PUMP CART INSTRUCTIONS MANUAL MODEL PCA-90PCA-90 PUMP CART Operating Instructions ‘The PCA-90 is an air over Hydraulic 10,000 PSI pump system with a 20-gallon reservoir. The cart platform rolls on 4, 6” pneumatic tires. (Tires may be foam filled at your option). The quiet operation of this pump will be apparent the first time you use it. The cart includes storage space for Load Holding Rings and extensions. Hooks are provided to hang the hoses on when not in use. The distribution system includes a manifold. This will allow the operator to power up one or two jacks for a single lift. A sight gauge Is provided to check the oil level and to determine oil condition. All Hydra-Tech 10,000 PSI Lift Modules (rams) will work with the PCA-90 Pump. This includes 40 ton, 60 ton, 100, ton, 120 ton and 175 ton Lift-Modules. Important: These are double acting rams that must be powered Up and Down. Single Jack Operation 1. Place the Lift Module in position to jack and lower the base to the ground. 2. Connect the Male Coupler end of the hose to the Right Side of the Manifold. (The one with the controls). Connect the other end of the hose (female coupler) to the Lift-Module. 3. Completely close the valve on the left side. (The one not in use). 4. Open the valve on the right side (the one with the hose attached) one turn. (Fine-tuning can be applied once the pump is powered up or down). 5. Connect the second hose, (Female Coupler) to the right side of the Left manifold block. (The one without the control valve). Connect the other end of the hose, (Male Coupler) the Lift-Module. Note: The hoses are configured so they cannot be connected improperly.1. Connect two hoses, Male Connectors to the manifold with the control valves. (Right Side) Connect the female couplers on the other end of the hoses. One to each Lift Module. 2. Connect the remaining two hoses, (Female Coupler) to the manifold block ‘on the left. Connect the Male coupler end of these hoses to the Lift Modules. 3. Open both control valves to approximately three quarters of a turn. This will give you equal control to begin the procedure. Fine-tuning can be done once the lift or retraction has started. 4. With the air connected to the pump cart, set the directional valve to up or down according to your need. 5. Rotate the air intake valve control to activate the pump. The jacks will react. Note: the jacks will rise approximately twice as fast as they retract. 6. Control over each jack is determined by the valve leavers on the top of the manifold. (Open to go faster, close to go slower) Never start this operation with the vales open more than one turn. 7. Once the jacks have reached the desired level, close the air intake valve and place the directional control valve in neutral. 8. Insert the Load Holding Rings. Lower the jack until the load is resting on the Load Holding Rings. Rotate the directional control leaver between “UP” and “Down” a few times to relieve the pressure in the hoses. (You can visibly see the hoses relax). 9. Disconnect all the hoses from the Lift Module; Install the dust covers where needed and park the pump. 10. Place the directional valve in the neutral position when the jacking procedure is complete.IMPORTANT PROCEDURE: PLEASE READ THIS BEFORE OPERATING THE JACKING SYSTEM When connecting the couplers, insure that they are “clean”. Visually inspect and wipe with a clean rag. (Dirt is the number one enemy of hydraulics). ‘After assembling couplings, turn outer ring Ys turn to lock to ensure there is no accidental hose disconnection. When removing the hoses, the operator should move the directional valve back and forth between the up and down positions to relieve any pressure build up in the hydraulic circuit. Failing to do this will result in the couplers being hard to remove. When hoses are disconnected always connect the two ends together to avoid contamination. Replace dust covers on the jacks and the pump any time the hoses are removed.Fini gio ounn nee eaten suns ae 148130014 6 ae SA ROE [ENO a ey [=a OS‘aprooetarrDpvooerert Fe are © arco) yn oar o Sl sueSPX ae SPX Corporation 2121 West Bridge Street Owatonna, HN 5060. USA Phone: (307) 455-7100 ‘ech Services: (800) 477-8326 POWER TEAM International Sales: (807) 435-7180 Far (507) 455-7122 Internet Address: itp:thmwnspowertean.com Form No. 101206 Parts List for: 9642 9644 ‘Fax: (B00) 765-8326 (Onder Bry: (800) 541-1418 eax (80) 288-7031 TWO PORT AND FOUR PORT REMOTE METERING VALVE Max. Capacity: 10,000 PSI ke 1 Zs JT o— | 318 dia, Mounting Holes (@ places on #9642 4 places on #9644) 2 (See back sheet t of 1) Torque to 70/90 f. Ibs. (2 places on #9642 4 places on #9644) 4 ho Nm Ttom PartNo. No. No, Req'd Description 1 70909 4 Pipe Plug ( NPTF: For 9642) 10909 6 Pipe Plug (i8 NPTF: For 9644) 2 38983 © -2—_Neodle Cartridge Valve (For 9842; See back shoot tof) 38983 4 -—_ Needle Cartridge Valve (For 2644; See back sheet tof 1) 3 420074 1 Manifold Metering Valve Body (For 9842) ‘38085 1_—_‘Manifold Metering Valve Body (For 9644) ‘Sheet No. tof Rev. Date: 20 Dec. 1990 Litho in USAParts List, Form No. 101206, Back sheet 1 of 1 VITON SEAL REPLACEMENTS for CARTRIDGE NEEDLE VALVE oe tem PartNo. No. No. Reqd _ Description 7 "250335 2 ‘Backup Washer (109; For 9642) 4250335 4 Backup Washer (109; For 9644) 2 "2503342 Oning (472 #676 x.103, 108; For 9642) 4250334 4 O-ring (2x SI6x 103, 109; For 9644) 3 “114502 O-ring (818 644 x 087, 908; For 9642) yitaso 4 O-ring (18x 644 x, 087, -908; For 9644) 4 “45500 2 Backup Washer (-019;For 9642) 415500 4 Backup Washer (013; Fer a044) 5 "4975 2 O-ring (9446 x 716 186,019; For 9642) 418978 4 (O-ring (HE x TG x 1/6, 015; For 9644) “Order Viton Seal Kil No, 300592 for Metering Valve #9642 {Order Viton Seal Kit No, 300598 for Metering Valve #9644. TYPICAL APPLICATIONS HX ‘Two of more single-acting cylinders, operated Two or more double-acting cyinders, operated simultaneously, or independently of one simulianeously, or independently of one another, using a single power source. another, using a single power source. Manifold needle valves meter flow in both fexlend and retract modes. They also serve as load-holding valves. Pressure relief is at the power source.< Optional immersion heater must be used with Mod-U-Lift jacks when operating temperatures are below -20°F > Alternate fluids may be used if they have the following characteristics: * Pour point -45°F, viscosity 150 SUS @ 100°F Viscosity 45 SUS @ 210°F * Viscosity index 150, and anti: corrosion, foam, oxidant, rust, wear and demulsifier additives