SWT 3000 Equipment Manual

Chapter 8: The Power Supply

Technical data 4

Displays 6

Connection 7
Power Supply SWT 3000 Equipment Manual

Table of contents:

General description ---------------------------------------------------------------------------------------------------------------- 3

Properties: Benefits: ---------------------------------------------------------------------------------------------------------- 3
Functional description ------------------------------------------------------------------------------------------------------------- 4
Technical data: -------------------------------------------------------------------------------------------------------------------- 4
Displays ------------------------------------------------------------------------------------------------------------------------------- 6
Connection of the power supply ------------------------------------------------------------------------------------------------- 7
Redundant power supply --------------------------------------------------------------------------------------------------------- 8
Inhibit loop------------------------------------------------------------------------------------------------------------------------- 9
Index: --------------------------------------------------------------------------------------------------------------------------------10
Appendix: ---------------------------------------------------------------------------------------------------------------------------11
List of figures: --------------------------------------------------------------------------------------------------------------------11
List of tables: ---------------------------------------------------------------------------------------------------------------------11

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SWT 3000 Equipment Manual Power Supply

General description
Two different power supplies are available for the SWT 3000 units:

Operating voltage: 24 - 60 V DC 110-250 V DC

115-230 V AC
Converter type: BM3882-7D2 LM3882-7D2
SV B SWT3 SV N SWT3
50W AC-DC/DC-DC converters are used. These are characterized by extremely wide input volt-
age ranges, efficient input filters, 4kVrms isolating voltage between input and output and electrically
isolated, individually regulated outputs.

Properties: Benefits:
High efficiency Minimum heat development and low thermal loading

Input/output and output/output Safety in conformance with IEC 60950, VDE 0850
electrically isolated

Wide input voltage ranges Use without matching to the supply voltage

Permanently proof against low Simple handling, optimum equipment self-protection

load and short circuit

No reduction of load Full output power in spec. temperature range

Input under voltage disconnection No malfunctions of the outputs

Temperature monitoring Over temperature protection through disconnection

Closed metal case Additional cooling not necessary

The converters are versatile power supplies suitable for industrial use where particularly high re-
quirements apply. High efficiency which remains practically constant over the entire input voltage
range, maximum reliability, small residual ripple and very good dynamic control properties are the
particular features of these devices. They are suitable for installation in 19" sub racks (DIN 41949-
compliant).
A sub rack can contain two independent SWT 3000 units, in which case each unit requires its own
power supply.
The units must be connected via a socket connector in order to conform with the safety regula-
tions currently applicable.

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Power Supply SWT 3000 Equipment Manual

Functional description
The input voltage is fed to the input capacitor via a fuse, an input filter and an inrush current limit-
ing element. This capacitor supplies the switching transistor of the single-ended converter. Each
output is supplied from a separate winding. The secondary voltage is rectified. The output voltage
ripple is minimized by means of a storage choke and subsequent output filter.

Control circuit

20
Output U 01
filter 1
29 23
3)
forward converter
1)
2)
Input filter

70 kHz

14
Control Output U 02
4) circuit filter 2
17

32 8
Control Output U 03
circuit filter 3 11

26

1) Transient protection in SVN types U01= +5V

2) Transient protection in SVB types U02= +12V
3) Link rectifier in SVN types U03= -12V
4) Inrush current limiting in SVN types

Figure 1: Block diagram of the AC-DC and DC-DC converter type SVB4 and SVN4

Technical data:
Table 1: Overview of technical data

Characteristic Conditions Power supply Power supply type LM Unit

type BM PS 100-373V DC or 85-
PS 24 - 60V DC 264V AC
Input voltage range AC -- min 85 - max. 264 V
Ui DC min 14 - max. 70 min 100 - max. 373 V
Input voltage nom. DC 30 310 V
Input current Unom 2 0.2 A
Input fuse slow- 8 2.5 A
blowing
Output voltage 5V min 5.07 - max. min 5.07 - max. 5.13 V
5.13
Output voltage 12V min 11.93 max. min 11.93 max. 12.07 V
12.07
Ambient temperature min-25 - max. min-25 - max. +71 C
+71

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SWT 3000 Equipment Manual Power Supply

Control circuit: The control circuit monitors the output voltage U01 and generates the
control signal for the switching transistor on the primary side taking into
account the maximum permissible output currents. The control signal is
fed back to the switching transistor via a transformer for the purpose of
electrical isolation. The secondary outputs U02 and U03 are controlled
individually and independently and each have their own current limiting
system. If one of the secondary outputs is operating in current limiting
mode the voltages of the other outputs are also reduced.
Fuse: A fuse holder mounted on the rear of the unit holds a 5x20mm fuse which
protects the unit against major damage. For input voltages >200 V DC
an external fuse or a protection switch at system level is recommended
additionally.
Table 2: Fuses used in the converter types
Converter type Fuse Fuse type
SVB4 slow-blowing 8 A / 250V
SVN4 slow-blowing 4 A / 250V

Disconnection: An internal inhibit signal disconnects the outputs below about 0,8*Umin
and above about 1.1*Umax.
Inrush current: When switching on for the first time an NTC thermistor in the input circuit
reduces the inrush current surge by a factor of about 5...10. This protects
connector junctions and switches against possible damage. Repeated
start-up operations at short intervals reduce the effect of the NTC with the
result that the inrush current surge increases.
Inhibit input: The inhibit input enables the output voltages to be switched on and off by
means of logic signal Uinh (TTL, CMOS). If this function is not used the
inhibit input (No. 2) must be connected to the minus pole of output
1, (No. 23) in order to enable the outputs. This connection is routed via
the module slots in the SWT 3000 system. If a module is removed or not
correctly installed the power supply to the unit is disconnected.
Installation: The power supply connection must comply with the regulations in force in
the particular country. Only the socket connector (Fig. 8.3 ) is to be used
for the cabling. Other types of connection do not guarantee compliance
with the safety regulations in every case. The units correspond to protec-
tion class I. Installations in compliance with protection class II require ad-
ditional insulating access protection around the housing of the power
supply. If a second fuse is necessary this must be provided in the incom-
ing line to terminal no. 29 of the power supply unit.

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Power Supply SWT 3000 Equipment Manual

Displays

LED displays are provided on the front panel of the power supply unit.
Their significance is explained in the following table.

Output

disable
operate
1 2 3

overload

Figure 2: Front view of the power supply for mains operation

Table 3: Significance of the LED displays on the power supply unit

LED Conditions Significance

operate Ui min Ui Ui max / Io Io nom Unit in normal operation
TC Tcmax / Uinh 0.8V
operate and over- Ui min Ui Ui max / TC Tcmax Current at output U01, U02 or U03
load 1, 2 or 3 Uinh 0.8V too high

disable Ui min Ui Ui max Uinh > 0.8V

Io Io nom Unit switched off or PU or CLE
TC Tcmax not inserted.

disable Ui min Ui Ui max / Io Io nom; Temperature monitoring has

Uinh 0.8V operated

disable Io Io nom Under voltage or overvoltage

TC Tcmax monitoring has operated
Uinh 0.8V
Ui =Input voltage

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SWT 3000 Equipment Manual Power Supply

Connection of the power supply

SV ALRS FOM2 CLE/FOM1 PU3 IFC-1 IFC-2

X1 X2 X6 X3 X4

C1 C1
SSB 1 3 1 3
A1 A1 C1 A1
2

2 4 2 4
8
1 3 1 3

11

14
2 4 2 4
17
1 3 1 3
X42 X41
20 3 3
2 2
23 *1 * 1
2 4 2 4
26 SSR 1 3 1 3

N(+) 29

L1(-) 32
C32 A32 C32 A32 C32 A32 2 4 2 4

SC

* loop position / Modul ausblenden

Figure 3: Terminals of the power supply (SV X1)

Table 4: Assignment of the terminals

Terminal Power supply type LM 3882-7D2 Power supply type BM 3882-7D2
pin PS 100-373V DC or 85-264V AC PS 24 - 60V DC
2 Inhibit Inhibit
5 Power fail. Power fail.
8 Output U03 GND Output U03 GND
11 Output U03 12.4V Output U03 12.4V
14 Output U02 +12.4V Output U02 +12.4V
17 Output U02 GND Output U02 GND
20 Output U01 +5.4V Output U01 +5.4V
23 Output U01 GND Output U01 GND
26 Protective ground Protective ground
29 Neutral N terminal Input voltage +
32 Phase P terminal Input voltage -

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Power Supply SWT 3000 Equipment Manual

Redundant power supply

One or two power supplies can be used in the SWT 3000 system. Decoupling is provided by
means of diodes on the rear PC board. The output voltages from PS-1 and PS-2 are monitored by
the PU3f module in order to detect failure of a power supply unit.
The interface modules IFC are supplied via the PU3f.

PS-1 +5V P5_PS1 V1 P5

+12V P12_PS1 V2 P12

-12V N12_PS1 V3 N12

ALRS
GND GND GND

GNDS GNDS GNDS

PON_PS1

PS-2 +5V P5_PS2 V4 P5

(Option) CLE
+12V P12_PS2 V5 P12

-12V N12_PS2 V6 N12 or

FOM
GND GND GND
GNDS GNDS GNDS
(Option)
PON_PS2
PON_PS2
PON_PS1
N12_PS1
N12_PS2

P12_PS1
P12_PS2

PON_PU
P5_PS2

P5_PS1
GNDS
GND

N12

P12
PU3f P5
P12_R

P12_R
GND

GND
P5

P5

IFC[x]-1 IFC[x]-2
(Option)

Figure 4: Block diagram of the redundant power supply

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SWT 3000 Equipment Manual Power Supply

Inhibit loop

The presence of the PU3f and CLE/FOM-1 modules is monitored by an inhibit loop. If the PU3f
and/or CLE are pulled this interrupts the monitoring loop and the secondary voltages from PS1 and
PS2 (if present) are disconnected.

BPSWT 3000

PU3f CLE/FOM1 FOM2

c21
PS2
a21 c21 a21 c21 a21
GND

PS
X41 X42

1 2 3 1 2 3
GND GND PS1

Figure 5: Inhibit loop for the power supply(ies)

An On/Off switch (PS) on the PU3f (not accessible from outside) also in-
terrupts this monitoring loop.
If only the CLE resp FOM1 module is not used the jumper X41 must be
inserted in position 1-2.
If the FOM2 is not used the jumper X42 must be in position 1-2.

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Power Supply SWT 3000 Equipment Manual

Index:

B I

Block diagram 4 Inhibit 9

Inhibit input 5
Inhibit loop 9
C

Connection 7 L
Control circuit 5
Converter type 3 LED 6

D P

Decoupling 8 Properties 3
Description of function 4
Displays 6
R

F Redundant power supply 8

Fuse 5
T

Technical data 4
Terminals 7

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SWT 3000 Equipment Manual Power Supply

Appendix:

List of figures:
Figure 1: Block diagram of the AC-DC and DC-DC converter type SVB4 and SVN4 ----------------------------------- 4
Figure 2: Front view of the power supply for mains operation ------------------------------------------------------------- 6
Figure 3: Terminals of the power supply (SV X1) ---------------------------------------------------------------------------- 7
Figure 4: Block diagram of the redundant power supply -------------------------------------------------------------------- 8
Figure 5: Inhibit loop for the power supply(ies) ------------------------------------------------------------------------------ 9

List of tables:
Table 1: Overview of technical data---------------------------------------------------------------------------------------------- 4
Table 2: Fuses used in the converter types -------------------------------------------------------------------------------------- 5
Table 3: Significance of the LED displays on the power supply unit--------------------------------------------------------- 6
Table 4: Assignment of the terminals--------------------------------------------------------------------------------------------- 7

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