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ISUZU

JR403-E

INDEX
SELF DIAGNOSIS AND CODE RETRIEVAL.................... ............................................................................... 3

ELECTRICAL COMPONENT CHECK............................................................................................................. 7

SOLENOID SHIFT CHART................................................................................................................................... 12

LINE PRESSURE CHART...................................................................................................................................... 18

APPLICATION CHART............................. ............................................................................................................ 21

UNIT DIS-ASSEMBLLY......................................................................................................................................... 22

SUB ASSEMBLY OVERHAUL............................................................................................................................... 37

VALVE BODY ...................................................................... ................................................................................... 44

CHECKBALL , ORIFICE AND FILTER LOCATIONS....................................................................................... 49

UNIT RE-ASSEMBLY............................................................................................................................................. 98

AUTOMATIC TRANSMISSION SERVICE GROUP


18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
Copyright ATSG 2006
INTRODUCTION Updated
April, 2004
ISUZU JR403-E
"ELECTROMATIC"
The JR403-E transmission, also known as the "Electromatic" by GM, is currently found in 1988 and up GMC
Tiltmaster Trucks, Isuzu Trucks, Nissan Diesel Trucks, Mazda Trucks and Mitsubishi Trucks. This fully
electronic controlled transmission is similar in design to the RE4R01A found in Nissan Pathfinders, 240SX and
300SX vehicles, but on a much larger scale. This manual contains information and procedures for
assembly/disassembly, diagnosing electrical problems, and was compiled from GMC and ISUZU factory repair
manuals.
The JR403-E transmission is fully electronic controlled, consisting of shift solenoids, a line pressure solenoid, a
converter clutch solenoid, a overrun clutch solenoid and a fluid temperature sensor. There is built into the
vehicles a self diagnostic procedure to aid in diagnosing electrical concerns and is also included in this manual.

No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or
by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,
without written permission of Automatic Transmission Service Group. This includes all text illustrations,
tables and charts.

"Portions of materials contained herein have been reprinted under


license from General Motors Corp, Service & Parts Operations."

The information and part numbers contained in this booklet have


been carefully compiled from industry sources known for their
reliability, but ATSG does not guarantee its accuracy.

Copyright ATSG 2004


DALE ENGLAND JIM DIAL
FIELD SERVICE CONSULTANT TECHNICAL CONSULTANT
WAYNE COLONNA ED KRUSE
TECHNICAL SUPERVISOR TECHNICAL CONSULTANT
PETER LUBAN GREGORY LIPNICK
TECHNICAL CONSULTANT TECHNICAL CONSULTANT
JON GLATSTEIN DAVID CHALKER
TECHNICAL CONSULTANT TECHNICAL CONSULTANT
JERRY GOTT MIKE SOUZA
TECHNICAL CONSULTANT TECHNICAL CONSULTANT

GERALD CAMPBELL ROLAND ALVAREZ


TECHNICAL CONSULTANT TECHNICAL CONSULTANT

AUTOMATIC TRANSMISSION SERVICE GROUP


18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161