Raw Mill

(MBCC)
MisrBeni-Suef Cement Co. Check List No. 361BM1

Equipment Type : (Mill) Gear Reducer Raw Mill
To be Carried Out by :
Equipment Availability : Run Frequency : D
Take all Necessary Safety Precautions
Operations
1- Oil level
2- Oil leakage
3- Abnormal noise ,vibration
(MBCC)
Misr Beni-Suef Cement Co. Check List No. 361BM1
Equipment Type : Lubrication Oil Unit Raw Mill
For Mill gear box
Operations
1- Oil pressure ,temperature, flow

2- Abnormal noise in oil pumps
3- Oil leakage
4- Contamination of scales in oil strainer
5- Cooling water flowing condition & temp.
6- Oil level in gear box.
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 361BM1
Equipment Type : Pinion Bearing Raw Mill
Operations
1- Abnormal noise & Vib.

2- Bearing temperature .
3- Oil leakage from sealing parts.
4- Oil level in oil tank.
5- Oil pump condition.
6- Flow meters reading.
7- Oil temperature.
(MBCC)
Equipment Type : Girth Gear, Pinion & Raw Mill
Its Casing
Operations
1- Abnormal noise & Vib.

2- Lubricating grease condition
3- Grease leakage from sealing parts & casing.
4- Grease leakage from fittings
5- Grease spray pressure
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 361BM1
Equipment Type : Lubricating Oil Unit
For slide shoe
bearing
Operations
1- Oil pressure & temp.

2- Abnormal noise in oil pump .
3- Oil leakage
4- Contamination of scales in the oil strainer
5- Cooling water flowing condition & temperature .
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 361SP1
Equipment Type : Separator Rar Separator
Operations
Body :
1- Material leakage .
2- Abnormal noise, vibration .
3- Clogging of cyclone & tailings chute .
4- Check abnormal noise inside the machine.
5- Proper operation of the separator discharge flap gate
Lubrication Oil Supply System Of Gear Reducer :

1- Oil pressure ,temp.
2- Abnormal noise of oil pump
3- Oil flowing condition
4- Oil leakage
5- Contamination of screw in the oil strain
6- Cooling water flowing condition & temp.
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 361SP1
Equipment Type : Raw Mill Separator Rar Separator
Equipment Availability : Stop Frequency : 3M
Operations
Main Shaft Bearing Lubrication System :
- Check the parameters when grease pump stop
1- Bottom & top bearing greasing fitting conditions.
2- Check greasing pump pressure.
(MBCC)
Operations
Reducer Lubricating System :
1- Check the parameters while the oil pump stops :
- Oil pressure indicator/two pcs/ 0kg/cm 2
- Oil flow indicator for gear bearings/sight window/on the top of distributor/ three
pcs/ empty
-Oil temperature /max. oil temperature allowed is surrounding air temp. +30/70C
or less
2- Check the parameters while the oil pump in operation :

- Oil pressure indicator/two pcs/cm2
-Oil temperature check the cooling cooler feed 60C or less
Separator Top Cover And Body :

1- Check while in the operation
- Vibration on the top cover ,drive & inlet cone .
- Noise in the same places.
2- Compare the results with taken before ,think them over & asses .
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 361SP1
Equipment Availability : Stop Frequency : 1Y
Operations
Separator Inside :
1- Block the possibility of switching separator on open man holes & check bearings
housing
tightness :
- If there are deposits of material inside & why .
- The degree of abrasion of distribution cone, fitting disc, centrifugal blades &
bladed by measurement of the thickness .
- The degree of abrasion of the housing cover ,exhaust head ,upper casing and
cyclone by measurement .
2- Asses the results and under take suitable action .
(MBCC)
Operations
Gear Oil Circulation System :
1- Calibrate oil pressure indicators 2 pcs/manometers /range kg/cm 2
2- Check & calibrate all thermometers .
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 371BE2 & 3
Equipment Type : Bucket Elevator Rubber Belt
Bucket Elevator
Equipment Availability : Run Frequency : W
Operations
Drive Unit :
1- To check vibration, noise & temperature for motor gear box & clutch
2- To check oil leakage from gear box
3- To check for any loose element
4- To check coupling alignment
Bucket Elevator :
1- To check bearing temperature (drive & driven)
2- To check if any dust leakage
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 371BE1
Equipment Type : Bucket Elevator Chain Bucket Elevator
Operations
1- Oil level
2- Oil leakage
3- Condition of material of bottom part
4- Abnormal noise & vibration
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 371BE1
Equipment Type : Bucket Elevator Chain Bucket Elevator
To be Carried Out by : Stop Frequency : 6M

Equipment Availability :
Operations
Drive Unit :
1- To check alignment of coupling
2- To check condition of gear & bearing for gear box
Bucket Elevator :
1- To check bearing condition of drive & drive shaft
2- Check chain wearing & stretch of pitch
3- Check wear of bushing
4- Check bucket wear ,deformation, cracks & fixation with chain
5- Check wear of tooth for drive & driven sprocket
6- Check wear of inlet & discharge outlet
7- Check fixing bolts of casing
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 371BE2 & 3
Equipment Type : Bucket Elevator Rubber belt
Bucket elevator
Operations
Drive Unit :
1- To check condition of gears & bearing for gear box
2- To check coupling alignment & coupling condition
Bucket Elevator :
1- To check fixing bolts for bearings of drive & driven shaft
2- To check fixing bolts of buckets
3- To check steel rubber belt tension.
4- To check steel rubber belt condition.
5- To check drive drum lining & fixation of it on shaft.
6- To check driven drum bars for wear & fixation of it on shaft.
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 361FN4 & 441FN1
Equipment Type : Process Fan Mill fan
EP fan
Equipment Availability : Run Frequency : D+W
Operations
Drive Unit :
1- To check vibration, noise, temperature for motor.
2- To observe bedplate bolt condition
Fan :
1- To check vibration & noise
2- To check bearing temperature
3- To observe bolts condition in bedplate, casing & bearing
4- To observe expansion joint condition
5- To check condition of coupling
6- To observe if there are air leakage
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 361FN4 & 441FN1
Equipment Type : Process Fan Mill fan
EP fan
Operations
Drive Unit :
1- Check coupling alignment & teeth condition
Fan :
1- To check fixing bolts for bearing
2- To check if impeller has wearing, deformation or stacked material & check bolt
condition
3- To check if casing has wearing deformation or stacked material
Inlet Damper:
1- check damper vanes wear conditions
2- check fixation of damper vanes
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 351WF1, 2, 3 & 4
Equipment Type : Weigh Feeder Weigh feeder
Operations
1- Tension of drive chain

2- Deviation of belt
3- Abnormal noise & vibration
4- Check bearing temperature
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 351WF1, 2, 3 & 4
Equipment Type : Weigh Feeder Weigh Feeder
Operations
Drive Unit
1- To check contamination of oil by metal powder

2- To check DC motor carbon brushes
Weigh Feeder :
1- To check fixing bolts for bearing of drums
2- To check wearing and (lining & body) drive & drive drums
3- To check belt wearing
4- To check cleaning scraper wearing
5- Check tension of belt
6- Check drive chain condition
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 351WF1, 2, 3 & 4
Operations
Drive Unit :
1- To check if motor & gearbox have vibration, unusual noise or high temperature
2- To check if gear box have oil leakage
3- To check for any loose elements
Weigh Feeder :
1- To check deviation & belt condition
2- To check rubber guide condition
3- To check bearing temperature
4- To observe if there are worn or stopped rollers
5- To check condition of cleaning scrapers
6- To observe condition of drum coating rubber (if belt has)
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 351WF1, 2, 3 & 4
Operations
Drive Unit
1- To check coupling alignment

2- To check condition of gear & bearing for gearbox
Weigh Feeder :
1- Check bearing condition of drums
2- Check wearing & deformation is discharge hopper
(MBCC) No. 361AS1, 2, 3, 4 &

MisrBeni-Suef Cement Co. Check List 5
Equipment Type : Air Slide Air Slide
Operations
1- Material flow
2- Observe dust leakages
3- Observe inspection doors are closed & sealed
4- By hitting the plate of the air chamber, check whether there is any material inside
the chamber
IN FAN CHECK
1- For abnormal noise in fans & transmission
2- For loose items in the drive
3- Extent of cleanliness of fettering element
4- That jointly the fans and the air chamber of the air slides
5- Temperature of motor and fan shaft support
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 371AS1
Equipment Type : Air Slide Air Slide
To be Carried Out by : Run Frequency : M

Operations
Air Slide :
1- Observe if there are dust leakage
2- Observe if cases & duct for reception & discharging are knocked & observe
condition of bolts
3- Check if inspection gates are all adjusted
4- Check elastic joints condition
5- Check diverting gates for leakage
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 351AF1 & 2
Equipment Type : Apron Feeder Apron Feeder
Operations
1- Condition of chain
2- Loosens of fixing bolt of apron
3- Abnormal noise, vibration
4- Tension of pan chain
5- Lubrication condition of bearing
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 351AF1 & 2
To be Carried Out by : Run Frequency : W

Operations
Drive Unit :
1- To check if there are vibrations, heating, or unusual noises in motor & gear box
4- Condition for safety protection
Apron Feeder :
1- To check if drive & driven bearings have high temperature
2- To check if conveyor chains have fissures or deformed links
3- To check the condition of rollers heavy running or jammed rollers to be replaced
4- To check of drive & driven sprocket condition
5- To check of fixing bolts for bearings of drive & driven shafts
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 351AF1 & 2
Operations
Drive Unit :
1- Check contamination of oil & grease by metal powder
Apron Feeder :
1- Check fixing bolts for bearings of drive & driven shaft & tightened if necessary
2- Check fixing bolts of apron elements for proper fit (at random) if several bolts are
loose all
the bolts have to be retightened
3- Check rollers for smooth run, heavy-running or jammed rollers replaced
4- Check chain tension
5- Check wear of charging & discharging chutes
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 351AF1 & 2
Operations
Drive Unit :
1- Check alignment of coupling
2- condition of gear & bearing for gear box
Apron Feeder :
1- Check bearing condition of drive & driven shafts
2- Check wear & bolt condition of drive & driven shafts
3- Check chains wearing
4- Check wear of rollers & rails
5- Check bucket wear, deformation & cracks
6- Check wear of charging & discharging chutes
7- Check condition of structure, stairs, catwalks & handrails
8- Check wear of tooth for drive & driven sprockets
(MBCC) No. 321FD1 321BC1, 2 & 3

MisrBeni-Suef Cement Co. Check List / 351BC2
Equipment Type : Belt Conveyor / Feeder belt / Belt conveyor
Feeder
Operations
1- Tension of belt
2- Belt deviation
3- Temperature of gear reducer
4- Oil level of geared motor
5- Oil leakage of geared motor
6- Condition of pulleys & rollers
7- Material spillage
(MBCC)
MisrBeni-Suef Cement Co.. Check List No.321BC1 / 351BC1
Equipment Type : Belt Conveyor
Equipment Availability : Run Frequency : W + 3D
Operations
Drive Unit :
1- To check if motor & gear box have vibration, unusual noise or high temperature
2- To check if gear box have oil leakage
4- To check backstop condition (if belt conveyor has)
5- Check coupling alignment
Belt Conveyor :
1- To observe condition of material guide rubbers
2- To observe condition of cleaning scrapers
3- To observe if there are stopped rollers, worn or rollers with unusual noises
4- To check if there are vibration, heating or unusual noises in bearing drums
5- To check if there are vibration in conveyor frame
6- To observe in drums if there are shaft displacement
7- To observe condition of drum coating rubber (if belt conveyor has)
8- To check deviation & belt condition
9- Check any wear or damage in belt conveyor rubber
10- Check counter weight suspension
(MBCC) No. For all belt

MisrBeni-Suef Cement Co. Check List conveyors
Equipment Type : Belt Conveyor Belt Conveyor
Operations
Drive Unit :
1- To check contamination of oil & grease by metal powder
Belt Conveyor :
1- To check fixing bolts for bearing of drums
2- To check drum wearing
3- To check belt wearing
4- To check cleaning scraper wearing
5- Check tension of belt
6- Check wearing of outlet chute (lining)
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 351BC1 / 321BC1
Equipment Type : Belt Conveyor Belt Conveyor
Operations
Drive Unit :
1- To check coupling alignment & coupling rubber condition
Belt Conveyor :
1- Check bearing condition of drums
2- Check wearing & deformation in discharge hopper
3- Check condition of structure, stairs, catwalks & handrails
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 371CV3, 4 & 5
Equipment Type : Chain Conveyor Drag Chain
Operations
1- Chain contact with casing

2- Oil level & leakage of geared motor reducer
3- Dust inside casing geared motor
4- proper meshing between sprocket & chain
5- temperature of bearings
6- condition of tension unit
7- condition of drive chain & its sprockets
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 371VC3, 4 & 5
Equipment Type : Chain Conveyor Drag Chain
Operations
Drive Unit :
1- To check vibration, noise & temperature for motor & gear box
Chain Conveyor :
1- To check bearing temperature (drive & driven)
2- To check if any dust leakage
(MBCC)
MisrBeni-Suef Cement Co.. Check List No.
Equipment Type : Chain Conveyor
Operations
Drive Unit :
1- To check contamination of oil & grease by metal powder
2- To check drive unit
Chain Conveyor :
1- To check fixing bolts for bearing of drive & driven shaft
2- To check chain tension
3- Check wear of chain
4- Check wear of upper & lower rails & chain
5- Check drive & driven sprocket condition
(MBCC)
MisrBeni-Suef Cement Co. Check List No. 371CV3, 4 & 5
Equipment Type : Chain Conveyor Drag chain
To be Carried Out by : Stop Frequency : 6M

Operations
Drive Unit :
1- To check alignment of coupling
Chain Conveyor :
1- Check bearing condition of drive & driven shaft
2- Check chain wearing & stretch of pitch
3- Check wear of bushing
4- Check wear of tooth for drive & driven sprocket
5- Check wear of inlet & discharge outlet
6- Check deformation of rails
7- Check fixing bolts of casing
8- Check condition of structure, stair & handrails
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 361CN1, 2, 3 & 4
Equipment Type : Dust Separator Cyclone
Cyclonic Separator
Operations
1- Check bolts of flange connections

2- Check condition of expansion vessel & the material deflection bend for wear
3- Check condition of cyclone
(MBCC)
Equipment Type : Raw Mill Raw Mill
Equipment Availability : Stop Frequency : M
Operations
1- check raw mill inside
2- check liners in drying & grinding chamber
3- check intermediate diaphragm
(MBCC)
Equipment Type : Raw Mill Raw Mill
To be Carried Out by : Runing Frequency : D
Operations
1- check raw mill liners bolts
2- check fixating bolts of girth gear flange
3- check inlet & outlet condition
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 361DU2, 3 & 7
Equipment Type : Raw Mill Duct
To be Carried Out by : Running Frequency : W
Operations
1- check for any false air condition
2- check flexible joints
(MBCC)
MisrBeni-Suef Cement Co.. Check List No. 361DU2, 3 & 7
Equipment Type : Raw Mill Duct
Operations
1- check thickness of ducting walls

Raw Mill

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Raw Mill

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(MBCC)

MisrBeni-Suef Cement Co. Check List No. 361BM1

1- Oil pressure ,temperature, flow

1- Abnormal noise & Vib.

1- Abnormal noise & Vib.

1- Oil pressure & temp.

Lubrication Oil Supply System Of Gear Reducer :

2- Check the parameters while the oil pump in operation :

Separator Top Cover And Body :

2- Asses the results and under take suitable action .

To be Carried Out by : Stop Frequency : 6M

1- Tension of drive chain

1- To check contamination of oil by metal powder

1- To check coupling alignment

(MBCC) No. 361AS1, 2, 3, 4 &

To be Carried Out by : Run Frequency : M

To be Carried Out by : Run Frequency : W

(MBCC) No. 321FD1 321BC1, 2 & 3

(MBCC) No. For all belt

1- Chain contact with casing

To be Carried Out by : Stop Frequency : 6M

1- Check bolts of flange connections

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