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2017 MOULDINGPROBLEMSMould,MachineandMaterialrelated:(Table1702)
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MOULDINGPROBLEMSMould,MachineandMaterial
related
dimensionscouldbe
controlledby
controllingcooling
rateindifferentareas
ofthemouldwhen
wallthicknessisnot
constant.Coolingrate
couldbeincreasedby
usingBaCuinsertin
themould.
SINKMARKS Partdesignrelatednon Injectionspeed
uniformityofwall profileandhold
thickness. onpressure
profilecan
minimisetosome
extent.
Gasinjection
Moulding
techniquecanbe
considered.
Randomdistributionof
mouldsurface
temperature.Cooling
circuitdesignrelated.
Loweringbarrel
temperatureand
injectionspeedcan
havesomeinfluence
EJECTION Partdesignrelated ...
DIFFICULTY Unbalancedmeltflow.Use
flowleadertoreduce
unbalanceinflow.
POORIMPACT Radiusatprojectionsand ...
strength sharpcornersasitactlike
notchfromwherecrack
propagates.
IN ... %ageutilisationof
CONSISTENT shotcapacityiscloser
WEIGHT. to90%resultingin
inconsistentmelt
qualityifmetering
strokeismorethan3
timesscrewdiameter.
Borderlinecasefor
shotweight.
IN Increasegatesizetoreduce Availablemaximum
CONSISTENT pressuredropacrossthe injectionrateisnot
FILLING gate. adequateforflow
ratioofpartbeing
moulded.Borderline
caseforinjection
rate.
STRESS Meltflowisunbalanced. Overpackedpart.Set
CRACKING Partdesignrelated. correctpressureprofile
duringpressurephase.
... MATERIALRELATEDPROBLEMS
SINKMARKS Filledpolymercanreducesinkmark.
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6.2.2017
SINKMARKS MOULDINGPROBLEMSMould,MachineandMaterialrelated:(Table1702)
Filledpolymercanreducesinkmark.
POOR Considerhighmolecularweightpolymers.
MECHANICAL
STRENGTH Considerfilledpolymers.Preheatpolymerin
dehumidifierifrequiredforpolymeras
recommendedforpolymer.
DIMENSIONAL Checkshrinkagecharacteristicsofmaterial.
VARIATION
DEGRADATION Check thermal stability of polymer as well as
OFMELT pigments and other additives if any used with
material.
DIFFICULTYIN ConsiderpolymerofhigherMFI
FILLING
ClickheretoseeUnderstandingQUALITY
Letusunderstandthefactorsinfluencingqualityconsistencyinprocessing
andqualityinperformance
Letusunderstandmouldingproblems.
HOME Contacttobuythis ThingstoknowProcess Thingsto ThingstoknowPart Thingsto
book know Design know
Polymers Mould
Thingstoknow InjectionMoulding ScrewPlasticating Moulding Keyfactorsinfluencing Shearstrain
Machine Process proces curve
pvtdiagram Thermalstability BalancingmeltFlow Balancing Freezing Quality
Heat Problems
ThreeBalances MouldedinStress Shrinkage Inconsistent Sinkmark Weldlines
Dimension
Moulding CYCLETIME PlasticsPartDesign Flow .. ..
Problems Analysis
http://www.pitfallsinmolding.com/problems.html 3/3