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Hangseok Choi
Fairchild Semiconductor
82-3, Dodang-dong, Wonmi-gu
Bucheon-si, Gyeonggi-do, Korea
Abstract: Recently, the LLC resonant converter has drawn circulating current. This makes it difficult to apply parallel
a lot of attention due to its advantages over the conventional resonant topologies in high power applications.
series resonant converter and parallel resonant converter:
narrow frequency variation over wide load and input variation
and Zero Voltage Switching (ZVS) of the switches for entire
Q1 resonant network
load range. This paper presents an analysis and reviews
practical design considerations for the LLC-type resonant Ip
Vin n:1
converter. It includes designing the transformer and selecting Vd +
Lr Ro
the components. The step-by-step design procedure explained
Q2 VO
with a design example will help engineers design the LLC
resonant converter easily. Lm -
Ids2 Cr
Vin
Ip Io Then, the fundamental component of VRI is given as
n:1 ID
4V
Vd
Ro
+ VRI F = o sin(t ) (3)
Llkp Llks
Q2 VO
Im Since harmonic components of VRI are not involved in the
Lm - power transfer, AC equivalent load resistance can be
Ids2 Cr calculated by dividing VRIF by Iac as
VRI F 8 V 8
Rac = = 2 o = 2 Ro (4)
Fig. 3. A schematic of half-bridge LLC resonant converter I ac Io
= Llkp + Lm // Llkp Q= 1
Lp 1.6 Q = 0.8
Lp = Llkp + Lm 1:
L p Lr Q = 0.6
1.4 Q = 0.4
ideal
+ +
G ain
Lr transform er Q = 0.2
Cr
Rac VROF
VinF Lp-Lr 1.2
(nVRIF)
- - Q=1
1.0
The gain of (8) is plotted in Fig. 8 for different Q values with 0.6
40 50 60 70 80 90 100 110 120 130 140
k=5, fo=100kHz and fp=55kHz. As observed in Fig. 8, the LLC
freq (kH z)
resonant converter shows characteristics which are almost Fig. 8 Typical gain curves of LLC resonant converter
independent of the load when the switching frequency is (k=5 and fo=100kHz)
1.8
Po
k=1.75
Pin = (16)
k=2 E ff
1.6
ID
As discussed in the previous section, it is typical to operate the
Q1
Ip
LLC resonant converter around the resonant frequency (fo) in
VDL Np:Ns normal operation to minimize switching frequency variation.
Vd VO
Llkp Llks + Ro When the input voltage is supplied from the PFC output, the
CDL Q2 Im input voltage has the maximum value (nominal PFC output
Lm -
voltage) in normal operation. Designing the converter to
Ids2 Cr
operate at fo for the maximum input voltage condition, the
minimum gain should occur at the resonant frequency (fo). As
Fig.10 Schematic of half-bridge LLC resonant converter with power observed in (11), the gain at fo is a function of the ratio
factor pre-regulator (k=Lm/Llkp) between the magnetizing inductance and primary
= 0.87 A
Vin max 2 I Cr RMS
Fig. 14 Sectional bobbin VCr max +
2 2 fo Cr
380 2 0.916
= + = 343V
Table. 1 Measured Lp and Lr with different gap lengths 2 2 85 103 15 109
Gap length Lp Lr
0.0 mm 5,669 H 237 H
0.05 mm 2,105 H 235 H
IV. CONCLUSION
0.10 mm 1,401 H 233 H
0.15 mm 1,065 H 230 H
0.20 mm 890 H 225 H This paper has presented the design of an LLC resonant
0.25 mm 788 H 224 H converter utilizing the leakage inductance and magnetizing
0.30 mm 665 H 223 H inductance of transformer as resonant components. The
0.35 mm 623 H 222 H leakage inductance in the transformer secondary side was also
considered in the gain equation.