Component Location Chart SENR6213

Machine Schematic Machine Schematic

Component Component October 1994
Location Location Location Location
1 Actuator - Governor A-18 16 Sensor - Engine Coolant Temp E-17
3A Alarm - Action E-5 1F Sensor - Fuel Level F-16 Related Electrical Service Manuals
2 Alarm - Travel E-17 5H Sensor - Hydraulic Oil Temp A-14 Title Form No.
3 Alternator D-17 19 Sensor - Engine Speed C-18 Alternator; 9W-3043 SENR4252
23 15 16 13 12 32 4 Antenna E-14 20 Solenoid - A/C Compress Clutch E-18 Systems Operation
13
38
C
SENR5404
34 29 28
44 19 43 14 5 Batteries A-5 21 Solenoid - Engine Shutdown D-18 Electronic & Electrical Systems
25 28 39 36 47
40
34 1D Block - Terminal B-7 22 Solenoid - Fine Swing C-9 Testing & Adjusting
45 7 SENR5406
5
39 40
33 18 Hydraulic & Electronic Systems
42 10 11 5D Breaker - Alternator A-12 23 Solenoids - Hammer Control D-1,D-2
F 7 3 14 29 Starter Motor:
28 6 Controller B-13 1H Solenoid - Level B-15
11 17 27 B A
31 Consist; 104-7040
3 2 SENR3581
35
35
4 37 43 7 Converter D-14 25 Solenoid - Start Aid F-16 6V-5720
16 37 106-8557 SENR3859
21 3B Dial - Engine Speed D-5 3H Solenoid - Travel Speed A-15
24 15 23 26
9 7D Fuse - Block B-9,10,12 2H Solenoid - Trenching A-15
20 16 21
4 8 8 Horns A-2 3G Switch - Boom Raise Pressure D-15
31 30
4 E
6
G 22 9 Lamps - Boom A-2,B-2 6D Switch - Disconnect A-6
20
2
1 8
43 Lamp - Cab E-1 31 Switch - Engine Oil Pressure D-18
25 12 22 9 10 Lamp - Chassis A-2 4C Switch - Fine Swing Control F-10
19
3 2A Meter - Service E-5 7B Switch - Governor Backup E-12
3 4
46 10 4A Monitor E-5 5B Switch - Hammer Control D-4
2 6
33 32
11 Motor - Lower Wiper F-2 3C Switch - Horn F-3
12 Motor - Starter C-17 1G Switch - Implement Swing Pressure D-15
Resistor, Sender and Solenoid Specifications
5
Component Part No. Resistance (Ohms)
13 Motors - Washer F-16 2B Switch - Low Idle D-5
1 D Resistor 7Y-8242 47.0 4.7
H 14 Motor - Wiper F-2 33 Switch - Neutral Start F-6
9

AREA A
31 Resistor - Backup 102-8015 41 2
15 Pump - Refueling F-17 2C Switch - Pump Backup F-11

325, 325 L & 325 LN

Solenoid - Proportional Reducing Valve 5I-8368 11.7 0.6
8D Relay - Boom Lamp A-10 34 Switch - Refrigerate Low Pressure E-18
Latch Coil; 1.55 0.16
8D Relay - Chassis/Cab Lamp A-12 35 Switch - Refueling Pressure E-16 Solenoid - Engine Shutdown 8C-3663
Unlatch Coil; 10.3 1.0
8D Relay - Fine Swing A-12 36 Switch - Refueling Pump F-17

Excavators Electrical System

Solenoid - Start Aid 9G-4365 6.0
8D Relay - Horn B-9 5C Switch - Seat Heater F-10 Solenoid - Hammer Control 116-4416 33.7 1.0
4D Relay - Main C-12 6B Switch - Speed Change E-11 Solenoid - A/C Clutch Compressor 117-6319 14.4 0.6
80 Relay - Refueling Pump A-9 1B Switch - Key Start E-9 At room temperature.
3D Relay - Starter B-10 4B Switch - Start Aid D-5

2
38 31 32
8D
8D
Relay - Washer
Relay - Wiper
B-10
B-12
37
47
Switch - Start Aid Coolant Temp
Switches - Travel Pressure
D-17
F-5
9ZK143-UP
35 5
5
28
17
17 42 7
7
43
2D Resistor C-9 40 Unit - Air Conditioner F-14 2SL528-UP
11
11
4
27
27
39 9 1C Resistor - Backup F-12 44 Unit - Heater F-13
3LL678-UP
45 Seat - Heater F-13 4H Valve - Proportional Reducing A-15

7 3 4
6 44 45 14
1 35
5 12
12
7 15
15 40
46 C
3 16 G
8 33 19 6
5 16
16
25
25
36 23 20 B A
12 37
9
3 4
32
31 21 21
21
15 25
26
26 Off Machine Switch Specifications
23
23 29 H 30
30
8 5
24
24 29
22 D Part No. Function Actuate Deactuate Contact Position
1 20 2 13
6 9
9 28
28
22 E 11
6
F
22
13
13 33 19
19 490.0 49.0 kPa MAX 290 kPa MIN
34 4
33 29 10 4I-5387 Travel Pressure Normally Open
1
31
31
34 14
14 39 40
(71.0 7.1 psi MAX) (42.0 psi MIN)
18
18 10
10

2 47 36 37 93 21 kPa 69 21 kPa
6T-1546 Engine Oil Pressure Normally Open
(13.5 3.0 psi) (10.0 3.0 psi)
37.8 2.8C 26.7C MIN
8C-3569 Engine Coolant Temp (Start Aid) Normally Closed
(100 5F) (80F MIN)
1225 343 kPa 735 kPa MIN
102-8041 Implement Pressure Normally Open
(178 50 psi) (107 psi MIN)
2450 441 kPa 1470 kPa MIN
102-8042 Boom Raise Pressure Normally Open
(355 64 psi) (213 psi MIN)
275 to 1750 kPa --
114-5334 Refrigerant Pressure (A/C) -- Normally Open
Harness Connector Location Chart (40 to 255 psi)
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure
Machine Harness And/Or Schematic Machine Harness And/Or Schematic
Connectors Connectors the closed condition can be maintained down to 170 kPa (25 psi).
Location Components Location Location Components Location
Contact position at the contacts of the harness connector.
AREA B
RR - 117-4555 U - 7Y-8105
40 Contacts * A-13 17 E-14
Controller Converter
RR - 117-4555 A - 106-0025
24 Contacts * B-13 3 Contacts 39 E-9
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
Controller T -5I-8374
A - 106-0025 H - 5I-8215
1 E
RR - 117-4555
D-1 40
T - 5I-8374
E-9 1994 Caterpillar Printed in U.S.A.
2 E
A - 106-0025
D-7 19
A - 106-0025
F-9 All Rights Reserved
RR - 117-4555 K - 7Y-3868
A - 106-0025 A - 106-0025
3 E D-7 5 E D-8
RR - 117-4555 Attachment
A - 106-0025 A - 106-0025
4 E D-8 4 C F-13
RR - 117-4555 Seat Heater
A - 106-0025 RR - 117-4555
4 A
F - 117-5646
E-13 3 G
Boom Raise Pressure Sw
D-15
Harness And Wire Electrical Schematic Symbols
A - 106-0025 RR - 117-4555
3 E-9 4 H A-15
H - 5I-8215 Proportional Reducing Valve
10 Contacts
3 A - 106-0025 RR - 117-4555
1 B E-12 1 G D-15
J - 7Y-3921 Implement Swing Pressure Sw A AA 1 1
1 C
A - 106-0025
F-12 1 H
RR - 117-4555
B-15 Electrical Schematic Symbols And Definitions 1 2 2
L - 102-7902 Level Solenoid
C - 105-9948 RR - 117-4555
4 D-16 20 B-3 Typical representation of a Typical representation of a
RR - 117-4555 P - 7Y-3887
M - 117-4554 RR - 117-4555 Deutsch connector. The Sure-Seal connector. The
4 D
RR - 117-4555
C-6 21
Start Aid Temp Sw
D-17 Plug Receptacle plug contains all sockets plugand receptacle contain
3 D
M - 117-4554
C-7 3 H
RR - 117-4555
A-15
and the receptacle contains both pins and sockets.
2 1 2 RR - 117-4555 Travel Speed Solenoid 2 all pins.
4 5 M - 117-4554 RR - 117-4555
10 3 4 5
2 D C-7 2 H A-15 T
5 3 RR - 117-4555 Trenching Solenoid
6 1 3 A
A - 106-0025
E-13 22
RR - 117-4555
C-9 Pressure Temperature Level Flow
8
E - 6C-9117 G - 7Y-8108 Symbol Symbol Symbol Symbol Pin or Socket
1
7 Contacts 1 D
D - 7Y-8113
B-18 31
RR - 117-4555
A-18 Number
6
RR - 117-4555 Attachment
1 M - 117-4554 C - 105-9948
2 D
RR - 117-4555
C-8 1 F
Fuel Level Sensor
F-16 Wire, Cable, or Harness Component
9
1
A - 106-0025 C - 105-9948
Assembly Identification Part Number
7 C F-14 23 E-18
4
Air Conditioner Refrigerant Pressure Sw Single Wire
A - 106-0025 C - 105-9948 Connector
7 C F-13 2 F F-16
Heater Unit Start Aid Solenoid Normally open switch that will close with an increase of a specific condition (temp-press-etc.). A AA 9X-1123
7 4 A - 106-0025 C - 105-9948 C A
5 Contacts 2 B D-12 3 F E-17
J - 7Y-3921 Travel Alarm 325-PK-14 1 325-PK-14
RR - 117-4555 4
C - 105-9948
9 A-18 F E-17
Governor Actuator
2 Contacts
W - 7Y-3855 Normally open switch that is closed due to an applied condition, and will open again with a Wire
H - 5I-8215 D - 7Y-8113 Pin Socket
3 B D-5 24 E-18 specific decrease in that condition. Color
3 Engine Speed Dial A/C Clutch Solenoid
2
CCC - 6C-9362 D - 7Y-8113
AREA C
10 F-2 25 C-18
Lower Wiper Motor Speed Sensor
5 D
RR - 117-4555
A-13 2 A
E - 6C-9117
E-5 2 200-BK-14
RR - 117-4555 Action Alarm Normally closed switch that will open with an increase of a specific condition.
AREA E AREA F 1 A
E - 6C-9117
Monitor
E-5 31
F - 117-5646
CCC - 6C-9362
E-2
Circuit Number Wire
12
F - 117-5646
F-2 4 B
H - 5I-8215
E-5 Identification Gauge
Wiper Motor Start Aid Switch
F - 117-5646 J - 7Y-3921
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
7
11 D-14 B C-4
U - 7Y-8105 Attachment
4 Contacts
13
A - 106-0025
F-7 6 C
L - 102-7902
F-10 Electrical Schematic Symbols And Definitions
C - 105-9948 Attachment
A - 106-0025 L - 102-7902
14 E-9 5 C F-10
H - 5I-8215 Seat Heater Switch The circle indicates that the component has screw terminals and a wire can be disconnected FUSE - A component in an electrical circuit that will open the circuit if too much current flows
15
RR - 117-4555
D-18 26 U - 115-7126
D-2 from it. through it.
Engine Coolant Temp Sensor Hammer Control Solenoid
D - 7Y-8113 U - 7Y-8105
16 D-18 27 E-14
Engine Oil Pressure Sw Converter REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
B
J - 7Y-3921
C-4
W - 7Y-3855
F-17
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
No circle indicates that the wire cannot be disconnected from the component.
8 28
Attachment Refueling Pump Motor
29
W - 7Y-3855
4 F-17
2
S - 7Y-8264
7
1
30
G - 7Y-8108 SENDER - A component that is used with a temperature or pressure gauge. The sender
3 C-9
1 Fine Swing Solenoid measures the temperature or pressure. Its resistance changes to give an indication to the
1
1
1 8 C
N - 5I-8375
F-10
T gauge of the temperature or pressure.
8 Fine Swing Control Sw
3
A - 106-0025
This indicates that the component has a wire connected to it that is connected to ground.
2 2 6
E D-6
RR - 117-4555
5 1 2 5
3 A - 106-0025 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
9 C F-11
3 4 Attachment It has a coil that makes an electromagnet when current flows through it. The electromagnet
4 3
36
A - 106-0025
F-5
can open or close the switch part of the relay.
6 3 Travel Pressure Sw This indicates that the component does not have a wire connected to ground. It is grounded
A - 106-4555
37
F-5 by being fastened to the machine.
5 Travel Pressure Sw CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
4
* = Connector is located at the component. much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
AREA G
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
AREA H that makes an electromagnet when current flows through it. The electromagnet can open or

AREA D close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

OPERATOR STATION OPERATOR STATION OPERATOR STATION OPERATOR STATION

QQ QQ
519-PK 2 152-BU 952-OR
L4 L4 L4 L4 L4 519-PK
578-BU 578-BU 3 A
ATCH
310-PU 310-PU 1 576-PK 3
BACKUP C A NEUTRAL START LIMIT-SW
A L 152-BU 1 152-BU
A RESISTOR PUMP AID SWITCH 3T3132
S S S 200-BK 3 185-YL 575-YL 4
W A 1 124-GN-14 102-8015 BACKUP SW 2 9W-2150
A768-BU 200-BK 2 200-BK
2 325-PK ATCH HEATER UNIT L5 A770-PK 3T-4405 1
1 4 519-PK B731-WH LOWER WIPER
1 365-YL C C A/C UNIT 107-1995 6 A A HORN SW QQ

200-BK
952-OR
4 3 615-YL A L A770-PK LH-SW 6C8438
MOTOR 578-BU 310-PU 107-1994 5 103-YL 5 A K 306-GN 6I-5088
1 3 5 A769-GY 307-OR UPPER WIPER
311-WH 5 2 200-BK-14 124-GN 4 B730-OR 200-BK 2 200-BK LL
2 8 A768-BU L 6C9102
ATCH REFUELING PUMP 2 A537-PK 6 A769-GY 124-GN 1 ATCH 320-OR 1 320-OR K +1
546-BU
STOP SW(NORMALY CLOSED) 200-BK 147-PU 9 B730-OR A537-PK 2 SEAT HEATER SW 200-BK 198-PK MOTOR QQ
9X4959 ATCH B747-PU 10 7X-6386 320-OR LL -

+
ATCH A770-PK 120-YL 2 RH-SW +1

1
2
ATCH CONT.GP LH S
F WASHER
START AID SOL 185-YL 1 B731-WH 122-BU 1 K L34 1132531 MOTOR F
9G-4365 A768-BU 3 185-YL A -
MOTOR L7 A LL

+
C AAA TRAVEL S
7T-8890 ATCH A769-GY 4 124-GN L 828-WH 1 198-PK
513-OR 2 513-OR A B730-OR 2 A537-PK 147-PU 1 PROVISION FOR ATCH 200-BK 2 PRESS SW
SEAT WITH 547-OR ATCH
519-PK 1 519-PK 1 A537-PK B731-WH 7 147-PU B747-PU 2 SW 7X-6386 OR 7X-6387 519-PK (LEFT)
SEAT HEATER L5 L5 LL HORN SW COMBINED SOL
GROUND STRAP 2 200-BK B747-PU 124-GN-14 4I-5387
7G-1060 110-5265 L7 L7 4I6158
FF FF 120-YL 615-YL
C C A K CCC
122-BU 103-YL

4
3
1
2
MOTOR 506-PU 495-GN 1 ATCH 830-OR 1 TRAVEL
PROVISION FOR T N N PRESS SW
235-BK 2 D760-YL 1 D760-YL 1 FINE SWING 200-BK 2 K

4
3
1
2
501-GN
BEACON LIGHT Y

118-GY

200-BK
200-BK 200-BK 2 CONT SW 200-BK (RIGHT) Y
2 F 117-5645 F Z ATCH
W 200-BK 7X-6386 4I-5387 Z
BOLT CAB LAMP

501-GN
L6 L6

118-GY

200-BK
MOTOR 2 200-BK 578-BU 615-YL

2
1
WASHER L5 L5 L3 L3 L3 5I-8250
1 323-WH CHASSIS PLATFORM F 152-BU 200-BK
MOTOR L7 L7 L8 L8
FUEL 575-YL
7T-8890 L9 L9 X
LEVEL

200-BK
8103 YL/RD
200-BK 576-PK

200-BK
ATCH CHASSIS SENSOR 200-BK-14 200-BK
REFUELING 7Y-3848 200-BK CAB
PUMP DOME LAMP A H
096-0721 PLATFORM

615-YL
6C-5572 307-OR 4
F L6 L6 L6
310-PU 6
L3 L3

L9

L8

L7

L6
W 103-YL 200-BK 3

200-BK
L8 L8

615-YL
325-PK 200-BK A755-PK 2
200-BK A756-BU 7 B734-GY L38
A

L35
W C 200-BK A757-GY 8 200-BK 200-BK CCC
365-YL 200-BK A758-BR A
2 9 200-BK

L9

4
3
1
2
A

A757-GY
L6

B751-YL

124-GN-14
B790-OR

B740-OR

A769-GY

B734-GY
A758-BR

501-GN

306-GN
118-GY

B956-PK
D760-YL

A756-BU

B786-BU

147-PU

B730-OR

B955-YL
185-YL

120-YL

103-YL

615-YL
A763-GY
320-OR

B747-PU

403-GN
A755-PK
326-PU

A768-BU

500-BR

200-BK
152-BU

129-BU
B739-WH

B731-WH

410-WH
B789-BR

113-OR
105-BR

586-BR
308-YL
1 323-WH 200-BK 105-BR 1 A 200-BK
ATCH F
REFUELING SW 200-BK 200-BK 326-PU 10

501-GN
118-GY

200-BK
ATCH REFRIGERANT Q Q Q RR 5C-6108 D760-YL 308-YL 5 E 117-5645 X
PLATFORM

K975-WH
B957-GN B957-GN

A757-GY
SW 114-5334 1

K974-PU

K976-BR

A758-BR
A756-BU
K973-PK

A755-PK
BACKUP SPEED B786-BU 1 B786-BU B955-YL 3 BOLT

B956-PK

200-BK
Z

B955-YL
Z

410-WH
AAA 168-GN 2 168-GN L40

501-GN

113-OR

403-GN
118-GY
500-BR
122-BU

129-BU
200-BK

200-BK
GOV SW

103-YL
615-YL
J CHANGE SW J PLATFORM D760-YL 3 D760-YL B956-PK 4 MONITOR 615-YL ATCH
2 513-OR AM/FM RADIO 3T-4405 7N-8008 F CAB LAMP
C ATCH B740-OR B790-OR 200-BK 2 200-BK 113-OR 1 +BATTERY 7Y-5500 NOTE G 200-BK
1 519-PK 2 3 2 3 A H 201-BK 2 GND 5I-8250
ATCH REFUELING PUMP 1 121-YL ANTENNA A763-GY B790-OR 185-YL B789-BR
1 1 CIGAR
START SW(NORMALY OPEN) 106-0036 B790-OR B789-BR
E 2 321-BR 6 6 1 B786-BU 1 LIGHTER E E

10
6
5
4
2
9
7
8
1
9X4959 5 B739-WH B789-BR 3 D760-YL 3 UU
ATCH 5 9W-0335 403-GN + -
A A B751-YL 200-BK 2 200-BK 2 310-PU L41
TRAVEL ALARM 4 4 200-BK CAB
B789-BR B790-OR A T T H 308-YL ACTION ALARM UU UU
3T-1444 129-BU

3
7
1
8
4
5
2
6

1
5
6
7
3
4
2
10
J B789-BR J B790-OR 6T-7337
A J E 200-BK 307-OR 4 307-OR 307-OR 4

501-GN
118-GY
E

200-BK

200-BK

615-YL
F 200-BK 3 310-PU 6 310-PU 310-PU 6
308-YL
RR A763-GY 7 129-BU 200-BK 3 200-BK 200-BK 3
B955-YL CAB A755-PK 2 K973-PK A755-PK 2
D ATCH COOLANT TEMP B751-YL 6 MM

323-WH

311-WH
+B 113-OR 200-BK

513-OR

495-GN
A

321-BR

506-PU
E

121-YL

365-YL
A/C COMPR SENSOR B789-BR 9 B956-PK A756-BU 7 K974-PU A756-BU 7
513-OR 1 SIGNAL C 492-GY 308-YL A755-PK L2 ACTION ALARM A757-GY 8 K975-WH A757-GY 8
CLUTCH SOL 3E-5370 B739-WH 8 KEY START R L42 113-OR 113-OR 1 RD
200-BK 2 GROUND B 200-BK U TO RADIO L8 308-YL A756-BU 3E-6328 A758-BR 9 K976-BR A758-BR 9
403-GN 410-WH 2

L2
117-6319 135-BU B790-OR 10 SWITCH A757-GY BK

L1
OFF C 200-BK 105-BR 1 105-BR 105-BR 1

501-GN
500-BR
210-BK B740-OR 5 9G-7641 326-PU A758-BR
ON S 410-WH E WINDSHIELD 326-PU 10 326-PU 326-PU 10 ABBREV COLOR
185-YL 2 307-OR
147-PU 1 ST B 500-BR SWITCH 308-YL 5 308-YL 308-YL 5
105-BR 9G-2795 RD RED
U F 586-BR 4 L2 A H
109-OR-6 F L44 H 501-GN WH WHITE
RR 3 OR ORANGE
A J L1

2
1
122-BU 1 YL YELLOW
ALTERNATOR B+ 152-BU 1 L44
RR RR 4 E ONE TOUCH PK PINK
9W-3043 D ALT W 403-GN 200-BK 2 152-BU 5 H ATCH BOOM DOWN
L3 B786-BU LOW IDLE SW BK BLACK
578-BU 4 L40 SOL. 4I6158
6I-5088 GY GRAY

501-GN
500-BR
E 576-PK 3 D760-YL ATCH HAMMER PU PURPLE
326-PU ATCH 575-YL 2 200-BK CONT. SOL.
H BR BROWN

501-GN

B955-YL
103-YL

410-WH
306-GN

320-OR

113-OR
147-PU
129-BU

152-BU
185-YL

308-YL

120-YL

615-YL

D760-YL
118-GY

B956-PK
105-BR

500-BR
124-GN-14
A768-BU

B747-PU
403-GN
326-PU

B739-WH
B789-BR

A758-BR
A756-BU

B786-BU
B751-YL

B731-WH
ENGINE CONVERTER

B790-OR

B730-OR

B740-OR
A755-PK
A763-GY

A769-GY

A757-GY

B734-GY

828-WH
586-BR
309-GY

200-BK
116-4416

830-OR
GN GREEN
SHUTDOWN SOL 200-BK-6 U 108-9968
BU BLUE

8103 YL/RD
D 8C-3663 L2 L2 ATCH START
2 BK-18 GROUND H
L1 L1 L41 AID SW
200-BK-10 1 RD-18 + BATTERY 310-PU 2
RR A A A A A

2
1

2
1
301-BU-10 7X-6387

501-GN

L1
118-GY
308-YL

200-BK
1

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
A

615-YL
A771-PU 1 IMPLEMENT 2 BK-18 GROUND OPERATOR STATION OPERATOR STATION TT TT

1
2

3
4
5
6
1
2
7
8
9

1
2
7
8
9
3
4
5
6

3
4
5
6
1
2

8
9
7
10

10

10
PRESS SW

10
3
2
4
7
6
5
1
8
9

2
1
200-BK 2 1 OR-18 +12 VOLT RR ENGINE ATCH SERVICE

548-GY

548-GY
551-YL

551-YL
102-8041 3 ATCH RPM REGULATOR METER SYMBOL DESCRIPTION
RR RR RR SPEED DIAL
RR U RR H 116-9958 6T7337
7Y-5465 BLADE, SPADE, RING,
ATCH 1 311-WH 200-BK 1 COM K973-PK
ONE TOUCH LOW TT TT OR SCREW TERMINAL
START AID RR

ENGINE SPEED
T 2 200-BK A768-BU A755-PK 2 SIG 1 H IDLE SW L33 K974-PU 548-GY + -

L1
COOLANT TEMP SW D764-GN 1 BOOM RAISE B747-PU L42 K975-WH TT 551-YL CIRCUIT CONNECTED
D A756-BU 3 SIG 2 D
8C-3569 200-BK 2 PRESS SW CAB 326-PU A757-GY 4 SIG 3 K976-BR 1 548-GY

CONTROL
102-8042 6 DIN 46327 198-PK L35

-+
B751-YL A758-BR 5 SIG 4 H 200-BK 2 551-YL CIRCUIT NOT CONNECTED

118-GY
129-BU

152-BU

113-OR
105-BR
B956-PK

D760-YL
B790-OR
B955-YL

124-GN-14

185-YL

103-YL

501-GN
147-PU
308-YL

320-OR

120-YL
306-GN

615-YL
B789-BR
B786-BU

500-BR
B740-OR
B731-WH

B739-WH
D C ATCH HAMMER

B730-OR

B734-GY
A757-GY
A758-BR
A768-BU

A756-BU
A755-PK
830-OR
828-WH

410-WH
OPERATOR STATION A763-GY A755-PK
405-GY 1 ENG OIL A769-GY BU 3 551-YL A756-BU NOTE H CONT.SOL.
LH-SW ELECTRICAL CONNECTION
PRESS SW RD 2 549-PK 7Y5005

4
6
5
1
9
8
3
2
7
10
3 D764-GN 168-GN A757-GY TO VEHICLE STRUCTURE
6T-1546 RR BK 1

547-OR

547-OR
548-GY

548-GY

548-GY
200-BK 2 A771-PU B957-GN A758-BR SS

551-YL

551-YL

551-YL

551-YL
B INTERNAL ELECTRICAL
109-OR-6 168-GN 323-WH 548-BU B 198-PK
200-BK-6

198-PK ATCH HAMMER-AHC CONT. 147-PU 551-YL 2 CONNECTION TO SURFACE

311-WH
513-OR
321-BR
121-YL
506-PU
495-GN

323-WH
365-YL

168-GN
311-WH

B957-GN
B957-GN 365-YL
403-GN

113-OR
309-GY

492-GY
200-BK

200-BK

B SW 7X6388 547-OR 1 OF COMPONENT

L11
ATCH 550-OR

200-BK
L12
121-YL 121-YL RH-SW SS TT TT SS
321-BR 142-BU-14 CONT.GP RH CONNECTOR

3
2
1

3
2
1
L18 L13 L33

3
2
1

3
2
1
495-GN 309-GY 113-2531 PP PP
PP PP ATCH WIRE, CABLE,
506-PU 506-PU B COMPONENT

547-OR

547-OR

547-OR

547-OR
548-GY

548-GY
198-PK

955-BU

955-BU
323-WH 113-OR

551-YL

551-YL

551-YL

551-YL
365-YL 549-PK L# CIRCUIT GROUPING
L17 L17 L17 L17 B PLATFORM
101-RD-6 109-OR-6 DESIGNATION

L18
L19
L24

L23

109-OR-6 101-RD-6
304-WH-8 304-WH-8 L31 L32

L11
309-GY 403-GN L31 L32

L12

L13
L23 L23 L23
492-GY 321-BR
403-GN 405-GY

547-OR

547-OR
548-GY

955-BU
J B B

551-YL

551-YL
405-GY 491-PK

L18
L20 ATCH FINE
326-PU 492-GY 147-PU 1 147-PU 1 L38 B734-GY 1 B734-GY

L19
SWING SOL
L24

788-YL 495-GN 586-BR 2 586-BR 2 200-BK 2

L20
7I-0124 L14
A762-PU 763-BU A PP IDENT PART NO. LOC NOTE
113-OR 113-OR 113-OR 788-YL
G G RR HARNESS AS.
J B PP
113-OR 1 D761-GN 1 D761-GN A761-PU OPERATOR STATION 955-BU 2
576-PK 1 PROVISION FOR ATCH A 106-0025 D-7
311-WH 763-BU 2 200-BK 2 200-BK A762-PU L44 551-YL 1 551-YL 198-PK 1
152-BU 2 SW 7X-6388 B 117-7253 C-4
A761-PU A771-PU 549-PK 2 549-PK PP
D L21 575-YL 3 (RH CONSOLE) C 105-9948 D-16
A763-GY B965-GY 548-GY 3 548-GY 551-YL
788-YL 1 ENGINE SPEED A768-BU B964-YL 198-PK 4 198-PK 549-PK D 7Y-8113 C-18
513-OR

A762-PU 2 SENSOR A769-GY D764-GN 147-PU 5 147-PU 548-GY ATCH-HAMMER FOOT E 6C-9117 E-13
STARTER
C 3E-7886
MOTOR B751-YL 550-OR 6 550-OR 198-PK SW F 117-5646 E-13 C
B965-GY 147-PU G 7Y-8108 C-9
104-7040
B964-YL LL PP 550-OR H 5I-8215 E-9
9X-4507(NOTE B) L18 L18
B747-PU 547-OR 3 547-OR 547-OR J 7Y-3921 E-12
L14 L14 L14 J L34 K 7Y-3868 F-9
RR 109-OR-6 142-BU-14 546-BU 2 546-BU 546-BU 147-PU 1
L19 L19 L12 L12 L12 152-BU 1 PROVISION FOR ATCH L 102-7902 C-12
304-WH-8 304-WH-8 491-PK 198-PK 1 198-PK 198-PK 198-PK 2
L15 L15 L15 578-BU 2 SW 7X-6387 OR 7X-6386 M 117-4554 B-7
RR 198-PK 546-BU PP
L16 L16 L16 (LH CONSOLE) L36 N 5I-8375 F-10
101-RD-6 101-RD-6 B734-GY

L15
D AA ATCH-PRESSURE SW P 7Y-3887 B-2

L11
301-BU-10 RD-00 RD-00 547-OR

L16

L10
L13
RD-00 RD-00 RELAY PANEL RELAY PANEL 550-OR SAFETY 102-8041 Q 113-2486 E-17

304-WH-8
R 7Y-8216 A-2

109-OR-6
101-RD-6
MOTOR GG 548-GY
L37

235-BK
266-BK

264-BK
RR MAIN RELAY 550-OR S 7Y-8264 F-17
TRAVEL ALARM 14 321-BR 3T-0376 549-PK T 5I-8374 F-12

607-PK
ALTERNATOR (R TERM) 3 403-GN RESISTOR U 7Y-8105 E-14
D L24 7Y-8242 V 7Y-8143 A-2 (NOTE A)
200-BK-10 ENGIN OIL SW 18 405-GY RR
HYD OIL TEMP SENSOR 10 491-PK 308-YL 200-BK RR RR RR RR RR RR RR W 7Y-3855 E-17
RR
COOLANT SENSOR 23 492-GY 308-YL 200-BK 200-BK 308-YL 309-GY X 6C-9134 F-1 (NOTE J)
MM

1
3
4
5
7
6
2

8
9

3
4
7
8
9
6
1
2

5
10

10
10
2
1
5
6
7
4
3
START RELAY Y 117-7028 F-1

4
5
2
7
8
9
3
6
1
FUEL LEVEL SENSOR 22 495-GN 306-GN 308-YL
L14 9X-8124 M 439-YL Z 117-7029 F-1

2
1
TRAVEL SOLENOID 1 763-BU 109-OR-6 112-PU-6
ENG SPEED SENSOR + 6 788-YL 109-OR-8 WW M XX M M M M M M NN UU 115-7125 E-4
200-BK-6

VV XX LL 114-4876 C-3

124-GN-14
VV

142-BU-14
19 109-OR-8 304-WH-8
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK

BLOCK AS.

D761-GN
A983-BU

D760-YL
ATCH-BUZZER

304-WH-8
BK-00

MM 113-9860 E-9

B957-GN
168-GN
109-OR-6
109-OR-6
101-RD-6

323-WH
G/A SENSOR 21 A761-PU

786-GN

792-OR

113-OR

306-GN

320-OR

501-GN
309-GY

118-GY

322-GY
506-PU

105-BR

147-PU

500-BR
184-BU

129-BU

152-BU

616-BU
791-PK

235-BK
235-BK

200-BK

200-BK

607-PK
7Y-5499

121-YL

365-YL

308-YL

185-YL

103-YL

120-YL

615-YL
A762-PU

ENG SPEED SENSOR - 12 A762-PU 113-4683 NN 112-3336 B-2

513-OR

405-GY
326-PU

200-BK-6
200-BK
200-BK

235-BK
235-BK
200-BK

200-BK
200-BK
788-YL

SWING BRAKE SW 17 A771-PU QQ 118-0075 F-1

TRENCHING SOL. 8 B965-GY RR 117-4555 D-7
KK
EE

LEVEL FINISH SOL. 7 B964-YL SS 115-7124 D-1

BOOM RAISE PRESS SW 15 D764-GN BBB BBB PP 117-2973 C-1
OPTION SW 1 9 NN 1 439-YL 1 YL TT 115-7126 D-2

L29
D CHASSIS CHASSIS OPTION SENSOR 16 RD 2 586-BR 2 586-BR 2 BR AAA 116-8178 F-18

L30

L28

L27

L26
KEY SWITCH BK 200-BK BBB 6C-6824 B-2
ENGINE OIL LEVEL SW 4 101-RD-14 10A 105-BR 1 NN
CHASSIS/CAB LAMP HORN REFUELING PUMP CCC 6C-9362 F-2
5
1
4
6
7
3
2

RR 513-OR COOLANT LEVEL SW 5 112-PU-14 10A 115-PK 101-RD-14 10A 114-GN 10A 168-GN
BOOM LAMP DOME LAMP BACK UP ATCH-SW AS.ROCKER
200-BK SWING POWER CHANGE SOLENOID 13 10A 149-PU 10A 103-YL 112-PU-14 15A 185-YL
RADIO E/P CONT CIGAR LIGHTER L28 7X6386 ATCH-PRESSURE SW

142-BU-14
200-BK OPTION SOLENOID 2 10A 120-YL 15A 184-BU 10A 129-BU WIRE AS.
MONITOR TRAVEL ALARM A/C /HEATER PLATFORM 6C6806
788-YL OPTION SW 2 24 112-PU-14 10A 113-OR 112-PU-14 10A 121-YL 112-PU-14 20A 124-GN-14
L25 L25 SOLENOID WIPER/WASHER HAMMER
B 405-GY
L20 L20
HYD OIL LEVEL SW 11 10A 142-BU-14 10A 118-GY
WIPER/WASHER
10A 147-PU
FINE SWING
VV 111-4711 B-10 B
326-PU TRAVEL SW (RIGHT) 19 830-OR 10A 10A 152-BU 20A 147-PU WW 111-4709 B-11
A762-PU ATTACHMENT 20 B734-GY 10A 15A XX 111-4710 B-7
121-YL
L28 L28
113-OR CABLE AS.
L29 L29 L29
KEY SW 13 308-YL 142-BU-14

L21
MONITOR ALARM 27 410-WH 792-OR 506-PU AA 111-4725 A-5

112-PU-6
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
ACCELERATOR 2 37 A755-PK 118-GY 118-GY 501-GN A983-BU 114-GN 320-OR BB 7Y-3946 A-5
ACCELERATOR 3 38 A756-BU PP CC 105-9940 A-5
ENG GOV ACCELERATOR 4 39 A757-GY 118-GY 118-GY DD 105-9947 A-6
ACTUATOR ENGINE 1 546-BU
B965-GY

A769-GY

A763-GY
B747-PU

A761-PU
A768-BU
B964-YL

B751-YL
ACCELERATOR 5 29 A758-BR 500-BR 118-GY 118-GY 506-PU 114-GN 322-GY EE 7Y-3883 B-17
142-BU
142-BU
142-BU

200-BK
113-OR
B734-GY
763-BU

7Y-5461 PUMP CONTROL 2 L36

EPR SOLENOID - 9 B730-OR 501-GN 547-OR RR P 616-BU FF 7G-1060 F-14
102-8010 L12 3
EPR SOLENOID + 8 B731-WH 501-GN HORN RELAY 550-OR 616-BU 616-BU BOOM LAMP GG 111-4737 A-5 (NOTE B)
WW 4 1
G/A + 6 B740-OR 7Y-5490 200-BK 200-BK 5I-8250 HH 7Y-3946 A-5 (NOTE B)
LEVEL FINISH RR WIPER RELAY WASHER RELAY 2
G/A - 7 B739-WH 548-GY 200-BK JJ 7Y-5507 A-6 (NOTE B)
SOL 7Y-5490 7Y-5490 1
1 142-BU LOW IDOL SW 36 B786-BU L37 P KK 7Y-8298 B-17 (NOTE B)
7I-1246 2 550-OR
2 B964-YL TRAVEL SW (LEFT) 34 828-WH 549-PK R
3
BACKUP SW3 28 A768-BU B957-GN PP V
BACKUP SW2 20 B789-BR 115-PK 791-PK 149-PU 786-GN 365-YL B957-GN
L22

HYD OIL TEMP BACKUP SW1 19 B790-OR

GND
5V+

SIG

M SENSOR RS485 + 30 B955-YL 607-PK RR

TRENCHING RR 4I-5394 RS485 - 40 B956-PK RR RR 115-PK 615-YL 149-PU 616-BU 168-GN B957-GN HORN
322-GY
SOL
WIRES THAT HAVE BATTERY VOLTAGE WIPER/WASHER CIRCUIT. 7I-1247
1 142-BU HARNESS CODE 1 12 264-BK 1
BOOM LIGHT RELAY
200-BK 7T-0970
WHEN THE KEY SWITCH IS OFF. 2 B965-GY 491-PK JJ HH

RD-00
HARNESS CODE 2 22 2 7Y-5490 BK-00 BK-OO
HEATER AND AIR CONDITIONER CIRCUIT. RR T RR CHASSIS/CAB LIGHT
24V+
GND

ATCH REFUELING
SIG

WIRES THAT HAVE BATTERY VOLTAGE L15 RELAY

200-BK HARNESS CODE 3 32 266-BK 3 PUMP RELAY
7Y-5490
WHEN THE KEY SWITCH IS ON. GROUND CIRCUIT. 7Y-5490
GG
HARNESS CODE 4 33 4 147-PU 147-PU ATCH RR
STARTING CIRCUIT. ENGINE SHUTDOWN CIRCUIT. 147-PU D760-YL D761-GN D761-GN NEG POS BATTERY NEG POS 616-BU 322-GY
GND 2 235-BK 184-BU ATCH REFUELING L10 HORN
3T-5760 322-GY 322-GY
GAUGE CIRCUIT. START AID CIRCUIT. +B (24V) 1 184-BU 792-OR PUMP RELAY (NOTE B) 7T-0969 THIS SCHEMATIC IS FOR THE 325 EXCAVATOR (7Y3900-02)
200-BK 200-BK

RD-00
L30
GND 5 235-BK 147-PU D761-GN A983-BU 7Y-5490 200-BK 200-BK 200-BK
TRAVEL SPEED RR L16 COMPONENT ARE SHOWN INSTALLED ON A FULLY
BOOM LAMP RELAY 24 786-GN 786-GN 365-YL B957-GN
ENGINE/PUMP CONTROL CIRCUIT. SOL OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
A 142-BU CHASISS LAMP RELAY 14 791-PK 791-PK

BK-00
1 A
1
2
3
4
5

7I-1245 2 763-BU WIPER MOTOR RELAY 35 792-OR

ATCH FINE CC CC BB AA UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
WASHER RELAY 25 A983-BU 118-GY 168-GN 323-WH BK-00 BK-00 RR
RR ALL DASHED LINES ARE ATTACHMENTS. PWM OUT + 17 SWING RELAY 501-GN 200-BK CHASSIS
7Y-5490 L27 L27 JJ NOTE A: USE WITH SHORT BOOM
PWM OUT - 18 615-YL 607-PK LAMP
2
1

RS232C TxD 21 D760-YL 168-GN 322-GY 5I-8251

L26 L26
A763-GY
A761-PU

PROPORTIONAL DISCONNECT NOTE B: USE WITH COLD WEATHER

B751-YL

RR RS232C RxD 31 500-BR 616-BU

200-BK
113-0R

RR REDUCING VALVE 1 A768-BU GLOW 23 120-YL 607-PK SWITCH NEG POS BATTERY NEG POS
B747-PU

SOL 2 A769-GY OPTION RELAY 1 15 101-RD-14 7N-0718 3T-5760 NOTE G: HARNESS UU IS INSERTED BETWEEN HARNESS A
200-BK

5I-8368 L31 L31 7N-0719(NOTE B) AND H WHEN ATCH RPM IS INSTALLED

OPTION RELAY 2 16 101-RD-14 DD V
OPTION RELAY 3 26 101-RD-6 R
L30 NOTE H: CONNECT THIS WAY WHEN ATCH HAMMER
3 101-RD-6 616-BU ATCH

BK-00
L31 FOOT SW IS USED
4 101-RD-14 109-OR-6 200-BK BOOM LAMP
11 101-RD-14 L27 5I-8250
L22

M NOTE J: USE WHEN ATCH FOPS IS INSTALLED

10 200-BK-6
L22 L22 ALT BREAKER RELAY PANEL
RR 9S-0174
CHASSIS

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1