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Executive Summary
This tender has been written on behalf of Universe X Industries in response to the
requirements put forth in the design package of the company, Zanerobe Inc., who are acting on
behalf of the client EMPACT. This tender has been written in order to demonstrate to Zanerobe Inc.
that the contracting members of Universe X Industries understand the design and construction
methods specified in Zanerobe Inc.s design package, and are the most suitable of the three
tendering companies.
Collectively, the contractors of Universe X Industries have access to a wide range of tools,
including circular saws/jigsaws, clamps and bench vices, power drills and a wide range of drill bit
lengths and thicknesses, hacksaws and liquid nails, all of which are required for the building of the
rover in accordance with Zanerobe Inc.s design. On top of this, the contractors of Universe X
Industries have access to an organised, spacious workshop in which they can build the rover with
minimal risk and complication.
The contracting members of Universe X Industries all have at least a high school level
education in woodworking and design and technology. This provides all the members with a solid
base of knowledge in the use of hand tools, power tools and adhesives as well as various
construction and refinement methods. One member of this group has, with instructions and parts
provided, built a working, replica four-stroke engine as a school project, however it has since been
discarded, so no visual proof can be provided for this particular instance/. This does, however,
indicate that the member is capable of building a functional mechanism from drawings. The
members also hold experience in the interpretation of drawings through the construction of things
such as flat-packed furniture and models.
The contracting members of Universe X Industries have a clear understanding of the purpose
of various aspects of the design, and the materials that are used in the design, and are capable of
correctly interpreting both the drawings and the construction procedure in order to produce a high-
quality end product. If Universe X Industries is contracted to build Zanerobe Inc.s rover, should any
further questions arise, the group will not hesitate to ask for clarification, as the production of a
high-quality rover is of the utmost importance to the group.
The above responses indicate why Universe X Industries is the most suitable company to
receive the contract offered by Zanerobe Inc. The contracting members of Universe X Industries
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would like to assure Zanerobe Inc. that, if contracted, they will build a rover of high-standard that
meets the design as closely as possible, within the allotted timeframe.
3
Contents
1.0 Introduction.............................................................................................................................(5)
2.0 Design Package Review ...........................................................................................................(5)
2.1 Understanding of Design. ........................................................................................................ (5)
2.2 Client Brief Compliance............................................................................................................ (5)
2.3 Concerns and Solutions...(6)
3.3 Capability...(8)
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1.0 Introduction
This document package contains UXIs tender submission for the construction of EMPACTs
Mars Rover Prototype. This document has been written in response to the criteria as defined by
Zanerobe Inc.s document developed on behalf of EMPACT.
The rover design appears to comply with the above mentioned criteria, as the wheels and
body of the vehicle are built with plywood which is a very sturdy and rigid material. Also, aluminium
rods are allocated to the axles. Aluminium is a very strong metal and will definitely be able to
withstand any impact produced by the one meter drop. Furthermore, pieces of sponge are utilised
to create a form of suspension. These pieces of sponge will absorb impact upon landing which will
result in a smoother and safer landing.
Zanerobe Inc. have also incorporated large wheels relative to the body of the vehicle. This
strategy will allow the vehicle to land on 4 wheels consistently, as long as the rover does not fall on
its side.
Overall, the design is a well thought out and solid plan. It complies with all design constrains and if
built correctly, will be very strong and will do very well in testing.
Furthermore, the Client Brief outlines that the cargo must be loaded onto the prototype
with no complex assembly required. Zanerobe Inc.s design complies with this restriction as their
design uses elastic bands to secure the bottle to the body of the vehicle.
The Client Brief also outlines dimensional constraints which say the entire footprint of the
prototype vehicle must fit within an A3 sheet of paper (420mm x 297mm), with no portion of the
assembly overhanging the boundary. The maximum height of any portion of the prototype is
210mm. The dimensions of Zanerobe Inc.s design outlined in Table 1: Dimension Summary, indeed
comply to the dimensional constraints.
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Component Value (mm)
Body width 100
Body height 100
Body length 300
Wall thickness 10
Wheel length 130
Wheel height 23
Lastly, the Client Brief highlights a cost restriction of $30 for the materials of the design. The
sum of the theoretical cost of the materials truly lie under $30 as it adds up to be $16.82, according
to Table 2: Bill of Materials.
Furthermore, the construction method in the design package is quite puzzling as there arent
any references to pictures/diagrams and too many dimensions are used in the procedure when
referring to the pieces.
3.0 Criteria
In the following responses to Zanerobe Inc.s Tender Evaluation Criteria, the description of
the criteria as listed by Zanerobe Inc. will be italicised, and the response will be in normal text.
3.1 Experience
Experience using basic hand tools:
A requirement for the construction of the mars lander is experience in the use of basic hand
tools, this is a requirement as the construction process of this project requires the contractor to cut
wood and hammer nails among other tasks.
All contracting members of UXI have experience in using basic hand tools as they have all
completed woodwork and metalwork during high school. In metalwork and woodwork, we heavily
used a variety of hand tools such as hammers, screwdrivers, hacksaws, pliers, etc. Appendices A1, A2
and A3 are images showcasing the wood and metalworking abilities of the second member of the
team. Appendix A4 also shows another group member achieving highly in their woodwork course
which indicates their ability to use basic hand tools.
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Experience in woodwork:
Experience in basic woodwork is a requirement for this project as a large portion of the
lander is made of wood, due to this, most of the construction of the lander requires working with
wood.
Experience in metalwork:
Experience in metalwork is preferable but not necessary as a very small portion of the lander
is made of metal, the only work with metal required is the cutting to length of the axle, this should be
possible with a hacksaw.
All contractors of UXI have completed metalwork courses whilst attending high school.
Appendices A2 and A3, are a pair of images showcasing the wood and metalworking abilities of the
members.
All contracting members of UXI have experience in using power tools as they have all
completed woodwork and metalwork during high school. In metalwork and woodwork, we have
learnt how to use and become competent in using power tools such as circular saws, power drills,
electric sanders, etc. Appendices A2 and A3 are a pair of images showcasing the wood and
metalworking abilities of the team. Appendix A4 also shows another group member achieving highly
in their woodwork course which indicates their ability to use power tools.
Experience in 3D printing:
Experience in 3D printing is required for the design and construction of the mounts to hold
the bottle in place on the lander.
Contractor members of UXI are not able to provide evidence of 3D printing experience, but
one of the contractor members has 3D printed several small toys as his uncle has a 3D printer for
recreational use. At UXI, we have sharp and quick learning contractors so with the help of some
tutors and online resources, we will be able to achieve competency in 3D printing fairly easily.
3.2 Certifications
Relevant certification in woodwork/metalwork:
A relevant certificate in either metalwork and/or woodwork is preferable but not compulsory,
someone who has a certificate in either of these fields will be able to complete tasks quicker and with
a greater quality of work, they will also be more aware of the safety precautions that should be taken
when completing hazardous tasks.
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All contractors of UXI have completed metalwork and woodwork courses during high school.
Certificates were not given out for these courses but appendices A2, A3 and appendices A5-A9 also
show some projects the contractors built whilst attending these courses. These projects show that
our contractors are competent in the craft of metalwork and woodwork. Further evidence can be
found in appendix A4. This school report reflects the members ability to produce a high standard of
work. At UXI, all our contractor members have achieved competency in woodwork and metalwork.
3.3 Capabilities
Access to basic hand tools:
Access to basic hand tools is required as the construction of the lander requires the use of
hand tools to complete tasks as stated above, in 4.1.1.
The contractors of Universe X Industries have access to a wide range of basic hand tools,
including screwdrivers, hammers, hacksaws and pliers. Evidence of this can be found in Appendices
B1 through B7.
The contractors of Universe X Industries have access to a wide range of tools, including
circular saws/jigsaws, clamps and bench vices, power drills and a wide range of drill bit lengths and
thicknesses, hacksaws and liquid nails. Evidence of this can be found in Appendices B1 through B7.
Access to a 3D printer:
Access to a 3D printer is necessary for the printing of the mounts to hold the bottle in
position on the lander.
UXI have access to the printer located at Curtin University which will be available for use to
all students enrolled in the EFPC unit.
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4.0 Appendices
4.1 A Appendices
A3
A1 A2
A4
9
A5
A7
A6
A8 A9
10
4.2 B Appendices
B2
B1
B3
B4
B6
B5 B7
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Zanerobe Inc.
Design Package
Client: Clive Maynard
Project: Mars Landing Rover
Date: 2/4/2017
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Contents
Drawing Package 3
Specifications 10
Risk Management Plan 15
Tender Evaluation Criteria 22
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Zanerobe Inc.
Drawing Package
Client: Clive Maynard
Project: Mars Landing Rover
Date: 2/4/2017
Revision:1.2
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Table of Drawings
Description Page
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Zanerobe Inc.
Specifications
Client: Clive Maynard
Project: Mars Landing Rover
Date: 2/4/2017
Revision:1.2
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Contents
Introduction 1
Dimension summary 1
Materials 1
Tools 1
Testing and Final Inspection 1
Construction Method 2
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Specifications
Introduction
The specifications holds the crucial elements to the construction of the Mars Lander. By
using these set specifications, the contractor will be able to manufacture a prototype to a
suitable standard.
Dimension Summary
The main dimensions are stated in the following table.
Table 1: Dimension Summary
Component Value (mm)
Body width 100
Body height 100
Body length 300
Wall thickness 10
Wheel length 130
Wheel height 23
Materials
The required materials for the assembly of the product is shown in Table 2, with the
inclusion of appropriate suppliers and estimated cost.
Table 2: Bill of Materials
Item Quantity Price $ Supplier
Plywood - 900 x 600 x 10mm 1 6.90 Bunnings
Wheel - 130 x 23mm 4 4.30 Bunnings
Aluminium rod - 6.3mm x 1m 1 2.10 Bunnings
Sponge 1 1.00 Bunnings
Hot glue stick 12 pack 1 2.49 Spotlight
Rubber band 2 0.03 Recycled
Tools
Hot glue gun
Saw (specialist technique required)
Clamp
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
1 CONSTRUCTION METHOD
AXLE -
1. Cut out two 19mm x 19mm x 100mm wooden pieces. Using a 6.3mm drill bit, drill directly
down the middles of both wooden pieces when they are stood vertical.
2. Cut two length rods from the larger steel rod.
3. Push these rods through the drilled holes of either wooden pieces even amounts of rod
hanging from either side.
BODY
1. Using a saw, cut out two wooden pieces of dimensions 270mm x 100mm x 10mm from a
larger block of wood. Cut out also four more wooden pieces of dimensions 80mm x 100mm
x 10mm.
2. Place the 270mm x 100mm x 10mm wooden pieces on their 270mm x 100mm sides. On
the side facing upwards, shade all the area parallel 10mm from either end of the wood
pieces lengthways.
3. From the ends lengthways, of the 270mm x 100mm x 10mm wooden pieces, mark
straight lines 30mm from either end and lines 40mm from either end of the wooden piece.
Shade the areas enclosed within this space with a pencil.
4. Apply glue on the shaded areas of the wood besides one of the 270mm x 100mm x 10mm
pieces. With the large 270mm x 100mm wood piece facing upwards, place the smaller wood
cutouts to their corresponding places (the 10mm x 100mm pieces side face on the 10mm x
100mm shaded areas). Use a clamp to hold these pieces firmly down while they dry. Allow
at least 30 minutes.
5. Once completely dry, turn the piece so that the 270mm x 100mm face is facing upwards.
Use nails and a hammer to nail the side frame to the smaller wooden pieces. At
approximately 5mm from the edge of the 100mm side, every 20mm from the 270mm edge
insert a nail. Do this again besides at a distance of 35mm away from the 100mm edge. Apply
this process to the back too.
6. Check if glue has dried. If so, apply glue on the unglued 270mm x 100mm x 10mm wood
piece. Press this against the unglued 10mm x 100mm face of the 10mm x 100mm x 100mm
pieces so that it mirrors the other side. Clamp these pieces together and allow glue to dry
for at least 30 minutes.
7. If glue has completely dried, repeat the nailing process from Step 5.
8. Cut out four 40mm x 100mm pieces of plywood. Using a ruler, mark lines 10mm parallel
from the 100mm side and another line 30mm parallel to the 100mm side. Do this for all four
pieces, only on one face.
9. Apply glue to the shaded areas and press each plywood piece at the front and back of the
main body so that the glued areas press against the 10mm x 80mm wooden pieces and
10mm on either side glues to the large side frames. Use clamps two hold these pieces in
place while the glue dries.
10. Once the glue has dried, with the plywood facing up, at approximately 5mm from the
100mm side, apply a nail every 20mm perpendicular to the 40mm side of the plywood. At
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
approximately 35mm from the 100mm side, apply a nail every 20mm perpendicular to the
40mm side of the plywood. Repeat this process for both sides of the body, and top and
bottom.
1.1
1.2 SUSPENSION
1. Cut sponge into eight 100mm x 20mm lines. Line the sponge on the bottom and top of
the inside walls of the axle slot. Line another strip on top of either strip too to double the
thickness.
1.3 WHEEL
1. Using a wooden slab of at least 50mm thickness, use a drawing compass and pencil to
draw four circles, with a diameter of 140mm.
2. Use a saw to cut around the circles.
3. Use a sander to smoothen the edges and ensure the diameter is 140mm all around and
the same for all circles.
4. Using a 63mm drill bit, drill directly through the centre of each circle, all the way through.
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Mars Lander
Risk Management Plan
Version 0.E, 01/04/2017
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
2 CONTENTS
2 Introduction ...................................................................................................................... 17
3 Mars Lander Risk Register ................................................................................................ 17
3.1 Risk Matrix ................................................................................................................. 17
3.2 Design Stage .............................................................................................................. 18
3.3 Construction Stage .................................................................................................... 19
3.4 Testing Stage ............................................................................................................. 20
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
3 INTRODUCTION
Thus, in successfully implementing the risk management plan, the potential for a risk
to arise that will affect the final product and/or create an excess in cost, time or
quality of work will be resolved effectively, resulting in the successful completion of
the Mars Rover Project.
Zanerobe Inc.
Curtin University, Bently, Perth, WA
(08) 9400 1234
Risk Management Plan
Hazard Risk Likelihood Severity Score Mitigation Residual Risk Residual Score
Little care taken in Makes things more Unlikely Major Medium Have excellent quality communication Team members not Low
planning/little effort difficult throughout the with team members (regular discussion having the attention
made/not enough rest of the project (i.e. regarding decisions to be made) span required to stay on
time spent on becomes easier to stray task and thus fail to
planning from the plan and can Use time efficiently to get lots of work meet deadlines
cause the project to have done without compromising too much
delays and the product on quality Team members not
may not meet design completing the work to
criteria) Review the plan regularly to make sure the expected standards
everyone agrees on what is included and due to a lack of skills in
to prevent discrepancies the areas of research,
communication and a
Get someone from outside the group lack of general
and ideally outside the course to read it knowledge
to receive feedback
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Risk Management Plan
Hazard Risk Likelihood Severity Score Mitigation Residual Risk Residual score
Material Choice If the appropriate Unlikely Major Medium Research properties of materials There could be better or Very Low
materials are not selected thoroughly before making any decisions cheaper alternatives to
for the mars lander it so that it is possible to evaluate whether the selected material
could result in the lander a material is suitable for the proposed that the team did not
being faulty, the lander purpose. know of at the time of
could break apart or could selection
lose the cargo that is to be
protected. This could also
come as an unnecessary
financial cost.
Hazard Risk Likelihood Severity Score Mitigation Residual Risk Residual Score
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Risk Management Plan
Use of power tools Permanent physical Moderate Major High Wearing of PPE (Personal Protective Faulty equipment could Low
damage to ones body. Equipment) and insure the appropriate be dangerous without
guarding is in place. any signs of it being
Hearing damage. e.g. Safety glasses, ear muffs, gloves*. faulty, if someone uses it
they may be injured
Severe eye damage. Maintain awareness of line of fire, even though all the
meaning do not place any body parts correct safety
in front, in-between, or behind an procedures were
object that can cause harm to the followed.
operator.
Hazard Risk Likelihood Severity Score Mitigation Residual Risk Residual Score
20
Risk Management Plan
Falling objects with Injury to a persons foot or Likely Moderate High Wear safety boots, and ensuring Object which are Low
people in the any other body part that bystanders are away from the line of unable to be secured,
vicinity (The lander gets in the landers way as fire. still has the potential
falling from the it falls. to fail and cause an
height of 1m). Secure Objects if possible. injury.
The vehicle may If the vehicle does not Moderate Major High Understanding of requirements and Unforeseen issue or Low
not meet the meet the clients appropriate communication with concerns at any stage
clients testing specifications, it could client, and between designers and in the project could
requirements and result with a low grade. contractors. contribute to delays
specifications. in meeting deadlines.
Conducting tests on People on lower levels Unlikely Low Low Conduct testing on the lowest level Facility may not be Very Low
a level that is not at may be disturbed by the possible, preferably the ground level. able to
the ground level. sounds made on the upper accommodate the
level when the car lands preferred testing
while the people on the area.
lower levels are trying to
get work done.
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Risk Management Plan
Mars Lander
Tender Evaluation Criteria
22
Risk Management Plan
Acknowledgements
The contributions of the following individuals are greatly appreciated:
Tyler Cardinal, Brent Lawry, Luke Norriss, Lionel Lantang, Joanna Doan, Vikush Hirani
23
Risk Management Plan
5 CONTENTS
2 IINTRODUCTION ............................................................................................................................ 25
3 CRITERIA OVERVIEW ..................................................................................................................... 25
4 DETAILED DESCRIPTION OF CRITERIA ........................................................................................... 25
4.1 EXPERIENCE ........................................................................................................................... 25
4.1.1 Experience using basic hand tools ................................................................................ 25
4.1.2 Experience in woodwork............................................................................................... 25
4.1.3 Experience in metalwork .............................................................................................. 25
4.1.4 Experience using power tools ....................................................................................... 26
4.1.5 Experience in 3D printing .............................................................................................. 26
4.2 CERTIFICATIONS .................................................................................................................... 26
4.2.1 Relevant certification in woodwork/metalwork ........................................................... 26
4.3 CAPABILITIES ......................................................................................................................... 26
4.3.1 Access to basic hand tools ............................................................................................ 26
4.3.2 Access to power tools ................................................................................................... 26
4.3.3 Access to a 3D printer ................................................................................................... 26
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Risk Management Plan
6 IINTRODUCTION
7 CRITERIA OVERVIEW
Criteria Title Details Mark
Experience using basic hand tools (hammer, /40
Experience handsaw etc.)
Experience in Woodwork
Experience in metalwork is preferable
Experience using power tools (drills, saws
etc.)
Experience with 3D printing
Relevant certification in the fields of /20
Certifications metalwork and woodwork is preferable (e.g.
Certificate in Engineering)
Access to basic hand tools /40
Capabilities Access to power tools
Access to a 3D printer
Total /100
8.1 EXPERIENCE
8.1.1 Experience using basic hand tools
A requirement for the construction of the mars lander is experience in the use of basic hand
tools, this is a requirement as the construction process of this project requires the
contractor to cut wood and hammer nails among other tasks.
8.1.2 Experience in woodwork
Experience in basic woodwork is a requirement for this project as a large portion of the
lander is made of wood, due to this, most of the construction of the lander requires working
with wood.
8.1.3 Experience in metalwork
Experience in metalwork is preferable but not necessary as a very small portion of the
lander is made of metal, the only work with metal required is the cutting to length of the
axle, this should be possible with a hacksaw.
25
Risk Management Plan
8.1.4 Experience using power tools
Experience in using power tools is a necessity as the construction of the lander requires that
the contractor can drill holes in wood using a power drill, other tasks could be completed
using power tools in place of hand tools to complete the task in a shorter time span.
8.1.5 Experience in 3D printing
Experience in 3D printing is required for the design and construction of the mounts to hold
the bottle in place on the lander.
8.2 CERTIFICATIONS
8.2.1 Relevant certification in woodwork/metalwork
A relevant certificate in either metalwork and/or woodwork is preferable but not
compulsory, someone who has a certificate in either of these fields will be able to complete
tasks quicker and with a greater quality of work, they will also be more aware of the safety
precautions that should be taken when completing hazardous tasks.
8.3 CAPABILITIES
8.3.1 Access to basic hand tools
Access to basic hand tools is required as the construction of the lander requires the use of
hand tools to complete tasks as stated above, in 4.1.1.
8.3.2 Access to power tools
Access to at least a drill is necessary, access to other power tools is preferable but not
compulsory as they would only serve to complete the respective tasks in a smaller time
frame.
8.3.3 Access to a 3D printer
Access to a 3D printer is necessary for the printing of the mounts to hold the bottle in
position on the lander.
26