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1TRACK ASSEMBLY
CAUTION!
Follow all safety recommendations and safe shop practices outlined in the front of this manual
or those contained within this section.
Always use tools and equipment that are in good working order.
Use lifting and hoisting equipment capable of safely handling load.
Remember, that ultimately safety is your own personal responsibility.
General Description........................................................................................ 3
Track Tension ................................................................................................. 3
Cleaning and Inspection (Wear Limits and Tolerances) ................................. 5
Track Shoes and Links ................................................................................... 9
Parts List ................................................................................................. 9
Track Removal....................................................................................... 10
Track Installation ................................................................................... 11
Front Idler Roller........................................................................................... 12
Parts List ............................................................................................... 12
Front Idler Roller Disassembly .............................................................. 13
Front Idler Roller Reassembly............................................................... 15
Lower Roller ................................................................................................. 16
Parts List ............................................................................................... 16
Lower Roller Removal ........................................................................... 17
Lower Roller Disassembly..................................................................... 17
Lower Roller Reassembly ..................................................................... 18
Lower Roller Installation........................................................................ 19
Upper Roller ................................................................................................. 20
Parts List ............................................................................................... 20
Upper Roller Removal........................................................................... 21
Upper Roller Disassembly..................................................................... 21
Upper Roller Reassembly ..................................................................... 22
Track Spring and Track Adjusting Cylinder ................................................... 24
Parts List ............................................................................................... 24
TRACK TENSION
WARNING!
Safely measuring track tension requires two people. One person must be in the operator's seat,
running the controls to keep one side frame in the air, while the other person makes dimensional
checks. Take all necessary precautions to make sure the machine won't move or shift position
during service. Warm up the engine to prevent stalls, travel the excavator to an area that
provides level, uniform ground support and/or use support blocks when necessary.
The track adjusting mechanism is under very high-pressure. NEVER release pressure too
suddenly. The grease cylinder valve should never be backed off more than 1 complete turn from
the fully tightened down position. Bleed off pressure slowly and keep your body away from the
valve at all times.
Track shoe link pins and bushings wear with normal usage, reducing track tension. Periodic adjustment is
necessary to compensate for wear and it may also be required by working conditions.
1. Track tension is checked by jacking up one
side of the excavator. See Figure 1. Place
blocking under frame while taking
measurement.
HAOC740L
Figure 1
WARNING!
The track adjusting mechanism is under very high-pressure. NEVER release pressure too
suddenly. The grease cylinder valve should never be backed off more than 1 complete turn
from the fully tightened down position. Bleed off pressure slowly and keep your body away
from the valve at all times.
CAUTION!
Refer to the "Welding Precautions and Guidelines" information in "General Maintenance
Procedures" section for general recommendations and specific safety precautions, before
starting any lower travel frame component rebuilding procedure.
The tables that follow provide factory specified dimensional limits (as new condition, recommended service
and replacement limit) for lower travel frame components.
Recommended maintenance to renew most listed components requires welding on additional material and
grinding off excess. Some components must be replaced before the service limit is exceeded. No
maintenance or renewal is possible.
Compare the values in the tables with dimensions and profiles shown in the adjacent figures.
217.5 mm
D
(8.56 in)
HBOJ060I
Figure 4
B
A
HDA7015L
Figure 7
HDA7016L
Figure 8
Figure 9
B A HDA7018L
Figure 11
Front idler, axle 75.0 mm 74.50 mm 74.20 mm [R]
A
(2.95 in) (2.93 in) (2.92 in)
75.0 mm 75.50 mm 76.0 mm [R]
Front idler, bushing A
(2.95 in) (2.97 in) (2.99 in)
1.0 mm 1.8 mm
Axle bushing, clearance
(0.039 in) (0.071 in)
Gap between bushing and side
1.0 mm 1.50 mm
collar. (Total amount for both B
(0.039 in) (0.06 in)
sides.)
7.0 mm 6.5 mm [R]
Bushing flange thickness B
(0.276 in) (0.256 in)
Figure 13
Reference Reference
Description Description
Number Number
1 Track Link Assembly 8 Pin; Lock
2 Link; Track (RH) 9 Bushing
3 Link; Track (LH) 10 Bushing; Master
4 Link; Master (RH) 11 Pin; Master
5 Link; Master (LH) 12 Shoe 500 mm (19.69 in)
6 Pin Shoe 600 mm (23.62 in)
7 Spacer 13 Bolt
14 Nut
HAOV100L
Figure 15
8. Rotate upper structure to 90 from track.
Use bucket and boom to raise track frame
off track.
9. Position blocking under frame.
HAOC741L
Figure 16
HAOV101L
Figure 18
Figure 19
Reference Reference
Description Description
Number Number
1 Bearing 5 Axle
2 Plug 6 Group Seal
3 Pin 7 Idler
4 O-ring 8 Bushing
Figure 20
2. Separate the pin (3, Figure 21) from the
bearing (1).
Figure 21
3. Use a press to remove the bearing from
the axle. Separate the O-ring (4, Figure
22) from the axle and insert it into the
bearing.
Figure 22
Figure 23
5. Use a press to separate the axle (5, Figure
24), O-ring (4) and bearing (1).
Figure 24
6. Remove bushing (8, Figure 25) with the
press and special tool (ST-1909).
Figure 25
Figure 26
4. Install group seal (6, Figure 27) inside the
idler (7) and bearing (1).
NOTE: Apply clean engine oil to the
joint side of the group seal.
Apply grease to the group seal
O-ring.
Figure 27
5. Install idler (7, Figure 28) on the axle.
6. Install bearing (1, Figure 28) and pin (3) to
the axle.
NOTE: Fill the idler assembly with new
engine oil with approximately
300 cc (10 fluid ounces).
Figure 28
Figure 29
Reference Reference
Description Description
Number Number
1 Pin 6 Group Seal
2 O-ring 7 Bushing
3 Collar 8 Plug
4 Axle 9 Spring Washer
5 Roller 10 Bolt
Figure 31
3. Separate the collar (3, Figure 32) from the
axle, using a press.
Figure 32
Figure 33
LOWER ROLLER REASSEMBLY
1. Degrease, clean and dry all parts before
reassembly. Insert bushing (7, Figure 34)
into roller.
2. Apply grease to the O-rings (2, Figure 34)
and insert into axle.
Figure 34
3. Align collar (3, Figure 35) and axle (4) pin
holes and pin (1) the collar.
Figure 35
Figure 36
6. Install the collar (3, Figure 37), O-ring (2),
and pin (1) on the remaining side.
7. Fill with clean engine oil with
approximately 300 cc (10.1 fluid ounces).
Figure 37
LOWER ROLLER INSTALLATION
1. Install four bolts to hold lower roller
assembly to track frame.
NOTE: To gain access to some rollers
a link guard may have to be
removed. Remove four spring
washers and bolts to remove
guard.
HAOC740L
Figure 38
Figure 39
Reference Reference
Description Description
Number Number
1 Plug 7 Axle
2 Bolt 8 Group Seal
3 Cover 9 Bracket
4 Bolt 10 Bushing
5 Washer 11 O-ring
6 Roller 12 Lock Washer
Figure 40
UPPER ROLLER DISASSEMBLY
1. Remove the plug (1, Figure 41) from the
cover and drain oil.
Figure 41
2. Remove the bolts and cover (3, Figure 42).
Detach bolts (4) and washer (5).
Figure 42
3. Separate the roller (6, Figure 43) from the
axle (7).
Figure 43
Figure 44
Figure 45
UPPER ROLLER REASSEMBLY
1. Degrease, clean and dry all parts before
reassembly. Insert bushing (10, Figure 46)
into the roller (6).
Figure 46
Figure 47
3. Install the axle, washer (5, Figure 48) and
bolt (4).
4. Attach group seal (8, Figure 39) to the
roller (6, Figure 48) and cover (3).
5. Insert the O-ring (11, Figure 48) to the
cover. Attach cover (3) and bolt (2) to the
roller.
6. Fill with 200 cc (6.8 fluid ounces) of engine
oil.
Figure 48
7. Tighten plug (1, Figure 49).
Figure 49
Figure 50