MOHAMAD RIFANDI DJUFRI

135061100111001/C
EKONOMI TEKNIK
ANALISA EKONOMI PABRIK ETILEN OKSIDA

DIAGRAM ALIR PROSES PABRIK ETILEN OKSIDA

Ditanya: Total capital investment (TCI) & Total Production Cost (TPC)
Perhitungan Total capital Investment (TCI)

Harga Peralatan Pabrik Etilen Oksida (Equipment Cost)

Referensi harga dari www.matche.com (2014)

Compressors Material
C-701 Carbon Steel
C-702 Carbon Steel
C-703 Carbon Steel
C-704 Carbon Steel
C-705 Carbon Steel

HE Material
E-701 Carbon Steel
E-702 Carbon Steel
E-703 Carbon Steel
E-704 Carbon Steel
E-705 Carbon Steel
E-706 Carbon Steel
E-707 Carbon Steel
E-708 Stainless Steel
E-709 Stainless Steel

Pump Material
P-701 Stainless Steel

Reactors Material
R-701 Carbon Steel
R-702 Carbon Steel

Tower Material
T-701 Carbon Steel
T-702 Carbon Steel
T-703 Stainless Steel

Vessel Material
V-701 Stainless Steel
Total

Total Equipment Cost 2015 (US $)

Total Equipment Cost 2015 (IDR)
Perhitungan FCI, WCI dan TCI

Direct Cost (DC)

A Purchased Equipment (E)
Installation
Instrumentation and controls
Piping
Electrical
B Building, process, and auixiliary
C Service facilities and yard improvements
D Land
Total Direct Cost (IDR)

Indirect Cost (IC)

Engineering and supervision
Construction and contractor
Total Indirect Cost (IDR)

Fixed Capital Investment (FCI) = Direct Cost + Indirect Cost

Working Capital Investment (WCI) = 15% TCI
Total Capital Investment (TCI) = FCI + WCI
Total Capital Investment (TCI) = FCI + 15%TCI
Fixed Capital Investment (FCI) = 85% TCI
Total Capital Investment (TCI) = (100/85)FCI

Fixed Capital Investment (FCI) = Rp 1,769,750,872,646

Total Capital Investment (TCI) = Rp 2,082,059,850,172
Working Capital Investment (WCI) = Rp 312,308,977,526
 Type Power (MW) Power (hp)
Centrifugal 19 25,469.12
Centrifugal 23 30,831.04
Centrifugal 21.5 28,820.32
Centrifugal 5.5 7,372.64
Centrifugal 5.5 7,372.64
Total

Type A (m2) A (ft2)

Floating Head 5,553 59,750
Floating Head 6,255 67,304
Floating Head 12,062 129,787
Floating Head 14,110 151,824
Floating Head 14,052 151,200
Floating Head 13,945 150,048
Floating Head 1,478 15,903
Floating Head 566 6,090
Floating Head 154 1,657
Total

Type Power (kW) Efficiency

Centrifugal 4 75%
Total

Type V (m3) V (gallons)

Packed Bed 202 53,362
Packed Bed 202 53,362
Total

Type Diameter (m) Diameter (inch)

Sieve Tray 5.6 220.47256
Sieve Tray 5.6 220.47256
Sieve Tray 8 314.9608
Total

Type V (m3) Cost 2014 (US $)

Horizontal 12.7 $ 52,400
Total $ 52,400

t 2015 (US $) $ 28,135,400

t 2015 (IDR) Rp 385,398,709,200
 Estimation (%) Cost (IDR)
Rp 385,398,709,200
30 Rp 115,619,612,760
20 Rp 77,079,741,840
30 Rp 115,619,612,760
30 Rp 115,619,612,760
50 Rp 192,699,354,600
60 Rp 231,239,225,520
8 Rp 30,831,896,736
DR) Rp 1,264,107,766,176

Estimation (%) Cost (IDR)

30 Rp 379,232,329,853
10 Rp 126,410,776,618
DR) Rp 505,643,106,470

irect Cost
 Efficiency Cost 2014 (US $) Cost 2014 (IDR)
80% $ 6,632,800 Rp 90,856,094,400.00
80% $ 7,728,100 Rp 105,859,513,800.00
80% $ 7,322,200 Rp 100,299,495,600.00
80% $ 2,460,300 Rp 33,701,189,400.00
80% $ 2,460,300 Rp 33,701,189,400.00
$ 26,603,700 Rp 364,417,482,600.00

Cost 2014 (US $) Cost 2014 (IDR)

$ 112,500 Rp 1,541,025,000.00
$ 117,100 Rp 1,604,035,800.00
$ 146,400 Rp 2,005,387,200.00
$ 154,500 Rp 2,116,341,000.00
$ 154,200 Rp 2,112,231,600.00
$ 153,800 Rp 2,106,752,400.00
$ 71,700 Rp 982,146,600.00
$ 51,800 Rp 709,556,400.00
$ 33,200 Rp 454,773,600.00
$ 995,200 Rp 13,632,249,600.00

Cost 2014 (US $) Cost 2014 (IDR)

$ 32,600 Rp 446,554,800.00
$ 32,600 Rp 446,554,800.00

Cost 2014 (US $) Cost 2014 (IDR)

$ 155,100 Rp 2,124,559,800.00
$ 155,100 Rp 2,124,559,800.00
$ 310,200 Rp 4,249,119,600.00

Cost 2014 (US $) Cost 2014 (IDR)

$ 42,700 Rp 584,904,600.00
$ 42,700 Rp 584,904,600.00
$ 55,900 Rp 765,718,200.00
$ 141,300 Rp 1,935,527,400.00

Cost 2014 (IDR)

Rp 717,775,200.00
Rp 717,775,200.00
Dimana
Konversi US $ ke IDR
=
13-Nov-15
13698
 Raw Material
Mass Molar (Mr)
No. Raw Material
gram/mol
1. Ethylene 28.05
2. Oxygen 32
3. Nitrogen 28
4. Process Water 18
Total

Source:
Oxygen Price (http://www.chemicool.com/elements/oxygen.html
Nitrogen Price (http://www.chemicool.com/elements/nitrogen.html
Ethylene Price (http://www.yarnsandfibers.com/downloads/sampl

Total Production Cost =

Manufacturing Cost =
 Mass Molar (Mr) Daily Requirement Annual Requirement
kg/mol kgmol/hour kg/hour (ton per year)
0.02805 712.91 19,997.13 143,979
0.032 3,281.35 105,003.20 756,023
0.028 14,100.09 394,802.52 2,842,578
0.018 0.00 0
Total 3,742,580

m/elements/oxygen.html)
m/elements/nitrogen.html)
andfibers.com/downloads/sample_pricewatch.pdf)

Manufacturing Cost + General Expenses

Direct Production Cost + Fixed Charges + Plant Overhead Cost
Cost (US $) Total Cost (US $) Total Cost (IDR)
per ton per year per year
1,429 205,746,424.84 2,818,314,527,519
3,000 2,268,069,120.00 31,068,010,805,760
4,000 11,370,312,576.00 155,750,541,666,048
0.00 0
8,429 13,844,128,120.84 189,636,866,999,327
Asumsi:
1 year 300 days
Conversion:
1 ton 1000 kg
1 day 24 hours
1 kg 1000 gram
1 mol 0.001 kgmol