KENR9012

October 2008
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Real Time Error Codes
1 2 Code Description of Problems
E00 No problem.
1 E1 Engine oil pressure to low.
3
E2 Engine coolant temperature is to high.
4 E3 Hydraulic oil temperature is to high.
2
E4 Battery voltage is to high.
E5 Alternator terminal R is open.
1 1
2 E6 Speed sensor is not installed correctly or it's circuit is open.
AREA G E7 Engine speed is not normal.
E9 Voltage of governor actuator feedback sensor is low.
3 3 4 E10 Governor actuator feedback sensor circuit is shorted to battery voltage or open.
E11 Governor actuator feedback sensor circuit is shorted to body ground.
2

330 Excavator
AREA E E12 Governor actuator feedback sensor voltage is not stable.
AREA C E13 Governor actuator motor circuit is shorted to body ground.
E14 Governor actuator motor does not rotate or motor circuit is shorted to battery voltage.

Electrical System
E15 Governor backup switch is in "Man" (backup) position or governor actuator motor circuit is open.
E16 Proportional reducing valve circuit is shorted to body ground.
E17 Proportional reducing valve circuit is shorted to battery voltage.
AREA A E18 Proportional reducing valve circuit is open.
E25 Engine coolant temperature sensor circuit is shorted to body ground.
E26 Engine coolant temperature sensor circuit is shorted to battery voltage or open.
9WJ1-UP
E27 Hydraulic oil temperature sensor circuit is shorted to body ground.
2 5 E28 Hydraulic oil temperature sensor circuit is open or shorted to battery voltage. 8FK1-UP
E31 Controller receives signal of engine speed other than specified ten from engine speed dial.
E32 There is more than 100 rpm difference between dial setting and actual rpm.
3 E33 Digital output circuit is shorted to battery voltage.
E34 Governor actuator remains deactivated an elapsed time of 2.5 seconds after speed dial setting.
E36 Monitor takes at least 1 second to respond to controllers signal.
3 4 4
7 6 E37 Monitor RAM (Random Access Memory) is not normal.
1 1
8 9 10 E38 Controller is informed of it's error signal by monitor.
7
E39 Controller detects it's error signal by it's self.
8 5 6
1 2
E40 Error in controller memory.
9 3 4 1 1
3 4 7 E41 A controller for a different machine is installed or harness cord problem.
2 E48 Engine stalls.
2

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2 4 3

5 6

5
24 4

AREA F

AREA D 2008 Caterpillar Printed in U.S.A.

AREA B All Rights Reserved

Related Electrical Service Manuals Electrical Schematic Symbols And Definitions

Title Form Number
Alternator: 100-5047 Symbols
Consist: Denso HDB SENR4130
Consist: Bosch N3 SENR2082
Electric Starting Motor: 6V-5227 T

12 32 Consist: Delco 42MT SENR3581 Pressure Temperature Level Flow Circuit Breaker
23 13 36 15 13 Component Location Symbol Symbol Symbol Symbol
25 33 43 14 Consist: Denso F8.0 SENR4975 Symbol
34 29 28
39
44 19 C Schematic Machine Schematic Machine
Component Component Engine/Pump Control: SENR5496
40 7 Location Location Location Location
5 33 18
17 8
37 35 37 7 3 14
42
29 10 11 Actuator - Governor C-10 1 Solenoid - Dual Horse Power & Shut Off B-13 3 Symbols And Definitions
28 11 17 27 31 Alarm - Action E-2 3A Solenoid - Engine / Pump Control A-12 4F
16
21
B A 43 Alarm - Travel E-14 2 Solenoid - Engine Shut Down B-14 21
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
3 2 35 4 through it.
15 34 Alternator D-14 3 Solenoid - Fine Swing C-6 22 Connector Location
24 23 Antenna E-11 4 Solenoid - Hammer Control D-5 23 Schematic Machine Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
20 9 Connector Number
16 26 8 Location Location circle indicates that the component has screw terminals and a wire can be disconnected from it.
Battery A-2 5 Solenoid - Level Finish B-12 1F
6 4 30 CONN 1 F-15 23
G 22 20 E Block - Terminal B-4 1D Solenoid - Start Aid F-14 25 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
31 21 8 Breaker - Alternator A-9 5D Solenoid - Travel Speed A-12 3F CONN 2 C-13 36 No circle indicates that the wire cannot be disconnected from the component.
12 9 Controller B-10 6 Solenoid - Trenching A-12 2F CONN 3 C-13 6
25 22 CONN 4 D-13 4
19 Converter E-11 7 Solenoids - Creeper Speed Control B-15 45 Ground (Wired): This indicates that the component is connected to a grounded wire. The

KENR9012
36 9 1
Diode - Main Relay C-9 4D Speaker D-11 28 CONN 5 A-12 38 grounded wire is fastened to the machine.
10 CONN 6 E-10 4A
6 Fuse - Block B-6, 7, 9 7D Switch - Aux Hydraulic Press E-2 29
Horn C-2, D-2 8 Switch - Backup ACCEL E-8 6B CONN 7 E-10 3A
5 Ground (Case): This indicates that the component does not have a wire connected to ground.
Instrument Panel E-2 4A Switch - Backup EPR F-8 2C CONN 8 A-10 5D It is grounded by being fastened to the machine.
CONN 9 E-9 2B
45
38 D Lamp - Boom C-2, D-2 9 Switch - Boom Raise Press D-12 3G
F Lamp - Cab E-1, F-1 43 Switch - Creeper Speed Control F-7 3C CONN 10 E-9 1B
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Off Machine Switch Specification

24 Page
CONN 11 F-9 3 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Lamp - Chassis C-2 10 Switch - Disconnect A-3 6D Resistor, Sender and Solenoid Specifications
Lamp - Dome E-11 42 Switch - Engine Oil Press C-15 31 CONN 12 F-9 1C Part No. Function Actuate Deactuate Contact Position Part No. Component Description Resistance (Ohms)
Lighter - Cigar E-3 1A Switch - Fine Swing Control F-7 5B CONN 13 F-8 1C 275 to 1750 kPa - Sender: A component that is used with a temperature or pressure gauge. The sender
114-5334 A/C Pressure Normally Open 102-0347 Solenoid: A/C Compressor Clutch Coil 14.4 0.6
Meter - Service E-2 2A Switch - Governor Backup E-9 7B CONN 14 F-6 19 (39.9 to 253.8 psi) - measures the temperature or pressure. Its resistance changes to give an indication to
102-8016 Resistor: Backup 47.0 2.4 T
CONN 15 E-6 3 1225 98 kPa 882 kPa MIN the gauge of the temperature or pressure.
Motor - Lower Washer F-13 13 Switch - Hammer Control E-7 10 119-9985 Implement Pressure Normally Open Empty: 83.5 1.5
(177.7 14.2 psi) (128 psi MIN)
Motor - Lower Wiper E-2 11 Switch - Horn F-5 3C CONN 16 E-6 14 105-9993 Sender: Fuel Level Half: 33.8 2.0
2646 196 kPa 2156 196 kPa Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Motor - Starter B-14 12 Switch - Implement Press D-12 1G CONN 17 C-6 22 126-2938 Boom Raise Pressure Normally Open Full: 8.0 (+ 1.0) (- 0.5)
(383.7 28.4 psi) (312.7 28.4 psi) It has a coil that makes an electromagnet when current flows through it. The
CONN 18 B-5 1D Latch: 1.55 0.15
Motor - Washer F-13 13 Switch -Key E-6 1B Aux. Hydraulic Pressure 3E-7985 Solenoid: Engine Shutdown (Dual Coil) electromagnet can open or close the switch part of the relay.
2451 441 kPa 1471 kPa MIN Unlatch: 10.3 1.0
Motor - Wiper F-2 14 Switch - Lower Washer E-7 8B CONN 19 D-5 5E 4I-5387 Travel Left Pressure Normally Open
(355 64 psi) (213 psi) 4I-5394 Sender: Hydraulic Oil Temperature 6134 to 7496
CONN 20 D-5 4E Travel Right Pressure
Relay - Boom Lamp A-7 8D Switch - Lower Wiper E-7 9B Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
37.8 2.8 C 26.7 C MIN 5I-8368 Solenoid: Engine Pump Control 11.7 0.55
Relay - Chassis / Cab Light A-9 8D Switch - Neutral Start F-3 33 CONN 21 F-4 13 8C-3569 Coolant Temp (Start Aid) Normally Closed coil that makes an electromagnet when current flows through it. The electromagnet
(100.0 5.0 F) (100.0 F MIN) 9G-4365 Solenoid: Start Aid 6
CONN 22 D-4 1E can open or close a valve or move a piece of metal that can do work.
Relay - Fine Swing A-9 8D Switch - One Touch Low Idle E-5 2B 93.0 20.8 kPa 68.9 20.8 kPa Pins 1-2 N.O.
9X-4276 Engine Oil Press At room temperature unless otherwise noted.
Relay - Horn B-6 8D Switch - Refrigerant Low Press E-15 34 CONN 23 D-4 2E (13.5 3.0 psi) (10.0 3.0 psi) Pins 1-3 N.C.
CONN 24 D-4 3E
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Relay - Main B-9 4D Switch - Seat Heater F-7 3C With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Relay - Start B-7 3D Switch - Start Aid E-5 4B CONN 25 B-4 2D down to 170 kPa (25 psi).
28 7 31 32 that make electromagnet when current flows through them. It also has an internal switch that places
43 CONN 26 B-4 3D Contact position at the contacts of the harness connector
5 17 7 Relay - Washer B-7 8D Switch - Start Aid Coolant Temperature D-15 37 the latch coil circuit open at the time the coil latches.
4 39 42 9 Relay - Wiper B-9 8D Switch - Throttle Position E-5 3B CONN 27 B-3 4D
11 27 CONN 28 D-3 3
Resistor - Backup F-9 1C Switch - Travel Left Pressure F-2 11
Sensor - Coolant Temperature D-15 16 Switch - Travel Right Pressure F-2 11 CONN 29 D-2 20 Harness And Wire Symbols
Sensor - Engine Speed C-15 19 Tuner - AM Radio E-11 39 The connectors shown in this chart are for harness to harness connectors.
35 14 Connectors that join a harness to a component are generally located at or near
Wire, Cable, or Harness Component
40 12 Sensor - Fuel level F-13 17 Unit - Air Conditioner F-11 40 Assembly Identification Part Number
15
37 16 21 19 C the component. See the Component Location Chart. Pin Socket Wire Color Fuse
21 16 25 G 44 6 Sensor - Hydraulic Oil Temperature B-11 5F Unit - Heater F-10 44
12 36 17 1 23 20 B A A AA 105-9344
Solenoid - Air Conditioner Compress Clutch E-15 20
31 F 30 26 8
23 29 3 15 D 5 Machine locations are repeated for components located close together. 325-PK-14 1
24
38 22 8
20 13 Receptacle
45 28 6 35 37 22 13 3 19 E A = Located inside of monitor panel.
34 25 36 4 33 29 10 11 B = Located inside of right console. Single Wire Circuit Number Wire Gauge
33
34
2 14
Connector Identification
18 10 C = Located inside of left console.
Plug
D = Located around relay panel. 2 200-BK-14

Ground Connection Pin or Socket Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal

connector. The plug contains all connector. The plug and receptacle
2 sockets and the receptacle contains 2 contain both pins and sockets.
all pins.

HARNESS CONNECTOR AND COMPONENT LOCATIONS

 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION OPERATOR STATION OPERATOR STATION
CONN 21
519-PK 519-PK 2
L4 L4 L4 L4 L4
578-BU 578-BU 3
310-PU L 310-PU 1 NEUTRAL START
A L BACKUP L AID SWITCH
200-BK RESISTOR 185-YL 124-GN 1 ATCH C A
BACKUP SW 2 3 SEAT HEATER SW 9W-2150
A A 102-8016 EPR VALVE SW A768-BU A537-PK 2 Z WIPER MOTOR
1 7X-6386 126-4928
C 1 1 124-GN-14 A770-PK 3T-4405 B731-WH F
CONN 1 311-WH 2 ATCH 4 HEATER 4 519-PK
L5 6 A770-PK A A 2 200-BK F N N
C A/C UNIT UNIT A L 5 6 L30 CAB LAMP
513-OR 1 310-PU 1 131-3811 3 131-3809 3 615-YL 5 A769-GY 307-OR 306-GN 118-GY 615-YL 615-YL
4 HORN SW 3 126-7487
519-PK 2 MOTOR 578-BU 5 5 103-YL 124-GN 8 A768-BU B730-OR L ATCH 4 501-GN 200-BK
L 6I-5088
C YY 2 2 200-BK-14 A537-PK 6 A769-GY 147-PU 1 CREEPER SPEED MOTOR 5 500-BR
519-PK ATCH 147-PU 9 B730-OR CONN 13 B747-PU 2 CONT SW 1 CAB
START AID SOL 7X-6386 A K
513-OR 9G-4365 200-BK B747-PU 10 A770-PK 120-YL 2 122-BU
185-YL 1 B731-WH 122-BU 1 200-BK 2 200-BK
F ATCH
LOWER L7
A768-BU 3 185-YL A PP
LL
320-OR 1 320-OR F
WASHER A769-GY 4 124-GN ATCH
MOTOR B730-OR 2 A537-PK D760-YL 1 FINE SWING CONN 14
7T-8890 B731-WH 7 147-PU 200-BK 2 CONT SW A
ATCH 7X-6386 828-WH 1 TRAVEL
GROUND STRAP CONN 12 B747-PU PRESS SW
GROUND STRAP 200-BK 2 (LEFT)
7G-1060 (NOTE B) ATCH 120-YL (NOTE C)
7G-1060 A 4I-5387
SEAT WITH 122-BU
SEAT HEATER 1 A537-PK CONN 11 519-PK
C 100-7729 D760-YL 1 L5 L5 L5
100-7678 (NOTE H) 2 200-BK 124-GN-14 A
200-BK 2 L7 L7 L7 TRAVEL
MOTOR 506-PU MM LL 615-YL 830-OR 1
L5 PRESS SW
200-BK 200-BK 103-YL 200-BK 2 (RIGHT)
C L7
200-BK-14 4I-5387
200-BK 495-GN 1 200-BK
235-BK 2 CHASSIS CHASSIS PLATFORM
WASHER PLATFORM 578-BU
MOTOR L6 L6 L6 L6 L6 152-BU
7T-8890 152-BU 3
L3 L3 L3 L3 L3 2 ATCH LOWER
L8 L8 L8 L8 200-BK 1 WIPER MOTOR
CHASSIS FUEL 576-PK 576-PK
LEVEL L9 L9 4 6C-8438
SENSOR 200-BK-14 200-BK MOTOR
105-9993 200-BK-14 200-BK A
200-BK 200-BK CONN 15
DOME LAMP A H
096-0721 PLATFORM 307-OR 4
F 310-PU 6 A

L9

L8

L7

L6
103-YL 200-BK 3 B734-GY 1 ATCH
A AUX HYD
200-BK A755-PK 2 200-BK 200-BK 2 PRESS SW
BACKUP BACKUP A756-BU 7 A 200-BK
C GOV SW ACCEL SW A
3T-4405 7N-8008 A757-GY 8 200-BK

L6
1 323-WH-14 J J A758-BR 9 A

124-GN-14
B739-WH

B731-WH
B790-OR

B740-OR

B730-OR
L9

A757-GY

A763-GY

A769-GY

B734-GY
A756-BU

A758-BR
B786-BU

B789-BR

A768-BU

B747-PU
A755-PK

B956-PK
410-WH
D760-YL

B751-YL

B955-YL
ONE TOUCH

320-OR

403-GN

501-GN

306-GN
113-OR
105-BR

326-PU

152-BU

586-BR

147-PU

129-BU

500-BR
118-GY

200-BK
2 365-YL B740-OR B790-OR 105-BR 1

308-YL

185-YL

120-YL

103-YL

615-YL
2 3 2 3 LOW IDLE SW
A763-GY B790-OR 185-YL B789-BR 326-PU 10 6I-5088
1 B790-OR 1 B789-BR 308-YL 5 PLATFORM

200 BK-14

200 BK-14
CONVERTER 6 6

B956-PK
410-WH
B955-YL
501-GN

403-GN
113-OR
122-BU

500-BR

129-BU
118-GY
B739-WH B789-BR

103-YL
615-YL
112-3543 5 5

L30
B751-YL 200-BK B786-BU 1 B786-BU E
4 4
E YY
ATCH CONN 10 J
B789-BR
B789-BR
B790-OR
B790-OR 147-PU
J
1 ATCH HAMMER
D760-YL
200-BK
3
2
D760-YL
200-BK
B955-YL 3 RS485 + INSTRUMENT E
513-OR 1 ATCH J CONT SW B956-PK 4 PANEL

MEM (+12)
C A J A H RS485 -

OUT (+12)
REFRIGERANT 586-BR 2 F N N

IGN (+24)
519-PK 2 ATCH SPEAKER 7X-6386 OPERATOR E 113-OR 1 +BATTERY 7Y-5500

IN (+24)
PRESS. SW TRAVEL ALARM 6T-7695 200-BK 3 CONN 16 FAN 615-YL 615-YL CAB LAMP
114-5334 1 121-YL 201-BK 2 GND 126-7487
3T-1444 2 321-BR A A A763-GY 7 MM H 2< 200-BK 200-BK

GND
- CIGAR
B751-YL 6 1 B786-BU 1 H ATCH START LIGHTER 1> 129-BU
CONN 7

3
7
1
8
4
5
2
6

1
5
6
7
3
4
2
10
CONN 6 B789-BR 9 CONN 16 3 D760-YL 3 310-PU 2
AID SW 9W-0335 E CAB
ANTENNA 7X-6387
8E-1118 + F E B739-WH 8 J 2 200-BK 2 308-YL 1 403-GN + -

323-WH-14
L8 SERVICE

311-WH
F A MM

513-OR

495-GN

501-GN
506-PU
321-BR

500-BR
118-GY
200-BK
B790-OR 10 576-PK 1 200-BK METER

365-YL
121-YL

615-YL
ATCH LOWER CONN 16 6T-7337

A513-PK
D ATCH B740-OR 5 152-BU 2 129-BU

509-WH

122-BU
508-PU

592-BU

200-BK
WIPER SW

103-YL
A/C COMPR 185-YL 2 575-YL 3 H E 200-BK
513-OR 1 CLUTCH SOL 7X-6388
200-BK 2 102-0347 147-PU 1 200-BK 1 COM 129-BU
586-BR 4 A755-PK 2 SIG 1 THROTTLE B955-YL CAB

L2
POS SW
308-YL A756-BU 3 SIG 2 7Y-5465 B956-PK E
A J KEY R L2 ACTION ALARM

L24
308-YL A757-GY 4 SIG 3 113-OR 113-OR 1 RD

L1
ALTERNATOR F J SWITCH 3E-6328
152-BU 1 9G-7641 A758-BR 5 SIG 4 403-GN 410-WH 2 BK
100-5047 12 V DC 1 ATCH LOWER OFF C 200 BK-14
152-BU 5 152-BU 1 326-PU
RADIO 2 L3 WASHER SW ON S L2
6 578-BU 4 578-BU 2 7X-6387 ST B 307-OR 410-WH
ALT 103-8525 5 576-PK 3 105-BR
D D L1
+ R OR
3E7140
4
3
2 H
D 7 L2 CONN 9 L2
8 200-BK CONN 20 CONN 22 CONN 23 CONN 24
311-WH 1 ATCH 512-GN -
START AID 511-BR L1 L1
200-BK 2 COOLANT TEMP SW
T 8C-3569

124-GN-14
B731-WH

B739-WH
B790-OR

B730-OR

B740-OR
A763-GY

A769-GY

A757-GY

B734-GY
A768-BU

B747-PU

B789-BR

A756-BU

A758-BR

B786-BU
A755-PK

B956-PK
410-WH

828-WH
D760-YL
B751-YL

B955-YL
403-GN

306-GN

320-OR

501-GN

830-OR
113-OR
586-BR

326-PU

105-BR

129-BU
147-PU

152-BU

500-BR
118-GY
200-BK
+

103-YL

185-YL

308-YL

120-YL

615-YL
ATCH

L1
SPEAKER
CONN 19
109-OR-6

L24 6T-7695
200-BK-6
403-GN

Y A A A A A A
OPERATOR STATION OPERATOR STATION OPERATOR STATION

1
2

2
1
1
3
2
4
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5
6
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9

3
4
5
6
1
2
7
8
9

1
2
7
8
9
3
4
5
6

3
4
5
6
1
2
7

8
9
10

10

10

10
RR CONN 28

200 BK-14
RR ATCH HAMMER S S

501-GN
500-BR

118-GY
200-BK
200-BK
200-BK

200-BK

200-BK
615-YL
IMPLEMENT CONT SOL RR RR RR RR
D A771-PU 1 PRESS SW 1 586-BR BOOM LAMP
7Y-5005
COOLANT TEMP 119-9985
D 113-OR
492-GY
A
C
+B
SIGNAL
SENSOR
3E-5370
200-BK 2 2 200-BK
RR P 616-BU
5I-8250
D
200-BK B GROUND C 616-BU 1 616-BU
A768-BU 200-BK 2 200-BK
1
4
6
2
7
8
10
3
5

CONN 4 B747-PU 200-BK

124-GN-14
B731-WH

B739-WH
CONN 29

L1

B730-OR

B740-OR

B790-OR
A757-GY

B734-GY
A768-BU

A756-BU

A758-BR

B786-BU

B789-BR
A755-PK

B956-PK

D760-YL
828-WH

410-WH

B955-YL
P

306-GN

320-OR

501-GN
830-OR

113-OR
105-BR

129-BU
147-PU

152-BU

500-BR
118-GY
326-PU

308-YL

185-YL

103-YL

120-YL

615-YL
RR
RR CAB B751-YL R
BOOM RAISE
D764-GN 1 PRESS SW A763-GY
323-WH-14
311-WH

126-2938
513-OR

495-GN
321-BR

506-PU

200-BK 2 A769-GY
365-YL

121-YL

OPERATOR STATION 323-WH-14

365-YL

L11
121-YL

L12
142-BU-14 L13
506-PU RR
113-OR 322-GY HORN
7T-0970
200-BK
L18

L17 L17 L17 L17

109-OR-6

101-RD-6
304-WH-8
200-BK RR

L12

L13

L11
200-BK 403-GN 616-BU 322-GY
L10 HORN

113-OR
200-BK 321-BR 322-GY 322-GY

323-WH-14

304-WH-8

142-BU-14
D764-GN
7T-0969

A769-GY

B965-GY

A763-GY
109-OR-6
A771-PU

A762-PU

A768-BU

B747-PU
A761-PU
101-RD-6

B964-YL

B751-YL
495-GN

403-GN

405-GY
492-GY
321-BR

506-PU

326-PU

763-BU
491-PK
200-BK 405-GY 200-BK 200-BK

121-YL

788-YL
365-YL
200-BK OR 24V+ 5V+ 491-PK 200-BK 200-BK 200-BK
L18

BK GND GND 492-GY

PU SIG SIG ATCH FINE 495-GN
SWING SOL L14
CHASSIS 7I-0124 763-BU
D (NOTE C) 788-YL RR
3 ENG OIL 200-BK CHASSIS
PRESS SW ENG GOV V RR LAMP
L18

L19

L20
200-BK 2 6T-1546 BU ACTR V A761-PU 607-PK 5I-8251
405-GY 1 106-0097 1 D761-GN 1 D761-GN A762-PU
RR 2 200-BK 2 200-BK A771-PU
D RR M
403-GN 5 311-WH A763-GY 4 B965-GY
C 405-GY 405-GY 2 513-OR B751-YL 5 CONN 17 B964-YL C
200-BK 200-BK 4 200-BK A761-PU 3 YL D764-GN
492-GY 492-GY 3 403-GN L18 L18 113-OR 1 R
L22 L22
113-OR 113-OR 1 326-PU 200-BK 2 616-BU
311-WH 311-WH 9 405-GY 200-BK
513-OR 513-OR 6 492-GY L20 L20
A762-PU 788-YL 7 788-YL L19 ATCH
L14 L14 L14 BOOM LAMP
788-YL A762-PU 10 A762-PU
L19

L12 L12 L12 5I-8250

326-PU 8 113-OR IDENT PART NO. LOC NOTE
L15 L15 L15 L15
CONN 3 L16 L16 L16

L10
L11
ENGINE SYMBOL DESCRIPTION HARNESS AS.

L16
PUMP CONTROL RELAY PANEL RELAY PANEL

304-WH-8

L13
109-OR-6
101-RD-6
RR

265-BK
266-BK
235-BK
D RR 106-0224
DIODE CONN 25 CONN 26 CONN 27 A 130-4604 D-4
D ENGINE SPEED 109-OR-6 109-OR-6 CIRCUIT CONNECTED
121-1022 C 105-9930 D-12

607-PK
788-YL 1 SENSOR HYD OIL LEVEL SW 11
A762-PU 2
CONN 2 TRAVEL ALARM 14 321-BR 308-YL 200-BK D 7Y-8127 C-15
3E-7886 C
B965-GY

A769-GY
A768-BU

B747-PU
CIRCUIT NOT CONNECTED
B964-YL

BLOCK AS.
763-BU
200-BK

491-PK
ALTERNATOR (R TERM) 3 403-GN 308-YL 200-BK 200-BK O RR RR RR RR E 130-7865 E-10
START RELAY RR RR RR 7Y-5499
ENGIN OIL SW 18 405-GY 306-GN RR
HYD OIL TEMP SENSOR (ANLG) 10 491-PK 109-OR-6 112-PU-6
9X-8124 N ELECTRICAL CONNECTION TO F 134-2616 E-10

8
2

1
3
4
5
7
9
6

4
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9
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1

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5
10

10

10
WW N MACHINE STRUCTURE H 5I-8215 E-6

4
3
2
1
5
6
7
COOLANT SENSOR 23 492-GY 109-OR-8 MAIN RELAY
VV VV XX M
FUEL LEVEL SENSOR 22 495-GN
L14 3T-0376 109-OR-8 304-WH-8 1 M INTERNAL ELECTRICAL CONNECTION J 7Y-3921 E-9
TRAVEL SOLENOID 1 763-BU 8 XX M M M M M
TO SURFACE OF COMPONENT K 7Y-3868 F-6
ENG SPEED SENSOR + 6 788-YL

124-GN-14
L21

142-BU-14

D761-GN
A983-BU
L 102-7902 F-9

D760-YL
786-GN

792-OR

320-OR

501-GN
306-GN

322-GY
113-OR
304-WH-8

506-PU
184-BU

105-BR

129-BU
147-PU

152-BU

500-BR

616-BU
118-GY
200-BK
791-PK

235-BK
235-BK

200-BK

607-PK
109-OR-6
109-OR-6

121-YL

185-YL

103-YL

120-YL

615-YL
308-YL
101-RD-6
CONNECTOR

200-BK-6
M 126-7637 B-4

200-BK
235-BK
235-BK
200-BK

200-BK
G/A SENSOR 21 A761-PU
D
ENG SPEED SENSOR - 12 A762-PU N 130-2211 E-1
326-PU SWING BRAKE SW 17 A771-PU H# CIRCUIT GROUPING DESIGNATION
ENGINE KEY SWITCH N 129-8144 E-1 (NOTE J)
TRENCHING SOL. 8 B965-GY 101-RD-14 10A 105-BR
SHUTDOWN SOL P 105-9913 D-3
3E-7985 LEVEL FINISH SOL. 7 B964-YL 10A
ATCH WIRE, CABLE, COMPONENT

L29

L26
L28

L27

L25
BOOM RAISE PRESS SW 15 D764-GN R 7Y-8106 C-2
CHASSIS/CAB LAMP HORN
200-BK-14 OPTION SW 1 9 112-PU-14 10A 115-PK 101-RD-14 10A 114-GN S 7Y-5508 D-5
BOOM LAMP DOME LAMP BACK UP
301-BU-14 OPTION SENSOR 16 10A 149-PU 10A 103-YL 112-PU-14 15A 185-YL
142-BU-14

RADIO E/P CONT CIGAR LIGHTER L27 CIRCUIT CONNECTED V 102-7872 C-6 (NOTE C)
ENGINE OIL LEVEL SW 4 10A 120-YL 15A 184-BU 10A 129-BU
MONITOR TRAVEL ALARM A/C /HEATER X 5I-8345 A-12
COOLANT LEVEL SW 5 308-YL 10A 113-OR 112-PU-14 10A 121-YL 112-PU-14 20A 124-GN-14
B SOLENOID WIPER/WASHER HAMMER
B
KENR9012

SWING POWER CHANGE SOLENOID 13 112-PU-14 10A 142-BU-14 10A 118-GY 10A 147-PU SPLICE Y 121-1053 D-5 (NOTE B)
ATCH WIPER/WASHER FINE SWING
OPTION SOLENOID 2 10A 10A 152-BU 20A 147-PU
Z 7Y-8123 F-4 (NOTE B)
HYD OIL TEMP SENSOR (PWM) 24 10A 15A BLADE, SPADE, RING OR SCREW
TRAVEL SW (RIGHT) 19 830-OR 121-YL TERMINAL LL 5I-8375 F-7 (NOTE C)
L27 L27
ATTACHMENT 20 B734-GY 113-OR MM 114-5573 E-6 (NOTE C)
L28 L28 L28
L21

142-BU-14 RR 105-9998 D-3

ATCH 792-OR 506-PU
ATCH ATCH

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
STARTER STARTER PP 106-0027 F-8

112-PU-6
CREEPER SPEED CREEPER SPEED MOTOR KEY SW 13 308-YL 118-GY 118-GY 501-GN A983-BU 114-GN 320-OR
MOTOR YY 116-8179 F-15
3T-8946 MONITOR ALARM 27 410-WH
CONT SOL
7I-8190
CONT SOL
7I-8190
(NOTE A)
6V-5227
ACCELERATOR 2 37 A755-PK 118-GY 118-GY COLOR ABBREVIATIONS
B965-GY

A769-GY
A768-BU

B747-PU
B964-YL

763-BU
142-BU
142-BU
142-BU

200-BK
491-PK

RR ACCELERATOR 3 38 A756-BU 500-BR 118-GY 118-GY 506-PU 114-GN 322-GY

304-WH-8 304-WH-8 L19 HYD OIL TEMP
ACCELERATOR 4
ACCELERATOR 5
39
29
A757-GY
A758-BR WIPER RELAY
501-GN
WASHER RELAY HORN RELAY ABBREV COLOR WIRE AS.
RR SENSOR WW 3E-6477 3E-6477 3E-6477
24 Page

101-RD-6 101-RD-6 4I-5394 EPR SOLENOID - 9 B730-OR

D
RD-00
AA
RD-00 LEVEL FINISH RR EPR SOLENOID + 8 B731-WH
L12 RD RED VV 111-4711 B-7
FF WW 111-4709 B-9
RD-00 RD-00 SOL 1 142-BU RR RR G/A + 6 B740-OR
MOTOR
4I-5674 2 B964-YL G/A - 7 B739-WH WH WHITE XX 111-4710 B-4
LOW IDOL SW 36 B786-BU CABLE AS.
T
TRVEL SW (LEFT) 34 828-WH 115-PK 791-PK OR ORANGE
BACKUP SW3 28 A768-BU 149-PU 786-GN AA 7Y-8131 A-2
2
1

2
1

200-BK-14 BACKUP SW2 20 B789-BR 607-PK YL YELLOW BB 7Y-3946 A-2

X X 200-BK-6 RR BACKUP SW1 19 B790-OR 115-PK 615-YL CC 105-9940 A-3
D TRENCHING DD 105-9947 A-3
1 142-BU RS485 + 30 B955-YL 149-PU 616-BU PK PINK

RD-00
SOL CONN 8 EE 7Y-8132 B-14
4I-5674 2 B965-GY RS485 - 40 B956-PK HH GG
HARNESS CODE 1 12 3 BK-00 BK-OO FF 111-4737 A-2 (NOTE A)
BK BLACK
B747-PU

B747-PU
200-BK

200-BK

HARNESS CODE 2 22 265-BK 4 CHASSIS/CAB LIGHT GG 7Y-3946 A-2 NOTE A)

RELAY BOOM LAMP RELAY
3E-6477 HH 7Y-5507 A-3 (NOTE A)
GY GRAY
BK-00

3E-6477
HARNESS CODE 3 32 266-BK 1 FF
L15 NOTE A: USE WITH COLD WEATHER
HARNESS CODE 4 33 2 147-PU 147-PU
TRAVEL SPEED RR 10 RR 147-PU D760-YL D761-GN D761-GN NEG POS ATCH
BATTERY NEG POS PU PURPLE
NOTE B: USE WITH CAB RISER
SOL 1 142-BU GND 2 235-BK 184-BU 3T-5760
EE

4I-5674 2 763-BU +B (24V) 1 184-BU 792-OR (NOTE A) BR BROWN NOTE C: USE WITH MODEL X220,X221

RD-00
L29 L29
GND 5 235-BK 147-PU D761-GN A983-BU NOTE H: USE WITH WIDE WIDTH CAB
L16 GN GREEN
BOOM LAMP RELAY 24 786-GN 786-GN
A CHASSIS CHASISS LAMP RELAY
WIPER MOTOR RELAY
14
35
791-PK
792-OR
791-PK
BU BLUE
NOTE J: USE WITH FALLING OBJECT GUARD A
ATCH FINE CC CC BB AA
ENG/PUMP RR WASHER RELAY 25 A983-BU SWING RELAY 118-GY BK-00 BK-00
CONT SOL 1 A768-BU PWM OUT + 17 3E-6477 501-GN
5I-8368 (NOTE C) L26 L26 L26 HH
2 A769-GY PWM OUT - 18 615-YL
RS232C TxD 21 D760-YL 322-GY
L25 L25 DISCONNECT
RS232C RxD 31 500-BR 616-BU
GLOW
OPTION RELAY 1
23
15
120-YL 607-PK
101-RD-14
SWITCH
7N-0719 NEG POS BATTERY
3T-5760
NEG POS THIS SCHEMATIC IS FOR THE 330 EXCAVATOR
L30 L30
OPTION RELAY 2
OPTION RELAY 3
16
26
101-RD-14
101-RD-6
DD
PART NUMBER: 7Y-3902, CHANGE: 04, VERSION: (-)
3 101-RD-6

BK-00
X RR L30
B747-PU 1 B747-PU 4 101-RD-14 109-OR-6 Components are shown installed on a fully operable machine.
200-BK 2 200-BK 11 101-RD-14 TT
M
200-BK-6
CONN 5 ALT BREAKER RELAY PANEL Refer to the appropriate Service Manual for Troubleshooting,
RR 9S-0174
CHASSIS Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

WIRE GROUP COLOR DESCRIPTIONS

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
ENGINE PUMP CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
WIPER WASHER CIRCUIT
RS-485 DATA LINK