Zenium Cable Cataloug

Delivering Power to the Nation
HOUSE WIRE
(FR, FRLSH)
HOUSE / BUILDING PVC WIRES

ELECTRICAL WIRES
Zenium offers PVC Insulated Single Core Unsheathed Wires using more than 99.9% pure Electrolytic grade Copper within 100% conductivity.
These electrolytic grade copper conductors are annealed and bunched together, as multiple strands, which offers great flexibility to make it
more ideal for conduit wiring. These wires are being insulated with a Flame Retardant (FR) & Flame Retardant Low Smoke & Halogen Free
(FRLSH) PVC Compound with high insulation resistance.The insulation process is carried out on highly efficient and speedy extrusion lines, for
higher accuracy in performance.These wires are as per IS : 694 : 2010
FLAME RETARDANT (FR)

ZENIUM-FR wires have high oxygen and temperature index, that prevents the spreading of fire even at high temperatures. ZENIUM-FR wires
are manufactured using 99.97% pure, electrolytic grade, bright annealed bare copper within 100% conductivity. These wires are insulated with
flame retardant-FR PVC compound with a high oxygen and temperature index, specially formulated and manufactured in house.
FLAME RETARDANT LOW SMOKE & HALOGEN FREE (FRLSH)

In case of fire, conventional PVC insulated wires give out thick black smoke and toxic fumes of hydrochloric acid gas. This impairs visibility and
hampers rescue operations. ZENIUM FRLSH on the contrary, not only emits very little smoke and toxic gases, but also retards the spreading of
fire. It is thus ideal of concealed and conduit wiring in multi-storied high rise buildings such as hotels, banks, hospitals, factories, commercial
complexes and residential apartments etc.,
TABLE 1.1
1100 V
0.5 16/0.20 0.6 2.2 4 4 39

0.75 24/0.20 0.6 2.5 7 7 26
1 14/0.30 0.7 2.7 11 12 18
1.5 22/0.30 0.7 3.1 13 16 12.1
2.5 36/0.30 0.8 3.7 18 22 7.41
4 56/0.30 0.8 4.3 24 29 4.95
6 84/0.30 0.8 4.8 31 37 3.3
HOUSE WIRE 10
16
140/0.30
126/0.40
1.0
1.0
6.7
8.2
48
62
51
68
1.91
1.21
25 196/0.40 1.2 10 80 86 0.78
(FR, FRLSH) 35 276/0.40 1.2 11.3 101 110 0.554
TYPICAL PROPERTIES OF FR, FRLSH
FRLSH
The above data is approximate and subject to manufacturing tolerance R

Single Core Switchgear Wires
(Flexible / Stranded Copper)
Zenium Cables PVC Insulated single core cables with flexible/stranded conductors are manufactured with most stringent quality
control to ensure total safety, prevention of shock hazards, less possibility of fires and complete assurance for a perfect system.
These are used for indoor fixed installations in dry locations where particular flexibility is required. For building installations they can
be laid in conduits over or under the walls as well as in steel brackets. These wires are ideal for any industrial/ Equipment /
appliances application. The flexible cords with copper conductors for electric power and lighting including WEATHERPROOF cables
upto 1100 volts are also manufactured here.
TABLE 2.1
SINGLE CORE FLEXIBLE SWITCHGEAR WIRES AS PER IS 694 : 2010
Thickness Approx Max DC Current Thickness Approx Max DC Current

Conductor No. of Conductor No. of Overall
of PVC Overall Resistance Carrying of PVC Resistance Carrying
Area Strand Area Strand Resistance
0 0
Insulation Diameter at 20 C Capacity Insulation Diameter at 20 C Capacity
Sq. mm Nos mm mm Ohm/Km Amps Sq. mm Nos mm mm Ohm/Km Amps
0.5 16 0.6 2.20 39 4 35 276 10.8 0.554 102

1.2
0.75 24 0.6 2.40 26 7 50 396 12.9 0.386 138
1.4
1 32 0.6 2.55 19.5 12 70 354 1.4 14.9 0.272 170
1.5 48 0.6 3.10 13.3 15 95 484 1.6 17.25 0.206 210
2.5 80 0.7 3.60 7.98 20 120 608 1.6 18.95 0.161 235
4 56 0.8 4.00 4.95 23 150 750 1.8 21.1 0.129 295
6 84 0.8 4.70 3.3 35 185 925 2.0 23.8 0.106 330
10 80 1.0 6.40 1.91 46 240 1221 2.2 27.15 0.0801 400
16 126 1.0 7.10 1.21 62 300 1525 2.4 30.2 0.0641 475
25 196 1.2 9.55 0.78 80 400 2013 2.6 34.35 0.0486 550
SINGLE CORE STRANDED SWITCHGEAR WIRES AS PER IS 694 : 2010
SINGLE CORE, Conductor No. of

Thickness
of PVC
Approx
Overall
Max DC
Resistance
Current
Carrying
Conductor No.of
Thickness
of PVC
Approx
Overall
Max DC
Resistance
Current
Carrying
Strand Resistance
MULTI CORE
Area 0
Area Strand 0
Insulation Diameter at 20 C Capacity Insulation Diameter at 20 C Capacity
Sq. mm Nos mm mm Ohm/Km Amps Sq. mm Nos mm mm Ohm/Km Amps
INDUSTRIAL CABLES
1.0 7 0.7 2.65 18.10 12 50 19 1.4 12.10 0.387 138
1.5 7 0.7 3.10 12.10 15 70 19 1.4 13.80 0.268 170
2.5 7 0.8 3.70 7.41 20 95 19 1.6 16.00 0.193 210
4.0 7 0.8 4.25 4.61 23 120 37 1.6 17.60 0.153 236
6.0 7 0.8 4.85 3.08 35 150 37 1.8 19.65 0.124 295
10 7 1.0 6.15 1.83 46 185 37 2.0 21.80 0.0991 330
16 7 1.0 7.20 1.15 62 240 61 2.2 24.70 0.0754 400
25 7 1.2 8.95 0.727 80 300 61 2.4 27.45 0.0601 475
35 7 1.2 11.0 0.524 102 400 61 2.6 31.60 0.0470 550

Single Core Switchgear Wires Multicore Flexible
(Flexible / Stranded Copper) Copper Cables
TABLE 2.2 TABLE 2.4
ZENIUM PVC INSULATED SINGLE CORE INDUSTRIAL FLEXIBLE CABLES 1100 V. ZENIUM PVC INSULATED FLEXIBLE WIRES & CABLES
Zenium PVC insulated Single Core Cables with flexible / stranded conductors are manufactured with most stringent quality control to ensure ZENIUM MULTICORE ROUND FLEXIBLE CABLES (6 Cores to 30 Cores ) Generally as per IS : 694/2010
total safety, prevention of shock hazards. These are used for indoor fixed installations in dry locations where flexibility of cable is the key
factor. These cables are ideal for Industrial / Equipments / Appliances . These cables being manufactured as per IS 694 : 2010.
Area in Sq. mm 0.5 0.75 1.0 1.5 2.5 4.0
No. & Thickness Approx Max DC Current No. & Thickness Approx Max DC Current
Conductor Size Conductor Size General Construction No./Dia 16/0.2 24/0.2 32/0.2 *30/0.25 **50/0.25 56/0.3
of PVC Overall Resistance Carrying of PVC Overall Resistance Carrying
Area of each Area of each
0
Strand Insulation Diameter at 200 C Capacity Strand Insulation Diameter at 20 C Capacity
Conductor Dia in mm 0.94 1.2 1.34 1.64 2.08 2.61
Sq. mm Nos/Dia mm mm Ohm/Km Amps Sq. mm Nos/Dia mm mm Ohm/Km Amps
0.5 16/0.2 0.6 2.20 39 4 35 276/0.4 1.2 10.8 0.554 102 Avg Insu. Thickness in mm 0.6 0.6 0.6 0.6 0.7 0.8
0.75 24/0.2 0.6 2.40 26 7 50 396/0.4 1.4 12.9 0.386 138

Core Dia in mm 2.2 2.5 2.6 2.9 3.5 4.3
1 32/0.2 0.6 2.55 19.5 12 70 360/0.5 1.4 14.9 0.272 170
No. of Cores
1.5 *30/0.25 0.6 3.10 13.3 15 95 475/0.5 1.6 17.25 0.206 210
Avg Sheath Thickness in mm 0.9 1.0 1.0 1.0 1.1 1.2
2.5 **50/0.25 0.7 3.60 7.98 20 120 608/0.5 1.6 18.95 0.161 235 6
App. Overall Dia in mm 8.5 9.5 9.8 10.7 12.7 15.3
4 56/0.3 0.8 4.00 4.95 23 150 750/0.5 1.8 21.1 0.129 295
6 84/0.3 0.8 4.70 3.3 35 185 925/0.5 2.0 23.8 0.106 330 7
10 80/0.4 1.0 6.40 1.91 46 240 1210/0.5 2.2 27.15 0.0801 400
16 126/0.4 1.0 7.10 1.21 62 300 1527/0.5 2.4 30.2 0.0641 475 8
25 196/0.4 1.2 9.05 0.78 80 400 2013/0.5 2.6 34.35 0.0486 550 1.0 1.1 1.1 1.1 1.3 1.4
Avg Sheath Thickness in mm
10
*This size can be supplied in 48/0.2 Construction. **This size can be supplied in 80/0.2 Construction. App. Overall Dia in mm 10.8 12.2 12.6 13.8 16.6 20

TABLE 2.3 12
11.2 12.6 13 14.3 17.2 20.7
App. Overall Dia in mm
ZENIUM PVC INSULATED AND SHEATHED MULTICORE FLEXIBLE CABLES, 450 / 750 V. 1.1 1.1 1.1 1.2 1.3 1.4
Avg Sheath Thickness in mm
14
No. & Size Thickness Max DC Current App. Overall Dia in mm 12 13.3 13.7 15.2 18.1 21.8
Conductor Thickness of PVC Approximate Overall
of each of PVC Resist. Carrying
Area Outer Sheath (mm) Diameter (mm) Avg Sheath Thickness in mm 1.1 1.2 1.2 1.2 1.4 1.5
Strand Insulation at 200 C Capacity
16
App. Overall Dia in mm 12.6 14.2 14.6 16 19.3 23.2
Sq.mm Nos/Dia mm Ohm/Km Amps 2 Core 3 Core 4 Core 2 Core 3 Core 4 Core
0.5 16/0.2 0.6 39 4 0.9 0.9 0.9 6.15 6.40 7.05 19
0.75 24/0.2 0.6 26 7 0.9 0.9 0.9 6.55 6.85 7.50
1 32/0.2 0.6 19.5 12 0.9 0.9 0.9 6.90 7.20 7.90
24
0.9 0.9 1.0 7.45 7.80 8.80 App. Overall Dia in mm 15.6 17.6 18.2 20.2 23.8 28.8
1.5 *30/0.25 0.6 13.3 15
2.5 **50/0.25 0.7 7.98 20 1.0 1.0 1.0 8.95 9.35 10.35 Avg Sheath Thickness in mm 1.3 1.3 1.3 1.4 1.4 1.5
30
4 56/0.3 0.8 4.95 23 1.0 1.0 1.0 10.35 10.85 12.05 App. Overall Dia in mm 16.8 18.7 19.3 21.5 25.7 30.6
6 84/0.3 0.8 3.30 35 1.1 1.1 1.2 11.65 12.20 13.80 Max Conductor Resistance
1.2 1.2 1.3 14.55 15.30 17.25 39 26 19.5 13.3 7.98 4.95
10 80/0.4 1.0 1.91 36 in Ohm/Km at 200C
16 126/0.4 1.0 1.21 62 1.3 1.3 1.4 16.80 17.70 19.95
Recommended Current
25 196/0.4 1.2 0.78 80 1.4 1.5 1.6 21.90 23.25 26.20 4 7 11 14 19 26
Rating in Amps
35 276/0.4 1.2 0.554 102 1.5 1.6 1.7 24.60 26.10 29.45
50 396/0.4 1.4 0.386 138 1.6 1.7 1.8 29.00 30.75 34.70
* This size can be supplied in 48/0.2 Construction. ** This size can be supplied in 80/0.2 Constructions
*This size can be supplied in 48/0.2 Construction. **This size can be supplied in 80/0.2 Construction.
The above data is approximate and subject to manufacturing tolerance The above data is approximate and subject to manufacturing tolerance R
Submersible 3 Core Flat Cables
Zenium 3 Core Flat Cables provides the energy to submersible pumps & motors. They have been manufactured keeping in mind the difficult
conditions, they are expected to work efficiently. Each Conductor of bright annealed electrolytic copper are drawn, annealed and bunch
together to ensure proper flexibility and uniform resistance. All three conductors are insulated with a special PVC Compound. The cores are
laid up in flat parallel position and being insulated again by special PVC.
TABLE 3.1
D.C.
Insulation Sheath Overall Current
Nominal area No./Dia Height Resistance
Thickness Thickness Dimension Carrying
of Cond. of Strands (Approx) @ 200C
(Nominal) (Nominal) Width (Approx) Capacity
(Max)
Sq.mm mm mm mm mm mm Ohm/Km Amps
1.5 22/0.3 0.6 0.9 10.3 4.9 12.1 14
2.5 36/0.3 0.7 1.0 12.6 5.8 7.41 18
4 56/0.3 0.8 1.0 14.8 6.6 4.95 26
6 84/0.3 1.0 1.1 17.0 7.9 3.3 31
10 140/0.3 1.0 1.2 22.5 9.9 1.91 42
16 126/0.4 1.0 1.3 26.0 11.0 1.21 57
196/0.4 1.2 1.5 33.0 14.5
SUBMERSIBLE
25 0.78 72
35 276/0.4 1.2 1.6 36.0 16.0 0.554 90
3 CORE FLAT
The strand diameter is nominal, however the construction of conductor is as per the requirement of conductor
resistance as per IS 8130; 1984.
CABLES TABLE 3.2

HP Vs Current : The full load current for submersible pump motors, 3 phase, 50 Cycles, 415-425 V
HP 5 7.5 10 12.5 15.5 17.5 20 25
Amp 7.5 11 14.9 18.9 25.2 25.2 28.4 35.6
HP 30 35 40 45 50 55 60 65
AMP 42.3 50.4 58.1 62.1 67.5 73.8 81 87.3

Braided / Shielded &
Instrumentation Cables
Zenium Cables Manufactures multi-core screened (Shielded / braided) flexible cables used for low noise signal cables and control
purposes. These cables are generally confirming to PAS - 5308 and are manufactured with flexible copper conductors, PVC
insulation, Tinned copper braided / shielded with overall PVC sheath. These cables are especially developed for defence,
Telecommunication and electronic applications. Very feeble signals can be transmitted with least interference
INSTRUMENTATION CABLES Zenium manufactures multi-pair / triad instrumentation cables for use inside plants and electrical
equipments where there is low frequency. These cables consists of annealed copper conductor draw from bright electrolytic grade
copper PVC / POLYETHEYLENE / XLPE insulated, individually, or overall shielded with BOPP & AL MYLAR Tape, Tinned copper
drain wire & overall PVC sheath. Here bunched conductors are insulated with various specially formulated and developed
compounds with high resistance & low capacitance values.
TABLE 4.1
BRAIDED / SHIELDED MULTICORE

CABLES 300 / 500 V Generally Confirming to PAS-5308 / Pt. 2
2 CORE 3 CORE 4 CORE
Nominal Approx. Thickness
Max. D.C. Current
area No. of of PVC Thickness Approx. Approx. Thickness Approx. Approx. Thickness Approx. Approx.
resistance Carrying
of Cond/Dia Insulation of PVC Overall Net Wt. of of PVC Overall Net Wt. of of PVC Overall Net Wt. of
at 20C Capacity
cond. of wires (Nom.)
BRAIDED,
Outer sheath Diameter Cable Outer sheath Diameter Cable Outer sheath Diameter Cable
mm mm Ohm/Km Amps mm mm mm Kg/Km mm mm Kg/Km mm mm Kg/Km
SHIELDED &
0.5 16/0.2 39.0 04 0.6 0.9 8.25 96 0.9 8.5 104 0.9 9.15 122
0.75 24/0.2 26.0 07 0.6 0.9 8.65 107 0.9 8.95 119 0.9 9.60 139
INSTRUMENTATION
1.0 32/0.2 19.5 12 0.6 0.9 9.00 119 0.9 9.3 132 0.9 10.00 156
1.5 48/0.2 13.3 15 0.6 0.9 9.50 137 0.9 9.9 156 1.0 10.70 186
CABLES
2.5 80/0.2 7.98 20 0.7 1.0 11.00 188 1.0 11.5 217 1.0 12.50 262
4.0 56/0.3 4.95 23 0.8 1.0 12.30 240 1.0 13.0 287 1.0 14.30 356
6.0 84/0.3 3.30 35 0.8 1.1 13.60 306 1.1 14.3 368 1.2 16.00 468
10.0 80/0.4 1.91 46 1.0 1.2 16.60 472 1.2 17.3 566 1.3 19.30 719
16.0 126/0.4 1.21 62 1.0 1.3 19.30 671 1.3 20.2 815 1.4 22.50 1036
25.0 196/0.4 0.78 80 1.2 1.4 24.40 1029 1.5 25.8 1261 1.6 28.80 1602
35.0 276/0.4 0.554 102 1.2 1.5 27.10 1320 1.6 28.6 1626 1.7 32.00 2081
50.0 396/0.4 0.386 138 1.4 1.6 31.70 1823 1.7 33.5 2257 1.8 37.60 2904

Hi Shield Protective Layers PVC Insulated as per
PAS 5308 Part 2
This specification covers multicore and multipair cables used in the provision of communication services and the interconnection of
TYPICAL CONSTRUCTION: electrical equipment and instruments, particularly in and around process plants, where transducer generated signals are transmitted
through marshalled circuits to panels, controllers and associated devices.
1 APC / ATC conductor.
2 PVC/Low Density Polyethylene/Cross-linked Cables as per PAS-5308 Part 1 are widely used throughout the petroleum industry, while Part 2 are more common to the chemical and
petrochemical industries.
Polyethylene (XLPE) insulation.
3 Individual pair screen (optional). Type 1 unarmoured cables are generally for indoor applications.
4 Polyester tape. Type 2 armoured cables are suitable for burial underground.
5 Tinned solid / bunched copper drain wire.

These cables are designed for use in intrinsically safe systems. However it must be noted that cables used when installing an
6 Aluminium/Polymer foil tape, intrinsically safe system are required to conform to any relevant requirement on the certification documents, either for the system or
for the intrinsically safe and associated apparatus forming parts of the system. Cables should also be suitable for the environment in
- Impermeable to moisture.
which they are going to be used.
- Protection against EMI.

AVAILABILITY:
7 Extruded Inner Sheath
Cables in this range are manufactured as per customers order. Alternative constructions e.g. other conductor sizes or pair
- Resistant to inorganic chemicals.
combinations, generally to this specification, can also be produced to order, as can a range of thermocouple, extension and
8 Galvanised steel wire / strip compensating cables. Specifications to suit individual customer requirements, based on the as per PAS 5308 part 2 specification, can
also be manufactured. Our technical personnel are available to provide information and assistance in designing cables for your
9 FRLSH/Fire retardant PVC.
specific installation and operating requirements.
ZERO HALOGEN, LOW SMOKE
For applications where minimal smoke and acid gas emissions are critical, Zenium Indias proprietary compounds are rated Zero
Halogen, Low Smoke to BSEN 50267 (IEC 754) and BSEN 61034.
Where any of these options are ordered customers should specify if the compound is required on the bedding (where applicable), the
sheath, or both (where applicable).
Zenium offer designs utilising these materials that can comply with the appropriate category for the cable size in BSEN 60332-3.
Please contact us to discuss your particular requirements.
R
PVC Insulated as per
XLPE Insulated
PAS 5308 Part 2
POLYETHYLENE INSULATED AS PER PAS 5308 PART 1

MAXIMUM CONDUCTOR OPERATING TEMP: +70C. MAXIMUM MUTUAL CAPACITANCE AT 1KHZ:
This specification covers multipair cables used in the provision of voice and data services and the interconnection of electrical
MINIMUM AMBIENT TEMP: -15C after installation and only Pair of adjacent cores - 250 pF/m at 1kHz.
when cable is in a fixed position. equipment and instruments, particularly in and around process plants, where transducer generated signals are transmitted through
MAXIMUM CAPACITANCE TO SCREEN: 450pF/m at 1kHz
MAXIMUM WORKING VOLTAGE: 300/500V r.m.s. marshalled circuits to panels, controllers and associated devices.
MAXIMUM L/R RATIO: Conductor Size H/
TEST VOLTAGE: 1000V r.m.s. between conductors and
0.5mm
2
25 Cables as per PAS- 5308 Part 1 are widely used throughout the petroleum industry, while Part 2 are more common to the chemical and
between conductors and screen/armour.
petrochemical industries.
1.0mm2 25
MAXIMUM CONDUCTOR D.C. RESISTANCE: /km at 20C
Conductor Size APC ATC 1.5mm2 40 Type 1 unarmoured cables are generally for indoor applications.
SPREAD OF FLAME:
16/0.20mm (0.5mm2) 39.0 40.10 Type 2 armoured cables are suitable for burial underground.
2 Type 1 complies with EN 50265, IEC 60332-1. Type 2 complies
24/0.20mm (0.75mm ) 26.0 26.70
as type 1 additionally with EN50266 NMV 1.5, IEC 60332-3C. These cables are designed for use in Group II intrinsically safe systems. However it must be noted that cables used when installing an
7/0.53mm (1.5mm2) 12.1 12.20
MINIMUM BENDING RADIUS: intrinsically safe system are required to conform to any relevant requirement on the certification documents, either for the system or for
MINIMUM INSULATION RESISTANCE: Individual conductors - the intrinsically safe and associated apparatus forming parts of the system.
Type 1 - 8 x overall diameter. Type 2 - 10 x overall diameter.
25 MOhm/km @20C. Between individual screens - 1 MOhm/Km
@200C Cables should also be suitable for the environment in which they are going to be used.
AVAILABILITY:
Cables in this range are manufactured as per customers order. Reduced propagation or with reduced HCL emission PVC sheaths can
be supplied when requested. Alternative constructions e.g. other conductor sizes or pair/core combinations, generally to this
specification, can also be produced to order.
Specifications to suit individual customer requirements, based on the PAS 5308 Part1 specification, can also be manufactured. Our
technical personnel are available to provide information and assistance in designing cables for your specific installation and operating
requirements.
Type 1 Type 2
ZERO HALOGEN, LOW SMOKE
1 Plain annealed copper conductors to BSEN 60228. 1 Plain annealed copper wire conductors to BSEN 60228.
2 Type TI1 PVC insulation to BSEN 50290-2-21. For applications where minimal smoke and acid gas emissions are critical, Zenium's proprietary compounds are rated Zero Halogen,
2 Type TI1 PVC insulation to BSEN 50290-2-21.
3 Individual pair screen (optional)- Low Smoke to BSEN 50267 (IEC 60754) and BSEN 61034.
3 Individual pair screen (optional)-
a) Aluminium/polyester tape, metallic side down, in contact
a) Aluminium/polyester tape, metallic side down, in contact Where any of these options are ordered customers should specify if the compound is required on the bedding (where applicable), the
with minimum 0.5mm2 tinned copper drain wire.
2
with minimum 0.5mm tinned copper drain wire. sheath, or both (where applicable).
b) Polyester isolating tape(s) numbered for identification
b) Polyester isolating tape(s) numbered for identification. 4 Polyester binder tape. Zenium offer designs utilising these materials that can comply with the appropriate category for the cable size in BSEN 60332-3).
4 Polyester binder tape. 5 Collective screen (optional) - Aluminium / polyester tape, Please contact us to discuss your particular requirements.
2
metallic side down, in contact with minimum 0.5mm tinned
5 Collective screen (optional) - Aluminium / polyester tape,
2
copper drain wire.
metallic side down, in contact with minimum 0.5mm tinned
6 Type TM1 PVC bedding conforming to BSEN 50290-2-22.
copper drain wire.
7 Single layer galvanised steel wire armour to BS EN 10257-1.
6 Type TM1 PVC sheath to BSEN 50290-2-22.
8 Type TM1 PVC sheath to BSEN 50290-2-22.
PHYSICAL DATA
A: Pairs - Unscreened pairs: Are identified by means of coloured insulation in the sequence as per PAS 5308
R
Technical Data of XLPE Insulated XLPE Insulated
MAXIMUM CONDUCTOR OPERATING TEMP: +70C MAXIMUM MUTUAL CAPACITANCE AT 1KHZ: Cables
POLYETHYLENE PVC MINIMUM AMBIENT TEMP: without individual pair screens, 0.5mm2 and 1.0mm2 - 75 pF/m,
2
-20C after installation and only when cable is in a fixed 1.5mm - 85 pF/m. All cables with individual pair screens and 1 or
Maximum conductor operating temp: +70C +70C position. 2 pair cables collectively screened, 115 pF/m.
MAXIMUM WORKING VOLTAGE: 300/500V r.m.s. MAXIMUM CAPACITANCE UNBALANCE: 250pF/M at 1kHz
Minimum ambient temp: -20C after installation and only -15C after installation and only
TEST VOLTAGE: MAXIMUM L/R RATIO: Conductor H/
when cable is in a fixed position when cable is in a fixed position
1000V r.m.s. between conductors and between conductors and Size
screen/armour. 0.5mm
2
25
* Maximum working voltage: 300/500V r.m.s. 300/500V r.m.s.
MAXIMUM CONDUCTOR D.C. RESISTANCE: W/km at 20C 1.0mm
2
25
Conductor Size APC ATC 1.5mm2 40
Test voltage: 1000V r.m.s. between conductors and 1000V r.m.s. between conductors and
1/0.80mm (0.5mm2) Class 1 36.0 36.7 SPREAD OF FLAME:
between conductors and screen/armour between conductors and screen/armour.
2
16/0.20mm (0.5mm ) Class 5 39.0 40.1 Type 1 complies with EN50265, IEC 60332-1. Type 2 complies as
2
Maximum D.C. conductor resistance Conductor size APC Conductor size ATC 1/1.13mm (1.0mm ) Class 1 18.10 18.20 type 1 additionally with EN 50266-2-4, IEC 60332-3C. Type 3
2 complies as Type 2
/km AT 20 C 0.5mm2 Class 1 36.00 0.5mm2 Class 1 36.70 7/0.53mm (1.5mm ) Class 2 12.10 12.20
0.5mm2 Class 5 39.00 0.5mm2 Class 5 40.10 MINIMUM INSULATION RESISTANCE: MINIMUM BENDING RADIUS:
2
1.0mm Class 1 18.10
2
1.0mm Class 1 18.20 Type 1 - 7 x overall diameter. Type 2 - 8 x overall diameter.
Individual conductors - 5000 M/km at 20C. Between
1.5mm2 Class 2 12.10 1.5mm2 Class 2 12.20 individual screens - 1 M/km
Minimum insulation resistance Individual cores - 5000 M/km Individual cores-36.5 M/km
Between individual screens-1M/km at 20C Between individual screens-1M/km at 20C
Maximum mutual capacitance Cables without individual pair screens, 0.5mm2 Pair or adjacent cores - 250 pF/m at 1KHz
and 1.0mm2 - 75pF/m,1.5mm2 - 85pF/m.
All cables with individual pair screens and 1 or
2 pair cables collectively screened-115 pF/m,
2
except 7/0.53mm (1.5mm )-120 pF/m.
Maximum capacitance unbalance 250 pF/M at 1KHz
Maximum capacitance conductor 400 pF/M Type 1 Type 2

1 Plain annealed copper wire conductors to BSEN 60228.
To screen: 1 Plain annealed copper wire conductors to BSEN 60228.
2 Polyethylene insulation to BSEN 50290-2-23 (L/MD) or
2 Polyethylene insulation to BSEN 50290-2-23 (L/MD) or PE to BSEN 50290-2-29
Maximum L/R ratio Conductor size H/ Conductor size H/ LPE to BSEN 50290-2-29 3 Individual pair screen (optional):-
2 2
0.5mm 25 0.5mm 25 a) Aluminium/polyester tape, metallic side down, in
3 Individual pair screen (optional):-
1.0mm2 25 1.0mm2 25 contact with minimum 0.5mm2 tinned copper drain wire.
2 2 a) Aluminium/polyester tape, metallic side down, in b) Polyester isolating tape(s) numbered for identification
1.5mm 40 1.5mm 40
contact with minimum 0.5mm2 tinned copper drain wire. 4 Polyester binder tape.
Minimum bending radius 10 x overall diameter b) Polyester isolating tape(s) numbered for identification 5 Collective screen (optional) - Aluminium/polyester tape,
metallic side down, in contact with minimum 0.5mm2
4 Polyester binder tape. tinned copper drain wire.
5 Collective screen (optional) - Aluminium/polyester tape, 6 Polythene bedding conforming to BSEN 50290-2-24
grade LD.
metallic side down, in contact with minimum 0.5mm2
Cables using this composite sheath should not be connected to a low impedance source i.e. the mains power voltage supply. 7 Single layer galvanised steel wire armour to BS EN
tinned copper drain wire.
10257-1
The new HI-SHIELD system is also suitable for applications requiring termite and rodent protection. 6 Type TM1 PVC sheath to BSEN 50290-2-22. 8 Type TM1 PVC sheath to BSEN 50290-2-22.
PHYSICAL DATA
A: Pairs - Unscreened pairs: Are identified by means of coloured insulation in the sequence as per PAS 5308
R
LT XLPE Power Cables
TABLE 5.1
Ref. Spec. : IS: 7098 Part1:1988
TECHNICAL DETAILS FOR ZENIUM 1.1 KV
1 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED ARMOURED CABLES
Flat Strip Armoured (A2XFaY / 2XFaY) Round Wire Armoured (A2XWaY / 2XWaY)
Size Minimum No. of Nominal Nominal Minimum Approx. Approx. Weight of Cable Nominal Minimum Approx. Approx. Weight of Cable
(Cross Strand in Conductor
sectional Insulation Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu
Area) Thickness Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond.
Aluminium Copper Dimension Thickness Cable Wire Thickness Cable
A2XFaY 2XFaY A2XWaY 2XWaY
sqmm Nos Nos mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km
4 1/3 1/3 1.00 N/A N/A N/A N/A N/A 1.40 1.24 11 150 180
6 1/3 1/3 1.00 N/A N/A N/A N/A N/A 1.40 1.24 11 180 220
10 1/7 6 1.00 N/A N/A N/A N/A N/A 1.40 1.24 12 200 270
16 6 6 1.00 N/A N/A N/A N/A N/A 1.40 1.24 13 220 320
25 6 6 1.20 N/A N/A N/A N/A N/A 1.40 1.24 14 280 450
35 6 6 1.20 N/A N/A N/A N/A N/A 1.40 1.24 15 350 550
50 6 6 1.30 N/A N/A N/A N/A N/A 1.40 1.24 17 400 680
70 12 12 1.40 N/A N/A N/A N/A N/A 1.40 1.24 19 500 900
95 15 15 1.40 4 X 0.80 1.40 20 550 1150 1.60 1.40 21 620 1200
120 15 18 1.50 4 X 0.80 1.40 22 650 1400 1.60 1.40 23 720 1450
150 15 18 1.70 4 X 0.80 1.40 23 760 1650 1.60 1.40 25 850 1750
185 30 30 1.90 4 X 0.80 1.40 26 920 2050 1.60 1.40 27 1000 2100
240 30 34 2.00 4 X 0.80 1.40 28 1100 2550 1.60 1.40 29 1200 2650
300 30 34 2.10 4 X 0.80 1.56 31 1350 3200 1.60 1.56 32 1450 3250
400 53 53 2.40 4 X 0.80 1.56 35 1700 4000 2.00 1.56 37 1850 4200
500 53 53 2.60 4 X 0.80 1.56 38 2050 5000 2.00 1.56 40 2250 5250
630 53 53 2.80 4 X 0.80 1.72 42 2600 6400 2.00 1.72 44 2800 6650
TABLE 5.2
LT XLPE & PVC

1 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED UN-ARMOURED CABLES
Size Minimum No. of Approx. Weight of Cable
Nominal Minimum Outer Approx.
(Cross Strand in Conductor
sectional Insulation Sheath Overall With Alm Cond. With Cu Cond.
Area) Aluminium Copper Thickness Thickness Dia of Cable A2XY 2XY
INSULATED POWER sqmm

4
6
Nos
1/3
1/3
Nos
1/3
1/3
mm
0.70
0.70
mm
1.80
1.80
mm
9
10
Kg/Km
110
120
Kg/Km
130
160
10 1/7 6 0.70 1.80 11 150 210
CABLES 16
25
35
6
6
6
6
6
6
0.70
0.90
0.90
1.80
1.80
1.80
10
12
13
150
190
230
250
350
450
50 6 6 1.00 1.80 14 280 600
70 12 12 1.10 1.80 16 370 800
95 15 15 1.10 1.80 18 450 1050
120 15 18 1.20 180 20 550 1250
150 15 18 1.40 2.00 22 660 1550
185 30 30 1.60 2.00 24 800 1900
240 30 34 1.70 2.00 26 1000 2450
300 30 34 1.80 2.00 29 1200 3000
400 53 53 2.00 2.20 33 1550 3800
500 53 53 2.20 2.20 36 1900 4850
630 53 53 2.40 2.20 41 2350 6150

LT XLPE Power Cables LT XLPE Power Cables
TABLE 5.3 TABLE 5.5

TECHNICAL DETAILS FOR ZENIUM 1.1 KV TECHNICAL DETAILS FOR ZENIUM 1.1 KV
2 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED ARMOURED CABLES 3 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED ARMOURED CABLES
Flat Strip Armoured (A2XFY / 2XFY) Round Wire Armoured (A2XWY / 2XWY) Flat Strip Armoured (A2XFY / 2XFY) Round Wire Armoured (A2XWY / 2XWY)
Size Minimum No. of Nominal Minimum Size Minimum No. of Nominal Minimum
(Cross Nominal Minimum Approx. Approx. Weight of Cable Nominal Minimum Approx. Approx. Weight of Cable Nominal Minimum Approx. Approx. Weight of Cable Nominal Minimum Approx. Approx. Weight of Cable
Strand in Conductor Inner (Cross Strand in Conductor Inner
sectional Insulation Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu sectional Insulation Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu
Sheath Sheath
Area) Thickness Thickness Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond. Area) Thickness Thickness Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond.
Aluminium Copper Dimension Thickness Cable Wire Thickness Cable Aluminium Copper Dimension Thickness Cable Wire Thickness Cable
A2XFY 2XFY A2XWY 2XWY A2XFY 2XFY A2XWY 2XWY
sqmm Nos Nos mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km sqmm Nos Nos mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km
4 1/3 1/3 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 15 500 480 4 1/3 1/3 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 16 600 520
6 1/3 1/3 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 16 500 580 6 1/3 1/3 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 17 500 600
10 1/7 6 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 18 600 730 10 1/7 6 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 19 600 780
16 6 6 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.40 17 600 750 16 6 6 0.70 0.30 4 X 0.80 1.24 18 600 880 1.60 1.40 20 780 1050
25 6 6 0.90 0.30 4 X 0.80 1.40 18 650 950 1.60 1.40 20 800 1050 25 6 6 0.90 0.30 4 X 0.80 1.40 21 750 1200 1.60 1.40 22 950 1400
35 6 6 0.90 0.30 4 X 0.80 1.40 20 750 1200 1.60 1.40 22 900 1300 35 6 6 0.90 0.30 4 X 0.80 1.40 23 900 1500 1.60 1.40 24 1100 1750
50 12 6 1.00 0.30 4 X 0.80 1.40 22 900 1500 1.60 1.40 24 1050 1650 50 6 6 1.00 0.30 4 X 0.80 1.40 26 1100 1900 1.60 1.56 27 1350 2200
70 15 12 1.10 0.30 4 X 0.80 1.56 25 1100 1950 1.60 1.56 27 1300 2100 70 12 12 1.10 0.30 4 X 0.80 1.56 29 1400 2600 2.00 1.56 32 1850 3100
95 15 15 1.10 0.40 4 X 0.80 1.56 28 1350 2500 2.00 1.56 30 1750 2900 95 15 15 1.10 0.40 4 X 0.80 1.56 32 1700 3350 2.00 1.56 34 2200 3900
120 15 18 1.20 0.40 4 X 0.80 1.56 30 1600 3100 2.00 1.56 33 2000 3400 120 15 18 1.20 0.40 4 X 0.80 1.56 35 2000 4100 2.00 1.72 38 2600 4750
150 30 18 1.40 0.40 4 X 0.80 1.72 33 1900 3750 2.00 1.72 35 2300 4050 150 15 18 1.40 0.40 4 X 0.80 1.72 39 2400 5050 2.00 1.88 41 3050 5700
185 30 30 1.60 0.50 4 X 0.80 1.72 36 2250 4500 2.00 1.88 39 2750 4900 185 30 30 1.60 0.50 4 X 0.80 1.88 43 2900 6200 2.50 2.04 47 4000 7300
240 30 34 1.70 0.50 4 X 0.80 1.88 41 2800 5800 2.50 2.04 44 3600 6500 240 30 34 1.70 0.50 4 X 0.80 2.04 48 3600 7900 2.50 2.20 52 4850 9150
300 53 34 1.80 0.60 4 X 0.80 2.04 44 3300 7000 2.50 2.20 47 4200 7800 300 30 34 1.80 0.60 4 X 0.80 2.20 53 4300 9750 2.50 2.36 56 5650 11100
400 53 53 2.00 0.60 4 X 0.80 2.36 49 4100 9050 2.50 2.36 53 5050 9700 400 53 53 2.00 0.60 4 X 0.80 2.52 60 5400 12400 3.15 2.68 64 7550 14500
TABLE 5.4 TABLE 5.6

2 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED UN-ARMOURED CABLES 3 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED UN-ARMOURED CABLES
Size Minimum Minimum Approx. Weight of Cable Size Minimum Minimum Approx. Weight of Cable
Minimum No. of Nominal Approx. Minimum No. of Nominal Approx.
(Cross Strand in Conductor Inner Outer With Alm With Cu (Cross Strand in Conductor Inner Outer With Alm With Cu
sectional Insulation Overall sectional Insulation Overall
Sheath Sheath Cond. Cond. Sheath Sheath Cond. Cond.
Area) Thickness Dia of Cable Area) Thickness Dia of Cable
Aluminium Copper Thickness Thickness A2XY 2XY Aluminium Copper Thickness Thickness A2XY 2XY
sqmm Nos Nos mm mm mm mm Kg/Km Kg/Km sqmm Nos Nos mm mm mm mm Kg/Km Kg/Km
4 1/3 1/3 0.70 0.30 1.80 13 200 270 4 1/3 1/3 0.70 0.30 1.80 14 230 310
6 1/3 1/3 0.70 0.30 1.80 14 260 330 6 1/3 1/3 0.70 0.30 1.80 15 300 400
10 1/7 6 0.70 0.30 1.80 16 330 450 10 1/7 6 0.70 0.30 1.80 17 360 540
16 6 6 0.70 0.30 1.80 15 300 500 16 6 6 0.70 0.30 1.80 18 400 680
25 6 6 0.90 0.30 2.00 18 420 720 25 6 6 0.90 0.30 2.00 20 550 1000
35 6 6 0.90 0.30 2.00 20 500 920 35 6 6 0.90 0.30 2.00 22 650 1300
50 6 6 1.00 0.30 2.00 22 600 1200 50 6 6 1.00 0.30 2.00 25 800 1650
70 12 12 1.10 0.30 2.00 24 780 1600 70 12 12 1.10 0.40 2.20 29 1100 2300
95 15 15 1.10 0.40 2.20 27 1000 2150 95 15 15 1.10 0.40 2.20 31 1350 3050
120 15 18 1.20 0.40 2.20 30 1200 2650 120 15 18 1.20 0.40 2.20 34 1650 3800
150 15 18 1.40 0.40 2.20 32 1400 3150 150 15 18 1.40 0.50 2.40 38 2050 4650
185 30 30 1.60 0.50 2.40 35 1750 3950 185 30 30 1.60 0.50 2.60 42 2500 5800
240 30 34 1.70 0.50 2.60 40 2200 5100 240 30 34 1.70 0.60 2.80 48 3150 7500
300 30 34 1.80 0.60 2.80 43 2700 6300 300 30 34 1.80 0.60 3.00 52 3850 9250
400 53 53 2.00 0.60 3.00 49 3350 9500 400 53 53 2.00 0.70 3.20 59 4800 11800
LT XLPE Power Cables LT XLPE Power Cables
TABLE 5.7 TABLE 5.9

3.5 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED ARMOURED CABLES 4 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED ARMOURED CABLES
Flat Strip Armoured (A2XFY / 2XFY) Round Wire Armoured (A2XWY / 2XWY) Flat Strip Armoured (A2XFY / 2XFY) Round Wire Armoured (A2XWY / 2XWY)
Size Size Minimum No. of Minimum
Minimum No. of Nominal Minimum Approx. Weight of Cable Approx. Weight of Cable Nominal Approx. Weight of Cable Approx. Weight of Cable
(Cross Strand in Inner Nominal Minimum Approx. Nominal Minimum Approx. (Cross Strand in Inner Nominal Minimum Approx. Nominal Minimum Approx.
sectional Insulation Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu Conductor Insulation Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu
Conductor Sheath sectional Sheath
Area) Thickness Thickness Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond. Area) Thickness Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond.
Thickness
Aluminium Copper Dimension Thickness Cable A2XFY 2XFY Wire Thickness Cable A2XWY 2XWY Aluminium Copper Dimension Thickness Cable A2XFY 2XFY Wire Thickness Cable A2XWY 2XWY
sqmm Nos Nos mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km sqmm Nos Nos mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km
4 1/3 1/3 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 17 550 600
3x25+16 6/6 6/6 0.90/0.70 0.30 4 X 0.80 1.40 22 850 1400 1.60 1.40 24 1050 1600
6 1/3 1/3 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.40 18 580 700
3x35+16 6/6 6/6 0.90/0.70 0.30 4 X 0.80 1.40 24 1000 1700 1.60 1.40 26 1200 1950
10 1/7 6 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.40 21 720 950
3x50+25 6/6 6/6 1.00/0.90 0.30 4 X 0.80 1.40 27 1200 2200 1.60 1.56 29 1500 2500 16 6 6 0.70 0.30 4 X 0.80 1.40 20 700 1100 1.60 1.40 22 900 1250
3x70+35 12/6 12/6 1.10/0.90 0.40 4 X 0.80 1.56 31 1550 2950 2.00 1.56 33 2050 3500 25 6 6 0.90 0.30 4 X 0.80 1.40 23 900 1500 1.60 1.40 25 1150 1700
35 6 6 0.90 0.30 4 X 0.80 1.40 25 1100 1900 1.60 1.40 27 1300 2150
3x92+50 15/6 15/6 1.10/1.00 0.40 4 X 0.80 1.56 35 1900 3900 2.00 1.56 37 2500 4450
50 6 6 1.00 0.30 4 X 0.80 1.56 28 1300 2400 1.60 1.56 30 1600 2750
3x120+70 15/12 18/12 1.20/1.10 0.40 4 X 0.80 1.72 38 2300 4850 2.00 1.72 41 3000 5500 70 12 12 1.10 0.40 4 X 0.80 1.56 32 1700 3300 2.00 1.56 34 2200 3850
3x150+70 15/12 18/12 1.40/1.10 0.50 4 X 0.80 1.72 42 2700 5750 2.00 1.88 45 3450 6500 95 15 15 1.10 0.40 4 X 0.80 1.56 36 2100 4350 2.00 1.72 38 2700 5000
120 15 18 1.20 0.50 4 X 0.80 1.72 40 2500 5350 2.00 1.88 42 3250 6100
3x185+95 30/15 30/15 1.60/1.10 0.50 4 X 0.80 1.88 47 3300 7150 2.50 2.04 50 4500 8400
150 15 18 1.40 0.50 4 X 0.80 1.88 44 3050 6550 2.50 2.04 47 4150 7700
3x240+120 30/15 34/18 1.70/1.20 0.60 4 X 0.80 2.04 53 4100 9150 2.50 2.20 56 5450 10500 185 30 30 1.60 0.50 4 X 0.80 2.04 49 3650 8050 2.50 2.20 52 4900 9300
3x300+150 30/15 34/18 1.80/1.40 0.60 4 X 0.80 2.20 58 4900 11250 2.50 2.36 61 6400 12750 240 30 34 1.70 0.60 4 X 0.80 2.20 55 4550 10400 2.50 2.36 58 6000 11800
300 30 34 1.80 0.70 4 X 0.80 2.36 60 5650 12800 31.15 2.52 65 7700 15000
3x400+185 53/30 53/30 2.00/1.60 0.70 4 X 0.80 2.52 66 150 14250 3.15 2.68 71 8550 16600
400 53 53 2.00 0.70 4 X 0.80 2.68 69 6900 16200 3.15 2.84 73 9400 18600
TABLE 5.8 TABLE 5.10

3.5 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED UN-ARMOURED CABLES 4 CORE, ALUMINIUM / COPPER CONDUCTOR, XLPE INSULATED UN-ARMOURED CABLES
Size Minimum Minimum Approx. Weight of Cable
Minimum No. of Nominal Approx.
Approx. Weight of Cable (Cross Inner Outer With Alm With Cu
Size Minimum No. of Minimum Minimum Strand in Conductor Insulation Overall
(Cross Nominal Approx. sectional Sheath Sheath Cond. Cond.
Strand in Conductor Inner Outer With Alm With Cu Thickness Dia of Cable
sectional Insulation Overall Area) Aluminium Copper Thickness Thickness
Sheath Sheath Cond. Cond. A2XY 2XY
Area) Thickness Dia of Cable
Thickness Thickness sqmm Nos Nos mm mm mm mm Kg/Km Kg/Km
Aluminium Copper A2XY 2XY
4 1/3 1/3 0.70 0.30 1.80 15 250 370
sqmm Nos Nos mm mm mm mm Kg/Km Kg/Km
6 1/3 1/3 0.70 0.30 1.80 16 330 470
3X25+16 6/6 6/6 0.90/0.70 0.30 2.00 22 620 1150
10 1/7 6 0.70 0.30 1.80 19 420 660
3X35+16 6/6 6/6 0.90/0.70 0.30 2.00 24 750 1450
16 6 6 0.70 0.30 1.80 19 450 850
3X50+25 6/6 6/6 1.00/0.90 0.30 2.00 26 920 1900 25 6 6 0.90 0.30 2.00 23 650 1250
3X70+35 12/6 12/6 1.10/0.90 0.40 2.20 31 1250 2650 35 6 6 0.90 0.30 2.00 25 800 1650
50 6 6 1.00 0.30 2.00 27 1000 2150
3X95+50 15/6 15/6 1.10/1.00 0.40 2.20 34 1550 3550
70 12 12 1.10 0.40 2.20 32 1350 3000
3X120+70 15/12 18/12 1.20/1.10 0.40 2.20 37 1900 4450
95 15 15 1.10 0.40 2.20 35 1700 4000
3X150+70 12/12 18/12 1.40/1.10 0.50 2.40 42 2300 5350
120 15 1 1.20 0.50 2.40 39 2150 5000
3X185+95 30/15 30/15 1.60/1.10 0.50 2.60 46 2850 6700 150 15 18 1.40 0.50 2.60 43 2600 6100
3X240+120 30/15 34/18 1.70/1.20 0.60 2.80 52 3600 8650 185 30 30 1.60 0.50 2.80 48 3200 7600
240 30 34 1.70 0.60 3.00 54 4100 9850
3X300+150 30/15 34/18 1.80/1.40 0.60 3.00 57 4400 10700
300 30 34 1.80 0.70 3.20 60 5000 12200
3X400+185 53/30 53/30 2.00/1.60 0.70 3.40 65 5600 13600
400 53 53 2.00 0.70 3.60 68 6300 15600
LT PVC Power Cables LT PVC Power Cables

1 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED ARMOURED CABLES
2 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED ARMOURED CABLES
Flat Strip Armoured (AYFaY / YFaY) Round Wire Armoured (AYWaY / YWaY) Flat Strip Armoured (AYFY / YFY) Round Wire Armoured (AYWY / YWY)
Size Minimum No. of Nominal Minimum
Size Minimum No. of Nominal Approx. Weight of Cable Approx. Weight of Cable Approx. Weight of Cable Approx. Weight of Cable
Strand in Nominal Minimum Approx. Nominal Minimum Approx. (Cross Strand in Inner Nominal Minimum Approx. Nominal Minimum Approx.
(Cross Insulation Insulation
Conductor Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu Conductor Sheath Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu
sectional sectional Thickness
Thickness Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond. Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond.
Area) Dimension Thickness Cable Wire Thickness Cable Area) Thickness Dimension Thickness Cable Wire Thickness Cable
Aluminium Copper AYFaY YFaY AYWaY YWaY Aluminium Copper AYFY YFY AYWY YWY
sqmm Nos Nos mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km sqmm Nos Nos mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km
4 1/3 1/3 1.30 N/A N/A N/A N/A N/A 1.40 1.24 11 180 200 4 1/3 1/3 1.00 0.30 N/A N/A N/A N/A N/A 1.40 1.24 17 500 560
6 1/3 1/3 1.30 N/A N/A N/A N/A N/A 1.40 1.24 12 200 230 6 1/3 1/3 1.00 0.30 N/A N/A N/A N/A N/A 1.40 1.24 18 580 650
10 1/7 6 1.30 N/A N/A N/A N/A N/A 1.40 1.24 13 230 300
10 1/7 6 1.00. 0.30 N/A N/A N/A N/A N/A 1.40 1.24 19 700 800
16 6 6 1.30 N/A N/A N/A N/A N/A 1.40 1.24 13 250 350
16 6 6 1.00 0.30 4 X 0.80 1.40 19 550 720 1.60 1.40 19 700 900
25 6 6 1.50 N/A N/A N/A N/A N/A 1.40 1.24 15 300 450
25 6 6 1.20 0.30 4 X 0.80 1.40 20 680 950 1.60 1.40 21 900 1200
35 6 6 1.50 N/A N/A N/A N/A N/A 1.40 1.24 16 350 560
35 6 6 1.20 0.30 4 X 0.80 1.40 21 780 1200 1.60 1.40 23 1000 1400
50 6 6 1.70 N/A N/A N/A N/A N/A 1.40 1.24 17 450 700
70 12 12 1.70 N/A N/A N/A N/A N/A 1.40 1.40 19 550 950 50 6 6 1.40 0.30 4 X 0.80 1.40 24 950 1500 1.60 1.56 26 1250 1800
95 15 15 1.90 4 X 0.80 1.40 21 650 1200 1.60 1.40 22 700 1250 70 12 12 1.40 0.30 4 X 0.80 1.56 27 1150 1950 2.00 1.56 28 1450 2250
120 15 18 1.90 4 X 0.80 1.40 22 750 1450 1.60 1.40 24 800 1500 95 15 15 1.60 0.40 4 X 0.80 1.56 30 1450 2600 2.00 1.56 32 1950 3100
150 15 18 2.10 4 X 0.80 1.40 24 850 1750 1.60 1.40 25 950 1800 120 15 18 1.60 0.40 4 X 0.80 1.56 32 1700 3100 2.00 1.72 35 2250 3650
185 30 30 2.30 4 X 0.80 1.40 26 1000 2100 1.60 1.40 27 1100 2200
150 15 18 1.80 0.40 4 X 0.80 1.72 35 1950 3700 2.50 1.72 37 2550 4300
240 30 34 2.50 4 X 0.80 1.40 29 1250 2700 1.60 1.56 30 1400 2800
185 30 30 2.00 0.50 4 X 0.80 1.88 38 2350 4550 2.50 1.88 40 3000 5200
300 30 34 2.70 4 X 0.80 1.56 32 1550 3350 1.60 1.56 33 1600 3400
240 30 34 .2.20 0.50 4 X 0.80 2.04 43 2900 5800 2.50 2.04 46 4000 6850
400 53 53 3.00 4 X 0.80 1.56 36 1900 4200 2.00 1.56 38 2100 4400
300 30 34 2.40 0.60 4 X 0.80 2.20 46 3500 7100 3.15 2.20 50 4650 8250
500 53 53 3.40 4 X 0.80 .56 40 2350 5300 2.00 1.72 42 2600 5600
630 53 53 3.90 4 X 0.80 1.72 45 3000 6800 2.00 1.88 47 3250 7050 400 53 53 2.60 0.70 4 X 0.80 2.36 52 4300 8900 3.15 2.52 57 6150 10800
TABLE 5.12
TABLE 5.14
1 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED UN-ARMOURED CABLES TECHNICAL DETAILS FOR ZENIUM 1.1 KV
Approx. Weight of Cable
2 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED UN-ARMOURED CABLES
Size Minimum No. of Nominal Nominal Approx.
(Cross sectional Strand in Conductor With Alm With Cu
Insulation Outer Overall Approx. Weight of Cable
Cond. Cond. Size Minimum No. of Nominal Nominal Approx.
Area) Thickness sheath Dia of Cable
Aluminium Copper AYY YY (Cross sectional Strand in Conductor With Alm With Cu
Insulation Outer Overall
Cond. Cond.
sqmm Nos Nos mm mm mm Kg/Km Kg/Km Area) Thickness sheath Dia of Cable
Aluminium Copper AYY YY
4 1/3 1/3 1.0 1.8 8.0 102 112
sqmm Nos Nos mm mm mm Kg/Km Kg/Km
6 1/3 1/3 1.0 1.8 9.0 107 127
4 1/3 1/3 1.0 1.80 10.50 192 302
10 1/7 1/3 1.0 1.8 10.0 118 175
6 1/3 1/3 1.0 1.80 11.50 200 315
16 6 6 1.0 1.8 11.5 145 239
10 1/7 1/3 1.0 1.80 14.50 210 330
25 6 6 1.0 1.8 13.0 147 348
16 6 6 1.0 1.80 16.00 235 418
35 6 6 1.2 1.8 13.5 225 445
25 6 6 1.0 1.80 17.00 335 635
50 6 6 1.2 1.8 15.2 272 579
35 6 6 1.2 1.80 18.00 410 819
70 12 12 1.4 1.8 17.2 365 785
50 6 6 1.2 2.00 21.00 535 1100
95 15 15 1.4 2.0 20.0 445 1072
70 12 12 1.4 2.00 23.00 690 1503
120 15 18 1.6 2.0 22.0 545 1310
95 15 15 1.4 2.00 26.00 910 2040
150 15 18 1.6 2.0 22.5 655 1570
20 15 18 1.6 2.00 28.00 1080 2510
185 30 34 1.8 2.0 24.6 790 1935
150 15 18 1.6 2.20 31.50 1320 3100
240 30 34 2.0 2.0 27.0 990 2490
185 30 34 1.8 2.20 35.00 1620 3830
300 30 34 2.2 2.2 29.7 1190 2890
240 30 34 2.0 2.20 39.00 2040 4960
400 53 53 3.0 2.2 34.0 1480 3650
300 30 34 2.2 2.40 43.00 2530 6180
500 53 53 3.4 2.2 40.0 1870 4620
400 53 53 2.4 2.40 44.50 2860 7640
630 53 53 3.9 2.4 42.0 2190 5950
LT PVC Power Cables LT PVC Power Cables

3 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED ARMOURED CABLES 3.5 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED ARMOURED CABLES
Flat Strip Armoured (AYFY / YFY) Round Wire Armoured (AYWY / YWY) Flat Strip Armoured (AYFY / YFY) Round Wire Armoured (AYWY / YWY)
Size Minimum No. of Minimum Size Minimum No. of Minimum
Nominal Approx. Weight of Cable Approx. Weight of Cable Nominal Approx. Weight of Cable Approx. Weight of Cable
(Cross Strand in Inner Nominal Minimum Approx. Nominal Minimum Approx. Strand in Nominal Minimum Approx. Nominal Minimum Approx.
Insulation (Cross Inner
sectional Conductor Sheath Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu Insulation Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu
Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond. sectional Conductor
Thickness Sheath Cond. Cond. Cond. Cond.
Area) Thickness Dimension Thickness Cable Wire Thickness Cable Thickness Strip Sheath Dia of Armor Sheath Dia of
Aluminium Copper AYFY YFY AYWY YWY Area) Thickness
Aluminium Copper Dimension Thickness Cable A2XFY 2XFY Wire Thickness Cable AYWY YWY
sqmm Nos Nos mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km
4 1/3 1/3 1.00 0.30 N/A N/A N/A N/A N/A 1.40 1.24 17 600 580 sqmm Nos Nos mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km
6 1/3 1/3 1.00 0.30 N/A N/A N/A N/A N/A 1.40 1.24 18 620 700 3x25+16 6/6 6/6 1.20/1.00 0.30 4 X 0.80 1.40 24 1000 1500 1.60 1.40 25 1200 1750
10 1/3 6 1.00 0.30 N/A N/A N/A N/A N/A 1.40 1.40 21 700 880
3x35+16 6/6 6/6 1.20/1.00 0.30 4 X 0.80 1.40 26 1100 1850 1.60 1.40 28 1400 2100
16 6 6 1.00 0.30 4 X 0.80 1.40 20 650 950 1.60 1.40 22 900 1150
3x50+25 6/6 6/6 1.40/1.20 0.30 4 X 0.80 1.56 29 1400 2400 2.00 1.56 32 1900 2900
25 6 6 1.20 0.30 4 X 0.80 1.40 22 850 1300 1.60 1.40 24 1100 1550
35 6 6 1.20 0.30 4 X 0.80 1.40 24 980 1600 1.60 1.40 26 1250 1850 3x70+35 12/6 12/6 1.40/1.20 0.40 4 X 0.80 1.56 33 1750 3150 2.00 1.56 35 2300 3700
50 6 6 1.40 0.30 4 X 0.80 1.56 27 1250 2100 1.60 1.56 29 1550 2400 3x92+50 15/6 15/6 1.60/1.40 0.40 4 X 0.80 1.56 37 2200 4150 2.00 1.72 40 2850 4850
70 12 12 1.40 0.40 4 X 0.80 1.56 31 1550 2750 2.00 1.56 33 2050 3250
3x120+70 15/12 18/12 1.60/1.40 0.50 4 X 0.80 1.72 41 2650 5150 2.00 1.88 43 3350 5900
95 15 15 1.60 0.40 4 X 0.80 1.56 34 1900 3600 2.00 1.72 37 2550 4200
3x150+70 15/12 18/12 1.80/1.40 0.50 4 X 0.80 1.88 44 3050 6100 2.00 1.88 47 3800 6850
120 15 18 1.60 0.40 4 X 0.80 1.72 37 2250 4400 2.00 1.72 40 2850 5000
150 15 18 1.80 0.50 4 X 0.80 1.88 41 2700 5350 2.00 1.88 43 3400 6000 3x185+95 30/15 30/15 2.00/1.60 0.50 4 X 0.80 2.04 49 3700 7600 2.50 2.04 52 4950 8800
185 30 30 2.00 0.50 4 X 0.80 1.88 45 3200 6500 2.50 2.04 48 4400 7700 3x240+120 30/15 34/18 2.20/1.60 0.60 4 X 0.80 2.20 55 4650 9650 2.50 2.36 59 6050 11100
240 30 34 2.20 0.60 4 X 0.80 2.20 51 4050 8400 2.50 2.20 54 5300 9600 3x300+150 30/15 34/18 2.40/1.80 0.60 4 X 0.80 2.36 61 5550 11900 3.15 2.52 66 7800 14150
300 30 34 2.40 0.60 4 X 0.80 2.36 56 4900 10300 2.50 2.36 59 6250 11700
3x400+185 53/30 53/30 2.60/2.00 0.70 4 X 0.80 2.68 69 6950 15100 3.15 2.68 73 9400 17500
400 53 53 2.60 0.70 4 X 0.80 2.52 63 6000 13000 3.15 2.68 67 8300 15200

3 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED UN-ARMOURED CABLES 3.5 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED UN-ARMOURED CABLES
Size Approx. Weight of Cable Approx. Weight of Cable

Minimum No. of Nominal Approx. Size Minimum Minimum
Nominal Outer Minimum No. of Nominal Approx.
(Cross sectional Strand in Conductor Insulation Overall With Alm With Cu (Cross Inner Outer With Alm With Cu
sheath Strand in Conductor Insulation Overall
Area) Thickness Dia of Cable Cond. Cond. sectional Sheath Sheath Cond. Cond.
Aluminium Copper AYY YY Area) Thickness Dia of Cable
Aluminium Copper Thickness Thickness AYY YY
sqmm Nos Nos mm mm mm Kg/Km Kg/Km
sqmm Nos Nos mm mm mm mm Kg/Km Kg/Km
4 1/3 1/3 1.0 1.80 11.50 250 352
3X25+16 6/6 6/6 1.20/1.00 0.30 2.00 23 750 1250
6 1/3 1/3 1.0 1.80 13.0 270 370
3X35+16 6/6 6/6 1.20/1.00 0.30 2.00 26 850 1600
10 1/7 6 1.0 1.80 16.0 300 520
3X50+25 6/6 6/6 1.40/1.20 0.30 2.20 28 1100 2100
16 6 6 1.0 1.80 18.0 337 619
3X70+35 12/6 12/6 1.40/1.20 0.40 2.20 32 1400 2850
25 6 6 1.0 2.00 20.0 500 946
3X95+50 15/6 15/6 1.60/1.40 0.40 2.20 37 1800 3800
35 6 6 1.2 2.00 22.0 620 1233
3X120+70 15/12 18/12 1.60/1.40 0.50 2.40 40 2250 4750
50 6 6 1.2 2.00 24.0 790 1632
3X150+70 12/12 18/12 1.80/1.40 0.50 2.40 44 2600 5650
70 12 12 1.4 2.20 27.0 1030 2235
3X185+95 30/15 30/15 2.00/1.60 0.50 2.40 48 3200 7050
95 15 15 1.4 2.20 32.0 1380 3065
3X240+120 30/15 34/18 2.20/1.60 0.60 3.00 55 4100 9150
120 15 18 1.6 2.20 34.0 1650 3765
3X300+150 30/15 34/18 2.40/1.80 0.60 3.20 60 5000 11300
150 15 18 1.6 2.40 37.0 1980 4620
3X400+185 53/30 53/30 2.60/2.00 0.70 3.40 68 6250 14300
185 30 34 1.8 2.40 42.0 2475 5760
240 30 34 2.0 2.40 46.0 2970 7200
300 30 34 2.2 2.60 52.0 3825 9265
LT PVC Power Cables LT XLPE Control Cables

4 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED ARMOURED CABLES 1.5 SQMM COPPER CONDUCTOR, XLPE INSULATED ARMOURED / UN-ARMOURED CABLES
Unarmoured (2XY ) Flat Strip Armoured (2XFY) Round Wire Armoured (2XWY)
Flat Strip Armoured (AYFY / YFY) Round Wire Armoured (AYWY / YWY) No. Minimum
Size Minimum No. of Minimum Nominal Approx. Approx. Dimen- Minimum Approx. Approx. Nominal Minimum Approx. Approx.
Nominal Approx. Weight of Cable Approx. Weight of Cable of Inner
(Cross Strand in Conductor Inner Nominal Minimum Approx. Nominal Minimum Approx. Outer Overall Dia of Cable Weight of Cable sion Inner Overall Dia of Cable Weight of Cable Dia of Outer Overall Dia of Cable Weight of Cable
Insulation Cores Sheath
sectional Sheath Armour Outer overall With Alm With Cu Dia of Outer overall With Alm With Cu Thickness Sheath Solid Std. Solid Std. of Armour Sheath Solid Std. Solid Std. Armour Sheath Solid Std. Solid Std.
Thickness Strip Sheath Dia of Cond. Cond. Armor Sheath Dia of Cond. Cond. Thickness Cond. Cond. Cond. Cond. Strip Thickness Cond. Cond. Cond. Cond. Wire Thickness Cond. Cond. Cond. Cond.
Area) Thickness
Aluminium Copper Dimension Thickness Cable AYFY YFY Wire Thickness Cable AYWY YWY sqmm mm mm mm mm Kg/km Kg/km mm mm mm mm mm mm mm mm mm mm Kg/km Kg/km
sqmm Nos Nos mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km
2 0.30 1.80 11 11 160 170 N/A N/A N/A N/A N/A N/A 1.40 1.24 13 13 330 350
4 1/3 1/3 1.00 0.30 N/A N/A N/A N/A N/A 1.40 1.24 18 650 680 3 0.30 1.80 11 12 180 190 N/A N/A N/A N/A N/A N/A 1.40 1.24 13 13 340 360
6 1/3 1/3 1.00 0.30 N/A N/A N/A N/A N/A 1.40 1.24 20 660 800 4 0.30 1.80 12 12 210 220 N/A N/A N/A N/A N/A N/A 1.40 1.24 14 14 390 400
10 1/7 6 1.00 0.30 4 X 0.80 1.40 21 700 900 1.60 1.40 22 880 1150 5 0.30 1.80 13 13 240 260 N/A N/A N/A N/A N/A N/A 1.40 1.24 15 15 440 460
16 6 6 1.00 0.30 4 X 0.80 1.40 22 800 1200 1.60 1.40 23 1000 1400 6 0.30 1.80 14 14 280 300 N/A N/A N/A N/A N/A N/A 1.40 1.24 15 16 490 520
25 6 6 1.20 0.30 4 X 0.80 1.40 25 1000 1600 1.60 1.40 26 1250 1850 7 0.30 1.80 14 14 280 300 N/A N/A N/A N/A N/A N/A 1.40 1.24 15 16 500 520
35 6 6 1.20 0.30 4 X 0.80 1.40 27 1200 2050 1.60 1.56 29 1500 2350 10 0.30 1.80 16 17 420 450 N/A N/A N/A N/A N/A N/A 1.40 1.40 18 19 660 680
50 12 6 1.40 0.40 4 X 0.80 1.56 30 1500 2650 2.00 1.56 33 2050 3150 12 0.30 1.80 17 18 450 470 N/A N/A N/A N/A N/A N/A 1.40 1.40 19 20 720 740
70 15 12 1.40 0.40 4 X 0.80 1.56 34 1900 3500 2.00 1.56 36 2450 4050 14 0.30 1.80 18 18 490 520 N/A N/A N/A N/A N/A N/A 1.40 1.40 20 21 770 820
95 15 15 1.60 0.40 4 X 0.80 1.72 39 2450 4700 2.00 1.72 41 3050 5300 16 0.30 1.80 18 19 550 580 4 x 0.80 1.40 19 20 690 740 1.60 1.40 21 22 900 950
120 15 18 1.60 0.50 4 X 0.80 1.88 42 2850 5700 2.00 1.88 44 3550 6400 19 0.30 1.80 19 20 610 640 4 x 0.80 1.40 20 21 780 800 1.60 1.40 22 23 990 1030
150 30 18 1.80 0.50 4 X 0.80 1.88 46 3350 6900 2.50 2.04 50 4550 8050 24 0.30 2.00 23 24 830 880 4 x 0.80 1.40 23 24 960 990 1.60 1.40 25 26 1190 1250
27 0.30 2.00 23 24 870 920 4 x 0.80 1.40 24 25 1010 1060 1.60 1.40 25 26 1250 1320
185 30 30 2.00 0.60 4 X 0.80 2.04 51 4100 8500 2.50 2.20 54 5400 9800
30 0.30 2.00 24 25 940 990 4 x 0.80 1.40 24 26 1070 1130 1.60 1.40 26 27 1330 1400
240 30 34 2.20 0.60 4 X 0.80 2.36 57 5100 10900 2.50 2.36 61 6600 12400
37 0.30 2.00 25 27 1100 1150 4 x 0.80 1.40 26 27 1270 1300 1.60 1.40 28 29 1530 1600
300 53 34 2.40 0.70 4 X 0.80 2.52 64 6250 13500 3.15 2.68 68 8500 15800
40 0.30 2.00 26 28 1080 1240 4 x 0.80 1.40 27 28 1330 1400 1.60 1.40 29 30 1610 1700
400 53 53 2.60 0.70 4 X 0.80 2.84 72 7800 17000 3.15 2.84 76 10300 19600
44 0.30 2.00 28 30 1350 1430 4 x 0.80 1.40 29 30 1460 1530 1.60 1.56 31 32 1800 1890
52 0.30 2.00 30 31 1490 1570 4 x 0.80 1.56 31 32 1660 1740 1.60 1.56 32 34 1970 2080
61 0.40 2.20 32 34 1740 1830 4 x 0.80 1.56 32 34 1880 1970 2.00 1.56 35 37 2440 2550

4 CORE, ALUMINIUM / COPPER CONDUCTOR, PVC INSULATED UN-ARMOURED CABLES 2.5 SQMM COPPER CONDUCTOR, XLPE INSULATED ARMOURED / UN-ARMOURED CABLES
Unarmoured (2XY ) Flat Strip Armoured (2XFY) Round Wire Armoured (2XWY)
No. Minimum
Approx. Approx. Weight of Approx. Approx. Weight of Approx. Approx. Weight of
Size Minimum Minimum Approx. Weight of Cable of Inner Nominal Dimen- Minimum Nominal Minimum
Minimum No. of Nominal Approx. Outer Overall Dia of Cable Cable sion Inner Overall Dia of Cable Cable Dia of Outer Overall Dia of Cable Cable
(Cross Inner Outer With Alm With Cu Cores Sheath
Strand in Conductor Insulation Overall Thickness Sheath of Armour Sheath Armour Sheath
sectional Sheath Sheath Cond. Cond. Solid Std. Solid Std. Solid Std. Solid Std. Solid Std. Solid Std.
Area) Thickness Dia of Cable Thickness Cond. Cond. Cond. Cond. Strip Thickness Cond. Cond. Cond. Cond. Wire Thickness Cond. Cond. Cond. Cond.
Aluminium Copper Thickness Thickness AYY YY
sqmm Nos Nos mm mm mm mm Kg/Km Kg/Km sqmm mm mm mm mm Kg/km Kg/km mm mm mm mm mm mm mm mm mm mm Kg/km Kg/km
2 0.30 1.80 12 12 190 200 N/A N/A N/A N/A N/A N/A 1.40 1.24 13 14 390 410
4 1/3 1/3 1.00 0.30 1.80 16 300 430
3 0.30 1.80 12 13 220 230 N/A N/A N/A N/A N/A N/A 1.40 1.24 14 14 400 420
6 1/3 1/3 1.00 0.30 1.80 18 400 540
4 0.30 1.80 13 13 260 270 N/A N/A N/A N/A N/A N/A 1.40 1.24 15 15 450 470
10 1/7 6 1.00 0.30 1.80 20 500 750
5 0.30 1.80 14 14 320 330 N/A N/A N/A N/A N/A N/A 1.40 1.24 16 16 520 540
16 6 6 1.00 0.30 2.00 21 580 950 6 0.30 1.80 15 16 370 390 N/A N/A N/A N/A N/A N/A 1.40 1.24 17 17 590 620
25 6 6 1.20 0.30 2.00 24 800 1400 7 0.30 1.80 15 16 370 390 N/A N/A N/A N/A N/A N/A 1.40 1.24 17 17 600 630
35 6 6 1.20 0.30 2.00 26 920 1750 10 0.30 1.80 18 19 560 590 4 x 0.80 1.24 19 20 650 690 1.60 1.40 21 22 890 920
50 6 6 1.40 0.40 2.20 30 1250 2350 12 0.30 1.80 19 20 600 630 4 x 0.80 1.40 20 21 730 770 1.60 1.40 21 22 950 990
70 12 12 1.40 0.40 2.20 33 1550 3150 14 0.30 1.80 20 20 660 700 4 x 0.80 1.40 20 21 820 860 1.60 1.40 22 23 1030 1080
95 15 15 1.60 0.40 2.40 38 2050 4300 16 0.30 2.00 21 22 770 800 4 x 0.80 1.40 22 22 910 940 1.60 1.40 23 24 1140 1180
19 0.30 2.00 22 23 850 890 4 x 0.80 1.40 23 24 1000 1050 1.60 1.40 24 25 1240 1300
120 15 18 1.60 0.50 2.40 41 2400 5250
24 0.30 2.00 25 26 1140 1190 4 x 0.80 1.40 26 27 1240 1300 1.60 1.40 27 29 1510 1590
150 15 18 1.80 0.50 2.60 45 2950 6450
27 0.30 2.00 26 27 1200 1240 4 x 0.80 1.40 26 28 1340 1390 1.60 1.40 27 29 1600 1670
185 30 30 2.00 0.60 2.80 50 3600 8000
30 0.30 2.00 27 28 1290 1350 4 x 0.80 1.40 27 28 1430 1490 1.60 1.40 29 30 1730 1790
240 30 34 2.20 0.60 3.00 57 4600 10350 37 0.30 2.00 29 30 1520 1590 4 x 0.80 1.40 29 31 1670 1730 1.60 1.56 31 32 2020 2060
300 30 34 2.40 0.70 3.40 63 5700 12900 40 0.30 2.00 30 31 1640 1710 4 x 0.80 1.56 31 32 1820 1890 2.00 1.56 32 35 2150 2420
400 53 53 2.60 0.70 3.60 71 7100 16300 44 0.40 2.20 32 34 1930 2010 4 x 0.80 1.56 33 35 2030 2100 2.00 1.56 35 37 2590 2690
52 0.40 2.20 34 36 2140 2230 4 x 0.80 1.56 34 36 2280 2360 2.00 1.56 37 39 2840 2970
61 0.40 2.20 36 36 2430 2530 4 x 0.80 1.56 36 38 2580 2660 2.00 1.56 39 41 3190 3300
R
LT PVC Control Cables LT PVC Control Cables

Ref. Spec. : IS: 1554 Part1:1998
1.5 SQMM SOLID COPPER CONDUCTOR, PVC INSULATED, ARMOURED / UN-ARMOURED CONTROL CABLES 1.5 SQMM STRANDED COPPER CONDUCTOR, PVC INSULATED ARMOURED / UN-ARMOURED CABLES
Unarmoured (YY) Flat Strip Armoured (YFY) Round Wire Armoured (YWY) Unarmoured (YY) Flat Strip Armoured (YFY) Round Wire Armoured (A2XWY / 2XWY)
Minimum Nominal Minimum Nominal
No. Approx. Approx. Approx. Weight of Approx. Approx. Weight of No. Approx. Approx. Weight of Approx. Approx. Weight of Approx. Approx. Weight of
Inner Outer Approx. Weight Dimen- Minimum Nominal Minimum Inner Outer Dimen- Minimum Nominal Minimum
of of
Sheath Sheath Overall Dia
of Cable sion Inner Overall Dia of Cable Cable Dia of Outer Overall Dia of Cable Cable Sheath Sheath Overall Dia of Cable Cable sion Inner Overall Dia of Cable Cable Dia of Outer Overall Dia of Cable Cable
Cores of Cable of Armour Sheath Armour Sheath Cores of Armour Sheath Armour Sheath
Thickness Thickness Solid Solid Solid Solid Thickness Thickness Std. Std. Std. Std. Std. Std.
Strip Thickness Wire Thickness Strip Thickness Wire Thickness
Solid Cond. Solid Cond. Cond. Cond. Cond. Cond. Cond. Cond. Cond. Cond. Cond. Cond.
sqmm mm mm mm Kg/km mm mm mm mm mm mm mm Kg/km sqmm mm mm mm Kg/km mm mm mm mm mm mm mm Kg/km
2 0.30 1.80 11 160 N/A N/A N/A N/A 1.40 1.24 13 350 2 0.30 1.80 12 170 N/A N/A N/A N/A 1.40 1.24 13 370
12 0.30 2.00 18 450 4 X 0.80 1.40 18 620 1.60 1.40 20 830 12 0.30 2.00 19 470 4 X 0.80 1.40 19 640 1.60 1.40 21 860
14 0.30 2.00 19 500 4 X 0.80 1.40 20 700 1.60 1.40 21 900 14 0.30 2.00 19 520 4 X 0.80 1.40 20 740 1.60 1.40 22 950
16 0.30 2.00 19 570 4 X 0.80 1.40 20 780 1.60 1.40 22 1010 16 0.30 2.00 20 570 4 X 0.80 1.40 21 800 1.60 1.40 23 1030
19 0.30 2.00 21 670 4 X 0.80 1.40 21 850 1.60 1.40 23 1070 19 0.30 2.00 22 700 4 X 0.80 1.40 22 900 1.60 1.40 24 1130
24 0.30 2.00 24 820 4 X 0.80 1.40 24 1050 1.60 1.40 26 1310 24 0.30 2.00 25 870 4 X 0.80 1.40 26 1110 1.60 1.40 27 1370
27 0.30 2.00 24 880 4 X 0.80 1.40 25 1130 1.60 1.40 26 1380 27 0.30 2.00 25 950 4 X 0.80 1.40 26 1190 1.60 1.40 28 1450
30 0.30 2.00 25 950 4 X 0.80 1.40 26 1200 1.60 1.40 27 1470 30 0.30 2.00 26 1000 4 X 0.80 1.40 27 1270 1.60 1.40 28 1540
37 0.40 2.20 27 1150 4 X 0.80 1.40 27 1400 1.60 1.40 29 1690 37 0.40 2.20 28 1200 4 X 0.80 1.40 29 1470 1.60 1.40 30 1770
40 0.40 2.20 28 1220 4 X 0.80 1.40 29 1500 1.60 1.56 31 1830 40 0.40 2.20 29 1270 4 X 0.80 1.40 30 1570 1.60 1.56 32 1910
44 0.40 2.20 30 1350 4 X 0.80 1.56 31 1670 1.60 1.56 33 2000 44 0.40 2.20 31 1400 4 X 0.80 1.56 32 1760 1.60 1.56 34 2100
52 0.40 2.20 31 1600 4 X 0.80 1.56 32 1890 2.00 1.56 35 2440 52 0.40 2.20 33 1650 4 X 0.80 1.56 34 1980 2.00 1.56 36 2550
61 0.40 2.20 34 1800 4 X 0.80 1.56 34 2130 2.00 1.56 37 2700 61 0.40 2.20 35 1900 4 X 0.80 1.56 36 2250 2.00 1.56 38 2830

2.5 SQMM SOLID COPPER CONDUCTOR, PVC INSULATED, ARMOURED / UN-ARMOURED CONTROL CABLES 2.5 SQMM STRANDED COPPER CONDUCTOR, PVC INSULATED ARMOURED / UN-ARMOURED CABLES
Unarmoured (YY) Flat Strip Armoured (YFY) Round Wire Armoured (YWY) Unarmoured (YY) Flat Strip Armoured (YFY) Round Wire Armoured (A2XWY / 2XWY)
No. Minimum Minimum Nominal
Approx. Approx. Approx. Weight of Approx. Approx. Weight of No. Approx. Approx. Weight of Approx. Approx. Weight of Approx. Approx. Weight of
Inner Nominal Approx. Weight Dimen- Minimum Nominal Minimum Inner Outer Dimen- Minimum Nominal Minimum
of Outer Overall Dia sion Inner Overall Dia of Cable Cable Dia of Outer Overall Dia of Cable Cable of Overall Dia of Cable Cable sion Inner Overall Dia of Cable Cable Dia of Outer Overall Dia of Cable Cable
Sheath of Cable Sheath Sheath
Cores Thickness Sheath of Cable of Armour Sheath Armour Sheath Cores of Armour Sheath Armour Sheath
Solid Solid Solid Solid Thickness Thickness Std. Std. Std. Std. Std. Std.
Thickness Solid Cond. Solid Cond. Strip Thickness Wire Thickness Strip Thickness Wire Thickness
Cond. Cond. Cond. Cond. Cond. Cond. Cond. Cond. Cond. Cond.
sqmm mm mm mm Kg/km mm mm mm mm mm mm mm Kg/km sqmm mm mm mm Kg/km mm mm mm mm mm mm mm Kg/km
10 0.30 1.80 20 570 4 X 0.80 1.40 21 850 1.60 1.40 23 1100 10 0.30 1.80 21 660 4 X 0.80 1.40 22 900 1.60 1.40 24 1030
12 0.30 2.00 21 670 4 X 0.80 1.40 22 950 1.60 1.40 24 1180 12 0.30 2.00 22 750 4 X 0.80 1.40 23 1000 1.60 1.40 25 1250
14 0.30 2.00 22 750 4 X 0.80 1.40 23 1050 1.60 1.40 25 1300 14 0.30 2.00 23 840 4 X 0.80 1.40 24 1035 1.60 1.40 26 1350
16 0.30 2.00 24 840 4 X 0.80 1.40 24 1120 1.60 1.40 26 1400 16 0.30 2.00 24 930 4 X 0.80 1.40 25 1150 1.60 1.40 27 1450
19 0.30 2.00 25 950 4 X 0.80 1.40 25 1250 1.60 1.40 27 1550 19 0.30 2.00 25 1050 4 X 0.80 1.40 26 1330 1.60 1.40 28 1620
24 0.30 2.00 28 1200 4 X 0.80 1.40 29 1550 1.60 1.56 31 1900 24 0.30 2.00 29 1380 4 X 0.80 1.40 30 1630 1.60 1.56 32 2000
27 0.30 2.00 29 1300 4 X 0.80 1.40 30 1650 1.60 1.56 32 2050 27 0.30 2.00 30 1470 4 X 0.80 1.40 31 1750 1.60 1.56 33 2100
30 0.30 2.00 30 1400 4 X 0.80 1.56 31 1800 1.60 1.56 33 2200 30 0.30 2.00 31 1590 4 X 0.80 1.56 32 1920 1.60 1.56 34 2250
37 0.40 2.20 33 1700 4 X 0.80 1.56 34 2100 2.00 1.56 36 2800 37 0.40 2.20 34 1900 4 X 0.80 1.56 35 2225 2.00 1.56 37 2900
40 0.40 2.20 34 1850 4 X 0.80 1.56 35 2300 2.00 1.56 37 2950 40 0.40 2.20 36 1900 4 X 0.80 1.56 36 2400 2.00 1.56 39 3100
44 0.40 2.20 36 200 4 X 0.80 1.56 37 2500 2.00 1.56 40 3200 44 0.40 2.20 38 2100 4 X 0.80 1.56 37 2600 2.00 1.56 41 3350
52 0.40 2.20 38 2350 4 X 0.80 1.56 39 2850 2.00 1.72 42 3600 52 0.40 2.20 40 2450 4 X 0.80 1.56 41 2950 2.00 1.72 43 3700
61 0.40 2.20 40 2700 4 X 0.80 1.56 41 3250 2.00 1.72 44 4000 61 0.40 2.20 43 2800 4 X 0.80 1.56 43 3350 2.00 1.72 46 4200
Current Ratings of Current Ratings of
PVC & XLPE Cables PVC Cables
TABLE 5.27
Assumption for Current Ratings for PVC & XLPE cables: Rating Factors CURRENT RATING (A.C.) FOR SINGLE CORE, 650 / 1100 VOLTS UNARMOURED OR
The current ratings given in various tables are based on certain NON MAGNETIC ARMOURED ALUMINIUM / COPPER PVC CABLES CONFORMING TO IS : 1554 PART 1
max. conductor temperature 70C (for PVC insulated cables)
assumed conditions as above. In actual practice, these
90C (for XLPE insulated cable)
conditions may be different. Therefore, to determine the current Nominal Area Laid Direct in In Ducts In Air
ambient temperature 40C rating, the tabulated ratings shall be multiplied with appropriate of the Ground
Conductor
rating factors. Amps Amps Amps
round temperature 30C
Circuit Protection mm2 AI. Cu. AI. Cu. AI. Cu.
thermal Resistivity of soil 150C - cm/watt
6 44 57 42 54 41 54
1. PVC insulated cables should not be operated, even for
thermal Resistivity of 650C - cm/watt (for PVC) comparatively short durations, at temperature appreciably 10 59 75 56 72 56 72
Dielectric 350C - cm/watt (for XLPE) higher than that permissible for continuous operation, since 16 75 94 71 92 72 92
the PVC insulation is liable to soften at higher temperatures 25 97 125 93 120 99 120
Depth of laying 75 cm - upto 1.1 K.V. Cables
and sustain serious damage.
35 120 150 110 140 120 140
90 cm - 3.3 to 11 K.V. Cables 2. It is, therefore, essential that such cables shall be 50 145 180 130 165 150 165
105 cm - 11 to 33 K.V. Cables continuously operated at the rated currents given in the
70 170 220 155 200 185 200
tables only if they are suitably protected against excess
Method of Installation : 95 205 265 180 230 215 230
currents arising out of the fault conditions. It is assumed that
Recommended to lay cable as per configuration method below: duration of such faults does not exceed four hours and 120 230 300 200 255 240 255
protection is considered to be adequate if the minimum 150 265 340 220 280 270 280
SINGLE CORE CABLES
current at which the protective device is designed to 185 300 380 240 305 305 305
Laid direct in the ground operate does not exceed 1.5* times the tabulated ratings for
240 335 420 270 340 350 340
1) Three in close trefoil formation, or cables laid in air or in ducts, and not more than 1.3* times the
300 370 465 295 370 395 370
tabulated values for cable laid direct in the ground.
2) Two touching in horizontal formation. 400 410 500 335 405 455 405
3. If by the nature of the circuit protection, it is not possible to
Ducts operate the cable at the rated current under the foregoing
3) Three in trefoil formation, or provisions, the cable required for a given continuous load
current shall be chosen to have a rating as given in the tables TABLE 5.28
4) Two in horizontal formation. which shall be not less than:
CURRENT RATING (A.C.) THREE SINGLE CORE, 650 / 1100 VOLTS UNARMOURED OR
In Air a) The given continuous load current and NON MAGNETIC ARMOURED ALUMINIUM / COPPER PVC CABLES CONFORMING TO IS : 1554 PART 1
5) Two single core cable are installed one above the other b) For cables in air or in ducts, 0.57* of the minimum
Nominal Area Laid Direct in In Ducts In Air
fixed to a vertical wall as follows, the distance between the wall & current at which the excess current protection is designed to of the Ground
the surface of the cable being 25mm in each case. operate, or For cables laid direct in the ground, 0.77* of the Conductor
Amps Amps Amps
minimum current at which excess current protection is
i) Cable of sizes up to & including 185 mm2 are mm2 AI. Cu. Al. Cu. Al. Cu.
designed to operate.
installed at a distance between centers of twice the 4 31 39 30 38 27 35
overall diameter of the cable. Examples:
6 39 49 37 48 35 44
ii) 2
Cables of sizes 240 mm and above are installed at 1. A 3-core aluminium conductored cable of size 185 mm2 laid
10 51 65 51 64 47 60
a distance between centrist of 90mm. direct in the ground can carry a continuous load current of
235 amperes (tabulated rating) if the excess current 16 66 85 65 83 64 82
Note: The rating for two cables may be applied with protection is designed to operate when current exceeds 1.3 x 25 86 110 84 110 84 110
safety in cases where such cables are installed in 235 = 305 amperes. 35 100 130 100 .125 105 130
horizontal formation, on brackets fixed to a wall,
2. For a continuous load current of 100 amperes per phase, a 3- 50 120 155 115 150 130 165
either spaced as indicated above or touching
core copper conductored cable of size 35mm2 installed in air 70 140 190 135 175 155 205
throughout.
(tabulated rating 110 amperes) is adequate if the excess 95 175 220 155 200 190 245
6) Three single core cables are installed in trefoil formation current protection is designed to operate when current
120 195 250 170 220 220 280
touching. exceeds 1.5 x 110 = 165 amperes. If the excess current
150 220 280 190 245 250 320
TWIN & MULTI CORE CABLES protection is designed to operate when current exceeds say
200 amperes, a cable with a tabulated rating not less than 185 240 305 210 260 290 370
Installed single in the ground 0.67 x 200 = 135 Amperes will be necessary, that is , cable 240 270 345 225 285 335 425
2
Installed single in the air with size 50 mm . 300 295 375 245 310 380 472
400 325 400 275 335 435 550

LT XLPE Cables
LT PVC Cables Current Ratings
Current Ratings
TABLE 5.27 TABLE 5.28 TABLE 5.30 TABLE 5.31

CURRENT RATING (A.C.) FOR TWIN CORE, CURRENT RATING (A.C.) FOR THREE, THREE & HALF, FOUR CORE & CURRENT RATING (A.C.) FOR 1 CORE CABLES- CURRENT RATING (A.C.) FOR 2 CORE CABLES-
650 / 1100 VOLTS ARMOURED OR UNARMOURED ALUMINIUM / FIVE CORE, 650 / 1100 VOLTS ARMOURED OR UNARMOURED 650/1100 V ARMOURED/UNARMOURED CABLES, 650/1100 V ARMOURED/UNARMOURED CABLES,
COPPER PVC CABLES CONFORMING TO IS : 1554 PART 1 ALUMINIUM / COPPER PVC CABLES CONFORMING TO IS : 1554 PART 1 XLPE INSULATED TO IS-7098 PT - 1-1-1988 XLPE INSULATED TO IS-7098 PT - 1-1-1988
Nominal Laid Direct in In Ducts In Air Nominal Laid Direct in In Ducts In Air Nominal Laid Direct in In Ducts In Air Nominal Laid Direct in In Ducts In Air
Area of the Ground Area of the Ground Area of the Ground Area of the Ground
Conductor Amps. Amps. Amps. Conductor Amps. Amps. Amps. Conductor Amps. Amps. Amps. Conductor Amps. Amps. Amps.
2
mm2 Al. Cu. Al. Cu. Al. Cu. mm2 Al. Cu. Al. Cu. Al. Cu. mm Al. Cu. Al. Cu. Al. Cu. mm2 Al. Cu. Al. Cu. Al. Cu.
4 32 41 27 35 27 35 4 28 36 23 30 23 30 4 N/A 48 N/A 47 N/A 45 4 34 44 28 37 30 39
6 40 50 34 44 35 45 6 35 45 30 38 30 39 6 48 60 45 59 45 57 6 43 55 37 47 40 50
10 55 70 45 58 47 60 10 46 60 39 50 40 52 10 62 80 62 78 61 77 10 57 74 48 61 53 67
16 70 90 58 75 59 78 16 60 77 50 64 51 66 16 81 104 80 102 83 106 16 78 94 61 78 70 85
25 90 115 76 97 78 105 25 76 99 63 81 70 90 25 99 130 90 115 115 145 25 95 120 80 100 99 125
35 110 140 92 120 99 125 35 92 120 77 99 86 110 35 117 155 110 140 135 175 35 116 145 94 120 117 155
50 135 165 115 145 125 155 50 110 145 95 125 105 135 50 138 185 125 165 170 215 50 140 170 110 145 140 190
70 160 205 140 180 150 195 70 135 175 115 150 130 165 70 168 225 155 200 210 270 70 170 210 140 175 176 235
95 190 240 170 215 185 230 95 165 210 140 175 155 200 95 204 265 185 235 255 330 95 200 250 165 210 221 290
120 210 275 190 235 210 265 120 185 240 155 195 180 230 120 230 300 210 265 300 380 120 225 285 185 240 258 330
150 240 310 210 270 240 305 150 210 270 175 225 205 265 150 265 335 230 300 342 430 150 255 315 210 270 294 435
185 275 350 240 300 275 350 185 235 300 200 255 240 305 185 295 380 260 335 385 495 185 285 355 235 300 339 510
240 320 405 275 345 325 410 240 275 345 235 295 280 355 240 340 435 300 385 450 590 240 325 410 270 350 402 510
300 355 450 305 385 365 465 300 305 385 260 335 315 400 300 390 490 335 430 519 670 300 370 460 305 390 461 590
400 385 490 345 485 420 530 400 335 425 290 360 375 435 400 450 550 380 480 605 780 400 435 520 350 440 542 670
TABLE 5.29 TABLE 5.32 TABLE 5.33

CURRENT RATINGS (A.C.) FOR COPPER CONDUCTOR I.I KV PVC INSULATED CONTROL CABLES CONFORMING
CURRENT RATING (A.C.) FOR 3 & 4 CORE CABLES- CURRENT RATING (A.C.) FOR 3.5 CORE CABLES-
TO IS:1554 (Part - 1)
650/1100 V ARMOURED/UNARMOURED CABLES, 650/1100 V ARMOURED/UNARMOURED CABLES,
XLPE INSULATED TO IS-7098 PT - 1-1-1988 XLPE INSULATED TO IS-7098 PT - 1-1-1988
GENERAL PURPOSE INSULATION HEAT RESISTANCE PVC INSULATION
1.50 mm2 2.50 mm2 1.50 mm2 2.50 mm2
No. of
in Ground in Air in Ground in Air in Ground in Air in Ground in Air Nominal Laid Direct in In Ducts In Air Nominal Laid Direct in In Ducts In Air
Cores
Amp Amp Amp Amp Area of the Ground the Ground
Amp Amp Amp Amp Area of
Conductor Amps. Amps. Amps.
2 23 20 32 27 26 24 38 32
Conductor Amps. Amps. Amps.
3 21 17 27 24 mm2 Al. Cu. Al. Cu. Al. Cu.
24 21 30 28
4 34 44 28 37 30 39 mm2 Al. Cu. Al. Cu. Al. Cu.
4 21 17 27 24 24 21 30 28
5 21 17 27 24 24 21 30 28 6 43 55 37 47 40 50 25 95 120 80 100 99 125
6 15 13 21 18 17 16 24 21 10 57 74 48 61 53 67
35 116 145 94 120 117 155
7 14 13 20 17 16 15 22 20 16 78 94 61 78 70 85
10 13 11 18 15 15 13 20 16 25 95 120 80 100 99 125 50 140 170 110 145 140 190
12 12 10 17 14 14 12 19 16 35 116 145 94 120 117 155 70 170 210 140 175 176 235
14 11 10 16 13 13 12 18 15
50 140 170 110 145 140 190
16 11 9 15 13 95 200 250 165 210 221 290
13 11 17 15
70 170 210 140 175 176 235
19 10 9 14 12 11 11 16 14 120 225 285 185 240 258 330
95 200 250 165 210 221 290
24 9 8 13 11 10 10 14 13
120 225 285 185 240 258 330 150 255 315 210 300 294 375
27 9 8 12 10 10 10 13 12
30 9 7 12 10 150 255 315 210 270 294 375 185 285 355 235 350 339 435
10 8 13 12
37 8 7 11 9 9 8 12 10 185 285 355 235 300 339 435
240 325 410 270 350 402 510
44 7 7 10 9 8 7 11 10 240 325 410 270 355 402 510
300 370 460 305 390 461 590
52 6 6 9 8 7 7 10 10 300 370 460 305 390 461 590
61 6 6 8 8 7 7 9 9 400 435 520 350 440 542 670 400 435 520 350 440 542 670
CCTV Camera Cables
HIGH RESOLUTION CAMERA CABLE

Zenium CCTV Cables are offered in two types namely 4 + 1 CCTV Cable and 3 + 1 CCTV Cable. Co-axial cables form the carrier for video
signal and the other 4 cores or 3 cores form the carriers for power. Co-axial cables are designed to transmit the complete video frequency
range with minimum distortion or attenuation, making them an excellent choice for CCTV. Zenium CCTV cables are designed to optimize
the quality of video signals, which are transmitted through the co-axial cables in the CCTV cable. The co-axial cable consists of solid
annealed bare copper conductor of electrolytic grade which is insulated with Nylon foamed dielectric aluminium foil taped, jelly flooded,
braided with Al. Alloy and then jacketed with FR PVC. Top most quality of construction of co-axial cable in Zenium CCTV Cables ensures
distortion free video signals and thus a clear picture over complete low frequency bandwidth of transmission in such applications. the
impedance of co-axial cable is 75, which matches the CCTV equipment. This matching ensures adequate signal strength, no reflection and
best picture quality. In CCTV the co-axial cable is of type RG-59 which has highest attenuation compared to RG-6 and RG-11. Hence, it is
recommended for use only for distance upto 300 - 350 ft. Foamed PE dielectric delivers excellent electrical properties such as low
capacitance and high velocity of propagation. This results in low less characteristics and reduced attenuation of the video signal. Al. Alloy
braiding of 70% coverage ensures complete elimination of EMI / RFI from the video signals and provides a reduced DC resistance ground
path. Jacketing with ST-3 is ideal for all in door and out door applications.
TABLE 6.1
Sr. No. Construction Unit Zenium Zenium
Power Cable CCTV Cable 4+1 CCTV Cable 3+1

1
Cable Size 4C x 0.15 sq. mm. 3C x 0.15 sq. mm.
Conductor ATC ATC

a No. of Strands nos 14 14
Strand Dia (Nominal) mm 0.12 0.12
Insulation PVC PVC

b Thickness (Nominal) mm 0.30 0.30
Colour R, Y, B, BK R, Y, B
2 Co-axial Cable
Conductor Solid BC Solid BC

a
Conductor Dia (Nominal) mm 0.56 0.56
Insulation PE PE
b
Thickness (Nominal) mm 1.15 1.15
Braiding Al Alloy Al Alloy
c Wire Dia (Nominal) mm 0.12 0.12
Braiding Coverage % 70 70
Co-axial Outer Sheath
d Colour Black Black

3 Over All Outer Sheath PVC ST-3 PVC ST-3
Colour White White

LAN Cables
UNSHIELDED TWISTED PAIR (UTP) CAT 5 - 100 MHz LAN CABLES

ZENIUM LAN CABLES : UTP CAT 5 meet the performance requirement of TIA/EIA 568 C.2 and are most suitable for voice, data,
video, low voltage control and all LAN topologies including Horizontal and Vertical distribution Plenum and Riser.
Application : This Category 5, four pair cable is a high speed, high performance, 100 ohm impedance cable capable of carrying high
bit-rate signalling for extended distance in horizontal cabling. Signal amplifiers are not required for a length of 328 feet (100M).
Applications can include Voice, ISDN, ATM 155 Mbps, ATM 622 Mbps, 1000 Mbps TPDDI, Fast and Giga Ethernet,
100 Mbps TP-PMD, 1000 BASE-T.
TECHNICAL DATA-PHYSICAL TECHNICAL DATA-ELECTRICAL

Conductor : 24 AWG Bare Solid Copper Impedance : 100+/- 15 Ohm.
Nom. Dia of Conductor : 0.5 mm. (NVP) Velocity of Propagation : 65% min
Insulation : High density Polyethylene 0
Delay Skew : 45 ns/100 Mtrs. at 20 C Max.
Core Colour : Pair 1 : White Blue Propagation Delay : 538 ns / 100 Mtrs @ 1000 MHZ @20 deg. C max
Pair 2 : White Orange
Pair 3 : White Green DC Resistance : 92 ohm/km @20 deg. C Max
Pair 4 : White Brown Mutual Capacitance : 56 nf /Km. Max
Outer Sheath : Fire Retardant (FR)PVC

Nom. Overall Dia.: 5.4 mm
Sheath Colour : Grey
packaging length : 305 Mtrs. (1000 Feet)
Comparative Technical Performance
Max. Attenuation Min Return Min Min

Frequency Min NEXT Min PS NEXT
@ 200C Loss PS ELFEXT ACR
LAN CABLES MH z
1
dB/100 mtrs
2
dB
20
dB
65.3
dB
62.3
dB
60.8
dB
63.3
4 4.1 23 56.3 53.3 48.8 52.2
8 5.8 24.5 51.8 48.8 42.7 46
10 6.5 25 50.3 47.3 40.8 43.8
16 8.2 25 47.2 44.4 36.7 39
20 9.3 25 45.8 42.8 34.8 36.5
25 10.4 24.3 44.3 41.3 32.8 33.9
31.25 11.7 23.6 42.9 39.9 30.9 31.2
62.5 17 21.5 38.4 35.4 24.9 21.4
100 22 20.1 35.3 32.3 20.8 13.3

LAN Cables LAN Cables
UNSHIELDED TWISTED PAIR (UTP) CAT 5E - 250 MHz LAN CABLES UNSHIELDED TWISTED PAIR (UTP) CAT 6 - 500 MHz LAN CABLES
ZENIUM LAN CABLES : UTP CAT 5E meet the performance requirement of TIA/EIA 568 C.2 and are most suitable for voice, data, ZENIUM LAN CABLES : UTP CAT 6 meet the performance requirement of TIA/EIA 568 C.2 and are most suitable for voice, data,
video, low voltage control and all LAN topologies including Horizontal and Vertical distribution Plenum and Riser. video, low voltage control and all LAN topologies including Horizontal and Vertical distribution Plenum and Riser.
Application : This Category 5E, four pair cable is a high speed, high performance, 100 ohm impedance cable capable of carrying Application : This Category 6, four pair cable is a high speed, high performance, 100 ohm impedance cable capable of carrying high
high bit-rate signalling for extended distance in horizontal cabling. Signal amplifiers are not required for a length of 328 feet (100M). bit-rate signalling for extended distance in horizontal cabling. Signal amplifiers are not required for a length of 328 feet (100M).
Applications can include Voice, ISDN, ATM 155 Mbps, ATM 622 Mbps, 1000 Mbps TPDDI, Fast and Giga Ethernet, IEEE802.3/5/12, Applications can include Voice, ISDN, ATM 155 Mbps, ATM 622 Mbps, 1000 Mbps TPDDI, Fast and Giga Ethernet,
100BASE VG (100 BASE NE), 100 BASE-T,100 Mbps TP-PMD, 1000 BASE-T, 10GB and any other future applications designed for IEEE802.3/5/12, 100 BASE VG (100 BASE NE), 100 BASE-T, 100 Mbps TP-PMD, 1000 base-T, 10Gb and any other future
category 6 Cables. applications designed for category 6 Cables.
TECHNICAL DATA-PHYSICAL TECHNICAL DATA-ELECTRICAL TECHNICAL DATA-PHYSICAL TECHNICAL DATA-ELECTRICAL

Conductor : 24 AWG Bare Solid Copper Impedance : 100+/- 15 Ohm. Conductor : 23 AWG Bare Solid Copper Impedance : 100+/- 15 Ohm.
Nom. Dia of Conductor : 0.574 mm. (NVP) Velocity of Propagation : 65% min Nom. Dia of Conductor : 0.574 mm. (NVP) Velocity of Propagation : 65% min
Insulation : High density Polyethylene Delay Skew : 45 ns/100 Mtrs. at 200C Max. Insulation : High density Polyethylene Delay Skew : 45 ns/100 Mtrs. at 200C Max.
Core Colour : Pair 1 : White Blue Propagation Delay : 537 ns / 100 Mtrs @ 1000 MHZ @20 deg. C max Core Colour : Pair 1 : White Blue Propagation Delay : 537 ns / 100 Mtrs @ 1000 MHZ @20 deg. C max
Pair 2 : White Orange Pair 2 : White Orange

DC Resistance : 88 ohm/Km @20 deg. C Max.
Pair 3 : White Green DC Resistance : 92 ohm/Km @20 deg. C Max Pair 3 : White Green
Mutual Capacitance : 53 nf / Km. Max.
Pair 4 : White Brown Mutual Capacitance : 56 nf / Km. Max Pair 4 : White Brown
Outer Sheath : Fire Retardant (FR)PVC Outer Sheath : Fire Retardant (FR)PVC
Nom. Overall Dia.: 6.3 mm Nom. Overall Dia.: 6.3 mm
Sheath Colour : Grey Sheath Colour : Grey
packaging length : 305 Mtrs. (1000 Feet) packaging length : 305 Mtrs. (1000 Feet)
Comparative Technical Performance Comparative Technical Performance
Max. Attenuation Min Return Min Min Min Min

Frequency Frequency Max. Attenuation Min Return Min NEXT Min PS NEXT Min Min ACR
@ 200C Loss NEXT PS NEXT PS ELFEXT ACR
@ 200C Loss PS ELFEXT
MHZ dB/100mtrs dB dB dB dB dB MHZ dB/100 mtrs dB dB dB dB dB
1 2 20 74.3 72.3 64.8 72.6 1 2.1 20 74.3 72.3 64.8 67.8
4 3.8 23 65.3 63.3 52.8 61.5 4 3.8 23 65.3 63.3 52.8 55.8
8 5.3 24.5 60.8 58.8 46.7 55.5 10 5.9 25 59.3 57.3 44.8 47.8
10 6 25 59.3 57.3 44.8 53.3 16 7.5 25 56.2 54.2 40.7 43.7
16 7.6 25 56.2 54.2 40.7 48.6 20 8.4 25 54.8 52.8 38.8 41.8
20 8.5 25 54.8 52.8 38.8 46.3 31.25 10.5 23.6 51.9 49.9 34.9 37.9
25 9.5 24.3 53.3 41.3 36.8 43.8 62.5 15 21.5 47.7 45.4 28.9 31.9
31.25 10.7 23.6 51.9 49.9 34.9 31.2 100 19.1 20.1 44.3 42.3 24.8 27.8
62.5 15.4 21.5 47.7 45.4 28.9 32.3 200 27.6 18 39.8 37.8 18.8 21.8
100 19.8 20.1 44.3 42.3 24.8 24.5 250 31.1 17.3 38.3 36.3 16.8 19.8
200 29 18 39.8 37.8 18.8 10.8 300 34.3 16.8 37.1 35.1 15.3 18.3
250 32.8 17.3 38.3 36.3 16.8 5.5 500 45.3 15.2 33.8 31.8 10.8 13.8
Co- Axial Cables
We have latest state-of-the-art manufacturing and testing facilities at our imported plant to manufacture co-axial cables as per
internationally accepted norms. The cables are specially designed processed and tested to resist moisture, heat and humidity to suit
extreme Indian Weather Conditions. A fully computerized process monitoring and quality control system ensures consistency, reliability
and optimum electrical characteristics (including minimum db loss) for our digital cables giving fullest satisfaction over a long span to
end-users.
SPECIAL FEATURES
l Solid Copper Center Conductor
l Nitrogen Gas injected foam
l High Quality Aluminum Bonded Tape
l Special (HB) for internet
l Anti Corrosion and Moisture Resistant (APD)
l PVC Jacket / UV protected RoHS.
l Meter Marked
l 3.0 Ghz. Cable
l 100% Spectrum Analyzer Tested
l Suitable for Power Pass
l Higher Bandwidth
CO-AXIAL CABLES DIGITAL CABLE OF ADVANCE TECHNOLOGY
Our Zenium Digital brands of co-axial cables are Special International Digital Designed for transmission of high frequency signals with
minimum loss for DTH, Institute, Digital Headend etc. The various configurations of our cables are solid copper center conductor and
also available in Copper Clad Steel (CCS) Polyethylene produced by gas injection, polypropylene, Aluminium laminated tape to provide
100% coverage, Aluminium alloy wire braids to give additional mechanical strength, Flooding Compound (APD) to provide internal
corrosion protection and PVC cover to give environmentally secured safe seal to the construction. Cables tested on 3.0 Ghz spectrum
analyzer.
R
Construction of Co-Axial Cable
TABLE SHOWING
Parameters RG 59 RG 6 RG11
1. General 3. Tools
A. Construction Standard Shield
Solid Copper Center Conductor (mm) 0.81 1.02 1.63 1.1 This procedure provides handling and storage 3.1 The following tools are required for this procedure
Diameter Over Dielectric - Foam PE (mm) 3.64 4.60 7.11 practices for plywood reels of fiber optic cable. Utility knife for opening cartons Small adjustable
Al. Bonded Tape (mm) 3.82 4.75 7.32 wrench for tightening flange bolts
Failure to observe these practices may cause damage
Al. Braid Coverage 85% 85% 85% to the cable or difficulty in paying off cable from a reel 4. Reel Handling Practices
Flooding Compound Dry APD Dry APD Dry APD during installation.
4.1 Do not store, set or transport a reel on one flange, i.e.,
Diameter Over Jacket - Black PVC (mm) 6.20 6.80 9.90
1.2 If this procedure is reissued, a summary of changes will on its side, because it will cause the cable to settle to
appear in this paragraph. one flange thereby creating a gap between the cable
B. Electrical Characteristics
and flange (Figure 2).
Capacitance (pf / mtr. ) 53.2 53.2 53.2 2. Precautions
Nominal impendence ( 3.0 Ohms) 75 Ohms ( 3) 75 Ohms ( 3) 75 Ohms ( 3) 4.2 Always lift a plywood
2.1 Personal Protective Gear Precautions
Velocity of Propagation 85% 85% 85% reel by both flanges
WARNING: Follow your company's practices for (Figure 3) Do not
Attenuation [@ 68 F or 20)] Maximum (db / 100m) wearing personal protective gear such as safety pick up a reel by one
Frequency (MHz) glasses and safety shoes to protect yourself from flange. Picking up a
accidental injury when handling reels. reel by one flange
5 2.52 1.90 1.18
55 6.16 5.10 3.14 causes the flange to
Caution: Wear safety gloves to protect your hands from
83 6.92 5.91 3.81 accidental injury when handling plywood reels and bow which creates a
187 9.20 9.04 5.58 using sharp-bladed tools to open corrugated boxes gap between the
211 11.77 9.25 5.92 containing reels. Failure to do so may result in personal cable and flange. Over time the traverse will soften in
250 12.75 10.20 6.48 injury. the gap area and cause the cable to cascade.
300 14.00 11.15 7.07 2.2 Reel PrecautionsCaution:

350 15.25 12.10 7.50
400 16.05 13.15 8.38 Both reel flanges should be 90to the ground at all
times- this applies to reels in cartons as well. Observe
450 17.42 14.02 9.01
the This End Up arrows and text on cartons.
500 18.10 14.70 9.57
550 19.40 15.55 10.12 CAUTION: Plywood reels should always be stored
600 20.12 16.32 10.82 indoors. Outdoor storage will result in reel damage.
750 22.27 18.28 11.98
865 24.02 19.02 13.68

LT XLPE & PVC
HOUSE WIRE
INSULATED POWER &
(FR,FRLSH)
CONTROL CABLES
SINGLE CORE,
CCTV CAMERA
MULTI CORE
CABLES
INDUSTRIAL CABLES
SUBMERSIBLE
3 CORE FLAT LAN CABLES
CABLES
BRAIDED,
SHIELDED &
CO-AXIAL CABLES
INSTRUMENTATION
CABLES
Reg. Office : 102,103 Leena Heights, Opp. Thunga Hospital , Mira-Bhyander Road, Mira Road (East), Mumbai - 401107, India.
Works : Survey no. 342/1/1P, shed no. 1&2, Lal Darwaja, Udwada Paria road, Village - Sarodi,
Tal.- Pardi, Dist.- Valsad, Gujarat 396185.
Ph: +91- 22 2812 4444 Fax : +91-22-2855 2555

Mob : +91 9323456104 Email : info@zeniumcables.com

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Delivering Power to the Nation

HOUSE / BUILDING PVC WIRES

FLAME RETARDANT (FR)

FLAME RETARDANT LOW SMOKE & HALOGEN FREE (FRLSH)

0.5 16/0.20 0.6 2.2 4 4 39

(FR, FRLSH) 35 276/0.40 1.2 11.3 101 110 0.554

TYPICAL PROPERTIES OF FR, FRLSH

The above data is approximate and subject to manufacturing tolerance R

SINGLE CORE FLEXIBLE SWITCHGEAR WIRES AS PER IS 694 : 2010

Thickness Approx Max DC Current Thickness Approx Max DC Current

0.5 16 0.6 2.20 39 4 35 276 10.8 0.554 102

1.5 48 0.6 3.10 13.3 15 95 484 1.6 17.25 0.206 210

4 56 0.8 4.00 4.95 23 150 750 1.8 21.1 0.129 295

6 84 0.8 4.70 3.3 35 185 925 2.0 23.8 0.106 330

10 80 1.0 6.40 1.91 46 240 1221 2.2 27.15 0.0801 400

SINGLE CORE STRANDED SWITCHGEAR WIRES AS PER IS 694 : 2010

SINGLE CORE, Conductor No. of

1.5 7 0.7 3.10 12.10 15 70 19 1.4 13.80 0.268 170

2.5 7 0.8 3.70 7.41 20 95 19 1.6 16.00 0.193 210

4.0 7 0.8 4.25 4.61 23 120 37 1.6 17.60 0.153 236

6.0 7 0.8 4.85 3.08 35 150 37 1.8 19.65 0.124 295

10 7 1.0 6.15 1.83 46 185 37 2.0 21.80 0.0991 330

16 7 1.0 7.20 1.15 62 240 61 2.2 24.70 0.0754 400

25 7 1.2 8.95 0.727 80 300 61 2.4 27.45 0.0601 475

35 7 1.2 11.0 0.524 102 400 61 2.6 31.60 0.0470 550

The above data is approximate and subject to manufacturing tolerance R

TABLE 2.2 TABLE 2.4

0.75 24/0.2 0.6 2.40 26 7 50 396/0.4 1.4 12.9 0.386 138

Avg Sheath Thickness in mm 1.0 1.1 1.1 1.1 1.3 1.4

Sq.mm mm mm mm mm mm Ohm/Km Amps

1.5 22/0.3 0.6 0.9 10.3 4.9 12.1 14

2.5 36/0.3 0.7 1.0 12.6 5.8 7.41 18

4 56/0.3 0.8 1.0 14.8 6.6 4.95 26

6 84/0.3 1.0 1.1 17.0 7.9 3.3 31

10 140/0.3 1.0 1.2 22.5 9.9 1.91 42

16 126/0.4 1.0 1.3 26.0 11.0 1.21 57

196/0.4 1.2 1.5 33.0 14.5

35 276/0.4 1.2 1.6 36.0 16.0 0.554 90

CABLES TABLE 3.2

HP 5 7.5 10 12.5 15.5 17.5 20 25

Amp 7.5 11 14.9 18.9 25.2 25.2 28.4 35.6

AMP 42.3 50.4 58.1 62.1 67.5 73.8 81 87.3

The above data is approximate and subject to manufacturing tolerance R

compounds with high resistance & low capacitance values.

BRAIDED / SHIELDED MULTICORE

mm mm Ohm/Km Amps mm mm mm Kg/Km mm mm Kg/Km mm mm Kg/Km

The above data is approximate and subject to manufacturing tolerance R

5 Tinned solid / bunched copper drain wire.

- Protection against EMI.

ZERO HALOGEN, LOW SMOKE

Please contact us to discuss your particular requirements.

POLYETHYLENE INSULATED AS PER PAS 5308 PART 1

Maximum capacitance unbalance 250 pF/M at 1KHz

Maximum capacitance conductor 400 pF/M Type 1 Type 2

LT XLPE & PVC

INSULATED POWER sqmm

The above data is approximate and subject to manufacturing tolerance R

TABLE 5.3 TABLE 5.5

TABLE 5.4 TABLE 5.6

TABLE 5.7 TABLE 5.9

TABLE 5.8 TABLE 5.10

TABLE 5.11 TABLE 5.13

TABLE 5.15 TABLE 5.17