Medium and low voltage systems for panel builders

Expertise
to solve your every
application
 Aerospace Truck

Powering business Aerospace

A leading global supplier to
commercial and military aviation and
aerospace industries. An extensive

worldwide technology portfolio includes hydraulic

systems, fuel systems, motion control
systems, propulsion sub-systems,
cockpit controls and displays and
fluid health monitoring systems. Our
products improve fuel economy,
aircraft performance, reliability and
safety.
Discover Eaton a leader in the power management field
Truck
Since 1911, when our company began trading as a small truck parts supplier, A leader in the design, manufacture
Eaton Corporation has come a long way. Today, as a diversified power and marketing of complete line of
management company, Eaton has sales of $16.1 billion USD (FY 2011), drivetrain systems and components
for medium- and heavy-duty
employs 73,000 people and has customers in more than 150 countries. commercial vehicles. Under the
Everyday, we help companies across the world to manage power, and do Roadranger brand, Eaton also
more, while consuming less energy. markets lubricants, safety products
and service tools. Eatons hybrid
power systems have earned the
company recognition as a global
leader in alternative power for
commercial vehicles.
Eatons innovative products, solutions
Electrical
and technologies are designed to A global leader in power distribution,
help customers to manage power and power quality, control and automation,
and power monitoring products.
conserve resources while working more When these products are combined
with a full-scale energy and
productively, safely and sustainably. engineering services organization,
Eaton is able to serve the global
Our integrated and diversified business power system needs of industrial,
institutional, government, utility,
strategy ensures that we remain at the commercial, residential, information
technology and original equipment
forefront of our industry, decade after manufacturer markets worldwide.
decade.

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 Electrical Automotive Hydraulics

Powering business Automotive

A supplier of critical components
that reduce emissions and fuel
consumption and improve stability

more sustainably and performance of cars, light trucks

and commercial vehicles. Principal
products include engine valves and
valve train components, transmission
and engine controls, supercharger,
locking and limited slip differentials,
cylinder heads, fluid conveyance
components, body mouldings and
spoilers.
Sustainability smaller footprint in the world
The principle of sustainability means meeting the current needs of our own Hydraulics
society without compromising the needs or options of future generations. It is A worldwide leader in reliable,
a principle, which forms the very core of our design and production philosophy high-efficiency hydraulic systems and
components for use in mobile and
and guides all our activities across the world. Our commitment to reducing our industrial applications. Markets include
own ecological footprint covers a wide range of green technologies, products agriculture, construction, mining,
and services that help our customers utilise electrical power more efficiently, forestry, utility, material handling, earth
while improving environmental performance. moving, truck and bus, machine tools,
moulding, primary metals, automotive,
power generation, port machinery and
entertainment.

Eaton has been recognised

throughout the world for its
uncompromising business ethics.
For example, it was listed as
one of the Worlds Most Ethical
Companies on the Ethisphere
Institutes annual list for six
consecutive years (2007, 2008,
2009, 2010, 2011 and 2012).

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Eaton provides reliable, efficient and
safe power management
for a growing number of
industries

Public and private sectors:

Buildings
Transportation
Industrial and machinery
Information technology
Infrastructure
Energy and utilities

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Buildings
Residential Healthcare Education Commercial
Office Retail Public Sector Airports
Electrical distribution
Power quality
Power metering and monitoring
Engineering and energy services
Industrial and machinery
Manufacturing Agriculture Construction
Mining and Metals Processing Material Handling
Electro-hydraulic systems
Electrical distribution equipment
Control and automation and power quality equipment
Power metering and monitoring
Hydraulics technology
Power and motion control products
Infrastructure
Airports Highways Mass Transit Water and
Wastewater Treatment Plants Locks and Dams
Complete backup power systems
High-speed refueling systems
Hydraulic system solutions and technical services
Filtration, hydraulic and electrical products
Hybrid power systems
Transportation
Aerospace Commercial Vehicles
Passenger and Performance Cars
High-Speed Rail Marine Military/Defense
Hybrid power systems
Hydraulic, fuel, electrical and conveyance systems
Automotive and truck technology
Manual and automated transmissions
Onboard controls and electrical charging infrastructure
Superchargers
Hydraulic technology
Information technology
Data Centers Telecommunications
Networks Computer Rooms
Worlds most efficient line of UPSs
Reliable power systems
Power metering and monitoring
Local service and support
Energy services
Energy and utilities
Renewable Energy: Solar, Wind, Nuclear, Hydropower
Smart Grid Traditional Energy: Oil and Gas
Electrical balance of system
Power distribution
Network power grid technology
Electro-hydraulic systems
Advanced material science technology
Hydraulic technology
Engineering and energy services
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Keeping pace with evolving standards
Standards and technology
As standards evolve, and clients demand higher
levels of reliability and safety, Eaton helps you
meet market demands with the latest in
technology. Whether its meeting the latest
requirements of IEC 61439 for low voltage
switchgear or addressing clients safety concerns
while working near medium voltage equipment,
you can rely on Eatons 100 year heritage and
leadership in switchgear design.
Our licensed platforms include complete third
party certification to IEC 61439 for low voltage
systems and IEC 62271-100 and 200 for medium
voltage. These new standards are becoming a
requirement in many geographies and are being
adopted by many companies to address areas of
reliability and safety, early.
Partnering with Eaton as a licensed panelbuilder
has many advantages.
Reduce investment in equipment design and
testing. Meeting the new standard requires
design verification testing which can cost
thousands of dollars for each tested
combination. Testing not only can be
financially prohibitive, but it can slow time to
market and present many technical challenges.
As an Eaton licensee, we provide all of the
necessary test certificates and manufacturing
information eliminating the need for these
tests.
Industry leading technology provides a
specification advantage in a crowded and
competitive marketplace. As we introduce
new products or features, like our Arcflash
Reduction Maintenance SystemTM, our
partners will be the first to have access.
Extensive network of sales and application
engineers throughout the region can assist you
in targeting consultants and end users. Were
here as partners to help pull through more
business.
Arcflash Reduction
Maintenance System
Industry leading safety solution for safe operation
and maintenance of low voltage switchgear
Eatons circuit breakers equipped with an Arcflash Reduction Maintenance SystemTM
improve safety by providing a simple and reliable method to reduce fault clearing
time resulting in lower incident energy levels for downstream locations during
maintenance.
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Personnel safety and arc flash
Personnel safety continues to be one of the key
concerns for end users in the market today. In the
past several years, many safety standards have
been adopted around the world to address the
problems related to arc flash including NFPA 70E
in North America, TR 61641 and IEC 62271-200 in
Europe and other local standards like Annex ZD in
Australia. Eaton has answers to address all of
these standards and offers both products and
services important to the user. Our licensed
platforms have been tested and exceed the
requirements of the standards, thats just one
step towards building a safe facility. The
standards address the performance of the
equipment during an arc flash, with all of the
doors securely latched or closed, but in reality
most accidents occur when the equipment is
being serviced. At Eaton we take a proactive
approach of prevent rather than cure when
addressing arc flash hazards.
First, we recommend a system study to
determine the risk classification where the
equipment is installed. Our engineering services
team offers this analysis in addition to other
power systems studies to improve system
reliability and safety. By partnering with Eaton
you have access to one of the largest teams of
power systems engineers in the industry.
Second, we have patented features that limit or
prevent risky activity. For instance, on xEnergyTM
XW, a light indicates the presence of hazardous
voltage inside the cubicle, interlocks prevent
removal in an energized state and an IP21 barrier
prevents access until the unit is safely
de-energized. On our xGearTM medium voltage
equipment, positive interlocks on the grounding
switch and cubicle doors prevent unsafe
operation.
TM
Third, to further increase
personnel safety, we offer
intelligent products which can
limit the amount of arc flash by
reducing breaker clearing
times during maintenance.
Our Arcflash Reduction
Maintenance SystemTM,
available in our medium
voltage relays, low voltage air
circuit breakers (ACB), and
molded case circuit breakers
(MCCB) is a unique offering
only available from Eaton. This
maintenance mode employs
the use of a separate analog
circuit in the breakers trip unit
to reduce clearing times while
work is being performed on
the switchboard. This device
has proven to reduce incident
energy levels by nearly 50%
and is more cost effective and
reliable than other solutions
like fiber optic sensors and
relays.
Panelbuilder support program
Support program
Members of the panelbuilder
program have preferred access
to a team of experts focused
on switchboard design,
manufacturing methods and
quality. This team will assist
with the initial assembly line
set up, assembly of production
samples and training. Also, the
team will be there to support
you for project design,
technical support questions and
manufacturing issues. They will
keep your team up to date on
the latest advancements in
xEnergy and xGear during
quarterly visits and help
maintain a superior level of
quality.
Flexible licenses
Licensing technology has many
advantages and Eaton offers
more flexibility. Choose
between assembly or
manufacturing licenses. Both
offer technical support and
access to the latest
technological advancements,
but require different levels of
expertise and investment. We
have a licensing program to fit
your individual needs.
Software and tools
All partners receive a suite of
e-tools which provide bills of
material, drawings and pricing
information to help reduce
design time and eliminate
errors. The xEnergy
configurator allows
panelbuilders to quote jobs
with ease, plus it provides
detailed engineering
information and layouts to help
your customer make an
informed purchasing decision.
Why waste time drawing
panels in CAD at quote time?
xEnergy configurator reduces
the time required to quote a
project which allows you to
spend more time building your
business.
An online portal, xenergy-
partner.com, is provided to all
licensees for assembly
instructions, the latest product
enhancements, specifications
and the test certificate library.
Manufacturing license holders
receive online access to the
latest marketing materials,
manufacturing information,
technical bulletins and material
specifications.
Build your brand
Partners can proudly label their
equipment with their own
company name and the
'Powered with Eaton
Technology' nameplate.
This joint marketing approach
allows you to differentiate your
company in the market, while
xEnergy and xGear names are
simple for consultants to
specify.
Services
Whether its support on your
manufacturing floor, or service
at your customers site, Eatons
team of field service engineers
can deliver support where you
need it. Our team of factory
trained engineers can assist
with commissioning,
installation and troubleshooting
of low voltage and medium
voltage equipment. In addition
to providing turnkey project
support, our services team also
conducts system studies and
arc flash hazard analysis which
ensure system reliability and
worker safety. Let us help your
customers tackle their toughest
power problems.
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xEnergy
Under license from Eaton
LV motor control and power distribution center system
xEnergy is Eatons latest low voltage system. The system provides reliable motor control and power distribution
functionality for all industrial and commercial installations up to 5000 A.

3 good reasons for using xEnergy

xEnergy is a modular
switchboard system with a
wide range of configurations
for reliable power distribution
or motor control applications.
A combination of designs can
be joined in a single lineup to
meet the requirements of your
specific application. Eaton
xEnergy is available in five
versions (XP, XF, XR, XW, XG),
which offer flexibility in design,
but all xEnergy configurations
utilize a common bus system
and are part of a flexible
platform for low voltage
systems.
Performance
The xEnergy system range
offers a module-based design
that is flexible and allows for
smarter, more efficient designs.
The architecture is optimized to
provide high performance and
our design tool makes it easy to
configure. The system is also
extensible and allows for future
expansion as your customers
needs change.
Availability
With xEnergy, Eaton offers a
design-verified switchgear
assembly designed for years of
trouble-free operation. The
option to choose either fixed,
removable or fully withdrawable
technology, allows system
designers to match application
needs and reduce system
downtimes to minutes, or even
seconds, during system
maintenance. Eatons
withdrawable design allows for
online exchange of system
devices.
Safety
xEnergy also provides a
maximum level of protection for
people and equipment and is
tested to the criteria of IEC
61641. Choosing our XW
withdrawable switchgear,
makes it more convenient to
maintain and replace modules
safely, with minimal training
and the highest level of
reliability. xEnergy XW
combined with our Arcflash
Reduction Maintenance
System technology offers an
industry leading solution for
safe operation and maintenance
of low voltage switchgear.

System features and benefits

Reliable in operation
Complete product design
third party certified in
accordance with IEC 61439-2
(Verified by testing)
External degree of protection
is third party tested up to
IP55 according to the
IEC 60529
Internal protection for open
compartments is at minimum
IP2XB
Full internal separation of all
functional units designed in
accordance with Form 3b
and an option for 4b
Compartments for
withdrawable units can be
modified without the need
for full shut-down and power
off
Interlocking mechanism to
ensure safe Operating /
Disconnected / Test
positions
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Safe in operation System flexibility
Withdrawable units can be 5 Modular design
easily exchanged. This configurations
enables safe modification and
convenient removal of units Small footprint
in a live situation Variable widths for
Automatic door interlocking cableways
of all outgoing feeder
Easy to upgrade and extend
sections prevents access or
the switchboard
removal when the switch is
in the ON position Suitable for universal use as
the dimensions are accor-
Defined drawer position
ding to the main industrial
indicator for test and
standards (DIN VDE, CEI,
disconnected positions
UNE, NF and BSEN)
Safety due to use of
standardized IEC tested and Cable connection from top
and/or bottom
certified Eaton components
which have a proven track Suitable for cable and busbar
record trunking main incoming
connections
Distribution busbars are
protected to IP2X when the Corner cubicles allow for
drawer is removed. An flexible line-ups in the switch
optional Automatic Shutter room using minimum space
Mechanism can be mounted
to provide additional safety
Padlock facilities are
available on all operating and
interlock mechanisms
3-point-lock system is
standard on all cableway
doors to ensure maximum
safety
Available Arcflash Reduction
Maintainence System
XP power sections
Circuit breaker (ACB or
MCCB) incoming, Outgoing
or buscoupler applications
Internal separation up to
form 4
Cable connection from the
top or bottom
Incoming supply system for
drill-free cable connection
XF fixed
Power outgoers with circuit
breakers and fuse switch
disconnectors up to 630A
Internal separation up to
form 4
Individual outgoers, such as
controlgear, motor starters,
small power outgoers, etc.
XR removable
Power outgoers with circuit
breakers and strip type switch-
disconnector-fuse, up to 630A
Empty modules for individual
applications
Plug-in modules and strip type
switch-disconnector-fuse can
be replaced under live-line
working conditions
Internal separation up to
form 4
Easy maintenance and
reduced down times
XG general
Power factor correction
Fitting systems for sub-
distribution with devices for
modular installation
Control technology with SASY
60i and xStart
Individual fixed units on a
mounting plate
Soft starters variable speed
drives

XW
Fully withdrawable
minimum down time
Drawer units can be
replaced under live-
line working conditions
Instantly recognizable
position indicator for
operating, test or de-
energized status
Easy maintenance, no
need for any special tools
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xGear
Under license from Eaton
MV switchgear system with sustainability built-in
Combining advanced technology with proven engineering excellence, the xGear 12 kV, 17.5 kV and 24 kV system
provides the highest safety and reliability standards without compromising competitiveness.

Safety, reliability and
performance
Compartments are protected
against penetration by
objects
Internal arc classification of
AFLR provides operator
safety in the unlikely event
of an internal arc
Operation only possible with
the circuit breaker
compartment door closed
Minimal costs during
service due to:
Robust maintenance-free
design with minimum
number of parts
W-VACi circuit breaker has a
long life without the need
for active maintenance
Advanced vacuum
interrupter contact designs
prevent hot spots, create
less heat and minimise
Low lifetime cost Flexibility in design
Low initial costs due to: Every application of this
Compact footprint type of system is unique,
so Eaton offers a wide range
Cable access from front of different panel types
or rear
Range of voltage transformers
Cable entry from either
top or bottom Range of current transformers
Easy-access cable Smart grid and substation
compartment for ease of automation
cable connection
Protection and control
Integrated arc chamber equipment

Logical mechanical and electrode erosion to yield Back to wall configuration

electrical interlocks prevent
mal-operation
Capacitive voltage detection
system for verification of
safe isolation from supply
SF6 free in the unlikely event
of vacuum interrupter failure
there is no harm to
personnel and no harmful
gases are emitted.
Vacuum interrupter contact
erosion is negligible
Fully encapsulated vacuum
interrupters
Reliable and safe in
operation
Complete design third party
certified in accordance with
IEC 62271-200
Internal arc fault tested in
accordance with
IEC 62271- 200
Quality assurance in
accordance with ISO 9001
Separate compartments for
cable, vacuum circuit breaker
and busbars
Integrated arc chamber
longer life with front cable access
No SF6 pressure checks
and specialised refilling
procedures
User friendly
Cable connection and user
interfaces for operation on
the same side of the unit
Multiple cables per phase
with standard compression
lug for ease of cable
connection
Secondary cable entry points
on both sides of the low
voltage compartment top
plate
Secondary cable wire way
runs complete over the
length of the switchgear to
help with inter-unit wiring
Secondary cable terminals
positioned at a reachable
height within the low
voltage compartment
Clear and simple,
straightforward operation
panels combined with an
active mimic diagram

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W-VAC i
Reliability, safety and performance
in a compact package
The extensive line of W-VAC i compact medium
voltage vacuum circuit breakers with IEC ratings of 12 kV,
17.5 kV and 24 kV are part of Eatons comprehensive global
product portfolio that serves both 50 Hz and 60 Hz end-user
segments of the electrical industry, such as the industrial,
commercial, utility, mining, marine and offshore markets.

Fully type-tested to latest IEC standards

The switchgear is type tested to
the latest IEC 62271-200 and
has third-party certification to
prove internal arc containment
classification of AFLR.
This means there is minimal
risk of harm to personnel
in the unlikely event of
an internal arc in the cable
compartment, vacuum circuit
breaker compartment or the
busbar compartment in any
direction: front, rear and sides
of the switchgear.

Standards
xGear complies with the following international standards
IEC 62271-1 Common specifications
IEC 62271-100 Circuit breakers (E2, M2, C2)
IEC 62271-102 Disconnectors and earthing switches (E2, M0)
IEC 62271-200 Metal enclosed switchgear and controlgear
IEC 60044-1 Current transformers
IEC 60044-2 Voltage transformers
IEC 60529 Degrees of protection (IP Code)
IEC 61850 Communication networks and systems in substations
IEC 61243-5 Live working - voltage detectors - Part 5: voltage detecting systems

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Components for every application
Eaton offers a full range of medium and low voltage control and distribution components to support the
needs of panel builders across a broad range of industries and applications.

Medium voltage switching ,

protection & control

Withdrawable vacuum
circuit breakers Fixed vacuum circuit breakers Contactor units

Low voltage switching &

protection

Rotary switch & Miniature circuit breakers,

switch-disconnector protection and accessories Digital RCCB

Low voltage motor

protection & control

Across-the-line motor control

Motor-protective circuit breakers Tool-less combination starters through 2,600 amperes

Motor protection ,
monitoring , control &
networking via
control bus

Field bus communicating

Bimetal motor overload Electronic motor overload overload relays for monitoring
protection protection and control

Power quality,
monitoring , protection &
backup power

Metering solutions High performance monitoring Networking solutions to

consolidate breaker and
metering data

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Panel builder L-frame for safe and
reliable circuit breaker mounting Open contactors Vacuum interrupters Protective relays

Basic molded case circuit Full featured molded case circuit

breakers and accessories breakers and accessories Compact air circuit breakers Air circuit breakers through
through 400 amperes through 1,600 amperes through 4,000 amperes 6,300 amperes

Worlds smallest solid state HVAC application specific Complete performance

starters with built in bypass Compact adjustable frequency adjustable frequency drives adjustable frequency
through 1,000 amperes drives through 7.5 kW through 160 kW drives through 1,800 kW

Wiring solution simplifies

Advanced communicating overload engineering with interface to
relays with motor diagnostics standard field bus Intelligent relays Human machine interface

Power factor correction Surge protection Single-phase UPS from Three-phase UPS from 8 kVA to
500 VA to 20 kVA 4,400 kVA

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Electrical power
management by Eaton
Foundation for success
Electrical power. The most significant and pervasive
energy source on earth. It runs businesses, fuels
Customer
innovations and keeps the lights on. critical
If its critical to our
When the power system is not designed or managed customers, its critical
properly, it compromises success, resulting in lower to us. In fact, we view
productivity and increased costs. it all as mission critical.

+
Eaton takes the complexity out of power management
with industry-leading innovation, expert services and
holistic solutions.
And our customers realize powerful benefits: Expertise
improved reliability,
With unparalleled
increased efficiency knowledge of power
and enhanced safety. management across
industries, we provide
the know-how for
every application.

+
Support
Our people make
the difference. Support
is not just an extra
benefit; its at the
heart of how we
do business.

For energy challenges big and

small, if it matters to you, it
matters to us. Our mission
is to ensure your success,
however you define it.

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 The power of fusion.

1833 1874 1886 1893 1897 1899 1906 1908 1911 1914 1934 1961 1962 1963 1967 1977 1983 1984 1989

Theres a certain energy at Eaton. Its the power of uniting some of the
worlds most respected names to build a brand you can trust to meet
your every power management need.

Eaton is dedicated to ensuring that reliable, efficient and safe power

is available when its needed most. Building on over 100 years of
experience in electrical power management, the experts at Eaton
deliver customized, integrated solutions to solve your most critical
challenges. To learn more visit www.eaton.com/electrical.

All of the above are trademarks of Eaton or its affiliates. Eaton has a licenseto use the
Westinghouse brand name in Asia Pacific. 2013 Eaton.
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Eaton is dedicated to ensuring that reliable, efficient and safe
power is available when its needed most. With unparalleled
knowledge of electrical power management across industries,
experts at Eaton deliver customized, integrated solutions to
solve our customers most critical challenges.
Our focus is on delivering the right solution for the application.
But, decision makers demand more than just innovative products.
They turn to Eaton for an unwavering commitment to personal
support that makes customer success a top priority. For more
information, visit www.eaton.com/seasia-electrical.

Electrical Sector Asia Pacific

No.3, Lane 280, Linhong Road,
Changning District, Shanghai

Eaton Industries Pte Ltd

Electrical Sector
4 Loyang Lane #04-01/02
Singapore 508914
Eaton is a registered trademark
2013 Eaton Corporation of Eaton Corporation.
All Rights Reserved
Publication No. SEABR0202001 All other trademarks are property
November 2013 of their respective owners.