for operation Programming step P1

The pump is in the pause mode. There are no In this step the hourly data of the pause time
fault indications pending. is set.. 3
On On
min h min h

Pump is on Programming step P2

The pump is in the operating mode. There are In this step the minute value of the pause time
no fault indications pending. is set.
On On
min h min h

Pre-low-level signal Programming step P3

The pump is in the operating mode. There is In this step the number of metering device cy-
little lubricant available. The display alternates cles per operating cycle is set.
On with "pump is on". On
min h min h

Low level indication Programming step P4

Lubricant lacks. The pump terminates the cur- In this step the type of output signal is set.
rent lubrication cycle. It can be restarted only nc = normally closed contact
On after refilling the reservoir. On no = normally open contact
min h min h

Fault signal Er Programming step P5

An unspecified error is pending. In this step it is determined whether a differ-
On entiation is made between a fault signal or a
On
low-level signal.
min h min h

Fault signal EP Programming step P6

A fault of the membrane keypad is pending. In this step it is set how the pump will start
On when being switched on.
On
SP = Start with pause time
min h min h SO = Start with lubrication time

25
 3. Overview, functional description
EN

End of programming Start stage SP

Programming has been completed. To adopt the When being switched on the pump starts with a
On values set the programming has to be confirmed On pause time. Programming step P6
with the green key 3.3 (see Fig. 13) within 30
min h seconds. min h

Normally closed contact Start stage SO

Output signal is preset as normally closed con- When being switched on the pump starts with
tact. Programming step P4 the lubrication time. Programming step P6
On On
min h min h
Normally open contact
Output signal is preset as normally closed con- Remaining pause time
tact. Programming step P4 Consists of 3 consecutive displays that change in
On On a two second interval.
min h
Display 1
min h
Fault - low-level signal
No differentiation between fault and low-level
signal. Programming step P5 Display 2
On Shows the remaining pause time in hours.
On
min h
min h
Output signal programmed as normally open Display 3
contact Shows the remaining pause time in minutes.
Intermittent low-level signal, functional faults as
On permanent signal (ON). Programming step P5 On
min h min h
Example: 0110. Remaining pause time
Output signal programmed as normally closed 1 hour and 10 minutes.
contact
On Intermittent low-level signal, functional faults as
min h permanent signal (OFF). Programming step P5

26
3. Overview, functional description
EN

AC UC
Shows the number of automatically trig- Shows the number of manually triggered
gered operating cycles. Counter value additional lubrication cycles. Counter value 3
0-9999 (continuous). The display consists of On 0-9999 (continuous). The display consists
On 3 subsequent displays alternating in a two
min h of 3 subsequent displays alternating in a
min h second interval. two second interval.
Display 1 Display 1
Display 2
Display 2
Shows the values in thousands and
Shows the values in thousands and
On hundreds. On hundreds.
min h min h

Display 3
Display 3 Shows the values in tens and units.
Shows the values in tens and units.
On On

min h min h Example: 0110 = 110 manually triggered

Example: 0625 = 625 automatically trig- additional lubrication cycles.
gered operating cycles.

27
 3. Overview, functional description
EN

3.9 Displays in the display mode 3.10 Displays in the programming mode
S5 / S6 control printed circuit board S5 / S6 control printed circuit board

Ready for operation

The pump is in the pause mode. There are no Programming step P1
fault indications pending. In this step the hourly data of the pause time is
On On set..
min h
min h Programming step P2
Pump is on In this step the number of metering device cycles
The pump is in the operating mode. There are no per operating cycle is set.
fault indications pending.
On Pause time = Displayed value x 2
On min h
Programming step P3
min h In this step the number of metering device cycles
Fault signal Er per operating cycle is set.
An unspecified error is pending. On Pause time = Displayed value x 100
min h
On End of programming
min h
Programming has been completed. To adopt the
values set the programming has to be confirmed
Fault signal EP On with the green key 3.3 (see Fig. 13) within 30
A fault of the membrane keypad is pending. min h seconds.
On Remaining pause time
min h Consists of 3 consecutive displays that change in
On a two-second interval. Display 1
min h
Display 2
Shows the remaining pause time in hours
(displayed value x 100).
On
Display 3
min h
Shows the remaining pause time in hours
(displayed value x 1).
Example: 0110. Remaining pause time
On
110 hours.
min h
28
4. Technical data
EN

4. Technical data
4.1 General technical data

Pump variant 12 V DC 24 V DC 120 V AC 60 Hz 230 V AC 50 Hz

Admissible operating temperature -25 C to 70 C
Operating pressure 205 bar max.
QLS 301 any1)
4
Installation position
QLS 401 vertical (max. deviation 5 )
Lubrication points max. 18
Sound pressure level < 70 dB (A)
QLS 301 1 litre
Reservoir size
QLS 401 1 litre or 2 litres
Filling via hydraulic lubrication fitting R 1/4
Weight of empty pump with SSV 12 metering device approx. 6 kg
Lubricants3) Lubricating greases NLGI II and NLGI III2) / fluid greases NLGI 00, 000
Output2) approx. 0.12 ccm (per stroke) approx. 1.0 ccm (per minute)
Maximum pump run time 30 minutes
1) also rotating installation, like e.g. in wind turbine generators. Maximum speed and maximum distance to the hub on request.

2) NLGI III lubricants may be supplied under certain operating conditions only. Therefore the lubricant's supply characteristics

has to be clariefied with SKF in advance.

3) Observe the references given in chapter 4.6 and 4.7.

Temperature [C]: -25 C -20 C +25 C

012 V DC Speed [rpm] 5.0 6.0 - 7.5 7.1 -8.4
024 V DC Speed [rpm] 5.3 - 6.0 6.2 - 7.3 7.3 - 8.3
120 V AC Speed [rpm] 5.9-6.9 8.3 8.5 - 9.0
230 V AC Speed [rpm] 2.5 - 5, 6 6.5 - 6.8 6.9 - 7.1
The stated speed depends on the back pressure and the temperature. Basically the following ap-
plies: the higher the back pressure and the lower the temperature, the lower is the speed.

29
 4. Technical data
EN

4.2 Electrics

12 V DC 24 V DC 120 V AC 230 V AC
Pump variant
60 Hz 50 Hz
IP protection class of bayonet plug 6K9K 6K9K 65 65
Power supply with square plug (left side) yes yes yes yes
Tolerance of input voltage -20 / + 30 % -20 / + 30 % 10 % 10 %
Current input (maximum) 2 A 1 A 1 A 0.5 A
Types of protection PELV
Inputs protected against reverse polarity, short circuit proof, non-isolated
Power supply with bayonet plug (left side) yes yes no no
Power supply and fault signal
yes yes no no
with bayonet plug (left side)
Fault signals with square plug (right side) yes yes yes yes
Protective and disconnecting device required for isolation yes yes yes yes
Switching voltage 48 V AC / DC 48 V AC / DC 48 V AC / DC 48 V AC / DC
IP protection class of bayonet plug 65 / 67# 65 / 67# 65 65/67#
AC fault relay for low level signal and fault signals 230 V AC 230 V AC 230 V AC 230 V AC
maximum switched current 5A 5A 5A 5A
DC fault relay for low level signal and fault signals 24 V DC 24 V DC 24 V DC 24 V DC
maximum switched current 5A 5A 5A 5A
Residual ripple (DIN 41755) 5 % 5 % 5 % 5 %
# IP 67 only for square plugs with prefabricated cable

30
4. Technical data
EN

4.3 Factory settings of pumps with S4 control printed circuit board

Programming step/ value Factory setting Setting range

P1 Pause time in hours 6 hours 0-59 hours
P2 Pause time in minutes 0 minutes 0-59 minutes 4
V DC pumps 1-5 cycles
P3 Metering device cycles per operating cycle 1 cycle
V AC pumps 1-3 cycles#
P4 Signal output fault relay no NO contact / NC contact
-- (no differentiation)

- (output signal as no contact)

P5 Differentiation of low-level signal and fault signal -- -U (output signal as nc contact)

[SP] Pump starts with pause time

P6 Start stage SP
[SO] Pump starts with lubrication time
Maximum runtime 30 minutes not modifiable

Maxmum adjustable pause time = 59 hours 59 minutes

Minimum adjustable pause time V DC pump = 4 minutes
Minimum adjustable pause time V AC pump = 20 minutes
# For the AC versions adhere to the following values in order to avoid pump failure due to exceeding the max. runtime:
- for SSV 6 and SSV 8 metering devices a maximum of 3 cycles
- for SSV 12 and SSV 18 metering devices a maximum of 1 cycle

31
 4. Technical data
EN

4.4 Factory settings of pumps with S5/ S6 control printed circuit boards
Programming step/ value Factory setting Setting range
P1/ P2 Pause time in hours 1600 h (P1=16; P=00) 2-9998 h
P3 Metering device cycles per lubrication cycle* 60 cycles (P3 = 60) 1-99 cycles

S5 normally closed contact

Signal output not modifiable
S6 normally open contact

Differentiation of low-level signal and fault signal no differentiation not modifiable

The pump starts with a

Start stage not modifiable
pause time.

Maximum runtime 15 minutes not modifiable

Maximum adjustable pause time between the lubrication cycles = 9998 hours; minimum adjustable pause time V DC and V AC pumps = 2 hours
Increment of pause time setting: P1 = 100 hours (example: 100 h, 200 h, 300 h); P2 = 2 hours (example: 2 h, 4 h, 6 h, 8 h)

* A lubrication cycle is completed as soon as the preset number of metering device cycles (P3) has been completed successfully. Between the individual
metering device cycles there is a fixed interval pause of 4 minutes. During the interval pause the display shows the metering device cycles of the current
lubrication cycle still to be carried out. During the interval pause no additional lubrication can be triggered, nor can parameters be changed or displayed.
If during the interval pause the power supply to the pump is interrupted, the interval pause will start from the beginning. In case of frequent interrup-
tions during the interval pause this can result in the fact that no metering device cycle will be started anymore and thus the lubrication cycle cannot be
completed.
Reset the S5/S6 printed circuit board to the factory settings.
Switch off the power supply. Press the green and red keys simultaneously. Switch on power supply again. In the display there appears the fault low-level
signal (see page 26) Release the green and red keys, Switch the power supply off and on again.

32
4. Technical data
EN

4.5 Functioning principle of the intermittent low-level indication

The intermittent low-level indication operates free of contact. Its main components are the following:
firmly positioned magnetic switch (I) inside of the reservoir bottom
flexible guide plate (II) connected to the stirring paddle with a magnet (III) and a control cam (IV) 4
If the reservoir is filled with a lubrication grease suitable for the intermittent low-level indication and the pump is operating, then the guide plate (II) is
deflected by the resistance of the lubrication grease. As a consequence the magnet (III) connected to the guide plate (II) is moved on its inner circuit and
does not trigger a pulse of the magnetic switch (I) with its magnetic field. A control cam (IV) positively guides the round magnet together with the pivoted
guide plate towards the outside during each revolution. As soon as the guide plate leaves the control cam, the lubricant's resistance pushes the guide plate
together with the magnet to the inside again.
As soon as the lubricant inside the reservoir has fallen to that level that the lubricant's resistance is no more sufficient to further deflect the guide plate (II),
the magnet (III) remains on the outer circuit and triggers a pulse each time it slides across the magnetic switch (I). If during an operating cycle the magnet
(III) slides across the magnetic switch (I) six times, a low-level signal is sent by the control printed circuit board of the pump.
For programming of the external control of the pump, see corresponding chapter in these instructions.

Perspective representation Perspective representation

Magnet on inner circuit Magnet on outer circuit

IV
I II

III
I
I

33
 4. Technical data
EN

4.5.1 Operating limits of the intermittent low-level indication

The following lubricant consistencies have to be complied with in order to ensure the correct functioning of the intermittent low-level
indication.
Above the stated range of temperature a correct functioning of the intermittent low-level indication cannot be ensured.
The inferior temperature ranges require the suitability of the lubricant for the respective temperature range. Otherwise the too high consist-
ency of the lubricant may result in malfunctions, e.g. interruption of the lubricant supply, or in damages to the pump (e. g. bending of the stir-
ring paddle).
The intermittent low-level indication is not appropriate for lubricants of NLGI class 0.

-20 C -10 C 0 C +10 C +20 C +30 C +40 C +50 C +60 C +70 C

NLGI 0.5

NLGI 1.0

NLGI 1.5

NLGI 2.0

34
4. Technical data
EN

4.5.2 Processing of the low-level signals in case of external control and monitoring of the pump
The statements apply for pumps without control pcb with external control and monitoring by the operator.
To avoid early low-level indication (e.g. caused by air inclusions or wave formation in the lubricant) in case of external controller or monitoring the following
conditions have to be fulfilled by programming the external controller accordingly.

After each operating cycle the pulses of the intermittent low-level indications have to be deleted. 4

Pulses must never be added up over several operating cycles. This will result in an early low-level indication.

Operating cycle 32 seconds:

'Each operating cycle requires at least 6 signals by the magnetic switch .

Operating cycle 24 seconds 32 seconds:

'Each operating cycle requires at least 4 signals by the magnetic switch .

Operating cycle 24 seconds:

The number of required magnetic switch signals has to be adapted to the operating conditions to be expected.
To do so, contact our Customer Service.

Visualization of a low-level indication:

The low-level signal is visualized via an external control light as shown in the connection diagram.

Remaining run time of pump in case of a low-level indication

Pumps with external controller
The owner has to ensure that the pump is stopped by the external control unit latest 4 minutes after the low-level signal.

35
 4. Technical data
EN

4.6 Tightening torques

Adhere to the following tightening torques when installing or repairing the

pump.
Pump with base plate, machine, or vehicle 18 Nm 1 Nm
Metering device with QLS pump 9 Nm 1 Nm
Pump element with pump housing 25 Nm 2 Nm
Outlet fitting on metering device
screw-in type 17 Nm 1 Nm
plug-in type 12 Nm 1 Nm
Indicator pin fitting 18 Nm 1 Nm
Closure screw (outlet) 15 Nm 1 Nm
Closure screw (piston) 18 Nm 1 Nm
Coupling nut on outlet fitting
Plastic tube 10 Nm 1 Nm
Steel tube 11 Nm 1 Nm
Cover of pump housing 1.6 Nm + 0.8 Nm
Reservoir with pump housing 7 Nm + 1 Nm

36
4. Technical data
EN

4.8 Useable reservoir volume

The useable reservoir volume mainly depends on the NGLI consistency class and the operating temperature of the lubricant to be used.
In case of high consistency and low operating temperature normally more lubricant sticks to the inner surfaces of the reservoir/ pump and is thus no more
available for being dispensed.
4
Useable reservoir volume Useable reservoir volume
1-litre reservoir without low level indication (XN) 2-litre reservoir without low level signal (XN)

Lubricants with relatively high consistency 4) 0.5 litres approx. 1.6 litres
Lubricants with relatively low consistency 5) approx. 1.0 litre approx. 2.0 litres
Useable reservoir volume Useable reservoir volume
1-litre reservoir with low level indication (XL) 2-litre reservoir with low level indication (XL)
Lubricants with relatively high consistency 4) approx. 0.5 to 0.8 litres approx. 1.6 to 1.9 litres
Lubricants with relatively low consistency 5) approx. 0.6 to 0.9 litres approx. 1.7 to 2.0 litres
4) Lubricant consistencies of NLGI 2 lubricants at + 20 C up to the maximum admissible lubricant consistency.
5) Lubricant consistencies of NLGI-000 lubricants at + 70 C up to lubricant consistencies of NLGI-1.5 lubricants at + 20 C.

4.9 Lubricant requirement for priming of an empty pump

To prime an empty pump up to the MAX marking of the reservoir, the following lubricant quantities are required.

Reservoir size Quantity When using lubricants of a relatively low consistency in pumps subjected to srong vibrations or tilting
motions (e.g. construction and agricultural machinery), make sure to maintain a level that is about
1 litre 1.75 litres 0.15 25 mm below the MAX marking of the reservoir. This prevents lubricant from entering the reservoir
vent. In case of very strong vibrations this value must be increased, for low vibrations it can be redu-
2 litres 3.0 litres 0.10 ced. Changing the filling level by 10 mm corresponds to a volume change of about 0.2 litres.

37
 4. Technical data
EN

4.10 Notes related to the type identii-
cation plate
The type identification plate states impor-
tant characteristics such as type designa-
tion, order number, UL and/or e1 pproval,
etc.
To ensure that the loss of data due to an
illegible type identification plate is avoided,
the characteristics should be entered in the
Instructions.
4.11 Notes related to the CE marking
CE marking is effected following the requirements of the applied directives:
2014/30/EU Electromagnetic compatibility
2011/65/EU (RoHS II) Directive on the restriction of the use of certain hazardous sub-
stances in electrical and electronic equipment
Reference on Low Voltage Directive 2014/35/EU
The protective regulations of Low Voltage Directive 2014/35/EU are fulfilled according to an-
nex I (1.5.1) of Machinery Directive 2006/42/EC.

P. No. ________________________________ Reference on Pressure Equipment Directive 2014/68/EU

Because of its performance data the product does not achieve the limit values defined in
S. No. ________________________________ Article 4 (1) (a) (i) and is therefore excluded from the scope of application of Pressure Equip-
ment Directive 2014/68/EU following Article 4 (3).
Model ________________________________

Type identification plate Fig. 14 Type identification plate with UL and e1 approval Fig. 15

SKF Lubrication Systems Germany GmbH SKF Lubrication Systems Germany GmbH
Code: PXXXXXXXXXXX Code: PXXXXXXXXXXX
Model: P-XXXX-XXXXX-XXX-XXXXXXXXXXXXXXXX Model: P-XXXX-XXXXX-XXX-XXXXXXXXXXXXXXXX
P. No.: P650-XXXXX-X P. No.: P650-XXXXX-X e1
S. No.: 20XXXXXXXXXXXXXX S. No.: 20XXXXXXXXXXXXXX
C UL
US
pmax: xxx bar / xxxx psi pmax: xxx bar / xxxx psi LISTED
U: 24 VDC / - Hz Phase - U: 24 VDC / - Hz Phase - Factory Automation
Eqiupment

P: 24 W P: 24 W 77 MM

KW/JJ KW/JJ
Made in Czech Republic Made in Czech Republic

S. No.: 20XXXXXXXXXXXXXX S. No.: 20XXXXXXXXXXXXXX

38
 4. Technical data
EN

4.11 Type identiication code QLS 301 Identification code

P301 3 1 4 1 2 1 5 4

Basic type of pump Control pcb's

P301 without = 0
Control pcb S4 for 12/ 24 V DC = 4 4
Metering devices NC and NO contacts programmable 1-5 cycles
0 = external metering device SSV 6-KNQLS, SSV 8-KNQLS Control pcb S4 for 120/ 230 V AC = 4
1 = external metering device SSV 12-KNQLS, SSV 18-KNQLS NC and NO contacts programmable
3 = SSV 6 (rear-mounted) 1-3 cycles (SSV 6/ SSV 8) 1 cycle (SSV 12/ SSV 18)
4 = SSV 8 (rear-mounted)
6 = SSV 12 (rear- or bottom-mounted) Types of electrical connection
9 = SSV 18 (rear- or bottom-mounted) *with connection socket, without cable = 1
*with connection socket and 10 m cable = 5
Assignment of metering device outlets *with connection socket and 10 m ADR cable = 6
0 = no metering device **with connection socket (bayonet) and 10 m cable = 7
1 = vertical metering device outlets (V) **with connection socket (bayonet) and 10 m ADR cable = 8
2 = horizontal metering device outlets (H)
Connection socket design
Supply voltage *Square plug design A (industry) = 1
2 = 12 V DC (available with or without control pcb) **Bayonet plug 4-pole design (vehicles) = 5
4 = 24 V DC (available with or without control pcb)
6 = 120 V AC (available with control pcb only) Number of possible connections
8 = 230 V AC (available with control pcb only) 1 connection left side, power supply (V DC/ V AC) 1A = 0
Square plug, industrial applications
Reservoir version 1 connection left side, power supply (V DC) 1A = 2
1 = 1XL,3, (1-l reservoir with low-level indication) Low-level or fault indication, bayonet plug, vehicles only
2 connections, 1 x left side for power supply (V DC/ V AC) 2A = 1
* Connection types 1, 5, 6 can be combined with square plug version (1) only. 1 x right side for external low-level or fault indication
** Connection types 7, 8 can be combined with bayonet plug version (5) only. square plug, industrial applications

39
 4. Technical data
EN

4.13 Type identiication code QLS 401 Identification code

P401 3 1 4 0 1 1 5 4

Control pcb's
Basic type of pump without = 0
P401 Control pcb S4 for 12/ 24 V DC = 4
Metering devices NC and NO contacts programmable 1-5 cycles
0 = external metering device SSV 6-KNQLS, SSV 8-KNQLS Control pcb S4 for 120/ 230 V AC = 4
1 = external metering device SSV 12-KNQLS, SSV 18-KNQLS NC and NO contacts programmable
3 = SSV 6 (rear-mounted) 1-3 cycles (SSV 6/ SSV 8) 1 cycle (SSV 12/ SSV 18)
4 = SSV 8 (rear-mounted) Control pcb S5 for 12/ 24 V DC NC contact signal = 5#
6 = SSV 12 (rear- or bottom-mounted) Control pcb S5 for 120/ 230 V AC NC contact signal = 5#
9 = SSV 18 (rear- or bottom-mounted) 1-3 cycles (SSV 6/ SSV 8) 1 cycle (SSV 12/ SSV 18)
Control pcb S6 for 12/ 24 V DC NO contact signal = 6#
Assignment of metering device outlets Control pcb S6 for 120/ 230 V AC NO contact signal = 6#
0 = no metering device 1-3 cycles (SSV 6/ SSV 8) 1 cycle (SSV 12/ SSV 18)
1 = vertical metering device outlets (V)
2 = horizontal metering device outlets (H) Types of electrical connection
*with connection socket, without cable = 1
Supply voltage *with connection socket and 10 m cable = 5
2 = 12 V DC (available with or without control pcb) *with connection socket and 10 m ADR cable = 6
4 = 24 V DC (available with or without control pcb) **with connection socket (bayonet) and 10 m cable = 7
6 = 120 V AC (available with control pcb only) **with connection socket (bayonet) and 10 m ADR cable = 8
8 = 230 V AC (available with control pcb only)
Connection socket design
Reservoir version *Square plug design A (industry) = 1
0 = 1XN (1-l reservoir without low-level indication) **Bayonet plug 4-pole design (vehicles) = 5
1 = 1XL,3, (1-l reservoir with low-level indication)
2 = 2XN (2-l reservoir without low-level indication) Number of possible connections
3 = 2XL, 3, (2-l reservoir with low-level indication) 1 connection left side, power supply (V DC/ V AC) 1A = 0
Square plug, industrial applications
* Connection types 1, 5, 6 can be combined with square plug version (1) only. 1 connection left side, power supply (V DC) 1A = 2
** Connection types 7, 8 can be combined with bayonet plug version (5) only. Low-level or fault indication, bayonet plug, vehicles only
# Control pcb's can be combined with XN reservoir versions only. 2 connections, 1 x left side for power supply (V DC/ V AC) 2A = 1
1 x right side for external low-level or fault indication
square plug, industrial applications

40
4. Technical data
EN

4.14 Type identiication code QLS 401 SSVDV Identification code

P401 SSVDV16 AAAABBBB 24DC 1XN 2A 1 5 S4

Basic type of pump Control pcb's

P401 without
Control pcb S4 for 12/ 24 V DC 4
Metering devices Programmable NC and NO contacts, 1-5 cycles
SSVDV 6 (rear-mounted, vertical outlets (V)
SSVDV 12 (rear-mounted, vertical outlets (V) Types of electrical connection
SSVDV 16 (rear-mounted, vertical outlets (V) *with connection socket, without cable = 1
*with connection socket and 10 m cable = 5
Metering screws per pair of outlets *with connection socket and 10 m ADR cable = 6
A = 0.08 cc / B = 0.14 cc / C = 0.20 cc / D = 0.30 cc **with connection socket (bayonet) and 10 m cable = 7
E = 0.40 cc / F = 0.60 cc / G = 0.80 cc / H = 1.00 cc **with connection socket (bayonet) and 10 m ADR cable = 8
I = 1.40 cc / J = 1.80 cc
Marks the mounted metering screws per pair of outlets, Connection socket design
starting with the highest pair of outlets. The number of metering screws *Square plug design A (industry) = 1
in the identification code corresponds to half of the metering device's outlets. **Bayonet plug 4-pole design (vehicles) = 5

Supply voltage Number of possible connections

12 V DC (available with or without control pcb) 1 connection left side, power supply 1A
24 V DC (available with or without control pcb) Square plug, industrial applications
1 connection left side, power supply 1A
Reservoir version Low-level or fault indication, bayonet plug
1XN (1-l reservoir without low-level indication) 2 connections, 1 x left side for power supply 2A
1XL (1-l reservoir with low-level indication) 1 x right side for external low-level or fault indication
2 XN (2-l reservoir without low-level indication) square plug
2XL (2-l reservoir with low-level indication)
This pump type allows for V DC variants only.
* Connection types 1, 5, 6 can be combined with square plug version (1) only.
** Connection types 7, 8 can be combined with bayonet plug version (5) only.

41

EN
5. Delivery, returns, and storage
5.1 Delivery
The products are packaged following the
standard commercial practice according to
the regulations of the recipient's country.
During transport safe handling must be
ensured.
After receipt of the shipment, the product(s)
must be inspected for damage and for com-
pleteness according to the shipping docu-
ments. Keep the packaging material until
any discrepancies are resolved.
42
5.2 Return
Clean all parts and pack them properly
before returning them. Protect the product
against mechanical influences such as im-
pacts. There are no restrictions for land, sea
or air transport. Mark returns on the pack-
aging as follows.
5.3 Storage
Marking of returns Fig. 16
5. Delivery, returns, and storage
SKF products are subject to the following
storage conditions:
dry and dust-free surroundings, storage
in well ventilated dry area
Storage time: 24 months max.
Permissible humidity: < 65% (rh)
Permissible storage temperature:
min. - 25 C/ max. + 70 C
avoid direct sun or UV exposure
shield product from nearby sources of
heat and coldness.
5.4 General notes related to storage
The product(s) can be wrapped in plastic
film to provide low-dust storage
Protection against ground moisture by
storing on a shelf or wooden pallet.
6. Assembly
6. Assembly
6.1 General information
Only qualified technical personnel may
install, operate, maintain, and repair the
products described in these Instructions.
Qualified technical personnel are persons
who have been trained, assigned, and in-
structed by the operator of the final product,
into which the described product shall be
integrated.
Such persons are familiar with the relevant
standards, rules, accident prevention regu-
lations, and operating conditions as a result
of their training, experience, and instruction.
They are qualified to carry out the required
activities and in doing so recognize and
avoid any potential hazards.
Before assembling the product, the packag-
ing material as well as possible transport
locking devices must be removed.
Keep the packaging material until any dis-
crepancies are resolved.
NOTE
Technical data (see chapter 4).
EN
6.2 Attachment
Protect the product against humidity and
vibration and install it in an easily accessible
CAUTION
position to ensure all other installations can
be carried out without any problem. For indi- Electric shock
cations on the maximum admissible ambient Make sure to disconnect the
temperature see the technical data. product from the power supply
During assembly and particularly during before carrying out works on any 6
any drilling work always pay attention to the part of it.
following: Connection of the pump must be
Other units must not be damaged by the provided by a safe galvanic isola-
assembly. tion (PELV) always.
The product must not be installed within
the range of moving parts.
The product must be installed at an ade-
quate distance from sources of heat and
coldness.
Adhere to safety distances and legal
prescriptions on assembly and preven-
tion of accidents.
43
 6. Assembly
EN

6.3 Minimum assembly dimensions

Ensure sufficient space for maintenance work or for a possible disassembly of the product by leaving a free space of at least 50 mm into
each direction in addition to the stated dimensions.

Minimum assembly dimensions Fig. 17

A = height 230 mm (1-l reservoir)7)

A = height 313 mm (2-l reservoir)7)
B = width 237 mm
C = depth 215 mm
7) in case of bottom-mounted metering device + 40 mm
8) in case of rear-mounted SSVDV metering device + 20 mm

On On
min h min h

B C#

44
6. Assembly
EN

6.4 Connecting dimensions Connecting dimensions Fig. 18

The pump is fastened on the two mounting
bores. Fastening is done by means of the Connection dimensions
fastening material included in the scope of E = hole distance 146 mm
delivery. F = height 110
2 x M8 screw mm
2 x M8 nut (self-locking)
2 x washer
6
Tightening torque = 18 Nm

45

EN
6.5 Electrical connection
Electrical connections must be done in such
way that no forces are transferred to the
product (tension-free connection). For elec-
trical connection proceed as follows:
Square plug
Use adequate cable to configure square
plug without cable. For connection of the
cable, see wiring diagram on square plug
or corresponding wiring diagram in these
Instructions (see chapter 12).
Remove protective caps from the electri-
cal connections of the pump.
Place plugs with sealing onto connections
and fasten them by means of a screw.
46
6. Assembly
Bayonet plug
Remove protective caps from the electri-
cal connections of the pump.
Place plugs onto connections and fasten
them by turning them.
In case of the bayonet plugs prefabri-
cated by the operator, pin assignment is
done in accordance with the wiring dia-
gram in these Instructions (see chapter
12).
NOTE
Observe the electrical characteristics (see
chapter 4).
6. Assembly
EN

6.6 Priming of pumps without follower

plate
Remove lubricant collecting bin and dis- The pump is now ready for operation with
To prime the pump proceed as follows:
pose of leaked lubricant in an ecologically the factory settings or can be adapted ac-
Position bin below the pump to collect
sound manner. cordingly by changing the relevant para-
leaking lubricant.
meters (programming).
Screw out the yellow transport locks
(7.1) from the metering device outlets.
Close unneeded outlets of the metering
device with closure screws. 6
Place filling connection of grease gun or
transfer pump onto filler fitting (2).
Fill reservoir with lubricant Rear view Fig. 19 Front view Fig. 20
until the MAX marking (Fig. 20). To
do so, observe the notes contained in
chapter 4.8.
Press key (3.1) to let the pump run until
2
lubricant leaks from the open outlets of
7.1
the metering device.
Switch the pump off. 3.1
Mount the primed lubricant lines to the
open outlets of the metering device and
then connect them to the lubrication
On
min h

points.

47
 6. Assembly
EN

6.7 Priming of the QLS 301 with follower

plate
To prime an empty QLS 301 proceed as Reservoir centering device Fig. 22
follows:
NOTICE
1.5
Risk of damage to the superior machine Unscrew Allen key M5 (1.4) out of the re-
due to wrong priming. Avoid air pockets in servoir axis and keep it for further usage
the lubricant and under the follower plate. together with the below sealing ring.
This may affect the pump's suction behav- Remove reservoir (1) upwards. If neces-
iour and result in a poor or lacking output sary, slightly loosen reservoir on the side
performance. close to the reservoir centering device
(1.5) by means of a blunt tool.
Remove the spring (1.3).
NOTICE Position grease gun on filler fitting (2).

Damage to the pump

Make sure that no dirt enters the reservoir Remove screw Fig. 21 Reservoir and spring removed Fig. 23
during the filling procedure. 1
Do not overfill the reservoir. 1.4
Consider lubricant expansion by increased
temperature (important, e.g. for storage or 1.3
transport of the pump) or by pressure relief
after the filling procedure (reservoir vent
clogged by lubricant).

48
6. Assembly
EN

Press follower plate (1.1) downward onto Fill space under the reservoir Fig. 24 Reservoir mounted again Fig. 26
the pump housing.
Fill pump until follower plate (1.1) starts 2 1.4
lifting and some lubricant leaks out from
the side (see Fig. 25). 1.3
Slightly grease sealing lip (1.2) of follower
plate with the leaking lubricant.
Position spring (1.3) on reservoir axis
again.
Manually press reservoir over the O-ring 6
completely downwards. Ensure that the 1.1
reservoir centering device (see Fig. 22) is
firmly seated in the corresponding recess
of the pump housing. Lateral lubricant leakage Fig. 25 Filling the reservoir Fig. 27
Use Allen key M5 (1.4) to screw reservoir
together with washer onto the reservoir
axis again.
1.2
Tightening torque = 1.5 Nm
Fill reservoir until shortly below the MAX
marking.
Remove possible contaminations from
the reservoir outside.

49
 6. Assembly
EN

6.8 Programming of control pcb S4

To program QLS pumps with control pcb S4
proceed according to the following program-
ming scheme.
Simultaneously press key 3.2 and key 3.3
for about 4 seconds to access the first pro-
gramming step P1. After releasing the keys
the adjusted value will be displayed. Change
the value of the programming step by press-
ing key 3.3.
Confirm adjusted value within 30 seconds
by pressing key 3.2. Otherwise the value will
be lost.
Programming is continued with program-
ming step P2. After confirming the last step
C = Change value by pressing the key
D = Possible new value
E = Confirm adjusted value within 30
seconds by pressing key 3.2 and continue
with the next programming step. Confirm
and finish the programming by pressing Notes related to the programming
key 3.3 after the last programming step. Settings can be done in one direction only (+)
Fast forward by holding down key 3.3.
Programming scheme of control printed circuit board S4 Fig. 28
3.3 3.2 A B C D E
& On On On

P6 the programming is completed. min h min h min h

>4S
Programming steps
P1/ P2 Setting of the pause time in hours min
On

h min
On

h min
On

P1/ P2 Setting of the pause time in minutes

P3 Setting of the metering device cycles On On On

P4 Setting of the output signal on the moni- min h min h min h

toring relay
P5 Setting of the differentiation between
On On On

min h min h min h

fault and low-level signal.

P6 Setting of the start stage min
On

h min
On

h min
On

A = Programming step 3.3

B = Possible value On On On
On
min h min h min h min h

50
6. Assembly
EN

6.9 Programming of control printed circuit

boards S5 and S6
To program QLS pumps with control pcb S5/ Programming steps
S6 proceed according to the following pro- P1 Setting of the pause time in steps of 100 finish the programming by pressing key 3.3
gramming scheme. hours (display x 100) after the last programming step.
Simultaneously press key 3.2 and key P2 Setting of the pause time in steps of 2
3.3 to access the first programming step hours (display x 2)
P1. After releasing the keys the adjusted P3 Setting of the metering device cycles per
value will be displayed. operating cycle
Change the value of the programming A = Programming step
step by pressing key 3.3. B = Possible value 6
Confirm the changed value. C = Change value by pressing the key
Programming is continued with program- D = Possible new value Notes related to the programming
ming step P2. E = Confirm adjusted value within 30 sec- Settings can be done in one direction only (+)
Change the value of the programming onds by pressing key 3.2 and continue with Fast forward by holding down key 3.3.
step by pressing key 3.3. the next programming step. Confirm and
Confirm the changed value.
Programming is continued with program-
ming step P3. Programming scheme of control printed circuit board S5/S6 Fig. 29
Change the value of the programming
step by pressing key 3.3. 3.3 3.2 A B C D E
Confirm the changed value. & On On On
x 100
After confirming this step the programming min h min h min h

3.2
is completed.
On On On
x2
min h min h min h

3.3
On On On On
min h min h min h min h

51

EN
7. Start-up
7.1 General information
Start-up of the fully and correctly mounted
QLS pump is effected via the machine con-
tact or the driving switch. If "EP", "Er" is dis-
played after switching the pump on, a fault
is pending.
NOTE
S4 control printed circuit board:
If the power supply is interrupted within 1
minute from switching the pump on, after
switching the pump on again the pause time
starts from the beginning.
If the power supply is interrupted after 1
minute from switching the pump on, after
switching the pump on again the pause time
will continue from where it had been inter-
rupted.
S5/S6 control printed circuit board:
In case of an interruption of the power sup-
ply only the full hour values will be stored as
pause time.
The minutes values will be lost (max. loss =
59 minutes per interruption of the power
supply). In case of frequent interruptions
of the power supply, the actual pause time
may differ significantly from the preset
pause time.
52
7. Start-up
7.2 Triggering an additional lubrication
cycle
To trigger an additional lubrication cycle Trigger an additional lubrication Fig. 30
proceed as follows:
Press the reset key (3.3) for > 2 seconds.
The pump starts a lubrication cycle. At
the same time the pause time already
lapsed is reset.
In the display there appears the symbol
"Pump on".
3.3
NOTE
S4 control printed circuit board: The dura-
tion of the additional lubrication corre- min
On
h
sponds to the preset number of metering
device cycles per lubrication cycle.
S5/S6 control printed circuit board:
The duration of the additional lubrication
corresponds to one metering device cycle.
8. Operation, shutdown and disposal
8. Operation, shutdown and disposal
8.1 General information
After correct electrical connection and fill-
ing with lubricant the pump is ready for
operation.
Start-up respectively shutdown is effected
by switching the superior machine or vehi-
cle on or off.
8.2 Filling the reservoir during operation
NOTICE
Damage to the pump
Make sure that no dirt enters the reservoir
during the filling procedure. Do not overfill
the reservoir. Consider lubricant expansion
by increased temperature.
Filling via iller itting
Connect the filling adapter to the filler
fitting (5) and fill reservoir with lubricant
until shortly below MAX marking. To
do so, observe the notes contained in
chapter 4.8.
8.3 Temporary shutdown
Temporarily shut the system down by dis-
connecting it from the power supply.
EN
8.4 Shutdown and disposal
In case of final shutdown follow the appli-
cable rules and regulations on disposal. The
product can also be returned to the manu-
facturer for proper disposal, in which case
the customer is responsible for reimbursing
the costs incurred. The parts are recyclable.
8
Disposal Fig. 31
53

EN
9. Maintenance, cleaning and repair
9.1 General information
Liability is excluded for any damage or faults
arising from inappropriate maintenance,
repair or cleaning.
9.2 Maintenance
There are no parts to be maintained by
the customer.
9.3 Cleaning
Thorough cleaning of all outer surfaces.
Do not use aggressive cleaning agents.
Interior cleaning is required only in
case of accidental use of contaminated
lubricant.
9.4 Replacement of the membrane keypad
To replace the membrane keypad proceed
as follows:
Switch the pump off and disconnect it
from the electrical grid. Loosen fitting
(5.1) on plug (A1) and remove plug.
Unscrew the cover of the pump housing
Remount plug A1 to connect the pump to
on the four screws (11) and carefully re-
move the cover downwards.
Carefully lift the control printed circuit
board (10) from bottom to top out of the
54
9. Maintenance, cleaning and repair
Replacement of membrane keypad Fig. 32
bracket in the cover until the blue plug
(10.1) of the control printed circuit board
is easily accessible. 11
Remove blue plug from the control prin-
ted circuit board.
Carefully loosen the adhesive membrane 5.1
keypad from the housing and remove it
together with the connection cable.
Guide the connection cable of the new min
On
h
membrane keypad from the front th-
rough the opening for the membrane
keypad in the housing and plug it onto A1
the corresponding port of the control
printed circuit board. Ensure that the
plug is oriented correctly.
Carefully insert control printed circuit
board in the bracket.
Stick new membrane keypad onto 10.1
10
housing.
Mount cover of pump housing with four
new microencapsulated screws (11).
Tightening torque = 1.6 Nm + 0.8 Nm. min
On
h
the power grid.
10. Troubleshooting
EN

10. Troubleshooting

Fault messages in case of pumps with controller

Fault message on the display Meaning Remedy

Pre-warning empty
Fault signal LI There is little lubricant available. The display Fill reservoir
alternates with "pump is on".

Low-level indication
No lubricant available anymore. The pump
Fault signal LL still completes the current lubrication cycle. A Fill reservoir
restart can take place only after refilling the
reservoir.

Fault of the membrane keypad or Replace membrane keypad

Fault signal EP
fault of the display Replace control printed circuit board

Replace the control printed circuit board. If ne-

Fault signal Er An unspecified error is pending.
cessary, replace the entire pump.
10
If the fault cannot be determined and remedied, please contact our Customer Service.

55
 10. Troubleshooting
EN

Mechanical faults on pumps with and without controller

Fault Possible cause/ recognizability of fault Remedy
Vent lubricant (if required, trigger several ad-
Air pockets in the lubricant or lubrication system Visual check for bubbles in the lubricant
ditional lubrication cycles)

Visually check whether there is lubricant in the Remove lubricant from the reservoir venting
Reservoir vent is clogged
reservoir vent. device

Suction bore of pump element is clogged. After disassembling the pump element Disassemble and clean the pump elements.

Piston of pump element is worn

Too low pressurization Replace the pump element
Defective check valve in the pump element

Defective pressure relief valve Replace pressure relief valve.

Lubricant leaking from the pressure reducing Check the lubrication point and the SSV me-
Blockade on a lubrication point or in the SSV me-
valve tering
tering device device and remedy fault, if necessary.
Follower plate is stuck
Pump runs, but does not supply lubricant Determine cause and eliminate it.
(pumps with follower plates)

If the fault cannot be determined and remedied, please contact our Customer Service.

56
10. Troubleshooting
EN

Mechanical faults on pumps with and without controller

Fault Possible cause/ recognizability of fault Remedy

Check and, if necessary, correct

Wrong setting of pause time or number of me-
pause time settings and metering device cycles
tering device cycles
Lubricant volume on one or more lubrication Check and, if necessary, correct cross-porting
Wrong cross-porting of outlets on the SSV me-
points deviates from projected values of outlets
tering device
Check metering screws and replace them, if
Wrongly adjusted SSVDV metering device
necessary

Indicator pin on metering device does not move

Pump is permanently on/ within switching distance of proximity switch or Check position and distance of indicator pin
Pump does not switch off indicator pin is not positioned centrically in front (distance < 0.5 mm) and correct, if necessary
of proximity switch

If the fault cannot be determined and remedied, please contact our Customer Service.
10

57
 10. Troubleshooting
EN

Electrical faults in case of pumps with controller

Fault Possible cause/ recognizability of fault Remedy

Recognizable - pump display is off. See documentation of the superior machine

Fault in the superior machine/vehicle. or vehicle
External fuse defective Check the external fuse and replace, if
Power supply to pump interrupted
Plug (A1) of power supply necessary.
not mounted to pump correctly Check correct fastening of plug (A1) and cor-
rect, if necessary.

Power supply interrupted from Check power supply from the control pcb to the
Pump display is off
control pcb to motor motor and correct, if necessary.

Motor does not run despite circulating segmented Check motor connection following the cor-
Defective motor connection
display responding circuit diagram.

After triggering an additional lubrication pump

Defective motor does not run despite external power supply and Replace pump
control pcb

If the fault cannot be determined and remedied, please contact our Customer Service.

58
10. Troubleshooting
Electrical faults in case of pumps without controller
Fault Possible cause/ recognizability of fault
After triggering an additional lubrication via
an external controller pump does not run
Fault of the superior machine or vehicle.
Power supply to pump interrupted
External fuse defective
Plug (A1) of power supply
not mounted to pump correctly
Fault in one or several downstream
lubrication circuits or bearing points
Pump runs, but does not supply lubricant
Metering device blocked
Wrong cross-porting of outlets of the metering
Deviating amount of lubricant at the lubrication device
point Use of wrong metering screws with the SSVDV Check metering device and correct, if
metering devices
After triggering an additional lubrication pump
Defective motor
does not run despite existing power supply
If the fault cannot be determined and remedied, please contact our Customer Service.
EN
Remedy
See documentation of the superior machine
or vehicle
Check the external fuse and replace, if
necessary.
Check correct fastening of plug (A1) and cor-
rect, if necessary.
Loosen lubrication feed lines on the metering
device one after the other to determine the lo-
cation of the blockade. The blockade is located
behind the outlet from which lubricant leaks.
Replace metering device by a new one.
Check metering device and correct, if
necessary. 10
necessary.
Replace pump, if necessary.
59
 11. Spare parts
EN

11. Spare parts

The spare parts of the QLS system may be used exclusively for replacement of identical defective parts.
Modifications (except from metering screws) with spare parts on existing products are not allowed.

11.1 SSV metering devices

Designation Qty. Part number
Use of QLS 301/ QLS 401
SSV metering device 8 K bottom-mounted 1 619-37586-1
SSV metering device 12 K bottom-mounted 1 619-37587-1
SSV metering device 18 K bottom-mounted 1 619-37588-1

SSV metering device 6 K rear-mounted 1 619-37589-1

SSV metering device 12 K rear-mounted 1 619-37590-1
SSV metering device 18 K rear-mounted 1 619-37591-1

SSV 06 KN QLS external connection 1 619-28945-1

SSV 08 KN QLS external connection 1 619-28946-1
SSV 10 KN QLS external connection 1 619-28949-1
SSV 12 KN QLS external connection 1 619-28950-1
SSV 14 KN QLS external connection 1 619-28951-1
SSV 16 KN QLS external connection 1 619-28952-1
SSV 18 KN QLS external connection 1 619-28953-1

11.2 SSVDV metering devices

Designation Qty. Part number
Use of QLS 401
SSVDV metering device 6 rear-mounted 1 649-77599-1
SSVDV metering device 12 rear-mounted 1 649-77601-1
SSVDV metering device 16 rear-mounted 1 649-77602-1

60
11. Spare parts
EN

11.3 Metering screws for SSVDV metering device

Code Length Metering volume Qty. Part number
Fig. 11.3
008 / A 46.7 mm 0.08 cc/ stroke 12 549-34254-1
014 / B 45.9 mm 0.14 cc/ stroke 12 549-34254-2
020 / C 44.7 mm 0.20 cc/ stroke 12 549-34254-3 180 140 100 80 60 8

030 / D 42.7 mm 0.30 cc/ stroke 12 549-34254-4

040 / E 40.7 mm 0.40 cc/ stroke 12 549-34254-5
060 / F 36.7 mm 0.60 cc/ stroke 12 549-34254-6
080 / G 32.7 mm 0.80 cc/ stroke 12 549-34254-7
100 / H 28.7 mm 1.00 cc/ stroke 12 549-34254-8
140 / I 20.8 mm 1.40 cc/ stroke 12 549-34254-9
180/ J 12.8 mm 1.80 cc/ stroke 12 549-34255-1

Set of respectively 2 metering screws of all sizes 20 549-34255-2

11.4 Kit of seals

Designation Qty. Part number
Kit of seals for QLS 301 1 550-36979-8
Kit of seals for QLS 401 1 550-34178-1
11

61
 11. Spare parts
EN

11.5 Membrane keypad

Designation Qty. Part number Fig. 11.5
Use of QLS 301/ QLS 401 with controller
Adhesive membrane keypad 1 236-14340-1 On
min h

11.6 Pump element Fig. 11.6

Designation Qty. Part number
Pump element D6 1 650-28856-1

11.7 Adapter M22 x 1.5

Designation Qty. Part number Fig. 11.7
Adapter M22 x 1.5 1 304-16543-1

11.8 Indicator pin itting Fig. 11.8

Designation Qty. Part number
Closure screw for indicator pin 1 519-32123-1

62
11. Spare parts
EN

11.9 Reservoir
Designation Qty. Part number Fig. 11.9
Use of QLS 301/ QLS 401
Transparent 1-l reservoir with sealing and labels (QLS 301/401) 1 550-36979-2
Use of QLS 401
Transparent 2-l reservoir with sealing and labels (QLS 401) 1 550-34179-4

11.10 Housing cover replacement kit

Designation Qty. Part number
Use of QLS 301 Fig. 11.10
Type of connection 1A1 V DC/ square plug/ bottom-mounted metering device 1 550-36984-1
Type of connection 2A1 V DC/ square plug/ bottom-mounted metering device 1 550-36984-2
Type of connection 1A1 V AC/ square plug/ bottom-mounted metering device 1 550-36984-3
Type of connection 2A1 V AC/ square plug/ bottom-mounted metering device 1 550-36984-4
Use of QLS 401
Type of connection 1A1 V DC/ square plug/ bottom-mounted metering device 1 550-34178-5
Type of connection 2A1 V DC/ square plug/ bottom-mounted metering device 1 550-34178-4 11
Type of connection 1A1 V AC/ square plug/ bottom-mounted metering device 1 550-34178-3
Type of connection 2A1 V AC/ square plug/ bottom-mounted metering device 1 550-34178-2
Use of QLS 301/ QLS 401
Type of connection 1A1 V DC/ bayonet plug/ bottom-mounted metering device 1 550-34179-3
A replacement kit consists of: Housing cover including membrane, membrane keypad, housing seal-
ing, plug for feed line including protective cap, corresponding number of microencapsulated housing
screws and required adhesive labels.

63
 11. Spare parts
EN

11.11 V DC motors
Designation Qty. Part number
Fig. 11.11/ Fig. 11.12
Pump motor 12 V DC 1 550-36982-1
Pump motor 24 V DC 1 550-36982-2

11.12 motor connections VDC

Designation Qty. Part number
Motor connection V DC 1 664-34290-3

11.13 Electrical connections

Designation Qty. Part number
Square plug with connection socket (black) with 10 m cable (4-wire) 1 664-36078-7 Fig. 11.13
Square plug with connection socket (grey) with 10 m cable (4-wire) 1 664-36078-9
Bayonet plug with connection socket with 10 m cable (4-wire) 1 664-34045-1

11.10 Housing cover replacement kit

Version: Voltage Jumper Qty. Part number
S4 120 V AC NO 1 550-34199-1
S4 120 V AC YES 1 550-34199-2 Fig. 11.14
S4 230 V AC NO 1 550-34199-3
S4 230 V AC YES 1 550-34199-4
S4 12/ 24 V DC NO 1 550-34199-5
S5 12/ 24 V DC NO 1 555-34199-6
S5 230 V AC NO 1 555-34199-7
S6 12/ 24 V DC NO 1 555-34199-8
S6 230 V AC NO 1 555-34199-9
S6 120 V AC YES 1 555-85207-1
A replacement kit consists of: Control printed circuit board, housing sealing, corresponding number of
microencapsulated housing screws and service instructions for replacement of control printed circuit
64 board,
12. Circuit diagrams
EN

12. Circuit diagrams

12.1 Legend

Cable colours following IEC60757

Abbreviation Colour Abbreviation Colour Abbreviation Colour Abbreviation Colour
BK black GN green WH white PK pink
BN brown YE yellow OG orange TQ turquoise
BU blue RD red VT violet

Components
Abbreviation Meaning Abbreviation Meaning
X1 Plug for connection A1 LL Low level indication
X2 Plug for connection A2 LLV Low level indication with pre-warning
X6 Plug for connection of low level indication PCB Control pcb
X9 Plug for connection of low level indication mP Microprocessor
CS Cycle switch mKP Display
L Suppressor throttle MC Machine contact
FE Ferrite core IS Drive switch/ ignition
PE Protective earth M motor 12

F1
External fuse
F2

65
 12. Circuit diagrams
EN

12.2 Core assignment of the connection plugs

Core assignment of connection A1 / X1 Core assignment of connection A2/ X2 Core assignment of connection A1 / X1
Pin 1 Pin 2 Pin 3 PE Pin 1 Pin 2 Pin 3 PE Pin 1 Pin 2 Pin 3 Pin 4
Y Y Y Y Y Y Y Y Y Y Y Y
RD BN BK GN/YE RD BN BK GN/YE BK BN WH YE
Square plug Square plug
Bayonet plug ISO 15170-1
EN 175301-803 / DIN 43650 / A EN 175301-803 / DIN 43650 / A

1
2

1 4

3
3

3 2

2
1

12.3 Assignment of circuit diagrams to the

pump Type identification code
Assignment of the circuit diagrams to a Item 1 Item 2 Item 3 Item 4 Item 5 Item 6 Item 7 Item 8 Item 9
certain pump is done via the characteristics
given in the type identification code PXXX X X 2/4 X X 1 X 4

Item 4 Power supply

Item 7 Connecting socket version
Supply voltage
Item 9 Control pcb
If the indications of the type identification
code correspond to those of the circuit dia- Types of electrical connection
gram, then the circuit diagram applies.
For type identification code see type identifi-
Control pcb
cation plate of pump.

66
12. Circuit diagrams
EN

12.4 Circuit diagram 12/ 24 V DC, with square plug and control pcb S4

Valid for type identification code

PXXX-X-X-2/4-X-X-1-X-4
12

67
 12. Circuit diagrams
EN

12.5 Circuit diagram 120 V AC, with square plug and control pcb S4

Valid for type identification code

PXXX-X-X-6-X-X-1-X-4
68
12. Circuit diagrams
EN

12.6 Circuit diagram 230 V AC, with square plug and control pcb S4

Valid for type identification code

PXXX-X-X-8-X-X-1-X-4
12

69
 12. Circuit diagrams
EN

12.7 Circuit diagram 12/ 24 V DC, with square plug without control pcb

Valid for type identification code

PXXX-X-X-2/4-X-X-1-X-0
70
12. Circuit diagrams
EN

12.8 Circuit diagram 12/ 24 V DC, with bayonet plug and control pcb S4

Valid for type identification code

PXXX-X-X-2/4-X-X-5-X-4
12

71
 12. Circuit diagrams
EN

12.9 Circuit diagram 230 V AC, with square plug and cycle switch without control pcb

Valid for type identification code

PXXX-X-X-8-X-X-1-X-0
72
12. Circuit diagrams
EN

12.10 Circuit diagram 230 V AC, with square plug without cycle switch and without control pcb

Valid for type identification code

PXXX-X-X-8-X-X-1-X-0
12

73
 12. Circuit diagrams
EN

12.11 Circuit diagram 120 V AC, with square plug without control pcb

Valid for type identification code

PXXX-X-X-6-X-X-1-X-0
74
12. Circuit diagrams
EN

12.12 Circuit diagram 12/ 24 V DC, with square plug and control pcb S6 (NO)

GND
-F1
+12/24VDC
Max. 6A
Valid for type identification code
PE P401-SSV12-V-24DC-1XN-2A1.1-S6 (N0)
P401-SSV12-V-24DC-2XN-2A1.1-S6 (NO)

Valid for pump part number

650-41146-3
650-41146-9

-X1.2 PE 1 2 3
Female plug (black)

-X1.1 QLS401
Built-in male plug
664-36968-4

GND
(30)

(15)
PE

12/24 VDC with

Control circuit board 236-14212-9 Potential-free alarm contact NO

-X2.1
Built-in male plug
664-36968-6 12
[ U ]: 24 VDC Imax: 5A
[ P ]: 36 W Umax: 30V

-X2.2 PE 1 2 3
Female plug (GY)

75
 12. Circuit diagrams
EN

12.13 Circuit diagram 12/ 24 V DC, with square plug and control pcb S5 (NC)

GND
-F1
Valid for type identification code
+12/24VDC
Max. 6A P401-SSV12-V-24DC-2XN-2A1.1-S5
(NC)
PE
Valid for pump part number
650-41300-6

-X1.2 PE 1 2 3
Female plug (black)

-X1.1 QLS401
Built-in male plug
664-36968-4 GND
(30)

(15)
PE

12/24 VDC with

Control circuit board 236-10884-4 Potential-free alarm contact NC

-X2.1
Built-in male plug
664-36968-6
[ U ]: 24 VDC Imax: 5A
[ P ]: 36 W Umax: 30V

-X2.2
Female plug (GY) PE 1 2 3

76
12. Circuit diagrams
EN

12.14 Circuit diagram 120 V AC (60 Hz), with square plug and control pcb S6 (NO)

Ext. Fuse
-F1
120VAC L1
Max. 6A

N Valid for type identification code

P401-SSV12-V-120AC-1XN-2A1.1-S6 (NO)
PE
Pump part number

Machine contact
650-41179-3

-X1.2 PE 1 2 3
Female plug (BK)

-X1.1 QLS401
Built-in male plug
664-36968-3
PE

L1

120VAC (60Hz) with

Control circuit board 236-14213-9 Potential-free alarm contact NO

-X2.1 12
Built-in male plug 664-36968-5
Imax: 5A
[ U ]: 120VAC 60Hz Umax: 230VAC
[ S ]: 120 VA

-X2.2 PE 1 2 3
Female plug (GY)

77
 12. Circuit diagrams
EN

12.15 Circuit diagram 230 V AC, with square plug and control pcb S6 (NO)

Ext. Fuse
-F1
230VAC L1 Valid for type identification code
Max. 6A
P401-SSV12-V-230AC-1XN-2A1.1-S6 (NO)
N P401-SSV12-V-230AC-2XN-2A1.1-S6 (NO)

PE Valid for pump part number

650-40954-5

Machine contact
650-41146-2

-X1.2 PE 1 2 3
Female plug (BK)

-X1.1 QLS401
Built-in male plug
664-36968-3
PE

L1

230VAC (50Hz) with

Control circuit board 236-14213-3 Potential-free alarm contact NO

-X2.1
Built-in male plug 664-36968-5
Imax: 5A
[ U ]: 230VAC 50Hz Umax: 230VAC
[ S ]: 120 VA

-X2.2 PE 1 2 3
Female plug (GY)

78
12. Circuit diagrams
EN

12.16 Circuit diagram 230 V AC, with square plug and control pcb S5 (NC)

Ext. Fuse
F1
230VAC L1
Max. 6A

N Valid for type identification code

P401-SSV12-V-230AC-2XN-2A1.1-S5 NC
PE P401-SSV12-V-230AC-1XN-2A1.1-S5 NC

Machine contact
Pump part number
650-41300-7
650-41316-9

-X1.2 PE 1 2 3
Female plug (BK)

-X1.1 QLS401
Built-in male plug
664-36968-3
PE

L1

230VAC (50Hz) with

Control circuit board 236-10883-5 Potential-free alarm contact NC

-X2.1 12
Built-in male plug 664-36968-5
Imax: 5A
[ U ]: 230VAC 50Hz Umax: 230VAC
[ S ]: 120 VA

-X2.2
PE 1 2 3
Female plug (GY)

79
 The Power of Knowledge Engineering
Bearings Drawing on five areas of competence and application-specific expertise amassed over more than 100
Lubrication
Seals and bearing
systems years, SKF brings innovative solutions to OEMs and production facilities in every major industry world-
units
wide.
These five areas of competence include bearings and bearing units, seals, lubrication systems, me-
Services chatronics (combining mechanics and electronics into intelligent systems), and a wide range of services,
Mechatronics
from 3-D computer modelling to advanced condition monitoring and reliability and assessment man-
agement systems. A global presence provides SKF customers uniform quality standards and worldwide
product availability.

Important information on product usage

! All products from SKF may be used only for their intended purpose
as described in this brochure and any instructions.
951-171-003-EN Not all lubricants are suitable for use in centralized lubrication systems. SKF does offer an inspec-
2016/06/22 tion service to test customer supplied lubricant to determine if it can be used in a centralized lubrica-
Version 07 tion system.
SKF lubrication systems or their components are not approved for use with gases, liquefied gases,
pressurized gases in solution and fluids with a vapour pressure exceeding normal atmospheric pres-
sure (1013 mbar) by more than 0.5 bar at their maximum permissible temperature.
SKF Lubrication Systems Germany GmbH
Walldorf Facilities
Heinrich-Hertz-Str. 2-8
DE - 69190 Walldorf
Phone: +49 (0) 6227 33-0
Fax: +49 (0) 6227 33-259
E-mail: Lubrication-germany@skf.com
www.skf.com/lubrication