UNIQUE INDUSTRIAL HANDLERS (P) LTD. TEST PROCEDURE FOR ULTRASONIC | PROCEDURE No. | UIHNPCILUTHD01 REVISION NO. | 02 REVISION DATE 22.06.2074 AGE NO. Page tof TEST OF HOOK NUCLEAR POWER CORPORATION OF INDIA LIMITED, PROJECT TITLE KAKRAPAR ATOMIC POWER PROJECT - 3 & 4, RAJASTHAN ATOMIC POWER PROJECT - 7 & 8 - KAPP: CMM/HMP/23-70-10-016/PO/6070 dt. :22.07.2011 Sree! RAPP: CMM/HMP?/22-70-10-016/PO/6415 dt. :22.07.2011 MAIN M/S. LARSEN AND TOUBRO LIMITED, INFRA IC, CONTRACTOR ECC - DIVISION, KAPP: E5470P03000025 dt. 06.06.2013 EO NO ea) RAPP: E5472P03000033 dt. 06.06.2013 10T DOUBLE GIRDER EOT CRANE (01+01 NO.) EQUIPMENT ST SINGLE GIRDER EOT CRANE (01+01 NO.) ST SINGLE GIRDER SEMI GANTRY CRANE (01+01 NO.) DOC. TITLE PROCEDURE FOR ULTRASONIC TEST OF HOOKS DOC. NO. UIH/NPCIL/UTH/001 REV. 2 ©} SB PANCHAL REVIEWED BY] APPROVED DY | REVIEWED BY [ APPROVED BY is Lal) é OT otal \3\ “es? JP ral nite) RS GHUGE FOR UNIQUE, NASHIK PPS FORNPCIL “KERIO BAT J Tho prrcecie re ples sernewed by Mr: Me Biel CECA)CRANE UNIQUE INDUSTRIAL HANDLERS (P) LTD. TEST PROCEDURE FOR ULTRASONIC | PROCEDURE NO. | UPINPCLATTb0i REVISIONNO, | 02 TEST OF HOOK REVISION DATE | 22.08.2014 PAGE NO. Page 2of5 PROCEDURE FOR ULTRASONIC EXAMINATION OF HOOKS Scope: This procedure covers the technique and acceptance standard for Ultrasonic Examination of Lifting Hooks at raw material (bar) stage by pulse echo reference block technique. Applicable Documents. (i) SA.388, ASME - SEC-V Personnel Qualification requirements: Personnel carrying out UT shall be qualified to minimum Level Il as per the ‘guidelines of SNT-TC-1A of ASNT. / IS ~13805, Job details: Item: Lifting Hooks at Raw material (Bar) stage Material: As per drawing Instrument : Pulse-echo type ‘A’ Scan display meeting the requirements of ASME Sect. V Article 5 regarding linearities. Probe: Longitudinal Wave ~ 0° - 10 @ or 24 @ — 2 MHz to 6MHz. Angle probe - 45 deg. -4 MHz Resolution and sensitivity shall be checked with IIW- V1 & V2 blocks Couplant: Oil Surface condition : Surface to be examined shall be free from dust, loose scale etc., which may impair the transmission. Surface shall be as ground or machined. Examination will be carried out on raw material stage before forging. PREEARED BY _| VERIFIED BY | REVIEWED BY | APPROVED BY] REVIEWED BY | APPROVED BY © | Pee | ae RS GHUGE. ‘SB PANCHAL FOR UNIQUE, NASHIK FORL&T | = bremsrer:UCRANE 10. " 12. 13. UNIQUE INDUSTRIAL HANDLERS (P) LTD. TEST PROCEDURE FOR ULTRASONIC — | PROCEDURE NO._[ UNINPCILITV00% REVISION NO, G2 TEST OF HOOK REVISION OATE | 22.08.0%4 PAGE NO. age 3of5 Extent of examination: 100% on machined area & to the extent possible on balance area with ‘overlapping of 10% min Calibration: By using calibration block (reference block) DAC is to be plotted with the help of 3 FBH, Indication from FBH Producing Highest Amplitude shall be kept at 80% of full screen height, At this Gain Level, Obtain Indications from other two FBH's. Join the piak points to obtain tixDAC. This shall be considered as reference level. Carry out re-calibration whenever there is @ change of flaw detection probe, cable etc. Check the calibration every 4 Hrs. during the inspection and at the end of inspection. ‘Sketch of Calibration block is attached for various sizes of bars. ‘Scanning : Scanning shall be done to the extent possible from both the face5alf over the surface. Scanning shall be done at +6dB. Evaluation shall be done at the reference level, * Scanning speed should not be more than 100 mm/sec + Angle Beam Scanning is not required for round bars. Evaluation: |) Any indication of discontinuity causing complete loss of back wall echo shall be not acceptable, unless it is due to any geometric reason li) Any indication of discontinuity exceeding 50% of reference level and causing loss of back echo more than 50% shall be not acceptable. iil) Any indication of discontinuity exceeding reference DAC shall be not acceptable. All the echoes exceeding 50% but below 100% shall be noted down and recorded. Reports: A report containing all relevant details of any indication causing rejection shall be furnished on completion of examination. ur report format is submitted, as attached VERIFIED BY | REVIEWED BY | APPROVED BY] REVIEWED BY | APPROVED BY GC | Pefideo—| gy RS GHUGE SB PANCHAL 3 FOR UNIQUE, NASHIK. FOREST 5 JS FOR NPCIL. 276 SyUNIQUE INDUSTRIAL HANDLERS (P) LTD. TEST PROCEDURE FOR ULTRASONIC RCRANE ‘TEST OF HOOK PROCEDURE NO._| UININPCIJUTHIOO? REVISION NO, | 02 REVISION DATE | 22062044 PAGE NO. Page 4of 5 1) Sketch for Normal Beam Scanning (Straight Beam/0°) t ¥ f 20% Dia/Thk ‘50% Dia/Thk. 80% Dia/Thk Dia sth ‘Sno. | Diameter / Thickness Diameter of FAH. 1 ‘Up to 50 mm. 4.2mm 2 51 to 80 mm 4.6mm 3 1 to 100 mm 2.0 mm 4 104 to 150 mm 2.5mm 5 151 and above 3.0 mm, 2) Sketch for Angle Beam Scanning - 0.25% Dia / Thk. Dias ™ << 25mm Note :- Surface roughness of calibration block shall be comparable to, but no better than, that of the Item to be examined. @ ie ae RSGHUGE | SBPANCHAL FOR UNIQUE, NASHIK FORL&T | Ace, FORNPCIL cUNIQUE INDUSTRIAL HANDLERS (P) LTD. TEST PROCEDURE FOR ULTRASONIC | PROCEDURE NO. | UHINciLUTv00; TEST OF HOOK Pees ear mae | PAGE NO, Page Sof ULTRASONIC TEST REPORT REPORT No. DATE CLIENT’s NAME JOB NO. TEST SITE CLIENT’s P.O. No. AMPLITUDE MATERIAL SIZE CONDITION OF MATERIAL SURFACE CONDITION Applicable Specification EQUIPMENT MAKE MODEL EQUIPMENT Ultrasonic Flaw Detector EQUIPMENT Sr. No. - SENSITIVITY FREQUENCY | SIZE TYPE PROBES USED METHOD COUPLANT : WATER / OIL CALL BLOCKS ULTRASONIC TEST BLOCK V; & V2 REFERENCE STANDARD SETTING OBSERVATION REMARKS. NAME OF OPERATOR SIGNATURE PS: UT format attached is for sample purpose and may vary as per supplier / NDT agency format RED BY | VERIFIEI REVIEWED BY | APPROVED BY| REVIEWED BY | APPROVED BY C page RS GHUGE [SB PANCHAL FOR UNIQUE, NASHIK FORL&T FORNPCI