Technical Manual Protective Coatings

PROTECTIVE COATINGS
TECHNICAL MANUAL
PROTECTIVE COATINGS
The handbook for planers and users
Contains the whole spectrum for the field Protective Coatings. Next to recommendation sys-
tems, technical data sheets of the standard program are contained.
The separate systems are valued through special loading spectrum, that makes a quick se-
lection for respective use possible.
Through the short description a product selection can be made and you can flip to the respec-
tive technical data sheets directly. The systems are organised according to their operational
area.
August 2002
Page
PRIMER 6 12
FINISHES 13 18
CONTAINER INTERIOR COATINGS 19
ANTIFOULING 20
HOLD, TANKS,- AND BILGE COATINGS 21
MISCELLANEOUS 22 23
THINNER AND REMOVER 24
HARDENER AND BASE COMPONENT

OVERVIEW 25 26
ASSIGNMENT OF RAL-SHADES TO PRICE

GROUPS 27
ASSIGNMENT OF RAL-SHADES TO PRICE

GROUPS ( ART-NO. 466- ) 28
COATING SYSTEMS 29 97
TECHNICAL DATA SHEETS 98 246
TECHNICAL INFORMATION 247 251
3
LIST OF CONTENT ALPHABETICAL
Name Page Name Page
ACRYLAT TOPCOAT 15 OLDOPOX EP-GRUND 10

ALU-BRONCE 22 OLDOPOX EP 325 16
ALU-LACKFARBE 22 OLDOPOX LG DECK 19
ALUMINIUM ROSTSCHUTZFARBE 23 OLDOPOX MULTICOAT 8
ANTIFOULING COASTLINE 20 OLDOPOX PRIMER ZHG 8
ANTIFOULING LONGLIFE 20 OLDOPOX SEALER 9
ANTIFOULING ECOSHIP 20 OLDOPOX ZINKPHOSPHAT-GRUND 8
ANTISLIP-POWDER 23 OLDOPOX ZINKPHOSPHAT-GRUND TL 8
OLDOPOX ZINKSTAUB 10
BILGENFARBE 21 OLDOPOX ZINKSTAUBFARBE 74 10
BITUMENLACK S 23 OLDOPOX ZM 10
BFALIN KUNSTHARZLACK 13 OLDORIT ANTIKORROSIV 6
BFALIN PUR-SPEZIALHRTER 13 OLDOSIT DICKSCHICHT EGM 15
OLDOSIT DICKSCHICHT GRUND 6
CR-PRIMER 7 OLDOSIT METAL PROTECT 15
CS-VERDNNUNG 24 OLDOSIT V DICKSCHICHT 15
OLDOSIT V DICKSCHICHT EGM 15
EP-VERDNNUNG 24
POLYHRTER 14
FREELINE 20 PROFI SATIN 14
PUR-ACRYL FINISH 18
HALLTEX-GEWEBEFINISH A2 23 PUR-AIRLESS-VERDNNUNG (LANG) 24
HOLZSIEGEL GLOSS / SATIN 22 PUR-VERDNNUNG (KURZ) / (LANG) 24
IDEKOLIT HARTTROCKENL 23 RAPIDPRIMER 7

REINIGUNGS-VERDNNUNG 24
KH-VERDNNUNG 24 RADIKAL ABBEIZER 23
KORROTAL 266 6
SCHULTAFELLACK 23
LACK-VERDNNUNG V 100 24 SILICON ZINKSTAUBFARBE 6
LADERAUML 21 STETECOL 18
LEINLFIRNIS 22 STETECOL NK 8
LINDOBLACK HB 23 STETECOLOR SW 18
LINDOKOTE EP-SHOPPRIMER 9
LINDOKOTE ETYL-SILICATZINK 9 TAGESLEUCHTFARBE 22
LINDOKOTE ZS-SHOPPRIMER 9 TU-UNIVERSAL-GRUNDIERUNG 6
METALLIC PRIMER 7 UNIVERSAL-VERDNNUNG 24

MULTIGRUND 2000 6 UV-BERZUGSLACK FR TAGESLEUCHTFARBE 22
NITRO-VERDNNUNG 24 VERDNNUNG FR OLDOPOX LG 24

VERDNNUNG AF 24
OLDOCOR W SCHWEISSPRIMER 12 VINYL-BARRIER NK 7
OLDODUR ADN 17
OLDODUR ADN-SEIDENGLANZ 16 ZINKOLIN 7
OLDODUR DICKSCHICHT 18 ZINKOLIN SILBER 7
OLDODUR EG 2.DECK 17 ZINKOLIN TL 7
OLDODUR 353 SPRITZMASSE 18 ZP-EINSCHICHTLACK 14
OLDODUR 353 STREICHMASSE 18
OLDOPOX ARC 9 2K-FLLGRUND 10
OLDOPOX BWT 21 2K-HYDRO EP SHOPPRIMER SE 12
OLDOPOX EG 1.DECK 11 2K-HYDRO EP SHOPPRIMER K 12
OLDOPOX EG 1.DECK TL 11
4
LIST OF CONTENT NUMERICAL
Code-No. page Code-No. Page Code-No. Page
051-0015 23 270-2033 / 2073 6 381-8132 9

277-Farbton 6 385-0140 13
101-0100 24 287-8152 / 9152 7 385-0150 17
101-0115 24 385-0460 18
101-1645 24 308-0110 18 385-0461 18
103-0120 24 311-Farbton 16 392-0064 23
103-0130 24 312-0060 10
103-0132 24 313-Farbton 17 413-7001 21
103-0135 24 314-0311 12 422-Farbton 14
103-0140 24 314-0323 12 437-0033 14
103-0144 24 316-Farbton 17 438-5054 22
103-0321 24 320-6629 10 439-5054 22
105-0122 24 320-0038 / 8012 8 439-Farbton 14
105-0200 24 321-0815 / 0771 8 440-Farbton 15
109-0811 23 323-0038 / 8012 8 444-0601 / 0701 15
110-0330 / 0750 / 0906 21 324-0702 / 0703 11 444-0069 15
121-0070 22 325-0702 / 0703 11 445-Farbton 15
121-0080 23 325-3109 / 7135 / 9105 9 454-Farbton 22
121-1011 22 325-3309 / 7335 / 9305 9 459-Farbton 15
325-7032 / 9010 16 466-Farbton 13
204-7152 6 340-0039 / 0099 18 470-0039 / 1905 7
213-0320 / 0760 6 340-1038 / 1096 8
215-0070 7 346-0039 / 0901 / 7001 8 510-0091 23
215-0080 7 353-0062 18 514-0091 22
215-0700 9 353-6200 18 514-0093 22
215-1800 9 354-3170 9 522-0032 20
215-7156 7 354-4115 / 4172 21 522-2039 / 2095 20
235-0323 12 359-0611 / 9010 19 522-4134 / 4139 20
246-1002 / 8012 6 361-3900 / 9900 18 522-5013/5034/5039/5095 20
251-0095/0097/0110/0197 7 367-7612 18 582-0005 23
262-0090 23 377-0066 10 587-0997 23
266-Farbton 6 377-0074 10
270-0200 7 377-0079 10
5
1-PACK-PRIMER
Product and material description Code-No. See system no. Technical data
Colour-Shade sheet
Page
TU-Universal-Grundierung 213- 98-99
Quick-drying one-pack primer with excellent adhesion on 0320 rebrown

steel, aluminium and galvanised steel for the industrial area. 0760 lightgrey
Not for weathering. The primer can be recoated with appro-
priate one- or two-pack coating systems.
Thinner: CS-Verdnnung, Code-No. 105-0200
KORROTAL 266 266- 100-101

PC
High build quick-drying primer for steel constructions, ships 0010 white 1.001
as well as temporary and transport coat. Can also be used as 0012 sandyellow 1.002
an basecoat. Low inflammable according to IMO-resultion A- 6.101
653 (16).
0036 redbrown
0061 green 6.201
0066 grey green 6.202
6.401
Thinner: CS-Verdnnung, Code-No. 101-0115 0072 light grey
9.003
0095 black
OLDORIT ANTIKORROSIV 270- 102-103
Metal protecting synthetic resin primer and top coat with 2033 redbrown
active protection against corrosion and high penetration effect 2073 grey
for all steel profiles and steel constructions, inside and out-
side.
Thinner: KH-Verdnnung, Code-No. 101-0100
SILICON-ZINKSTAUBFARBE l 204- 104-105
Silcone zinc dust primer for coating systems against corro- 7152 grey
sion with high heat resistance for steel and industrial con-
structions.
MULTIGRUND 2000 277- 106-107
Synthetic resin combination primer for steel, galvanised steel, 0013 lightbeige
aluminium, brass, copper, wood and some plastics. For
0036 redbrown
inside and outside use. For ship constructions above the
waterline. 0075 lightgrey
Refinishable with 1- and 2- pack top coats.
Thiner: KH-Verdnnung, Code-No. 101-0115
OLDOSIT DICKSCHICHT-GRUND 246- 108-109

PC
Weatherproof, high build polymer resin primer for protection 1002 sandyyellow ca. RAL 1002 2.003
of steel surfaces. Lead- and chromatfree. 8012 redbrown ca. RAL 8012 3.002
Correspond to TL 918 300, sheet 77
DB-material-No. 667.02
DB material-No. 667.06
l delivery time on request
6
1-PACK PRIMER
Colour-Shade sheet
Page
ZINKOLIN 215- 110-111
Epoxidester-zincdust primer for industrial use. Excellent 0080 grey

protection against corrosion in the steelframed and industrial
construction.
Thinner: Code-No. 101-0115
ZINKOLIN TL l 215- 110-111
One pack zinc dust paint for coatings systems against corro- 0070 grey
sion with an unusual high protective effect in the steelframed
and industrial construction.
Correspond to TL 918 300, sheet 4 and 77
DB-substance-No. 588.20.38 and 67.03
ZINKOLIN SILBER 215- 112-113
Special dust primer with active pigment against corrosion for 7156 silver
welding and sanding positions of galvanised constructions.
RELIUS RAPIDPRIMER 270- 114-115
Primer for luminous paint 0200 white

Thinner: Verdnnung AF, Code-No. 101-1645
VINYL-BARRIER NK 470- PC 116-117

8.202
Sealer and primer for underwater areas. Aluminium free 0039 redbrown 8.203
primer for use in new construction and maintenance. As 1905 black
sealer at all antifoulings and in the stetecol system.
Thinner: EP-Verdnnung, Code.-No. 103-0135
CR-PRIMER 251- PC 118-119

6.102
Non-saponifiable basecoat for steel and 0095 black 6.402
wood in above- and below waterline areas. 0097 redbrown 8.201
Can be applied in a thick film of up to 100 m (dry film thick-
ness). 0110 light grey
0197 dark grey
Colour shade light grey cannot be used in underwater
areas.
METALLIC-PRIMER 287- 120-121
Aluminium pigmented, anticorrosive primer for underwater 8152 dark silver

areas. 9152 light silver
l delivery time on request
7
2-PACK PRIMER
Colour-Shade sheet
Page
OLDOPOX 323- PC 122-123
ZINKPHOSPHAT-GRUND 2.002
3.001
Epoxy primer for steel constructions. *0038 sandyellow ca. RAL 1002 3.003
Correspond to TL 918 300, sheet 87. *8012 redbrown ca. RAL 8012 4.001
Thinner: Code.-No. 103-0135 6.406
Hardener: EP-HRTER 610, Code-No. 387-0610 Base component
6.408
0738 sandyellow
6.410
8712 redbrown
6.411
OLDOPOX 320- 124-125
ZINKPHOSPHAT-GRUND TL PC
4.002
Epoxy primer for steel constructions. Correspond to TL 918
300, sheet 87.
DB-Material-No. 687.02 RAL 1002 *0038 sandywllow

*8012 redbrown
DB-Material-No. 687.06 RAL 8012
Base component
Thinner: EP-Verdnnung, Code-No. 103-0135
0738 sandyellow
Hardener: EP-HRTER 612, Code-No. 387-0612
8712 redbrown
OLDOPOX PRIMER ZHG 321- 126-127

PC
Epoxy sealer as protection against corrosion with excelllent *0815 redbrown 1.102
adhesion on steel, light and coloured metals and galvanised
*0771 light grey 2.101
steel. Zinc-chromat free.
Light grey = on galvanised steel and aluminium for inside 4.101
use. Base component 5.001
7815 redbrown
Thinner: EP-Verdnnung, Code-No. 103-0135 0071 light grey
STETECOL NK 340- 128-130

PC
Two pack, tar free epoxy coating for corrosion protection of *1038 brown 6.301
underwater areas of ships and for use on all kind of steel *1096 black 8.203
constructions.
Base-component
Thinner: EP-Verdnnung, Code-No. 103-0135 1238 brown
Hardener: EP-HRTER 612, Code-No. 387-0612 1296 black
OLDOPOX MULTICOAT 346- 131-132

PC
2 pack low solvent containing epoxy intermediate and finish *0039 redbrown 6.010
coating for strong protection against corroison. Usable in the *0901 off white 6.103
above and underwater area. The cured coating has a high 6.104
resisting power against abraision. *7001 grey
6.404
Thinner: EP-Verdnnung, Code-No. 103-0135 Base component 6.405
Hardener: EP-HRTER 613, Code-No. 387-0613 0739 redbrown 6.407
0971 off white 6.409
7701 grey 8.204
*contains as combination base and hardener component
8
2-PACK PRIMER
Colour-Shade sheet
Page
OLDOPOX ARC Standard 325- 133-134
PC
Two pack epoxy primer for protection against mechanical *3109 redbrown 6.412
damages for underwater and above waterline. High impact *7135 grey 6.413
resistance therefore usable for decks and tanktops. *9105 black 6.414
8.205
Thinner: Verdnnung, Code-No. 103-0135
Hardener: EP-HRTER 700, Code.-No. 387-0700 Base component
3179 redbrown
7175 grey
9175 black
OLDOPOX ARC wintergrade 325- 135-136

PC
Two pack epoxy primer for protection against mechanical *3309 redbrown 6.415
damages for underwater and above waterline. High impact *7335 grey 8.206
resistance therefore usable for decks and tanktops. Usable up *9305 black
to -5C.
Base component
Thinner: EP-Verdnnung, Code-No. 103-0135 3179 redbrown
Hardener: EP-HRTER 613, Code-No. 387-0613 7175 grey
9175 black
OLDOPOX SEALER 354- PC 137-138

6.408
EP tiecoat and intermediate coat for under- and above water- *3170 grey 6.412
line use. 6.413
Base component 8.204
3770 grey 8.205
8.206
LINDOKOTE EP-SHOPPRIMER 381- 139-140
Weldable, quick-drying EP primer for sandblasted steel plates *8132 redbrown

and profiles for shipbuilding and steel constructions. Espe-
cially suitable for use in automatic plants for mill scale remov-
Base component
ing.
0831 redbrown
LINDOKOTE ZS-SHOPPRIMER 215- 141-142
Quick-drying shop primer for use in automatic plants for mill *1800 redbrown
scale removing for shipbuilding and steel constructions.
Paste
0880 redbrown
Thinner: CS-Verdnnung, Code-No. 105-0200 binder
0801 colourless
LINDOKOTE ETHYL-SILICATZINK 215- 143-145
PC
Zinc dust for high-quality coatings against corrosion on sand- *0700 grey 9.002
blasted steel surfaces for steel framed constructions, ship-
building as well as machines, containers etc. Can also be
paste
used as coating against corrosion without following finishes or
as primer under suitable finishes. Silicate zinc shows pure 0701 grey
anorganic layers with high abrasion strenght. binder
0702 colourless
Thinner: CS-Verdnnung, Code-No. 105-0200

delivery time on request
9
2-PACK PRIMER
Colour-Shade sheet
Page
OLDOPOX ZINKSTAUBFARBE 74 377- 146-147
Zinc dust primer for two component coating systems with *0074 grey
protection against corrosion.
Base component
0774 grey
OLDOPOX ZM 377- 148-149

PC
Zinc dust primer for one and two pack coating systems for *0066 green 2.001
steel, steel water and shipbuilding. Excellent adhesion on steel 2.004
and cleaned galvanised surfaces. 2.005
Base component
0766 green 8.002
8.201
8.202
8.203
OLDOPOX ZINKSTAUB 377- 150-151

PC
Two pack zinc dust paint acc. to the regulations of the Deut- *0079 grey 4.003
sche Bahn AG TL 918300, page 87, to be used as first primer
8.101
for two component coating systems with excellent high protec- Base component
tion against corrosion in the steel and steel water industry as
0779 grey
well as in the ship building industry.

Hardener: EP-Hrter 82, Art.-Nr. 387-0082
2K-FLLGRUND 312- 152-153
Fast recoatable filler on 2 pack polyurethane basis with active 0060 light grey
protection against corrosion for steel, galvanised steel and
aluminium.
Thinner: PUR-Verdnnung, Code-No. 103-0132

Hardener: PUR-Hrter 150, Code-No. 385-0150
OLDOPOX EP-GRUND 320- 154-155
Two pack epoxy primer for steel constructions. *6629 greygreen

Base component
Hardener: EP-HRTER 610, Code-No. 387-0610 0629 greygreen

10
2-PACK PRIMER
Colour-Shade sheet
Page
OLDOPOX EG 1 .DECK TL 325- 156-157
PC
The two pack intermediate and finishing coat manufactured on *0702 silvergrey 3.003
epoxy resin base, iron mica/aluminium-pigmented, is in *0703 anthracite 4.002
accordance with the regulations of the Deutsche Bundesbahn
AG TL 918 300, Sheet 87, and serves to apply thick-coated 4.003
protective coatings against corrosion on steel and as a sealer
between OLDOPOX zinc dust and one- or two pack coatings. 7702 silvergrey
7703 anthracite
Hardener: EP-Hrter 610, Code-No. 387-0610
OLDOPOX EG 1. DECK 324- 158-159

PC
Two pack epoxy coating pigmented with micaceous iron oxide *0702 silvergrey 2.002
and aluminium for corrosion protection of steel. Can also be *0703 antracite 2.004
used as a tiecoat on zinc dust paints and 1 or 2 pack topcoats. 2.005
Thinner: EP-Verdnnung, Code-No. 103-0135 7702 silvergrey
Hardener: EP-Hrter 610, Code-No. 387-0610 7703 antracite

11
WATERBASED PRIMER
Colour-Shade sheet
Page
OLDOCOR W ? 235- 160-161
Schweissprimer
0323 redbrown
Waterbased, quick-drying welding-primer with excellent water
resistance for steel constructions.
Correspond to the DVS guiding principle 0501 of the SLV.
Thinner: Water
2K-HYDRO EP SHOPPRIMER SE ? 314- 162-163

Quick drying waterbased, 2-pack primer, special pigmented
and excellent water resistance for sand-blasted steel plates
0323 redbrown
and profiles for shipbuilding and steel constructions.
Especially suitable for use in automatic plants for mill scale
removing. Correspond to the DVS guiding principle 0501 of
the SLV.
Thinner: Destilled water

Hardener: EP-Hrter W 801, Code-No. 387-0801
2K-HYDRO EP SHOPPRIMER K ? 314- 164-165

Quick drying waterbased, 2 pack primer with excellent water
resistance for sand-blasted steel plates and profiles for ship-
0311 redbrown
building and steel constructions.
Especially suitable for use in automatic plants for mill scale
removing. Correspond to the DVS guiding principle 0501 of
the SLV.
Thinner: Destilled water

Hardener: EP-Hrter W 801, Code-No. 387-0801
12
1-PACK FINISHES
Colour-Shade sheet
Page
BFALIN KUNSTHARZLACK 466- 166-167
PC
High glossy, quick drying weather-resisting and sturdy one 1.001
pack synthetic resin varnish for steel constructions, vehicles, 6.202
machineries and ships in the above water line. 6.401
6.405
Thinner: KH-Verdnnung, Code-No.: 101-0115 (Spraying)
6.406
Lackverdnnung, Code-No. 101-0100 (Brushing)
Price group 1 Stock up
Assignment of shades see survey page 27
For RAL shades
466-9901 Basislack 1 0110 starwhite
466-9902 Basislack 2 6011 green
466-9904 Basislack 4
7001 silvergrey
7032 lightgrey
7035 lightgrey
9002 greywhite
9005 deep black
9010 white
0036 redbrown

466-9903 Basislack 3 For RAL shades
466-9911 Basislack 11 5010 gentian blue
5012 lightblue
5015 skyblue
6001 signalgreen
6002 green
6018 yellowgreen
9006 white aluminium

Assignment of shades see survey page 27 For RAL shades
466-9905 Basislack 5 1007 narcissus yellow
466-9907 Basislack 7 1021 rapeyellow
2000 yellow orange
2002 blood orange
2004 orange
2011 orange dark
3000 flaming red
3002 red
5002 ultramarineblue
385-0140
BFALIN SPEZIALHRTER
Drying, film hardening and gloss can be varied with Bfalin

Spezialhrter (mixing ratio: 10:1 parts by volume).
13
1-PACK FINISHES
Colour-Shade sheet
Page
RELIUS PROFI SATIN 439- 168-170
Satin glossy synthetic resin for inside and outside use. Aro-
matic hydrocarbons free and mild in odor. Excellent weather
resistance, high impact and scratch resistance. Quick drying,
high hiding, gloss stable, high cleaning stability.
Thinner: Verdnnung, Code-No. 101-1645
POLYHRTER 255 437-

Drying, film hardening and gloss can be varied with Polyhrter
255 (Mixing ratio 10:1 part by volume). 0033 colourless
ZP-Einschichtlack DS 422- 171-172

satinglossy PC 1.002
Zinc phoshat containing, quick drying thick layer building

synthetic resin for iron, cast iron and steel surfaces.

Assignment of shades see surey page 26 For RAL-shades
5012 light blue
5015 sky blue
7001 silvergrey
9002 grey white
9205 black

6011 green
7032 pebble grey
7035 light grey
7350 grey
9010 white

Assignment of shades see surey page 26 For RAL shades
5010 gentian blue

2002 blood orange
3000 flaming red
3020 signalred

Assignment of shades see surey page 26 For RAL shades
1004 golden yellow
1007 narcissus yellow
1018 zinc yellow
1021 rape yellow
2000 yellow orange
2004 orange
14
1-PACK FINISHES
Colour-Shade sheet
Page
OLDOSIT METAL PROTECT 440- 173-174
Thick coat metal protective system in one- pack process with 0804 old cooper
excellent adhesion. Long-time-rust protection with high resisti-
5010 gentianblue
bility against agressive atmosphere.
6011 green
7001 silvergrey
9002 grey white
Thinner: Code-No. 101-0115 9005 dark blue
9006 whitealuminium
9007 greyaluminium
9010 white
OLDOSIT DICKSCHICHT EISENGLIMMER 445- 175-177

PC
Weather resistant thick top coat based on polymer resin, 2.003
micaceous iron strenghtend. Field of application: see 3.002
OLDOSIT METAL PROTECT
Price group 1
DB Material-Nr. 677-71 DB 701 0701 silvergrey
DB Material-Nr. 677.73 DB 703 0703 anthrazit
Price group 2
DB Material-Nr. 677.51 DB 501 0510 blue
DB Material-Nr. 677.61 DB 601 0601 silvergreen
OLODOSIT V DICKSCHICHT 444- 178-179
EISENGLIMMER PC
1.101
Weatherproof thick top coat against corrosion based on 2.102
polymer resin. Specially for the coating of galvanised con-
structions. Durable against aggressive chemical atmosphere. 0601 silvergreen
Correspond to TL 918 300
sheet 75
0701 silvergrey

DB Material-Nr. 675.61
DB Material-Nr. 675.72
OLDOSIT V DICKSCHICHT EGM 444- 178-179

PC
One-coat paint based on chlorinated polymers, combined with 1.103
special synthetic resin. Quick drying, weatherproof with excel-
lent adhesion on galvanised surfaces like high tension masts,
0069 green
micaceous iron strenghtend.
Corresponds to TL 918 300, sheet 75.
DB Material-Nr. 675.69 DB 601
ACRYLAT TOPCOAT 459- 180-181

PC
Universal top coat based on acryl resin for the domain boot- 0036 redbrown 6.402
top, deck and topside. 6.407
0110 starwhite
6002 green 6.408
7001 silvergrey 6.412
9005 black 6.413
further colour shades on request

+ runs out
15
2-PACK FINISHES
Colour-Shade sheet
Page
OLDPOX EP 325 325- 182-183
PC
Decontamination certifical included. *7032 siliceous grey 2.001
Epoxy coat on steel and concrete. Results in dense and even *9010 white
film thickness with excellent hardness, abrasion and impact 2.002
resistance and chemical resistance. 3.003
Chalking effect if used outside. Base component 4.101
7732 siliceous grey
Thinner: EP-Verdnnung, Code-No. 103-0135 9710 white
OLDODUR ADN SEIDENGLANZ 311- 184-186
2 pack polyurethane topcoat as finishing coat. Excellent

weather resistance and light fastness. Highest surface hard-
ness and flexiblity.
Thinner: PUR-Verdnnung,
Code-No. 103-0132
Hardener: PUR-HRTER 150, Code.-No. 385-0150
Price group 1
Price group 2
Price group 3
Price group 4
Assingment of shades see surrvey page 26
Price group 5
16
2-PACK FINISHES
Colour-Shade sheet
Page
OLDODUR ADN 316- 187-189
glossy PC
Acryl-polyurethane coat as topcoat for 2 pack coating sys- 1.102
tems. Correspond to highest demands on weather and light 4.101
resistance as well as stability of gloss. Highest surface hard- 6.409
ness and flexibility.
6.410
Thinner: PUR-Verdnnung (kurz), Code-No. 103-0132 6.414
6.415
Price group 1

Assignment of shades see surrvey page 26 For RAL shades
7712 RAL 7012 grey
7732 RAL 7032 siliceous grey
9710 RAL 9010 white
Price group 3
Price group 4
Assignment of shades see survey page 26 For RAL shades
2704 RAL 2004
orange
PUR-HRTER 150 385-0150
OLDODUR EISENGLIMMER 313- 190-191

2. DECK PC
2.004
Polyurethane top coat pigmented with micaceous iron ore /
2.005
aluminium. Satin glossy layers with excellent weather resis-
tance and light fastness. Excellent protection against corro- 2.101
sion. For coatings on steel constructions of all kinds and 4.001
concrete. 4.002
Correspond to TL 918 300, sheet 87. 4.003
5.001
Price group 1
DB Material-Nr. 687.51 DB 501 *0501 blue
DB Material-Nr. 687.63 DB 603 *0603 silvergreen
DB Material-Nr. 687.60 DB 610 *0610 green
DB Material-Nr. 687.71 DB 701 *0701 silvergrey
DB Material-Nr. 687.72 DB 702 *0702 silvergrey dark
DB Material-Nr. 687.73 DB 703 *0703 anthracite
Price group 2
DB Material-Nr. 687.31 DB 301 *0301 red
DB Material-Nr. 687.61 DB 601 *0601 silvergreen
DB Material-Nr. 687.62 DB 602 *0602 green
Price group 3
DB Material-Nr. 687.30 DB 310 *0310 red
DB Material-Nr. 687.74 DB 704 *0704 grey green
Thinner: PUR-Verdnnung (short), Code-No. 103-0132

Hardener: PUR-HRTER 150, Code-No. 385-0150
17
2- PACK FINISHES
Colour-Shade sheet
Page
OLDODUR DICKSCHICHT 367- 192-194
Solvent free, elastic, polyurethan liquid synthetic for high thin- 7612 grey
layered surface of steel roads and sidewalks. Acc. to BAST-
guideline Dnnbelge auf Stahl.
Base component
Thinner: PUR-Verdnnung (kurz), Code-No. 103-0132 7812 grey
OLDODUR 353 SPRITZMASSE 353- 195-196
Accelerated, solventfree polyurethane synthetic for thick- 0062 green ca. RAL 6002
layered surfaces of huge steel surfaces e.g. containers,
throughs. Processing only mechanical with 2 component
spraying maschines. DB certificate has been submitted.
Thinner: PUR-Verdnnung (kurz), Code-No. 103-0132
PUR-HRTER 461 385-0461 brownish transparent
OLDODUR 353 STREICHMASSE 353- 197-198
Field of application like OLDODUR 353 SPRITZMASSE, 6200 green ca. RAL 6002
Code-No. 353-0062. As edge protection applicable by hand.
Thinner: PUR-Verdnnung (kurz), Code-No. 103-0132
PUR-HRTER 460 385-0460 brownish transparent
PUR-ACRYL FINISH 308- 199-200

PC
Two pack polyurethane finish with excellent weathering resis- *0110 starwhite 6.411
tance, gloss- and colour retention. The product can be used on
all areas requiring a durable finish such as industrial installa-
tions or ship-building.
Base component
Thinner: PUR-Verdnnung, Code-No. 103-0132 9410 starwhite
further colour shades on request
STETECOLOR SW 361- 201-202

PC
Solventfree and tar free epoxy liquid synthetic for application
on steel, concrete and fibre increased concrete as well as
8.002
*3900 redbrown
thick layer coating for steel constuctions in the building con-
struction and steel water industry for underwater coatings in *9900 black
the ship building industry.
Base component
3970 redbrown
Hardener: EP-HRTER 14, Code-No. 387-0014 9970 black
STETECOL 340- 203-205

PC
Two pack reactive synthetic coat as protectioncoat for purifi- *0039 redbrown
cation plants, steel construction and steel water industry, for
8.001
underwater coatings in the ship building industry. Usage on
*0099 black 8.101
steel, concrete and cement surfaces.
Base component
0739 redbrown
0796 black

18
CONTAINER INTERIOR COATINGS
Colour-Shade sheet
Page
OLDOPOX LG DECK 359- 206-208
PC
Solvent-free two pack expoy coating directly on sand-blasted *0611 green 7.001
steel surfaces and on mineral surfaces which have been *9010 white
prepared with OLDOPOX LG GRUND. Suitable fr food
packing and drinking water ranks. Acc. To KTW guidelines.
Base component
Thinner: Verdnnung fr OLDOPOX LG, Code-No. 105-0122 7611 green
9710 white
Handverarbeitung:
Spritzverarbeitung:
19
ANTIFOULING
Colour-Shade sheet
Page
ANTIFOULING COASTLINE 522- 209-210
Tinfree antifouling for use in northern waters and innerlakes. 0032 redbrown
Drydocking interval between 8 12 months.
ANITFOULING LONGLIFE 522- 211-212
High performance, modified antifouling with special selected 2039 redbrown

tinfree biocides. 2095 black
Thinner: KH-Verdnnung, Code-no. 101-0115
ANTIFOULING ECOSHIP 522- 213-214
Self polishing tinfree antifouling. The product can be used for 5013 blue
ships sailing at slow to medium speeds. Contains a high 5034 pink
amount of active compounds such as copperoxide and co-
5039 redbrown
biocides.
5095 black
FREELINE 522- 215-216

Biocide-free, selfpolishing underwater coating for ships with 4139 redbrown
higher speed and short dock time. 4134 pink
Easy to clean. Based on a copolymertechnic.
+ only delivery until the end of 2002.From 2003 legal ban of application in the EU.
20
HOLD-, TANK AND BILGECOATINGS
Colour-Shade sheet
Page
OLDOPOX BWT 354- 217-218
(BALLASTWATER) PC
4115 sandyellow
6.302
Anticorrosive coating for protection of ballast tanks, behind 4172 grey
linings and cargo holds.
Base component
4715 sandyellow
4798 black
BILGENFARBE 413- 219-220
Water- and oil resistant coating for bilges. 7001 silvergrey

LADERAUML 110- 221-222

PC
Cargo hold preservation coating with good penetration prop- 0330 redbrown
ertis. Besides protective effects, a high content of linseed oil 6.101
0750 greygreen
offers the advantage of good covering and easy application 6.104
0906 aluminium
properties, preferably by airless-spray. The coating dries up
to a flexible and impact-resistant film.
Thinner: KH-Verdnnung, Art.-Nr. 101-0115
21
MISCELLANEOUS
Colour-Shade sheet
Page
RELIUS HOLZSIEGEL GLOSS 438- 223-224
Glossy, high-quality, aromatic-free, robust plastic scaling coat 5054

for use in- and outside.
RELIUS HOLZSIEGEL SATIN 439- 223-224
Satinglossy, quick drying high quality robust PU-resin for wood 5054
at ships and boats at the above waterline. For inside and
outside use.
Thinner: Verdnnung AF, Code-No. 101-1645
TAGESLEUCHTFARBE 454- 225-226
Fluorescent paint for inside and outside use. A white base- 2005 orange
coat is required in order to get the fluorescent appearance. 3024 light red
The weathering resistance and colour retention can be im-
? 0064 green
proved by recoating with UV-Varnish.
? 1023 yellow
Thinner: KH-Verdnnung, Code.-No. 101-0115
Other colours shades on request
UV - VARNISH 121- 227-228

Quick-drying varnish for TAGESLEUCHTFARBE. 0070 colourless
LEINLFIRNIS 121-1011 229-230

Colourless preservative for woodareas
.
ALU LACKFARBE 600 514- 231-232

HR-PAINT
Heat resistant silicon based paint for inside and outside use. 0093 silver 600C
ALU BRONZE F bis 380C 514- 233-234

PC
Heat-resistant resin coating up to +380C for inside use. 0091 aluminium
9.001
22
MISCELLANEOUS
Colour-Shade sheet
Page
ALUMINIUM ROSTSCHUTZFARBE 510- 235-236
PC
Weatherproof resin-aluminium-paint for protection against rost. 0091 aluminium
Stable at dry heat up to +200C. 9.003
Thinner: KH-Verdnnung, Art.-Nr. 101-0115
BITUMENLACK S 051- 237-238
Solventborne, bituminous based protective coating for concrete-0015 black

and steel substrates. Also usable for inland navigation vessel in
underwater and outboard area.
LINDOBLACK HB 587- 239-240

PC
High effective bituminous, anticorrosive for the protection 0997 black
of behind linings, ballast tank, cofferdam and anchor locks. 6.203
SCHULTAFELLACK 262- 241-242

Mat coat, markable with chalk. 0090 black
IDEKOLIT HARTTROCKENL 121-
0080 colourless
HALLTEX GEWEBEFINISH A2 392- 243-244
Scrubbable, satin glossy special caot for Halltex Glasgewebe. 0064 white
Low flammable acc. to IMO Resolution A 653 (16)
ANTISLIP-POWDER 109-0811
RADIKAL ABBEIZER 582-0005 245-246
Fireproof, free from acid paint remover. IWL tested. Expert

opinion has been submitted.
23
THINNERS
Colour-Shade sheet
Page
LACKVERDNNUNG V 100 101-0100
Brushing thinner for resign varnishes,

flash point above +21C.
KH-VERDNNUNG 101-0115
Brushing and spraying thinner for resign primer and resign

finishes, flash point above.
NITRO-VERDNNUNG 103-0120
For tool- and machine cleaning, flash point beneath +21C.
PUR-VERDNNUNG (short) 103-0132
Thinner for PUR- and PUR-ACRYL coatings, flash point above

+21C.
PUR-AIRLESS VERDNNUNG L (long) 103-0140

+21C.
PUR VERDNNUNG L (long) 103-0144

+21C.
EP-VERDNNUNG 103-0135
Thinner for coatings based on epoxy, flash point beneath
+21C.
VERDNNUNG AF 101-1645
Thinner for aromatic free resin primer and sythetic, resin

Varnishes.
CS-VERDNNUNG 105-0200
Thinner for e.g. TU-UNIVERSAL-GRUNDIERUNG and ZI-
NKSILIKAT-SHOPPRIMER, flash point above +21C.
UNIVERSAL-VERDNNUNG 103-0130
Universal thinner for synthetic resign varnishes, flash point

above +21C.
REINIGUNGSVERDNNUNG 103-0321
Thinner for tool cleaning.

VERDNNUNG FR OLDOPOX LG 105-0122
Thinner for OLDOPOX LG Art.-No.: 359-colour shade
24
HARDENER AND BASE-COMPONENT OVERVIEW
HARDENER COMPONENT BASE COMPONENT Mixing ratio:
Base/hardenerpart by
Code-No. Product name Code-No. Product name volume
215-0701 LINDOKOTE ETHYL- 215-0702 LINDOKOTE ETHYL- 65 : 35
SILIKATZINK PASTE SILIKATZINK BINDER
215-0880 LINDOKOTE ZS 215-0801 LINDOKOTE ZS SHOP- 1:2
SHOPPRIMER PASTE PRIMER BINDER
385-0140 BFALIN SPEZIAL- 466-Farbton BFALIN KUNSTHAR- 10 : 1
HRTER ZLACK
385-0150 PUR-HRTER 150 312-0060 2K-FLLGRUND 15 : 1 n. G.
311-Farbton OLDODUR ADN SDGLZD 5:1
313-Farbton OLDODUR EISENGLIMMER 10 : 1 n. G.
316-Farbton OLDODUR ADN 5 : 1 n. G.
385-0308 PUR-HRTER 308 308-9410 PUR - ACRYL FINISH 4,1 : 0,9
385-0460 PUR-HRTER 460 367-7612 OLDODUR DICKSCHICHT 6 : 1 n. G.

353-6200 OLDODUR 353 STREICH- 2,5 : 1 n. G.
MASSE
385-0461 PUR-HRTER 461 353-0062 OLDODUR 353 SPRITZ- 2,5 : 1 n. G.
MASSE
387-0014 EP-HRTER 14 361-3970/-9970 STETECOLOR SW 6 : 1 n. G
387-0082 EP-HRTER 82 377-0779 OLDOPOX ZINKSTAUB 95 : 5 n. G.
377-0774 OLDOPOX ZINKSTAUB- 95 . 5 N: g:
FARBE 74
387-0100 EP-HRTER 100 381-0831 LINDOKOTE EP-SHOP - 65 : 35
PRIMER
387-0124 EP-HRTER 124 359-7611/-9710 OLDOPOX LG 2 : 1 n. G.
387-0420 EP-HRTER 420 321-7815/-0071 OLDOPOX PRIMER ZHG 85 :15 n. G.
387-0610 EP-HRTER 610 320-0629 OLDOPOX EP GRUND 3,4 : 1
}
323-0738 OLDOPOX ZINK-
323-8712 8,1 : 1 n. G.
PHOSPHAT - GRUND
324-7702/-7703 OLDOPOX EG 1. DECK 4,25 : 1
325-7732/-9710 OLDOPOX EP 325 5 : 1 n. G:
325-7702/-7703 OLDOPOX EG 1. DECK TL 5 : 1 n. G.
387-0612 EP-HRTER 612 320-0738/-8712 OLDOPOX ZINKPHOSPHAT 5 : 1 n. G.
GRUND TL
340-0739
340-0799 } STETECOL
89 : 1 n. G.
340-1238
340-1296 } STETOKOL NK 4,9 : 1
387-0613 EP-HRTER 613 325-3179

325-7175
325-9175
} OLDOPOX ARC
Wintergrade
1,22 : 1
346-0739-0971 OLDOPOX MULTICOAT 1,5 : 1

-7701
377-0766 OLDOPOX ZM 3,7 : 1
25
HARDENER AND BASE-COMPONENT OVERVIEW
HARDENER COMPONENT BASE COMPONENT Mixing ratio:
Art.-Nr. Bezeichnung Art.-Nr. Bezeichnung Base/hardenerpart by
volume
387-0656 EP-HRTER 656 359-7611 OLDOPOX LG 1 : 0,7

359-9710 (Fresh Water)
387-0700 EP-HRTER 700 325-3179
325-7175
325-9175
} OLDOPOX ARC 4,2 : 1
387-0801 EP-HRTER W 801 314-0311 2K-HYDRO EP SHOP- 30 : 1

314-0323 PRIMER K 15 : 1
2K-HYDRO EP SHOP-
PRIMER SE
387-3543 EP-HRTER 543 354-4715 OLDOPOX BWT 1 : 1,7
354-4798 (BALASTWATER)
387-3545 EP-HRTER 545 354-3770 OLDOPOX SEALER 1,85 : 1
26
ASSIGNMENT OF RAL- SHADES TO PRICE GROUPS
The assignment of RAL shades are valid only for finishes marked with .
PRICE GROUP
RAL 1000, 1001, 1002, 1011, 1013, 1019, 1020, 1024, 1034, 3012, 3014, 4007, 4009,
5001, 5012, 5015, 5018, 5024, 6012, 6013, 6015, 6021, 6022, 6025, 6033, 7000,
7001, 7002, 7003, 7005, 7008, 7010, 7013, 7022, 7023, 7030, 7031, 7033, 7036,
7037, 7039, 7045, 7047, 8000, 8001, 8003, 8007, 8008, 8014, 8015, 8016, 8017,
8019, 8022, 8023, 8024, 8025, 8028, 9001, 9002, 9004, 9005, 9017, 9018
PRICEGROUP 2
1014, 1015, 1027, 1033, 3015, 4004, 4005, 4006, 5000, 5005, 5007, 5008, 5011,
RAL
6000, 6001, 6003, 6008, 6009, 6011, 6014, 6016, 6017, 6019, 6020, 6024, 6026,
6027, 6028, 6032, 6034, 7004, 7006, 7009, 7011, 7012, 7015, 7016, 7021, 7024,
7026, 7032, 7034, 7035, 7038, 7040, 7042, 7043, 7044, 7046, 8002, 8004, 8012,
9003, 9010, 9016
PRICE GROUP 3
RAL 1012, 1037, 3009, 3013, 3018, 3022, 3031, 4008, 4010, 5003, 5004, 5009, 5010,
5013, 5014, 5017, 5019, 5020, 5021, 5022, 5023, 6004, 6005, 6006, 6029, 8011,
9011
PRICE GROUP 4
RAL 2002, 3000, 3001, 3002, 3003, 3005, 3007, 3011, 3016, 3017, 3020, 3027, 4001,
4002, 4003, 5002, 6002, 6007, 6010, 9006
PRICE GROUP 5
1003, 1004, 1005, 1006, 1007, 1016, 1017, 1018, 1021, 1023, 1028, 1032, 2000,
2001, 2003, 2004, 2008, 2009, 2010, 2011, 2012, 3004, 3007, 6018
27
ASSIGNMENT OF RAL-SHADES TO PRICE GROUPS (ART-NO. 466-)
The Assignment fo RAL-shades are valid for topcoat BFALIN Kunstharzlack, Code-No.
466-colour shade.
PRICE GROUP 1
RAL 1000, 1001, 1011, 1013, 1014, 1015, 1017, 1018, 1019, 1024, 1034, 2012, 3012,
3015, 3017, 3022, 4001, 4003, 4005, 4008, 4009, 5000, 5001, 5009, 5012, 5014,
5019, 5024, 6000, 6011, 6013, 6019, 6027, 6034, 7000, 7001 , 7004, 7009,
7010, 7015, 7023, 7024, 7030, 7032, 7035, 7036, 7037, 7038, 7040, 7042, 7043,
7044, 7045, 7046, 7047, 8025, 9001, 9002, 9003, 9010 , 9016, 9018
PRICEGROUP 2
RAL 1002, 1020, 3014, 5007, 5015, 5017, 5018, 5023, 6021, 6033, 7002, 7003, 7005,
7006, 7011, 7012, 7031, 7033, 7034, 7039
PRICEGROUP 3
RAL 1003, 1004, 1005, 1006, 1007, 1012; 1021, 1023, 1027, 1028, 1032, 1033, 1037,
2000, 2001, 2002, 2003, 2004, 2008, 2009, 2010, 2011, 3000, 3001, 3002, 3003,
3004, 3005, 3007, 3009, 3011, 3013, 3016, 3018, 3020, 3027, 3031, 4002, 4004,
4006, 4007, 5003, 5004, 5005, 5008, 5010, 5011, 5013, 5020, 5021, 5022, 6001,
6002, 6003, 6004, 6005, 6006, 6007, 6008, 6009, 6010, 6012, 6014, 6015, 6016,
6017, 6018, 6020, 6022, 6024, 6025, 6026, 7008, 7013, 7016, 7021, 7022, 7026,
8000, 8001, 8002, 8003, 8004, 8007, 8008, 8011, 8012, 8014, 8015, 8016, 8017,
8019, 8022, 8023, 8024, 8028, 9004, 9005, 9011, 9017
28
OVERVIEW COATING SYSTEMS
Examples for typical surroundings in a moderate climate Corrosion Surface System Page
category S = Steel Groups
GF = hot gal-
vanised steel
Interior Exterior S GF
Heated buildings in a neutral at- C1 X 1.0 30-31
mosphere: insignificantly
Offices, shops, schools
1.1 32-34
Unheated buildings where conden- Atmospheres with small pollution C2 X
sation can occur: and dry climate. Mostly rural low
Camps, sport resoundings ranges.
Production area with high damp- City and industry atmosphere, C3 X 2.0 35-39
ness and a bit air pollution: moderate impurities by sulfur moderate
Plants for food production, laun- dioxide. Coastal ranges with X 2.1 40-41
dries, breweries, dairies small salt load.
Industrial area: Industrial area and coastal C4 X 3.0 42-44

Chemical plants, swimming ranges with moderate salt load: intense
pools Boat house over water level
Industrial area with high damp- C5-I X 4.0 45-47
ness and aggressive atmos- Very intense
phere: Industry X 4.1 48
Chemical plants
Coastal and offshore areas with C5-M X 5.0 49
high salt load: Very intense
Derricks, shipyards Ocean
Thin-covering reaction resin X 6.0 50-59
bonded on steel:
Roadways, service bars,
crushed stone troughs
Coatings for X 6.1 60-63

loading spaces in the navigation
Coatings for X 6.2 64-66

decks, walls, behind linings in
the internal area of ships
Reaction resin-bound coatings on X 6.3 67-68
steel:
Ballast water tanks, sewage
tanks, chain lockers
Coatings for above water areas: X 6.4 69-83

Decks, superstructures etc. in
the navigation
Tank interior coatings for X 7.0 84
drinking water and filling materi-
als of the warning category AI,
AII, group of B and AIII
River engineerings, Im1 X 8.0 85-86
hydro-electric power plants Freshwater
Port ranges with steel structures Im2 X 8.1 87-88
such as air-locks, gates and Ocean and
chamber water gates. brackish water
Coatings in under water areas: X 8.2 89-94
Shipbuilding and maintenance
of ships
Heatproof coatings within the dry Heatproof coatings within the dry X 9.0 95-97
range: range:
vulcanize -, drying ovens Fire-places, rotating furnaces
29
COATING SYSTEM: GROUP 1.0
Corrosion Protection System for Steel PC 1.001
A quick-drying coating system for steel buildings and steel constructions as well as for repair or maintenance sys-
tems.
Methods of application: painting, rolling or airless spraying.
As per DIN ISO 12944, part 5.
Position Basis Material specifications No. of Theoretical Layer thick- Building block
layers use ness
Primer/Base- AK KORROTAL 266, 1X 85 40

coat Art.-No. 266-colour shade is
matched to top coat as per deliv- ml/m m
ery programme
Topcoat AK BFALIN TRANSUNILAC 3.31, 2X Each 100 each 40

Art.-No. 466-colour shade as per
delivery programme ml/m m
Total layer thickness = 120 m
Surface preparation must be in compliance with DIN ISO 12944- 4, Standard Degree of Cleanliness Sa 2 .
Loading Spectrum
Expected duration of protection for the categories of corrosion according to DIN ISO 12944
C1 C2 C3 C4 C 5-I Very intense in-
Insignificant Low load Moderate load Intense load dustrial environment
short medium long shor medium long short me- long short medium long short medium long
t dium
There is a limitation as to how well the period of durability and endurance can be deducted concerning the categories of
corrosion. See DIN ISO 12944, Part 5.
This edition renders all previous information invalid.

This information can and should be taken as advice and without obligation. Due to the fact that processing and application are beyond our control as well as
the fact that the various basecoatings and claims there of necessitate an agreement as to how the coatings are to be structured, that is, on the procedure and
number of coatings, it is our clients responsibility to ensure that our products are suitable for the intended purposes.
30
COATING SYSTEM: GROUP 1.0
A thick-filming and quick-drying coating system for steel buildings and steel constructions.
Position Basis Material specifications No. of Theoretical Layer thick- Building block
layers use ness

matched to top coat as per ml/m m
delivery programme
Topcoat AK ZP-EINSCHICHTLACK DS, 1X 240 80

Art.-No. 422-colour shade
g/m m
Surface preparation must be in compliance with DIN ISO 12944-4, Standard Degree of Cleanliness Sa 2 .
Loading Spectrum
C1 C2 C3 C4 C 5-I Very intense
Insignificant Low load Moderate load Intense load industrial environment
short medium long short medium long short medium long short medium long short medium long
Out of the classification into different categories of corrosion a durability and endurance can only be deduced provi-
sory. See DIN ISO 12944, Part 5.

31
COATING SYSTEMS: GROUP 1.1
Dual Corrosion Protection System PC 1.101
A coating system for steel buildings and steel constructions made of hot galvanized steel.
As per DIN ISO 12944, part 5.
As per Deutschen Bahn AG regulations , TL 918 300, Page 75.
Position Basis Material specifications No. of Theoretical Layer Building block

layers use thickness
Topcoat Polymer OLDOSIT V DICKSCHICHT, - 1X 220 80

resin Art.-No. 444-colour shade as per
DB colour card ml/m m
Surface preparation must be in compliance with DIN ISO 12944-4.
Loading Spectrum
C2 C3 C4 C 5-I Very intense C 5-M Very intense
Low load Moderate load Intense load industrial environment ocean environment
shor medium long short me- long short medium long short medium long short medium long
t dium

32
A two-pack coating system for steel buildings and steel constructions made of hot galvanized steel.

Primer/Base- EP OLDOPOX PRIMER ZHG, 1X 225 80

coat Art.-No. 321-0815 red brown
g/m m
Topcoat AY- OLDODUR ADN, 1 - 2 X each 100 each 40

PUR Art.-No. 316-colour shade as per
delivery programme g/m m
Total layer thickness = 120 / 160

m
Loading Spectrum
short me- long short medium long short medium long short medium long short medium long
dium

33
A thick-film coating system for steel buildings and steel constructions made of hot galvanized steel, especially
intended for electrical railway pylons, high voltage masts and light posts.
Method of application is by brush application!
As per Deutschen Bahn AG regulations, TL 918 300, Page 75.

Primer and Polymer OLDOSIT V DICKSCHICHT EGM, 1X 330 120

Topcoat resin Art.-No. 444-0069 green
ml/m m
Loading Spectrum
shor medium long short medium long short me- long short medium long short medium long
t dium

34
COATINGS SYSTEMS: GROUP 2.0
A two-pack coating system for steel buildings and steel constructions.
Methods of application: painting, rolling or airless spraying. OLDOPOX ZM can be applied after preparing the
surface by hydroblasting, standard DW3, STG- guideline 2222 even with the presence of minimal residual mois-
ture.

Primer/Base- EP OLDOPOX ZM, 1X 105 50

coat Art.-No. 377-0066 green
g/m m
Intermediate EP OLDOPOX 325, 1X 105 50

matched to top coat as per deliv- g/m m
ery programme
Topcoat AY- OLDODUR ADN, 1X 105 40

2
Loading Spectrum
short me- long short medium long short me- long short medium long short medium long
dium dium

35
A two-pack coating system for steel buildings and steel constructions.

Primer/Base- EP OLDOPOX ZINKPHOSPHAT- 1X 210 80

coat GRUND,
Art.-No. 323-8012 red brown, g/m m
Art.-No. 323-0038 sand yellow,
colour shade is matched to top coat
Topcoat EP OLDOPOX 325, 1X 85 40

Alternative:
Topcoat EP OLDOPOX EG 1. DECK, 1X 235 80

Art.-No. 324-colour shade as per DB
colour card g/m m
Total layer thickness = 120/ 160

m
Surface preparation must be in compliance with DIN ISO 12944-4, Standard Degree of Cleanliness Sa 2 1/2.
Loading Spectrum

36
A thick-film coating system for steel buildings and steel constructions.
Methods of application: painting and airless spraying.
As per Deutschen Bahn AG regulations, TL-918 300, page 77.
Position Basis Material specifications No. of Theoretical Layer Builiding block

Primer/Base- Polymer OLDOSIT DICKSCHICHT-GRUND, 1X 175 80

coat resin Art.-No. 246-1002 sand yellow
ml/m m
Topcoat Polymer OLDOSIT DICKSCHICHT EG, 1X 170 80

resin Art.-No. 445-colour shade as per DB
colour card ml/m m
Loading Spectrum
short medium long short me- long short medium Long short medium long short medium long
dium

37
A two-pack coating system primarily used for manually or mechanically prepared surfaces found in steel buildings
and steel constructions as well as for repair or maintenance systems.
OLDOPOX ZM can be applied after preparing the surface by hydroblasting, standard DW3, STG- guideline 2222
even with the presence of minimal residual moisture.


ml/m m
Intermediate EP OLDOPOX EG 1. DECK, 1X 235 80

coat Art.-No. 324-colour shade as per DB
colour card g/m m
Topcoat PUR-AY OLDODUR EISENGLIMMER 2. 1X 220 80

DECK,
Art.-No. 313-colour shade as per DB g/m m
colour card
Adhesion and compatibility with previous coatings should be checked by means of a test patch when using the
coating system for repairs or maintenance.
Surface preparation must be in compliance with DIN ISO 12944-4, Standard Degree of Cleanliness Sa2,
PSa 2 respectively St 3.
Loading Spectrum

38
A two-pack coating system primarily used for manually or mechanically prepared surfaces found in steel buildings
and steel constructions as well as for repair or maintenance systems.
Methods of application: painting, rolling or airless spraying. OLDOPOX ZM can be applied after preparing the
surface by hydroblasting, standard DW3, STG- guideline 2222 even with the presence of minimal residual mois-
ture.


ml/m m
1. Intermediate EP OLDOPOX EG 1. DECK 1X 235 80

coat Art.-No. 324-0702 dark silver grey
g/m m
2. Intermediate EP OLDOPOX EG 1. DECK 1X 235 80

coat Art.-No. 324-0703 anthracite
g/m m
Topcoat AY- OLDODUR EISENGLIMMER 2. 1X 220 80

PUR DECK,
colour card
Adhesion and compatibility with previous coatings should be checked by means of a test patch when using the
coating system for repairs or maintenance.
Surface preparation must be in compliance with DIN ISO 12944-4, Standard Degree of Cleanliness St 3.
Loading Spectrum

39
A two-pack coating system for steel buildings and steel constructions made of hot galvanized steel and aluminium.


coat Art.-No. 321-0815, red brown
g/m m
Topcoat AY- OLDODUR EISENGLIMMER 1x 220 80

PUR 2. DECK,
2
Art. No. 313-colour shade as per DB g/m m
colour card
Loading Spectrum
There is a limitation as to how well the period of durability and endurance can be deducted concerning the categories
of corrosion. See DIN ISO 12944, Part 5.

40
A thick-film coating system for steel buildings and steel constructions made of hot galvanized steel.
As per Deutschen Bahn AG regulations, TL 918 300, Page 75.

Primer/Base- Polymer OLDOSIT V DICKSCHICHT EIS- 2X each 220 each 80

coat and resin ENGLIMMER,
Topcoat Art.-No. 444-colour shade as per ml/m m
delivery programme
Loading Spectrum
short medium long short medium long short medium long short medium long Short medium long

41
A thick-film, two-pack coating system for steel buildings and steel constructions.

Primer and EP OLDOPOX ZINKPHOSPHAT-GRUND, 2X each 210 each 80

Intermediate Art.-No. 323-0038 sand yellow
coat g/m m
Art.-No. 323-8012 red brown
1. Topcoat EP OLDOPOX 325, 1X 105 50

Art.-No. 325-colour shade is matched to
top coat as per delivery programme g/m m
Topcoat AY- PUR ACRYL-DECKLACK, 1X 105 40

PUR Art.-No. 309-colour shade as per delivery
programme ml/m m
Loading Spectrum

42
TECHNICAL DATA SHEETS: PRIMERS
As per DIN EN ISO 12944, Part 5.

Primer/Base- Polymer OLDOSIT DICKSCHICHT-GRUND, 2X each 315 each 80

coat resin Art.-No. 246-8012 red brown, g/m m
Art.-No. 246-1002 sand yellow for
colour shade variation
Topcoat Polymer OLDOSIT DICKSCHICHT EG, 1X 170 80

resin Art.-No. 445-colour shade as per DB
colour card ml/m m
Loading Spectrum

43

Primer/Base- EP OLDOPOX ZINKPHOSPHAT-GRUND, 1X 210 80

g/m m
1. Topcoat EP OLDOPOX EG 1. DECK TL, 1X 240 80

Art.-No. 325-0702 dark silver grey
g/m m
Topcoat EP OLDOPOX 325, 1X 135 50

Art.-No. 325-colour shade as per deliv-
ery programme g/m m
Loading Spectrum

44
The preferable method of application is by airless spraying.

Primer/Base- EP OLDOPOX ZINKPHOSPHAT- 1X 210 80

coat GRUND,
Art.-No. 323-8012 red brown g/m m
Intermediate EP OLDOPOX ZINPHOSPHAT- 1X 210 80

coat GRUND,
Art.-No. 323-0038 sand yellow g/m m
1. Topcoat EP OLDOPOX EG 1. DECK, 1X 235 80

Art.-No. 324-0702 silver grey
g/m m
Topcoat AY-PUR OLDODUR EISENGLIMMER 2. 1X 220 80

DECK,
2
colour card
Loading Spectrum

45
A thick-filming coating system for steel buildings and steel constructions.
As per Deutsche Bahn AG regulations, TL 918 300, Page 87.

Primer and EP OLDOPOX ZINKPHOSPHAT- 2X each 220 each 80

Intermediate GRUND TL, g/m m
coat Art.-No. 320-0038 sand yellow
1. Topcoat EP OLDOPOX EG 1. DECK TL, 1X 240 80

Art.-No. 325-0702 dark silver grey
g/m m
Topcoat AY- OLDODUR EG 2. DECK, 1X 220 80

DB colour card g/m m
OLDODUR ADN AS, glossy satin, RAL colour shade as per delivery programme, can also be used as topcoat.
Loading Spectrum

46
A thick-filming, two-pack coating system for steel buildings and steel constructions.
As per Deutsche Bahn AG regulations, TL-918 300, Page 87.

Primer/Base- EP OLDOPOX ZINKSTAUB, 1X 395 80

coat Art.-No. 377-0079 grey
g/m m
1. and 2. Inter- EP OLDOPOX EG 1. DECK TL, 2X each 240 each 80

mediate coat Art.-No. 325-0702 dark silver grey
Art.-No. 325-0703 anthracite for g/m m
Colour shade variation, final colour
shade is matched to top coat

DB colour card g/m m
Loading Spectrum

47
A two-pack coating system for steel buildings and steel constructions made of hot galvanized steel and alu-
minium.


g/m m
Intermediate EP OLDOPOX 325, 1X 160 60

matched to top coat as per delivery g/m m
programme
Topcoat AY- OLDODUR ADN, 1X 100 40

PUR Art.-No, 316-colour shade as per
OLDODUR ADN AS, glossy satin, Art.-No. 316 can also be used for the topcoat, with a layer thickness of 80 m.
Loading Spectrum

48
A thick-filming, two-pack coating system for steel buildings and steel constructions made of hot galvanized steel
and aluminium.The preferable method of application is by airless spraying. As per DIN EN ISO 12944, Part 5.


g/m m
Intermediate EP OLDOPOX EG 1. DECK TL, 1X 240 80

2
matched to top coat as per delivery g/m m
programme

PUR Art.-No. 313-colour shade as per DB
2
colour card g/m m
Loading Spectrum
short me- long short medium long short medium long short medium long short medium long
dium

49
A coating system for hydraulic steel constructions and wear resistant coatings as well as for horizontal and sloped
areas, containers and steel constructions. Suited for areas with great mechanical wear. Alternative to DIN EN
ISO 12944, Part 5. Only to be applied with a 2 pack spraying device.

Primer/Base- PUR OLDODUR GRUND, 1X 105 50

g/m m
Topcoat PUR OLDODUR 353 SPRITZMASSE, 1 - 2 X 1,2 kg/m/ 2300
Art.-No. 353-0062 green wet in mm
m
wet
If necessary:
To preserve AY-PUR OLDODUR EG 2. DECK, 1X 220 80

colour shade Art.-No. 313-colour shade as per 2
g/m m
of exterior DB colour card
coatings
Loading Spectrum
Pedestrian Vehicular Water Ballast

traffic traffic load load
light medium intense light medium intense light medium intense light medium intense
Out-
side

50
Thin-covering, reaction resin bonded (3mm), system B, for service gangways and platforms. The coatings are
resistant to high abrasion, high mechanical wear, oil and grease. Resistant to most solvents and to various diluted
acids and lyes.
Position Basis Material specifications Theoretical use Building block
2
Primer/Basecoat PUR OLDODUR GRUND, 105 g/m
Art.-No. 312-0234
2
Texture substance Quartz sand 0,06 - 0,3 mm 0,3 kg/m
Intermediate coat PUR OLDODUR DICKSCHICHT, (1 mm SSD)

Art.-No. 367-7612 1,5 kg/mm/m
Topcoat PUR OLDODUR DICKSCHICHT, (2 mm SSD)

2
Art.-No. 367-7612 2,0 kg/mm/m
1: 1 filled with
Quartz sand 0,06 - 0,3 mm
The wet coating should be saturated with the texture substance Mandurax 0,7 - 1,2 mm.
Alternative: Quartz sand or silicon carbide to corresponding granulation. Theoretical use: 3kg/m
2
Sealer AY-PUR OLDODUR ADN, 850 g/m
(if needed)
delivery programme
Variable Approximate total layer thickness = 3000 m
Loading Spectrum
Pedestrian Vehicular Water Chemical

Out-
side

51
Thin-covering, reaction resin bonded (3mm), system A, for service gangways and platforms. The coatings are
resistant to high abrasion, high mechanical wear, oil and grease. Resistant to most solvents and to various diluted
acids and lyes.
Position Basis Material specifications Theoretical use Building block
2
Primer/ PUR OLDODUR GRUND, 105 g/m
Basecoat Art.-No. 312-0234 red brown
2

2
Art.-No. 367-7612 basalt grey 1,7 kg/mm/m
1: 1 filled with
Alternative: Quartz sand or silicon carbide with corresponding granulation.

2
Sealer AY- OLDODUR ADN, 850 g/m
PUR Art.-No. 316- colour shade as per
(if needed)
delivery programme
Variable Approximate total layer thickness = 3000 m
Loading Spectrum

Out-
side

52
An accelerated, solvent free, thick-filming coating system. The coatings are resistant to abrasion, mechanical
wear, diluted acids and lyes, salt and fresh water. Suited for extensive steel areas with high mechanical wear such
as ballast (gravel as found between railroad ties) troughs, tanks and steel machinery. Only to be applied with a 2
pack spraying device.
Position Basis Material specifications Use Building block
2
Topcoat PUR OLDODUR 353 SPRITZMASSE, (5 mm SSD)

2
Art.-No. 353-0062 green 1,2 kg/mm/m
If necessary PUR OLDODUR 353 STREICHMASSE, as needed

(to touch up flaws) Art.-No. 353-6200 green
Loading Spectrum
Pedestrian Vehicular Water

Ballast
traffic traffic load
load
Out-
side

53
An accelerated, solvent free, thick-filming corrosion protection coating system. The coatings are resistant to abra-
sion, mechanical wear, diluted acids and lyes, salt and fresh water. Suited for extensive steel areas such as bal-
last (gravel as found between railroad ties) troughs and tanks which are exposed to weather conditions. Deutsche
Bahn AG regulation TL-918300 to be adhered to when coating ballast troughs.
2
Topcoat PUR OLDODUR 353 SPRITZMASSE, (SSD > 5 mm)

Art.-No. 353-0062 green as needed
If necessary PUR OLDODUR 353 STREICHMASSE, as needed

(to touch up flaws) Art.-No. 353-6200 green
2
Topcoat AY-PUR OLDODUR EG 2. DECK, 220 g/m
Art.-No. 313-colour shade as per DB
colour card
Loading Spectrum
Pedestrian Vehicular Water Ballast

Outer

54
Thin-covering, reaction resin bonded (6mm), system B, for sidewalks, bicycle paths and roads. The coating sys-
tem is resistant to high abrasion, high mechanical wear, oil and grease. Resistant to most solvents and to various
diluted acids and lyes.
2
2


1 : 1 filled with
2
Alternative: Quartz sand or silicon carbide to corresponding granulation. Theoretical use: 4 kg/m
2
(if needed) delivery programme
Loading Spectrum

Out-
side

55
Thin-covering, reaction resin bonded (6mm), system A, for sidewalks, bicycle paths and roads. The coating sys-
tem is resistant to high abrasion, high mechanical wear, oil and grease. Resistant to most solvents and to various
diluted acids and lyes.
2
2

1 : 1 filled with
2
2
(if needed)
ery programme
Loading Spectrum

Out-
side

56
Thin-covering, reaction resin bonded (15mm), system A, for roads and RoRo bridges. The coatings are resistant
to high abrasion, high mechanical wear, oil and grease. Resistant to most solvents and to various diluted acids
and lyes.
2
Primer/ Basecoat PUR OLDODUR GRUND, 110 g/m
Art.-No.312-0234 red brown
2

1: 2 filled with
The wet coating should be saturated with the texture substance Mandurax 2 - 3 mm.
2
Alternative: Quartz sand or silicon carbide to corresponding granulation. Theoretical use: 4 kg/m .
2
(if needed)
delivery programme
Loading Spectrum

Out-
side

57
Thin-covering, reaction resin bonded (15mm), system B, for roads and RoRo bridges. The coatings are resistant
to high abrasion, high mechanical wear, oil and grease. Resistant to most solvents and to various diluted acids
and lyes.
2
2
Texture substance PUR Quartz sand 0,06 - 0,3 mm 0,3 kg/m

Art.-No. 367-7612 basalt grey 2
1,5 kg/mm/m

Art.-No. 367-7612 basalt grey 2
1 : 2 filled with 2,0 kg/mm/m
Quartz sand 0,06 - 3 mm
The wet coating should be saturated with the texture substance Mandurax 2 - 3 mm.
2
2
(if needed)
ery programme
Loading Spectrum

Out-
side

the fact that the various basecoatings and claims thereof necessitate an agreement as to how the coatings are to be structured, that is, on the procedure and
58
Corrosion Protection System -Navigation- for Steel PC 6.010
Service alleyway, cofferdams, void spaces
Economic two-pack low solvent containing epoxy intermediate and finish coating for strong protection against
corrosion. Usable in the above and underwater area. The cured coating has a high resisting power against abrasion
and is easy to clean.

Primer/Base- EP OLDOPOX MULTICOAT 1X 270 200

Art.-No. 346-0901 white ml/m m
Art.-No. 346-7001 grey

59
Cargo holds
Cargo hold conservation with a high penetration effect. The protecting effect caused by a high proportion of boiled
linseed oil. Further it has the advantage of a high covering rate and easy processing. The cured coating is elastic
and impact resistant.

Primer/Base- AK KORROTAL 266, 2X each 170 each 80

coat Art.-No. 266-0010 white
Art.-No. 266-0036 red brown ml/m m
Topcoat AK LADERAUML, 1X 80 35
Art.-No. 110-0750 grey green ml/m m
Art.-No. 110-0906 aluminium

60
Cargo holds
Unsaponifiable coating system.

Primer/Base- CR CR Primer, 1X 200 75

Art.-No. 251-0197 dark grey ml/m m
Topcoat CR CR Primer, 1X 200 75

Art.-No. 251-0197 dark grey ml/m m

61
Cargo holds
Economic two-pack low solvent containing epoxy intermediate and finish coating for strong protection against
corrosion. Usable in the above and underwater area. The cured coating has a high resisting power against
abraision and is easy to clean.

Primer/Basecoat EP OLDOPOX MULTICOAT, 1X 260 200


62
Cargo holds
Cargo hold conservation with a high penetration effect. The protective effect caused by a high proportion of boiled
linseed oil. Further it has the advantage of a high covering rate and easy processing. The cured coating is elastic
and impact resistant.


Topcoat AK LADERAUML 1X 80 35
Art.-No. 110-0750 grey green ml/m m
Art.-No. 110-0906 aluminium

63
Decks and interior walls (undisguised), behind linings
High build quick-drying primer for steel constructions, ships as well as temporary and transport coat. Can also be
used as an intermediate coat. Low inflammable. Not for underwater areas.


coat Art.-No. 266-- colour shade is
matched to top coat as per ml/m m
delivery programme

64
Decks and interior walls (undisguised)
Strainable synthetic resin coating system with protective and decorative attributes.
Low inflammable.


coat Art.-No. 266- colour shade is ml/m m
matched to top coat as per deliv-
ery programme
Topcoat AK BFALIN Kunstharzlack, 1X 100 40

Art.-No. 466-colour shade as per ml/m m
delivery programme

65
Corrosion Protection -Navigation- for Steel PC 6.203
Interior walls and behind linings
High efficacious, bituminous coating for the protection of behind linings, void space, cofferdam and chain lockers.

Primer/Base- Bitumen LINDOBLACK HB, 1X 200 100

coat Art.-No. 587-0997 black
ml/m m

66
Ballast water tanks, sewage tank, chain lockers
Based on a two pack epoxy coating. As per Deutsche Bahn AG regulations, TL 918300, page 81.

Primer/Base- EP STETEKOL NK, 1X 300 150

coat Art.-No. 340-1038 brown
Art.-No. 340-1096 black ml/m m
Topcoat EP STETEKOL NK, 1X 300 150

Art.-No. 340-1038 brown

67
Corrosion Protection -Navigation- for Steel PC 6.302
Ballast water tanks, sewage tank, chain lockers
Protective corrosion coating for ballast water tanks, void spaces and cargo holds.

Primer/Base- EP OLDOPOX BWT, 1X 450 300

Art.-No. 354-4172 grey ml/m m

68
Topside areas, decks, superstructure etc.
A quick-drying alkyd resin coating, low flammable.

Primer/Base- AK KORROTAL 266, 3X each 100 each 40

coat Art.-No. 266-0010 white


69
Acrylic resin coating for bootop, deck, topside areas.

Primer/Base- CR CR Primer, 3X each 200 each 75

coat Art.-No 251-0097 red brown
Art.-No 251-0197 black ml/m m
Topcoat AY ACRYLAT Topcoat, 1X 100 50

Art.-No 459-colour shade as per

70
Acrylic resin coating for bootop, deck, topside areas with a light coloured finish.

Primer/Base- CR CR Primer, 3X each 125 each 40

coat Art.-No. 251-0110 light grey
ml/m m

Art.-No. 459-0110 white
ml/m m

71
Topside Areas, Decks, Superstructure etc.
Protective corrosion coating for above and underwater areas at ships.

Primer/Base-
EP OLDOPOX MULTICOAT, 1X 170 125
coat
Topcoat
EP OLDOPOX MULTICOAT, 1X 170 125

72
Protective corrosion coating for above and underwater area at ships.

Primer/Base-
EP OLDOPOX MULTICOAT, 2X each 170 each 125
coat

Art.-Nr. 466-colour shade as per

73
Protective corrosion coating with thick-filming chromate free two-pack epoxy primer.

Primer/Base- EP OLDOPOX Zinkphosphat Grund, 2X each 170 each 100



74

Primer/Base- EP OLDOPOX MULTICOAT 2X each 170 each 125

Art.-No 346-0901 white ml/m m
Art.-No 346-7001 grey


75

Primer/Base- EP OLDOPOX Zinkphosphat, 1X Each 170 100

Intermediate EP OLDOPOX SEALER, 1X 180 50

ml/m m


76

Primer/Base- EP OLDOPOX MULTICOAT, 2X each 170 each 125

Topcoat PUR-AY OLDODUR ADN, 1X 120 60


77

Primer/Base- EP OLDOPOX Zinkphosphat, 2X each 170 each 100



78
Topside areas, decks, superstructures etc.
Winter quality.

Primer/Base- EP OLDOPOX Zinkphosphat, 2X each 170 each 100

Topcoat PUR-AY PUR-ACRYL-FINISH, 1X 100 60


79
Strainable coating system for application during summer months.

Primer/ Under- EP OLDOPOX ARC, 2X each each

Art.-No. 325-7135 grey 250 125
ml/m m

ml/m m


80
Strainable coating system for application during winter months.

Primer/ Under- EP OLDOPOX ARC, 2X each 250 each 125


ml/m m


81
Flexible coating system for application during summer months.

Primer/Base- EP OLDOPOX ARC, 2X each 250 each 125

Art.-No 325-7135 grey ml/m m


82
Flexible coating system for application during winter months.

Primer/Base- EP OLDOPOX ARC, 2X each 250 each 125

Art.-No 325-7335 grey ml/m m

Art.-Nr. 316-colour shade as per

83
Interior Tank Coating PC 7.001
Interior coating for potable water tanks and coating for steel constructions in which foodstuff is contained.

Primer and modified OLDOPOX LG DECK, 3X each 240 each 150

Topcoat EP Art.-No. 359-0611 green
Art.-No. 359-9010 white g/m m
Loading Spectrum
In accordance with the existing test report for the above mentioned application.

84
A thick-filming, two-pack, high solid coating system for steel buildings and hydraulic steel constructions. The pref-
erable method of application is by airless spraying.

Topcoat EP-T STETECOL, 1X 310 130

Art.-No. 340-0099 black
EP-T STETECOL, 1X 310 130
g/m m
The protection system can also be applied onto concrete.

Please refer to our technical data sheet.
Loading Spectrum
Im 1 Im 2 Im 3

85
A thick-filming, two-pack, high solid coating system for steel buildings and hydraulic steel constructions as well as
for repair and maintenance system. The preferable method of application is by airless spraying.


Topcoat EP STETECOLOR SW; 2X each 380 each 250

Art.-No. 360-9900 black g/m m
When used as a repair or maintenance system the old coating systems, compatibility and adhesion should be
checked by means of a test patch first.
Loading Spectrum
Im 1 Im 2 Im 3

86
A thick-filming, two-pack, high solid coating system for steel buildings and hydraulic steel constructions.
The preferable method of application is by airless spraying. As per DIN EN ISO 12944, Part 5.

Primer/Base- EP OLDOPOX ZINKSTAUB, 1X 245 50

2
g/m m
Top coat EP-T STETECOL, 1X 310 130

g/m m
Loading Spectrum
Im 1 Im 2 Im 3

87
A thick-filming, solvent free, two-pack coating system for steel buildings and hydraulic steel constructions.

Topcoat EP-T STETECOL LMF, 1-2X each each

Art.-No. 360-0095 black 1,48 1000
kg/m m
The method of application is by use of a spatula.
Loading Spectrum
Im 1 Im 2 Im 3

88
Under water areas
Unsaponifiable basecoat on steel in under water areas.

1. Basecoat EP OLDOPOX ZM, 1X 150 50

Art.-No. 377-0066 green
ml/m m
2. Basecoat CR CR-PRIMER, 3X each 200 each 75

Topcoat ANTIFOULING as required
This information can and should be taken as advice and without obligation. Due to the fact that processing and application are beyond our control as well as the fact
that the various basecoatings and claims there of necessitate an agreement as to how the coatings are to be structured, that is, on the procedure and number of
coatings, it is our clients responsibility to ensure that our products are suitable for the intended purposes.
This edition
information
renders
canall
and
previous
should information
be taken asinvalid.
advice and without obligation. Due to the fact that processing and application are beyond our control as well as
the fact that the various basecoatings and claims thereof necessitate an agreement as to how the coatings are to be structured, that is, on the procedure and
89
Under water areas
Aluminium free basecoat on steel in under water areas for shipbuilding and maintenance.


ml/m m
2. Basecoat Vinyl VINYL BARRIER NK, 3X each 200 each 75


90
Under water areas
Coating system with very good adhesion characteristics on hydraulic steel constructions and under water areas of
ships.


ml/m m
2. Basecoat EP STETECOL NK 3x each 200 each 125

Art.-No. 340-1038 brown
3. Basecoat Vinyl VINYL BARRIER NK, 1X 150 50


91
Under water areas
Protective corrosion coating for above and under water areas of ships.
Winter quality.




92
Under water areas
Two-pack epoxy coating system with high abrasion characteristics for protection against mechanical damages at
under water areas and water line courses.
Summer quality.

Primer/Base- EP OLDOPOX ARC 2X each 250 each 125



93
Under water areas
Two-pack epoxy coating system with high abrasion features for protection against mechanical damages at under
water areas and water line courses.
Winter quality.

Primer/Base- EP OLDOPOX ARC 2X each 250 each 125



94
A coating system with especially high temperature resistance for the interior of steel buildings and steel construc-
tions. Methods of application: painting, rolling or airless spraying.

Primer and AK ALU BRONCE F, 1-2X 130 20

Art-No. 514-0091 silver
Topcoat
ml/m m
Categories of corrosion Temperature resistance (C)
C1 C2 100 150 200 250 300 350 400

Insignificant load Low load
The expected period of protection can only be Dry heat

determined on an individual basis.

95
A coating system with especially high temperature resistance for steel buildings and steel constructions.
Methods of application: painting, rolling or airless spraying. As per DIN EN ISO 12944, Part 5.

Topcoat ESI LINDOKOTE ETHYL- 1X 165 80

SILICATZINK,
2
Art.- No. 215-0700 grey ml/m m
C2 C3 100 150 200 250 300 350 400

Low load Moderate load


96
A coating system with high temperature resistance for steel buildings and steel constructions.


coat Art.-No. 266-0072 light grey
ml/m m
Topcoat AK ALUMINIUM ROSTSCHUTZ- 2X each 50 each 25

FARBE,
Art.-No. 510-0091 aluminium ml/m m
C2 C3 100 150 200 250 300 350 400

Low load Moderate load


97
TECHNICAL DATASHEET: PRIMERS
TU-UNIVERSAL PRIMER
Quick-drying one-pack primer with excellent adhesion on steel, aluminium and galvanised steel for usage in in-
dustrial areas.
Art.-No. 213-0320/-0611/-0760
Type of binder Modified synthetic resin
Density (DIN 53217, +20C) Approx. 1,05 g/ml
Solid content Volume: approx. 19%

Weight: approx. 36%
Viscosity (+20C) Approx. 60 sec. DIN 4mm flow cup

Mixing ratio Not applicable
Pot life (+20C) Not applicable
Colour shade -0320 red brown -0760 light grey

-0611 green
Gloss / 60 Matt
VOC value Approx. 670 g/l
Shelf life Approx. 12 months in tightly closed containers. Close already opened containers
at +20C tightly and use soonest. Store in a dry place away from frost and heat.
Dry film thickness and Recommended dry film thickness of: 25 m on a flat surface
Spreading rate Theoretical: approx. 150 g/m resp. 135 ml/m
Approx.: 7 m/kg resp. 8 m/l
For the listed consumption references no liability can be assumed, caused by the different proper-
ties of every surface. The consumption has to be determined according DIN EN 53220.
Application conditions Min. +5 C to max. +30 C for material temperature
Min. +1 C to max. +40 C for air- and substrate temperature
Please observe dew point.
Drying times (+20C, 65 % Dust dry Tack free Refinishable Full stressable
rel. air humidity)
After appr. 15 min. After appr. 30 min. After appr. 1 hour After appr. 2 days
Forced drying: 15 minutes at +120 C

10 minutes at +140 C
Do not recoat with light baking enamel. Danger of bleeding. The flash off time
should be minimum 10 minutes, prolonging leads to a better coating result.
98
TU-UNIVERSAL PRIMER
Art.-No. 213-0320/-0611/-0760
Special characteristics and resistance properties:

When fully cured, TU-Universal primer is resistant against petrol and mineral spirits. The primer can be recoated
with appropriate one- or two pack coating systems. The coating is heat-resistant continuously up to 150 C and
intermittent up to 200 C - colour shifting.
Surface preparation:
Surface preparation is an essential factor for the durability of each protective coating system. The surface must be
clean, dry and free from mill scale, rust and other contaminants. The best results are achieved by blast cleaning
1
to SA 2 /2 according to DIN 55928, Part 4 respectively DIN ISO 12944-4.
Surface coverings (like oil, fat, salt, dirt etc.) on zinc plates and galvanised steel caused by after treatment, trans-
port and installation must be remover. Aluminium should be cleaned intensivly. Dismovage of filler metal of unlike
kind according DIN 55928. No usage of alkaline detergents for washings.
Standard coating system:

The coating system depends on the condition of the substrate and the stress. The surfaces coated with TU-
UNIVERSAL-GRUNDIERUNG can be recoated with any type of RELIUS base- and topcoats based on sythetic
resin, nitro cellulose, bitumen, tar, epoxy resin, polyurethan. By usage of primer and topcoats based on PVC and
chlorinated rubber, it is adviced to make trial coatings for testing the intercoat adhesion.
Application method:
Ensure that all equipment is clean. Even traces of moisture can diminish coating quality and durability.
Method Air pressure spraying Airless-spraying Brushing, rolling, dipping
Spraying pressure 3,0 - 4,0 bar 120 - 180 bar Brushing and rolling in
of jet approx. 1,5 1,8 mm 0,28 - 0,33 mm delivery consistency. The
number of applications 1 - 2 cross-coats 1 cross-coat dipping viscosity has to be
adapted to the object.
Thinner, Art.-No. 101-0115 10 - 15 % 0-5%
The spraying viscosity has to be adapted to the condition at the plant.
With airless-spraying a dry layer thickness of 80 m can be reached. With brushing, rolling or dipping the layer
thickness is less.
Safety measurements:
Please observe instructions for use and safety measures on the label as well as the current authorised trade un-
ion regulations for prevention of accidents. Refer to safety data sheet for further details.
12/01 EB-213-0320-0611-0760
Advise:
Do only recycle completely emptied cans. Residue containing cans have to be delivered at a depot for old paints.
With the present publication, all previously issued technical datasheets become void.
This technical datasheet can and shall provide recommendations without further obligations. The usage and application of the products are
beyond our influence. Also the different substrates and appearing strains require a suitable coating system resp. application procedure. Our
general information do not release the customer from the obligation of proving our products of their suitability for the specific procedure and
purpose.
99
KORROTAL 266
Thick, quick drying corrosion protection primer for steel constructions and shipbuilding as well as intermediate
coating. Low flame-spread characteristics acc. to IMO Res. MSC.61 (67) (FTP-Code), Annex 1, Part 5.

Type of binder Alkyd resin
Density (DIN 53217, +20C) Approx. 1,35 g/ml depending on colour shade
Solid content Volume: approx. 45 % depending on colour shade

Weight: approx. 67 % depending on colour shade
Viscosity (+20C) Thixotropic
VOC-value Approx. 450 g/l depending on colour shade
Gloss / 60 Matt
Shelf life at +20C Approx. 12 months in tightly closed containers. Close already opened containers
tightly and use soonest. Store in a dry place away from frost and heat.
Method of application Spraying, brushing, rolling or dipping
Dry film thickness, At a recommended dry layer thickness of 80 m on a flat surface

Spreading rate Theoretical: approx. 230 g/m or 170 ml/m
Approx.: 4 - 5 m/kg or 5 - 6 m/l
Application conditions Min. +5 C to max. +30 C for air and substrate temperature
Recoating interval Minimum Maximum

At +5C 2 Hours
At +10C 90 Minutes not applicable
At +20C 60 Minutes
At +30C 40 Minutes
100
KORROTAL 266
Art-.No. 266-colour shade

KORROTAL 266 is a fast drying, active corrosion protection primer for steel construction and shipbuilding. If
thinned even as intermediate coat on wood usable. The material is resistant at a dry heat up to + 80 C. Low
flame-spread characteristics acc. to IMO Res. MSC.61 (67) (FTP-Code), Annex 1, Part 5.
The preparation of the substrate is an essential factor for the durability of the coating system. The substrate has
to be clean, dry, solid and free of rust, rolled skin and other foreign layers. Best results can be obtained if blasting
metallic clean acc. to Sa 2 , DIN 55 928, part 4. Remove old coats. If they can be recoated roughen and derust
beforehand.
Standard coating systems:

The coating system depends on the condition of the substrate and the stress.
Steel Wood
Primer 1 - 2 x 80 m Raw wood has to be primed with a
KORROTAL 266 anti mould fungus coat, for example Relius
Holzschutzgrund
Intermediate coat -- 1 x approx. 80 m KORROTAL 266 with ap-
prox. 10 % KH-Thinner
Top coat 1 x 40 m BFALIN Kunstharzlack Art.-No. 466- colour shade or

Art.-No. 467- colour
or RELIUS Profi Gloss / Satin Art.-No. 438/439- colour shade
or PUR-ACRYL TOPCOAT Art.-No. 397- colour shade
Application method:
Spray Airless spray Brush and Roller
Pump-Compression: 1 : 60
Nozzle orifice: 0.015 inch at delivered viscosity
Fan angle: 60
Hose length approx. 30 m
The spraying viscosity has to be adapted to the condition at the plant. With airless-spraying a dry layer thickness
of 80 m can be reached. With brushing, rolling or dipping the layer thickness is less. When spraying, dry air must
be provided by using a properly operating water separator.
Measures for protection:

When operating, the indications and safety advices mentioned on the label must be observed as well as the re-
spective accident prevention instruction of the appropriate trade associations. Please read the safety data sheet
for more details.
12/01 br-266-colour shade
Advise:
purpose.
101
RELIUS OLDORIT ANTIKORROSIV
Metal protecting synthetic resin primer and top coat with active protection against corrosion and high penetration
effect for all steel profiles and steel constructions, inside and outside.
Art.-No. 270-2033/-2073
Solid content Volume: approx. 50 %

Weight: approx. 65 %
Viscosity (+20C) 150 seconds DIN 4 mm flowcup
VOC-value Approx. 375 g/l
Degree of Gloss / 60: Glossy
Dry film thickness and At a recommended dry layer thickness of X m on a flat surface
Approx.: 10 11 m/kg or 12 13 m/l
rel. air humidity)
after approx. 6 after approx. 10 after min. approx. after approx. 7
hours hours 24 hours days
max. approx. 7
days
Forced drying: Not applicable
102
RELIUS OLDORIT ANTIKORROSIV
Art-.No. 270-2033/-2073

RELIUS OLDORIT ANTIKORROSIV results in a tough-flexible, hard film. The pigments offer a special protection
of the surface. The coating shows a good heat resistance and is applicable therefore also for heater pipes and
heating systems. Good stability also with damp warmth (greenhouse atmosphere). Temperature stability with dry
heat briefly with approx.. +200C. At temperatures of +100C a colour change can occur, in particular with the
grey colour. Not suitably for container interior coatings and in the underwater area.
The substrate has to be clean, dry, solid and free of rust, rolled skin and other foreign layers. Remove old coats. If
they can be recoated roughen and derust beforehand. When recoating old coating systems, compatibility and
adhesion should be checked by means of a trial coating first.

Basecoat on steel 2 x 40 m RELIUS OLDORIT ANTIKORROSIV
Intermediate and Topcoat RELIUS OLDORIT ANTIKORROSIV can be used as Topcoat. However if
higher ruggedness and weathering are demanded, then further two layers
are necessary.
Application method:
Method Air pressure spraying Airless-spraying Brushing, rolling, dipping
Spraying pressure 4,0 - 5,0 bar 160 - 200 bar Brushing and rolling in delivery
of jet 1,5 mm 0,28 - 0,33 mm consistency. The dipping vis-
Thinner, Art.-No. 101-0115 max. 10 % max. 5 % cosity has to be adapted to the
object.

for more details.
12/01 270-2033/-2073
Advise:
purpose.
103
SILICON-ZINKSTAUBFARBE
Zinc dust primer for corrosion protection systems with high heat resistance at steel and industrial constructions.
Art.-No. 204-7152
Type of binder Silicone resin
Solid content By Volume; approx. 62%

By Weight; approx. 89%
Viscosity (+20C) Approx. 65 seconds DIN 4mm flowcup
Colour shade Grey
Gloss / 60 Matt
Dry film thickness and With a dry film thickness of: 30 m on a flat surface
Approx.: 6 - 7 m/kg resp. 20 m/l
Recommended is a dry film thickness for 1 application 30 m, for 2 applications
40 m in total.
Application conditions Min. +5C to max. +35C for air- and substrate temperature.
rel. air humidity)
After approx. 0,5 After approx. 4 After approx. 12 After approx. 7
hours hours hours days
104
SILICON-ZINKSTAUBFARBE
Art.-No. 204-7152

SILICON-ZINKSTAUBFARBE is a primer for anti-corrosive coating systems with high heat resistance at steel and
industrial constructions. The coating itself is dry heat-resistant up to +500C.
Surface preparation is an essential factor for the durability of each protective coating system.
Steel The surface has to be clean, dry, solid and free of mill scale, rust and other foreign coats. The
best results in case of steel can be obtained by blasting according to DIN 55928, part 4 standard
degree of cleanliness Sa 2 , metallically clean respectively according to DIN ISO 12944-4.
Apply the coating immediately after the steel has been blasted and the quality of the steel has
been approved.

System 1 System 2
SILICON-ZINKSTAUB, 1 x 30 m or 1 x 30 m
Art-No. 204-7152, grey 2 x 20 m = 40 m
SILICON Eisenglimmer, - 1 x 30 m
Art.-Nr. 514-0076, grey
ALU-LACKFARBE 600, 2 x 20 m = 40 m - 1 x 30 m
Art.-No. 514-0093,
aluminum coloured
The indicated dry film thickness may be not substantially exceeded, since otherwise the danger of chipping off
exists at later temperature changes. The air-dried coating is weather-proof, remains however thermoplastic. A
hardening will be reached after approx.. 1 hour with an operating temperature of min. 200 degrees.
Application method:
Air pressure Airless spraying Brushing, rolling
Pressure: 3,5 - 4,0 bar 120-180 bar In delivery consistency
jet: 1,5 mm 0,38 - 0,46 mm/
Number of application: 1 1
Thinner Art.-No. 0 - 10 % 0-5%
101-0115:
12/01 EB 204-7152
Advise:
purpose.
105
MULTIGRUND 2000
Synthetic resin-combination-multigrund for steel, galvanized steel, aluminum, brass, copper, wood and other
synthetics. Unleaded and free of chromate. For interior and exterior. Shipbuilding: above sea-level.

Type of binder Synthetic resin combination
Volume Solid content Volume: approx. 41 %

Colour shade -0013, beige

-0036, red-brown
-0061, reseda-green, approx. RAL 6011
-0075, light-grey
Gloss / 60 Matt
Shelf life at +20C When being stored in tightly closed original cans stable for approx.
12 months. Already opened cans keep well closed and use very fast.
Keep protected against frost, heat and humidity.
Thickness of film and consump- At a recommended dry layer thickness of 60 m on even surfaces
tion (per application), spreading Theoretical: approx. 185 g/m resp. 145ml/m
rates Approx.: 5 6 m/kg resp. 7 m/l
For the listed consumption references no liability can be assumed, caused by the different
properties of every surface. The consumption has to be determined according DIN EN
53220.
Application conditions Air and object temperature: min. +1C to max. +30C
Air humidity < 85 %.
Drying times (+20C, 65 % rel. air Dust dry Tack free Refinishable
humidity) After approx. 1 hours After approx. 3 hours After approx. 4 hrs.
(brushing / rolling /
dipping)
or after approx. 1 hour
(spraying)
Forced drying: After 15 min. at 80C
106
MULTIGRUND 2000

Reworkable with alkyd resin colours of Art.-Group 438-, 439-, 466-, 467- and 486- as well as OLDOSIT Metal
Protect, Art.-No. 440-colour shade. Also reworkable with two-component epoxy resin and polyurethane top coats
as well as one-component acryl top coat.
The preparation of the substrate is an essential factor for the durability of the coating system. The surface has to
be clean, dry, solid and free of rust, rolled skin and other foreign layers. Best results can be obtained if blasting
metallic clean acc. to Sa 2 , DIN 55 928, part 4. Remove old coats. If they can be recoated roughen and derust
before.

Primer: 1 2 x 60 m MULTIGRUND 2000, for steel and galvanized steel surfaces
1 x 30 40 m MULTIGRUND 2000, for aluminum, brass and copper surfaces
Top coat: 1 x 40 m BFALIN KUNSTHARZLACK, Art.-No. 466-, 467-colour shade
(for example) or OLDOCOR W DECKLACK, Art.-No. 486-colour shade
or PUR-ACRYL 888, Art.-No. 395-colour shade
1 x 80 m OLDOSIT Metal Protect, Art.-No. 440-colour shade
Application method:
Airpressure spraying Airless spraying Brushing, rolling, dipping
Spraying pressure 3,0 4,0 bar 120 180 bar Brushing and rolling in deliv-
ery consistency. The dipping
of jet Approx. 1,5 mm 0,28 0,33 mm viscosity has to be adapted
to the object.
Number of applications 1 2 cross-coats 1 cross coats
Thinner, Art.-No. 101-0115 Approx. 10 % 05%
Spraying airless a dry layer thickness of 80 m can be reached. Layer thickness is thinner when brushing, rolling
or dipping.

When operating, the indications and safety advice mentioned on the label must be observed as well as the re-
for more details.
12/01 De-277-colour shade
Advise:
purpose.
107
OLDOSIT DICKSCHICHT-GRUND
Weather-resistant, thick-coated primer serving as protection for steel surfaces according to regulations of Deut-
sche Bahn AG, page 77, for outside and inside.
Art.-No. 246-1002/-8012
Binder basis Polymerisat resin alkyd resin - combination
Density (DIN 53217, +20C) approx. 1,5 g/ml
Volume Solid content Volume: approx. 46 %

Pot life (+20C) Not applicabel
Colour shade 1002 sand-yellow (DB 677.02)

8012 redbrown (DB 677.06)
Gloss / 60 Matt

Shelf life at +20C When being stored in tightly closed original cans stable for 12 months. Already
opened cans keep well closed and use very quickly. Keep protected against
frost, heat and humidity.
Dry film thickness and At a recommended dry layer thickness of 80 m on even surface
Approx. 3 - 4 m/kg resp. 5 - 6 m/l
Application conditions: Min. +5C to max. +30C for air and object temperature
Air humidity: < 85%
rel. air humidity)
After approx. 1 After approx. 2 After approx. 16 After approx. 7
hour hours hours days
108
OLDOSIT DICKSCHICHT-GRUND
Art.-No. 246-1002/-8012

As per regulations of Deutsche Bahn AG (DB) TL 918300, Sheet 77, OLDOSIT DICKSCHICHT-GRUND is a
primer which protects steel surfaces from corrosion due to aggressive atmosphere. Recommended dry film thick-
ness of each coat of paint: 80 m. Temperature resistant at dry heat up to 60C.
Preparation of substrate:
Preparation of the substrate is an essential factor for the durability of the coating system.
Steel: The substrate has to be clean, dry and from rolling skin, rust and other layers. Best
results are obtained when pretreatment by blasting. Standard Degree of Purity: Sa 2
according to DIN ISO 12944-4.
When de-rusting manually by rust removing hammer, scraper, wire brush and rotating
grinding wheel, it is especially difficult to clean and de-rust angles and edges of sub-
strate. Coats on such a kind of substrate are of shorter pot life than those on blasted
surfaces.

Primer: 1-2 x 80 m OLDOSIT DICKSCHICHT-GRUND, 246-colour shade
Top coat: 1-2 x 80 m OLDOSIT DICKSCHICHT 446-colour shade or
1-2 x 80 m OLDOSIT DICKSCHICHT (Eisenglimmer), 445-colour shade
Application method:
Spraying method Air pressure Airless spraying Brushing, rolling
Pressure: 3,0 - 4,0 bar compression: 1:60 In delivery consistency. Apply mate-
jet: 1,5 - 2,0 mm 0,38 mm/0,015 inch rial quickly with light pressure to
Number of application: 1 2 cross coats prevent a loosening or tearing of
layers underneath. If thinner is
Thinner Art.-No. 101-0115: approx. 10 % 0-5%
added dry layer thickness might be
reduced.
Spraying viscosity depends on surroundings.

for more details.
12/01 Br-246-1002/-8012
Advise:
purpose.
109
ZINKOLIN
One-pack zinc dust paint designed as a primer in coating systems for excellent protection against corrosion.
Can also be used for maintenance of two-pack zinc dust primers.
Art.-No. 215-0080
Type of binder Epoxyester

Weight: approx. 82%
Colour shade Grey
Gloss / 60 Matt
spreading rate Theoretical: approx. 380 g/m resp. 155 ml/m
Approx.: 2,7 m/kg resp. 6,4 m/l
Recommended is a dry film thickness of 50 m 80 m
rel. air humidity)
After approx. 0,5 After approx. 1 After approx. 6 After approx. 7
Forced drying: After 20 min. at 50C
110
ZINKOLIN
Art.-No. 215-0080

ZINKOLIN offers good steel protection in steel construction works and industrial constellations. The coating itself
is dry heat-resistant up to 120 C.
1

Primer: 1 x Zinkolin, grey, Art.-No. 215-0080, 50-80m dry film thickness
Top coat: 1 x 80 m OLDOSIT Dickschicht Eisenglimmer, Art.-No. 445-colour shade
1 x 80 m OLDOSIT Dickschicht Eisenglimmer, Art.-No. 445-, colour change
Instead of OLDOSIT Dickschicht Eisenglimmer, Art.-No. 445-, also OLDOSIT Dickschicht,
Art.-No. 446- colour shade can be used
Application method:
Pressure: 3,0 - 4,0 bar 120-180 bar In delivery consistency just recommend for
jet: 1,5 mm 0,28 - 0,38 mm/ small areas.
Number of application: 2 cross-way 1 2 cross-way
Thinner Art.-No.
101-0115: Approx. 10 % 0-5%
12/01 RM-215-0080
Advise:
purpose.
111
ZINKOLIN silber
Special silvery zinc dust primer as active corrosion protection of welding and sharpening places of hot galvanized
constructions.
Art.-No. 215-7156
Type of binder Modified synthetic resins

Weight: approx. 80%
Viscosity (+20C) Approx. 65 seconds DIN 4 mm flowcup
Colour shade Grey-silver
Gloss / 60 Matt
spreading rate Theoretical: approx.: 215 g/m resp. 95 ml/m
Approx.: 4 - 5 m/kg resp. 11 m/l
Air humidity < 85%
rel. air humidity) After approx. 0,5 After approx. 1 After approx. 6 After approx. 24
hour hours hours hours
112
ZINKOLIN silber
Art.-No. 215-7156

ZINKOLIN, silber, is suitable only for steel surfaces for protection against corrosion. By its bright, grey-silvery col-
our particularly suitably for touching up and repairing welding and sharpening places of hot galvanized construc-
tions. Do not revise wide with one or two-pack materials.
clean, dry and free from mill scale, rust and other contaminants.
Application method:
Spraying method Air pressure Brushing, rolling
Pressure: 3,0 - 4,0 bar In delivery consistency
jet: 1,5 mm
Number of application: 2 cross-way
Thinner Art.-No. 101-0115: approx. 10 %
12/01 Ja-215-7156
Advise:
purpose.
113
RAPID PRIMER
Quick drying, filling basecoat with good cover strength and easy processing. Isolates wood extractives. Aromatic-
freely and smell-mildly.
Art.-No. 270-0200
Type of binder Alkyd resin combination
Solid content Volume: approx. 43,64 %

Weight: approx. 68,87 %
Viscosity (+20C) 42 47 seconds DIN 4 mm flowcup
Degree of Gloss / 60: Matt
Methods of applications: Brushing, rolling, dipping
Thickness of film and con- At a recommended dry layer thickness of 40 m on a flat surface
sumption (per application), Theoretical: approx. 128 g/m or 92 ml/m
spreading rates Approx.: 7,8 m/kg or 10,9 m/l
rel. air humidity) After approx. 3 After approx. 4 After approx. 6 After approx. 24
hours hours hours hours
Lower temperatures and higher air humidity leads to prolonging of the drying
period.
114
RAPID PRIMER
Art-.No. 270-0200
Examine underground on suitability as painting carriers (see VOB, part of C, DIN 18363, in particular 3.1.1). The
moreover please also consider the valid technical data sheets of the Bundesausschuss fr Farbe und
Sachwertschutz (= BFS), 60327 Frankfurt.
In general: The substrate has to be clean, dry, fat -, wax -, silicone and dust free.
Permissible moisture content of wood: Resinous woods max. 15 %, hardwood max. 12%. Remove old coating
systems. If they can be recoated roughen and remove dust or clean by brine and wash afterwards.
Exterior wood new: Remove dust from parts, resin-rich and tropical woods clean with Nitro-Thinner. Clean wood
resin and knotholes. 1 x RELIUS Holzimprgniergrund.
Interior wood new: Remove dust from parts, resin-rich and tropical woods clean with Nitro-Thinner. Clean wood
resin and knotholes. 1 x RELIUS Rapid Primer. If necessary prime, grind and remove dust.

Basecoat: 1 x RELIUS Rapid Primer
Topcoat With the proven RELIUS coloured and white lacquers.
Note: Stir up before the processing thoroughly. While and after the processing in interiors provide sufficient ven-
tilation. Do not expose without top coat longer time to natural weathering.

for more details.
12/01 270-0200
Advise:
purpose.
115
VINYL-BARRIER NK
Primer for underwater areas of steal. Aluminium free primer for use in new construction and maintenance.
Sealer can be used on all antifoulings and Stetecol-systems.
Art.-No. 470-0039/-1905
Type of binder Vinyl

Weight: approx. 54%
Viscosity (+20C) Thixtropic
Colour shade -0039 red brown

-1905 black
Gloss / 60 Matt
Shelf life Approx. 12 months (unmixed) in tightly closed containers. Close already opened
at +20C containers tightly and use soonest. Store in a dry place away from frost and
heat.
Dry film thickness and Recommended dry film thickness of 75 m on a flat surface
spreading rate Theoretical: approx. 240 g/m or 200 ml/m
Approx.: 4 m/kg or 5 m/l
ties of every surface. The consumption has to be determined according DIN EN 53220..
Application conditions Min. - 5C to max. +30C for air- and substrate temperature
Relative Humidity < 85 %.

At -5C 36 hours
At +5C 26 hours Not applicable
At +10C 14 hours
At +20C 8 hours
At +30C 4 hours
116
VINYL-BARRIER NK
Art.-No. 470-0039/-1905

Tar free primer for underwater areas made of steal, also suitable as sealer on old and under new Antifouling sys-
tems. Sealer on Stetecol NK 340-.
1
When recoating old coating systems, compatibility and adhesion should be checked by means of a test patch first.
Paint layers showing deterioration, crazing or poor adhesion should be removed completely. Glossy, polished old
coating systems should be roughened.
Application method:
o
Fan angle: 60
Thinner, Art.-No. 103-0135
When spraying, dry air must be provided by using a properly operating water separator.
12/01 De-470-0039/-1905
Advise:
purpose.
117
CR-PRIMER
Non-saponifiable primer for steel and wood in above- and below waterline areas. Can be applied in a thick film of
up to 100 m dft.
Art.-No. 251-0095/-0097/-0110/-0197
Type of binder Chlorinated rubber
Density (DIN 53217, +20C) ca. 1,30 g/ml (depending on colour shade)
Solid content Volume: ca. 50 % (depending on colour shade)

Weight: ca. 68 % (depending on colour shade)
Potlife (+20C) Not applicable
Colour shade -0095 black -0097 redbrown

-0110 light grey -0197 grey
Gloss / 60 Matt
VOC-value Approx. 400g/l
Shelflife at +20C Approx. 12 months (unmixed) in tightly closed containers. Close already opened
containers tightly and use soonest. Store in a dry place away from frost and
heat.
Approx.: 5 m/kg or 6 7 m/l
Application conditions Min. +5 C to max. 30 C air- and object temperature

At + 5 C 26 hours
At +10 C 18 hours Not applicable
At +20 C 8 hours
At +30 C 5 hours
118
CR-PRIMER
Art.-No. 251-0095/-0097/-0110/-0197

Primer and intermediate coating for above- and under water areas. Can also be used in holds.
1
Paint layers showing deterioration, crazing or poor adhesion should be removed completely.
Application method:
Nozzle orifice: 0,020 inch at delivered viscosity
Fan angle: 60
Hose length: approx. 30m
Safety measures:
Please observe instructions for use and safety measures on the label as well as the current, authorised trade
union regulations for prevention of accidents. Refer to safety data sheet for further details.
12/01 De-251-0095/-0097/-0110/-0197
Advise:
purpose.
119
METALLIC PRIMER
Aluminium pigmented, anticorrosive primer for underwater steel areas.
Art.-No. 287-8152/-9152
Type of binder Bitumen

Weight: approx. 53%
Viscosity (+20C) Approx. 110 sec. DIN 4mm flow cup
Colour shade -8152 dark silver

-9152 light silver
Gloss / 60 Matt
heat.
Dry film thickness and Recommended with a dry film thickness of 60 m on a flat surface
Application conditions Min. +5C to max. +30C for air- and substrate temperature

At +5C 24 hours
At +20C 8 hours
At +30C 4 hours
120
METALLIC PRIMER
Art.-No. 287-8152/-9152

One pack, bituminous based primer for underwater areas.
1
Application method:
o
Fan angle: 60
Hose length Approx. 30 m
Thinner, Art.-No. 101-0115 Max. 5%
12/01 Dr-287-8152/-9152
Advise:
purpose.
121
OLDOPOX ZINKPHOSPHAT-GRUND
Quick drying, high build epoxy primer without zinc chromate for the protection of steel of ships and steel construc-
tions.
Art.-No. 323-0038/-8012
Type of binder Epoxy
Solid content Volume: approx. 54% depending on colour shade
Weight: approx. 75% depending on colour shade
Viscosity (+20C) Approx. 3000 mPa s
Mixing ratio 8 : 1 by volume

5 : 1 by weight with EP-curing agent 612, Art.No. 387-0612
Pot life (+20C) Approx. 8 hours
Colour shade -0038 Sandyellow close to RAL 1002

-8012 Red brown close to RAL 8012
Gloss / 60 Matt
heat.
At + 5C 32 hours 96 hours
At +10C 24 hours 96 hours
122
OLDOPOX ZINCPHOSPHATE PRIMER
Art.-No. 323-0038/-8012

OLDOPOX ZINCPHOSPHATE PRIMER is a primer for steel to be overcoated with epoxy- and polyurethane sys-
tems. It offers good resistance against water, alkalis and chemicals. It is resistant against dry heat up to 80C
continuously, intermittent up to 120 C. Under damp conditions up to 40C.
1
Standard coating-system:
Primer: 1 x 80 m OLDOPOX Zinkphosphat-Grund, sand yellow, Art.-No. 323-0048
1 x 80 m OLDOPOX Zinkphosphat-Grund, red brown, Art.-No. 323-8012
Intermediate coat: 1 x 80 m OLDOPOX EG 1. Deck, dark silver, Art.-No. 324-0702
Top coat: 1 x 80 m OLDODUR Eisenglimmer, Art.-No. 313-colour shade

in iron mica -colour shades as by TL 918300, page 87
Application method:
Add all curing agent to the epoxy base and allow time for the curing agent to flow out the container. Stir mixture
thourghly, preferably by a mechanical mixer.
Pressure: 4,0 5,0 bar 150-180 bar In delivery consistence

jet: 1,2 1,5 mm 0,28 - 0,38 mm/ At low temperature up to approx. 5% EP-
Thinner Art.-No. thinner can be used
103-0135: approx. 10 % max 5 %
11/01 RM-323-0038/-8012
Advise:
purpose.
123
OLDOPOX ZINCPHOSPHATE PRIMER TL

Two pack epoxy primer for basecoats of steel constructions. TL 918300, page 87 of Deutsche Bahn AG.
Art.-No. 320-0038/-8012
Viscosity (+20C) Approx. 3000 mPa s

5 : 1 by weight with EP-hardener 612, Art.No. 387-0612
Colour shade -0038 sand yellow close to RAL 1002, DB-Stoff-No. 687.02
-8012 red brown close to RAL 8012, DB-Stoff-No. 687.06
Gloss / 60 Matt to semi gloss
heat.
Approx.: 4 - 5 m/kg or 7 m/l
Application conditions Min. +10C to max. +30C for material temperature

Min. + 5 C to max. +35C for air and substrate temperature
Air humidity < 85 %
rel. air humidity)
Forced drying 60 min. at 50C, 30 min. at 80C
124
OLDOPOX ZINCPHOSPHATE PRIMER TL
Art.-No. 320-0038/-8012

OLDOPOX ZINCPHOSPHATE PRIMER TL is a primer for steel to be overcoated with epoxy- and polyurethane
systems but can be recoated with one pack systems too. It offers good resistance against water, alkalis and
chemicals. It is resistant against dry heat up to 80C continuously, intermittent up to 120 C. Under damp condi-
tions up to 40C.
1
to SA 2 /2 DIN ISO 12944-4.
Primer: 1 x 80 m OLDOPOX Zinkphosphat-Grund, sand yellow, Art.-No. 323-0048,
Stoff-No. 682.02
1 x 80 m OLDOPOX Zinkphosphat-Grund, red brown, Art.-No. 323-8012,
Stoff-No. 682.06
Intermediate coat: 1 x 80 m OLDOPOX EG 1. Deck TL, Art.-No. 325-

Stoff-No. 687.12 or Stoff-No. 687.13
Top coat: 1 x 80 m OLDODUR Eisenglimmer 2. Deck, Art.-No. 313-colour shade
in Eisenglimmer-colour shades as by TL 918300, page 87
Application method:
Add all hardener to the epoxy base and allow time for the hardener to flow out the container. Stir mixture well,
preferably by means of a mechanical mixer.
Pressure: 4,0 5,0 bar 150-180 bar In delivery consistence
jet: 1,2 1,5 mm 0,28 - 0,38 mm At low temperature up to approx. 5% EP-
0,047 0,06 inch 0,011 0,013 thinner can be added.
Thinner Art.-No. Approx. 10 % Max 5 %
103-0135:
11/01 RM-320-0038/-8012
Advise:
purpose.
125
OLDOPOX PRIMER ZHG

Zinc chromate free two-pack wash primer on epoxy resin basis as a protective corrosion coating for steel, galva-
nised steel, aluminium and other NE-metals. Not within water-loaded areas applicable.
Art.-No. 321-0771/-0815
Type of binder Epoxy resin
Density (DIN 53217, +20C) Approx. 1,60 g/ml depending on shade

(mixture) Weight: approx. 76 % depending on colour shade
Viscosity (+20C) Approx. 2.000 mPa s (thixotrope)
Mixing ratio 3,1 : 1 parts by volume

85 : 15 parts by weight with EP-hardener 420, Code-No. 387-0420

High temperatures shorten the potlife.
Colour shade -0771 grey on galvanised steel and aluminium only for the interior
-0815 red brown
Gloss / 60 Matt to semi gloss

Shelf life at +20C Approx. 12 months (unmixed) in tightly closed containers. Close already opened
containers tightly and use soonest. Store in a dry place away from frost and
heat.
Dry film thickness and In case of 80 m dry film thickness on a flat surface,
Spreading rate Theoretical: approx.: 225 g/m resp. 140 ml/m
Approx.: 4,5 m/kg resp. 7 m/l
Recommended dry film thickness on steel: ca. 120 m
On aluminium and galvanised steel: ca. 60 m
Air humidity: < 85%

At + 8C 26 hours
At +10C 12 hours 72 hours for grey, -0771
At +20C 8 hours 28 hours for red brown, -0815
At +30C 8 hours
126
OLDOPOX PRIMER ZHG

OLDOPOX PRIMER ZHG is designed as sealer and protective primer for galvanised steel, steel, aluminium and
other ne-metals. The product is resistant to elevated temperatures in the prevalence of dry heat up to +80 C and
intermittent to temperatures of up to +120 C.
Galvanised steel, ne-metals Surface pre-treatment of galvanised steel parts: pre-requisites for perfect adhe-
sion of the coating materials are dry and clean surfaces of the galvanised mate-
rial. Impurities such as grease, oil, dust, etc. especially zinc salts (corrosion prod-
ucts of zinc) have to be removed thoroughly.
Surface pre-treatment of ne-metals: degrease carefully and remove all impurities
imparing adhesion before applying coating. If the surface is extremely smooth, it
might be necessary to roughen it before starting the application procedure.
Steel The surface has to be clean, dry, solid and free of mill scale, rust and other for-
eign coats. The best results in case of steel can be obtained by blasting according
to DIN 55928, part 4 standard degree of cleanliness Sa 2 , metallically clean
respectively according to DIN ISO 12944-4.

Steel Aluminium and galvanised steel
Primer 1 x OLDOPOX PRIMER ZHG, Code 1 x OLDOPOX PRIMER ZHG, Code No.
No. 321- colour shade 321- colour shade
dry film thickness approx. 120 m dry film thickness approx. 60 m
Intermediate and topcoat With one- or two-component products such as

OLDODUR, OLDOPOX, STETECOL
Procedure of application:
Application by spray Airless- spray Brushing, rolling
Pump-Compression: 1 : 30 In delivery consistency
Nozzle orifice: 0,015 inch
Fan angle: 60
Hose length: ca. 30 m
EP-Thinner, Art.-No. 103-0135 max. 5%
The content of the hardener can must be emptied completely into the can of the original component. Let hardener
can run well. Mix original component with hardener thoroughly, preferably by using a mechanical stirrer, then repot
and mix well again.

for more details.
01/98 Le-321-colour shade
Advise:
purpose.
127
STETECOL NK
Two pack epoxy coating for corrosion protection of purification plants, underwater areas of ships and for usage on
steel constructions. Authorized according to order of the Deutsche Bahn AG TL 918300, sheet 81. Application on
steel, concrete and cement.
Art.-No. 340-1038/-1096

Weight: approx. 73%
Mixing ratio 4,9 : 1 by volume

89 : 11 by weight with EP-curing agent 612, Art.-No. 387-0612
Colour shade -1038 brown DB-No. 681.12

-1096 black DB-No. 681.11
Gloss / 60 Semi-gloss to matt
VOC value 350 g/l
heat.
Dry film thickness and Recommended dry film thickness of 125 m on a flat surface.
Approx.: 3 4 m/kg or 5 m/l
Application conditions Min. +10 C to max. +30C for material temperature

Min. +5 C to max. +35C for air- and substrate temperature
Air humidity <85 %.

128
STETECOL NK
Art.-No. 340-1038/-1096

STETECOL NK is tar-free results into a smooth, thick and pore-free coating with good elasticity and adhesion,
high abrasion and shock resistance as well as excellent water and chemical resistance. The cured STETECOL
coating cannot melt, is resistant to microbes and diluted inorganic acids, lees, salt, aliphatic hydrocarbons (petrol),
heating oil, oils and grease. Not resistant to organic and oxidising acids, alcohol, aromatic hydrocarbons, chlorin-
ated hydrocarbons and phenol. Not suitable for drinking water containers! The material is resistant at dry heat
up to max. +120 C, at humid heat up to max. +40 C.
The preparation of the substrate is an essential factor for the durability of a coating system.
Restoration of steel Remove old coatings thoroughly. 1K-coatings will be loosened lifted up during applica-
tion. Well cured, old 2K-coatings with perfect adhesion can be reworked. Roughen the
substrate (grinding or slightly sweeping). If necessary repair with OLDOPOX Zincphos-
phate Primer or OLDOPOX Primer ZHG, but check compatibility on object first.
New coating on steel The steel has to be clean, dry and free of oil, grease, dust, rolling skin, rust and other
foreign layer. Best results are obtained when pretreating by blasting Sa 2 acc. to DIN
55928, part 4, or DIN ISO 12944-4.
New coating on galva- Degrease galvanised steel and light metal with suitable degreasing methods and coat
nised steel and light with suitable primer.
metal
New coating on con- Concrete buildings (e.g. purification plants) have to be well insulated against earth hu-
crete midity, floor acid and aggressive ground so that no wetness could penetrate from out-
side and thus leads to blisters or the loosening of the interior coatings. The substrate
has to be free from densification and parting agents. In order to have optimum condi-
tions for the durability of the coating remove cement grout and fine concrete layers.

Steel Galvanised steel Concrete
OLDOPOX Zincdust
Art.-No. 377-0079 1 x 60 m --- --- ---
OLDOPOX Zincphosphate
Art.-No. 320-colour shade --- 1 x 80 m --- ---
OLDOPOX Primer ZHG
Art.-No. 321-0815, redbrown --- --- 1 x 50 m ---
OLDOPOX EP Sealer 1 x approx. 150 - 300 g/m de-
Art.-No. 320-0035 --- --- --- pending on surface conditions
STETECOL
Art.-No. 340-0039/-0099 4 x 125 m each 4 x 125 m each 4 x 360 g/m each
in colour shade changing
The curing time between two layers should not be longer than 120 hours at +20 C, as otherwise adhesion prob-
lems might occur. If the coating has cured or aged for too long before reworking, it has to be roughened before-
hand.
129
STETECOL NK
Art.-No. 340-1038/-1096
Application methods:
Pour the hardener into main component and mix thoroughly, best by a mechanical stirrer. Repot and mix again.
Application Air-Pressure-Spraying Airless-Spraying Brushing, Rolling
Pressure: approx. 4,0 bar 300 bar This method should be used only
Nozzle orifice: 2,0 - 2,5 mm 0,021 inch for small surfaces, because equal
Pump-Compression: 1 : 60 layer thickness and glossy sur-
face is difficult to achieve with
Fan angle: 60
brush or roll. At low temperatures
Hose length approx. 30 m up to 5% EP-Thinner can be
EP-Thinner, Art.-No. 103- max. 10 % max. 5 % added. Stetecol NK is to be fully
0135 laid on, i.e. it may not be painted
and/or rolled too thinly.
Spraying viscosity depends on surroundings. It is absolute necessary to ensue dry spraying air by using a water
separator.

for more details.
11/01 RM-340-1038/-1096
Advise:
purpose.
130
OLDOPOX MULTICOAT
Two-pack low solvent content epoxy intermediate and finish coatings for strong protection against corrosion. Us-
able in the above and underwater area. The cured coating has a high resisting power against abrasion and is
easy to clean.
Art.-No. 346-colour shades

Density (DIN 53217, +20C) Approx. 1,32 g/ml (mixed)

Weight: approx. 82%

2,5 : 1 by weight with EP-curing agent 613, Art.No. 387-0613

-7001 grey
Gloss / 60 Semi gloss
VOC - value Approx. 220g/l
Approx.: 2,2 m/kg or 2,9 m/l
Application conditions Min. 5 C air- and substrate temperature

Air humidity < 85%
At -5C 48 hours
At +5C 20 hours Approx. 90 days.
At +10C 18 hours
At +20C 12 hours
At +30C 6 hours
131
OLDOPOX MULTICOAT

Surface tolerant epoxy coating with impact- and abrasion resistance. Can be used at lower temperatures without
problems of blushing. Resistance against salt water and multitude of chemicals. Can be used as
deck coating by sprinkling with miscellaneous iron oxide. Good adhesion on less prepared steel substrates ac-
cording to DIN 55928 ST 2 or on old alkyd resin coatings after appropriate surface pretreatment and creation of a
sample surface.
OLDOPOX MULTICOAT is suitable for maintenance of powertool prepared surfaces. It can be applied over old
alkyd systems without the risk of lifting.
1
Standard primer:
Steal: OLDOPOX ZM, green, Art.-No. 377-0066; Zinc: OLDOPOX PRIMER ZHG, Art.-No. 321-0815
Application method:
well, preferably by means of a mechanical mixer. Ensure that all equipment is clean. Even traces of moisture can
diminish coating quality and durability.
Nozzle orifice: 0.015 - 0.0021 inch at delivered viscosity
o
Fan angle: 60
EP-thinner:
Art.-No. 103-0135
12/01 RM/Ar 346-0039-7001
Advise:
purpose.
132
OLDOPOX ARC
Two pack epoxy coating with excellent abrasion resistance for protection of the outside hull against mechanical
damage. High impact resistance and therefore suitable for usage on decks and fuel tank cap area too.
Art.-No. 325-3109/-7135/-9105

Weight: approx. 81%

6,25 : 1 by weight with EP-curing agent 700, Art.-No. 387-0700
Pot life (+20C) Approx. 60 minutes

-7135 grey
-9105 black
VOC value 300 g/l
heat.
Dry film thickness and Recommended a dry film thickness of 150 m on a flat surface
Application conditions Min. +5C for air- and substrate temperature,

Air humidity <85 %.

133
OLDOPOX ARC
Standard
Art.-No. 325-3109/-7135/-9105

OLDOPOX ARC (Abrasion Resistant Coating) is a two pack epoxy coating with excellent abrasion resistance for
protection of the outside hull against mechanical damage. Not suitable for potable water tanks.
OLDOPOX ARC is resistant against dry heat up to 120 C, under damp conditions up to 60C.
1
Application method:
well, preferably by means of a mechanical mixer.Ensure that all equipment is clean. Even traces of moisture can
o
Fan angle: 30 60
EP-Thinner, Art.-No. 103-0135 0 5%
12/01 RM 325-3109/-7135/-9105
Advise:
purpose.
134
OLDOPOX ARC
wintergrade
Two pack epoxy coating with excellent abrasion resistance for protection against mechanical damages for under-
water and above waterline. High impact resistance therefore usable for decks and tanktops.
Usable up to 5 C.
Art.-No. 325-3309/-7335/-9305
Solid content Volumed: approx. 62%

Weight: approx. 74%

2,1 : 1 by weight with EP-curing agent 613, Art.No. 387-0613

-7335 grey
-9105 black
VOC - value 310 g/l
heat.
Application conditions Min. +5 C for air- and substrate temperature

Air humidity < 85%

At -5 C 48 hours 96 hours
At 0 C 36 hours 96 hours
At +5 C 24 hours 96 hours
135
OLDOPOX ARC
Wintergrade
Art.-No. 325-3309/-7335/-9305

OLDOPOX ARC (Abrasion Resistant Coating) is a two pack epoxy coating with excellent abrasion resistance for
protection of the outside hull against mechanical damage. Not suitable for potable water tanks.
OLDOPOX ARC is resistant against dry heat up to 120 C, under damp conditions up to 60C.
1
Application method:
well, preferably by means of a mechanical mixer.Ensure that all equipment is clean. Even traces of moisture can
Nozzle orifice: 0.015 - 0.021 inch At delivered viscosity
o
Fan angle: 30 - 60
Hose length Approx. 30 m This procedure is suitable only for
EP-Thinner, Art.-No. 103-0135 0 5% repairing damages.
12/01 RM325-3309,-7335,-9305
Advise:
purpose.
136
OLDOPOX SEALER
Two pack modified epoxy coating for use as a tiecoat or intermediate coat on epoxy anticorrosive systems for
underwater and above waterline use.
Art.-No. 354-3170

Weight: approx. 55%
Viscosity (+20C) Approx. 2000mPa s

1,4 : 1 by weight with EP-curing agent 545, Art.-No. 387-3545
Pot life (+20C) Approx. 8 hours minutes. At higher temperatures pot life is reduced.
Colour shade Grey
heat.

Min. +5C to max. +35C for air- and substrate temperature
At + 5C 20 hours 21 days
At +10C 12 hours 14 days
137
OLDOPOX SEALER
Art.-No. 354-3170

Can be used as a sealer in epoxy systems or as a primer on galvanized steel, aluminium, GRP and wood.
1
paint systems should be roughened.
Standard coating-systems:
Re-workable with all common kinds of 1 + 2K products
Application method:
o
Fan angle: 60
Hose length: approx. 30 m
EP-thinner, Art.-No. 103-0135 max. 5%
These information are references. When spraying, dry air must be provided by using a properly operating water
separator.
11/01 RM-354-3170
Advise:
purpose.
138
LINDOKOTE EP-SHOPPRIMER
Quick drying primer for steel plates and profiles for ships and steel constructions. Especially suitable for use in
automatic blasting/painting lines or as a holding primer on Sa 2,5 steel in maintenance situations.
Art.-No. 381-8132

Weight: approx. 39%
Viscosity (+20C) 13 seconds workable composition

73 : 27 by weight with EP-hardener, Art.No. 387-0100
Pot life (+20C) Approx. 24 hours.
Colour shade Red brown
Gloss / 60 Matt
heat.
Dry film thickness and Recommended with a dry film thickness of 25 m on a flat surface
Application conditions Min. +5C for air- and substrate temperature

At + 5 C 6 hours
At +10 C 60 minutes Not applicable
At +20 C 45 minutes
At +30 C 30 minutes
139
LINDOKOTE EP-SHOPPRIMER
Art.-No. 381-8132

LINDOKOTE EP-SHOPPRIMER is a weldable two pack material having a flashpoint below 21C. The coating is a
construction primer to be overcoated with appropriate coating systems. It is able to torch cutt and reweld the
cured coating the dry fil thickness should be between 20 30 m. Recommended dry film thickness is
between 20-30 m.
The cured coating is resistant against salt- and fresh water, diesel- and hydraulic oils. The primer can be recoated
with various one and two pack systems but not with zinc dust primers. The protection corrosion is sufficent for 6
months, depending on the film thickness and applied stress.
Approval certificate according to DVS-guideline 0501 of SLV Duisburg is available.
1
The selection of the suitable coating system is dependent e.g. on the surface, the preparation, the processing
possibilities, the demands etc.
Surfaces with LINDOKOTE EP-Shopprimer can be revised with oil -, synthetic resin -, chlorinated rubber -, vinyl -,
nitro -, bitumen -, tar -, epoxy resin -, PU -, tar EP basis as well as their combination and painting of hot material.
Organic and inorganic zinc dust primer are unsuitable as topcoat.
Application method:
o
Fan angle: 30 - 60
11/01 Ja-381-8132
Advise:
purpose.
140
LINDOKOTE ZS-SHOPPRIMER
Two pack zincsilicate shopprimer for use on steel plates in automatic blasting lines in shipyards and steel con-
struction plants.
Art.-No. 215-1800/-1900
Type of Binder Ethylsilicate
Density (DIN 53217, 20C) Approx. 1,3 g/ml

Viscosity (+ 20 C) Mixture: appr. 12 seconds DIN 4 or 6 mm flow cup
Mixing ratio 33,3 : 66,7 by volume or

55 : 45 by weight
Binder Art.-No. 215-0801, paste Art.-No. 215-0880
Or Art.-No. 215-0119, Art.-No. 215-0801
Pot life (+20C) Approx. 24 hours at 23C.
Texture Matt
Dry film thickness, Recommended wet film thickness: 60 m on a flat surface to measure over the
Spreading rate: peaks and to control with glass scale, corresponding with a recommended dry film
thickness of: 15 m
At the recommended dry film thickness
Theoretical: approx. 80 g/m resp. 60 ml/m
For the listed consumption references no liability can be assumed, caused by the different properties
of every surface. The consumption has to be determined according DIN EN 53220.
Application conditions Min. +10 C to max. +30C material temperature

Min. 5 C to max. +40C substrate temperature,
Min. 5 C to max. +35C air temperature
Air humidity<85%.
At -5 C 48 hours
At + 5 C 36 hours 6 months
At +10 C 30 hours
At +20 C 24 hours
At +30 C 24 hours
141
LINDOKOTE ZS-SHOPPRIMER
Art.-Nr. 215-1800/-1900

LINDOKOTE ZS-SHOPPRIMER is especially designed for use in steel processing lines and is compatible with
various welding methods used in shipbuilding and steel construction. The advantage of using a zincsilicate over a
conventional shopprimer is the higher welding speed, less weld spatter, less pore formation and a lesser release
of fumes during cutting and welding. The dried film is heat resistant continuously up to 400 C, intermittent up to
600 C.
1
The steel must be blast cleaned to SA 2 /2, roughness profile: 40-70 m according to DIN DIN ISO 12944-4.

The LINDOKOTE ZS SHOPPRIMER can be revised with unsaponifiable topcoats. The total coating thickness
depends on the respective requirements.
Application conditions:
Application method Airless-Spray
Pump compression: 1 : 60
Fan angle: 60
Hose length: ca. 30 m
Stir paste well. Then slowly add the binder while stirring. Keep stirring until a homogeneous mixture exists. Stir-
ring must be continued during application in order to prevent settlement.
11/01 RM-215-1800/-1900
Advise:
purpose.
142
LINDOKOTE ETHYL-SILICATZINK
Two pack zinc ethyl silicate coating for excellent protection against corrosion. Used as a primer in shipbuilding
and steel construction.
Art.-No. 215-0700
Type of Binder Ethylsilicate
Density Approx. 2,4 g/ml
Solid content By Volume: approx. 50 %

By Weight: approx. 81 %
Viscosity (+20C) Mixture: approx. 22 sec. DIN 4mm flow cup
Mixing ratio 65 : 35 by volume or

85 : 15 by weight with LINDOKOTE ETHYL-SILICATZINK Paste grey,
Art.-No. 215-0701
Pot life (+20C) Approx. 10 hours, at higher temperatures pot life is reduced.
Colour shade Grey
Texture Matt
Shelf life Approx. 4 months (unmixed) in a closed containers. Close already opened con-
at +20C tainers tightly and use soonest. Store in a dry place away from frost and heat.
Dry film thickness Recommended with a dry film thickness of 75 m on a flat surface
and spreading rate Theoretical: approx. 150 ml/m resp. 360g/m
Approx.: 7 m/l resp. 3 m/kg
Application conditions Min. +10 C for substrate temperature

min. +10 C to max. 35C for air- and object temperature
Air humidity < 95%
rel. air humidity)
After approx. 1 After approx. 3 After approx. 8 Not applicable
hour hours hours
Forced drying: not applicable
143
LINDOKOTE ETHYL-SILICATZINK
Art.-No. 215-0700

LINDOKOTE ETHYL-SILICATZINK can be left uncoated or topcoated with an appropriate paint system. The
coating has excellent abrasion resistance and offers resistance against water, mineral spirits, lubricants and other
organic solvents. Already 45 minutes after application, dew, mist and drizzle rain are not detrimental for the per-
formance. The cured coating is resistant against dry heat up to 400 C.
1
The steel must be blast cleaned to SA 2 /2 according to DIN 55928, Part 4 respectively DIN ISO 12944-4. Apply
the coating immediately after the steel has been blasted and the quality of the steel has been approved.

The coating can be recoated with various one- and two pack coating systems. In common practice the coating
systems chosen for recoating zinc dust primers must be well adhering to the primer. For use in Marine or Indus-
trial environments we recommend to use suitable two-pack coating systems.
When recoating with alkyd based paints or paints partly based on alkyd resins, a sealer/ tiecoat should be used
between the zinc primer and the alkyd based system. In general, pure, unsaponifiable topcoats based on vinyl,
chlorinated rubber and epoxy can applied directly.
Recommended dry film thickness : 15 - 20 m when used as shopprimer
50 - 80 m when used as a primer in a coating system.
ca. 100 m applied in one or two coats when left uncoated.
One coat application of dry film thicknesses over 150 micron must be avoided. When using two coat systems, the
second coat can be applied 2-3 hours after application of the first coat. When recoating, ensure that the zinc eth-
ylsilicate has been fully cured because succeeding coatings will prevent further curing by moisture.
Application instructions:
Mix Binder and zinc paste thoroughly according to mixing ratio instructions provided in this datasheet. Please
ensure all equipment is clean.
a) Stir zinc-paste well
b) Add the binder slowly and mix with a mechanical stirrer. Keep stirring to a homogeneous mixture.
c) In between breaks, the mixture must be stirred again.
When finished, all equipment should be thoroughly cleaned, as any remaining zinc ethylsilicate cannot be solved
when cured.
Application method Air pressure Airless-Spray Brush, Roller
Pump compression: 3 - 4 bar In delivery consistency
Nozzle orifice: 1,2 1,5 mm / 0,04 0,06 0,5 mm / 0,021 inch This procedure is recom-
inch mended only for smaller sur-
Thinner faces or for repair.
Art.-Nr. 105-0200: max. 10 % max. 5 %
Spraying viscosity depends on surroundings. For the processing of SILICATZINK special Airless devices and/or
pumps have to be used. Particularly so-called slow speed machines with high compression are suitable.
144
LINDOKOTE ETHYL-SILICATZINk
Art.-Nr. 215-0700
Application conditions:
Minimum temperature 10 C, maximum +40 C. Silicatezinc requires moisture for curing. A relative humidity of
60 - 80 % is preferred. Apart from the first 30 minutes after application, high humidities, dew, mist and drizzle rain
are not detrimental for the performance. Curing speed is considerably reduced at relative humidities lower than
50%. Curing can be accelerated by spraying water on the paintfilm as soon when it is dry to touch. This procedure
must be repeated several times in case of extreme low relative humidities. When using indoors, blowing with hu-
mid air can accelerate curing.
11/01 Ja 215-0700
Advise:
purpose.
145
Two component zinc dust paint to be used as first primer for two component coating systems with excellent high
corrosion protection in the steel industry.
Art.-No. 377-0074

Mixing ratio 95 : 5 parts by weight with EP-hardener 618, Art.-No. 387-0082
Colour shade Grey
Gloss / 60 Matt
Shelf life at +20C When being stored in tightly closed original cans stable for approx. 12 months.
Stir well before useage. Keep protected against frost, heat and humidity.
Method of application Spraying, brushing only for small surfaces
Thickness of film and con- At a recommended dry layer thickness of 80 m on even surface
sumption (per application), theoretically: approx. 205 g/m or 80 ml/m
spreading rates will be approx. 4 - 5 m/kg or 12 m/l
Application conditions From +5 C up to max. +30 C air and object temperature

At temperatures below +18 C curing times could prolong.
rel. air humidity)
minutes hours hours days
Forced drying: 60 min. at 50C
30 min. at 80C
146
Art-.No. 377-0074
Special properties and resistances properties:

Together with a topcoat of a two-pack basis the material has a very good corrosion protection against weathering.
Without a topcoat, it is a temperature resistant corrosion protection coating. The curred OLDOPOX zinc dust film
is insoluble in mineral oil and petrol (not petrol over 98 octane number). OLDOPOX ZINKSTAUB can not be used
in areas prone to acid or alkali stressing, even with the application of top coats. OLDOPOX Zinkstaub 74 with top
coatings should not be used when water stressing with increased temperatures (over +35 C) occurs.
OLDOPOX ZINKSTAUB 74 without top coatings has long term stressability by dry heat of up to +150 C.
Primary condition for a good protection is pretreatment through blasting. The standard degree of purity Sa 2
acoording to DIN 55928, part 4, should be observed. OLDOPOX Zinkstaub 74 coatings are, after a long period of
weathering, to be cleaned from zinc corrosion protection products before recoating.

The coatings system and the number of applications depend on the condition of the surface and the stress.
Stir main component thoroughly before adding hardener. Pour hardener into main component.
Mix both components thoroughly. To obtain best results, use a mechanical mixer. Repot!!
Spraying Air spraying Airless - spraying Painting
Spraying pressure 3,5 - 4 bar 120 - 180 bar At low temperatures up to 5% EP-
Diameter of jet approx. 1,5 mm 0,4 0,6 mm Thinner (Art.-No. 103-0135) can
No. of applications 2 cross coats 1 - 2 cross coats be added.
EP-Thinner 103-0135 approx. 5 - 10% 0 - 10%
When air spraying it is necessary to ensure dry spraying air by a water separator.
The amount of thinner depends on the required coating thickness.

Mix the material from time to time, in order to avoid the formation of deposits.

for more details.
12/01 AR-377-0074
Advise:
purpose.
147
OLDOPOX ZM
Zinc dust primer to be overcoated with various one- and two pack systems. Suitable for newbuildings and for
maintenance of ships and steel constructions.
Art.-No. 377-0066
Type of binder Epoxy - resin

Weight: approx. 83%
Viscosity (+20C) 1800 3000mPa s
Mixing ratio 10 : 1 parts by weight or

3,7 : 1 parts by volume with EP-hardener 613, art.-no. 387-0613
Mix master components with EP hardener thoroughly.
Colour shade Green
Gloss / 60 Matt
spreading rates Approx.: 4 - 5 m/kg or 9 - 10 m/l
Application conditions Min. +5 C to max. +30 C substrate temperature

Min. 5 C to max. +30 C air and object temperature
Air humidity < 85%
Drying times (+20C, 65 % Dust dry Tack free Refinishable
rel. air humidity)
After approx. 2 hour After approx. 5 hours After approx. 8 hours
max. 90 days
148
OLDOPOX ZM
Art.-No. 377-0066

OLDOPOX ZM is a zinc dust primer to be overcoated with various one- and two pack systems. The product offers
excellent adhesion on blast cleaned steel and properly cleaned hot galvanized steel. The coating is compatible
with hydroblasting standard DW3, STG-guideline 2222 and accepts flash rust and any remaining moisture on the
steel. Low inflammable according to IMO-resolution A-653(16).
Steel The surface must be clean, dry and free from mill scale, rust and other contaminants.
1
The best results are achieved by blast cleaning to SA 2 /2 according to DIN 55928,
Part 4 respectively DIN ISO 12944-4 or high-pressure blast cleaning DW3, STG-
guideline 2222. Before repair of the primer the surfaces must be treated at least ac-
cording to standard degree of purity PSa2 or St 3. Remove old coats of paint of un-
known quantity composition in each case completely.
Primer: 1 x 50 100 m OLDOPOX ZM, Art.-No. 377-0066, green
Top coat: Possible coating system are:
2 pack EP-coating, f.e. OLDOPOX and 1 pack-coating system
Application method:
Pump-Compression: 120 - 150 bar
Nozzle orifice: 0.015 0.018 inch at delivered viscosity
0,38 0,46 mm
Spray - coats: 1 2 cross coats
EP-thinner, Art.-No. 103-0135 0 5%
12/01 Le-377-0066
Advise:
purpose.
149
OLDOPOX ZINKSTAUB
Two component zinc dust paint acc. to the regulations of the German Railway TL 918300, page 87, to be used as
first primer for two component coating systems with excellent high corrosion protection in the steel and steel water
industry as well as in the ship building industry. Certification and KKS-test-certification can be asked for.
Art.-No. 377-0079

Mixing ratio 84 16 by volume

95 : 5 by weight with EP-hardener 82, Art.-No. 387-0082
Colour shade Grey, Material-No. 687.03
Degree of Gloss / Matt

60/surface
60 measuring angle
Shelf life at +20C Approx. 12 months in tightly closed containers. Close already opened contain-
ers tightly and use soonest. Store in a dry place away from frost and heat.
Approx.: 2 - 3 m/kg or 7 - 8 m/l
Application conditions Min. +10 C to max. +30 C material temperature

Min. +5 C to max. +30 C air and object temperature
Air humidity: < 85%
minutes hours hours days
Forced drying: 60 min. at 50C
30 min. at 80C
150
OLDOPOX ZINKSTAUB
Art-.No. 377-0079
Special properties and resistances properties:

Together with a top coat of a two component basis the material has a very good corrosion protection against
weathering and stressing due to fresh or sea water. Without a top coat, it is a temperature resistant corrosion
protection coating. The hardened OLDOPOX zinc dust film is insoluble in mineral oil and petrol (not petrol over 98
octane number). OLDOPOX Zinkstaub can not be used in areas prone to acid or alkali stressing, even with the
application of top coats. OLDOPOX Zinkstaub with top coatings should not be used when water stressing with
increased temperatures (over +35C) occurs.
OLDOPOX Zinkstaub without top coatings has long term stressability by dry heat of up to +150C.
Surface preparation is an essential factor for the durability of each protective coating system. The standard de-
gree of purity Sa 2 acoording to DIN 55928, part 4, should be observed. OLDOPOX Zinkstaub coatings are,
after a long period of weathering, to be cleaned from zinc corrosion protection products before recoating.
In chemically aggressive atmospheres, the application of top coatings should not exceed 2 days.

The coatings system and the number of applications depend on the condition of the surface and the stress.
Stir main component thoroughly before adding hardener. Pour hardener into main component.
Mix both components thoroughly. To obtain best results, use a mechanical mixer. Repot!!
Spraying Air spraying Airless - spraying Painting
Spraying pressure 3,5 - 4 bar 120 - 180 bar In delivery consistency

Diameter of jet approx. 1,5 mm 0,4 - 0,6 mm At low temperatures up to 5% EP-
Compression: 1 : 60 Thinner (Art.-No. 103-0135) can
Hose length: approx. 30 m be added.
EP-Thinner 103-0135 approx. 5 - 10% max. 5%
When air spraying it is necessary to ensure dry spraying air by a water separator.
The amount of thinner depends on the required coating thickness.
Mix the material from time to time, in order to avoid the formation of deposits.

for more details.
11/01 RM-37730079
Advise:
purpose.
151
2K-FLLGRUND
2K-FLLGRUND has excellent filling properties on polyurethane. It is mainly used for goods vehicles, machinery
and machine-making.
Art.-No. 312-0060
Type of binder Acrylic-polyisocyanate
Density (DIN 53217, +20C) Mixture with hardener 150, Art.-No. 385-0150: approx. 1,42 g/ml
Mixture with hardener 880, Art.-No. 385-0880: approx. 1,40 g/ml
Solid content Master approx. 45 %, hardener 150 approx. 69 %, hardener 880 approx. 32 %
Mixture with hardener 150 approx. 47 %, weight: approx. 67 %
Mixture with hardener 880 approx. 44 %, weight: approx. 65 %
Viscosity (+20C) Master: approx. 40 - 45 sec DIN 6mm flow cup
Mixture with PUR hardener 150: 38 - 42 sec DIN 6mm flow cup
Mixture with PUR hardener 880: 42 - 47 sec DIN 4mm flow cup
Mixing ratio 15 : 1 parts by weight respectively

11 : 1 parts by volume with PUR-hardener, Art.-No. 385-0150 or
8 : 1 parts by weight respectively
5 : 1 parts by volume with PUR-hardener, Art.-No. 385-0880
Pot life (+20C) Approx. 4 - 5 hrs.
Colour shade Light grey
Gloss / 60 Matt
Dry flim thickness and At a recommended dry layer thickness of 70 m on even surface
Spreading rate Theoretical approx.: 205 g/m resp. 145 ml/m
Application conditions Minimum +15 C up to max. +30 C air and object temperature.
Please opserve dew point.

rel. air humidity)
After approx. 2 hours After approx. 3 - 4 hours After approx. 2 - 3 hours
or
wet in wet after approx. 1
hour
It is necessary to sand the old coating layer.
152
2K-FLLGRUND
Art.-No. 312-0060

2K-FLLGRUND has excellent properties as a filler, can be grinded and has a very good adhesion on metal sur-
faces, i.e. steel, aluminium and galvanised steel. Can also be used as primer for GfK substrates. For other syn-
thetics testing of adhesion should be done in any case. The material contains active pigments for protection
against corrosion.
On zinc sprayed surfaces it is recommend to use 2K-GRUND FR SPRITZVERZINKUNG; Art.-No. 312-0061.
The preparation of the substrate is an essential factor for the durability of the coating system.
Steel The surface has to be clean, dry, solid and free of mill scale, rust and other foreign layers.
Best results will be achieved by blasting acc. to DIN 55 928, part 4, normal degree of purity
Sa 2 resp. DIN ISO 12944-4. Corresponding pre-treatment as phoshatizing, chromating
increase the effect in protection.
Suitable top coats: PUR-ACRY-DECKLACK, Art.-No. 309-colour-shade,
OLDODUR STRUKTURLACK, Art.-No. 310-colour-shade,
OLDODUR ADN, Art.-No. 316-colour-shade,
PUR-ACRYL 888, Art.-No. 395-colour-shade.
See technical data sheet when using the materials.
GFK-synthetics Synthetic surfaces have to be cleaned thoroughly and possibly roughened. Remove release
agents.
Application method:
Details are to be understood as guideline. Spraying viscosity has to be brought into line with the conditions. Pour
hardener into main component and mix thoroughly with electrical mixer. Repot and stir again.
Spraying method Air pressure Airless-Spraying
Pressure: 4 - 5 bar 150 - 180 bar
jet 1,5 - 1,8 mm 0,33 - 0,6 mm
Thinner 103-0130: Approx. 10 15% Approx. 0 10 %
Usage of PUR hardener 150, Art.-No. 385-0150

Ensure dry spraying air with a water separator. The material is sensible to humidity during processing.

for more details.
12/01 Wi 312-0060
Advise:
purpose.
153
OLDOPOX EP-PRIMER
Two pack epoxy anticorrosive primer.
Art.-No. 320-6629

Weight: approx. 65%
Viscosity(+20C) Approx. 120 sec. DIN 4 mm flow cup

Pot life (+20C) Approx. 8 hours.

At higher temperatures pot life is reduced.
Colour shade -6629 Grey green
Gloss / 60 Matt
heat.
Dry film thickness Recommended with a dry film thickness of 100 m on a flat surface
and Spreading rate Theoretical: approx. 262 g/m resp. 208 ml/m
Approx.: 3 4 m/kg resp. 4 5 m/l
Application conditions Min. +10 C to max. +30 C for air- and substrate temperature,

At +20C 8 hours
At +30C 4 hours
154
OLDOPOX EP-PRIMER
Art.-No. 320-6629

Two pack epoxy holding primer for use on blast cleaned steel or on suitable shopprimers. Can be used as a
sealer on silicat-zinc dust primers.
1

All common 1 - and 2 pack products.
Application method:
well, preferably by means of a mechanical mixer.
o
Fan angle: 30
EP-Thinner, Art.-No. 103-0135
11/01 RM-320-6629
Advise:
purpose.
155
OLDOPOX EG 1. DECK TL
The two-component intermediate and finishing coat manufactured on epoxy resin base, iron mica/aluminium-
pigmented, is in accordance with the regulations of the Deutsche Bundesbahn AG TL 918300, Sheet 87, and
serves to apply thick-coated protective coatings against corrosion on steel and as a sealer between OLDOPOX
zinc dust and one- or two-component coatings.
Art.-No.. 325-0702/-0703

(mixture) Weight: approx. 75 % depending on colour shade
Viscosity (+20C) Approx. 1.500 mPa s

Colour shade -0702 dark silver grey (DB 702), substance No. 687.12
-0703 anthracite ( DB 703), substance No. 687.13
Gloss / 60 Matt
VOC-value 380 g/l
Shelf life at +20C When being stored unmixed and in tightly closed original cans stable for approx.
12 months. Already opened cans have to be kept well closed and used as soon
as possible. Keep protected against frost, heat and humidity.
Dry film thickness and In case of 80 m dry film thickness on a flat surface,
Appr.: 4 - 5 m/kg resp. 6 - 7 m/l
Application conditions Min. +5 C to max. +30 C air and object temperature.

Min. +10 C to max. +30 C material temperature
There is a prolongation of the mentioned drying times below +18C.

156
OLDOPOX EG 1. DECK TL
Art.-No. 325-0702

OLDOPOX EG 1.DECK TL has a high degree of protective properties against corrosion due to its non saponifi-
able epoxy resin binder and it contents of iron mica/aluminium pigments.
OLDOPOX EG 1. DECK TL is resistant to fresh water and sea water, frost and de-icing salt, oil, fuel and industrial
atmosphere. Due to its composition as a sealer on OLDOPOX zinc dust, the first finishing coat prevents the mate-
rial from getting infilitrated with zinc oxidation products and consequently from loosing is sealing properties with
the subsequent coating.
The product is resistant to elevated temperatures in the prevalence of dry to a temperature of up to +100 C, for a
short time to a temperaure of up to +140 C, and in the prevalence of humid heat (water) to a temperature of up to
+40 C.
The pretreatment of the surface is a decisive factor for the durability of every coating system.
Apply OLDOPOX EG 1. DECK TL only on steel surfaces which have been primed with OLDOPOX zinc dust or
OLDOPOX zinc phosphate ground coat. The base coating must be dry, clean and free of oil and grease. Roughen
aged 2K-base coatings to avoid possible reduction of adhesion.

The coating structure and the number of coatings vary according to the surface quality and the stress that occurs.
The surface must have an intact and suitable base coating with a sufficient coating thickness.
Procedure of application:
well, preferably by means of a mechanical mixer.
Application by spray Compressed-air Airless-spray Brush and roller
spray
spray gun pressure: 3,5 4 bar 120 - 180 bar In the painting and rolling procedure 50 60 m
nozzle orifice: 1,5 - 1,8 mm 0,5 0,7 mm can be applied. Even after a long drying period it is
0,06 0,07 inch 0,02 0,03 possible to recoat OLDOPOX EG 1. DECK TL
inch without reducing adhesion. At lower temperatures,
it is also possible to add up to 5 % of thinner. Art.-
Thinner No. 103-0135, after mixing the hardener. The ma-
Art.-No. 103-0135: up to 10 % max. 5 % terial must be applied in a regular manner and dis-
tributed quickly. The direction in which the material
is distributed must remain throughout the whole
process.
It is unconditionally necessary to provide dry spraying air by using an effective water separator.

When operating, the indications and safety advises mentioned on the label must be observed as well as the re-
for more details.
11/01 RM-325-0702-0703
Advise:
purpose.
157
OLDOPOX EG 1. DECK
Two pack epoxy coating pigmented with micaceous iron oxide and aluminium for corrosion protection of steel
structures. Can also be used as a tiecoat on zinc dust paints. See TL 918300, page 87.
Art.-No. 324-0702/-0703

Weight: approx. 76%

8 : 1 by weight with EP-curing agent 610, Art.-No. 387-0610
Colour shade -0702 Silver grey (approx. DB 702)

-0703 Anthracite (approx. DB 703)
Gloss / 60 Matt
heat.
Application conditions Min. +10 C to max. +30 C for air- and substrate temperature
Min. +10 C to max. +30 C for material temperature
At +10C 24 hours
At +30C 5 hours
158
OLDOPOX EG 1.DECK
Art.-No. 324-0702/-0703

OLDOPOX EG 1. DECK offers excellent corrosion protection because it contains unsaponifiable epoxy resins and
laminar micaceous iron oxide and aluminium flakes. OLDOPOX EG 1. DECK is resistant to fresh water and sea
water, frost and de-icing salt, oil, fuel and industrial atmosphere. Due to its composition as a sealer on OLDOPOX
zinc dust, the first finishing coat prevents the material from getting infilitrated with zinc oxidation products and
consequently from loosing is sealing properties with the subsequent coating.
The product is resistant to elevated temperatures in the prevalence of dry to a temperature of up to +100 C, for a
short time to a temperaure of up to +140 C, and in the prevalence of humid heat (water) to a temperature of up to
+40 C.
OLDOPOX EG 1.DECK can only be used on steel surfaces that have been protected with OLDOPOX ZINC
DUST or OLDOPOX ZINCPHOSPHATE PRIMER. The surface must be clean, dry and free from mill scale, rust
and other contaminants. Old and weathered two pack coating systems should be roughened in order to prevent
adhesion problems.
Application method:
Spray Airless spray Compressed air Brush and Roller
spray
Nozzle orifice: 0,46 0,58 mm 1,5 - 2 mm

At low temperatures after the hardener was
0,018 0,022 inch added the thinner, Art.-No. 103-0135 can be
0,06 0,078 inch
Pressure: 120 180 bar mixed
3,5 4 bar with up to 5%. During the processing
the material must be applied evenly and
EP-Thinner, distributed fast and briskly. The softening
Art.-No. 103-0135 max. 5 % max. 10 % must always take place in continuous direc-
Viscosity: 25 30 seconds tion
11/01 RM-324-0702-0703
Advise:
purpose.
159
OLDOCOR W SCHWEISSPRIMER
Water dilutable, quick-drying welding-primer with prominent water resistant for steel constructions.
Correspond to the DVS guiding principle 0501 of the SLV.
Art.-No. 235-0323
Type of binder Special binder combination

Viscosity (+20C) Approx. 35 seconds, DIN 4 mm flowcup
Gloss / 60 Matt
Application conditions Min. +5 C to max. +30 C air and object temperature

Air humidity < 65 %
rel. air humidity)
15 minutes minutes minutes hours
Forced drying: 15 minutes at 50C
160
OLDOCOR W SCHWEISSPRIMER
Art-.No. 235-0323

OLDOCOR W SCHWEISSPRIMER is a over-weldable shopprimer for blasted and not blasted steel parts and
profiles. Can also be used as wash primer for aluminum and zinc.
The steel has to be clean, dry and free of oil, grease, dust, rolling skin, rust and other foreign layer. Best results
are obtained when pretreating by blasting Sa 2 acc. to DIN 55928, part 4, or DIN ISO 12944-4.

OLDOCOR W SCHWEISSPRIMER Art.-No. 235-0323 1 x 20 30 m
OLDOCOR W GRUND Art.-No. 236-colour shade 1 x 60 80 m
OLDOCOR W DECKLACK Art.-No. 481-colour shade 1 x 40 m
Alternative coating system:
KORROTAL 266 Art.-No. 266-colour shade 1 x 60 80 m
BFALIN Kunstharzlack Art.-No. 466-colour shade 1 x 40 m
Application Airless-Spraying Air-Pressure-Spraying Brushing, Rolling
Pressure 150 - 200 bar 3,0 - 4,0 bar In delivery consistency
Diameter of jet 0,28 - 0,33 mm 1,2 1,5 mm
0,01 inch 0,05 0,06 inch
Water (de-ionize) max. 3 % 3 - 10 %
It is absolute necessary to ensue dry spraying air by using a water separator.

for more details.
11/01 Ar 235-0323
Advise:
purpose.
161
2K-HYDRO EP SHOPPRIMER SE
Quick drying aqueous, 2-pack primer with special pigment and excellent water resistance for sand-blasted steel
plates and profiles for shipbuilding and steel constructions. Especially suitable for use in automatic plants for mill
scale removing.
Art.-no. 314-0323
Type of binder Epoxy resin dispersion

Viscosity (+20C) 18 - 20 sec. DIN 4mm
Mixing ratio 15 : 1 parts by weight with EP hardener W 801, art.-no.: 387-0801
Pot life (+20C) 3 - 4 hours
Gloss / 60 Matt
VOC-degree Approx. 65 g/l
Application method Airless spraying
correspond approx.: 12 m/kg resp. 18 m/l
These are guiding figures for which no liability can be accepted as each surface has different char-
acteristics that may influence the spreading rate.
Application conditions Min. +10 C up to max. +30 C material temperature

Min. +10 C up to max. +80 C substrate temperature
Air humidity < 80%
Drying times Dust dry Tack free Dry to stack

(+20C, 65 % rel. air
humidity) After approx. After approx. After approx.
5 -10 min. 5 -10 min. 20 min.
162
2K-HYDRO EP SHOPPRIMER SEK
Art.-No. 314-0323

The special pigmentation of the 2 pack HYDRO SHOPPRIMER SE gives a good barrier against water and
achieves a very good water resistance fast. 2K-HYDRO EP SHOPPRIMER is even suitable for low temperatures
up to +5C. Overcoatable with all current one-pack and two-pack coatings.
1
to SA 2 /2 according to DIN ISO 12944-4.
02/02 Ro/Ja-314-0311
Advise:
purpose.
163
2K-HYDRO EP SHOPPRIMER K
Quick drying unsaponifiable two pack water primer for blasted steel plates and profiles for ships and steel con-
structions. Especially suitable for use in automatic blasting/painting lines.
Art.-No. 314-0311
Type of binder Epoxy resin dispersion

Viscosity (+20C) 18 - 20 sec. DIN 4mm
Mixing ratio 20 : 1 parts by weight resp.

94 : 6 parts by volume with EP hardener W 801, art.-no.: 387-0801
Pot life (+20C) 3 - 4 hours
Gloss / 60 Matt
VOC-degree Approx. 65 g/l
Application method Airless spraying
Application conditions Min. +10 C up to max. +30 C material temperatur

Min. +10 C up to max. +55-60 C substrate temperatur
Air humidity< 80%
Drying times tack-free dry to touch dry to stack

(+20C, 65 % rel. air
humidity) after approx. after approx. after approx.
5 - 10 min. 5 10 min. 5 - 10 min.
164
2K-HYDRO EP SHOPPRIMER K
Art.-No. 314-0311

2K-HYDRO SHOPPRIMER K is a over-weldable 2K material. It serves as a shopprimer for steel constructions,
which need to get a further under- and topcoat on the construction site. It is able to torch cut and over weldable
after the drying process, whereby the dry film thickness should amount to approx. 15 - 25 m. The curred primary
coat is steady against sea water, fresh water, diesel and fuel oil, gasoline and hydraulic oil and can be revised
with all common under- and topcoats on one- and two-pack basis. Organic and inorganic zinc dust primers are
not suitable as subsequent coating.
The corrosion protection is usually sufficient for 6 months, depends however on the layer thickness and the spe-
cial load. Certified test certificates after the DVS guideline 0501 the SLV Duisburg and the Germanic Lloyd are
present.
1
Application method:
Add all hardener to the main component and allow time for the hardener to flow out the container. Stir mixture
Spraying method Airless spraying
Pump compression 1 : 30
jet: approx. 0,38 mm / 0,015 inch
Angle: 30 - 60
Thinner: water By usage in automatic spraying lines it is
necassary to dilute with approx. 25 % water.
02/02 Ro/Ja-314-0311
Advise:
purpose.
165
166
TECHNICAL DATA SHEETS: TOPCOATS
BFALIN Kunstharzlack
Highly glossy, quick drying, weather resistant and stressable synthetic resin varnish. A one component, high qual-
ity top coat varnish with protective and decorative qualities for varnishing vehicles, steel construction, machinery,
equipment and hulks above the water level.


Viscosity (+20C) Lightly thixotropic
Colour shade RAL-colour

NCS-colours
Special-colour shades
Degree of Gloss / High gloss (466-),

60/surface Semi gloss (467-)
60 measuring angle
Shelf life at +20C Approx. 12 months in tightly closed containers. Close already opened contain-
ers tightly and use soonest. Store in a dry place away from frost and heat.
spreading rates Approx.: 10 11 m/kg or 10 - 11 m/l
Application conditions Min. +5 C to max. 30C air and object temperature

Please observe dew point, which has to be min. 3 C higher.

At +10C 24 hours
At +20C 16 hours
At +30C 8 hours
The drying times can be shorten and the surface hardness can be improved
through adding 10 % BFALIN PUR Spezialhrter, Art.-No. 385-0140.
167
BFALIN Kunstharzlack

BFALIN synthetic resin varnish is an air-drying, highly glossy, weather resistant, quick drying top coat varnish for
steel and non-iron metal protection as well as for colouring vehicles, steel construction, machinery, all kinds of
equipment and ships hulks above the water level. Low flame-spread characteristics acc. to IMO Res. MSC.61
(67) (FTP-Code), Annex 1, Part 5.
Temperature resistant by dry heat up to +100C. At temperatures over +60C, colour changes may occur.
The substrate must be solid, clean, dry and free from grease, wax, silicon, rust and dust. The substrate must also
have an intact corrosion protection and suitable primer of sufficient thickness. Remove old layers. Clean, roughen
and dedust old load bearing layers and test for compatibility.

The system depends on condition of the surface and stress.
Primer The total dry layer thickness of the primer on external steel construction should not
exceed 80 m, although 60 m is sufficient.
Suitable primer are:
KORROTAL 266, Art.-No. 266-colour shade
KH-HAFTGRUND A 200, Art.-No. 224-colour shade
When coating non iron metals, an adhesive is necessary (to be applied in appropriate
thickness), e.g. Art.-No. 312 - 0071 or 321 - 0751.
Intermediate layer E.g. 1x 80 m KORROTAL 266, Art.-No. 266 - , in the colour shade corresponding to
the top coat colour.
When using an adhesive, then the intermediate layer is unnecessary.
Topcoat 1 x 40 m BFALIN Kunstharzlack 466- in the required colour. In cases of stronger
stressing, increase the total dry layer thickness accordingly.
Spraying method Airless spraying Brushing, Rolling
Pump-compression: 1 : 60 Not applicable
Diameter of jet 0,019 inch
Angle: 30 - 60

for more details.
12/01 Br-466-/467-colour shade
Advise:
purpose.
168
169
PROFI SATIN
Specially resistant, highly opaque, satin mat topcoat for interior and exterior. Scratch, impact and abrasion resis-
tant. Aromatic free and odor-mild.

Type of binder Alkyd resin combination
Density (DIN 53217, +20C) 1,10 1,30 g/cm
Solid content Weight: approx. 61 %

Volume: approx. 41 %
Colour shade Semi gloss
Method of application Brushing, rolling, spraying
Shelf life at +20C When being stored in tightly closed original cans stable for approx. 12
months. Already opened cans keep well closed and use very fast.
Application conditions Min. +5 C air and object temperature

Air humidity < 85 %
Spreading rates. Approx. 85 ml/m
53220.
Drying times (+20C, 65 % rel. air Dust dry Tack free Refinishable
humidity)
after approx. 4 hours After approx. 6 8 After approx. 12 hours
hours
Higher temperatures shorten and higher humidity prolong the mentioned
drying times.
Tinting RELIUS MIX. All colour shades are mixable
Thinner RELIUS VERDNNUNG AF, Art.-No.101-1645
Cleaning of equipment Immediately after use with turpentine substitute or diluent for cellulose
lacquer.
170
PROFI SATIN
Preparation of the substrate and paint:

Check on carrying coat on suitability (see VOB, part C, DIN 18363, 3.1.1).
Substrate Preparation Over- Re- Coat

haul newal
coating coating
Primer 1st intermedi- Surface 2nd intermedi- Top coat
ate coat treatment ate coat
(interior)
Wood Smoothen edges, de-dust 1) 3) Exterior: Interior: Surface Interior: RELIUS
(adm. wood wooden parts. Wash highly 2) 4) RELIUS RELIUS treatment, RELIUS ProfiSa-
moisture resinous and tropical woods Holzimprg- RAPID- sanding and VorLac tin
15 % max.) with diluent for cellulose nier-Grund PRIMER de-dusting if Exterior:
lacquer. Deresinify resin Exterior: necessary RELIUS
galls and knots. De-rust iron VentiPrimer VentiPrimer
parts and pre-treat with
RELIUS KORROTAL.
Decidous Smoothen edges, de-dust Exterior: Interior: Surface Interior: RELIUS
woods wooden parts. Wash highly RELIUS RELIUS treatment, RELIUS ProfiSa-
(adm. wood resinous and tropical woods Holzimprg- RAPID- sanding and VorLac tin
moisture with diluent for cellulose nier-Grund if PRIMER de-dusting if Exterior:
12 % max.) lacquer. Deresinify resin necessary Exterior: necessary RELIUS
galls and knots. De-rust iron VentiPrimer VentiPrimer
parts and pre-treat with
RELIUS KORROTAL.
Wood Check substrate as carrier RELIUS --- Surface RELIUS RELIUS
panels for coat. Clean surfaces UniPrimer treatment, VorLac ProfiSa-
(Plywood) thoroughly. sanding and tin
de-dusting
Fiber Clean fiber boards do not RELIUS --- Surface RELIUS RELIUS
boards sand. Check oilhardened UniPrimer treatment, Vorlac ProfiSa-
fiber surfaces on carriage for sanding and tin
coat. De-rust iron parts and de-dusting
pre-treat with RELIUS KOR-
ROTAL.
Metals Clean surfaces, degrease if RELIUS RELIUS --- Interior: RELIUS
steel (Col- necessary. Degrease sub- Korrotal Korrotal RELIUS ProfiSa-
our shade surface rusting. De-rust and VorLac tin
also appli- degrease steel parts without Exterior
cable for protecting priming coat RELIUS
radiators) thoroughly. Remove rolling RapidPrimer
skin.
Zinc, gal- Clean, degrease etc. by RELIUS Interior: --- --- RELIUS
vanized means of ammonial wetting ZincPrimer RELIUS ProfiSa-
steel agent wash. VorLac tin
Exterior
RELIUS
RapidPrimer
Aluminum Clean and degrease RELIUS Interior: --- --- RELIUS
UniPrimer RELIUS ProfiSa-
VorLac tin
Exterior
RELIUS
RapidPrimer
Synthetics Clean resp. degrease sur- RELIUS Interior: --- --- RELIUS
(thermo- faces thoroughly, roughen UniPrimer RELIUS ProfiSa-
setting with fine sand paper and VorLac tin
plastics, remove with RELIUS Exterior
hard ther- Verdnnung AF. When RELIUS
moplastics) initiate to dissolution of the RapidPrimer
surface the synthetics is not
suitable.
171
PROFI SATIN
1) Remove putty/sealing at windows. De-rust and sand iron parts and pre-treat with RELIUS Korrotal. Pre-treat
exposed zinc surfaces as mentioned above. Clean carrying coats on mineral substrate thoroughly.
2) Check older coat on suitability. Remove non-carrying coat parts (mechanically or by suitable removing sol-
vents). Remove residues thoroughly. Mat-sand or lixiviate and wash carrying surfaces. Do not sand exposed
fiber surfaces!
3) De-rust, clean and degrease metal surfaces carefully as described above.
4) Remove old coat (mechanically or by suitable removing solvents). Damaged areas in the substrate has to be
treated.
If substrate not mentioned please contact application technologist.

for more details.
12/01 439-colour shade
Advise:
purpose.
172
ZP-EINSCHICHTLACK DS
Zinc phosphate containing, quick drying and silk-shining coating. For casting, steel surfaces, e.g. steel construc-
tions in the hall construction, crane installations, machine and apparatus engineering, switchgear cabinets, agri-
cultural machinery, container repair range etc.

Density (DIN 53217, +20C) approx. 1,1 - 1,4 g/ml depending on colour shade

Colour shade See delivery programme

35 - 45% gloss
VOC-value Approx. 460 480 g/l
Thickness of film and con- at a recommended dry layer thickness of 80 m on even surface:
sumption (per application), theoretical: 240 g/m or 190 ml/m
spreading rates accordingly : 4 m/kg or 5,5 m/l
Application conditions Minimum +5 C air and object temperature

Air humidity < 85 %

rel. air humidity)
After appr. 30 min After appr. 3 hours After appr. 3 days
Colour shade Colours are among themselves mixable.
173
ZP-EINSCHICHTLACK DS

ZP-EINSCHICHTLACK DS can be used in a single layer. Preferably the application takes place in stationary air-
less spraying plants. Layer thickness up to 100 m can be reached. Excellent adhesion on steel surfaces also
without priming and casting. The material cannot be revised with itself. The material is steady with dry heat to
+100C. At temperatures over +80C colour changes may occur.
The surface must be clean, dry and free from mill scale, rust and other contaminants. The best results are
1
achieved by blast cleaning to SA 2 /2 according to DIN 55928, Part 4 respectively DIN ISO 12944-4.

Interior Topcoat 1 x 80 100 m ZP-EINSCHICHTLACK DS,
Exterior Topcoat 1 x 80 100 m ZP EINSCHICHTLACK DS,
If due to a specific situation it is meaningful to prime:
1 2 x 80 m KORROTAL 266, Art.-No. 266-colour shade
Application method:
Spray Airless spray Compressed air spray Brush, Roll
Nozzle orifice: 0,4 0,5 mm 1,5 2,5 mm In delivery consistency

0,01 inch 0,03-0,05 inch
Pressure: 120 150 bar 3 4 bar
Number of applications 1 cross coat 1 2 cross coats
EP-Thinner,
Art.-No. 101-0115 0-5% 5 - 10 %

for more details.
Advise:
purpose.
174

Decorative, thick coat metal protective system in one- pack process with prominent adhesion. Long-time-rust
protection with high resistibility against aggressive atmosphere.

Type of binder Acrylic resin
Density (DIN 53217, +20C) Approx. 1,15 - 1,40 g/ml depending on colour shade

Degree of Gloss / Satin matt, semi gloss

60/surface
60 measuring angle
Spreading rates Theoretical: approx. 135 g/m or 170 ml/m
Approx. 7 m/kg or 6 m/l
Application conditions Min. +5 C up to +30 C air and object temperature

Drying times (+20C, 65 % Dust dry Refinishable

rel. air humidity)
After approx. 2 hours After min. approx. 12 hours
Complete through-drying, depending upon layer thickness and temperature,
generally after several days.
175
Steel The substrate has to be clean, dry and free of rolling skin and other foreign layers. Prepare
acc. to DIN 55928, part 4, or DIN ISO 12944-4 up to Sa 2 .
Galvanised The substrate has to be clean and free of dirt. Due to transportation or rebuilding the surface
steel could show dirt like oil, grease or salt - remove all. During weathering different corrosion
products and salt could occur depending on atmospheric and chemical stress. All those dirt
materials influence the adhesion and have to be removed acc. to DIN 55928 or DIN ISO
12944-44 before application starts. When the surface is very smooth roughen beforehand by
blasting.
Aluminium Clean thoroughly. Remove all dirt or damages acc. to DIN 55928, part 4, or DIN ISO
112944-4.
Old coatings Check adhesion and compatibility first with test layer. Remove weathered, cracked and not
well adhesioned layers. Roughen glossy and smooth old coatings beforehand.

Underground Steel, galvanised steel, aluminium
Primer 1 2 x OLDOSIT METAL PROTECT, Art.-No. 440-colour shade
Topcoat 1 2 x OLDOSIT METAL PROTECT, Art.-No. 440-colour shade
Application method:
Method Airless-Spraying Brushing and Rolling
Spray pressure 150 - 200 bar In delivery consistency
of jet 0,38 - 0,46 mm Apply with full brush and light pressure without much
0,01 inch spreading so that the below layers wont be loosened.
Machine sieve > 250 mm Observe that the addition of thinner may reduce the
layer thickness. When application with roll or brush the
Thinner, Art.-No. 101-1646 up to 5 %
layer thickness is not as thick as with the spraying
method.

for more details.
10/01 De 440-colour shade
Advise:
purpose.
176
OLDOSIT DICKSCHICHT EISENGLIMMER

Weather resistant, thick top coat based on PVC-combination acc. to the regulations of the German Railway AG,
TL 918 300, with good durable elasticity during ageing. With suitable primer for the protection of steel, galvanised
steel and aluminium against aggressive atmosphere, for colouring, inside and outside. Environmentally friendly
pigment and filler combination.

Type of binder Polymer resin

Mixing ratio --
Pot life (+20C) --
Gloss / 60 Matt
spreading rates Approx.: 4 m/kg or 5 - 6 m/l

Air humidity: < 85 %
rel. air humidity)
After approx. 2 After approx. 4 After min. approx. After approx. 7
hours hours 8 hours days
Forced drying: not applicable.
177

Thick top coat with good adhesion acc. to the regulations of the German Railway AG, TL 918 300, page 77, also
as recoating of old coatings based on alkyd resin. Due to the excellent solids and resistance a safe and long du-
rability is given. Dont use this material when surfaces are stressed very often with water or on alkaline substrates.
Galvanised The substrate has to be clean and free of dirt. Due to transportation or rebuilding the surface
Steel could show dirt like oil, grease or salt - remove all. During weathering different corrosion
products and salt could occur depending on atmospheric and chemical stress. All those dirt
materials influence the adhesion and have to be removed acc. to DIN 55928 or DIN ISO
12944-44 before application starts. When the surface is very smooth roughen beforehand by
blasting.
Aluminium Clean thoroughly. Remove all dirt or damages acc. to DIN 55928, part 4, or DIN ISO
112944-4.
Old coatings Check adhesion and compatibility first with test layer. Remove weathered, cracked and not
well adhesioned layers. Roughen glossy and smooth old coatings beforehand.

Steel Galvanised Steel / Aluminium
Primer 1 - 2 x 80 m each OLDOSIT Dickschicht 1 - 2 x 60 m MULTIGRUND Art.-
Grund, Art.-No. 246-colour shade No. 277-colour shade
Top coat 1 - 2 x 80 m each OLDOSIT Dickschicht EG, 1 - 2 x 80 m each OLDOSIT Dickschicht
Art.-No. 445-colour shade or OLDOSIT Dick- EG, Art.-No. 445-colour shade or
schicht, Art.-No. 446-colour shade OLDOSIT Dickschicht, Art.-No. 446-colour
shade
178
Application method:
To achieve a good optic the application of the micaceous iron ore based paint should be best on large substrates.
The application with brush or roll has to be done accurately to get a good optic. Different application techniques
will show different colours/appearance. The plate-like aluminium pigments line up different depending on the ap-
plication technique. Due to their reflecting power they strengthen the visual effect. Therefore small batch differ-
ences can show stronger visual differences.
Note that through addition of thinner the dry layer thickness will be reduced.

Spray pressure 150 - 200 bar in delivery consistency
of jet 0,4 - 0,6 mm Apply with full brush and light pressure without
Machine sieve > 250 mm much spreading so that the below layers wont
Spray distance approx. 50 cm be loosened. Observe that the addition of thin-
ner may reduce the layer thickness. When ap-
Angle according to the surface which
plication with roll or brush the layer thickness is
can be worked on
not as thick as with the spraying method.
Thinner, Art.-No. 101-0115 up to 5 %

for more details.
Advise:
purpose.
179
OLDOSIT V DICKSCHICHT EISENGLIMMER

Weather resistant, thick top coat with excellent adhesion on galvanised steel acc. to the regulations of the Ger-
man Railway AG, TL 918 300, page 75, for avoiding zinc erosion on galvanised surfaces by an aggressive atmos-
phere and for colouring.

Type of binder Polymer resin

Gloss / 60 Matt
Shelf life at +20C When being stored in tightly closed original cans stable for approx. 12 months
(unmixed). Keep protected against frost, heat and humidity.
Streading rate Theoretical: approx. 330 g/m or 270 ml/m

Air humidity: <85 %
rel. air humidity)
Complete curring, depending upon layer thickness and temperature, generally
after several days.
180
OLDOSIT V DICKSCHICHT EISENGLIMMER

Thick topcoat with good adhesion acc. to the regulations of the German Railway AG, TL 918 300, page 75, and
long-term protection on galvanised steel. Prevents a zinc erosion by an aggressive atmosphere and for colouring.
Dont use this material when surfaces are stressed very often with water.
The substrate has to be clean and free of dirt. Due to transportation or rebuilding the surface could show dirt like
oil, grease or salt - remove all. During weathering different corrosion products and salt could occur depending on
atmospheric and chemical stress. All those dirt materials influence the adhesion and have to be removed acc. to
DIN 55928 or DIN ISO 12944-44 before application starts. When the surface is very smooth roughen beforehand
by blasting.
Check adhesion and compatibility first with test layer. Remove weathered, cracked and not well adhesioned lay-
ers. Roughen glossy and smooth old coatings beforehand

On intact galvanised steel 2 x OLDOSIT V DICKSCHICHT EISENGLIMMER,
Art.-No. 444-colour shade, layer thickness for each coating 100 m
Application method:
To get a better optic the spraying method is recommended for large substrates. The application with brush or roll
has to be done accurately to achieve a good optic. Different application techniques will show different col-
ours/appearance. The plate-like aluminium pigments line up different depending on the application technique.
Due to their reflecting power they strengthen the visual effect. Therefore small batch differences can show
stronger visual differences.
Note that through addition of thinner the dry layer thickness will be reduced.
Spray pressure 150 - 200 bar In delivery consistency
of jet 0,46 - 0,66 mm Apply with full brush and light pressure without much
Machine sieve > 250 mm spreading so that the below layers wont be loosened.
Spray distance approx. 50 cm Observe that the addition of thinner may reduce the layer
thickness. When application with roll or brush the layer
Angle according to the surface which
thickness is not as thick as with the spraying method.
can be worked on
Thinner,
Art.-No. 101-0115 up to 5 %

for more details.
Advise:
purpose.
181
ACRYLAT TOPCOAT
Topcoat on acrylic resin basis for boat top, deck and top side to be applied universally.

Type of binder Acrylic resin combination
Solid content Weight: approx. 58 %

Volume: approx. 44 %
Viscosity (+20C) Approx. 140-150 sec DIN 4 mm flow cup
Colour shade Glossy
Shelf life at + 20C Approx. 12 months (unmixed) in tightly closed containers. Close already
opened containers tightly and use soonest. Store in a dry place away from
frost and heat.
53220.
Application conditions Min. +5C to max. 30C for air and substrate temperature
Air humidity < 85%
Reworking times Minimum Maximum
+ 5C 40 hours
+ 10C 26 hours Not applicable
+ 20C 16 hours
+ 30C 12 hours
182
ACRYLAT TOPCOAT
Special characteristics and stabilities:

For a skid-proof coat add Antislip-Powder Art.-No. 109-0811, approx.. 10 %. Weather-resistant and steadily
against sea water.
The preparation of the substrate is an essential factor for the durability of the coating system. The surface has to
be clean, dry, solid an free of other foreign matters. Prepare surface acc. To DIN EN 55928, part 4, or DIN iso
12944-4.
Adhesion of older layers has to be tested by trial coatings. Weathered, cracked and not perfectly adhesive coats
have to be removed completely. Glossy, even old coatings have to be roughened.

Primer At dark colour shades : CR-Primer
Art.-No. 251-0097 red brown or 251-0197 grey
At light colour shades: CR-Primer
Art.-No. 251-0110 white
Application method:
Spray Airless spraying Brushing and rolling
Pump compression: 1 : 60 In delivery consistency

Spraying angle: 60
Max. length of hose: Approx. 30 m
These are reference respectively consumption values. Spraying viscosity has to be checked on-spot.

for more details.
Advise:
purpose.
183
OLDOPOX EP 325
Two component intermediate and top coat with excellent corrosion protection properties for steel construction and
as pigmented sealer for concrete and plaster. OLDOPOX EP 325 produces pore-free and smooth layers with
good stability as well as abrasion and shock resistance; the surface is easy to clean.

Solid content Volume: approx. 51 - 58 % depending on colour shade

Weight: approx. 70 - 76 % depending on colour shade
Viscosity (+20C) approx. 1.000 - 1.500 mPa s

Colour shade RAL-colour shades / See our delivery programme
Degree of Gloss / Semi gloss

60/surface
60 measuring angle
sumption (per application), theoretically approx. 120 - 150 g/m or 85 - 100 ml/m
spreading rates Approx.: 7 - 8 m/kg or 10 - 11 m/l
Approx. 250 g/m per application on concrete
Application conditions Min. +10C to max. +30C material temperature

Min. +5C to max. +30C air and object temperature
Air humidity < 85 %
30 minutes at 80C
184
OLDOPOX EP 325

OLDOPOX EP 325 has a very good chemical resistance, especially alkalis, and is resistant against oils, fuels,
salts, lyes, thinned acids and aliphatic hydrocarbons. During weathering chalking occurs which does not influence
the durability of the coating system. Bright colour shades will yellow slightly under the influence of light. The mate-
rial is durably resistant at dry heat up to +80 C, shortly resistant up to +120 C and at humid heat up to +40 C.
1
Steel Remove old layers of unknown composition. One component paints can, by coating
with OLDOPOX EP 325, be loosened or even removed. Well cured, old two compo-
nent coatings with perfect adhesion can be recoated with OLDOPOX EP 325.
Roughen the substrate well beforehand (grind), if necessary retouch with OLDOPOX
Zinkphosphat-Grund (OLDOPOX Zinc phosphate Primer)
Concrete and plaster The substrate must be dry, free from cement slurries, oil and grease. Humidity content
: max. 4%

Primer Steel: OLDOPOX ZINKPHOSPHAT-GRUND, 320-colour shade
Zinc/Aluminium: OLDOPOX PRIMER ZHG, 321-0815 redbrown
Concrete/Plaster: RELIUS BASISHARZ 350, colourless
Top coat 1 - 2 x 50 m OLDOPOX EP 325, Art.-No. 325-colour shade
To prevent chalking apply a sealer like
1 x 40 m OLDODUR ADN 316, Art.-No. 316-colour shade
Application method:
Mix main component and hardener thoroughly, repot and mix again before application starts.
Method Airless-spraying Air pressure spraying Brushing, rolling
Spraying pressure 120 - 180 bar 3,5 - 4,0 bar At low temperatures up to 5 %
of jet 0,33 - 0,46 mm 1,2 - 1,5 mm EP-Thinner, Art.-No. 103-0135,
Number of applications 1-2 1-2 can be added. With this
method a layer thickness of 40
Thinner, 103-0135 0-5% approx. 10 %
- 50 m can be applied.
Spraying consistency 40 - 60 seconds (per 25 - 30 sec.
application a layer thick-
ness of 80 m has to be
applied)
It is necessary to ensure dry air spraying by using an effective water separator.
The curing time between two applications should not exceed 3 days at +20 C, otherwise adhesion problems
could occur. In case of longer ageing roughen beforehand.

for more details.
11/01 RM 325-colour shade
Advise:
purpose.
185
OLDODUR ADN SEIDENGLANZ

2 pack acrylic topcoat as finishing coat on metal surface i.o. steel constructions, machines, also wood, synthetic
surfaces and concretes. Excellent weather resistance and light fastness. Highest surface hardness and flexiblity.

Type of binder Acryl-Polyurethane
Density (DIN 53217, +20C) approx. 1,1 - 1,3 g/ml depending on colour shade
Solid content Volume: approx. 45 - 50 % depending on colour shade

Viscosity (+20C) Base-component: approx. 35 - 40 sec. 6-mm-flowcup

Mixture: 105 - 115 sec. 4 mm flowcup with PUR-Hrter 150
55 - 65 sec. 4 mm flowcup with PUR-Hrter 880

4 : 1 parts by volume with PUR-Hrter 150, Art.-No. 385-0150
2,5 : 1 parts by weight or

2 : 1 parts by volume with PUR-Hrter 880, Art.-No. 385-0880
Pot life (+20C) Approx. 8 hours at +5C, approx. 4 hours at +20C

Maximum air humidity: 85%. Higher temperatures shorten the potlife
Colour shade RAL- and special- colour shades

Approx. 55 - 65% gloss
Dry film thickness and Recommended dry film thickness of: 40 m on even surface
Spreading rate Theoretical: approx. 100 - 120 g/m or 80 - 90 ml/m
Application conditions Minimum +10 C up to max. +30 C for air and object temperature
Drying times (+20C, 65 % Dry dust Tack free Refinishable Full stressable
rel. air humidity)
After approx. 60 After approx. After approx. Approx. 7 days (water);
min 3 - 4 hours 12 hours Approx. 14 days (chem.)
Forced drying: approx. 20 min. ventilate time
Fully cured: after approx. 30 min. at +100 C or
after approx. 45 min. at +90 C
186

OLDODUR ADN 311 is a semi gloss coating, which is pore-dense and smooth with a high resistance to weather
and light as well as a high surface strength. Combined with the a.m. characteristics the material has an excellent
adhesion, a good abrasion resistance and flexibility. OLDODUR ADN 311 coatings have a very high resistance to
chemicals; they are resistant to oil, normal petrol and aliphatic solvents. After curing the coatings are easy to
clean due to their surface smoothness and hardness. Temperature resistant at dry heat up to max. +60 C,
shortly up to +140 C. At humid heat up to max. +40 C.
The drying time can be shortened by addition of a accelerator, art-no. 110-0316. Max. addition 3 %.
Old coatings Coatings of unknown composition have to be removed. One component coatings could
loose adhesion. Well dried old two component coatings can be roughened and recoated
with OLDODUR ADN 311.
Steel The substrate has to be clean, dry and free of oil, grease and dust; it has to be well
derusted and must have a prime-layer, e.g. OLDOPOX ZINKPHOSPHAT-GRUND TL,
Art.-No. 320-colour shade.
Aluminium and Cleaning of the surface as with steel. The surfaces may not have oxidized.
zinced steel
Wood No special pretreatment is necessary, perhaps grinding. The humidity of the wood should
not exceed 15 % as far as conifers and oaks are concerned, and not exceed 12 % as far
as tropical foliage are concerned. For strong sucking substrates we recommend the
priming with OLDODUR BT, Art.-Nr. 304-0050.
Concrete, fibre re- Concrete buildings have to be perfectly insulated against earth humidity, soil acids and
inforced cement aggressive earth so that no dampness can penetrate from the outside and thus lead to the
formation of blisters and loosening of inside coatings. The substrate has to be dry and
free from contaminations, densification and sealing agents. In order to have optimum
conditions for the durability of the coatings remove cement grout.
Synthetic surfaces Produced synthetic surfaces based on epoxy resin, polyurethane or unsaturated polyester
can be reworked within 24 hours without further pretreatment except removing of old
separating agents. Old, completely cured synthetic surfaces have to be thoroughly
cleaned and mechanically roughened before coating with OLDODUR ADN-
SEIDENGLANZ.
Application method:
Pour hardener into main component according to the mixing-ratio and mix thoroughly. Repot and stir again. The
substrate has to be dry and free of grease and dust. Even slight amounts of dirt reduce the quality and durability
of the coating.
Application method Air pressure spraying
Spraying pressure: 3,5 - 4,0 bar
jet: 1,2 - 1,5 mm
number of application: 1 - 2 cross coats
thinner, art.-no. 103-0132: up to 20 %
viscosity (4 mm can): 18 -22 sec.
It is necessary to use an effective water separator for dry spraying air.
187


The coating system and the number of applications depend on the condition of the substrate and the stress. For
more information please observe the other technical data sheets.
Primer steel alu, galvanised steel wood plastic
normal extreme normal extreme
stress stress
TU-UNIVERSAL-GRUNDIERUNG 25 m
Art.-No. 213-0760 / -0320 160 g/m
KORROTAL 40-60 m 2 x 80 m
Art.-No. 266-Farbton 220 g/m 580 g/m
OLDOPOX ZINKPHOSPHAT- 60 m 2 x 80 m
GRUND, Art.-No. 320-0038 /-8012 220 g/m 580 g/m
2K-FLLGRUND 70 m
Art.-No. 312-0060 205 g/m
OLDOPOX PRIMER ZHG 60 m 2 x 80 m
Art.-No. 321-0771 /-0815 250 g/m 670 g/m
OLDODUR 2K-FLLGRUND 60 m
Art.-No. 312-0092 180 g/m
OLDODUR PRIMER KST 25 m
Art.-No. 312-0071 130 g/m
Please note: By using OLDODUR ADN SEIDENGLANZ as a seal coat on concrete or
on plaster substrates the primer depends on the condition of the surface.
On request please contact our technical support for further information.

for more details.
11/01 Wi-311-colour shade
Advise:
purpose.
188
OLDODUR ADN glossy

Two component acrylic top coat for coating systems on metal, e.g. steel constructions, large containers (outside),
machinery, wood, synthetic surfaces as well as for concrete, brick work and asbestos cement.

Type of binder Acryl-polyurethane
Solid content Volume: approx. 40 50 % depending on colour shade

Viscosity (+20C) Base-component: approx. 35 - 40 sec. 6-mm-flowcup

Mixture: 110 130 sec. 4-mm-flowcup with PUR-Hrter 150
55 - 65 sec. 4-mm-flowcup with PUR-Hrter 880

4 : 1 parts by volume with OLDODUR PUR-Hrter 150, Art.-No. 385-0150
or
2,5 : 1 by weight with OLDODUR PUR-Hrter 880, Art.-No. 385-0880
Pot life (+20C) Approx. 8 hours at +5 C, approx. 40 hours at +20 C.

Higher temperatures shorten the pot life.
Colour shade RAL- and special colour shades
Gloss / 60 Glossy, approx. 90 % gloss
sumption (per application), Theoretical: approx. 90 - 110 g/m or 75 - 90 ml/m
spreading rates Approx.: 9 - 10 m/kg or 10 - 11 m/ml
Application conditions Min. +10 C up to max. +35 C for air and object temperature
Drying times (+20C, 65 % tack-free Tack free Refinishable Full stressable

rel. air humidity)
After approx. 90 After approx. 5 After approx. 12 After 7 days (wa-
minutes - 6 hours hours ter) or
14 days (chemi-
cals)
Forced drying: 20 min. ventilation
30 min. at +100 C
or 45 min. at +90 C
189
OLDODUR ADN glossy

OLDODUR ADN coatings are highly glossy, pore-dense and they show a high resistance to weather and light as
well as gloss retention. The extreme surface hardness comes up to the hardness of annealing varnishes. Com-
bined with the a.m. characteristics the material has an excellent adhesion and a good abrasion resistance.
OLDODUR ADN can be air dried, but it can also be heated at temperatures of up to +130 C.
OLDODUR ADN coatings have a very high resistance to chemicals; they are resistant to oil, normal petrol and
aliphatic solvents. After curing the coatings are easy to clean due to their surface smoothness and hardness.
OLDODUR ADN coatings can be reworked at any time without any previous roughening, but they should be
cleaned beforehand. Temperature resistant at dry heat up to max. +60 C, shortly up to +140 C. At humid heat
up to max. +40 C.
Old coatings Old coatings of unknown composition have to be removed completely. One component
coatings can be loosened during recoating. Well dried, old two component coatings can
be repaired with OLDODUR ADN after being roughened.
Steel The substrate has to be clean, dry and free from oil, grease, dust, rolling skin, rust and
other unknown layers. Preparation by blasting Sa 2 acc. to DIN 55928, part 4, or DIN
ISO 12944-4.
NE-metal and Preparation method acc. to steel. The surfaces may not be oxidated.
galvanised steel
Wood No special pretreatment is necessary, perhaps grinding. The humidity of the wood should
not exceed 15 % as far as conifers and oaks are concerned, and not exceed 12 % as far
as tropical foliage are concerned. For strong sucking substrates we recommend the
priming with OLDODUR BT, Art.-Nr. 304-0050.
Concrete, fibre- Concrete buildings have to be perfectly insulated against earth humidity, soil acids and
reinforced cement aggressive earth so that no dampness can penetrate from the outside and thus lead to
the formation of blisters and loosening of inside coatings. The substrate has to be dry and
free from contaminations, densification and sealing agents. In order to have optimum
conditions for the durability of the coatings remove cement grout.
Synthetic surfaces Produced synthetic surfaces based on epoxy resin, polyurethane or unsaturated polyes-
ter can be reworked within 24 hours without further pretreatment except removing of old
separating agents. Old, completely cured synthetic surfaces have to be thoroughly
cleaned and mechanically roughened before coating with OLDODUR ADN.
190
OLDODUR ADN glossy

The coating system depends on the condition of the surface and on stress:
Primer Steel NE-metal, Wood Synthetic
galvanised steel
stress stress
normal extreme normal extreme
TU-Universal Primer 25 m
Art.-No. 213-0760/-0320 160 g/m
KORROTAL 60 m 2 x 80 m
Art.-No. 266-colour shade 220 g/m 580 g/m
OLDOPOX Zincphosphate 60 m 2 x 80 m
Primer 220 g/m 580 g/m
Art.-No. 320-0038 / -8012
PUR-Metal Primer 70 m
Art.-No. 312-0302 170 g/m
OLDOPOX Primer ZHG 60 m 2 x 80 m
Art.-No. 321-0771/-0815 250 g/m 670 g/m
OLDODUR 2K-Filler 60 m
Art.-No. 312-0020 180 g/m
OLDODUR Primer KST 25 m
Art.-No. 312-0071 130 g/m
Advice: If used as sealing on concrete or fibre-reinforced cement the primer depends on
he condition of the surface. Please contact our technical department if necessary.
Method of application:
Main component and hardener have to mixed thoroughly acc. to the mentioned mixing ratio. During processing
take care for cleanness of the equipment. Even a little bit of humidity can lead to less quality and durability of the
coating.
Method of spraying Air pressure spraying Brushing
Pressure: 3,5 - 4,0 bar Ready to process after mixing.
Diameter of jet 1,2 - 1,5 mm At +10 C PUR-Thinner (Art.-No. 103-
No. of applications 1 - 2 cross-way 0132) can be added up to
Thinner (PUR-Thinner, 103-0132) up to 20 % 5 %.
Viscosity (4-mm) 18 - 22 sec.
During spraying method it is necessary to ensure dry air spraying using in effective water separator.

for more details.
12/01 Wi-316-colour shade
Advise:
purpose.
191
OLDODUR EISENGLIMMER 2. DECK

Two pack topcoat for thick coating on steel, micaceous iron oxide and aluminium - pigmented.
See Bundesbahn, TL 918300, page 87.

Type of binder Acryl-polyurethane
Density (DIN 53217, +20C) Approx. 1,34 1,40 g/ml depends on colour shade

Weight: approx. 67%

10 : 1 by weight with PUR-Hrter 150, Art.-No. 385-0150
Colour shade See delivery programme
heat.
Spreading rate Theoretical: approx. 215-225 g/m or 160 ml/m
Approx.: 4-5 m/kg or 6-7 m/l
Min. +10 C to max. +30 C for material temperature
rel. air humidity)
After approx. 30 After approx. 3 After min. approx. After approx. 7
minutes hours 12 hours 14 days
30 minutes at 80C
192
OLDODUR EISENGLIMMER 2.DECK

OLDODUR EISENGLIMMER 2. DECK is a second topcoat for monitoring systems after Bundesbahnvorschrift for
steel constructions and assigned as final coat on metal, e.g. steel constructions, bulk container outside, machines
and on concrete, e.g. brick-work and fiber-reinforced cement. OLDODUR EISENGLIMMER 2. Deck results in
semi gloss layers with highest weather and light resistance. Due to its binder composition and its shed-like iron
mica-/aluminum pigments highest corrosion prevention are reached. The layer is physiologically harmless after
complete hardening. OLDODUR Eisenglimmer coatings can be revised after each time without previous rough-
ening. The material is continuous steadily brief with dry heat upto max. +60C and intermediant max. +140C.
OLDODUR EISENGLIMMER 2. DECK can only be used on steel surfaces that have been protected with an ap-
propriate primer. The surface must be clean, dry and free of oil and grease. Old EP-coating systems should be
roughened in order to prevent adhesion problems.

Primer Steel: OLDOPOX ZINKPHOSPHAT-GRUND, Art.-No. 320-colour shade
OLDOPOX ZINKSTAUB, Art.-No. 377-0079
Zinc/Alu: OLDOPOX PRIMER ZHG, Art.-No. 321-0815 red brown
Concrete: RELIUS BASISHARZ 350, colourless or different colours
1. Topcoat 1 2 x 50 m OLDOPOX 325, Art.-No. 325-colour shade
2. Topcoat 1 x 80 m OLDODUR EISENGLIMMER, Art.-No. 313-colour shade
Application method:
Spray Airless spray Compressed air Brush and Roller
spray
Nozzle orifice: 0,3 0,5 mm Not applicable In delivery consistency
Pressure: approx. 250 bar During the processing the material must be ap-
EP-Thinner, plied evenly and distributed fast and briskly. The
Art.-No. 103-0135 max. 15 % softening must always take place in continuous
direction
These are reference respectively consumption values. Spraying viscosity has to be checked on-spot.
The softening of the layer must always take place in continuous direction, so that the aluminum bronze sheds
are always uniformly aligned and thus a stripe-free surface is reached.
11/01 WA-313 Le-313-colour shade
Advise:
purpose.
193
OLDODUR DICKSCHICHT basaltgrau

Solvent free, elastic, two component polyurethane liquid synthetic compound for coatings of steel roads, movable
bridges (e.g. liftbridges, drawbridges, turnbridges), walkways, sidewalks and cycle tracks of steady bridges. Certi-
fied acc. to the regulations for thin coatings (reactive resin combined) on steel.
Art.-No. 367-7612
Type of binder Elastic, solvent free polyurethane

Viscosity (+20C) Approx. 5.000 - 6.000 mPa s
Mixing ratio 6 : 1 by weight with hardener 460, Art.-No. 385-0460

5 : 1 by volume
Pot life (+20C) Approx. 30 min.
Colour shade Basalt grey, approx. RAL 7012
Degree of Gloss / Glossy

60/surface
60 measuring angle
Method of application Tooth spatula, wiper and ladle
Thickness of film and con- At a dry layer thickness of 1 mm unfilled material on even surface
sumption (per application), Theoretically approx. 1,45 kg/m resp. 1 l/m
spreading rates Approx.: 0,69 m/kg resp. 1 m/l
Application conditions Minimum +5 C up to max. +40 C air and object temperature.

At temperatures below +15 C curing times could prolong.
Drying times (+20C, 65 % Dust dry Tack free Refinishable and Mech. / chem.
rel. air humidity) walkable stressable
After approx. 4 After approx. 6 After approx. 12 After approx. 7 -
hours hours hours, max. ap- 14 days
prox. 48 hours
194
Art.-No. 367-7612

The mixing of both components leads to a fading-free drying, even at temperatures down to +5 C. During the
exothermic reaction (poly-addition) the liquid material dries into a viscous-elastic, positively protecting synthetic
film without splitting off reaction products. The procedure is visible due to an increase in viscosity. The material is
odourless. OLDODUR DICKSCHICHT coatings are resistant to fuel, oil, tar and most solvents. The material is not
resistant to fuel with a octane number higher than 98. The coatings are extremely abrasion resistant, mechanically
high stressable and resistant to several acids and lyes. OLDODOR 367 can be applied, because of its solvent-
freeness, in high coating layers. The surface of the coating is high glossy and flat. By weathering, after a short
time charking and yellowing will occure. This do not have a negative influence for the coating. The material is
continous steady brief with dry heat up to max. +140 C. By temperature above +80 C colour changings will oc-
cure.
Old coatings of unknown composition have to be removed. Well dried, old two component coatings with excellent
adhesion can be recoated with OLDODUR DICKSCHICHT. Roughen surface well. The adhesion areas have to
be dry, clean and free of oil and grease. The preparation has to be Sa 2 acc. to DIN 55928, part 4, or DIN ISO
12944-4.

Vibration and sag of steel constructions, e.g. bridges, ship decks, ramps and working platforms place a high
demand on the elasticity of material. Coatings should never consist of one layer only. The scattered grain needs
a buffer zone, so that it will not be crushed between steel and object. Buffer zone with OLDODUR DICK-
SCHICHT basalt grey, unfilled.
Basecoat 1 x 50 m OLDODUR Grund, red brown, Art.-No. 312-0034

The priming coats have to be sanded with fire-dried quartz sand, granulation 0.06
0.3.
Buffer zone 1 x 1 mm OLDODUR DICKSCHICHT basaltgrau without filler. Cure over night.
Coating OLDODUR DICKSCHICHT basaltgrau, filled, on request.

For the production of the wear resistant OLDODUR DICKSCHICHT basaltgrau is en-
riched with fillers on the construction site.
1. Service bars, sidewalk, cycling track, layer thickness approx. 3 mm,
1:1 filled with fire-dried quartz sand after grading curve 0.06 0.3,
density: 1,7 = 1.7 kg mixture with 1mm layer thickness
2. Sidewalk, carriageway surfacing, layer thickness approx. 6 mm,
density: 1,7 = 1.7 kg mixture with 1mm layer thickness
3. Carriageway surfacing, layer thickness approx. 10 15 mm,
density: 2,0 = 2,0 kg mixture with 1mm layer thickness
The fillers must be perfectly dry and have to be added after the hardener was mixed
into, repot. The incorporation of the fillers takes place depending upon consistency via
stirring with a slowly running agitator or by means of mixers. Pay attention to an even
levelling of the fillers.
The layer thickness depends on the demand up to the saturation with Mandurax of
appropriate granulation. Alternatively also quartz sand or silicon carbide can be used
instead of Mandurax.
195
Art.-No. 367-7612
Application method:
Pour hardener into main component and mix thoroughly with electrical stirrer (below 400 UpM). Repot again and
add filling material earliest when both component are mixed well.
Apply OLDODUR DICKSCHICHT on even surfaces with ladle, wiper or tooth spatula.
The drying time between two OLDODUR DICKSCHICHT layers should not exceed 48 hours at +20 C, other-
wise adhesion problems could occur. In case of a too long waiting time roughen before recoating.
Processing temperatures and humidity:

From 5+C to +40C, relative air humidity, < 85 %. Please observe dew point. At temperatures below 15C the
drying process will be prolonged. At temperatures below 0C the reaction is stopped between main component
and hardener. Therefore OLDODUR DICKSCHICHT should not be processed at temperatures under +5C. High
air humidity and humidity generally lead to blisters and to a strong foaming. The coatings resulting from it show
strong adhesion loss and decreased mechanical firmness.
The drying time between two OLDODUR layers is not to exceed 48 hours at +20C, since otherwise adhesion
difficulties can occur. If the coating before the revision was dried for too long and thereby aged, the coating must
be roughened by grinding. With predictable, longer interruptions (and/or intermediate drying times) a perfect
compound can also be achieved by the fact that quartz sand is interspersed into the still liquid OLDODUR layer.
Surplus quartz sand before application of the subsequent layers has to be swept away.

for more details.
Advise:
purpose.
196
OLDODUR 353 SPRITZMASSE

Accelerated, solvent-free, two component synthetic as thick coated corrosion protective coating on large steel
surfaces like trays, containers etc.. Processing only by machine with two-components spraying machine possible.
Art.-No. 353-0062
Type of binder Polyurethane combination
Density (DIN 53217, +20C) Main component: approx. 1,12 g/ml

PUR-Hardener: approx. 1,23 g/ml
Mixture: approx. 1,20 g/ml
Solid content Volume: 100 %

Weight: 100 %
Viscosity (+20C) Approx. 8.800 mPa s, thixotropic
Mixing ratio 2,5 : 1 by weight with hardener, Art.-No. 385-0461

2,6 : 1 by volume with hardener, Art.-No. 385-0461
Pot life (+20C) Approx. 30 seconds ( 1 kg at +20 C)
Colour shade Green, approx. RAL 6002

60/surface
60 measuring angle
Thickness of film and con- With a dry film thickness of: 1000 m on a flat surface
sumption (per application), Theoretical: approx. 1200 g/m resp. 1000 ml/m
spreading rates Approx.: 0,8 m/kg resp. 1 m/l
Recommended total layer thickness: min. 1000 to 5000 m
No limits upward, depends on load
Application conditions Min. +20 C to +70 C for material temperature

Min. +5 C to +35 C for air and substrate temperature (for steel)
Drying times (+20C, 65 % Mechanically stressable Full chemical resistant

rel. air humidity)
After approx. 4 hours After approx. 7 days
197
OLDODUR 353 SPRITZMASSE
Art-.No. 353-0062

Coatings made of OLDODUR 353 SPRITZMASSE cure from +1 C onwards. During the exothermic reaction
(poly-addition) the liquid material dries fading-free into a viscous-elastic, positively protecting synthetic film without
splitting off reaction products.
The accelerated material can only be processed with a two component spraying machine. OLDODUR 353 is re-
sistant against diluted acids, diluted lyes, salt as well as fresh and salt water etc. The material is abrasion resis-
tant and mechanical stressable; it is solvent-free. OLDODUR 353 can be applied in thick layers. The surface is
glossy and smooth. During weathering chalking and a change in the colour tone occur after a relative short period.
This, however, has no disadvantageous influence on the durability of the coating.
The steel surfaces have to be blasted metallic clean acc. to DIN 55928, part 4. Standard degree of purity is Sa
2 . Blasting agents and dust have to be removed thoroughly, at best with vacuum-cleaner. The substrate has to
be dry and free of dust and grease. The application should start immediately after blasting and cleaning has been
finished.

Steel Application has to start immediately after having finished blasting and cleaning.
OLDODUR 353 SPRITZMASSE has to be applied in a layer thickness of 1.000 -
5.000 m. When processing with a two component spraying machine this thickness
is reached in one or several applications wet on wet (depending on object). If re-
quired, the blasted surface can be primed with 1 x 50 m OLDODUR Priming Coat,
Art.-No. 312-0034, red brown. After a curing time of 48 hours the primer can be
coated with OLDODUR 353 SPRITZMASSE.
Outside weathered surfaces can be revised with OLDODUR finish coatings, type 316-colour shade or 313-
colour shade.
Processing method:
When processing with a spraying machine both components are separately added into the mixer and mixed in-
tensively in the inner mixing process. On request and if you process our material the first time our technicians are
very willing to provide you with information on suitable processing machines as well as their technical date (for
example: pressure, heating).

for more details.
12/01 Le-353-0062
Advise:
purpose.
198
OLDODUR 353 STREICHMASSE

Thixotropic, solvent free, thick coating corrosion protection material for steel surfaces based on two components.
It serves as an additional product to OLDODUR 353 SPRITZMASSE for hand processing.
Art.-No. 353-6200
Type of binder Polyurethane combination
Density (DIN 53217, +20C) Approx. 1,20 g/ml mixture
Solid content Volume: 100 %

Weight: 100 %
Viscosity (+20C) Approx. 8.800 mPa s, thixotropic
Mixing ratio 2,5 : 1 parts by weight with hardener, Art.-No. 385-0460
Colour shade Green, approx. RAL 6002
Gloss / 60 Glossy
VOC-value 0 g/l
Shelf life at +20 C When being stored in tightly closed original cans stable for approx. 12 months.
Spreading rates Theoretical: approx. 1200 g/m resp. 1000 ml/m
Approx.: 0,8 m/kg resp. 1 m/l
Recommended total layer thickness: min. 500 to 5000 m.
No limits upward, depends on load.
Application conditions Min. +15 C to +35 C for material temperature

Min. +5 C to +35 C for air and substrate temperature (for steel)
Drying times (+20C, 65 % Mechanically stressable Chemical stressable
rel. air humidity)
after approx. 24 hours After approx. 7 days
199
OLDODUR 353 STREICHMASSE
Art-.No. 353-6200

OLDODUR 353 STREICHMASSE coatings cure from +5 C on. At the exothermic cross-linking (poly addition) the
liquid material dries without any loss into a viscous elastic, protecting coating without separating reactive products.
The material is resistant to diluted acids, lyes, salts as well as sweet and salt water and much more. The coating
is wear resistant and mechanical stressable. OLDODUR 353 STREICHMASSE is solvent free and can be applied
in thick layers. The surface is glossy. In case of weathering after a short time chalking and colour changes occur,
which does not have disadvantageous effects to the durability. The material is durably resistant at a dry heat up to
+80 C, shortly up to +120 C, at humid heat and liquids (water) up to +40 C. At temperatures above +100 C
colour changes occur.
The steel surfaces have to be blasted metallic clean acc. to DIN 55928, part 4. Standard degree of purity is Sa 2
. Blasting agents and dust have to be removed thoroughly with vacuum cleaner. The substrate has to be dry and
free of dust and grease.

Steel OLDODUR 353 STREICHMASSE (depending on stress) in a layer thickness of
500 - 5.000 m including covering of the edges.
Outside weathered surfaces can be reworked with OLDODUR top coats, Art.-No. 313-colour shade.
Application method:
Brushing
Apply OLDODUR 353 STREICHMASSE with brush or angled brush in several applications until the necessary
layer thickness is reached.

for more details.
01/98 Le-353-6200
Advise:
purpose.
200
PUR-ACRYL FINISH
Two pack polyurethane finish with excellent weathering resistance and gloss- and colour retention. The product
can be used on all areas requiring a durable finish such as industrial installations, yachts and commercial vessels.
Art.-No. 308-colour shades

Type of binder Polyurethane


5,6 : 1 by weight with PUR-curing agent 308, Art.No. 385-0308
Pot life (+20C) Approx. 6 hours. At higher temperatures pot life is reduced.
Gloss / 60 Glossy
heat.
Dry film thickness, Recommended dry film thickness of 60 m on a flat surface

consumption and Theoretical: approx. 142 g/m or 109 ml/m
spreading rate Approx.: 7 m/kg or 9 m/l
Application conditions Min. +5C to +30C for air- and substrate temperature

At +5 C 26 hours
At +20 C 8 hours
At +30 C 6 hours
201
PUR-ACRYL FINISH
Art.-No. 308-series

PUR-ACRYL FINISH gives a pore free and smooth paint film with excellent weather resistance and gloss- and
colour retention. It can be recoated with itself even after longer time intervals. The product offers good adhesion
to critical substrates and gives a flexible and abrasion resistant finish. When necessary it can be force cured at
temperatures up to 80C.
clean, dry and free from other contaminants.
Unknown old coating systems should be removed totally. Overcoating of old one pack coating systems may dis-
solve the system resulting in lifting. Old two pack coating system must be well adhering and should be roughened
prior to overcoating with PUR-ACRYL FINISH.
Typical paint systems:

The choice of system is dependent on type of substrate and its intented use. We recommend OLDODUR 2K-
PUR-ACRYL-PRIMER, Art.No. 312-0010 as a primer.
Application method:
The data are meant for guidance only. The spray viscosity can be adjusting depending on conditions in practice.
Base and curing agent should be mixed thoroughly according to the mixing ratio stated in this datasheet. Ensure
that all equipment is clean. Even traces of moisture can diminish coating quality and durability.
Nozzle orifice: 0,6 mm / 0.017 inch at delivered viscosity
o
Fan angle: 60
Hose length Approx. 30 m
This information are references. When spraying, dry air must be provided by using a properly operating
water separator.
12/01 Lo/Be-308-series
Advise:
purpose.
202
STETECOLOR SW
Solventfree and tar free epoxy liquid synthetic for application on steel, concrete and fibre increased cement as
well as thick layer coating for steel constructions in the building construction and steel water industry for under-
water coatings in the ship building industry.
Art.-No. 361-3900/-9900


6 : 1 by weight with EP-Hrter 14, Art.-No. 387-0014

-9900 black
Gloss / 60 Glossy
VOC-value 0,5 g/l
Shelf life at +20C When being stored in tightly closed original cans stable for approx. 12
months (unmixed). Keep protected against frost, heat and humidity.
spreading rates Approx. 1,3 m/kg or 1,7 m/l
Application conditions Min. +15 C to max. +30C for material temperature

Min. +10 C to max. +35 C for air and object temperature
Air humidity < 95 %
Drying times (+20C, 65 % Reworkable Walkable Full stressable
rel. air humidity)
At 10C After approx. 24 hours After approx. 48 hours After approx.14 days
At 20C After approx. 8 hours After approx. 16 hours After approx. 7 days
203
STETECOLOR SW
Art-.No. 361-3900/-9900
Special properties and resistances:

STETECOLOR SW coatings are pore-free with good elasticity and adhesion, high abrasion and shock resistance
as well as excellent water and chemical resistance. STETECOLOR SW is solvent free and in high layer thickness
sprayable. The cured STETECOL coating is resistant to water and diluted inorganic acids, lees, salt, oils and
grease. Not resistant to concentrated organic, inorganic and oxidising acids, lyes and solvents. Not suitable for
drinking water containers! The material is resistant at dry heat up to max. +80 C, at humid heat up to max.
+40 C.
Steel The steel has to be clean, dry and free of oil, grease, dust, rolling skin, rust and other
foreign layer. Best results are obtained when pretreating by blasting Sa 2 acc. to
DIN 55928, part 4, or DIN ISO 12944-4.
Galvanised steel and Appropriate primer
light metal
Restoration of steel Remove old coatings thoroughly. Old 2K-coatings with perfect adhesion can be re-
worked. Roughen the substrate (grinding or slightly sweeping).

The coating system and number of layers depend on the condition of the substrate and the stress.
Primer: Steel 1 x 80 m OLDOPOX ZINKSTAUB, Art.-No. 377-0079
Topcoat: 2 x 300 m STETECOLOR SW
Layer thickness up to 1000 m per operation is possible. The curing time between two layers should not be longer
than 48 hours at +20 C, as otherwise a new pretreatment has to follow.
Application Airless-Spraying Brushing, Rolling
Pressure 300 bar In delivery consistency
Diameter of jet 0,25 - 0,5 mm
0,01 0,02 inch
Thinner Not allowed to use!
The product may not be diluted, even small additions of thinners can affect the intermediate adhesion nega-
tively!

for more details.
12/01 Lo/Be-308-colour shade
Advise:
purpose.
204
STETECOL
Two component, reactive synthetic as protection coat for purification plants, steel constructions in the building
construction and steel water industry, for underwater coatings in the ship building industry. Usage on steel, con-
crete and cement surfaces.
Art.-No. 340-0039/-0099
Type of binder Epoxy resin tar
Volume Solid content Volume: approx. 61 % depending on colour shade

Viscosity (+20C) Thixotropic, approx. 3.000 mPa s
Mixing ratio 5:1 by volume

89 : 11 by weight with EP-Hrter 612, Art.-No. 387-0612

-0099 black
Degree of Gloss / Half glossy

60/surface
60 measuring angle
Approx. 3 - 4 m/kg or 5 m/l
Application conditions Min. +10 C to max. +20 C for material temperature

Min. +5 C to max. +35 C for air and object temperature
Air humidity < 85 %
rel. air humidity)
30 minutes at 80C
205
STETECOL
Art-.No. 340-0039/-0099
Special properties and resistances:

STETECOL coatings are smooth, thick and pore-free with good elasticity and adhesion, high abrasion and shock
resistance as well as excellent water and chemical resistance. The cured STETECOL coating cannot melt, is
resistant to microbes and diluted inorganic acids, lees, salt, aliphatic hydrocarbons (petrol), heating oil, oils and
grease. Not resistant to organic and oxidising acids, alcohol, aromatic hydrocarbons, chlorinated hydrocarbons
and phenol. Not suitable for drinking water containers! The material is resistant at dry heat up to max. +120
C, at humid heat up to max. +40 C.
Restoration of steel Remove old coatings thoroughly. 1K-coatings will be loosened lifted up during ap-
plication. Well cured, old 2K-coatings with perfect adhesion can be reworked.
Roughen the substrate (grinding or slightly sweeping). If necessary repair with
OLDOPOX Zincphosphate Primer or OLDOPOX Primer ZHG, but check compati-
bility on object first.
New coating on steel The steel has to be clean, dry and free of oil, grease, dust, rolling skin, rust and
other foreign layer. Best results are obtained when pretreating by blasting Sa 2
acc. to DIN 55928, part 4, or DIN ISO 12944-4.
New coating on galvanised Degrease galvanised steel and light metal with suitable degreasing methods and
steel and light metal coat with suitable primer.
New coating on concrete Concrete buildings (e.g. purification plants) have to be well insulated against earth
humidity, floor acid and aggressive ground so that no wetness could penetrate from
outside and thus leads to blisters or the loosening of the interior coatings. The sub-
strate has to be free from densification and parting agents. In order to have opti-
mum conditions for the durability of the coating remove cement grout and fine con-
crete layers.

Steel Galvanised steel Concrete
OLDOPOX Zinkstaub
Art.-No. 377-0079 1 x 60 m --- --- ---
OLDOPOX Zincphosphate
Art.-No. 320-colour shade --- 1 x 80 m --- ---
OLDOPOX Primer ZHG
Art.-No. 321-0815, redbrown --- --- 1 x 50 m ---
OLDOPOX EP Siegel
Art.-No. 320-0035 or --- --- --- 1 x approx. 150 - 300 g/m de-
RELIUS Basisharz 350 pending on surface conditions
Art.-No. 350-00314
STETECOL
Art.-No. 340-0039/-0099 4 x 125 m each 4 x 125 m each 4 x 360 g/m each
in colour shade changing
The pre-treated and primed surfaces have to be coated with at least 4 layers of 125 m each STETECOL in col-
our shade changing. The primer depends on the substrate. The curing time between two layers should not be
longer than 48 hours at +20 C, as otherwise adhesion problems might occur. If the coating has cured or aged for
too long before reworking, it has to be roughened beforehand.
206
STETECOL
Art.-No. 340-0039/-0099
Pour the hardener into main component and mix thoroughly, best with mechanical stirrer. Repot and mix again.
Application Airless-Spraying Air-Pressure-Spraying Brushing, Rolling
Pressure 200 bar approx. 4,0 bar This method should be used
Diameter of jet 0,46 - 0,58 mm 2,0 - 2,5 mm only for small surfaces, be-
0,018 inch 0,08 inch cause equal layer thickness
and glossy surface is hard to
EP-Thinner, 103-0135 up to 5 % up to 8 %
reach with brush or roll.
(use this method only in
special cases because of
unequal layer thickness)
It is absolute necessary to ensue dry spraying air by using a water separator.

for more details.
Advise:
purpose.
207
TECHNICAL DATA SHEETS: INTERIOR CONTAINER COATING
OLDOPOX LG DECK
Solvent free two pack coating for interior usage in steel drinking water container and for concrete. Responding the
KTW guidelines.
Art.-No. 359-0611/-9010

Viscosity (+20C) Approx. 12.000 14.000 mPa s

1 : 1 by weight with EP-Hrter, Art.-No. 387-0656

Higher temperature shorten pot life.
Colour shade -0611 light green

-9010 white grey

60/surface
60 measuring angle
VOC-value 0 g/l
spreading rates Approx. 4 - 5 m/kg or 6,7 m/l

Min. +10C to max. +35C for air and object temperature
Air humidity < 80 %
208
OLDOPOX LG DECK
Art-.No359-0611/-9010

In the cured condition OLDOPOX LG DECK is physiologically harmless. Concerning coatings of food containers,
in which liquid filling materials are to be stored, we ask for consultation. The main and hardener components are
differently dyed in the colour, so that in the case of mixing a colour control results, which indicates whether a thor-
ough mixture was accomplished, then repot and mix again. The drying time between two coatings is not to exceed
3 days with +20C, since otherwise composite disturbances can occur. OLDOPOX LG DECK may not be used in
containers, which are sterilised with ozone.
The preparation of the substrate is an essential factor for the durability of a coating system. The steel has to be
clean, dry and free of oil, grease, dust, rolling skin, rust and other foreign layer. Best results are obtained when
pretreating by blasting Sa 2 acc. to DIN 55928, part 4, or DIN ISO 12944-4.

The coatings depend on the substrate and the stress. Recommended total layer thickness of 400 m (dry). Before
use a hot-air treatment of 24 hours has to take place. Before the tank is filled with drinking water, the coating has
to be cleaned with citric acid (2 3 %) and afterwards washed with clear and warm water. The first filling has to
follow after 24 hours.
Steel: 3 x 150 m OLDOPOX LG DECK, total layer thickness min. 450 m
Application immediately after blasting to prevent initial rust.
The processing takes place with brush, role or Airless spraying equipment. A use of putties is by additive for ad-
justing of approx.: 2-3% possible. OLDOPOX LG may not be diluted with EP thinner. With physiologically harm-
less ethyl alcohol can be diluted up to 6 % (weight), however thereby the drying times extend. It must be ensured
that the alcohol is completely ventilated before the first filling.
Attention!
Ethyl alcohol is inflammable. Avoid fires, sparking and electrical loading. Burning point: +12C. VdF class: B.
Additional paint when brushing and roling: up to 2% (weight), with the 1k Airless spray equipment: up to 6 %
(weight).
Rel. humidity max. 80%. Pay attention to condensed moisture.
The pore density of steel tanks is to examine is mine high voltage equipment, 2000 V.
Repairing of bare patches through grinding and applying of well mixed material.
Method of spraying Airless spraying Brushing

Pump compression: 1 : 60 In delivery consistency
Diameter of jet: 0,015 inch
Angle: 60
Thinner (PUR-Thinner,art no.:
105-0122)
During spraying method it is necessary to ensure dry air spraying using in effective water separator.
209
OLDOPOX LG DECK
Art-.No359-0611/-9010
Cleaning and rinsing filling before start-up:

Before use of the container a warm air treatment (approx. +40C) must take place for 24 hours, in order to
achieve a complete curing and prevent a possible taste change. The coating must be washed off before the
drinking water filling with 2 3% citric acid, in order to remove superficially adhering odorous substances. After-
wards fill with warm clear water and leave min. 24 hours. Destroy first filling.

for more details.
11/01 RM-359-0611/-9010
Advise:
purpose.
210
TECHNICAL DATA SHEETS: ANTIFOULING
ANTIFOULING COASTLINE
Tin-free antifouling for use in northern waters and lakes, where the use of tin-free antifoulings is required. Dry-
docking interval between 8 12 months.
Art.-No. 522-0032
Type of binder Binder-combination

Weight: approx. 73%
Viscosity (+20C) Approx. 80 90 sec. DIN 4 mm flow cup
Gloss / 60 Matt
Recoating interval Minimum
At +5C 24 hours
At +10C 16 hours > Minimum launching time;
At +30C 4 hours
211
ANTIFOULING COASTLINE
Art.-No.522-0032

Tin-free, conventional antifouling for protection against fouling up to 12 months.
1
Paint layers showing deterioration, crazing or poor adhesion should be removed completely. Gloss / 60y, pol-
ished old coating systems should be roughened.
Application method:
o
Fan angle: 60
12/01 De-522-0032
Advise:
purpose.
212
ANTIFOULING LONGLIFE
High performance, modified antifouling with special selected tin-free biocides.
Art.-No. 522-2039/-2095
Type of binder Vinyl

Weight: approx. 72%
Colour shade -2039 Red brown

-2095 Black
Gloss / 60 Matt
heat.
Air humidity < 85 %
Please observe dew point
At +5C 26 hours
At +10C 18 hours Minimum launching time
At +30C 3 hours
213
ANTIFOULING LONGLIFE
Art.-No.522-2039/-2095

Suitable for ships sailing at high to medium speeds. Recommended is a two coat system of 75 m per coat for a
periods up to 24 months.
1
Application method:
o
Fan angle: 60
Thinner KH-Thinner Art.-No. 101-0115
12/01 De-522-2039-2095
Advise:
purpose.
214
ANTIFOULING ECOSHIP
Polishing tin-free antifouling. The product can be used for ships sailing at slow to medium speeds. Contains a
high amount of active compounds such as copperoxide and cobiocides.
Art.-No. 522-5034/-5039/-5091/-5095/-5819
Type of binder Polyvinylether

Weight: approx. 74%
Colour shade -5034 Pink

-5091 White
-5819 Grey Brown
-5039 Red Brown
-5095 Black
Gloss / 60 Matt
heat.
spreading rate Theoretical: approx.: 330 g/m or 200 ml/m
Application conditions Min.+1C to max +30C for air- and substrate temperature
Recoating interval Minimum

At +5 C 22 hours
At +10 C 16 hours Minimum launching time
At +30 C 6 hours
215
ANTIFOULING ECOSHIP
Art.-No.522-5034/-5039/-5091/-5095/-5819

Tin-free, polishing type with a high erosion rate for ships sailing at slow speeds and longer inactive periods.
1
Application method:
o
Fan angle: 60
12/01 De-522-5034/-5039/-5091/-5095/-5819
Advise:
purpose.
216
FREELINE
Biozid free polishing antifouling for vessels with high speed and short inactive periods. Easy to clean coating,
based on a special copolymer technic.
Art.-No. 522-4134/-4139
Type of binder Special copolymer with hydrophilic and hydrophobic groups.

Weight: approx. 66%
Colour shade - 4134 pink

- 4138 red brown
Gloss / 60 Matt
heat.
Drying times) Dust dry Dry Dry to recoat Launching time
At +5 C 4 hours 12 hours 12 hours 24 hours

At +10 C 2 hours 6 hours 6 hours 12 hours
At +30 C 1 hour 6 hours 4 hours 12 hours
217
FREELINE
Art.-No.522-4134/-4139

Biocide free, selfpolishing antifouling. Can be recoated with itself.
1
Application method:
o
Fan angle: 40 - 50
These information are references. When spraying, dry air must be provided by using a properly operating water
separator.
12/01 Bru-522-4134-4139
Advise:
purpose.
218
TECHNICAL DATA SHEETS: CARGO HOLDS, TANKS AND BILGEN
OLDOPOX BWT
Anticorrosive coating for protection of ballast tanks, behind linings and cargo holds.
Art.-No. 354-4115/-4172

Weight: approx. 93%
Viscosity (+20C) Approx. 5000mPa s
Mixing ratio 1 : 1,7 by volume

1 : 1,9 by weight with EP-Hrter 543, Art.-No. 387-3543
Pot life (+20C) Approx. 90 minutes. At lower temperatures pot life is prolonged.
Colour shade -4115 Sand yellow

-4172 Grey
VOC-value 80 g/l
heat.
Dry film thickness Recommended dry film thickness of 300 m on a flat surface
Theoretical: approx. 400 g/m or 330 ml/m
Approx.: 2-3 m/kg or 3 m/l
Application conditions Min. +10 C to max. 30 C for material temperature

Min. +5 C to max. 35 C for air- and substrate temperature

At +5 C 20 hours
At +10 C 18 hours Approx. 30 days
At +20 C 15 hours
At +30 C 12 hours
219
OLDOPOX BWT
Art.-No. 354-4115/-4172

Excellent salt water resistance also at elevated temperatures (+30 C).
Solvent less and therefore very suitable for use in confined spaces where solvent vapours are not desired. Can be
applied directly over zinc silicate shopprimer, provided it is slightly weathered. On fresh zinc silicate shopprimers,
usage is limited due to popping formation.
Optical mix control for reducing mistakes in mixing.
OLDOPOX BWT may only be recoated with itself.
1
Application method:
o
Fan angle: 60
EP-thinner, Art.No. 103-0135
11/01 WA-354-4115-4172
Advise:
purpose.
220
BILGENFARBE
Water- and oil resistant coating for bilges.


Weight: approx. 61%
Viscosity (+20C) Approx. 130-140 sec DIN 4mm flow cup
Colour shade -3009 Red brown

-9006 Silver
-7001 Silver grey
Gloss / 60 Satin gloss
heat.
Approx.: 8-9 m/kg or 10-11 m/l
Air humidity < 85 %
Please observe dew point

At +5 C 32 hours
At +20 C 12 hours
At +30 C 8 hours
221
BILGENFARBE

Water and oil resistant alkyd coating fo bilges and fuel tankcap areas. As primer KORROTAL, Art.-No. 266- can
be used.Certificate of acceptance for low flammability is available.
1
Application method:
o
Fan angle: 30 - 60
12/01 Dr 413-Farbton
Advise:
purpose.
222
LADERAUMOEL
Hold coating with good penetration properties. Besides protective action, a high content of linseed oil offers the
advantage of good covering- and easy application properties, preferably by airless spray. The coating dries up to
a flexible and impact resistant film.
Art.-No. 110-0330/-0750/-0906
Type of Binder Alkyd resin
Density (DIN 53217, +20 C) Approx. 1,10 g/ml depending on colour shade

Viscosity (+20C) Approx. 65 sec DIN 4mm flow cup
Pot life (+20 C) Not applicable

-0750 grey green
-0906 silver
Shelf life Approx. 12 months (unmixed) in tightly closed containers. Close already
at +20C opened containers tightly and use soonest. Store in a dry place away from
frost and heat.
Dry film thickness Recommended dry film thickness of 35 m on a flat surface

For the listed consumption references no liability can be assumed, caused by the different prop-
erties of every surface. The consumption has to be determined according DIN EN 53220.
Application conditions Min. +5C to max. +30C for air and substrate temperature

At +5 C 22 hours
At + 10 C 16 hours Not applicable
At + 20 C 10 hours
At + 30 C 6 hours
223
LADERAUMOEL
Art.-No. 110-0330/-0750/-0906

Laderaumoel can be used for cargoes such as grain, foodstuff, coal, ore and others. A grain carriage approval
certificate is available. Loading space preservation with high penetrating effect. The product has apart from the
protecting effect by a high portion of linseed oil varnish the advantage of a high productivity and an easy process-
ing, preferably in the spraying process. After hardening a flexible and shockproof film remains. A safety examina-
tion for the use of grain loads is present.
1
The coating system depend on the condition of the surface and the stress.
Primer: 1-2 x KORROTAL 266, Art.-No. 266- colour shade
or CR-PRIMER, Art.-No. 251-colour shade
Final coating: 1 x LADERAUMOEL, Art.-No. 110-colour shade
Application method:
Nozzle orifice: 0.015 inch in delivery form
Fan angle: 60
When spraying, dry air must be provided by using a proper operating water separator.
Safety measures:
Please observe instructions for use and safety measures on the label as well as the current, authorised trade
union regulations for prevention of accidents. Refer to safety data sheet for further details.
12/01 GM-110-0330/-0750/-0906
Advise:
purpose.
224
TECHNICAL DATA SHEETS: MISCELLANEOUS
HOLZSIEGEL
High-quality, aromatic-free, tough polyurethane synthetic coating, glossy and satin, for outside and inside. RELIUS
HOLZSIEGEL is fast drying. For varnishing parquet floors, wooden floors, wood stairs, seating accommodation,
table tops, wood furniture etc.
Gloss: Art.-No. 438-5054

Satin: Art.-No. 439-5054
Type of binder Special synthetic-combination
Density Gloss: approx. 0,89 g/cm

Special Weight Satin: approx. 0,90 g/m
Solid content Gloss: Satin:
Volume: Approx. 37,2 Approx. 38,9
Weight: Approx. 47,9 Approx. 49,0
Viscosity (+20C) 60 65 sec DIN 4mm flow cup

Colour shade Colourless
Degree of Gloss / 60/surface Glossy: 438-5054

60 measuring angle Satin gloss: 439-5054
VOC-value Gloss: 460 g/l

Satin: 455 g/l
Shelf life at +20C Approx. 12 months in tightly closed containers. Close already opened con-
tainers tightly and use soonest. Store in a dry place away from frost and heat.
spreading rates Approx.: 10,6 m/kg or 9 m/l
These are reference respectively consumption values which we cannot take obligation as every
surface is showing different properties influencing the consumption which must be found out
according to DIN 53220 on the object.
Application conditions Min. +5C to max. +30C for air and substrate temperature
Drying times Dust dry: Dry to touch Reworkable Full stressable

(+20C, 65 % rel. air humidity)
After approx. After approx. After approx. After approx.
3 hrs. 6 8 hours 12 hours 24 hours
225
HOLZSIEGEL
Art.-No. 438-5054/439-5054
Preparation of the surface:

Check surface on adhesion (see VOB, Part C, DIN 18363, especially 3.1.1). See valid technical data sheets of
Bundesausschuss fr Farbe und Sachwertschutz (=BFS), 60327 Frankfurt.
Substrate: Wood (conifers, hardwood)

General: The surface has to be dry solid, clean, free of grease, oil, wax, dust and silicone.
Permissible moisture of wood: conifers trees max. 15%, hard wood max. 12%.
Outside: Edges have to be rounded off, dust has to be removed from wood pieces. Highly resinous and tropical
woods have to be rubbed with a diluent for cellulose lacquer. Resinous occlusions and branch knots have to be
disresinified. Apply 1 x RELIUS HOLZIMPRGNIERGRUND.
Inside: Edges have to be rounded off, dust has to be removed from wood pieces. Highly resinous and tropical
woods have to be rubbed with a diluent for cellulose lacquer.
Renovation: Old not carrying paints have to be removed. Carrying old paints have to be grinded and de-dusted.
Raw wood areas have to be treated as mentioned above. 1 x RELIUS HOLZSIEGEL (complete surface)

Primer: see Preparation of the surface
Intermediate coat: 1 x RELIUS HOLZSIEGEL in consistency supplied.
Top coat: Depending on stress 1 2 x RELIUS HOLZSIEGEL in consistency supplied.
Please note:
Stir well before application. Fatty, tropical woods have to be rubbed with a diluent for cellulose lacquer and must
be treated only while pores are open prior to weathering of the wood contents. While and after application in in-
side rooms take care of airing. While spraying do not breath in aerosole (spray dust).

for more details.
Advise:
This technical datasheet can and shall provide recommendations without further obligations. The usage and application of the products are beyond our
influence. Also the different substrates and appearing strains require a suitable coating system resp. application procedure. Our general information do not
release the customer from the obligation of proving our products of their suitability for the specific procedure and purpose.
226
TAGESLEUCHTFARBE
Fluorescent paint for interior- and exterior use. A white basecoat is required in order to get the fluorescent ap-
pearance. The weathering resistance and colour retention can be improved by recoating with UV-Varnish.

Type of binder Acrylic resin

Weight: approx. 53%
Colour shade -0064 green

-1023 yellow
-2005 shining orange
-3026 shining light red
-3024 shining red
Gloss Matt
heat.
Approx.: 5 m/kg or 5m/l

At +10 C 16 hours
At +20 C 10 hours
At +30 C 8 hours
227
TAGESLEUCHTFARBE

Painting of buoys or markings of devices and walls. The luminescent paint has a fluorescent effect.
clean, dry and free from rust and other contaminants.
Typical coating system.

The choice of coating system is dependent on the type of substrate and its intended use.
Primer on steel The total dry layer thickness of the primer should not be less than 80m,
suitable are alkyd resin primer, f.e. KORROTAL 266,
Topcoat 2 x 40 m Fluorescent Paint, Art.-No. 454-colour shade
UV-Varnish 1 x 25 m UV-Varnish for Fluorescent Coating colourless,
Art.-No. 121-0070
Application method:
Nozzle orifice: 0.018 inch / 0,48 inch at delivered viscosity
Thinner:
Art.-No 101-0100 max. 5%
This information are references. When spraying, dry air must be provided by using a properly operating water
separator.
Advise:
purpose.
228
UV-VARNISH
Quick-drying varnish for fluorescent paint, interior and exterior use, weather resistant and chalking free.
Art.-No. 121-0070
Type of binder UV-resistant acrylic resin

Weight: approx. 36%
Texture Glossy

spreading rate Approx.: 13 14 m/kg or 11 12 m/l
36 hours
At +5 C
28 hours Not applicable
At +10 C
18 hours
At +20 C
12 hours
At +30 C
229
UV-VARNISH
Art.-No. 121-0070

With the UV-stabilised varnish more sea water-firmly, weather and chalk-stable surface protection is reached by
fluorescent paint. The total structure is certified from the Seezeichen-Versuchsfeld Koblenz.
clean, dry and free from rust and other contaminants.

The choice of coating system is dependent on the type of substrate and the stress.
Basecoat, pre-coat and topcoat: With Fluorescent Paint, Art.-No. 454-colour shade, is to apply according
to the guidelines of the different surfaces
Sealing: 1 x 25 m UV-Varnish of the Fluorescent Paint, colourless,
Art.-No. 121-0070
Application method:
Nozzle orifice: 0.015 inch in delivery form
o
Fan angle: 60
Thinner, Art.-No. 101-0115 approx. 5 %
12/01 LR 121-0070
Advise:
purpose.
230
LEINOELFIRNIS
Colourless preservative with high pentrating effect for the preservation of wood.
Art.-No. 121-1011
Type of binder Boiled linseed oil
Solid content Volume: approx. 99,99 %

Viscosity (+20C) Approx. 30 sec. (4 mm DIN flow cup)
Gloss / 60 Glossy
(unmixed). Already opened cans keep well closed and use very fast.
Method of application Brushing
Dry film thickness and Draws into the wood. Consumption depends on the wood and is according to
Spreading rates DIN 53220 to be determined at the object.
Application conditions Min. +5C to + 30C air and object temperature

Air humidity < 85%
Drying times (+20C, 65 % Dust dry approx. after 24 hours

rel. air humidity)
231
LEINOELFIRNIS
Art.-No. 121-1011
Surface preparation :
Pre-treatment of the surface is an important factor for the durability of each coating system. The surface has to be
clean, dry, solid and free of other foreign layers.

When operating, indications and safety advice mentioned on the label must be observed as well as the respective
accident prevention instruction of the appropriate trade associations. Please read the safety data sheet for more
details.
12/01 Ar-121-1011
Advise:
purpose.
232
ALU-LACKFARBE 600
High heat resistant silicone-aluminium-coating as topcoat for steel and industrial building, inside and outside us-
age.
Art.-No. 514-0093
Type of binder Silicone resin

Viscosity (+20C) Approx. 12 seconds DIN 4 mm flow cup
Colour shade Alu colour
Gloss / 60 Silvery gloss
Application conditions Min. +5 C up to +30 C for air and object temperature


At +10 C 28 hours
At +20 C 18 hours
At +30 C 12 hours
Forced drying: up to 600C caused of the object temperature or

min. 1 hour at 150 200C
233
ALU-LACKFARBE 600
Art-.No. 514-0093

ALU-LACKFARBE 600 is a aluminum-coloured topcoat with unusually high heatproof quality (dry heat to +600C)
for steel constructions and building of industrial plants. During stronger corrosion load ALU-LACKFARBE 600 can
be applied also in connection with Silicon-Zinkstaub or Lindokote Ethyl-Silicatzink.

System 1 System 2 System 3
Silicon-Zinkstaub grau, 2 x 20 m = 40 m 1 x 30 m
Art.-No. 204-7152
Silicon Eisenglimmer grau, 1 x 30 m
Art.-No. 514-0076
Lindokote Ethyl-Silicatzink grau, 1 x 80 m
Art.-No. 215-0700
Alu-Lackfarbe600 alu-coloured, 2 x 20 m = 40 m 1 x 30 m 1 x 20 m
Art.-No. 514-0093
The indicated dry layer thickness may be not substantially exceeded, since otherwise danger of chipping off
exists at later temperature load. The air-dried layer is weather-proof, remains however thermoplastic. A hard-
ening will be reached after only approx.: 1 hour with a min. +200C operating temperature
Application method:
Method Airless-Spraying Air compression spraying Brushing and Rolling
Spray pressure 150 - 200 bar 3,0 4,0 bar in delivery consistency
of jet 0,2 - 0,3 mm 1,2 1,5 mm
No. Of applications 1 cross coat 1 cross coat
Angle 60

for more details.
Advise:
purpose.
234
ALU-BRONCE F
Up to +380C high-heat resistant ALU-BRONCE for interior use.
Art.-No. 514-0091
Type of binder Synthetic resin

Weight: approx. 23%
Colour shade Aluminium-coloured
Gloss / 60 Glossy
heat.
spreading rate Approx.: 7 m/kg or 7 m/l
Air humidity < 85 %
rel. air humidity)
minutes hours hours hours
Forced drying: up to 380C because of object temperatur
235
ALU-BRONCE F
Art.-No. 514-0091

ALU-BRONCE F is a decorative, high heat-resistant coating for interior use, heat resistance up to +380C.
clean, dry and free from mill scale, rust and other contaminants. Old coatings of unknown consistence have to be
removed.
Standard coating system

1 2 x 20 m application of ALU-BRONCE
Application method:
Brush During the processing of ALU-BRONCE F with brush or role on large surfaces the material must be
Roller: applied evenly and distributed fast and briskly. The construction dependent surface delimitations
(rivet rows, welding seams, bracings etc..) result in the size of the field, which must be worked on
without break. The softening of the coating always has to take place in one direction, so that the
flaked pigmentation aligns itself as uniformly as possible. Thus an even reflection of the light and a
touch-free surface are reached. Only for interior use.
Spraying: With large surfaces in order of achieving an appropriate even optic the spraying method should be
used. It must be considered that spraying nebulas can be very spaciously distributed by aluminum
bronze by air movement.
Spray Air-spray Airless spray Brush and Roller

Nozzle-pressure: 3,0- 4,0 bar 100 120 bar
Nozzle orifice: approx. 1,0 1,5 mm 0,18 0,23 mm At delivered viscosity
No. of applications: 1-2 cross coats 1 cross coat
Thinner: Art.-No. 101-0115 undiluted undiluted
12/01 RM 514-0093
Advise:
purpose.
236
ALUMINIUM-ROSTSCHUTZFARBE
Weather resistant synthetic resin aluminum rust protection paint for machines and equipment and for weathered
steel constructions. Heat resistant up to +200C.
Art.-No. 510-0091
Type of binder Synthetic resin

Viscosity (+20C) approx. 60 sec. DIN 4 mm flow cup
Colour shade Aluminum, approx. RAL 9006
Gloss / 60 Glossy
Dry film thickness and At a recommended dry layer thickness of 25 m on even surfaces
Spreading rates Theoretical: approx. 50 g/m resp. 50 ml/m
For the listed consumption references no liability can be assumed, caused by the different prop-
erties of every surface. The consumption has to be determined according DIN EN 53220.
Application conditions Min. +5C to +30C for air and object temperature
Air humidity: < 85%
Drying times (+20C, 65 % rel. Dust dry Tack free Refinishable Full stressable
air humidity)
237
ALUMINIUM-ROSTSCHUTZFARBE
Art.-No. 510-0091

ALUMINIUM-ROSTSCHUTZFARBE is a machine and equipment coating for weathered steel constructions. Dry
heat resistant up to +200C.
1

Interior Exterior
Primer Minimum of the total film thickness of the primer should be 80 m. All primers on alkyd
resin basis are suitable.
Intermediate coating One layer of approx. 60 m Only necessary if the primer is not applied
i.e. BFALIN EG, 1. DECK, thickly.
The intermediate coating must not be
applied in case the primer is applied
thickly.
Top coat 2 x 25 m 1 2 x 25 m
ALUMINIUM-ROSTSCHUTZFARBE ALUMINIUM ROSTSCHUTZFARBE
> 180 200 m of total film thickness for the exterior strained by weather.
100 m of film thickness is sufficient at less corrosive strain in the interior.
Application method:
During processing take care for cleanness of the equipment. Even traces of humidity can lead to less quality and
durability of the coating.
Brushing, rolling Applying ALUMINIUM-ROSTSCHUTZFARBE with brush or roll on large surfaces the
material has to be applied evenly and quickly. Surface limits/edges in the construction,
i.e. rivetings, weld seams, struts etc., have, as the rest of the surface, also to be applied
with the material quickly.
Softening of the coating should always be done to the same direction for guaranteeing a
uniform bronze flaking and in order to avoid streaking.
The surface can at places where the coating has been applied thickly show overlap-
pings. Possible deviations in glossy effects to the total surface will be evened out.
Spraying Large surfaces should be sprayed airless for guaranteeing an even optic. It should be
taken into consideration that spray fog can be spread out wide-ranging.

for more details.
Advise:
purpose.
238
BITUMENLACK S
Solventborne, bituminous based protective coating for concrete- and steel substrates.
Art.-No. 051-0015
Type of binder Bituminous
Solid content Approx. 53 %
Colour shade Black
Gloss / 60 Glossy
Application conditions Min. +1C for air and substrate temperature

At +5 C 4,5 hours
At +10 C 2,5 hours Not applicable
At +20 C 1 hour
At +30 C 45 minutes
239
BITUMENLACK S
Art.-No. 051-0015

The coating is free from phenol and leaves no odour or flavour after drying. Resistant against organic- and inor-
ganic salts, ballast water, carbon dioxide and other weak inorganic acids.
1
Application method:
o
Fan angle: 60
Thinner, Art.-No 101-0115
04/00 Ja-051-0015
Advise:
purpose.
240
LINDOBLACK HB
Bituminous anticorrosive for the protection of behind linings, ballast tank, cofferdam and anchor locks.
Art.-No. 587-0997
Type of binder Bituminous

Weight: approx. 66%
Colour shade Black
Gloss / 60 Matt
at +20C containers tightly and use soonest. Store in a dry place away from frost and heat.
Dry film thickness, Recommended dry film thickness of: 250 m on a flat surface
Consumption and Theoretical: approx. 610 g/m or 510 ml/m
Spreading rate Approx.: 1 - 2 m/kg or 2 m/l
Air humidity < 85%.
Recoating interval Minimum Maximum Reworkable Chem./Mech.

Demand
At +5 C 58 hours
At +10 C 42 hours Not applicable Min. after approx. After approx.
At +20 C 24 hours 24 hours 7 days
At +30 C 12 hours
241
LINDOBLACK HB
Art.-No.587-0997
1
Application method:
o
Fan angle: 30 - 60
12/01 De 587-0997
Advise:
purpose.
242
SCHULTAFELLACK
Tuffmatt coating, to write with chalk on.
Art.-No. 262-0060/-0090
Type of binder Urethane alkyd

Viscosity (+20C) Approx. 80 seconds DIN 4 mm flow cup
Colour shade -0060 green

-0090 black
Gloss / 60 Tuffmatt
at +20C containers tightly and use soonest. Store in a dry place away from frost and heat.
Dry film thickness, Recommended dry film thickness of: 50 m on a flat surface
Consumption and Theoretical: approx. 130 g/m or 95 ml/m
Spreading rate Approx.: 7,5 m/kg or 10,5 m/l
Application conditions Min.+5C to max. +30C for air- and substrate temperature
Air humidity < 85%.
At +5C 24 hours
At +20C 12 hours
At +30C 8 hours
243
SCHULTAFELLACK
Art.-No.262-0060/-0090

SCHULTAFELLACK is mainly used as intermediate coat for the topcoat Marine-KH-Lackfarbe and reflection-free
coating for position light coffers.
1

Primer: Various RELIUS synthetic resin-primer,
f.e. Art.-No. 266-, 277-, 222-, 224-, 270-
Application method:
Ensure that all equipment is clean. Even traces of moisture can diminish coating quality and durability. Main and
hardener components are to be mixed according to the mixing proportion thoroughly.
o
Fan angle: 60
This information are references. When spraying, dry air must be provided by using a properly operating water
sperator.
12/01 De 587-0997
Advise:
purpose.
244
HALLTEX GEWEBEFINISH A2
Semi gloss
Scrubbable, satin glossy special coat for Halltex Glasgewebe. Low flammable acc. to IMO Resolution A 653 (16)
Art.-No. 392-0064
Type of binder Synthetic-terpolymere-dispersion
Density (DIN 53217, +20C) Approx. 1,37 g/cm
Colour shade White
Degree of Gloss / Semi gloss

60/surface
60 measuring angle
Shelf life Cool, but frost-free
Application methods Brushing, rolling, spraying
Thickness of film and con- Middle consumption numbers at 2 x coats of paint on Halltex glass fabric
sumption (per application),
Halltex glas 5588 330 ml/m 5516 440 ml/m
spreading rates
5589 440 ml/m 5517 440 ml/m
5500 440 ml/m 5518 440 ml/m
5515 490 ml/m
Application conditions Min. +5 C for air and object temperature
Colour shade RELIUS full-shade toner pastes max. 5 %
Thinner Water
Cleaning of material Immediately after usage with water
Drying times (+20C, 65 % Refinishable: After approx. 12 hours

rel. air humidity)
245
HALLTEX GEWEBEFINISH A2
Satin glossy
Art-.No. 392-0064
Surface:
Check surface for suitability as painting carriers (see VOB, part C, DIN 18363, especially 3.1.1). Also consider the
valid technical data sheets of the Bundesausschusses fr Farbe und Sachwertschutz (=BFS), 60237 Frankfurt.
Basecoat:
1 x Halltex Gewebefinish A2 satin glossy, diluted up to 5 %. Repel high standing fabric fibers after the primer coat.
Topcoat:
Halltex fabrics must be totally dry before coating. 1 x Halltex Gewebefinish AS satin glossy, undiluted.
Please note:
Halltex Gewebefinish A2 satin glossy results a insensitive coating to dirt with high ruggedness. Not inflammable
according to DIN 4102/A2. The well cleanable surface is steady against diluted acids and caustic solutions for a
short time as well as against commercial cleaning agents in common concentration. Only for the intended use.

for more details.
12/01 392-0064
Advise:
purpose.
246
RADIKAL-ABBEIZER
Fireproof stripper liquid with great depth effect for interior and exterior. The material is free of caustic acids and
lyes and therefore harmless for the surface (except for synthetics) as well as for working equipment.
Art.-No. 582-0005
Type of binder Dichlorid methan
Solid content ---
Viscosity (+20C) Paste-like
Colour shade Whitish
Degree of Gloss / 60/surface Not applicable

60 measuring angle
Shelf life at +20C Approx. 12 months in tightly closed containers. Already opened cans keep
well closed and use very fast. Keep protected against frost, heat and hu-
midity.
Method of application Brushing
Dry film thickness and Depending on coat to be removed.

Spreading rate Processing in delivery consistency
Theoretical: approx.0,8 1 kg/m
53220.
Application conditions Do not process at temperatures below +5C (air and substrate tempera-
ture).
Drying times (+20C, 65 % rel. air Reaction time: min. 20 min.

humidity)
247
RADIKAL-ABBEIZER
Art.-No. 582-0005

RADIKAL-ABBEIZER removes older coats easily no matter if oil, synthetic resin, chlorinated rubber or nitrocellu-
lose coatings, baking enamel up to +180C, polishes, mattings as well as dispersion or latex paint coatings. Do
not apply on synthetic surfaces. Due to its paste-like condition an unproblematic handling on vertical surfaces is
guaranteed.
Application method:
RADIKAL-ABBEIZER is applied thickly and evenly.
After sufficient time of reaction detached coats have to be removed with a spatula or a steam vapor jet cleaner.
Residue-free removed surfaces have to be dried out well prior to on-processing.
Due to the long open time (remover evaporates slowly and stays moist for 24 hrs.) in many cases several coats
can be removed at once.
Surfaces treated with RADIKAL-ABBEIZER in the evening can be worked over easily with a spatula or vapor jet
cleaner during the next morning.
Personal protective equipment:

Breathing protection: Avoid breathing in of vapors/gases. Use breath filter AX resp. AXP outside rooms and con-
tainers. Inside closed rooms and containers use a breath protective equipment which is independent from the
surrounding atmosphere (insulating equipment). Usage of gas filter is prohibited.
Eye protection: use safety glasses.
Hand protection: gloves (PVA)
Ecology and disposal:

Separate evaporation waste-water by means of gravel bed, fleece or pump from thick substances with sieve.
Draw off waste-water to sewerage system, draw off thick substances to a disposal site. Do not draw off to a rain-
water sewerage system or free water. Cover ground etc. well. Take notice of local regulations by authorities.

for more details.
12/01 582-0005
Advise:
purpose.
248
TECHNICAL INFORMATION
Technical Information 805
General surface preparation and application

From the begin on it has to be mentioned, that every paint coating could only be as good, as the preparation of
the surface has been carried out resp. in what condition it is at this point of time of the application (e.g. below the
dew point - see table "Determination of the dew point from the temperature and the relative air humidity").
It is important, that the coat of paints is only applied on dry and clean surfaces, i.e. without mill scale, rust and
soilings like e.g. dust, fats, oil and lose pieces of old paint.
The DIN EN ISO 12944 and the TL 918300 of the Deutsche Bahn AG describe the technical demands of the
preparation of surfaces.
In practise following possibilities of surface preparation are used today:
HDP (high pressure water jet cleaning)

This term can be divided as follows:
HD - washing
Under pressures of approx. 180 bar and with adding of emulsifying cleaning agents, impurities, like salt-, oil, fat -
residues, silt, mud, light foulings are getting removed.
This methode is mostly used, if the paint layer is still intact and only a decorating finish is applied.
It is important, that for all high pressure water jet cleaning, only with soft water is used, to prevent, that salt impuri-
ties stay on the top of the surface, which can result into faults of the coat of paint.
Aqua stripping
With pressures of up to approx. 500 bar, thin - film coatings on steel and aluminium sheets, and also, if neces-
sary, on glass fibre reinforced plastic can be removed by this method.
Aqua blast
With this method pressures of at the moment up to 2.000 bar with special spraying nozzles and special equipment
it is possible to remove thick layers of coatings and rost.
To prevent a quick initial rust forming, often additives are added to the water, what can result into a bad adhession
of the coating materials. Also it could happen that through this procedure the steel part get polished (to less depth
of roughness for zinc dust paint used as a primer).
Blasting
One of the application method defined in the DIN EN 12944 resp. DIN ISO 8504-2 has to be used. The blasting
medium should be determined by the different demands of the ISO 11124 and the ISO 11126 guiding principles.
We advise at this point on following technical background information:
DIN EN ISO 11124-1 Preparation of steel substrates before application of paints and related products
- Specification for metallic blast cleaning abrasives - General introduction and classifica-
tion
DIN EN ISO 11124-2 Chilled iron grit
DIN EN ISO 11124-3 High carbon cast steel shot and grit
DIN EN ISO 11124-4 Low-carbon cast - steel shot
249
DIN EN ISO 11126-1 Preparation of steel substrates before application of paint and related products - Specifi-
cations for non metallic blast - cleaning abrasives - General introduction and classification
DIN EN ISO 11126-3 Copper refinery slag
DIN EN ISO 11126-4 Coal furnace slag
DIN EN ISO 11126-5 Nickel refinery slag
DIN EN ISO 11126-6 Iron furnace slag
DIN EN ISO 11126-8 Olivine sand
Flame descaling
This method is out of the ship manufacturing and is used in connection with flame phosphatization. The require-
ments for this method are some special blasting intensity. The process engineering is described in the "guiding
principle for flame descaling.
A regularly operational area is this method for cleaning off oily, fatty concrete surfaces for following coating works.
Vacu - blasting
Relatively closed dustfree procedure. Depending on its low power, this method has found its operational area only
2
on very special places, (depending on the machine size 2 - 10 m /hour). This could be e.g. in houses or in the
near of high sensible apparatus.
Manual and machined process

The same method as DIN EN ISO 12944-4 resp. E DIN EN ISO 8504-3 should be used.
E DIN EN ISO 8504-3 Preparation of steel substrates before application of paint and related products - Specifi-
cations for the surface pre-treatments - Cleaning with tools and with machine powered
tools (ISO 8504-3/1993)
The according degrees of purity like PMa and St have to be defined before the work is started.
Chemical rust removing procedure

The rust removing technique, where tinder and rust is removed by acids, is giving only good results in controllable
industrial installations. The Neutralisation of the acid is from high importance, because rests of acid will lead im-
mediately to new corrosion.
For the construction site these procedures are not suitable because of pollution reasons and also the difficult
steering possibilities.
Rust converter
These procedure is also not suitable, because it only give usable results, if equivalent to the rust quantity, the
same amount of rust converter (normally a phosphoracid) is added. Comparable to the chemical rust removing,
by adding more than needed converter it leads to new rust.
Flam descaling and stripping

Old resp. broken coating layers on wood, mostly being removed by flam descaling with liquid gas burner and hot
air machines. The following step is to rub down or stripping off the paint, with also following a good washing after
and if needed a further rubbing down the coating layers.
250
Application of coating layers
For drying and hardening of the coating materials the existence of the right temperatures and relative air humidity
is from high importance. Often, because of this reason, there have to carry out some special support like protect-
ing of the surfaces by tents, or plastic film resp. blowing in of warm air. For solvent containing materials, higher
temperatures and lower air humidity results into quicker evaporating of the solvents and so to a quicker film form-
ing process. Resulting of this for reaction lacquer, known as two pack coatings, a better cross-linking of the parent
lacquer and the hardener, leading to a better paint coat, is given. Painting works at low temperatures resp. below
the minimum film forming temperature of the binding resin, is giving the risk, that the solvents could not escape
out of the coating layer and following coating layers will trap the solvents and result blistering later.
By reaching temperatures below the minimum film forming temperature of reaction lacquers the cross linking
reaction stops or do not even start. The requested values of the coating system could then not be reached.
With the exception of coatings, which have been developed especially for the application on non norm conforming
wet surfaces, coating paint materials should be applied only on dry and clean surfaces.
A dry surface mean, the influence of fog, rain or condensation moisture on the coatable surfaces should be ex-
cluded. Especially therefore it is to observe on the dew point.
Objects with water drains have to be sealed in the meantime of the painting works resp. it has to be take care of
that no water out of these openings can drain off the coated surfaces.
Accessibility of the surfaces

A impeccable completion of the protection against corrosion work can only been carried out, when the area and
surfaces are accessible and good illuminated. If needed, there have to be, stabile staging or lifting equipment with
the necessary gap to the treated surfaces.
Storage of coating paints

The used coating paints shall be stored dry and at a temperature range from +5 C to +25 C. It is not very useful,
if the materials get stored outside under bad weather conditions or temperatures below +5 C.
Before usage, the paints should be stirred, if possible, with a mechanical stirrer (Careful with thickness layer ma-
terial! Thixotropie may not be broken by too heavy agitation) and its usability is to check. Two pack materials
should be mixed together only short before the application and the pot life has to be checked before. After mixing
the 2 - pack materials it should be put into another can to guarantee, that a complete mixture of parent lacquer
and hardener is given. This is especially for solvent - free thickness layer materials important. Unmixed material
will not cure resp. harden.
Application tools
The size and accessibility of the surfaces, also the circumstances, where the work has to be carried out, will give
the decision, which application tool will be used (Application method and tools).
It is important, to set the right viscosity for brushing, roller coating application or spraying of the material, which will
be used. Consider the technical data sheet!
Responding to the DIN EN ISO 12944 the different application methods will be described shortly. It is to say, that
for big surfaces the so-called airless spraying method is mostly used. For smaller surfaces, paint application by
brush or roller coating is more reasonable.
Brushing procedure
Under the brushing procedure it is to comprehend the handling of coating paints with brushes, which give a good
wetting of the surface (penetration). This method is not reasonable for quick volatile coatings, like vinyl resins or
thickness layer coatings, also there is no large area capacity to achieve.
Roller coating application

For larger areas, where the usage of a airless spraying machine do not seem useful, the so-called roller coating
application is mostly the best. As well it is important, that the paint is suitable and adjusted for this application.
Difficulties of a sufficient wetting of the surface are given then, when through jet - cleaning high depth of rough-
ness was achieved and the paint could not be applied closed - pore by the roller coating application. The coating
layer applied by roller coating application has got a orange peel effect.
251
Compressed - air spraying
Compressed - air spraying powered out of a pressure vessel resp. with a cup spraying gun is mainly used for
mass production.
Spraying with a cup spraying gun

With this spraying procedure a relative thick fluid paint material is delivered under pressure to the nozzle and is
there applied on the surfaces by a wide fan pattern - or round spray nozzle. With changing of the delivering pres-
sure, spray air and perhaps the viscosity it is possible to apply different effect paints from a smooth coating to a
rough structure coating.
Over the pressure vessel such a working technique is possible, too.
Electrostatic spraying
This coating procedure, beginning from pure electrostatic- to air-supported electrostatic spraying, is used normally
only for coating at the industrial area. For the construction site they do not come into consideration.
Airless - Spraying (High pressure spraying)

The common way of applying coatings on large area objects is the airless - spraying procedure. Depending on the
apparatus there are pressures at the nozzle up to 400 bar. The coating paint is sprayed without air intermixture
(airless). With this method it is possible to apply closed - pore primer coatings at high depth of roughness sur-
faces. Also you can achieve homogeneous coating layers by usage of thickness layer materials.
Beyond this spray dust and material losing is strongly limited.
Airless - spraying with electrostatic - support

With this method the coating material is electrostatic charged, whereby on the grounded object, which should be
coated, a better throwing power and also a lower material requirement will be achieved. Benefits of this procedure
are especially for coating of small things, to minimise spray losing.
Hot spraying
By hot spraying the coating paints will be heated direct before the usage. Resulting of this, the viscosity will be
lowered, without adding any diluetent. The result is a pore free and thicker layers at a shorter curing time. The
data sheets of the manufacturer have to be checked.
A further version of hot spraying is the so-called 2 pack - hot spraying equipment, where you can use solvent-free
two component materials mainly in high layer thickness. Application area are often inside tank coatings, battery
holders and high resistance parts. A changing completly blocking of the delivery pipes and hoses.
For all the equipment it is necessary, that they are clean.
The chose of the right application equipment bring the quality (appearance, homogeneous layer, existence of
pores, etc.) of the coating.
Powder - coating procedure

There should only be the advise of the powder coating spraying or fluid bed powder sintering process. Concerning
the multiplicity of machines and methods, any requests will be answered by our technical service and/or the
equipment manufacturers.
August 2002
252
Dew Point Table

Determination of the dew point by temperature (C) and relative humidity (%)
Example: The dew point at 10 C air temperature and 89% relative air humidity will be at a substrate tempera-
ture of + 6.4C. Is the surface temperature lower than +6.4C + 3.0 = 9.4 C, an application of a coating is not
possible.
253
RELIUS COATINGS GMBH & Co. KG Donnerschweer Str. 372
26123 Oldenburg/Germany T: +49 4413402-0 F: +49 4413402-350
www.relius.de

Technical Manual Protective Coatings

Enviado por

Dados do documento

Descrição original:

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Technical Manual Protective Coatings

Enviado por

Direitos autorais:

Formatos disponíveis

PROTECTIVE COATINGS

The handbook for planers and users

CONTAINER INTERIOR COATINGS 19

HOLD, TANKS,- AND BILGE COATINGS 21

THINNER AND REMOVER 24

HARDENER AND BASE COMPONENT

ASSIGNMENT OF RAL-SHADES TO PRICE

ASSIGNMENT OF RAL-SHADES TO PRICE

TECHNICAL DATA SHEETS 98 246

TECHNICAL INFORMATION 247 251

Name Page Name Page

ACRYLAT TOPCOAT 15 OLDOPOX EP-GRUND 10

IDEKOLIT HARTTROCKENL 23 RAPIDPRIMER 7

METALLIC PRIMER 7 UNIVERSAL-VERDNNUNG 24

NITRO-VERDNNUNG 24 VERDNNUNG FR OLDOPOX LG 24

051-0015 23 270-2033 / 2073 6 381-8132 9

Quick-drying one-pack primer with excellent adhesion on 0320 rebrown

Thinner: CS-Verdnnung, Code-No. 105-0200

KORROTAL 266 266- 100-101

Thinner: KH-Verdnnung, Code-No. 101-0100

SILICON-ZINKSTAUBFARBE l 204- 104-105

Thinner: KH-Verdnnung, Code-No. 101-0115

MULTIGRUND 2000 277- 106-107

Thiner: KH-Verdnnung, Code-No. 101-0115

OLDOSIT DICKSCHICHT-GRUND 246- 108-109

Thinner: KH-Verdnnung, Code-No. 101-0115

l delivery time on request

Epoxidester-zincdust primer for industrial use. Excellent 0080 grey

Thinner: Code-No. 101-0115

ZINKOLIN TL l 215- 110-111

Thinner: KH-Verdnnung, Code-No. 101-0115

ZINKOLIN SILBER 215- 112-113

Thinner: KH-Verdnnung, Code-No. 101-0115

RELIUS RAPIDPRIMER 270- 114-115

Primer for luminous paint 0200 white

VINYL-BARRIER NK 470- PC 116-117

Thinner: EP-Verdnnung, Code.-No. 103-0135

CR-PRIMER 251- PC 118-119

Thinner: KH-Verdnnung, Code-No. 101-0115

METALLIC-PRIMER 287- 120-121

Aluminium pigmented, anticorrosive primer for underwater 8152 dark silver

l delivery time on request

DB-Material-No. 687.02 RAL 1002 *0038 sandywllow

OLDOPOX PRIMER ZHG 321- 126-127

STETECOL NK 340- 128-130

OLDOPOX MULTICOAT 346- 131-132

*contains as combination base and hardener component

OLDOPOX ARC wintergrade 325- 135-136

OLDOPOX SEALER 354- PC 137-138

LINDOKOTE EP-SHOPPRIMER 381- 139-140

Weldable, quick-drying EP primer for sandblasted steel plates *8132 redbrown

LINDOKOTE ZS-SHOPPRIMER 215- 141-142

Thinner: CS-Verdnnung, Code-No. 105-0200

*contains as combination base and hardener component

OLDOPOX ZM 377- 148-149

OLDOPOX ZINKSTAUB 377- 150-151

Thinner: EP-Verdnnung, Code-No. 103-0135

2K-FLLGRUND 312- 152-153

Thinner: PUR-Verdnnung, Code-No. 103-0132

OLDOPOX EP-GRUND 320- 154-155

Two pack epoxy primer for steel constructions. *6629 greygreen

Thinner: EP-Verdnnung, Code-No. 103-0135

*contains as combination base and hardener component