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Photovoltaic Grid-Connected Flyback Micro-

Inverter and Boost MPPT Integrated to Street


Lighting System Based on LEDs
Inverter Stage

Maicol F. de Melo, William D. Vizzotto, Jorge Garcia


Andr L. Kirsten and Marco A. Dalla Costa
GEDRE, Federal University of Santa Maria CE3I2, DIEECS, University of Oviedo
Santa Maria, Brazil RS Oviedo/gijon, Spain
maicolmelo@gedre.ufsm.br

AbstractThis work proposes an electronic driver for street topic in the most significant technical conferences [6].
lighting systems integrated to renewable energy. In recent
lighting applications, the use of micro renewable generators in Lighting systems has great relevance in power saving
lighting points makes necessary the use of special electronics to strategies, techniques for rational use of energy and energy
handle the bidirectional energy flow in the ballast. The efficiency [6][7]. Due the importance of this topic in the
proposed input stage is a topology based on the integration of two current global scenario, the efforts in new light sources
flyback converters with different polarities, in order to avoid the development, new electronic topologies, optimization and cost
use of the input diode bridge rectifying stage, allowing the reduction of lighting systems have turned into the most
converter operate with bidirectional energy flow. Thus, this important trends in lighting electronic.
system has two distinct operation modes. The rectifier mode is
responsible to supply a street lighting system based on LEDs Thus, this paper proposes a hybrid system, combining a
from de utility grid during the night, and the inverter mode must street lighting system based on LEDs with distributed
deliver energy into the power grid provided by a solar panel photovoltaic microgeneration. A block diagram of the proposed
during the day. system is presented in Fig. 1.
This work focuses in the inverter stage, which comprises a Resulting electronics power systems for these applications
boost converter, responsible for the Maximum Power Point
presents some additional features, as an additional power stage
Tracking (MPPT), and a flyback inverter. The present topology
is an alternative to standard bidirectional input stages, as it can
that delivers energy to the DC link from the renewable energy
be used to deliver energy into the power grid, due the avoidance source or the necessary capability to deliver energy in both
of the input diode bridge. directions. The typical topology for such applications is the H-
bridge inverter. However, the proposed solution, which is
KeywordsBi-directional Converters, Grid Connection,
based on the integration of two flyback converters, each one for
a different polarity of the input voltage, has, inherently, a
Microgenerators, MPPT.
bidirectional power flow capability because it avoids the use of
I. INTRODUCTION the rectifying diode bridge.
In the last years, the use of photovoltaic energy has been For systems with low power levels, the flyback DCM
increasing and has become one of main research topics in the converter has been widely used due to its isolation, simple
world. This increase occurred because the concern of society structure, low cost and high efficiency, for use in lighting
with renewable energy sources and energy saving. [6][7] and for renewable energy [1][2][8].
Furthermore, it is clear that a large use of photovoltaic (PV)
cells will contribute to reduce environmental problems such as Photovoltaic
greenhouse and polluting emissions to the atmosphere [1][2]. Energy MPPT
Source PV Converter
A tendency for PV distributed power generation systems is
AC module technology, where a single PV panel and an
inverter are integrated together to feed AC power directly to
the grid [3]-[5]. Urgent requirements for small power PV Bidirectional
generation systems include improvements of reliability, AC EMI DC
AC/DC Lamp
conversion efficiency, lifetime and decrease of production cost. Line Filter Link
Converter
Moreover, lighting electronics remains as a major research
Fig. 1. Block diagram of proposed system.
978-1-4799-2911-5/13/$31.00 2013 IEEE
This paper presents the operation, design and results Where RMPP is the panel equivalent resistance for nominal
corresponding to inverter mode, which comprises the MPPT operation conditions.
system, employed to maximize the power flow from a
photovoltaic module to a load, and the flyback inverter, B. Minimum duty cycle variation
responsible to deliver energy into the power grid. The minimum duty cycle variation is determinate by two
parts,
II. MPPT SYSTEM
As already mentioned, the MPPT system is responsible to d min = d min1 + d min 2 (3)
extract the maximum power from PV panel. These systems are dmin1 is related with the irradiance variation (S) in one
composed of hardware and software parts. One tracking period of MPPT algorithm,
algorithm, which receives information from the arrangement,
performs the calculation and defines the best operation point.
Other stage comprises the power converter, responsible for V S T K
1
making the arrangement photovoltaic operate in defined point d min1 = mpp (4)
by the algorithm. Concerning the power converter, a boost G0 1
converter is used as tracker, shown in Fig. 2. The boost
H Vmpp +
RMPP
converter is widely used in MPPT systems [9][10]. For the
proposed system, the boost converter is an appropriate solution, G0 is the DC gain of the control to array voltage transfer
in order to increase the panel low voltage and to avoid the high function, K is a material constant and Vmpp is the voltage in
peak currents in the inverter stage. maximum power point.
The issue of MPPT has been addressed in different ways in H is calculate according to panel parameters
the literature but, especially for low-cost implementations, the 3 V +RsI
perturb and observe (P&O) maximum power point tracking 1 1 Rs Ir
MPP
M Vt ns
MPP

algorithm is the most commonly used method due to its ease of H= e (5)
implementation[9]-[11]. 2 M Vt ns RMPP M Vt ns
dmin2 is related with the variation in DC link voltage,
A drawback of P&O is that, at steady state, the operating
ensuring that ripples at twice the frequency of the grid does not
point oscillates around the maximum power point (MPP)
cause unwanted variations in tracking of MPP,
giving rise to the waste of some amount of available energy;
moreover, it is well known that the P&O algorithm can be
confused during those time intervals characterized by rapidly Gvpv 0 PMPP
d min 2 = (6)
changing atmospheric conditions. To limit the negative effects Gvpd 0 2 f AC CBUS VDClink
associated to the above drawbacks, the P&O MPPT parameters
must be customized to the dynamic behavior of the specific Where Gvpv0 = (1-D), Gvpd0 is the DC gain of the transfer
converter adopted. Thus, in the following discussion some function that relates the variation in panel voltage with a
parameters are set for the MPPT system according [9][10]. perturbation on duty cycle, PMPP is the power in maximum
power point, fAC is the grid frequency, CBUS is the bus capacitor
A. Maximum frequency of MPPT algorithm and VDClink is the bus voltage, presented in Fig. 3.
The maximum MPPT frequency is determinate by
C. Maximum duty cycle variation:
1 The maximum increment duty cycle is calculate relative of
T = ln( ) (1) minimum efficiency () of MPPT algorithm, as
n
Where T is the minimum period of MPPT algorithm, n is
the resonance frequency between the inductor (LB) and
capacitor (CPV) of boost converter, normally is determined 1 (1 ) PMPP
d max = (7)
= 0.1, and 2 G0 H V + 1
MPP
1 LB RMPP
= (2)
2 RMPP CPV
DB LB PV III. BIDIRECTIONAL AC/DC CONVERTER: FLYBACK
INVERTER
As already mentioned, many lighting systems with
VDClink distributed photovoltaic microgeneration have been proposed
SB CPV
as a suitable solution for some specific cases.
For the rectifier stage, the usual approach found in literature
Fig. 2. MPPT boost converter. makes use of a dc-dc converter after the diode bridge.
However, for the proposed application presented in this work,
the resulting electronic power system presents the necessary CBUS
Lp Ls1 MosA VDClink
capability to deliver energy in both directions from the first
stage.
The idea of this work is to integrate two different flyback VAC Ls2 MosB MosR
Mos1
stages, one for each polarity of the line voltage, into a single
two-polarity stage. This new approach, represented in Fig. 3,
has, inherently, a bidirectional power flow capability because, (a)
Mos2
as it has been commented before, it avoids the use of the
rectifying diode bridge. In fact, this operation mode has already
been justified in the literature where an integrated topology for
supplying lamps from a DC bus voltage with output AC (HID CBUS
Lp Ls1 MosA VDClink
lamp) voltage is presented [12] and for hybrid systems [6][13].
The following discussion deals with the explanation of the Ls2 MosB MosR
inverter operation. VAC
Mos1

A. Operation under positive grid voltage (b)


Mos2
This condition can be expressed by AC
V (t ) > 0
. The
switches Mos1, Mos2, MosB and MosR operate at low
frequency. The switches Mos1, MosB and MosR are kept CBUS
constantly turned off during this period, while Mos2 is kept Lp Ls1 MosA VDClink
turned on continuously during this period. The switch MosA is
the main switch under positive grid voltage, being the only
switch that operates at high frequency. VAC Ls2 MosB MosR
Mos1
In the first stage, as can be seen in Fig. 4(a), MosA turns
on, and the dc link voltage, VDClink, is applied in Ls1 and the (c)
magnetizing inductance of the transformer begins to charge Mos2
through the diode of MosR. The diode of Mos1 is reversely
biased, and thus no current flows through the primary winding.
Fig. 4. Proposed input stage for positive line voltage condition. a) Switch
In the second stage, MosA turns off, and the magnetizing MosA turned on. b) Switch MosA turned off, demagnetizing inductor. c)
inductor discharges through the LP, forward biasing the diode Switch MosA turned off, inductor demagnetized.
of Mos1, considering Mos2 conducting. This stage is presented
in Fig. 4(b). Even MosR remains off during the whole
operation of the inverter mode, it must be used to prevent the B. Operation under negative grid voltage
discharge through Ls1 during this stage. This condition can analogously be expressed by
V AC (t ) < 0
Once the magnetizing inductor of the transformer is fully . As can be seen in Fig. 2, there is symmetry in the
demagnetized (as necessary in DCM mode), the diode of Mos1 circuit regarding the input voltage. In fact, the operation now is
is reverse biased, and no current flows through the transformer, very similar to the one discussed previously, just interchanging
as can be seen in Fig. 4(c), which represents the third stage. the subscripts "1" and A by subscripts "2" and B in the
previous discussion. The considerations and conclusions are
the same than in the previous analysis for positive grid voltage.
Lp Ls1 CBUS VDClink
MosA The mains waveforms for the inverter operation are
presented in Fig. 5, where GMosA, GMosB, GMos2 and
Ls2 GMos1 express the gate signals, while ILS and ILP represent
MosB MosR
the currents in secondary and primary windings. For simplicity,
Mos1
it must be noticed how the switch Mos1 can to be driven by the
inverted gate signal of Mos2. As these switches share the gate
Mos2 terminal, their gate commands can be the same voltage signal.

Fig. 3. Proposed input stage based in the integration of two Flyback stages.
V pk N S (9)
Dmax =
V pk N S + VDClink N P
where Vpk is the peak voltage of the grid, NP and NS are the
turns of primary and secondary winding.
Based on the PV panel power (PPV), the inductance of the
primary winding of the flyback is given by

VDClink 2 Vpk 2 NS 2
LP = 2 (10)
N
PPV fs (Vpk NS +VDClink NP )
2
S
NP
where fs is the switching frequency of the inverter mode.
The primary peak current can be expressed in terms of
parameters of the inverter, as

NP
Vpk +VDClink PPV (11)
NS
Ipmax =
Vpk VDClink
The photovoltaic panel chosen is the KC130TM of
KYOCERA. Its power on the maximum power point is 130W
(7.39A and 17.6V). Through (11), it is possible to observe that
higher bus voltage causes smaller currents stress. This way, a
boost converter is justified to elevate the panel voltage,
reducing the losses on semiconductors. The bus voltage is
design to be

VDClink = 70V (12)

but it depends on the operation point of the MPPT tracker.


The turn ratio of the bidirectional AC/DC was defined
NP (13)
=3
NS
based in one analysis of the voltage and current stresses for
both stages, rectifier and inverter.
Other important parameter is the CBUS, which is
determinate by (6) related with dmin2. It has been selected a
2.2mF capacitor. It is important to contrast that this capacitance
Fig. 5. Mains waveforms for the inverter operation. maintains a small current ripple in LEDs, this way, it is not
necessary to use one output stage for supplying the LEDs in
rectifier mode.
IV. DESIGN FOR THE INVERTER MODE
During the main switch, MosA or MosB, is turned on, the A. Considerations of the Lp choice
magnetizing current increases linearly. The peak value of The definition of LP must take into account the two-stage
magnetizing current during one switching period of main operation. The inductance for the rectifier stage is calculated by
switch, ILmpk, is determined by
Vpk 2 Dmax 2 (14)
V (8) LP =
ILm pk = DClink D ts 4 Pleds fs
Ls
To ensure reliable operation of the flyback inverter in Its necessary make a good choice of LP value to have
DCM, the maximum duty cycle of the inverter operation is satisfactory performances on both operations modes, rectifier
determined by the voltage-second balance, as and inverter. For this, the switching frequency could be
variable. Fig. 6 shows the curves of the LP for the rectifier and NS
the inverter in function of switching frequency. VMOSA = 2 Vgrid (22)
NP
VMOSB = 0V (23)

From Fig. 4(c),

VMOS 1 = Vgrid (24)

VMOS 2 = 0V (25)

VMOSA = VMOSB = VDClink (26)

V. SIMULATION RESULTS
In this section, the simulation results of the topology are
presented. The circuit parameters of the complete proposed
system are presented in Table I.
Fig. 6. Inductances of primary for rectifier and inverter modes.
TABLE I - CIRCUIT PARAMETERS
The unique limitations to choose the switching frequencies MPPT
are the audible noise below 20kHz and high frequencies that Maximum frequency fe 3476Hz
cause large switching losses. As a result, the chosen inductance Minimum Increment Duty Cycle dmin 1.166%
is 640uH, which results in a switching frequency of 30kHz for Maximum Increment Duty Cycle dmax 1.7%
the rectifier, and 60kHz for the inverter. Bidirectional AC/DC Converter
AC filter inductor Lf 3.5mH
B. Components Design AC filter capacitor Cf 330nF
Rectifier frequency fsr 30kHz
In order to properly design the components, it is necessary Inverter Frequency fsi 60kHz
to analyze the three operation modes from Fig. 4. Primary inductor LP 640uH
DC link capacitor CBUS 2.2mF
From Fig. 4(a), the MosA and MosR are in conduction Bus Voltage VDClink 70V
mode, so the voltage is zero. Grid Voltage VAC 220V

VMOSB = 2 VDClink (15) Fig. 7 shows the maximum power available in PV panel
NP during an irradiance parabolic variation (Pmax), and the real
VMOS 1 = Vgrid + VDClink (16) power extracted by MPPT system (Vpv*Ipv). The discrepancy
NS of results in the transient time is due the charge of bus
VMOS 2 = 0V (17) capacitor.
From Fig. 4(b), the Mos1 and Mos2 are in conduction The maximum power available is variable due the
mode, so the voltage is zero. irradiance reference used. The VDClink voltage, for this
irradiance, is presented in Fig. 8.
NS
1. When: Vgrid < VDClink
NP
VMOSR = 0V (18)

NS (19)
VMOSA = Vgrid + VDClink
NP
N (20)
VMOSB = VDClink Vgrid S
NP
NS
2. When: Vgrid > VDClink Fig. 7. Operation of MPPT system.
NP
N (21)
VMOSR = Vgrid S VDClink
NP
VI. EXPERIMENTAL RESULTS
In this section, some experimental results of the flyback
inverter topology are presented. Although a resistive load has
been used, the synchronism was implemented. The gate signals
GMosA and GMos2 are presented synchronized with the grid
voltage, as can be observed in Fig. 12.
The circuit parameters of the implemented system are
presented in Table II. The used power input for the flyback
inverter was 120Watts, considering around 92% the boost
converter efficiency.
Fig. 8. VDClink voltage.

Fig. 9 shows the currents ILp and ILs at high frequency in the
peak of grid voltage, where can be observed the complete
discharge of magnetizing inductor.

Fig. 12. Gate signals synchronized

Fig. 13 shows the currents ILp and ILs at low frequency.


Fig. 9. Currents in the primary and secondary windings at high frequency.

Fige 10 shows the voltage and current deliver into the grid
for the reference used. Fig 11 shows these waveforms at
nominal PV panel power.

Fig. 13. Currents in the primary and secondary windings at low frequency.

Fig. 14 shows the same currents at high frequency in the


peak of grid voltage.

Fig. 10. Current deliver into the grid for used reference

Fig. 14. Currents in the primary and secondary windings at high frequency.

Fig. 15 shows the grid voltage, used in synchronism, and de


Fig. 11. Current deliver into the grid for nominal power current deliver into the load.
Module in Power Electronics Specialists Conference, 2006. PESC06.
37th IEEE, 2006, pp. 1-6.
[2] Young-Hyok Ji, Doo-Yong Jung, Jae-Hyung Kim, Chung-Yuen Won
and Dong-Sung Oh, Dual mode switching strategy of flyback inverter
for photovoltaic ac modules, Power Electronics Conference (IPEC),
2010, pp. 2924-2929.
[3] S. W. H. de Haan, H. Oldenkamp, E. J. Wildenbeest, Test results of a
130 W AC module; a modular solar ac power station, IEEE proc. of 1st
WCPEC, pp. 925-928, December 1994, USA.
[4] Yanlin Li and Oruganti, R. A Low Cost High Efficiency Inverter for
Photovoltaic AC Module Application Photovoltaic Specialists
Conference (PVSC), 2010, pp. 002853-002858.
[5] Kjaer S.B., Pedersen J.K. and Blaabjerg F., A review of single-phase
Fig. 15. Grid voltage and current deliver into the load.
grid-connected inverters for photovoltaic modules, IEEE Transactions
on Industry Applications, vol. 41, no. 5, pp. 1292-1306, Sep./Oct. 2005.
TABLE II - EXPERIMENTAL PARAMETERS FOR THE FLYBACK [6] Garcia, J.; Dalla-Costa, M.A.; Andre Luis Kirsten, A.L.; Gacio, D.;
Calleja, A.J., "A novel flyback-based input PFC stage for electronic
INVERTER
ballasts in lighting applications," Industry Applications Society Annual
Load resistance Rload 372 Meeting (IAS), 2011 IEEE , vol., no., pp.1,6, 9-13 Oct. 2011
Bus Voltage VDClink 80V
[7] Y.-C.Chuang,Y.-L.Ke,H.-S.Chuang,andC.-C.Hu,Single-stagepower-
Input Flyback Power Pin 120W
factor-correction circuit with flyback converter to drive LEDs for
Efficiency 84% lighting applications, Proc. IEEE Ind. Appl. Soc. Annu. Meet., pp. 19,
2010.
Probably will be improved the presented efficiency, since [8] H.-J. Chiu, Y.-K. Lo, J.-T. Chen, S.-J. Cheng, C.-Y. Lin, An Optimal
this was the first implemented topology. Control Method for Photovoltaic Grid- connected Interleaved Flyback
Micro-inverters to Achieve High Efficiency in Wide Load Range IEEE
7th International Power Electronics and Motion Control Conference
VII. CONCLUSION ECCE, June. 2012, Harbin, China.
This paper proposes a system applied to renewable energy [9] N. Femia, G. Petrone, G. Spagnuolo, and M. Vitelli, Optimization of
perturb and observe maximum power point tracking method, IEEE
source systems, which can be integrated with street lighting Trans. on Power Electronic, Vol. 20, No. 4, July 2005, pp. 963-973.
systems. This proposed topology allows for a bidirectional
[10] N. Femia, G. Petrone, G. Spagnuolo, and M. Vitelli, A technique for
flow of energy, due to the avoidance of the diode full-bridge improving P&O MPPT performances of double-stage grid-connected
rectifier. Also, the design to a MPPT tracker system is photovoltaic systems, IEEE Trans. Ind. Electron., vol. 56, no. 11, pp.
presented. The validation of the proposed design has been 44734482, Nov. 2009.
carried out by simulations and experimental results. [11] X. Liu and L. A. C. Lopes, An improved perturbation and observation
maximum power point tracking algorithm for PV arrays, in IEEE Proc.
35th Power Electronics Specialists Conf., Jun. 2004, vol. 3, pp. 2005
ACKNOWLEDGMENT 2010.
The authors would like to acknowledge the Federal [12] A. L. Kirsten, T. B. Marchesan, M. A. Dalla Costa, and R. N. do Prado,
Resonant Technique for Bidirectional Flyback Converter. Electronics
University of Santa Maria, University of Oviedo and CAPES Letters, vol. 45, 25 Edio, pp. 1345-1346, 2009.
for financial support. [13] Garcia, J.; Dalla-Costa, M.A.; Kirsten, A.; Gacio, D.; Quintana, P.,
"Study of a flyback-based stage as grid interface topology for micro-
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