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Profissional Documentos
Cultura Documentos
ControlNet Ex
Media System
Planning and
(Cat. No. 1797 Series)
Installation
Manual
Important User Because of the variety of uses for the products described in this
Information publication, those responsible for the application and use of this control
equipment must satisfy themselves that all necessary steps have been
taken to assure that each application and use meets all performance and
safety requirements, including any applicable laws, regulations, codes
and standards.
The illustrations, charts, sample programs and layout examples shown
in this guide are intended solely for purposes of example. Since there
are many variables and requirements associated with any particular
installation, Allen-Bradley does not assume responsibility or liability
(to include intellectual property liability) for actual use based upon the
examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the
Application, Installation, and Maintenance of Solid-State Control
(available from your local Allen-Bradley office), describes some
important differences between solid-state equipment and
electromechanical devices that should be taken into consideration when
applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole
or in part, without written permission of Allen-Bradley Company, Inc.,
is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations:
ControlNet Ex, PLC, PLC-5/20C, and PLC-5/40C are trademarks of Rockwell Automation.
Manual Contents Use this manual to plan and install a ControlNet Ex media system.
This manual describes the required components of an intrinsically safe
cable system and how to plan for and install these required components.
Abbreviations
Abbreviation Means
PVC cable polyvinyl chloride cable
FEP cable fluorinated ethylene propylene cable
PLC processor Allen-Bradley programmable logic controller
Related Publications
Publication
Catalog Number Publication
Number
1797 Series FLEX Ex Product Data 1797-2.1
1797 Series FLEX Ex System Overview 1797-2.2
1797-TB3 FLEX Ex Terminal Base Unit Installation Instructions 1797-5.1
FLEX Ex Spring Clamp Terminal Base Unit Installation
1797-TB3S 1797-5.2
Instructions
FLEX Ex 8 Output Analog Module Installation
1797-OE8 1797-5.3
Instructions
FLEX Ex RTD/Thermocouple/mV Module Installation
1797-IRT8 1797-5.4
Instructions
1797-IE8 FLEX Ex 8 Input Analog Module Installation Instructions 1797-5.5
1797-OB4D FLEX Ex 4 Output Module Installation Instructions 1797-5.6
1797-IBN16 FLEX Ex NAMUR Input Module Installation Instructions 1797-5.7
FLEX Ex 2 Frequency Input Module Installation
1797-IJ2 1797-5.9
Instructions
1797-PS2E-
FLEX Ex Power Supplies Installation Instructions 1797-5.12
PS2N
1797-ACNR15/B ControlNet Ex Adapter Installation Instructions 1797-5.14
1797-RPA, ControlNet Ex Fiber Repeater Hub Installation
1797-5.15
-RPFM Instructions
1797-TPR, -TPS,
ControlNet Ex Coax Tap Installation Instructions 1797-5.18
-TPYR, -TPYS
1797-CE1S,
-CE3S, -CEFTE, FLEX Ex Extender Cables Installation Instructions 1797-5.20
-CEFTN
1797-EXMK FLEX EX Marker Kit Installation Instructions 1797-5.23
1797-IE8, -OE8 FLEX Ex Analog Modules User Manual 1797-6.5.1
1797-IRT8 FLEX Ex RTD/Thermocouple/mV Module User Manual 1797-6.5.2
1797-IJ2 FLEX Ex 2 Frequency Input Module User Manual 1797-6.5.4
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Chapter
Overview Of The ControlNet
Ex Media System
Contents 5HDGWKLVFKDSWHUWRIDPLOLDUL]H\RXUVHOIZLWKWKH&RQWURO1HW([PHGLD
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cannot be used in an intrinsically safe environment
after it has been exposed to non-intrinsically safe
signals.
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N N N N N N H fiber
network
segment
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fiber segment
T T T T T
trunk-cable
N N N N
coax segment
41326
trunk-cable a length of a cable between any two taps tap terminates a tap drop-cable that has yet to be connected
section terminator to a node with a dummy node.
D
fiber consists of a fiber repeater and fiber adapter
repeater hub components that reconstruct and retransmit all
traffic it hears on one fiber or coax segment side to
H another coax or fiber segment side
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For information
on purchasing these components see the Allen-Bradley ControlNet Cable System
Component List publication AG-2.2.
Taps
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Trunk Terminator
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trunk-cable
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terminators may be used in a ControlNet Ex media
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CNet Trk Trm.
Tap Terminator
T T T T
trunk-cable
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1797-TCAP 40959
terminators may be used in a ControlNet Ex media
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2 16 32 48
number of taps
Example
If your segment requires 10 taps, the maximum segment length is:
1000m (3280ft) - 16.3m (53.5ft) x [10 - 2]
1000m (3280ft) - 130.4m (427.7ft)) = 869.6m (2852.3ft)
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Note: Cable attenuation is defined as the signal loss measured at 10 MHz per
1000 ft (304 m) of cable. Cable attenuation for ControlNet Ex cables are
listed in publication AG-2.2, ControlNet Ex Cable Systems Component
List.
Example
If your segment requires 3 taps using 1797-RG6 cable, the maximum segment length is:
([20.29 db - 3*.32 db] / 5.99 db] * 304)
(19.33 db / 5.99 db) * 304 = 982 m (3227ft)
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barrel (plug-to-plug) connect two adjacent taps without a trunk-cable section 1786-BNCP
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See Chapter 3 for the bend radius specification. System Component List
(publication AG-2.2) for
the part number.
taps
right angle
connectors 20091-m
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Category: Includes:
1 ac power lines
high-power digital ac I/O lines
high-power digital dc I/O lines
power connections (conductors) from motion drives to motors
2 analog I/O lines and dc power lines for analog circuits
low-power digital ac/dc I/O lines
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metallic wireway or conduit? at least:
Yes 0.08m (3) Category-1 conductors of less than 20A
0.15m (6) ac power lines of 20A or more, up to 100 KVA
0.3m (12) ac power lines greater than 100 KVA
No 0.15m (6) Category-1 conductors of less than 20A
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0.6m (24) ac power lines greater than 100 KVA
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Installing The Trunk Cable Install your trunk cable, observing your cable suppliers installation
instructions and these guidelines.
When the RG-6 type coax cable is being pulled through multiple
conduit bends, follow these specifications.
For this coax cable: The pull strength The bend radius
should not exceed: should not exceed:
PVC 42.75kg (95lbs) 76.2mm (3.0)
When the RG-6 type coax cable is not being pulled through conduit,
follow these specifications.
Y-Tap
Use only the screws that are packaged with the tap. They are the proper length and head style.
DIN rail
suitable fixture
20081-M
20082-M
Mount the universal mounting bracket on specified Allen-Bradley mounting rails or DIN rails #3 style symmetrical (35mm X 7.5mm)
41645
You can use a variety of screw types. 41646
Specifications The following table lists the specifications for the ControlNet Ex taps.
Operating temperature -20 to 70C (-4 to 158F)
Storage temperature -40 to 85C (-40 to 185F)
Relative humidity 5 to 95% noncondensing
Installing Fiber Hubs Read the following sections before installing either a fiber repeater hub.
Installation in Zone 1
Electrostatic Charge
Protect the system against electrostatic charge. Post a sign near this
Attention: Avoid electrostatic charge. module: Attention! Avoid electrostatic charge. For your
convenience, a sign which can be cut out is included in this installation
instruction.
EMC Directive
This product is tested to meet the Council Directive 89/336/EC
Electromagnetic Compatibility (EMC) by applying the following
standards, in whole or in part, documented in a technical construction
file:
EN50081-2
EMC - Generic Emission Standard, Part 2 - Industrial Environment
EN50082-2
EMC - Generic Immunity Standard, Part 2 - Industrial Environment
This product is intended for use in an industrial environment.
Ex Directive
This product is tested to meet the Council Directive 94/9 EC (ATEX
100a) Equipment and Protective Systems Intended for Use in
Potentially Explosive Atmospheres by applying the following
standards:
EN50014:1992, Electrical Apparatus for Potentially Explosive
Atmospheres
EN50020:1994, Electrical Apparatus for Potentially Explosive
Atmospheres - Intrinsic Safety i
EN50039:1980, Electrical Apparatus for Potentially Explosive
Atmospheres - Intrinsically Safe Electrical Systems i
pr EN50284:1997, Special requirements for construction, test, and
marking of electrical apparatus of equipment group II, category 1 G
Inputs/Outputs
Do not apply any non-intrinsically safe signals to the fiber modules.
When using as an intrinsically safe electrical apparatus according to
EN50020, the European directives and regulations must be followed.
41167
2. Hook the lip on the rear of the adapter onto the top of the DIN rail,
and rotate the module onto the rail.
41166
3. Press the adapter down onto the DIN rail until flush.
The locking tab should snap into position and lock the module to
the DIN rail.
41168
41169
41170
2. Connect the fiber media to the fiber module by selecting either the
left or right set of receive/transmit parts and attaching the receive
and transmit fibers, as appropriate.
Important: Make note of which fiber is receive and which is transmit
as they must be interchanged at the opposite end.
. . . .
ControlNet Ex ControlNet Ex
ControlNet Ex FIBER MODULE ControlNet Ex FIBER MODULE
Comm Module REPEATER ADAPTER Comm Module REPEATER ADAPTER
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. .
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41311
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41297
ATTENTION:
Important: Make sure all fiber modules are attached and secured prior
to applying intrinsically safe power to the adapter. Failure
to do so may cause damage to the adapter and modules.
Installing Cable Connectors After you have mounted the taps, you need to attach cable connectors
to the ends of your trunk-cable sections.
To install the cable connectors, we recommend you use the tools in the
ControlNet Coax Toolkit (cat. no. 1786-CTK).
ControlNet Network
Component List
(AG-2.2)
ControlNet Network
Coax Cable Planning
and Installation Manual
(1786-6.2.1)
wire cutters
cable strip tool with two blade
cassettes (one for PVC and
one for FEP)
crimp tool
terminators and
extra connectors
knife
memory blade memory blade cartridges (contains
holder (FEP-CL2P) two sets of memory blades
calibration tool
When cutting cable sections, make them long enough to route from one
tap to the next with sufficient slack so that the bend radius is not less
than:
76.2mm (3) for wiring external to enclosures
38.1mm (1.5) for wiring inside enclosures
1. Verify that you have the proper memory blade holder installed for
the type of cable you are using (PVC-CL2). If you need to change
the memory blade holder, see appendix B.
blade holder
20165
2. Insert the cable into the cable strip tools cutting chamber so that
extra cable, approximately 25.4mm (1), extends beyond the edge
of the tool.
25.4 mm (1")
extra cable
The cutting chamber
houses the center that will
be exposed when the
cable is stripped.
cable
20073
4. Holding the cable in one hand, place the index finger of your other
hand inside the chamber-gauge ring and turn the strip tool 360
around the cable. Make 4 or 5 full rotations until the strip tool glides
easily around the cable.
5. After you have moved the chamber gauge ring to the last position
and turned the strip tool the final time:
A. move the chamber-gauge ring backward to release the
strip tool, and remove it from the cable.
B. strip away the appropriate portion of the cable,
without using the strip tool.
center
conductor
8.3 mm 4.0 mm
3.7 mm
20076a
Important: If you do not see the three distinct layers of cable, snip
off the exposed end with the wire cutters and repeat
the entire cable-stripping process.
If stripping problems persist, the strip tool may need adjustment.
See appendix B for instructions on how to adjust the strip tool.
6. Make sure the center conductor is 4.0mm. Use the imprint guide on
the back of the ControlNet Ex tap or the calibration tool to verify
this.
T-tap
3.7 mm 8.3 mm
4.0 mm
PVC Cable
center conductor PVC cable only
PVC/CL2 FEP/CL2P
20166-i
20166-i
20166-i
1. Slip the blue intrinsically safe insulator on the cable at the end of
the cable where you are planning to place the connector.
insulator
2. Slip the crimp ferrule onto the cable. Push it back to the insulator
area of the cable to keep it out of the way for the moment.
crimp ferrule
stripped cable
with insulator
20077a
Important: Make sure that the center pin slips onto the center
conductor completely. The back shoulder of the
center pin should be up against the white insulation.
If it is not, recheck the length of the center conductor.
4. With the center pin in place, use the crimp tool to crimp the pin
into place.
20167
77002c
connector
7. Slide the crimp ferrule over the three outer shields and connector
base until it meets the shoulder on the connector.
20077e
8. Using the crimp tool, crimp the ferrule. Position the crimp tool on
the ferrule as close as possible to the connector base and ferrule
meeting line. Press the tool tightly around the ferrule until the crimp
tool allows release.
The larger hexagonal crimping
notch is for crimping the ferrule
which holds the connector to
the cable
crimp ferrule
pin
41685
pin 41686
connector body
pin 20166
Connecting Cable Sections Connect the cable sections to the taps BNC connectors and cover all
exposed metal with intrinsically safe insulators.
Terminating Segments The taps on the ends of the segment have only one cable connector
attached to them. This leaves an open, or unterminated, end on the
segment. Signals transmitted along the cable will reflect off these
unterminated ends and interfere with transmission.
20078
2. Slide the intrinsically safe blue insulator over the BNC connector
to cover any exposed metal.
1797-XT with
intrinsically
safe insulator 20079
Connecting Devices After terminating your segments, you connect your devices.
To connect a See
fiber repeater hub page 3-10
ControlNet Ex adapter procedure below
1. Remove and save the taps blue dust cap (located on the straight or
right-angle connector).
2. Replace the dust cap with the blue intrinsically safe insulator ring.
3. Connect the taps straight or right-angle connector to your device.
Contents Use these mounting dimensions to mount your taps, universal mounting
brackets, and repeaters.
T-tap Y-tap
35.66 mm 30.23 mm
(1.40") (1.19")
15.24 mm 15.24 mm
(0.60") (0.60")
25.44 mm
33.02 mm (1.00")
(1.30") 31.37 mm
39.37 mm (1.235")
(1.55")
20168
20169
15.47 mm
(0.609")
30.94 mm 19.05 mm
(1.128") (0.75") 9.53 mm
(0.375")
20170-m
Contents )ROORZWKHLQVWUXFWLRQVLQWKLVDSSHQGL[WRFDOLEUDWHWKHFDEOHVWULSWRRO
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IRU39&
calibration tool
To Turn the screw
increase the cut depth clockwise
decrease the cut depth counterclockwise
adjusting screws
2088-m
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2 white insulation
or 1st tape
1 all 4 shield layers 3
braid/tape/braid/tape center
conductor
30030-m
8.3 mm
3.7 mm 4.0 mm
1 2 3
The first cut should cut the The second cut should cut the The third cut should cut all
outer sheath without sheath, three outer shields, layers of the cable down to the
cutting the outer wire and possibly the inner tape center conductor. This cut
braid. If the braid is frayed shield. The insulation can be should not score the center
by the blade, adjust the scored slightly, but should not conductor. If the blade leaves
blade slightly to eliminate have a deep cut. a mark on the conductor,
the fraying. adjust the blade slightly so to
eliminate marking the
conductor
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$GMXVWPHQWVDVVPDOODVWRRIDWXUQFDQPDNH
WKHGLIIHUHQFHEHWZHHQDSHUIHFWDQGDQLPSHUIHFWFXW
Reversing/Replacing 7RUHYHUVHRUFKDQJHWKHFXWWLQJEODGHV
The Cutting Blades 8VHDVFUHZGULYHUWROLIWWKHPHPRU\EODGHKROGHUDQGVZLQJ
LWEDFN
20182-m
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20183-m
If you are Go to
reversing the memory blade cartridge to use the
step 3
second set of blades
replacing the memory blade cartridge step 4
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30031-m
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PHPRU\EODGHFDUWULGJHLQWKHEODGHVVKRXOGEHRQWRSDV\RX
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raised notch
raised area
30031a-m
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20069-m
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20070-m
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20069-m
Electrostatic Charge
Protect the system against electrostatic charge. Post a sign near this
module: Attention! Avoid electrostatic charge. For your
convenience, some signs which can be cut out are included here.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge. Attention: Avoid electrostatic charge.
Cat. No. 1797 Series Pub. No. 1797-6.2.1 Pub. Date April 1999 Part No. 955133-15
Clarity
What is unclear?
Sequence
What is not in the right order?
Other Comments
Use back for more comments.
Return to: Marketing Communications, Allen-Bradley., 1 Allen-Bradley Drive, Mayfield Hts., OH 44124-6118Phone: (440) 646-3176
FAX: (440) 646-4320
Other Comments
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Index
U
XQLYHUVDOPRXQWLQJEUDFNHW
mounting dimensionsA-2
W
ZLULQJ
external to enclosures2-113-1
inside enclosures2-113-1
ZLULQJJXLGHOLQHV2-11