AZITP-M-004 Rev 00 Azmeel Format

AZMEEL QP/DOC/AZITP-M-004 REV 00 Rev 00 Contract No.
6600033421
AZITP No. APPROVED DATE DISCIPLINE:
AZMEEL CONTRACTING INSPECTION & TEST PLAN
Installation Instrument Air supply System (Air
AZITP-M-004 MECHANICAL
Compressor and its components)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
National Guard Family Compound (Residential and Infrastructure) & STP 25-00034-0002 AZMEEL Contracting Company
INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
1.0 DOCUMENT REVIEW
1.1 None
RECEIVING
2.0
INSPECTION
Visual inspection of Rotating equipment

and associated static equipment (Air
2.1
Receiver, Air Dryer, Filters, etc) - Air
AZIC-M-0401 AZIC-M-0401 W W
Compressor & Driver
2.2 Storage/Handling & Preservation AZIC-M-0402 AZIC-M-0402 W S
3.0 INSTALLATION
Checklist to indicate inspection points to effect the

Equipment Supports/Foundation - Pre-
3.1
erection Inspection
AZIC-M-0403 AZIC-M-0403 W W signing of the release certificate to proceed with the
erection/mounting of the equipment.
Installation of Air Compressor, Checklist to include survey checks (elevation, alignment,

3.2
compnents and assosiated piping
AZIC-M-0404 AZIC-M-0404 W W verticality, slope, etc)
Refer to the respective AZITP for Instrumentation

3.3 Instrumentation and Controls See Remarks See Remarks
activities if applicable.
Refer to the respective AZITP for Instrumentation

3.4 Electrical Installation See Remarks See Remarks
activities if applicable.
4.0 PRE-COMISSIONING
Electrical and Instrumentation Pre- Refer to the respective AZITP for Instrumentation
4.1 See Remarks See Remarks
commissioning activities if applicable.
4.3 Air Compressor Pre-Commissioning AZIC-M-0405 AZIC-M-0405 H W
AZIC-M-0406
4.3 System Flushing AZIC-M-0406
AZTR-M-0401
H W
Page 1 of 2
4/16/2017 11:15 AM
AZMEEL QP/DOC/AZITP-M-004 REV 00 Rev 00 Contract No. 6600033421
AZITP No. APPROVED DATE DISCIPLINE:
AZMEEL CONTRACTING INSPECTION & TEST PLAN
Installation Instrument Air supply System (Air
AZITP-M-004 MECHANICAL
Compressor and its components)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
National Guard Family Compound (Residential and Infrastructure) & STP 25-00034-0002 AZMEEL Contracting Company
INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
Re-instatement / Final Inspection by AZIC-M-0407

4.4
Contractor
AZIC-M-0407
AZTR-M-0402
H S
Final walk through for mechanical

4.5
completion (MCC)
G.I.-2.710 SA-6133 (FEIL) H
GENERAL NOTES
1 The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
3 Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
Hold: i organization
QA/QC ti t ti bei notified
shall t t timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
of the
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
GEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Page 2 of 2
4/16/2017 11:15 AM
AZMEEL QA/QC - 23 Mar 2017 - REV 00 REV 00 Contract No. 6600033421
DATE APPROVED QR NUMBER
AZMEEL INSPECTION CHECKLIST AZIP N0.
Receiving Inspection of Instrument Air Compressor &

AZIC-M-0401 MECHANICAL
Mechanical Components
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING

25-00032-0002
INFRASTRUCTURE) & STP COMPANY
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Document Verification
Final Disposition Report was reviewed by the Contractor and

Schedule "Q",
A1 submitted to Saudi Aramco within two weeks of acceptance of
Att. III, Para. 3.15
material or equipment.
Schedule"Q"
A3 Air Compressor and its components are free of physical damage.
Att. IV, Para 7.1
Air Compressor skid (Piping & mech. components) conform with the
A4 Scope of work
P&ID.
B Compressor
Compressor shall be of Cross-Head design. Compressor cylinders shall 31-SAMSS-002

B1
be of oil-free design. Para. 2.1.1
31-SAMSS-002
B3 Nameplate is accessible and securely attached to compressor frame.
Para. 3.7
Data on nameplate is etched, stamped or embossed into the metal 31-SAMSS-002

B4
surface. Para. 3.7
Rotational arrows are cast-in or attached to major item of rotating 31-SAMSS-002

B5
equipment. Para. 3.7
31-SAMSS-002
B6 Material of nameplate & directional arrows is S/steel.
Para. 3.7
Page 1 of 1


25-00032-0002
ITEM
No.
C Belt Drives:
Belt Drives
A) All belt drives shall utilize banded V-belts, & are oil resistant.
B) Drive service factor shall be 1.75 times the driver nameplate power
31-SAMSS-002
C4 rating, or greater. When service in a hazardous area is specified, belt
Para. 4.4
drives of static-conducting type shall be provided.
C) Vendor provided positive belt-tensioning device (all belt drives)
D Baseplate:
31-SAMSS-002
D2 All welding is continuous.
Para. 4.5.1
Lugs or similar lifting devices are provided and the base made 31-SAMSS-002
D4
sufficiently rigid to permit a four-point lift with all equipment installed. Para. 4.5.1
E Air Receivers
The minimum allowable air receiver volume is: 31-SAMSS-002

E1
Receiver volume (cubic feet) = Compressor ACFM / 10. Para. 4.11.2
F Instrumentation
F1 Pressure gage range conforms with the P&ID. Scope of work
F2 Temperature gage range conforms with the P&ID. Scope of work
G Piping and Appurtenances
Piping terminates with flange connectors at the edge of the baseplate 31-SAMSS-002
G1
of skid (including drain lines). Para. 4.7.1
31-SAMSS-002
G2 All air piping are flanged, galvanized steel construction.
Para. 4.7.1
31-SAMSS-002
G3 Instrument tubing and fittings is of 316 Stainless Steel.
Para. 4.7.3
H Local Panel Board
A Local panel for mounting indicating instruments and protection

devices shall be supplied and mounted on the compressor
31-SAMSS-002
H1 baseplate & protected from vibrations. Note: Detailed inspection of
Para. 4.6.4.1
instrumentation & controls shall be referred to Instumentation
Checklist by Instrumentation/Electrical Discipline.)
The edges of all tightly contacting surfaces shall be completely seal SAES-M-001,
H2
welded. Para. 7.1.9.3
J Painting
Type of Coating applied to the structure and equipment is suitable SAES-H-101,

J1
for the service condition of the the equipment. Sec. 5
Schedule"Q"
Apllied coating is free of application deficiencies, mechanical damage
J2 Attachment IV,
or pre-mature failure, ie: signs of corrosion and blistering.
Para 7.1
Page 1 of 2


25-00032-0002
ITEM
No.
REMARKS:
ATTACHMENTS: ATTACHMENT 1 - 31-SAMSS-002 Reqmts For Inst. Air Compressors & Components
REFERENCE DOCUMENTS: 1. 31-SAMSS-002 -- Packaged Reciprocating Plant and Instrument Air Compressors, 7 December 2005
2. Schedule Q - Contractor's Quality Requirements,
3. Equipment P&ID
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
Page 2 of 2
Storage, Handling & Preservation of Instrument Air

Compressor and its Mechanical Components

25-00032-0002
ITEM
No.
Equipment and its components are securely packed in a manner that no

31-SAMSS-002
A1 disassembly is required before operation (except for inspection of
Para. 5.3.1
bearings and seals).
Exterior surfaces (except machined parts) are one coat painted per 31-SAMSS-002
A2
manufacturer's standard. Para. 5.3.2
Exterior machined surfaces and shafts are coated with a suitable rust 31-SAMSS-002
A3
preventive. Para. 5.3.2
All interior areas of crankcases and carbon steel oil systems auxiliary
31-SAMSS-002
A4 equipment ,e.g. reservoir, vessels, and piping, are coated with a suitable
Para. 5.3.3
oil soluble rust preventive.
The compressor cylinder (or cylinder liner) inner diameter is protected by 31-SAMSS-002
A5
a non-combustible rust preventive. Para. 5.3.3
All flanged and threaded openings are provided with gasketed metal 31-SAMSS-002
A6
closures or steel plugs. Para. 5.3.4
31-SAMSS-002
A7 Calcium chloride is not used as a desiccant in any enclosure.
Para. 5.3.5
Lugs or similar lifting devices are provided and the base made 31-SAMSS-002
A8
sufficiently rigid to permit a four-point lift with all equipment installed. Para. 4.5
REMARKS:
REFERENCE DOCUMENTS:
1- 32-SAMSS-002 -- Packaged Reciprocating Plant and Instrument Air Compressors, 7 December 2005



Name, Organization,
Initials and Date:
Page 1 of 1
Inspection of Support Foundation Prior to Structural or

Equipment Installation

25-00032-0002
ITEM
No.
A General Requirements
Location, orientation, elevation and conditions of support foundation

12-SAMSS-008
A1 conformed with Project plan drawings/Equipment layout / Foundation
Sec. 1
layout
The top of concrete foundation shall be a minimum of 150 mm above
SAES-Q-005,
A2 finished grade. (Note: Not applicable to instrument stand pipe or
sect. 4.3.2 (a)
pedestals inside buildings not subjected to washdown water.)
Concrete foundation has reached the curing period up until the
SAES-Q-001
A3 compressive strength has reached 70% of the specified strength, but not
Sec. 10.3
less than 7 days after placement. Approved by Insp
All column base plates have a minimum of four anchor bolts. SAES-M-001,
A4
Note: This excludes posts that weigh less than 300 lbs/136 kg. sect 7.1.6 (a)
Leveling shims are installed with a minimum top elevation of 25 mm from

SAES-Q-005,
A5 the top of concrete foundation. This is to allow a minimum thickness of
Par. 4.3.2(c)
25mm of non-shrink cement based grout.
Top elevation of leveling shims conformed to construction drawing
A6 IFC Drawings
elevation plans. Hold Points are installed as necessary.
The top of bearing surfaces and the bottom of base plates are cleaned. 12-SAMSS-008
A7
(PIP STS05130, Para. 6.4.1) Sec. 1
B Dimensional Checks on Anchor Bolts

Anchor bolt diameter conforms with the Equipment/Structure detail SAES-Q-005,
B1
drawing. Para. 4.8.4
Equipment IFC
B2 Number of bolts matches the number holes on the equipment /structure.
Drawing
Anchor bolt spacing and bolt circle diameter matched the actual bolt Equipment IFC
B3
holes of the equipment/structure base plate. Drawing
Minimum clear distance from anchor bolts or anchor bolt sleeves to edge
SAES-Q-005
B4 of concrete shall be 100 mm. Metallic sleeves are not allowed and
Para 4.8.7
anchor bolts shall not be in contact with reinforcing steel.
Variation in dimensions between the centers of any two anchor bolts
within an anchor bolt group shall be equal to or less than 1/8" (3mm). 12-SAMSS-008,
B5
(AISC Code of Standard Practice for Steel Buildings and Bridges, Para. Sec. I
7.5.1a and PIP STS05130, Para. 6.2.1)
Page 1 of 1
Inspection of Support Foundation Prior to Structural or

Equipment Installation

25-00032-0002
ITEM
No.
Variation in elevation of the tops of anchor rods shall be equal to or less

12-SAMSS-008,
B6 than plus or minus 1/2" (13mm). (AISC Code of Std Practice for Steel
Sec. I
Buildings & Bridges, Par. 7.5.1c & PIP STS05130, Para. 6.2.1)
C EVALUATE ANCHOR & TEMPLATE CONDITION AFTER CONCRETE PLACEMENT (PROCEDURE ITEM ... CPI REQUIREMENT)
Setting and securement templates used to secure anchor bolts during

concrete pouring used sturdy, thick coated plywood templates (Structural
pedestals) & steel templates (Equip, Vessels) A)
Template restricted anchor movement (Hole clearance minimal).
BEST
B) Securement (template to anchor) was per nuts & washers.
PRACTICE
C) Anchor ends were fully taped (Concrete spatter prevention).
C1 Cost Savings
TEMPLATE CONDITION/DIMENSIONS CHECKED. OK TO REUSE.
& Good
FINAL RESULT = ANCHOR & ALL THREADS ARE UNDAMAGED.
Workmanship
1. Remove tape used that covered anchor threads during concrete.
2. Remove any concrete spatter that is stuck to threads & anchors.
3. Spin a nut to check anchors & suspect areas (damaged thds)
4. Perform req'd thread & galvanized coating repairs. See 3 Notes.
REMARKS:
Support
S pport foundation
fo ndation is released for str
structural
ct ral or equipment
eq ipment installation
Support foundation is not released for structural or equipment installation.
ATTACHMENTS: 12-SAMSS-007, Attachment 4 - ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings
NOTES: Use the Attachment for any Galvanized repairs
1. PERFORM ANY REQUIRED GALVANIZED COATING REPAIRS BEFORE INSTALLATION PER SAIC-M-2004 ATTACHMENT PROCEDURE.
2. THREAD DAMAGE (MASHED THREADS, ETC) IS CAREFULLY REPAIRED (MINIMIZE GALVANIZE REMOVAL) USING A KNIFE EDGE FILE.
3. NUTS SPIN FREELY & PROPERLY AFTER REPAIRS. PERFORM "COLD" COATING REPAIR OF REPAIRED THREADS. CURE. NUT TEST.
1- SAES-M-001 -- Structural Design Criteria for Non-Building Structures
2- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures
3- SAES-Q-005 -- Concrete Foundations,
4- SAES-Q-010 -- Cement Based, Non-Shrink Grout for Structural and Equipment Grouting,
5- SAES-Q-011 -- Epoxy Grout for Machinery Support,
6- PIP STS03600 -- Nonshrink Cementitious Grout Specification,
7- PIP STS03601 -- Epoxy Grout Specification,
8-12-SAMSS-008 -- Erection of Structural and Miscellaneous Steel
9- PIP STS05130 -- Erection of Structural and Miscellaneous Steel Specification,
10- AISC -- Code of Standard Practice for Steel Buildings and Bridges
11- IFC Drawings (Plan Drawings and Structural or Equipment drawings)



Name, Organization,
Initials and Date:
Page 1 of 1
Installation of Air Compressor and its Components AZIC-M-0404 MECHANICAL


25-00032-0002
ITEM
No.
Basic Design shall be with, Equipment will be installed outdoors in a

desert area, with relative humidities from zero to 100% (condensing) &
temp.Zero to 50 degree. Additionally, equipment not enclosed or 31-SAMSS-002
A1
hermetically sealed but is located offshore or near-shore (within km of Para. 2.1.6
shoreline) shall be protected against failure due to windborne seawater
spray & accumulation of wetted salts.
The vendor shall furnish the relief valves that are to be installed on 31-SAMSS-002
A2
equipment that the vendor is supplying. Para. 4.6.5.4
Install the compressors in a clean well ventilated, dust, dirt & moisture Manufacturers
A3
free location. recommendation
It is advisable to locate the compressor having at least 1.5 meters of free Manufacturers
A4
space available all around for better air cooling and easy maintenance. recommendation
The unit should be bolted to any leveled floor or base. No special Manufacturers
A5
foundation is required for the unit. recommendation
To prevent vibration and insure proper operation, it is important that the

unit be level and the receiver feet pulled down on shims in such a Manufacturers
A6
manner as to avoid pre-stressing the feet and receiver. The following recommendation
technique is recommended for anchoring the compressor to its base:
Tighten evenly, and to a moderate torque, the nuts of any three of the
four receiver feet. Check, the unit for level. If the unit is not level, insert Manufacturers
A7
metal shims under one or two of the feet to obtain level, and retighten recommendation
the nuts.
Note the distance the unanchored foot is elevated above the base and
Manufacturers
A8 insert a metal shim of the necessary thickness to this foot to provide firm
recommendation
support.
After all shims are inserted and the unit is leveled, tighten the nuts on all Manufacturers
A9
receiver feet to a moderate torque recommendation
Page 1 of 2
Wiring: Before wiring the compressor to the power supply, the electrical
rating of the motor, as shown on the motor nameplate, must be checked Manufacturers
A10
against the electrical supply. If they are not same, do not connect the recommendation
motor.
It is important that the wiring used should be of the proper size and all Manufacturers
A11
connections secured mechanically and electrically. recommendation
Inlet Piping: The piping should be well supported and rigidly secured.
Manufacturers
A12 Attach the air filter to the end of the inlet air line, and if the inlet is piped
recommendation
outdoors, it should be hooded to prevent entrance of rain and dust.
Discharge Piping:The discharge pipe should be of the full size as of the Manufacturers
A13
compressor outlet or larger and it should run directly to the receiver. recommendation
The discharge should be as short and direct as possible with long radius
Manufacturers
A14 elbows, where bends are necessary and should have as few fittings as
recommendation
possible.
REMARKS:
2-Manufacturers recommendation


Name, Organization,
Initials and Date:
Page 2 of 2
Pre Comissioning of Instrument Air Compressor and its


25-00032-0002
ITEM
No.
Manufacters Pre-
Comissioning
A1 Connect the Motor/Starter with electrical supply.
Recomondation
Pt 3
Manufacters Pre-
Comissioning
A2 Check direction of rotation of compressor Pulley as per arrow given on it.
Recomondation
Pt 4
Manufacters Pre-
Start the compressor and check the pressure in reciever. Set the
Comissioning
A3 Pressure switch as per the requirement. Never over pressure
Recomondation
compressor than rated pressure marked on air reciever.
Pt 5
Manufacters Pre-
Check the safety valve popping which is set at 10% more than working Comissioning
A4
Pressure. Recomondation
Pt 6
Manufacters Pre-
Comissioning
A5 Check the online air leakage and rectify if any.
Recomondation
Pt 7
Manufacters Pre-
Check the motor load current, to confirm that the motor is not drawing Comissioning
A6
excessive current. Recomondation
Pt 8
REMARKS:
1-Manufacters Pre-Comissioning Recomondation.



Name, Organization,
Initials and Date:
Page 1 of 1
Piping / Equipment Internal Cleaning Inspection AZIC-M-0406 MECHANICAL


25-00032-0002
ITEM
No.
A General Requirements (Note: Use SATR-A-2008 to document findings using this checklist )
Method of cleaning & flushing of piping spools & systems applicable for
SAES-L-350,
A1 every individual system category was approved/agreed upon by PMT,
Para. 15.1
Proponent and Inspection. (SAES-A-004, Para. 7.1.2 )
Visual verification of end limits covered by this inspection conformed with SAES-L-350,
A2
the QR (Quality Request for inspection) Para. 15.3
B Progressive Internal inspection (DURING ASSEMBLY)
Spools are visually inspected for internal cleanliness (no presence of
loose particles/flakes or debris) prior to welding/bolting to the preceeding
and/or succeeding spools. (Follow Notes Below) SAES-L-350,
B1
A) Visual inspection includes use of video inspection techniques, visual, Para. 15.3.2
scraping & positioning in vertical position.
B) Fine dusts are acceptable, unless specified for critical systems
Ends of Piping spools or partially completed piping system passed visual
SAES-L-350,
inspection for internal cleanliness, were covered & sealed to prevent
B2 Para 15.2.3
entry of debris (moisture, water or other foreign materials).
Note: Each section of cleaned spools or system shall be recorded
End covers were not and cannot be removed by unauthorized personnel
prior to making the joint of succeeding sections of piping.
SAES-L-350,
A) QA/QC and/or Aramco Project Inspection shall be notified
B3 Para 15.2.3
prior to removal of the end covers.
B) End covers removed without authorization shall make the
internal cleanliness null and void.
Partial cleanliness inspection certificates for each section of a completed
system are accounted for. SAES-L-350,
B4
Note: Where cleanliness cannot be fully verified, systems shall be Para. 14.2
cleaned by Method 2 or 3, whichever is applicable.)
C Internal Cleaning by Water Flushing
Equipment sensitive to damage during water flushing are identified and SAES-L-350,
C1
isolated. (Ex: Flow meter, sight glass, soft-seated valves ) Appendix A
Equipment and in-line instruments that may interfere with the flow of
water and debris are removed. (Ex: check valve, control valve, sight SAES-A-004,
C2
glasses,orifice plates, venturies, positive displacement and turbine Para. 7.1.4
meters and other in-line equipment., etc. )
SAES-L-350,
C3 Full bore valves (ball & gate valves) are in full open position.
Appendix A
Flushing medium used are any of the following:
A) Plant/process water SAES-L-350,
C4
B) Raw water (Fire water OK when process water is not available) Appendix A
Note: Sea water is not acceptable
For stainless steel lines, flushing medium chloride ion content is less
SAES-L-350,
C5 than 50 mg/L. (NOTE: After flushing, the piping systems shall be
Appendix A
completely drained, dried to a dew point below -1C )
Page 1 of 2


25-00032-0002
SAES-L-350,
C6 For lines below 4" dia., minimum velocity of water fushing is 3 m/s.
Appendix A
For lines 4" dia. and above, high pressure jet (rotating hose or nozzle) at SAES-L-350,
C7
a minimum pressure of 60.8 mPa (8.8 psi) is used. Appendix A
Page 2 of 2


25-00032-0002
ITEM
No.
D Pneumatic Flushing
Medium used for pneumatic flushing is dry air (dew point -1C or less) or SAES-L-350,
D1
steam with a minimum exit velocity of 15 m/s. Appendix A
Flushing is repeated until cleanliness is verified by observing the SAES-L-350,
D2
absence of any solids impact on a polished metal target at the exit. Appendix A
E Pressurized Air Shock Blowing (PASB)
PASB method is used for the following conditions:

a. For initial cleaning of instrument air, plant air
b. As an alternative method for initial cleaning of small bore pipe SAES-L-350,
E1
(less than 2 inch). Appendix A
c. Presence of trapped liquid in the piping, or if verification of
cleanliness using video inspection is not possible.
The air shocking pressure shall never exceed the working pressure of SAES-L-350,
E2
the system and shall never be more than 810 kPa (115 psi). Appendix A
Safety precautions are considered in consultation with Area Loss SAES-L-350,
E3
Prevention Division. Appendix A
PASB is repeated until cleanliness is verified by observing the absence SAES-L-350,
E4
of any solids impact on a polished metal target at the exit. Appendix A
F Mechanical Scrapers
Mechanical scrapers are used on piping system that will not cause SAES-L-350,
F1
damage to the pipe interior surface (ie: piping with internal coating). Appendix A
Degree of cleanliness conforms with the approved internal cleaning SAES-L-450,
F2
procedure. Para. 18.2
F3 Internal scrapers have full bore contact with the pipe diameter. Procedure detail
Additional checkpoints or Acceptance Criteria shall be added upon
F4 Procedure detail
approval of Piping Internal Cleaning Procedure by scraping.
REMARKS:
ATTACHMENT:
1. SATR-A-2008, Piping / Equipment Internal Cleaning Inspection
NOTES FOR SATR-A-2008 USE:

Note 1: Method of internal cleaning states in detail the cleaning methods used (reference Company approved procedure)
Note 2: Limits of internal cleaning state whether cleaning was full or partial and details the system limits for cleaning
(specific line #) and/or equipment details/limits "as inspected"
Note 3: Type of Debris found states what was found during cleaning and any other unusual findings that could affect
system integrity "as inspected"
Note 4: Valve Cavity & other system low point component cleaning states exactly how low points remaining in line or the
equipment were cleaned. methods are adequate for removal of debris (sample selected by Company to witness shall
demonstrate this). See Explanation below.
Explanation: Valves should be installed in systems AFTER pressure testing when possible during system reinstatement.
THE ABOVE STATEMENT IS CLEARLY STATED AND INTENDED IN SAUDI ARAMCO STDS TO PREVENT VALVE SEAT DAMAGE.
Code fabricated test implements can easily replace valves during system hydrotests. Cavities & other low points in the
line where debris can accumulate require special attention during cleaning. Typical flushing with air or water is
inadequate in the removal of debris from valve cavities and low points. This accumulated debris (sand, scale, metal
shavings, slag, etc) creates serious corrosion and operational problems for COMPANY. Cleaning methods shall
demonstrate adequate cleaning for all piping system components and equipment. Where items such as valve cavities
exhibit an inadequate level of cleanliness, adequate cleaning & inspection shall be performed at earliest opportunity and
addressed no later than immediately after hydrotest. Avoid flushing lines through valves & install field hydrotested valves
Page 1 of 2


25-00032-0002
ITEM
No.
"after" system testing where possible. Preservation checks of valves utilizing "AMBIENT" Lay-up methods is required.
1. SAES-A-004, General Requirements for Pressure Testing, (30 march, 2005)
2. SAES-L-350, Construction of Plant Piping, (30 September, 2003)
3. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (30 September, 2003)



Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Initials and Date:
Page 2 of 2
Punch List for Instrument Air supply sytem AZIC-M-0407 MECHANICAL


25-00032-0002
ITEM
No.
A General:
No cross-connections between plant or utility air services is made to the
SAES-J-901
A1 instrument air distribution system, downstream of the air dryer inlet
Para. 4.1.2
filters.
A valve shall be provided at the tie-in from the instrument air
compressor(s) discharge to the utility air distribution system having SAES-J-901
A2
automatically close to isolate the two systems upon low instrument air Para. 4.1.2
system pressure.
Instrument air piping does not contain U-sections. Instrument air piping SAES-J-901
A3
is not installed underground. Para. 4.8.1.7
All main and branch headers are sloped (minimum 64 mm per 30 m), SAES-J-901
A4
and provided with low point drains. Para. 4.8.1.2
B Compressor:
SAES-J-901
B1 There is one standby compressor for each duty compressor.
Para. 4.3.3
SAES-J-901
B2 Rated capacity of both standby and duty compressor is the same.
Para. 4.3.3
There is one check valve between each compressor discharge and the SAES-J-901
B3
first block valve. Para. 4.3.5
31-SAMSS-002
B4 Intake air filter(s) are located 5 - 7 feet above the skid level.
Para. 4.9
C Air Dryer:
SAES-J-901
C1 A regenerative desiccant type dryer is used.
Para. 4.5.2
SAES-J-901
C2 Refrigration type dryers are not installed.
Para. 4.5.2
An inline continuous moisture indicator is provided in the dryer SAES-J-901
C3
discharge. Para. 4.5.4
The preferred desiccant is Activated Alumina, SAMSS stock number 26- SAES-J-901
C4
126-418 or 26-126-465. Para. 4.5.5
Safety relief valves are installed on the air receiver and air dryer, and on SAES-J-901
C5
any other equipment requiring overpressure protection. Para. 4.7.6.3
D Air filters:
SAES-J-901
D1 Air intake filters are located upstream of air dryers
Para. 4.6.1
A 3-micron afterfilter is installed downstream of all desiccant type air SAES-J-901
D2
dryers. Para. 4.6.2
E Safety relief valves:
SAES-J-901
E1 All safety relief valves are equipped with a lifting device.
Para. 4.7.6.2
SAES-J-901
E2 Safety relief valves shall comply with SAES-J-600.
Para. 4.7.6.1
Page 1 of 1
Punch List for Instrument Air supply sytem AZIC-M-0407 MECHANICAL


25-00032-0002
ITEM
No.
F Pressure testing:
Pressure testing of supply system and distribution system per SAES-L-

150* using dry instrument air or inert gas, is required. Note : As
referenced (The instrument impulse lines, whether piping or tubing,
SAES-J-901
F1 between the root isolation valve and the instrument isolation shall be
Sec. 5
pneumatically pressure tested (using air or nitrogen) at 1.1 times the
design pressure of the piping system or process equipment to which it is
connected
Pressure testing performed at test pressure as referred to in Hydro test

F2 Scope of work.
diagram and (or) Line matrix.
REMARKS:
*SAES-L-150, Para. 5.12.1, piping or tubing between the root isolation valve on header/sub-header and the instrument isolation valve is referred to as
"instrument impulse lines." The remaining piping consisting of headers and subheaders is considered as "instrument air piping."
1- SAES-J-901 -- Instrument Air Supply Systems, 30 June 2003
3- SAES-L-150 -- Pressure Testing of Plant Piping and Pipelines, 16 May 2007



Name, Organization,
Initials and Date:
Page 1 of 1
AZMEEL TEST REPORT AZIP N0.
Internal Cleanliness Report (Piping Systems & Equip) AZTR-M-0401 MECHANICAL

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND 25-00032-0002 AZMEEL CONTRACTING

INFRASTRUCTURE) & STP
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.
DRAWING NUMBER (P&ID/ISO) / REV. No. PIPE CLEANING DIAGRAM (If applicable) LOCATION WORK PERMIT REQD?
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.
System Description:
Service Fluid: MAOP: System Material Type:
Internal Cleanliness Report for On-Plot Piping & Equipment (See Remarks)
Method of internal cleaning
(For piping systems and equipment)
Limits of internal cleaning

(State Partial or Full and terminating ends)
Type Of Debris
(sand, mill scale, electrodes, debris, etc.)
Valve Cavities & Other Low Point

System Components
Internal Cleanliness Report for Pipelines (Note 2)

Pipeline Description : ____________________________________________ Pipe Internal Diameter(s): _________________
Drawing No: Location / Date
Section No: Test No:
From KM: To KM:
Scraper Type
RUN 1 RUN 2 RUN 3 REMARKS
DATE TIME DATE TIME DATE TIME
Cleaning Start
Cleaning End
Cleaning Duration
OBSERVATIONS:
1. Indicate Amount
and/or type of debris
2. Scraper
RESULT (ACC/REJ)
REMARKS: Note 1: Items in italics above are for guidance in completion of forms prior to pressure testing.
N ote 2: Valves should be installed in systems after pressure testing whenever possible during system reinstatement. Code fabricated test implements can easily replace
valves during system hydrotests. Cavities & other low points in the line where debris can accumulate require special attention during cleaning. Typical flushing with air or
water is inadequate in the removal of debris from valve cavities and low points. This accumulated debris (sand, scale, metal shavings, slag, etc) creates serious corrosion
and operational problems for COMPANY. Cleaning methods shall demonstrate adequate cleaning for all piping system components and equipment. Where items such as
valve cavities exhibit an inadequate level of cleanliness, adequate cleaning & inspection shall be performed at earliest opportunity and addressed no later than immediately
after hydrotest. Avoid flushing lines through valves & install field hydrotested valves "after" system testing where possible.



Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Initials and Date:
Page 1 of 1
Re-instatement Checklist (Form) AZTR-M-0402 MECHANICAL


25-00032-0002
DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. SUPPORTING SAIC Number SAIC QR No.
Notes:
1) This Form shall be used in conjunction with an applicable Reinstatement Procedure for all Test Packages (SAEP-1160).
2) "B" items from Pre-Test Checklist are cleared after testing during re-instatement to close & certify Test Pkgs.
3) Any items not completed during the re-instatement shall be added to Mechanical Completion Punchlists and submitted to Saudi Aramco
(FEIL). ETC = Estimated Time of Completion (Affects lay-up selections)
Verified Certify Test
Item Description Reference
Origi- ETC
complete
Concur
Package
# (Use with applicable Re-Instatement Procedure) nator (Note 3) (PID)
by QC Complete
1 Seal weld threaded nipples from headers to root valves at
Std drawing
locations (hydrocarbon service)
AB-036521
Sht 01 Rev 09
2 The free movement of unrestrained piping, both in axial and

lateral directions, shall be controlled and limited by properly SAES-L-310
located guides and anchoring points to within acceptable Para 15.2.1
bounds.
3 For all sizes NPS 4 inch and above, a turbulence-free minimum
distance of 5 pipe diameters upstream and 2 pipe diameters
downstream of every check valve shall be maintained. No pipe
fittings such as elbows, reducers, tees, etc., or flow restricting SAES-L-108
devices such as orifices, control valves, etc., shall be installed in Para 6.3.4
these zones unless
specifically approved by the Chairman of the Valves Standards
Committee.
4 Check valve is oriented in the wrong direction (flow arrow).

Reverse check valve to assure correct flow direction. SAES-L-108
(Note: Valve to be re-positioned after test.) Para 6.2.2.(e)
5 The minimum spacing between lines supported on sleepers or

SAES-L-310
pipe racks shall be as shown on Standard Drawing AC-036207.
Para 12.2
NOTES:
A. Indicate " No Punch items. " if there are
no punch list items to be recorded.
All above items have been completed on Reinstatement per procedure and test package is certified complete:
Remarks:

Technician Performing Test* PMT Representative
Name, Title, Department, Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Company, Initials and Name, Initials and Date:
Date:
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

Name, Organization,
Initials and Date:
*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED
Page 1 of 1
Pre Test Punch List Form AZTR-M-0402 MECHANICAL


25-00032-0002
DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?
Verified
Item Description Reference
A or B Origi- ETC
complete
Concur
# (Use with the applicable Pre-Test Punchlist Checklist) Item nator (Note 4) (PID Inspector)
by QC
Page 1 of 1

AZITP-M-004 Rev 00 Azmeel Format

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AZMEEL QP/DOC/AZITP-M-004 REV 00 Rev 00 Contract No.

1.0 DOCUMENT REVIEW

Visual inspection of Rotating equipment

2.2 Storage/Handling & Preservation AZIC-M-0402 AZIC-M-0402 W S

Checklist to indicate inspection points to effect the

Installation of Air Compressor, Checklist to include survey checks (elevation, alignment,

Refer to the respective AZITP for Instrumentation

Refer to the respective AZITP for Instrumentation

4.3 Air Compressor Pre-Commissioning AZIC-M-0405 AZIC-M-0405 H W

Re-instatement / Final Inspection by AZIC-M-0407

Final walk through for mechanical

Receiving Inspection of Instrument Air Compressor &

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Final Disposition Report was reviewed by the Contractor and

Compressor shall be of Cross-Head design. Compressor cylinders shall 31-SAMSS-002

Data on nameplate is etched, stamped or embossed into the metal 31-SAMSS-002

Rotational arrows are cast-in or attached to major item of rotating 31-SAMSS-002

Receiving Inspection of Instrument Air Compressor &

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING

The minimum allowable air receiver volume is: 31-SAMSS-002

F1 Pressure gage range conforms with the P&ID. Scope of work

F2 Temperature gage range conforms with the P&ID. Scope of work

G Piping and Appurtenances

H Local Panel Board

A Local panel for mounting indicating instruments and protection

Type of Coating applied to the structure and equipment is suitable SAES-H-101,

Receiving Inspection of Instrument Air Compressor &

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Storage, Handling & Preservation of Instrument Air

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Equipment and its components are securely packed in a manner that no

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Inspection of Support Foundation Prior to Structural or

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Location, orientation, elevation and conditions of support foundation

Leveling shims are installed with a minimum top elevation of 25 mm from

B Dimensional Checks on Anchor Bolts

Inspection of Support Foundation Prior to Structural or

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING

Variation in elevation of the tops of anchor rods shall be equal to or less

Setting and securement templates used to secure anchor bolts during

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Installation of Air Compressor and its Components AZIC-M-0404 MECHANICAL

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Basic Design shall be with, Equipment will be installed outdoors in a

To prevent vibration and insure proper operation, it is important that the

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Pre Comissioning of Instrument Air Compressor and its

NATIONAL GUARD FAMILY COMPOUND ( RESIDENTIAL AND AZMEEL CONTRACTING