RT40 Parts Manual 053-131 (ID0278210 - 08 - PBD)

RT40
Hydrostatic
Parts
Manual
Issue 24 053-131
1
RT40
Hydrostatic
ISSUE NO. 24PL-03/16
For Replacement Copy Order P/N 053-131
This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works.
This manual contains information concerning the following models:

RT40H Tractor
Copyright 2004, 2005, 2006, 2007, 2008, 2011, 2012, 2014, 2015, 2016 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, The Underground, The Underground Authority Worldwide, and Zahn are
registered trademarks of The Charles Machine Works, Inc.
ID0134991
2
3
FOREWORD_________________________________________
This manual contains illustrated parts lists to help you select quality Ditch Witch
replacement parts for your Ditch Witch equipment. Using other replacement parts will
lessen the productivity of your equipment.
Descriptions and specifications in this book were current at publication. However, the
Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might
not reflect the most current improvements.
Part numbers enclosed in a box or marked as obsolete in the remarks column are no
longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer
may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions referenced in footnotes are available through your local

Ditch Witch dealer.
Instructions on recommended equipment use and maintenance are in the Operators

Manual that was shipped with your equipment.
Keep the following in mind when ordering Ditch Witch replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether its old or new.
Thank you for buying and using Ditch Witch equipment and replacement parts.
Ver. 04 ID0128552
4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following initial commercial use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturers recommendations.
All engines and engine accessories (these are covered by original manufacturers warranty).
Tires, belts, and other parts which are subject to another manufacturers warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or its nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMWs Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS ________________________
Decals Right Fender & Covers ............................ 84
Decal Location RT40 ............................... 8 Seat ......................................................... 94
Tilt Backfill Blade (64) .......................... 104
Engine Components Tire Tube Wheel Dana 44 ................. 98
Air Filter System Begins ......................... 34 Tire Tube Wheel Dana 60 ............... 100
Air Filter System Ends ........................... 32
Air Filter System RT40 ........................... 30 Control Components
Cold Start Kit ........................................... 40 Attachment Drive Controls .................... 116
Engine Deutz Diesel Begins ................ 14 Foot Control .......................................... 112
Engine Deutz Diesel Ends .................. 18 Ground Drive Controls ........................... 114
Engine Deutz Diesel Ends/Begins ........ 16 Hand Throttle ........................................ 110
Engine Cooling System ........................... 36 Parking Brake - Begins ........................... 118
Engine Mounts ........................................ 20 Parking Brake Ends .............................. 120
Fuel Tank & Lines ................................... 38 Rear Steer Indicator .............................. 122
Manifold Muffler Kit ................................. 26
Muffler Begins ........................................ 24 Hydraulics
Muffler Ends .......................................... 22 Attachment Drive Hydraulics ................. 136
Muffler Shield Kit (w/o muffler) ................ 28 Attachment Tilt/Swing Conversion Kit .... 138
Auxiliary Manifold Optional .................... 142
Power Train Backfill Blade Hydraulics ....................... 150
Carrier Dana 44 LS .................................. 66 Backfill Blade Tilt Hydraulics ................. 152
Differential Dana 60 LS ........................... 68 Ground Drive Hydraulics Begins ........... 134
Drive Line ................................................ 48 Ground Drive Hydraulics Ends ............. 132
Front Differential Dana 44 LS .................. 52 Hydraulic Control Valve ......................... 160
Front Differential Dana 60 HD .................. 56 Hydraulic Control Valves ....................... 162
Front Differential Mount Dana 44 LS ....... 50 Hydraulic Control Valves ....................... 164
Front Differential Mount Dana 60 LS ....... 54 Hydraulic Cylinder (2.5 x 1.25 x 5) .......... 174
Ground Drive Gearbox Dana 60 Option .... 46 Hydraulic Cylinder (2 x 1 x 2.5) .............. 166
Ground Drive Gearbox ............................ 44 Hydraulic Cylinder (2 x 1 x 4) ................. 170
Rear Axle Dana 60 Option ........................ 70 Hydraulic Cylinder (2 x 1 x 5) ................. 172
Rear Differential Dana 44 LS ................... 58 Hydraulic Cylinder Non-Std. (2 x 1 x 3) .. 168
Rear Steer Diff. Mount Dana 60 HD ........ 62 Hydraulic Manifold Optional ................... 140
Rear Steer Differential Dana 44 LS ......... 60 Hydraulic Motor ..................................... 156
Rear Steer Differential Dana 60 LS ......... 64 Hydraulic Pump ..................................... 158
Oil Cooler/Filter Hydraulics Begins ....... 126
Frame Components Pump/Reservoir Begins ........................ 128
2 Post ROPS ......................................... 106 Pump/Reservoir Ends .......................... 130
Backfill Blade (64) ................................. 102 Rear Steer Hydraulics ........................... 148
Console ................................................... 90 Steering Hydraulics ............................... 146
Console/Steps Begins ............................ 88 Tow Valve Hydraulics ............................ 144
Console/Steps Ends .............................. 86 Trick Quick Coupler ............................... 154
Firewall ................................................... 92
Hood & Panels Begins ........................... 74 Electrical
Hood & Panels Ends .............................. 76 *See Technical Supplement for further
Left Fender & Covers Begins ................. 82 Electrical Information ................ #053-135
Left Fender & Covers Begins/Ends .......... 80
Left Fender & Covers Ends ................... 78
Pump Mount ........................................... 96
ID0135123
6
CONTENTS ________________________
Accessories
Backup Alarm Kit .................................. 184
Front Counterweight ............................. 180
Personnel Protection Kit ........................ 182
Miscellaneous
Bolt/Nut Torque Chart ........................... 188
Filters .................................................... 192
Optional Kits ......................................... 192
Parts Manual Change Request ............. 193
Related Publications ............................ 192
Replacement O-Ring Chart ................... 191
Warranty Registration ........................... 196
ID0135123
7
DECALS
ID0135069
8
DECAL LOCATION
RT40
23 17
28 UNDER SEAT
CONSOLE
7
15
30
25
22
26
29
18
12
11
BATTERY
13
4
10 1
20
19
07 ID0092019
9
DECAL LOCATION 2
RT40
3 31
9
16
14 37 34
35
38
8
33
24
27
19
36 4
32
29
11
21 6
WITH SEAT
DECK RAISED
INSIDE FACE OF
ACCESS PANEL
07 ID0092019
10
DECAL LOCATION
RT40
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
275-967 DECAL KIT - RT40
1 273-267 1 DITCH WITCH BATTERY
2 273-423 1 CAUTION HOT PARTS
3 273-475 1 NOTICE - READ MANUAL
4 273-487 2 WARNING FALL POSSIBLE
5 273-542 1 RELAY/FUSE DECAL
6 273-543 1 FUSE DECAL
7 273-548 1 RT40 LUBE CHART
8 270-1410 1 MAIN FUSE
273-549 1 MAIN FUSE NOT PART OF KIT, OLD STYLE
9 274-220 1 INTERLOCK DISPLAY
10 274-291 1 SOUND POWER 10 SEE FOOT NOTE 1
11 274-318 3 TIE DOWN LOCATION
12 274-375 1 MASTER DISCONNECT
13 274-442 1 LIFT LOCATION
14 274-750 1 BFB TILT FUNCTION SEE FOOT NOTE 2
15 274-736 1 ATTACHMENT CONTROL
16 274-822 1 TEST PORT FUNCTION
17 275-023 1 OIL LEVEL
18 275-033 1 NOTICE ELECTRICAL SYSTEM
19 275-070 2 WARNING RUNAWAY
20 273-553 1 MANIFOLD
21 275-120 1 RESERVOIR (THF)
22 275-148 1 FUEL TANK (DIESEL)
23 275-303 1 WARNING ROLLOVER
24 275-310 1 DITCH WITCH EMBLEM
25 275-361 1 PARKING BRAKE
26 275-449 1 DITCH WITCH LOGO PLACARD
27 275-497 1 OIL DRAIN-ID
28 700-128 1 THROTTLE CONTROL
29 700-196 2 STACKED DITCH WITCH LOGOTYPE
30 700-199 1 LEFT RT40 MODEL ID W/ STRIPE
31 700-200 1 RIGHT RT40 MODEL ID W/ STRIPE
32 700-201 1 CONSOLE DECAL
33 700-203 1 IGNITION DECAL
34 700-205 1 CONTROL VALVE USE W/O REAR STEER
700-226 1 CONTROL VALVE USE W/ REAR STEER, SEE FOOTNOTE 1
35 273-599 1 NOTICE MOUNTING HOOD
36 274-087 1 REAR STEER INDICATOR USE W/ REAR STEER, SEE FOOTNOTE 1
37 274-751 1 REAR STR. FUNCTION USE W/ REAR STEER, SEE FOOTNOTE 1
38 273-678 1 NOTICE LOCK FILTER
FOOTNOTES
1. NOT PART OF KIT.
2. NOT PART OF KIT. USED WITH TILT BACKFILL BLADE.
07 ID0092019
11
12
NOTES:
ID0134963
13
ENGINE
COMPONENTS
ID0134845
14
DEUTZ DIESEL ENGINE

BEGINS WITH S/N CMWRT40______
9
8
13 3
1
6 11
SEE 10
5 FOOTNOTE 2
12
7
23 12
20
21
7 14
4 2
17
16 18
22
19 15
03 ID0203977
15
DEUTZ DIESEL ENGINE

BEGINS WITH S/N CMWRT40______
REF PART
1 195-1090 1 ENGINE, DUETZ D2011LO3o (RT40)
2 306-609 1 HIGH FREQUENCY HORN MOUNT HORN ON NUT SIDE OF MANIFOLD
3 194-763 1 MOUNT PLATE
4 170-445 1 BELT
5 194-570 1 OIL FILL CAP
6 195-807 1 FUEL FILTER ELEMENT (PRIMARY)
7 105-806 7 SCREW (M8-1.25 X 25MM) SEE FOOTNOTE 1
8 105-073 8 LOCK WASHER (7/16")
9 105-839 8 SCREW (M10-1.50 X 55MM)
10 105-058 1 BELLEVILLE WASHER (1/2")
11 105-062 2 BOLT (1/2-NC X 1-1/2", FER) SEE FOOTNOTE 1
12 194-413 1 FLYWHEEL/PUMP COUPLING
13 195-849 1 ELEMENT (12NF,3.562" SPIN-ON)
14 215-304 1 BAT CABLE (4 GA X 13", BLK) USE EXISTING HARDWARE FROM STARTER AND FIREWALL
15 325-168 1 GUARD BRACKET SPACER
16 362-628 1 GUARD
17 106-386 4 FLG LOCKNUT (M8-1.25)
18 325-167 1 GUARD BRACKET
19 106-989 3 FLG LK SCREW (M8-1.25 X 35MM)
20 105-117 2 WASHER (5/16")
21 106-328 1 SCREW (M8-1.25 X 40MM)
22 178-973 3 SPACER
23 105-003 1 FLG LOCKNUT (5/16-NC)
NOT SHOWN:
165-744 FUEL PUMP GASKET
194-556 FUEL INJECTOR
213-189 ALTERNATOR
194-548 STARTER
194-095 FUEL FILTER (05H-05H, IN-LINE)
196-275 MUFFLER SEE FOOTNOTE 2.
195-1389 FUEL LIFT PUMP SERVICE PART & SEE FOOTNOTE 3.
215-1549 STARTER SOLENOID COVER
FOOTNOTES:
1. LOCTITE RC271 (RED) OR RC680 (GREEN)
2. SEE "MUFFLER" PARTS PAGE ID0176856 FOR COMPONENTS
3. IF FUEL LIFT PUMP 195-1389 IS USED THE IN-LINE FILTER WILL NOT BE REQUIRED.
NOTE:
03 ID0203977
16
DEUTZ DIESEL ENGINE

BEGINS WITH S/N CMWRT40_C60001507
ENDS WITH S/N CMWRT40______
9
8
13
1 11
10
6
SEE
FOOTNOTE 2
5
12
4 7
12
17
17 14
20
7
20
16 21
17 2
22 18
15
19
05 ID0159822
17
DEUTZ DIESEL ENGINE

BEGINS WITH S/N CMWRT40_C60001507
ENDS WITH S/N CMWRT40______
REF PART
1 195-1063 1 ENGINE
4 170-445 1 BELT
8 105-073 8 LOCK WASHER (7/16")
9 105-839 8 SCREW (M10-1.50 X 55MM)
16 362-628 1 GUARD
17 106-386 3 FLG LOCKNUT (M8-1.25)
19 106-989 1 FLG LK SCREW (M8-1.25 X 35MM)
20 105-117 2 WASHER (5/16")
21 106-328 1 SCREW (M8-1.25 X 40MM)
22 178-973 1 SPACER
NOT SHOWN:

213-189 ALTERNATOR
194-548 STARTER
196-275 MUFFLER SEE FOOTNOTE 2.
195-1389 FUEL LIFT PUMP SERVICE PART & SEE FOOTNOTE 3
FOOTNOTES:
2. SEE "MUFFLER" PARTS PAGE ID0176856 FOR COMPONENTS
NOTE:
05 ID0159822
18
DEUTZ DIESEL ENGINE

ENDS WITH S/N CMWRT40_C60001515
9
8
13
11
10
6 1
12
4 7
12
17
14
20 24
7 17
20 23
16 21 2
17
18
22
15
19
10 ID0012886
19
DEUTZ DIESEL ENGINE

ENDS WITH S/N CMWRT40_C60001515
REF PART
1 194-529 1 F3M2011 DEUTZ ENGINE OBSOLETE
4 170-445 1 BELT
8 105-073 8 LOCK WASHER (7/16")
9 105-839 8 SCREW (M10-1.50 X 55MM)
16 362-628 1 GUARD
17 106-386 5 FLG LOCKNUT (M8-1.25)
19 106-989 3 FLG LK SCREW (M8-1.25 X 35MM)
20 105-117 2 WASHER (5/16")
21 107-492 1 SCREW (M8-1.25 X 35MM,ALL THD)
22 178-973 3 SPACER
23 105-866 1 FLG LK BOLT (5/16-NC X 1.250")
24 105-003 1 FLG LOCKNUT (5/16-NC)
NOT SHOWN:

213-189 ALTERNATOR
194-548 STARTER
195-1389 FUEL LIFT PUMP SERVICE PART & SEE FOOTNOTE 2
FOOTNOTES:
NOTE:
10 ID0012886
20
ENGINE MOUNTS
RT40
BEGINS WITH S/N XK70001903
3
22
19
SEE F/N #1
12 7
20
1
4
15
5 10
11 2
SEE F/N #1
8
14
18
13 9 6
16
17
21
23
21
08 ID0011823
21
ENGINE MOUNTS
RT40
BEGINS WITH S/N XK70001903
REF PART
1 106-597 7 LK SCREW (M14-2.00X40MM,EPXY) FOOTNOTE 1 AND 2
2 323-050 1 RIGHT MOUNT BRACKET
3 106-596 4 LK SCREW (M14-2.00X30MM,EPXY) FOOTNOTE 1 AND 2
4 300-4445 1 LEFT FRONT ENGINE MOUNT FOOTNOTE 1, & 6 SUPERSEDES 323-054
5 118-132 2 SHOCK MOUNT
6 116-496 2 SHOCK MOUNT
7 323-051 1 RIGHT ENGINE MOUNT FOOTNOTE 1
8 323-052 1 LEFT ENGINE MOUNT FOOTNOTE 1
9 105-475 2 WASHER (1/2")
10 106-210 2 BOLT (1/2-NC X 3") FOOTNOTE 5
11 105-071 2 WASHER (1/2")
12 106-806 2 FLG LK SCREW (M12-1.75 X 25MM) FOOTNOTE 4
13 105-833 1 FLG LOCKNUT (1/2-NC) FOOTNOTE 5
14 106-198 4 FLG LOCKNUT (1/2-NC, GD8) FOOTNOTE 3
15 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
16 106-389 2 WASHER (M8)
17 106-386 4 FLG LOCKNUT (M8-1.25)
18 323-053 1 LEFT ISOLATOR MOUNT
19 106-598 2 WASHER (9/16" HARDENED)
20 105-990 7 LOCK WASHER (9/16")
21 106-096 4 FLG BOLT (1/2-NC X 1-3/4",GD8) FOOTNOTE 3
22 300-4552 1 RT. FRONT ENG. MOUNT FOOTNOTE 1, & 6 SUPERSEDES 300-2192
23 106-743 4 WASHER (.531", HARDENED)
NOT SHOWN:
FOOTNOTES:
1. NO PAINT AREA: CLEAN PAINT OFF OF ENGINE BLOCK AND MOUNTS BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14X 2.0) TO
REMOVE PAINT; CLEAN WITH SAFETY SOLVENT; DRY WITH COMPRESSED AIR.
2. ALL METRIC ENGINE MOUNTING BOLTS, TORQUE TO 100 FT. LBS.
3. ALL 1/2"-NC FLANGED FACE ENGINE MOUNTING BOLTS : TORQUE TO 110-120 FT. LBS.
4. TORQUE TO 35 FT. LBS.; LOCTITE 242.
5. TORQUE TO 175 FT. LBS.; LOCTITE 271 OR 277
6. USE 300-4445 & 300-4552 FOR ALL REPLACEMRNTS; DO NOT MIX/MATCH SUPERSEDED MOUNTS AND NEW MOUNTS.
08 ID0011823
22
MUFFLER
ENDS WITH S/N CMWRT40_E60001232
3 2
6
10 2
6 10 2
7 4
1
06 ID0020295
23
MUFFLER
REF PART
1 194-438 1 EXHAUST GASKET
2 106-078 3 NUT (M8-1.25)
3 324-625 1 MUFFLER BRACKET
4 194-579 1 EXHAUST TUBE
5 194-580 2 EXHAUST CLAMP
6 106-083 5 SCREW (M8-1.25 X 20MM) TORQUE TO 20 FT. LBS.
7 105-823 4 FLG LK BOLT (5/16-NC X 3/4") TORQUE TO 25 FT. LBS.
8 194-578 1 EXHAUST STACK
9 194-533 1 MUFFLER
10 105-117 5 WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0020295
24
MUFFLER
BEGINS WITH S/N CMWRT40_E60001229
15 19
18
20
6 16
5
7 2
4 13
10 17
14
9
8 1
8 3
9
8
11
9
12
01 ID0176856
25
MUFFLER
REF PART
190-1105 MANIFOLD HEAT SHIELD KIT INCLUDES REF NO.'S 14-20
1 196-276 1 EXHAUST ELBOW
2 106-380 1 FLG LK SCREW (M8-1.25 X 16MM)
3 106-574 4 CLIP NUT (M6-1.00)
4 196-275 1 MUFFLER (EXPORT)
5 165-727 3 EXHAUST MANIFOLD GASKET
6 106-139 6 STUD BOLT (M10-1.50 X 42MM)
7 105-894 6 LOCKNUT(M10-1.50,PRV TRQ,10.9)
8 105-095 9 WASHER (1/4")
9 106-231 9 SCREW (M6-1.00 X 16MM)
10 300-3145 1 MUFFLER SHEILD (REAR)
11 300-3142 1 MUFFLER SHIELD (FRONT)
12 362-774 1 BOTTOM SHIELD BEGINS WITH S/N CMWRT40_H70001585
13 105-284 4 WASHER (3/16")
14 105-085 4 LOCKNUT (1/4"-NC)
15 105-845 3 FLG LOCKNUT (3/8-NC)
16 328-466 1 HEAT DEFLECTOR
17 184-820 4 SPACER
18 300-2591 1 MUFFLER HEAT SHIELD
19 105-825 3 FLG LK BOLT (3/8-NC X 3/4)
20 105-856 4 BOLT (1/4-NC X 1 1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0176856
26
MANIFOLD MUFFLER KIT
18
19
20 27
9
21
23 24
27
25
26
22
13 12
10 9 14
4
7 5 11
33
32
17
3 15
4 17
15
16 1
15
17
6 9 15
28 31 34
29 17
30
2
8
06 ID0159066
27
MANIFOLD MUFFLER KIT
REF PART
190-1102 MANIFOLD MUFFLER KIT INCLUDES REF NO.'S 1-34
2 300-2464 1 MANIFOLD BRACKET
3 300-2465 1 HYDRAULIC FILTER BRACKET
4 106-380 3 FLG LK SCREW (M8-1.25 X 16MM)
5 110-856 1 BOLT-ON CLAMP (1-5/8")
6 116-335 1 BULK HOSE (1", SOLD PER FT) USE 1 @ 36"
7 116-335 30 BULK HOSE (1", SOLD PER FT)
8 115-813 1 ABRASION SLEEVE (1.59" X 36")
9 105-825 5 FLG LK BOLT (3/8-NC X 3/4) INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105
10 110-353 4 WORM CLAMP (3/4" TO 1-1/2")
11 196-275 1 MUFFLER (EXPORT)
12 165-727 3 EXHAUST MANIFOLD GASKET
13 106-139 6 STUD BOLT (M10-1.50 X 42MM)
14 105-894 6 LOCKNUT(M10-1.50,PRV TRQ,10.9)
15 105-095 9 WASHER (1/4")
16 155-230 1 S/O COUPLER (16S-16H45)
17 106-231 9 SCREW (M6-1.00 X 16MM)
18 362-1068 1 HOLE COVER
19 300-2522 1 BRACKET
20 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX)
21 300-2591 1 MUFFLER HEAT SHIELD INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105
22 184-820 4 SPACER INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105
23 328-466 1 HEAT DEFLECTOR INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105
24 105-856 4 BOLT (1/4-NC X 1 1/4") INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105
25 105-284 4 WASHER (3/16") INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105
26 105-085 4 LOCKNUT (1/4"-NC) INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105
27 105-845 3 FLG LOCKNUT (3/8-NC) INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105
28 105-834 1 FLG LOCKNUT (3/8-NC)
29 110-332 1 BOLT-ON CLAMP (1-5/8")
30 110-030 3 CABLE TIE (1/16" TO 4")
31 362-774 1 BOTTOM SHIELD BEGINS WITH S/N CMWRT40_H70001585
34 106-574 4 CLIP NUT (M6-1.00)
NOT SHOWN:
190-1105 MUFFLER HEAT SHIELD KIT INCLUDES REF NO.'S 9 (3X) & 21 - 27
FOOTNOTES:
NOTE:
06 ID0159066
28
MUFFLER SHIELD KIT (W/O MUFFLER)
27
25
7
26
19
21 7
30
23
20 29
22
7
1
3 2
5 10
13
2
18 9
14
16
7 15 28
4
17 12
8
6 8 11
24
03 ID0174890
29
MUFFLER SHIELD KIT (W/O MUFFLER)
REF PART
190-1182 MUFFLER SHIELD KIT (W/O MUFFLER) INCLUDES REF NO.'S 1-30
2 106-380 3 FLG LK SCREW (M8-1.25 X 16MM)
3 110-856 1 BOLT-ON CLAMP (1-5/8")
7 105-825 5 FLG LK BOLT (3/8-NC X 3/4)
8 110-353 4 WORM CLAMP (3/4" TO 1-1/2")
9 105-095 9 WASHER (1/4")
10 106-231 9 SCREW (M6-1.00 X 16MM)
11 110-030 3 CABLE TIE (1/16" TO 4")
12 362-774 1 BOTTOM SHIELD
15 106-574 4 CLIP NUT (M6-1.00)
16 110-332 1 BOLT-ON CLAMP (1-5/8")
17 105-834 1 FLG LOCKNUT (3/8-NC)
18 150-1450 1 S/O COUPLER (16S-16H70)
19 300-2591 1 MUFFLER HEAT SHIELD
20 184-820 4 SPACER
21 328-466 1 HEAT DEFLECTOR
22 105-284 4 WASHER (3/16")
23 105-085 4 LOCKNUT (1/4"-NC)
25 300-2522 1 BRACKET
26 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX)
27 362-1068 1 HOLE COVER
29 105-845 3 FLG LOCKNUT (3/8-NC)
30 105-856 4 BOLT (1/4-NC X 1 1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0174890
30
AIR FILTER SYSTEM

RT40
4
5
3 1
18 2
8
6 7
9 13
5
11
10
12
15
9 14
8
17
18
16
02 ID0246485
31
AIR FILTER SYSTEM

RT40
REF PART
190-1475 - AIR FILTER REPLACEMENT KIT SEE FOOTNOTE 1
1 194-093 1 AIR FILTER PARTS ASS'Y REFER TO "NOT SHOWN" SECTION
2 194-036 1 MOUNTING CLAMP (5.750")
3 195-1489 1 AIR INTAKE HUMP HOSE
4 195-1488 1 AIR INTAKE HOSE
5 110-134 3 WORM CLAMP (2.062" TO 2.750") TORQUE TO MAX 40in-lbs ON AIR FILTER CONNECTION
6 300-9644 1 MOUNTING BRACKET SEE FOOTNOTE 2
7 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
8 106-162 5 FLG SCREW (M8-1.25 X 20MM, GD8)
9 106-386 7 FLG LOCKNUT (M8-1.25)
10 195-1490 1 AIR INTAKE FLANGE
11 165-734 1 GASKET
12 105-003 3 FLG LOCKNUT (5/16-NC)
13 105-109 3 BOLT (5/16-NC X 1-1/2")
14 300-9488 1 MOUNT TAB SEE FOOTNOTE 2
15 195-1344 1 GRADUATED RESTRICTION INDICATOR (20"H2O)
16 156-241 1 STREET ELBOW (02N-02NF90)
17 116-192 1 BULK HOSE (7/64", SOLD PER 1") USE 1 @ 20"
18 155-150 2 S/O COUPLER (02N-02H)
NOT SHOWN:
194-038 1 FILTER ELEMENT-PRIMARY
194-039 1 FILTER ELEMENT-SECONDARY
194-761 1 DISCHARGE VALVE
FOOTNOTES:
1. SUPERSEDES: 190-1291/190-1292 KITS AND 195-1258/195-1259 FILTER AND CAP ON RT40. USE 195-1475 FOR REPLACEMENT OF ANY PREVIOUS AIR
FILTER ASSEMBLY.
2. REQUIRES MODIFICATION TO FIREWALL TO MOUNT; USE CAUTION WHEN DRILLING.
NOTE:
02 ID0246485
32
AIR FILTER SYSTEM

ENDS WITH S/N CMWRT40K60000358
17
10
9
8
15
5 6
14 7
13 1
16 2
3 4
10 12
18
9 3
11 10
09 ID0010950
33
AIR FILTER SYSTEM

ENDS WITH S/N CMWRT40K60000358
REF PART
1 106-083 3 SCREW (M8-1.25 X 20MM)
2 105-117 3 WASHER (5/16")
3 106-380 3 FLG LK SCREW (M8-1.25 X 16MM)
4 324-846 1 AIR FILTER MOUNT SEE FOOTNOTE 1
5 194-537 1 AIR CLEANER SEE FOOTNOTE 1
6 194-553 1 PRIMARY ELEMENT SEE FOOTNOTE 1
7 194-554 1 AIR FILTER ELEMENT (SAFETY) SEE FOOTNOTE 1
8 156-228 1 ELBOW (02NF-02NF90)
9 155-150 2 S/O COUPLER (02N-02H)
10 110-134 3 WORM CLAMP (2.062" TO 2.750")
11 118-155 1 AIR CLEANER HOSE SEE FOOTNOTE 1
12 195-633 1 RESTRICTION INDICATOR (20"H20)
13 194-565 1 AIR INLET TUBE
14 165-734 1 GASKET
15 105-160 3 BOLT (5/16-NC X 1-1/4")
16 105-003 3 FLG LOCKNUT (5/16-NC)
17 118-158 1 AIR INTAKE HOSE SEE FOOTNOTE 1
18 116-192 AR BULK HOSE (7/64", SOLD PER 1")
NOT SHOWN:
FOOTNOTES:
1. IF REPLACING AIR FILTER ASSEMBLY, ELEMENTS, HOSES, OR MOUNT BRACKET, USE REPLACEMENT KIT 190-1475. SEE PARTS PAGE ID0246485.
NOTE:
1. MAKE CERTAIN AIR HOSE IS INSERTED INTO AIR BOX WHEN HOOD IS MOUNTED OR HEATED AIR WILL BE TAKEN INTO THE ENGINE.
09 ID0010950
34
AIR FILTER SYTEM

BEGINS WITH S/N CMWRT40K60000359
15
14 10
21
13 20
9 19
12
16 22
9
11 3 7 18
3 1
25
6 17
4
8
24
3
5
4 23
2
14 ID0149995
35
AIR FILTER SYTEM

BEGINS WITH S/N CMWRT40K60000359
REF PART
1 300-4284 1 FILTER BRACKET SEE FOOTNOTE 3
2 106-386 2 FLG LOCKNUT (M8-1.25)
3 106-380 5 FLG LK SCREW (M8-1.25 X 16MM)
4 155-150 2 S/O COUPLER (02N-02H)
5 116-192 1 BULK HOSE (7/64", SOLD PER 1") USE 13"
6 156-228 1 ELBOW (02NF-02NF90)
7 194-036 1 MOUNTING CLAMP (5.750")
8 195-633 1 RESTRICTION INDICATOR (20"H20)
9 110-311 2 WORM CLAMP (1-5/16" TO 3-1/4") TORQUE CLAMP TO MAXIMIUM 40 IN-LBS ON AIR FILTER CONNECTIONS
10 118-486 1 AIR INTAKE HOSE
11 118-487 1 AIR CLEANER HOSE
12 105-003 3 FLG LOCKNUT (5/16-NC)
13 194-565 1 AIR INLET TUBE
14 165-734 1 GASKET
15 105-109 3 BOLT (5/16-NC X 1-1/2")
16 110-134 1 WORM CLAMP (2.062" TO 2.750")
17 116-723 1 BULK EDGE (3/16", SOLD PER FT) USE 5.5" & SEE FOOTNOTE 2
18 195-1258 1 AIR FILTER HOUSING SEE FOOTNOTE 1
19 194-917 1 ELEMENT-SAFETY OPTIAIR 500
20 194-916 1 ELEMENT-PRIMARY OPTIAIR 500
21 195-1259 1 AIR FILTER COVER ASSY. SEE FOOTNOTE 1
22 194-914 1 DISCHARGE VALVE
23 105-292 1 SCREW (M8-1.25 X 75MM)
24 106-395 1 WASHER (M8)
25 216-026 4 FLEX-GUARD (.25" X 4" LG.) USE 4" & SEE FOOTNOTE 4
NOT SHOWN:
190-1475 AIR FILTER REPLACEMENT KIT. REFER TO ID0246485. SEE FOOTNOTE 1.
WHEN REPLACING FILTER HOUSING OR END CAP.
FOOTNOTES:
1. IF REPLACING 195-1258 FILTER ASS'Y OR 195-1259 CAP, USE 190-1475 FILTER KIT. SEE PARTS PAGE ID0246485.
2. RETAIN WITH RTV OR WEATERSTRIPPING GLUE.
3. AIR FILTER BRACKET 329-651 IS SUPERCEDED BY 300-4284. BEGINS WITH S/N CMWRT40XP80002372. .
4. INSTALL REF. NO. 25, FLEX-GUARD SPLIT PLASTIC LOOM, OVER OIL PRESSURE SWITCH WIRE (BLUE).
14 ID0149995
36
ENGINE COOLING SYSTEM

RT40
6
15 17 16
18
4
2 3 13
16 8
16
7 1 14
19
15
17 11
16 23
12
13
16 16
13
8 9 13
16
10
06 ID0010951
37
ENGINE COOLING SYSTEM

RT40
REF PART
1 179-833 1 FAN SPACER 1.39"
2 105-091 4 LOCK WASHER (5/16")
3 106-570 4 SCREW (M8-1.25 X 60MM)
4 195-1001 1 FAN 15.5" 30 DEG SEPERSEDES P/N 194-524.
5 159-803 1 HOSE (12JFX90L-32"-300)
6 159-804 1 HOSE (12JFX90L-18.5"-300)
7 195-1063 1 ENGINE
8 154-047 2 CONNECTOR (12J-12S45)
9 362-986 1 SHROUD
10 323-988 1 RIGHT GRILL MOUNT
11 323-987 1 LEFT GRILL MOUNT
12 115-399 1 BULK STRIP (3/4" X .25"THK, SOLD PER 1") USE 8 @ 3"
13 105-174 12 BOLT (1/4-NC X 1/2")
14 362-1475 1 FAN GUARD BEGINS WITH S/N, SEE FOOTNOTE 2
15 105-342 5 BOLT (1/4-NC X 7/8") SEE FOOTNOTE 1
16 105-095 29 WASHER (1/4")
17 105-079 4 LOCK WASHER (1/4)
18 105-078 1 NUT (1/4-NC)
19 194-523 1 EOC/HOC
NOT SHOWN:
FOOTNOTES:
1. WHEN REPLACING FAN GUARD WITH NEWER STYLE, HAVING 5/16" WIRE MOUNTS, DISCARD 105-820 BOLTS AND USE 105-342 BOLTS.
2. WHEN REPLACING FAN GUARD 362-998, WITH FOUR MOUNTING POINTS, USE KIT 191-1106.
NOTE:
06 ID0010951
38
FUEL TANK AND LINES

BEGINS WITH S/N CMWRT45XAG0003214
27 8
28
10
18
9 5 3
5 17
30 5 3
5
19 5
16 13 29
12
14
1 6
36
31 6
33
35 36 35 33 RETURN FUEL
33 6 4
32
33 34
32 12
6
34
FUEL SUPPLY TO ENGINE
PRIOR TO S/N CMWRT45XHF002680 - SEE FOOTNOTE 2

3500
3610 14 6
26 24
3700
RT36 6
26 6
RT40 12
21 25 RT45
21 11 4 RETURN FUEL
25 22
24 4
2
15 6
11
6 7
23
22 TO FUEL INLET
12
CROSSOVER TUBE
USE WITH 3610 & RT36
20
10 ID0021021
39
FUEL TANK AND LINES

BEGINS WITH S/N CMWRT45XAG0003214
REF PART
1. 105-214 6 FLG SCREW (#10-24 X 1/2")
2. 110-030 2 CABLE TIE (1/16" to 4")
3. 110-134 2 WORM CLAMP (2.06" TO 2.75")
4. 110-212 2 CONDUIT CLAMP (5/16")
5. 110-217 6 WORM CLAMP (7/16" TO 1") SEE FOOTNOTE 1
6. 110-249 5 WORM CLAMP (1/4" TO 5/8")
7. 110-348 1 POP RIVET (3/16" X .664")
8. 110-485 1 FUEL CAP (1-1/2")
9. 116-322 AR BULK HOSE (1/2", SOLD PER 1") USE 1 @ 11"
10. 362-580 1 FILLER NECK
364-659 1 FILLER NECK
11. 156-239 2 S/O SHUT-OFF (02N-05H90)
13. 217-517 1 FUEL SENDER
14. 159-983 1 S/O COUPLER (05H)
15. 156-926 1 FUEL SUPPLY LINE (16T)
16. 116-322 AR BULK HOSE (1/2", SOLD PER 1") USE 1 @ 3", SEE FOOTNOTE 1
17. 116-323 1 FUEL HOSE (2" X 3")
18. 300-5017 1 STEP/FUEL TANK - RIGHT
19. 300-4965 1 STEP/FUEL TANK - LEFT
20. 116-203 1 GROMMET (9/16") USE WITH 3610 & RT36
21. 110-333 2 BOLT-ON CLAMP (1")
22. 110-353 4 WORM CLAMP (3/4" X 1-1/2")
23. 116-335 AR BULK HOSE (1", SOLD PER FT) USE 1 @ 15" (3700 & RT40)
116-335 AR BULK HOSE (1", SOLD PER FT) USE 1 @ 12" (3610 & RT36)
24. 358-558 2 BRACE PLATE 3700 W/DANA 60 ONLY
25. 105-825 4 FLG LK BOLT (3/8-NC X 3/4") 3700 W/DANA 60 ONLY
26. 105-834 2 FLG LOCKNUT (3/8-NC) 3700 W/DANA 60 ONLY
27. 364-663 1 FILLER NECK SCREEN
28. 155-708 1 O-RING (218 D90)
29. 116-322 AR BULK HOSE (1/2", SOLD PER 1") USE 1 @ 42", SEE FOOTNOTE 1
30. 156-729 1 S/O TEE (08H-08H-08H) SEE FOOTNOTE 1
31. 165-704 1 GASKET
32. 105-1142 AR BULK HOSE (3/8", 225 PSI, SOLD PER FT) USE 2 @ 3"
33. 110-217 4 WORM CLAMP (7/16" TO 1")
34. 150-1381 2 S/O COUPLER (05H-06H)
35. 156-269 2 STREET ELBOW (06N-06NF90)
36. 514-369 2 S/O COUPLER (06N-06H)
NOT SHOWN:
FOOTNOTES:
1. NEWER MODELS HAS LEFT SIDE FUEL TANK VENT. FOR OLDER MODELS, W/O LEFT FUEL TANK VENT, REF. #32 WILL BE DELETED, 43" HOSE
LENGTH IS REQUIRED AND REF. #5 QTY WILL BE REDUCED TO A QTY. OF 2.
2. WHEN REPLACING 300-5017 AND 300-4965 FUEL TANKS ON THESE UNITS, USE ITEMS 32-36.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
10 ID0021021
40
COLD START KIT
3
4
2
05 ID0032031
41
COLD START KIT
REF PART
191-432 - COLD START KIT INCLUDES REF NO.'S 2 - 7
1 215-061 1 HEATER PLUG SEE FOOTNOTE 2
2 213-245 1 BASE/PEDESTAL SEE FOOTNOTE 1
3 105-185 1 BOLT (#10-24 X 1/2", RD SLT)
4 106-048 1 LOCKNUT (#10-24)
5 213-244 1 GL.TIME CONTR. UNIT
6 213-277 1 INSERT (YELLOW) PREHEAT
7 217-020 1 PILOT LIGHT
8 211-317 1 BK/AMI 50 AMP FUSE
NOT SHOWN:
213-215 1 HARNESS, COLD START
273-459 1 NOTICE EXPLOSION POSSIBLE
(MOUNT NEAR ENGINE AIR INTAKE
FOOTNOTES:
1. REF. #2 (BASE/PEDESTAL) MOUNTS TO LEFT SIDE OF FIREWALL
2. HEATER PLUG 215-061 MUST BE ORDERED SEPERATLY, IF REQUIRED.
NOTE:
05 ID0032031
42
NOTES:
ID0134963
43
POWER TRAIN
ID0135064
44
GROUND DRIVE GEARBOX
6 15
8
7 17
1 12
5
22
23
23 2
18 4 3
24 16
8 11 13
9
8 6
15 19
14 10
5
8
21
20 22
DIFFERENTIAL
DANA 60 SIDE
22
12 ID0110655
45
GROUND DRIVE GEARBOX
REF PART
1. 105-069 1 WASHER (.406")
2. 105-072 8 LOCK WASHER (3/8")
105-805 8 BELLEVILLE WASHER (3/8") DANA 60
3. 105-062 2 FLG BOLT (1/2-NC X 1-1/2", FER)
105-121 2 BOLT (1/2-NC X 1") DANA 60
4. 106-794 8 BOLT (3/8-NC X 1-3/4", SOC) LOCTITE
105-238 8 BOLT (3/8-NC X 1-1/2", SOC) DANA 60, LOCTITE
5. 105-483 6 BOLT (9/16-NC X 1-1/4")
106-962 6 FLG BOLT (9/16-NC X 1-1/4",FER) DANA 60
6. 105-825 8 FLG LK BOLT (3/8-NC X 3/4")
7. 105-848 1 BOLT (3/8-NC X 3/4 ", GD8) LOCTITE
8. 115-211 3 PLUG (08N, SQ, MAG)
9. 125-049 1 BALL BEARING (2.165")
10. 155-806 1 INTERNAL SEAL (1.750")
11. 165-100 1 LARGE GEAR
12. 168-003 1 PINION GEAR (19T)
13. 167-139 1 OUTPUT SHAFT (14T)
167-293 1 OUTPUT SHAFT (14T) DANA 60
14. 169-012 1 GEARBOX COVER SEE FOOTNOTE 1
15 169-013 1 MOUNTING PLATE
169-068 1 MOUNTING PLATE DANA 60
16. 169-014 1 FLANGE (1.750"-26S)
169-069 1 FLANGE (1.148"-29S) DANA 60
17. 500-228 1 INTERNAL SNAP RING (1.562")
18. 105-995 1 FLG LOCKNUT (3/4-NF) LOCTITE
105-362 1 FLG NUT (7/8-NF) DANA 60, LOCTITE
19. 158-943 HYDRAULIC MOTOR USED WITH 3700 DANA 44
500-658 SEAL REPAIR KIT
149-112 HYDRAULIC MOTOR USED WITH 3700, 5700 DANA 60
20. 105-575 1 ROLL PIN (.500" X 1.250") DANA 60.
21. 116-672 1 INTERNAL SNAP RING (2.875") DANA 60 SEE FOOTNOTE 2
22. 155-851 1 INTERNAL SEAL (1.552")
157-569 1 INTERNAL SEAL 1.875") DANA 60
23. 110-333 1 BOLT-ON CLAMP (1")
24. 156-926 1 FUEL SUPPLY LINE (16T)
NOT SHOWN:
FOOTNOTES:
1. USE SILICONE (RTV) GASKET MATERIAL ON GEAR BOX COVER, ON MOTOR MOUNTING SURFACES, & AT MOUNTING
PLATE TO DIFFERENTIAL HOUSING SURFACE.
2. INSTALL SNAP RING (REF NO 24) IN GEAR BOX MOUNTING PLATE BEFORE PLATE IS BOLTED TO
DIFFERENTIAL HOUSING.
NOTE:
12 ID0110655
46
47
48
49
50
51
52
FRONT DIFFERENTIAL
DANA 44
14
SEE FOOTNOTE 3 18
19
SEE FOOTNOTE 2
1
4 8
6 12
11 10
7
8 15
16 13
20
10
9
17
9
KING PIN ASS'Y 21 SEE FOOTNOTE 1
4 PLACES 5
SCALE 2X
3
05 ID0110657
53
FRONT DIFFERENTIAL
DANA 44
REF PART
1. 105-114 10 LUG NUT (1/2-NF) SEE FOOTNOTE 3
2. 105-230 10 LUG BOLT (1/2-NF X 1-1/2")
3. 105-364 4 LK BOLT (3/4-NF X 2", NLK)
4. 105-410 2 CASTLE NUT (3/4-NF)
5. 105-422 4 WASHER (3/4")
6. 105-518 2 COTTER PIN (1/8" X 1-1/2")
7. 125-1065 4 TAPERED BEARING SET (2.250") SUPERCEDES 125-260 & 125-261
8. 157-503 2 INTERNAL SEAL (1.313")
9. 125-735 8 URETHANE FLANGE BUSHING (1")
10. 155-808 4 INTERNAL SEAL (3.000")
11. 160-117 2 SPINDLE FLANGE
INCL REF NO. 2. SEE FOOTNOTE 2
12. 160-415 2 SPINDLE SHAFT
13. 160-402 1 RIGHT SPINDLE HOUSING
160-403 1 LEFT SPINDLE HOUSING SEE FOOTNOTE 2
14. 161-135 1 LONG AXLE
161-136 1 SHORT AXLE
15. 161-199 1 REAR DIFF HSG (DANA 44 LS) INCL REF NO. 22
161-138 1 FRONT DIFF HSG (DANA 44LS) INCL REF NO. 22
16. 180-279 2 SPINDLE WASHER (3/4")
17. 181-552 4 COMPOSITION BUSHING (.750")
18. 182-084 2 YOKE (1.209"-30S)
19. 182-087 2 CROSS/BEARING KIT (1-1/4")
115-002 ZERK (02N90)
115-500 INTERNAL SNAP RING (1.343")
20. 205-671 2 HUB CAP (1.982")
21. 105-451 AR SPRING WASHER (3/4") SEE FOOTNOTE 1
FOOTNOTES
1. KING PIN ASSEMBLY: INITIALLY INSTALL 4 WAVE WASHERS (PER JOINT), TORQUE THE KING PIN BOLT 220-250
FOOT POUNDS; CHECK GAP BETWEEN FLATWASHER AND FLANGED BUSHING= .005" TO .020"; REMOVE OR ADD WAVE
WASHER(S) AS REQUIRED FOR GAP; REMOVE KING PIN BOLT, LOCTITE, AND TORQUE 220-250 FOOT POUNDS.
2. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL
MOUNTING SURFACES (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT.
3. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 150 FOOT POUNDS.
05 ID0110657
54
55
56
FRONT DIFFERENTIAL
DANA 60 HD
7
5
4
1
9 32
3 33
8
6
19
14
13
7
25
16 28
11 20
24
15
2 1
22 7 22
23
16 3
26 7
11 25
30
10
18
23
12
27 17
10 31
29
21
06 ID0134290
57
FRONT DIFFERENTIAL
DANA 60 HD
REF PART
161-279 FT DIFF PT ASS'Y (DANA 60 HDLS) INCL REF NO'S 1 - 3, 7 - 17, 19 - 34
1. 161-153 2 SPINDLE HOUSING
2. 160-418 1 TIE ROD
3. 184-143 2 TAPERED INSERT (.750") SEE FOOTNOTE 1
4. 181-981 2 TAPERED INSERT (1")
5. 105-874 2 FLG LK BOLT (3/8-NC X 1-1/2")
6. 183-584 2 TAPERED PIN (1" X 2.44")
7. 160-306 2 TIE ROD END (3/4-NF)
105-405 CASTLE NUT (9/16-NF)
105-509 COTTER PIN (1/8" X 1")
8. 161-230 1 FRONT DIFF HSG (DANA 60 HD LS) SEE FOOTNOTE 2 & 3
9. 182-020 1 YOKE (1.184"-29S)
10. 160-160 2 SPINDLE FLANGE (1.573", 26S) INCL LUG BOLTS
105-426 LUG BOLT (3/4-NF X 1-13/16")
11. 115-005 2 ZERK (1/4-NF, 90)
12. 182-099 2 CROSS/BEARING KIT (1-17/32") INCL ZERK
115-002 ZERK (02N90)
13. 301-151 4 SPINDLE BOLT LOCK
190-273 2 SPINDLE BOLT CONVERSION KIT INCL REF NO'S 13- 15, 19, 20, 24 & 28; SEE F/N 4
14. 105-825 4 FLG LK BOLT (3/8-NC X 3/4")
16. 105-404 2 JAM NUT (3/4-NF)
17. 105-349 2 CASTLE NUT (1-NF)
18. 105-424 10 LUG NUT (3/4-NF)
19. 105-353 4 BOLT (3/4-NF X 2-5/8",NLK GD8)
20. 105-451 AR SPRING WASHER (3/4")
21. 105-516 2 ROLL PIN (3/16" X 1-1/2")
22. 125-1065 4 TAPERED BEARING SET (2.250") SUOERCEDES 125-260 & 125-261
23. 105-716 4 SET SCREW (3/8-NC X 1/2")
24. 125-716 8 FLANGE BUSHING (1.000")
25. 155-808 4 INTERNAL SEAL (3.000")
26. 160-187 2 FRONT AXLE SHAFT (15.62", 35T)
27. 160-336 2 SPINDLE SHAFT & YOKE
28. 180-061 4 SPINDLE WASHER (.750")
29. 181-381 2 SPINDLE WASHER (1.000")
30. 182-103 2 AXLE YOKE (1.416", 35S)
31. 205-671 2 HUB CAP (1.982")
32. 105-362 1 FLG NUT (7/8-NF)
33. 155-853 1 INTERNAL SEAL (1.875")
FOOTNOTES
1. LOCTITE INSERT (REF NO 3) INTO ARM OF SPINDLE HOUSING.
2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.
3. REF NO 8, FRONT AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS,
AXLE SEALS & ETC. LESS AXLE SHAFTS, SPINDLES & ETC.
4. REFER TO INSTALLATION DIAGRAM 050-946
06 ID0134290
58
59
60
61
62
REAR STEER DIFFERENTIAL MOUNT

DANA 60HD
7
8 4
9 2
4
6
02 ID0026660
63
REAR STEER DIFFERENTIAL MOUNT

DANA 60HD
REF PART
1. 161-282 1 RR DIFF PTS ASS'Y (DANA 60 HDLS) SEE FOOTNOTE 3
2. 313-188 2 SPACER MOUNT
3. 301-822 2 SADDLE CLAMP (3.500)
4. 106-949 8 WASHER (3/4" HARDENED)
5. 105-464 4 BOLT (3/4-NC X 7", GD8)
6. 105-953 4 LOCKNUT (3/4-NC) SEE FOOTNOTE 1
7. 105-970 4 FLG BOLT (5/8-NC X 1.750",GD8) SEE FOOTNOTE 2
8. 180-322 1 PIN (1.25" X 3.50")
9. 105-502 1 COTTER PIN (3/16" X 2")
NOT SHOWN:
FOOTNOTES:
1. LOCTITE (RC 271 OR RC 272) & TORQUE TO 375 FT. LBS., HOLD BOLT & TORQUE NUT.
2. LOCTITE (RC 271 OR RC 272) & TORQUE TO 250 FT. LBS.
3. FOR MORE INFORMATION SEE PARTS PAGE TITLED "REAR STEERABLE DIFFERENTIAL, HD DANA 60" (804-661)
NOTE:
02 ID0026660
64
REAR STEER DIFFFERENTIAL

DANA 60
SEE FOOTNOTE 4
7
5
4
1
3 23 32
8
6
19
14
13
7
25
16 28
11 20
24
15
2 1
22 7 22
16 3
9
26 7
11 25
30
10
18
9
12
27 17
10 31
29
21
05 ID0134742
65
REAR STEER DIFFFERENTIAL

DANA 60
REF PART
161-282 RR DIFF PTS ASS'Y (DANA 60 HDLS) INC REF NO'S 1-3, 7-17, 19-32
1. 161-153 2 SPINDLE HOUSING
2. 160-418 1 TIE ROD
3. 184-143 2 TAPERED INSERT ( .750") SEE FOOTNOTE 1
5. 105-874 1 FLG LK BOLT (3/8-NC X 1-1/2")
6. 183-584 1 TAPERED PIN (1.000" X 2.440")
7. 160-306 2 TIE ROD END (3/4-NF)
105-405 CASTLE NUT (9/16-NF)
105-509 COTTER PIN (1/8" X 1")
8. 161-233 1 REAR DIFF HSG (DANA 60 HDLS) SEE FOOTNOTE 2. 3
9. 105-716 2 SET SCREW (3/8-NC X 1/2")
10. 160-160 2 SPINDLE FLANGE (1.573", 26S)
105-426 LUG BOLT (3/4-NF X 1-13/16")
11. 115-005 2 ZERK (1/4-NF, 90)
12. 182-099 2 CROSS/BEARING KIT (1-17/32")
115-002 ZERK (02N90)
13. 301-151 4 SPINDLE BOLT LOCK
14. 105-825 4 FLG LK BOLT (3/8-NC X 3/4")
16. 105-404 2 JAM NUT (3/4-NF)
17. 105-349 2 CASTLE NUT (1-NF)
18. 105-424 10 LUG NUT (3/4-NF)
19. 105-353 4 BOLT (3/4-NF X 2-5/8",NLK GD8)
20. 105-451 AR SPRING WASHER (3/4")
21. 105-516 2 ROLL PIN (3/16" X 1-1/2")
23. 157-569 1 INTERNAL SEAL (1.875") SEE FOOTNOTE 4
24. 125-716 8 FLANGE BUSHING (1.000")
25. 155-808 4 INTERNAL SEAL (3.000")
26. 160-187 2 FRT AXLE SHAFT (15.62"; 35T)
27. 160-336 2 SPINDLE SHAFT & YOKE
28. 180-061 4 SPINDLE WASHER (.750")
29. 181-381 2 SPINDLE WASHER (1.000")
30. 182-103 2 AXLE YOKE (1.416", 35S)
31. 205-671 2 HUB CAP (1.982")
32. 105-362 1 FLG NUT (7/8-NF))
FOOTNOTES
1. LOCTITE INSERT (REF #3) INTO ARM OF SPINDLE HOUSING.
2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.
3. ITEM REF. 8, REAR AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS,
AXLE SEALS, ETC. LESS AXLE SHAFTS, SPINDLES, ETC.
4. FOR MORE INFORMATION SEE PARTS PAGE TITLED "GROUND DRIVE GEAR BOX DANA 60" ID0134697-(804-641)
05 ID0134742
66
CARRIER
DANA 44 LIMITED SLIP
24
5
23
13
19
1 16
14
18
8
15
3 20 7
4
25 2
10
29
11
6
22
25 28
9 28 20
29 3
17
27 10
12
25
26 6
21
03 ID0026661
67
CARRIER
DANA 44 LIMITED SLIP
REF PART
1. 125-251 1 TAPERED RACE (3.000")
2. 125-252 1 TAPERED RACE (2.875")
3. 125-266 2 TAPERED RACE (3.265")
4. 125-289 1 TAPERED BEARING (1.125")
5. 125-291 1 TAPERED BEARING (1.375")
6. 125-293 2 TAPERED BEARING (1.796")
7. 155-851 1 INTERNAL SEAL (1.552")
8. 161-138 1 FRONT DIFF HSG (DANA 44 LS) 3500, 3610, 3700, RT36, & RT40; SEE FOOTNOTE 1
161-111 1 REAR DIFF HSG (DANA 44 LS) 3500, 3700, & RT40; SEE FOOTNOTE 1
161-197 1 REAR DIFF HSG (DANA 44 LS) 3610 & RT36; SEE FOOTNOTE 1
161-199 1 REAR DIFF HSG (DANA 44 LS) 3500, 3700, & RT40; SEE FOOTNOTE 1
161-238 - REAR DIFF HSG (DANA 44 LS) 3610 & RT36; SEE FOOTNOTE 3
161-240 - REAR DIFF HSG (DANA 44 LS) 3500, 3700, & RT40; SEE FOOTNOTE 3
161-241 - REAR DIFF HSG (DANA 44 LS) 3500, 3700, & RT40; SEE FOOTNOTE 3
161-242 - FRONT DIFF HSG (DANA 44 LS) 3500, 3610, 3700, RT36, & RT40; SEE FOOTNOTE 3
9. 165-618 1 COVER GASKET
10. 501-126 2 CUP WASHER (.812")
11. 501-274 1 CARRIER PARTS ASS'Y INCL REF NO'S 10 & 25 - 29
12. 501-284 1 DIFFERENTIAL COVER
13. 501-286 1 RING GEAR & PINION SET INCL REF NO. 15
14. 501-294 1 OIL SLINGER (1.126")
15. 105-995 1 FLG LOCKNUT (3/4-NF)
16. 501-296 1 WASHER (.770")
17. 501-297 10 BOLT (3/8-NF X 3/4")
18. 501-298 AR PINION SHIM (.003")
501-299 AR PINION SHIM (.005")
19. 501-302 AR PINION SHIM (.003")
20. 501-305 AR CARRIER SHIM (.003")
501-306 AR CARRIER SHIM (.005")
21. 501-325 10 FLG LK BOLT (5/16-NC X 5/8")
22. 157-503 2 INTERNAL SEAL (1.313") SEE FOOTNOTE 2
23. 501-569 1 OIL SLINGER
24. 501-373 1 OIL SLINGER
25. 501-592 2 CLUTCH PACK
26. 2 RETAINER RING NO LONGER AVAILABLE
27. 1 PINION GEAR SHAFT NO LONGER AVAILABLE
28. 2 SIDE GEAR NO LONGER AVAILABLE
29. 2 PINION GEAR NO LONGER AVAILABLE
NOT SHOWN:
FOOTNOTES:
1. INCLUDES: AXLE TUBES & DIFFERENTIAL CENTER CASTING, & REF NO'S 1-7; 9-29; LESS AXLE SHAFTS.
2. USED IN STEERABLE AXLES ONLY; REFER TO ASSEMBLY INSTRUCTIONS 052-183
3. INCLUDES AXLE TUBES, DIFF. CENTER SECTION CASTING, DIFF. BEARING CAPS, AND BOLTS. STEERABLE AXLE
HOUSINGS INCLUDE (2) P/N 157-503 AXLE SEALS; LESS GEARS, BEARINGS, HOUSING COVER, AND AXLE SHAFTS.
NOTE:
03 ID0026661
68
DIFFERENTIAL
DANA 60 HD LIMITED SLIP
21
25
10 2
8
9 76
27 20
5
13 14
19
5
17 1
26 23 11
4 13
24 23 15
22 18
17
12 3 19 24
4
16
09 ID0026651
69
DIFFERENTIAL
DANA 60 HD LIMITED SLIP
REF PART
1. 105-002 4 BOLT (1/2-NC X 2-1/4")
2. 105-362 1 FLG NUT (7/8-NF) LOCTITE (RED RC271 / RC272)
3. 105-516 1 ROLL PIN (3/16" X 1-1/2")
5. 155-807 4 INTERNAL SEAL (1.500")
6. 125-285 1 TAPERED BEARING(1.250")
7. 125-286 1 TAPERED RACE (2.875")
8. 125-295 1 TAPERED BEARING (1.625")
9. 125-296 1 BEARING RACE (3.500")
10. 155-853 1 INTERNAL SEAL (1.875") FRONT ONLY
157-569 1 INTERNAL SEAL (1.875") 3500, 3700, & RT40 REAR
11. 161-230 1 FRONT DIFF HSG (DANA 60 HD LS) W/GEARS; SEE F/N 2; 3500,3610,3700,RT36,RT40 INCL REF #28
161-232 1 FRONT DIFF (DANA 60 HD LS) W/GEARS; SEE F/N 2; 3500, 3700, & RT40
161-234 1 REAR DIFF HSG (DANA 60 HD LS) W/GEARS; SEE F/N 2; 3610 & RT36
161-233 1 REAR DIFF HSG (DANA 60 HD LS) W/GEARS; SEE F/N 2; 3500, 3700, & RT40 INCL REF #28
161-283 1 FRONT DIFF HSG (DANA 60 HD LS) W/O GEARS; SEE F/N 3; 3500,3610,3700,RT36,RT40 INCL REF #28
161-285 1 REAR DIFF HSG (DANA 60 HD LS) W/O GEARS; SEE F/N 3; 3500, 3700, & RT40
161-286 1 REAR DIFF HSG (DANA 60 HD LS) W/O GEARS; SEE F/N 3; 3610 & RT36
161-284 1 REAR DIFF HSG (DANA 60 HD LS) W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 INCL REF #28
12. 165-613 1 COVER GASKET
13. 501-142 AR SHIM (.003")
501-143 AR SHIM (.005")
501-144 AR SHIM (.010")
501-145 AR SHIM (.032")
14. 501-149 1 OIL SLINGER (1.258")
15. 501-150 12 BOLT (1/2-NF X 1-1/8")
16. 501-153 10 FLG LK BOLT (3/8-NC X 5/8")
17. 501-160 2 SPIDER GEAR
18. 501-161 1 SPIDER SHAFT
19. 501-162 2 PINION GEAR SHIM (.032")
20. 501-163 AR SHIM (.003")
501-164 AR SHIM (.005")
501-165 AR SHIM (.010")
501-166 AR SHIM (.030")
21. 501-167 AR SHIM (.003")
501-168 AR SHIM (.005")
501-169 AR SHIM (.010")
22. 501-287 1 DIFFERENTIAL COVER
23. 501-766 2 AXLE GEAR (1.5" , 35S)
24. 501-341 1 CLUTCH PACK
25. 501-767 1 RING GEAR & PINION (5.86:1) INCL REF NO'S 2,6-10,12,13,15,20,21, & 27.
26. 161-278 1 DIFFERENTIAL CARRIER (LMT-SLP) INCL REF NO'S 3,17-19,23 & 24
27. 501-425 1 OIL BAFFLE
FRONT
FOOTNOTES:
1. REFER TO ASSEMBLY INSTRUCTIONS 052-184
2. INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO'S 1-9, 12-28.
LESS PINION SEAL & AXLE SHAFTS.
3. INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO 1 BOLTS, & DIFF CASE BEARING CAPS.
STEERABLE AXLE HOUSINGS INCL (4) P/N 155-807 SEALS; LESS PINION SEAL, GEARS, BEARINGS, HOUSING
COVER, & AXLE SHAFTS.
NOTE:
09 ID0026651
70
REAR AXLE - DANA 60 H.D. OPTION
FOOTNOTE 2
10
9
8
11
12
6, 7
02 ID0133455
71
REAR AXLE - DANA 60 H.D. OPTION
REF PART
1. 161-232 1 REAR AXLE HOUSING ASSEMBLY (DANA 60 H.D. OPTION) FOOTNOTE 1
2. 105-970 4 FLG. BOLT (5/8-NC X 1-3/4")
3. 105-994 4 FLG. LOCKNUT (5/8-NC)
4. 155-856 2 SEAL (1-7/8 ID X 2-1/2 OD)
5. 115-533 2 INTERNAL SNAP RING
6. 161-271 1 AXLE INCL, 8-11
7. 161-272 1 AXLE INCL. 8-11
8. 125-024 2 BEARING
9. 115-520 2 EXTERNAL SNAP RING
10. 181-049 2 SHRINK RING
11. 105-426 10 WHEEL STUD (3/4 NF)
12. 105-424 10 LUG NUT (3/4 NF)
NOT SHOWN:
FOOTNOTES:
1. INCLUDES AXLE HOUSING WITH MOUNTS, DIFFERENTIAL ASSEMBLY, GEARS, & BEARINGS.
LESS AXLES SHAFTS & SEALS.
2. MORE INFORMATION AT PARTS PAGES ENTITLED "DIFFERENTIAL, DANA 60 H.D. OPTION" 804-708.
NOTE:
02 ID0133455
72
NOTES:
ID0134963
73
FRAME
COMPONENTS
ID0135068
74
HOOD AND PANELS

26 25
18
23 20
24
22
19
27
11
10 21
8
17
9
15
16
5 12
4
7
3 1
13
2
14
6
05 ID0159664
75
HOOD AND PANELS

REF PART
3 107-011 2 CLIP NUT (3/8-NC)
4 118-196 1 RADIATOR FLAP
5 105-825 2 FLG LK BOLT (3/8-NC X 3/4)
6 323-985 1 LEFT FRONT SIDE PLATE
7 323-986 1 RIGHT FRONT SIDE PLATE
8 323-1001 1 RADIATOR TOP BRACE
9 105-137 8 CLIP NUT (5/16-NC)
10 115-399 1 BULK STRIP (3/4" X .25"THK, SOLD PER 1") USE 22"
11 118-201 1 HOOD LINER USE AS NEEDED
12 105-826 4 FLG LK BOLT (3/8-NC X 1")
13 105-834 3 FLG LOCKNUT (3/8-NC)
14 106-380 6 FLG LK SCREW (M8-1.25 X 16MM)
15 501-325 4 FLG LK BOLT (5/16-NC X 5/8")
16 324-749 1 GRILLE
17 105-873 4 FLG LK BOLT (5/16-NC X 1")
18 327-965 1 HOOD (ORANGE) OPTIONAL HOOD SEE NOT SHOWN NOTE
19 118-299 4 DRAW LATCH
20 110-468 16 POP RIVET (5/32" X .385")
21 362-996 1 AIR BOX SEE NOTE 1
22 105-249 2 CARRIAGE BOLT(3/8-NC X 1-1/4")
23 105-053 2 NUT (3/8 NC) HEX
24 105-072 2 LOCK WASHER (3/8")
25 110-449 2 POP RIVET (3/16" X .690")
26 106-205 2 WASHER (.191")
27 118-183 1 BULK EDGE (SOLD PER FOOT)
NOT SHOWN:
324-795 1 HOOD (UNPAINTED)
FOOTNOTES:
NOTE:
05 ID0159664
76
HOOD AND PANELS

25
26
30
18
23 20
24
22 19
28
27
11 29
21
10
8
17
12
16
5
4
15 7
9 1 13
3
14 2
6
09 ID0027860
77
HOOD AND PANELS

REF PART
3 107-011 2 CLIP NUT (3/8-NC)
4 118-196 1 RADIATOR FLAP
5 105-825 2 FLG LK BOLT (3/8-NC X 3/4)
6 323-985 1 LEFT FRONT SIDE PLATE
7 323-986 1 RIGHT FRONT SIDE PLATE
8 323-438 1 RADIATOR TOP BRACE
9 105-137 8 CLIP NUT (5/16-NC)
10 115-399 1 BULK STRIP (3/4" X .25"THK, SOLD PER 1") USE 22"
11 118-201 1 HOOD LINER USE AS NEEDED
12 105-826 4 FLG LK BOLT (3/8-NC X 1")
13 105-834 4 FLG LOCKNUT (3/8-NC)
14 106-380 6 FLG LK SCREW (M8-1.25 X 16MM)
15 501-325 4 FLG LK BOLT (5/16-NC X 5/8")
16 324-749 1 GRILLE
17 105-873 4 FLG LK BOLT (5/16-NC X 1")
18 327-964 1 HOOD (ORANGE) OPTIONAL HOOD SEE NOT SHOWN NOTE
19 118-299 4 DRAW LATCH
20 110-468 16 POP RIVET (5/32" X .385")
21 362-996 1 AIR BOX SEE NOTE 1
22 105-249 2 CARRIAGE BOLT(3/8-NC X 1-1/4")
23 105-053 2 NUT (3/8 NC) HEX
24 105-072 2 LOCK WASHER (3/8")
25 110-449 2 POP RIVET (3/16" X .690")
26 106-205 2 WASHER (.191")
27 118-183 1 BULK EDGE (SOLD PER FOOT)
28 300-2522 1 BRACKET SEE NOTE 1
29 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX) SEE NOTE 1
30 362-1068 1 HOLE COVER SEE NOTE 1
NOT SHOWN:
323-848 1 HOOD (UNPAINTED)
FOOTNOTES:
1. USED WITH MANIFOLD MUFFLER KIT 190-1102.
NOTE:
09 ID0027860
78
LEFT FENDER AND COVERS

ENDS WITH S/N CMWRT40_V60001497
7 22
22 10
TO STARTER
11 16 28
31
6 8
2 23 29
24
9
27
1
36
26
5 18
13
4 17
3 14
8 30
15
12
20 33 35
2
18 32
34 26
21 18
15
19
14
25
13 ID0027415
79

ENDS WITH S/N CMWRT40_V60001497
REF PART
1. 307-746 1 LEFT REAR FENDER
2. 105-826 4 FLG LK BOLT (3/8-NC X 1")
3. 105-827 3 FLG LK BOLT (3/8-NC X 1-1/4")
4. 106-039 2 NUTSERT (3/8-NC)
5. 362-582 1 LEFT ROPS MOUNT COVER
6. 362-823 1 COVER REMOVE FOR LIGHT KIT 191-429
7. 105-820 9 FLG LK BOLT (1/4-NC X 3/4")
8. 105-832 9 FLG LOCKNUT (1/4-NC)
9. 110-541 1 HINGE (12-13/64")
10. 324-451 1 BATTERY COVER
11. 110-126 1 BOLT ON CLAMP (1/2")
12. 502-001 1 GROMMET (3/8")
13. 308-958 1 FENDER PROP ROD
14. 105-508 2 COTTER PIN (3/32" X 1")
15. 105-118 2 WASHER (3/8")
16. 105-823 1 FLG LK BOLT (5/16-NC X 3/4")
17. 346-333 1 BATTERY TRAY
18. 105-845 6 FLG LOCKNUT (3/8-NC)
19. 105-825 2 FLG LK BOLT (3/8-NC X 3/4")
20. 313-062 1 BATTERY HOLD DOWN (9.750")
21. 177-038 2 BATTERY BOLT (1/4-NC X 8.62")
22. 117-558 2 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
23. 105-003 1 FLG LK NUT (5/16-NC)
24. 215-258 1 BATTERY (12V, 675 AMP)
26. 217-819 1 BATTERY DISCONNECT SWITCH
27. 215-381 1 BAT CABLE (1 GA X 12" , BLK)
28. 213-200 1 BAT CABLE (1/0 GA X 68" , RED)
29. 115-374 AR BULK HOSE ( 3/4" , SOLD PER 1") USE 1 @ 65"
30. 213-376 1 BAT CABLE (1/0 GA X 14" , BLK)
31. 105-095 1 WASHER (1/4")
32. 211-306 2 FB/HVAMI FUSE HOLDER
33. 211-310 2 BK/AMI 60 AMP FUSE
34. 106-272 4 SCREW (#6-32 X 1/2" PAN BRASS)
35. 108-173 4 POP RIVET (5/32 X .525)
36. 105-826 1 FLG LK BOLT (3/8-NC X 1")
NOT SHOWN:
FOOTNOTES:
NOTE:
13 ID0027415
80

BEGINS WITH S/N CMWRT40_V60001516
ENDS WITH S/N CMWRT40_H70001554
RT40
7 22
22 10
TO STARTER
11 16 28
31 21
6 8
2 23 29 20
24
37
9
27
1
36
26
5 18 38
13
4
3 14
15 30
12
33 35
2
18 32
17 34 26
18
15
14 19
25
07 ID0154019
81

BEGINS WITH S/N CMWRT40_V60001516
ENDS WITH S/N CMWRT40_H70001554
REF PART
2. 105-826 4 FLG LK BOLT (3/8-NC X 1")
3. 105-827 3 FLG LK BOLT (3/8-NC X 1-1/4")
4. 106-039 2 NUTSERT (3/8-NC)
7. 105-836 6 FLG LK BOLT (1/4-NC X 3/4")
8. 105-832 6 FLG LOCKNUT (1/4-NC)
9. 110-541 1 HINGE (12-13/64")
11. 110-126 1 BOLT ON CLAMP (1/2")
12. 502-001 1 GROMMET (3/8")
14. 105-508 2 COTTER PIN (3/32" X 1")
15. 105-118 2 WASHER (3/8")
16. 105-823 1 FLG LK BOLT (5/16-NC X 3/4")
18. 105-845 6 FLG LOCKNUT (3/8-NC)
19. 105-825 2 FLG LK BOLT (3/8-NC X 3/4")
20. 106-390 1 WASHER (M10)
21. 105-876 1 SCREW (M10 X 35MM)
23. 105-003 1 FLG LK NUT (5/16-NC)
24. 215-244 1 BATTERY (12V, 800 CCA)
27. 215-381 1 BAT CABLE (1 GA X 12" , BLK)
28. 213-200 1 BAT CABLE (1/0 GA X 68" , RED)
30. 213-376 1 BAT CABLE (1/0 GA X 14" , BLK)
31. 105-095 1 WASHER (1/4")
32. 211-306 2 FB/HVAMI FUSE HOLDER SUPERSEDED BY 363-714
33. 211-310 2 BK/AMI 60 AMP FUSE
34. 106-272 4 SCREW (#6-32 X 1/2" PAN BRASS)
35. 108-173 4 POP RIVET (5/32 X .525)
36. 105-826 1 FLG LK BOLT (3/8-NC X 1")
37. 105-1081 1 BATTERY HOLD DOWN
38. 115-686 AR BULK EDGE (5/32", SOLD PER 1") USE 1 @ 8.5"
FOOTNOTES:
NOTE:
07 ID0154019
82

BEGINS WITH S/N CMWRT40_T70001557
RT40
7 22
22 10
TO STARTER
11 16 28
31 21
6 8
2 23 29 20
24
37
9
27
1
36
26
18 38
5 13
4
14
3 30
15
12
43 41
40
42 44
2 39
18 32
17 33
35
15 18 34
45
14 26
19
25
06 ID0167236
83

BEGINS WITH S/N CMWRT40_T70001557
RT40
REF PART
2. 105-826 4 FLG LK BOLT (3/8-NC X 1")
3. 105-827 3 FLG LK BOLT (3/8-NC X 1-1/4")
4. 106-039 2 NUTSERT (3/8-NC)
7. 105-836 6 FLG LK BOLT (1/4-NC X 1/2")
8. 105-832 6 FLG LOCKNUT (1/4-NC)
9. 110-541 1 HINGE (12-13/64")
11. 110-126 1 BOLT ON CLAMP (1/2")
12. 502-001 1 GROMMET (3/8")
14. 105-508 2 COTTER PIN (3/32" X 1")
15. 105-118 2 WASHER (3/8")
16. 105-823 1 FLG LK BOLT (5/16-NC X 3/4")
18. 105-845 6 FLG LOCKNUT (3/8-NC)
19. 105-825 2 FLG LK BOLT (3/8-NC X 3/4")
20. 300-3681 1 HOLD DOWN PLATE
21. 106-383 1 FLG LK SCREW (M10 X 30MM)
23. 105-003 1 FLG LK NUT (5/16-NC)
24. 215-244 1 BATTERY (12V, 800 CCA)
27. 215-381 1 BAT CABLE (1 GA X 12" , BLK)
28. 215-1150 1 BAT CABLE (1/0 GA X 68" , RED)
30. 213-376 1 BAT CABLE (1/0 GA X 14" , BLK)
31. 105-095 1 WASHER (1/4")
32. 215-1011 1 BUSSBAR (MAIN FUSE HOLDER)
33. 211-310 3 BK/AMI 60 AMP FUSE
34. 106-231 2 BOLT (M6-1.00 X 16MM)
35. 106-237 2 LOCKNUT 9M6-1.00, PRV TRQ, NLK
36. 105-826 1 FLG LK BOLT (3/8-NC X 1")
37. 105-1081 1 BATTERY HOLD DOWN
39. 215-1009 1 MAIN FUSE HOLDER BASE
40. 215-1010 3 MAIN FUSE HOLDER COVER
41. 105-186 2 NUT (#10-24)
42. 105-053 1 NUT (3/8-NC)
43. 105-072 1 LOCKWASHER (3/8")
44. 106-205 2 WASHER (.191")
45. 116-789 AR RUBBER EDGE TRIM (1/8", SOLD PER FT) USE 2.5", INSTALL WITH WEATHERSTRIP ADHESIVE.
FOOTNOTES:
NOTE:
06 ID0167236
84
RIGHT FENDER AND COVERS
13
19
18
19 20
3
3 8
7
11
1
4 10
6 9
21
12 17
15
12 16
14
05 ID0027416
85
RIGHT FENDER AND COVERS
REF PART
1. 323-685 1 LEFT SIDE PLATE
2. 105-823 4 FLG LK BOLT (5/16-NC X 3/4")
3. 105-873 4 FLG LK BOLT (5/16-NC X 1")
4. 105-827 5 FLG LK BOLT (3/8-NC X 1-1/4")
5. 105-831 2 FLG LK BOLT (1/2-NC X 1-1/2")
6. 105-841 4 CLIP NUT (5/16-NC)
7. 107-011 10 CLIP NUT (3/8-NC)
8. 159-169 1 PLUG (2", NYLON)
9. 106-039 2 NUTSERT (3/8-NC)
10. 323-684 1 RIGHT SIDE PLATE
11. 323-605 1 RIGHT REAR FENDER
12. 107-425 6 NUTSERT (3/8-NC)
13. 323-686 1 TUNNEL COVER
14. 313-172 1 STONE SHIELD
16. 346-344 1 HOSE MOUNT
17. 105-826 1 FLG LK BOLT (3/8-NC X 1")
18. 105-823 2 FLG LK BOLT (5/16-NC X 3/4")
19. 105-095 6 WASHER (1/4")
20. 116-421 AR BULK EDGE (1/8", SOLD PER FOOT) USE 1 @ 36"
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0027416
86
CONSOLE AND STEPS

5
5
4
8
3 1
6
9
2 7
10
4
07 ID0021101
87
CONSOLE AND STEPS

REF PART
2. 364-455 1 STEP/FUEL TANK - RIGHT SEE FOOTNOTE 1
3. 105-827 10 FLG LOCK BOLT (3/8-NC X 1-1/4")
4. 105-834 4 FLG LOCKNUT (3/8-NC)
5. 115-318 AR BULK NON-SKID (6",SOLD PER 1') USE 4 @ 17.5"
6. 300-2499 1 FIREWALL
7. 105-814 2 FLG LOCKNUT (3/8-NC)
8. 108-147 2 FLG LK BOLT (3/8-NC X 1-1/4") GR8
9. 105-117 2 WASHER (5/16")
10. 105-825 4 FLG LK BOLT (3/8-NC X 3/4")
NOT SHOWN:
FOOTNOTES:
1. ORDER DECAL 275-185 SEPARATELY.
NOTE:
07 ID0021101
88
CONSOLE AND STEPS

5
5 10
10
15
11 16
17
4 13
8
12
3 1 14
9 6
2 7
14
3
10
4
03 ID0188409
89
CONSOLE AND STEPS

REF PART
2. 300-1574 1 STEP/FUEL TANK - RIGHT SEE FOOTNOTE 1
3. 105-827 10 FLG LOCK BOLT (3/8-NC X 1-1/4")
4. 105-834 4 FLG LOCKNUT (3/8-NC)
5. 115-318 AR BULK NON-SKID (6",SOLD PER 1') USE 4 @ 17.5"
6. 300-2499 1 FIREWALL
7. 105-814 2 FLG LOCKNUT (3/8-NC)
8. 108-147 2 FLG LK BOLT (3/8-NC X 1-1/4") GR8
9. 105-117 2 WASHER (5/16")
10. 105-825 7 FLG LK BOLT (3/8-NC X 3/4")
11. 300-2591 1 MUFFLER HEAT SHIELD SEE FOOTNOTE 2
12. 328-466 1 HEAT DEFLECTOR
13. 105-085 4 LK NUT (1/4-NC)
14. 105-845 3 FLG LK NUT (3/8-NC)
15. 105-856 4 BOLT (1/4-NC X 1 1/4")
16. 184-820 4 SPACER
17. 105-284 4 WASHER (3/16")
NOT SHOWN:
FOOTNOTES:
1. ORDER DECAL 275-185 SEPARATELY.
2. HEAT SHIELDS AND RELATED HARDWARE FOR SIDE-MOUNTED MUFFLERS
NOTE:
03 ID0188409
90
CONSOLE
4
5
2
8 22 24
20 38
21 15
11
25 17
1
19 13
6
14
10
16 12 18
7 23
27
26 28
06 ID0012181
91
CONSOLE
REF PART
1 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
2 160-428 1 STEERING WHEEL
3 217-027 1 INSERT (RED) HYD OIL HI TEMP
4 110-730 1 STEERING WHEEL CAP
5 105-361 1 JAM NUT (13/16-NF)
6 362-993 1 GAUGE MOUNT PANEL
7 217-245 1 INTERLOCK MODULE
8 217-020 2 PILOT LIGHT
9 362-992 1 CONSOLE
10 215-129 1 VOLT METER
11 106-386 4 FLG LOCKNUT (M8-1.25)
12 107-193 2 SCREW (M6-1.00 X 16MM, BUT SOC)
13 107-871 4 WELDNUT (M6-1.00 X 20.35MM LG)
14 215-133 1 FUEL GAUGE
15 362-823 1 COVER
16 215-2594 1 HOUR METER
17 306-608 1 BUTTON COVER
18 324-380 1 ACCESS PANEL
19 306-607 1 HORN BUTTON
20 217-021 1 INSERT (RED) ENG OIL PSI
21 217-034 1 INSERT (RED) ENG OIL TEMP
22 217-028 1 INSERT (BLACK) BLANK
23 314-172 1 RETAINER
24 300-2499 1 FIREWALL
25 106-640 4 SCREW (M6-1.00 X 20MM, BUT SOC)
26 110-560 2 POP RIVET (3/16" X 1/2", ALUM)
27 214-852 1 IGNITION SWITCH
28 214-301 1 ACCESSORY SOCKET
NOT SHOWN:
211-317 1 BK/AMI 50 AMP FULE
211-307 1 AMI FUSE COVER
FOOTNOTES:
NOTE:
06 ID0012181
92
FIREWALL
2 16
4 5
1
9
11 10 12
7
8
14
15
13
17
04 ID0012180
93
FIREWALL
REF PART
1 116-421 1 EDGE SEAL (BULB 3/8-C-1/4)(FT) USE 1 @ 26"
2 105-826 4 FLG LK BOLT (3/8-NC X 1")
3 155-672 1 STEERING COLUMN
4 107-135 4 CLIP NUT (M8-1.25)
5 157-974 1 POWER STEERING VALVE
6 105-830 4 FLG LK BOLT (1/2-NC X 1-1/4")
7 217-193 1 MINI RELAY BASE
8 217-194 3 MICRO RELAY BASE
9 217-710 3 MICRO RELAY (SPDT)
10 217-826 1 MINI RELAY (SPDT)
11 110-560 4 POP RIVET (3/16" X 1/2", ALUM)
12 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 1 @ 29.5"
13 300-2499 1 FIREWALL
14 106-049 2 BOLT (#10-24 X 3/4", PLPS)
15 106-381 4 FLG LK SCREW (M8-1.25 X 25MM)
16 322-452 1 STEERING VALVE BRACKET
17 106-048 2 LOCKNUT (#10-24)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0012180
94
SEAT
11
16
13
14
15
14
12 2
19
4 5
10
7
20 3
7
18
9
1
8
6
1
1
9 10
7 8
17
A 809-504
95
SEAT
REF PART
1. 105-003 12 FLG LOCKNUT (5/16-NC)
2. 105-117 2 WASHER (5/16")
3. 105-183 1 BOLT (3/8-NC X 2-1/2", GD8)
4. 105-267 4 CUP WASHER (5/16")
5. 105-825 1 FLG LOCK BOLT (3/8-NC X 3/4")
6. 108-147 7 FLG LOCK BOLT (3/8-NC X 1-1/4") GD8
7. 105-834 7 FLG LOCKNUT (3/8-NC)
8. 501-325 8 FLG LOCK BOLT (5/16-NC X 5/8")
9. 110-043 2 HINGE (6")
10. 110-126 3 BOLT-ON CLAMP (1/2")
11. 110-253 4 POP RIVET (3/16" X 1/2")
12. 115-355 1 GROMMET (1-3/8")
13. 115-425 1 SEAT
115-428 ADJUSTABLE TRACK
217-750 SEAT SWITCH PLUNGER
115-445 1 REPLACEMENT SEAT DOES NOT INCLUDE TRACK SET OR PRESENCE SWITCH
14. 115-477 2 GRIP RING (.375")
15. 115-563 1 COMPRESSION SPRING
16. 318-588 1 MANUAL COMPARTMENT
17. 313-514 1 SEAT DECK MOUNT
18. 313-525 1 SEAT DECK
19. 329-049 1 PROP BAR
20. 105-117 1 WASHER (5/16")
FOOTNOTES
NOTE:
A 809-504
96
PUMP MOUNT
9
9
3
11 10 4
5
8
11 6
4 2
5
1
6 2
5
5
4
7
FRAME 4
03 ID0027711
97
PUMP MOUNT
REF PART
1. 328-368 1 PUMP BRACKET
2. 105-834 2 FLG LOCKNUT (3/8-NC)
3. 105-162 2 BOLT (3/8-NC X 2-1/4")
4. 105-118 4 WASHER (3/8")
5. 116-142 2 SHOCK MOUNT
6. 105-975 2 WASHER (3/4")
7. 105-047 2 LOCKNUT (3/8-NC)
8. 325-186 1 PUMP SUPPORT PLATE
9. 105-238 2 BOLT (3/8-NC X 1-1/2", ALN)
10. 105-805 4 BELLEVILLE WASHER (3/8")
11. 105-826 2 FLG LK BOLT (3/8-NC X 1")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0027711
98
TIRE - TUBE - WHEEL

DANA 44
SEE FOOTNOTE 2
5
11
3
8
SEE FOOTNOTE 1
10
SEE FOOTNOTE 1
7
9
6
2
1
08 ID0048163
99
TIRE - TUBE - WHEEL

DANA 44
REF PART
1. 105-065 AR LOCKNUT (1/2-NC) 2 PER WEIGHT
2. 105-071 AR WASHER (1/2") 2 PER WEIGHT
3. 105-112 AR CARRIAGE BOLT (1/2-NC X 8") 2 PER WEIGHT, USE WITH 205-202.
107-419 AR CARRIAGE BOLT (1/2-NC X 10") 2 PER WEIGHT, SEE FOOTNOTE 4
105-1270 AR CARRIAGE BOLT (1/2-NC X 9") USE WITH 205-1032
4. 205-148 4 TIRE (26 X 12-12, TL)
205-878 TIRE & WHEEL (26 X 12-12 TL) INCL REF NO.'S 4, 6, 7 AND 8
205-375 TIRE & WHEEL (26 X 12-12 TL) INCL REF NO.'S 4, 6, 7 AND 8, SEE FOOTNOTE 5
205-102 4 TIRE (29 X 12.50-15, B4TL) FOOTNOTE 3
205-790 TIRE & WHEEL (29 X 12.50-15 TL) INCL REF NO.'S 4 THRU 8, SEE FOOTNOTE 3
205-1033 4 TIRE & WHEEL (26 X 12-12 TL) INCL REF NO.'S 4,6,7 & 8
5. 375-059 AR WHEEL WEIGHT (100 LB) 2 PER WHEEL; USE WITH 205-202 WHEEL
6. 205-171 4 VALVE STEM (.453/.625") INCL REF NO. 7
205-161 VALVE STEM (.625") INCL REF NO. 7, SEE FOOTNOTE 3
7. 205-165 VALVE CAP (.305"-32)
8. 205-290 4 STANDARD WHEEL EARLY STYLE 5.32" OFFSET FROM OUTSIDE
205-374 4 WHEEL 7.32" OFFSET FROM OUTSIDE
205-202 4 WHEEL (15.00" X 8.00", W/5) FOOTNOTE 3
205-1032 4 WHEEL 6.23" OFFSET FROM OUTSIDE / USE BOLT 105-1270
9. 375-097 AR WHEEL WEIGHT (12", 100 #) 1 PER WHEEL; USE WITH 205-290 OR 205-374 WHEEL
10. 105-440 AR BOLT (3/4-NC X 7-1/2") 2 PER WEIGHT
11. 105-372 AR LOCKNUT (3/4-NC) 2 PER WEIGHT
NOT SHOWN:
FOOTNOTES:
1. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL
MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT.
2. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 95 FOOT POUNDS.
3. 29X12.5-15 TIRES ARE NO LONGER FACTORY APPROVED FOR USE ON UNITS WITH DANA 44 AXLES. SEE
HD DANA 60 OPTIONAL AXLE PARTS PAGES FOR MORE INFORMATION.
4. USED WITH PART NUMBER 205-374
5. USES PART NUMBER 205-374
NOTE:
08 ID0048163
100
101
102
BACKFILL BLADE
6
4 1
13 2
17 12 3
16
22
9
15
8
22
19
10
10 14
13
6
7 18
5 11
13
21
20
6
04 ID0026675
103
BACKFILL BLADE
REF PART
1. 106-516 6 FLG BOLT (5/8-NC X 1-1/2",FER) LOCTITE 271 OR 277 & TORQUE TO 300 FT LBS.
2. 105-497 6 CAM WASHER (5/8")
3. 185-347 1 BFB SWING RETAINER
4. 105-826 2 FLG LK BOLT (3/8-NC X 1")
5. 105-970 6 FLANGE BOLT (5/8-NC X 1-3/4", GD8) USE LOCTITE 271 OR 277
6. 106-096 4 FLANGE BOLT (1/2-NC X 1-3/4", GD8) USE LOCTITE 271 OR 277
7. 115-002 1 ZERK (02N90)
8. 115-775 1 FRICTION WASHER (4.300 X .062" THK")
178-976 1 FRICTION WASHER (4.300 X .031" THK")
9. 125-445 1 BRONZE BUSHING (4.259")
10. 125-771 2 COMPOSITION BUSHING (1.25")
11. 181-974 1 TAPERED INSERT (1.5")
12. 181-981 2 TAPERED INSERT (1")
13. 181-982 4 TAPERED INSERT (1.25")
14. 179-338 1 TAPERED PIN (1.500" X 5.850")
15. 179-337 1 TAPERED PIN (1.250" X 11.590")
16. 183-584 2 TAPERED PIN (1.000" X 2.440")
17. 183-587 2 TAPERED PIN (1.250" X 3.000")
18. 183-588 1 TAPERED PIN (1.250" X 3.940")
19. 185-350 1 BFB SWING POST
20. 313-027 1 BLADE MOUNT OLD STYLE
300-4590 1 BLADE MOUNT
21. 335-027 1 BACKFILL BLADE (64") - DOZER STANDARD
313-037 CUTTING EDGE 64" - TURF WELD-ON
313-034 BACKFILL BLADE (64") - TURF OPTIONAL
22. 107-779 2 DOWEL PINS (5/8 X 2.000) USE LOCTITE # 680
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0026675
104
TILT BACKFILL BLADE (64")
5
3 13
14
10 6
1
11
8
4 7
12
03 ID0164981
105
TILT BACKFILL BLADE (64")
REF PART
190-1678 64" TILT BACKFILL BLADE-RT40/45 INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2
190-422 64" TILT BFB KIT INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2
1. 362-649 1 TILT CYLINDER COVER
2. 313-075 2 RETAINER TILT BLADE
3. 105-874 1 BOLT (3/8-NC X 1-1/2")
4. 105-303 4 FLG BOLT (5/8-NC X 2-1/2")
5. 105-379 1 BOLT (3/4-NC X 1-1/4", NLK) LOCTITE & TORQUE TO 225 FT LBS
6. 105-826 2 FLG LK BOLT (3/8-NC X 1") 4 SLOT CYL COVER (362-649)
106-029 2 BOLT (3/8-NC X 3/4", BUT SOC) 2 SLOT CYL COVER (362-649)
7. 107-011 2 CLIP NUT (3/8-NC) 4 SLOT CYL COVER (362-649)
105-854 2 CLIP NUT (3/8-NC) OBSOLETE
107-011 2 CLIP NUT (3/8-NC) 2 SLOT CYL COVER (362-649)
105-854 2 CLIP NUT (3/8-NC) OBSOLETE
8. 115-483 1 KLIP RING (1-1/4")
10. 183-584 1 TAPERED PIN (1" X 2.44")
11. 183-592 1 PIN (1.25" X 1.625")
12. 328-623 1 TILT BACKFILL BLADE (64")-DOZER
313-037 1 CUTTING EDGE (64") - TURF WELD-ON
13. 105-072 1 LOCK WASHER (3/8")
14. 105-118 1 WASHER (3/8")
NOT SHOWN:
FOOTNOTES:
1. FOR ADDITIONAL KIT PARTS REFER TO PAGE TITLED "TILT BLADE HYDRAULICS".
2. THE RT40 AND RT45 USE KIT 190-1678. THE 3500 AND 3610 USE KIT 190-422.
NOTE:
REFER TO INSTALLATION INSTRUCTIONS 060-011.
03 ID0164981
106
2 POST ROPS
5 1
11
10
3
11
2
7
8
9
2
D 805-543
107
2 POST ROPS
REF PART
1. 105-071 2 WASHER (1/2")
2. 105-340 4 FLG LOCKNUT (3/4-NC)
3. 105-384 4 WASHER (3/4")
4. 105-831 2 FLG LK BOLT (1/2-NC X 1-1/2")
5. 110-272 1 SEAT BELT KIT
6. 306-362 1 2-POST ROPS
7. 106-039 2 NUTSERT (3/8-NC)
9. 105-826 2 FLG LK BOLT (3/8-NC X 1")
10. 362-583 1 RIGHT ROPS MOUNT COVER
11. 106-190 4 BOLT (3/4-NC X 6-1/2", GD8) SEE FOOTNOTE 1. TORQUE TO 300 FT/LBS.
FOOTNOTES
1. LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE.
NOTE:
D 805-543
108
NOTES:
ID0134963
109
CONTROL
COMPONENTS
ID0135065
110
HAND THROTTLE
12
3
1
5
11 4
8
14
7
4
9
13
8
6 10
5
5 5
05 ID0012179
111
HAND THROTTLE
REF PART
1 323-614 1 THROTTLE BRACKET
2 106-265 2 BOLT (1/4-NC X 3/4", BUT TORX)
3 105-139 2 CLIP NUT (1/4")
4 105-186 3 NUT (#10-24)
5 190-1467 1 THROTTLE CABLE KIT
6 324-700 1 THROTTLE BRACKET
7 324-701 1 CABLE MOUNT
8 106-231 3 SCREW (M6-1.00 X 16MM)
9 106-106 1 NUT (M6-1.00)
10 108-133 1 CABLE STOP
11 107-781 4 HEX SCREW (#10-24 X 5/8")
12 323-605 1 RIGHT REAR FENDER
13 108-063 1 SET SCREW (#10 X .188")
14 106-538 1 LOCKNUT (M6-1.00,PRV TRQ,10.9)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0012179
112
FOOT CONTROL
6 10
18
1
24
10
27 11
2 13
5 8
24
14 18 19
17
3 9
23
18
25
1
16 20
21
7
4
22
12
21
15
02 ID0026653
113
FOOT CONTROL
REF PART
1. 105-047 2 LOCKNUT (3/8-NC)
2. 106-004 2 BOLT (3/8-NC X 1-3/8", GD8)
3. 313-561 1 CONTROL ROD (3/8-NF X 7.900")
4. 313-184 1 FOOT PEDAL
5. 363-687 1 CABLE BRACKET
6. 196-322 1 CONTROL CABLE (#10-32 X 37")
7. 313-553 1 SPRING BRACKET
8. 181-617 2 SPRING BACK-UP
9. 115-582 1 COMPRESSION SPRING
10. 106-138 2 NUT (M5-0.80)
11. 110-318 1 BALL JOINT (#10-32,FM)
12. 363-636 1 SPRING CENTER BRACKET
13. 110-102 1 ROD END (3/8-NF, FM)
14. 106-018 1 JAM NUT (3/8-NF)
15. 125-447 2 FLG BRONZE BUSHING (.502")
16. 313-186 1 PEDAL HEEL
17. 365-193 1 CONTROL ROD (3/8-NF X 10.625")
18. 105-093 4 NUT (3/8-NF)
19. 105-873 2 FLG LK BOLT (5/16-NC X 1")
21. 105-003 3 FLG LOCKNUT (5/16-NC)
22. 105-823 1 FLG LK BOLT (5/16-NC X 3/4")
23. 110-287 1 ROD END (3/8-NF, FM, LH)
24. 106-255 2 WASHER (.406")
25. 105-262 1 NUT (3/8-NF, LH)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0026653
114
GROUND DRIVE CONTROLS
19
DETAIL A
14 15
2
8 2
4 13
11
17
MT12
ONLY 7 3
A 20
16
12
6
1
23
5 18 23
9 10
18
10
21
24
22
25
03 ID0026656
115
GROUND DRIVE CONTROLS
REF PART
1. 506-021 1 NUT (#10-32)
2. 105-832 4 FLG LOCKNUT (1/4-NC)
3. 105-811 2 LOCKNUT (#10-24)
4. 105-284 8 WASHER (3/16")
5. 196-322 1 CONTROL CABLE (#10-32 X 37") GROUND DRIVE
6. 105-865 2 BOLT (1/4-NC X 3/4", GD8)
7. 196-131 1 FRICTION CONTROL
8. 105-197 2 BOLT (1/4-NC X 1")
9. 110-697 1 BOLT-ON CLAMP (.360")
10. 105-047 2 LOCKNUT (3/8-NC)
11. 365-443 1 GROUND DRIVE LEVER GROUND DRIVE
12. 105-019 2 BOLT (3/8-NF X 1")
13. 365-441 1 CABLE MOUNT
14. 301-1418 1 DRIVE PLATE
15. 108-147 2 FLG LK BOLT (3/8-NC X 1-1/4") GR8
16. 331-166 1 BOLT-ON BACK-UP (.360")
17. 110-318 2 BALL JOINT (#10-32, FM)
18. 110-102 2 ROD END (3/8-NF, FM)
19. 110-487 1 KNOB (1/2-NC, ORG)
20. 106-678 2 LOCKNUT (1/4-NF)
21. 106-506 2 BOLT (#10-24 X 3/4")
24. 105-834 2 FLG LOCKNUT (3/8-NC)
25. 501-153 2 FLG LK BOLT (3/8-NC X 5/8")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0026656
116
ATTACHMENT DRIVE CONTROLS

19
11 14
17
4 20 1
9 21
5
2 6
7
15
13
2 18
22
16
26 24
26
10
3
23 9
12 21 3
25 16
B 809-506
117
ATTACHMENT DRIVE CONTROLS
REF PART
1. 506-021 1 NUT (#10-32)
2. 105-832 4 FLG LOCKNUT (1/4-NC)
3. 106-048 4 LOCKNUT (#10-24)
4. 105-284 8 WASHER (3/16")
5. 196-334 1 CONTROL CABLE (#10-32 X 58") GROUND DRIVE
6. 105-865 2 BOLT (1/4-NC X 3/4", GD8)
7. 196-131 1 FRICTION CONTROL
8. 105-197 2 BOLT (1/4-NC X 1")
9. 110-697 2 BOLT-ON CLAMP (.360")
10. 105-047 2 LOCKNUT (3/8-NC)
11. 365-443 1 GROUND DRIVE LEVER GROUND DRIVE
12. 105-019 2 BOLT (3/8-NF X 1")
14. 331-422 1 DRIVE PLATE
15. 108-147 2 FLG LK BOLT (3/8-NC X 1-1/4") GD8
16. 331-166 2 BOLT-ON BACK-UP (.360")
17. 110-318 2 BALL JOINT (#10-32, FM)
18. 110-102 2 ROD END (3/8-NF, FM)
19. 110-375 1 KNOB (1/2-NC, YELLOW)
20. 106-678 2 LOCKNUT (1/4-NF)
21. 106-049 4 BOLT (#10-24 X 3/4", PLPS)
22. 105-834 2 FLG LOCKNUT (3/8-NC)
23. 501-153 2 FLG LK BOLT (3/8-NC X 5/8")
25. 313-544 1 MOUNT BRACKET
FOOTNOTES
NOTE:
B 809-506
118
PARKING BRAKE
BEGINS WITH CMWRT45XPF0002832
1
2
4
2 6 2 7
5
2
18 8
10
14 9
5
13
17
12
11
15
19
16
01 ID0375439
119
PARKING BRAKE
BEGINS WITH CMWRT45XPF0002832
REF PART
1. 110-469 1 GRIP (7/8", ORANGE)
2. 160-744 1 PARKING BRAKE LEVER
3. 105-823 4 FLG LK BOLT (5/16-NC X 3/4")
4. 105-003 4 FLG LOCKNUT (5/16-NC)
5. 163-083 1 BRAKE CABLE (5/16" X 48.750")
6. 106-517 2 BOLT (5/16-NC X 1-3/8")
7. 105-156 2 BOLT (3/8-NC X 1-1/2")
8. 105-834 2 FLG LOCKNUT (3/8-NC)
9. 110-150 2 CLEVIS PIN (5/16" X 1") LOCTITE
10. 105-512 2 COTTER PIN (3/32" X 3/4")
11. 105-826 4 FLG LCK BOLT (3/8-NC X 1")
12. 160-1321 1 BRAKE ROTOR (8.70") SEE FN 1
13. 105-834 4 FLG LOCKNUT (3/8-NC)
14. 301-9173 1 CALIPER MOUNT (8.70" ROTOR) SEE FN 1
15. 106-012 2 FLG BOLT (5/8-NC X 3")
16. 163-209 1 BRAKE CALIPER
17. 182-135 FLANGE YOKE (1.088"-14S) OUTPUT
18. 105-089 2 LOCKNUT (5/16-NC)
19. 163-218 1 BRAKE STATOR SHOE BRAKE STATOR INCLUDES 2 PIECES.
NOT SHOWN:
FOOTNOTES:
1. 301-9173 MUST BE USED WITH 160-1321 WHEN PERFORMING UPGRADE TO OLDER UNIT.
NOTE:
01 ID0375439
120
PARKING BRAKE
ENDS WITH CMWRT45XTF0002831
1
2
4
2 6 2 7
5
2
18 8
10 9
14 5
13
17
12
11
15
19
16
03 ID0026657
121
PARKING BRAKE
ENDS WITH CMWRT45XTF0002831
REF PART
1. 110-469 1 GRIP (7/8", ORANGE)
2. 160-744 1 PARKING BRAKE LEVER
3. 105-823 4 FLG LK BOLT (5/16-NC X 3/4")
4. 105-003 4 FLG LOCKNUT (5/16-NC)
5. 163-083 1 BRAKE CABLE (5/16" X 48.750")
6. 106-517 2 BOLT (5/16-NC X 1-3/8")
7. 105-156 2 BOLT (3/8-NC X 1-1/2")
8. 105-834 2 FLG LOCKNUT (3/8-NC)
9. 110-150 2 CLEVIS PIN (5/16" X 1") LOCTITE
10. 105-512 2 COTTER PIN (3/32" X 3/4")
11. 105-826 4 FLG LCK BOLT (3/8-NC X 1")
12. 160-765 1 BRAKE DISC SEE FN 1
13. 105-834 4 FLG LOCKNUT (3/8-NC)
14. 313-176 1 BRAKE CALIPER MOUNT SEE FN 1
15. 106-012 2 FLG BOLT (5/8-NC X 3")
16. 163-209 1 BRAKE CALIPER
17. 182-135 FLANGE YOKE (1.088"-14S) OUTPUT
18. 105-089 2 LOCKNUT (5/16-NC)
19. 163-218 1 BRAKE STATOR SHOE BRAKE STATOR INCLUDES 2 PIECES.
NOT SHOWN:
FOOTNOTES:
1. FOR BRAKE UPGRADE SEE ID0375439.
NOTE:
03 ID0026657
122
REAR STEER INDICATOR
12
1
14 11
328-112
8 179-201
SEE FOOTNOTE 1
9
15
13 16
5
16
15
4
2 6
10
13
3
2 15
16
5
16 W/DANA 60 AXLE
3 DETAIL
15
10
E 805-388
123
REAR STEER INDICATOR
REF PART
1. 313-554 1 INDICATOR PLATE
2. 328-110 1 PIVOT ARM
3. 313-108 1 PIVOT BASE 2.05" HIGH
4. 154-844 1 EXT HOSE (1/2"-19.25"-3000PSI)
5. 365-191 1 CONTROL ROD (5/16-NF X 4.450") DANA 44
361-475 1 CONTROL ROD (5/16-NF X 3.250") DANA 60
6. 363-368 1 PIVOT LINK MOUNT DANA 44
363-629 1 PIVOT LINK MOUNT DANA 60
7. 328-112 1 INDICATOR MOUNT
8. 179-201 1 INDICATOR PIVOT STUB
9. 105-841 2 CLIP NUT (5/16-NC)
10. 105-213 2 NUT (5/16-NF)
11. 105-866 2 FLG LK BOLT (5/16-NC X 1-1/4")
12. 106-103 1 BOLT (1/4-NC X 1/2", BUT SOC)
13. 110-217 2 WORM CLAMP (7/16" TO 1")
14. 115-480 1 GRIP RING (.750")
15. 160-335 2 BALL JOINT (5/16-NF)
16. 105-115 2 JAM NUT (5/16-NF)
NOT SHOWN:
274-087 REAR STEER INDICATOR DECAL.
274-751 REAR STEER FUNCTION DECAL.
700-226 CONTROL VALVE.
FOOTNOTES
1. 179-201 MUST BE FLUSH WITH 328-112. SEE GRAPHICS ON OPPOSITE PAGE.
NOTE:
E 805-388
124
NOTES:
ID0134963
125
HYDRAULICS
ID0135071
126
OIL COOLER AND FILTER HYDRAULICS

40 32 26
33
35 36 31
10 35
2
26
37
1
34 20
3 23
24
11 22
10 10
30
10
10 13 25
5 28 8
10 21
4 14 18
27 7
27 41 39 6
10 10 38
4 10 29
32
5
16
15
19 12
9 17
09 ID0010949
127
OIL COOLER AND FILTER HYDRAULICS

REF PART
1 194-523 1 EOC/HOC USE 1 @ 40"
4 116-335 AR BULK HOSE (1", SOLD PER FT) USE 2 @ 6" EACH
5 514-114 2 S/O TEE (12S-16H-16H90)
6 154-300 1 CONNECTOR (10O-12S90)
7 155-933 1 QDC ADAPTER (12-12S/J)
8 155-958 1 TRICK QDC BODY (12-14S)
9 105-818 2 BOLT (1/4-NC X 1-1/2")
10 110-353 11 WORM CLAMP (3/4" TO 1-1/2")
11 155-174 1 S/O COUPLER (12S-12H90)
12 110-573 1 BOLT-ON CLAMP (1",SOLD PER SET)
13 159-731 1 S/O COUPLER (12OFX-12H90)
14 116-335 AR BULK HOSE (1", SOLD PER FT) USE 1 @ 5.5"
17 159-729 1 F/T RETURN LINE
18 159-730 1 COOLER/AUX HARD LINE
19 322-289 1 BACKUP (BOLT-ON)
20 105-098 3 BOLT (3/8-NC X 3")
21 105-845 3 FLG LOCKNUT (3/8-NC)
22 106-596 2 LK SCREW (M14-2.00X30MM,EPXY)
23 105-118 3 WASHER (3/8")
24 105-940 2 WASHER (5/8)
25 153-189 1 AUXILIARY MANIFOLD
26 110-856 2 BOLT-ON CLAMP (1-5/8")
27 155-161 2 S/O COUPLER (12S-16H)
28 158-576 1 CHECK VALVE (12SF-12SF)
29 105-834 1 FLG LOCKNUT (3/8-NC)
30 116-636 AR BULK HOSE (3/4", SOLD PER FT) USE 1 @ 6"
31 157-946 1 FILTER HEAD
32 105-825 2 FLG LK BOLT (3/8-NC X 3/4)
34 106-654 1 SCREW (M10-1.50 X 16MM)
35 155-230 2 S/O COUPLER (16S-16H45)
36 106-991 2 FLG LK SCREW (M8-1.25 X 20MM)
37 159-074 1 FILTER ELEMENT (1-3/8 UNF)
38 155-936 1 DUST PLUG (1/2" - 3/4")
39 155-935 1 DUST CAP (1/2" - 3/4")
40 501-153 3 FLG LK BOLT (3/8-NC X 5/8")
41 110-332 1 BOLT-ON CLAMP (1-5/8")
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS
09 ID0010949
128
PUMPS AND RESERVOIR

BEGINS WITH S/N: CMWRT40XT80002744
10
20
18 11
19 13
15 21
18
1
P
17
LS
EF
16 CF
24 2
14
25 30
24 9
8
6
36
23 43
5 42 24
41
31 12 7
4
34
3
22
24
24
32
28 26
29 24
33 28
35
27 44
39 38 37
40
FROM OIL FILTER
01 ID0216315
129
PUMPS AND RESERVOIR

BEGINS WITH S/N: CMWRT40XT80002744
REF PART
1. 300-8021 1 OIL RESERVOIR
2. 105-226 2 WASHER (5/16")
3. 159-981 1 TANDEM PUMP DANA 44
159-982 1 TANDEM PUMP DANA 60
190-805 1 SEAL REPAIR KIT
126-191 2 NEEDLE BEARING
126-021 2 BALL BEARING (1.373")
516-025 2 RELIEF VALVE (3625 PSI) FRONT PUMP
499-072 1 RELIEF VALVE (5000 PSI) REAR PUMP - PORT A
499-073 1 RELIEF VALVE (3045 PSI) REAR PUMP - PORT B
499-633 1 NEUTRAL START MOUNTING KIT SEAL KIT AVAILABLE (500-1573)
500-639 1 NEUTRAL START SWITCH
4. 157-041 1 O-RING (152 D70)
5. 158-459 1 HYDRAULIC PUMP
6. 515-048 1 HOSE (10OFX45-18"-3000) AUX PRESSURE
7. 154-299 1 RUN TEE (08S-08O-08O)
8. 116-218 1 SIGHT GLASS (2")
9. 115-320 1 GROMMET (1-1/2")
10. 153-766 1 LOCKING CAP (VENTED)
11. 153-900 1 STRAINER
12. 155-074 1 PLUG (08S, SOC)
13. 154-298 1 CONNECTOR (10S-10O90)
14. 105-826 4 FLG LK BOLT (3/8-NC X 1")
15. 158-901 1 PRIORITY VALVE
16. 105-190 2 BOLT (5/16-NC X 2-3/4")
17. 514-296 1 SLIP-ON COUPLER (04S-08H)
18. 110-217 2 WORM CLAMP (7/16" - 1")
20. 514-297 1 SLIP-ON COUPLER (O8S-O8H90)
21. 105-841 2 CLIP NUT (5/16-NC)
22. 154-301 1 CONNECTOR (10S-10O)
24. 110-353 6 WORM CLAMP (3/4" - 1-1/2")
25. 116-460 AR BULK HOSE (1", SOLD PER 1') USE 1 @ 10"
27. 156-111 1 HYD LINE (-12) CHARGE PRESSURE
28. 110-026 2 WORM CLAMP (1/2" - 1-1/4")
29. 115-374 AR BULK HOSE (3/4", SOLD PER 1") USE 1 @ 5.5"
30. 110-336 1 STRAINER (24S-20SF)
31. 155-195 1 SLIP-ON COUPLER (20S-16H90)
32. 116-335 AR BULK HOSE (1", SOLD PER 1') USE 1 @ 13.25"
33. 155-146 1 SLIP-ON COUPLER (12O-16H90)
34. 514-010 1 CONNECTOR (12O-20S90)
35. 159-729 1 F/T RETURN LINE RETURN PRESSURE
36. 154-327 1 CAP (08OF)
37. 515-584 1 HOSE (08OFX90L-15"-3000)
38. 110-573 1 BOLT-ON CLAMP (1", SOLD PER SET)
39. 322-289 1 BACKUP (BOLT-ON)
40. 105-818 2 BOLT (1/4-NC X 1-1/2")
42. 105-238 2 BOLT (3/8-NC X 1-1/2", SOC)
43. 117-706 1 ABRASION SLEEVE (1.59" X 17")
44. 154-331 1 PLUG (08O)
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0216315
130
PUMPS AND RESERVOIR

ENDS WITH S/N: CMWRT40XP80002743
10
20
18 11
19 13
15 21
18
1
P
17
LS
EF
16 CF
24 2
14
25 30
24 9
8
6
36
23 43
5 42 24
41
31 12 7
4
34
3
22
24
24
32
28 26
29 24
33 28
35
27 44
39 38 37
40
FROM OIL FILTER
07 ID0027417
131
PUMPS AND RESERVOIR

ENDS WITH S/N: CMWRT40XP80002743
REF PART
1. 364-672 1 OIL RESERVOIR
2. 105-226 2 WASHER (5/16")
3. 159-981 1 TANDEM PUMP DANA 44
159-982 1 TANDEM PUMP DANA 60
190-805 1 SEAL REPAIR KIT
126-191 2 NEEDLE BEARING
126-021 2 BALL BEARING (1.373")
516-025 2 RELIEF VALVE (3625 PSI) FRONT PUMP
499-072 1 RELIEF VALVE (5000 PSI) REAR PUMP - PORT A
499-073 1 RELIEF VALVE (3045 PSI) REAR PUMP - PORT B
499-633 1 NEUTRAL START MOUNTING KIT SEAL KIT AVAILABLE (500-1573)
500-639 1 NEUTRAL START SWITCH
4. 157-041 1 O-RING (152 D70)
5. 158-459 1 HYDRAULIC PUMP
6. 515-048 1 HOSE (10OFX45-18"-3000) AUX PRESSURE
7. 154-299 1 RUN TEE (08S-08O-08O)
8. 116-218 1 SIGHT GLASS (2")
9. 115-320 1 GROMMET (1-1/2")
10. 153-766 1 LOCKING CAP (VENTED)
11. 153-900 1 STRAINER
12. 155-074 1 PLUG (08S, SOC)
13. 154-298 1 CONNECTOR (10S-10O90)
14. 105-826 4 FLG LK BOLT (3/8-NC X 1")
15. 158-901 1 PRIORITY VALVE
16. 105-190 2 BOLT (5/16-NC X 2-3/4")
18. 110-217 2 WORM CLAMP (7/16" - 1")
20. 514-297 1 SLIP-ON COUPLER (O8S-O8H90)
21. 105-841 2 CLIP NUT (5/16-NC)
22. 154-301 1 CONNECTOR (10S-10O)
24. 110-353 6 WORM CLAMP (3/4" - 1-1/2")
27. 156-111 1 HYD LINE (-12) CHARGE PRESSURE
28. 110-026 2 WORM CLAMP (1/2" - 1-1/4")
29. 115-374 AR BULK HOSE (3/4", SOLD PER 1") USE 1 @ 5.5"
30. 110-336 1 STRAINER (24S-20SF)
31. 155-195 1 SLIP-ON COUPLER (20S-16H90)
32. 116-335 AR BULK HOSE (1", SOLD PER 1') USE 1 @ 13.25"
33. 155-146 1 SLIP-ON COUPLER (12O-16H90)
34. 514-010 1 CONNECTOR (12O-20S90)
35. 159-729 1 F/T RETURN LINE RETURN PRESSURE
36. 154-327 1 CAP (08OF)
37. 515-584 1 HOSE (08OFX90L-15"-3000)
40. 105-818 2 BOLT (1/4-NC X 1-1/2")
42. 105-238 2 BOLT (3/8-NC X 1-1/2", SOC)
44. 154-331 1 PLUG (08O)
NOTE:
07 ID0027417
132
GROUND DRIVE HYDRAULICS

ENDS WITH S/N____80002571
19
RT40 DANA 44 ONLY 23

42
44 38 2
5 1
43 37
39 26
40 2
25
18
8 3
45 41 36
6
5
7
4
9 28
10
31
22 29
21 32
27 22 35
12
11 30 16
TO ATTACHMENT
MOTOR
14
34
13 33
15 20
24
16 17
SEE FOOTNOTE 1
12 ID0034901
133

ENDS WITH S/N____80002571
REF PART
1. 501-829 1 FLUSHING VALVE
2. 154-342 2 CONNECTOR (06S-06O90)
3. 154-221 1 CONNECTOR (06S-06O)
4. 515-265 1 HOSE (06OFX-14"-3000)
6. 155-486 1 HOSE (06OFX90-31"-3000)
8. 154-788 1 HOSE (06OFX-40"-3000)
9. 154-437 1 UN BR TEE (06OFX-06O-06O)
10. 154-343 1 UNION (06S-06OFX90)
11. 154-345 1 RUN TEE (06S-06O-06O)
12. 159-157 2 QDC ADAPTER (02-06OF)
159-148 1 DUST CAP (1/8")
13. 154-344 1 UNION RUN TEE (06OFX-06O-06O)
14. 154-230 1 BRANCH TEE (06S-04O-04O)
15. 159-388 1 CHECK VALVE (06S-06O)
16. 154-252 2 CONNECTOR (04S-04O90)
17. 515-065 1 HOSE (04OFX90-14"-3000) USED WITH 3700 DD
154-825 1 HOSE (04OFX-12"-3000) USED WITH RT40
18. 105-224 2 BOLT (1/4-NC X 2-1/2")
19. 105-085 2 LOCKNUT (1/4-NC)
20. 515-013 1 HOSE (04OFX-42"-3000)
21. 514-295 1 CONN (12O-16S90-06SF-06SF)
22. 159-381 2 CHECK VALVE (06S-06O)
23. 515-101 1 HOSE (060FX45/90-270-23"-3000)
24. 159-412 1 RETURN MANIFOLD
25. 154-845 1 HOSE (06OFX45-26"-3000)
26. 154-346 1 BRANCH TEE (06S-06O-06O)
27. 154-690 1 HOSE (12OFX90-23"-4000)
28. 154-691 1 HOSE (12OFX90-41"-4000)
30. 154-247 1 CONNECTOR (10S-12O)
31. 154-273 1 CONNECTOR (10S-12O90)
32. 158-943 1 HYDRAULIC MOTOR USED WITH 3700 DANA 44
149-112 1 HYDRAULIC MOTOR USED WITH 3700/5700 DANA 60
33. 154-335 1 CONNECTOR (04O-04O)
34. 154-296 1 CAP (04OF)
37. 150-1994 1 HYD RELIEF VALVE (3400PSI) USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 2. AND 3.
38. 154-227 1 CONNECTOR (06O-08S90) USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 3.
39. 154-222 1 CONNECTOR (06O-08S) USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 3.
40. 515-635 1 HOSE (06OFX45-22"-4000) USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 3.
41. 154-348 1 UN BR TEE (06OFX-06O-06O) USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 3.
42. 515-636 1 HOSE (06OFX90S-28"-4000) USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 3.
43. 154-344 1 UN RUN TEE (06OFX-06O-06O) USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 3.
44. 117-989 1 ABRASION SLEEVE (1.00" X 24") USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 3.
45. 117-328 1 ABRASION SLEEVE (1.00" X 18") USED WITH RT40 DANA 44 ONLY SEE FOOTNOTE 3.
FOOTNOTES:
1. PLUG COMES WITH VALVE. REMOVE FROM BOTTOM OF VALVE AND REPLACE IT ON THE SIDE AS SHOWN.
2. SEE ATTACHMENT DRIVE HYDRAULICS PAGE (ID0026907) FOR MOUNTING LOCATION.
3. BEGINS WITH S/N CMWRT40XE80002352.
NOTE:
12 ID0034901
134

BEGINS WITH S/N ____80002572
19
RT40 DANA 44 ONLY 23

42
44 38 2
5 1
43 37
39 26
40 2
25
18
8 3
45 41 36
6
5
7
4
9 28
10
31
22 29
21 32
27 22 35
12
11 30 16
TO ATTACHMENT
MOTOR
14 46
34
13 33
15 20
24
16 17
SEE FOOTNOTE 1
04 ID0205720
135

BEGINS WITH S/N ____80002572
REF PART
2. 154-342 2 CONNECTOR (06S-06O90)
3. 154-221 1 CONNECTOR (06S-06O)
4. 515-265 1 HOSE (06OFX-14"-3000)
6. 155-486 1 HOSE (06OFX90-31"-3000)
8. 154-788 1 HOSE (06OFX-40"-3000)
9. 154-437 1 UN BR TEE (06OFX-06O-06O)
10. 154-343 1 UNION (06S-06OFX90)
11. 154-345 1 RUN TEE (06S-06O-06O)
12. 159-157 2 QDC ADAPTER (02-06OF)
159-148 1 DUST CAP (1/8")
13. 154-344 1 UNION RUN TEE (06OFX-06O-06O)
14. 154-230 1 BRANCH TEE (06S-04O-04O)
15. 159-388 1 CHECK VALVE (06S-06O)
16. 154-252 2 CONNECTOR (04S-04O90)
17. 515-065 1 HOSE (04OFX90-14"-3000) USED WITH 3700 DD
154-719 1 HOSE (04OFX-10"-3000) USED WITH RT40/RT45
18. 105-224 2 BOLT (1/4-NC X 2-1/2")
19. 105-085 2 LOCKNUT (1/4-NC)
20. 515-013 1 HOSE (04OFX-42"-3000)
21. 514-295 1 CONN (12O-16S90-06SF-06SF)
22. 159-381 2 CHECK VALVE (06S-06O)
23. 515-101 1 HOSE (060FX45/90-270-23"-3000)
24. 159-412 1 RETURN MANIFOLD
25. 154-845 1 HOSE (06OFX45-26"-3000)
26. 154-346 1 BRANCH TEE (06S-06O-06O)
27. 154-690 1 HOSE (12OFX90-23"-4000)
28. 154-691 1 HOSE (12OFX90-41"-4000)
30. 154-247 1 CONNECTOR (10S-12O)
31. 154-273 1 CONNECTOR (10S-12O90)
32. 158-943 1 HYDRAULIC MOTOR USED WITH 3700 DANA 44
149-112 1 HYDRAULIC MOTOR USED WITH 3700/5700 DANA 60
33. 154-335 1 CONNECTOR (04O-04O)
34. 154-296 1 CAP (04OF)
37. 150-1994 1 HYD RELIEF VALVE (3400PSI) USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 2 AND 3.
38. 154-227 1 CONNECTOR (06O-08S90) USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 3.
39. 154-222 1 CONNECTOR (06O-08S) USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 3.
40. 515-635 1 HOSE (06OFX45-22"-4000) USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 3.
41. 154-348 1 UN BR TEE (06OFX-06O-06O) USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 3.
42. 515-636 1 HOSE (06OFX90S-28"-4000) USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 3.
43. 154-344 1 UN RUN TEE (06OFX-06O-06O) USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 3.
44. 117-989 1 ABRASION SLEEVE (1.00" X 24") USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 3.
45. 117-328 1 ABRASION SLEEVE (1.00" X 18") USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 3.
46. 150-1959 1 CONNECTOR (04O-04OFX45) USED WITH RT40/RT45
FOOTNOTES:
1. PLUG COMES WITH VALVE. REMOVE FROM BOTTOM OF VALVE AND REPLACE IT ON THE SIDE AS SHOWN.
2. SEE ATTACHMENT DRIVE HYDRAULICS PAGE (ID0026907) FOR MOUNTING LOCATION.
3. BEGINS WITH S/N CMWRT40XE80002352.
NOTE:
04 ID0205720
136
ATTACHMENT DRIVE HYDRAULICS
RT40/RT45 DANA 44 ONLY

11
26
2 19
10
27
11 10
19
2
8
14 15
6 B A
9
21 12 8
20 25
10
1 7
1
20 22 23
4 10 13 8
12
3 B 25
5
17
A
16 18
24
10 ID0026907
137
ATTACHMENT DRIVE HYDRAULICS
REF PART
1. 514-322 2 CONN (16S-16O90-06SF-06SF)
2. 105-095 2 WASHER (1/4")
3. 154-345 1 RUN TEE (06S-06O-06O)
4. 159-157 1 QDC ADAPTER (02-06OF)
159-148 DUST CAP (1/8")
5. 515-583 1 HOSE (06OFX90-12"-3000)
6. 156-105 1 HYD LINE (-16) RETURN
7. 156-106 1 HYD LINE (16O-16OFX) PRESSURE
8. 105-106 6 BOLT (1/4-NC X 2")
9. 214-819 1 TEMPERATURE SWITCH
10. 105-085 4 LOCKNUT (1/4-NC)
11. 328-468 1 STRAP
13. 363-640 1 BRACKET
14. 154-224 1 CONNECTOR (06S-06O45)
15. 154-342 1 CONNECTOR (06S-06S90)
16. 154-756 1 HOSE (06OFX-38"-3000)
18. 159-388 CHECK VALVE (06S-06O) 8 GPM, 225 PSI
19. 158-939 1 FLOW REGULATOR
20. 154-384 2 PLUG (06S)
21. 159-147 1 QDC ADAPTER (02-06S)
159-148 DUST CAP (1/8")
22. 159-981 HYD TANDEM PUMP (PISTON) DANA 44
159-982 HYD TANDEM PUMP (PISTON) DANA 60
499-633 NEUTRAL START MOUNTING KIT SEAL KIT AVAILABLE (500-1573)
500-639 NEUTRAL START SWITCH
190-805 SEAL REPAIR KIT
500-2396 1 GASKET, NSS PLATE MTG
500-2397 1 GASKET, NSS MOUNTING COVER
23. 158-459 HYDRAULIC PUMP
24. 154-344 1 UN RUN TEE (06OFX-06O-06O)
26. 150-1994 1 HYD RELIEF VALVE (3400 PSI) USED ON RT40/RT45 DANA 44 ONLY, SEE F/N 1 & 2.
27. 105-297 2 BOLT (1/4 - NC X 3-1/4") USED ON RT40/RT45 DANA 44 ONLY, SEE F/N 2.
NOT SHOWN:
FOOTNOTES:
1. SEE GROUND DRIVE HYDRAULIC PAGE (ID0034901) FOR COMPONENTS
2. REPLACES REF NO. 8, BEGINS WITH S/N CMWRT40XE80002352.
NOTE:
10 ID0026907
138
ATTACHMENT TILT/SWING CONV KIT
12
11
10 6
8 6
2
TO PLOW/SAW SWING
(COUNTERBALANCE VALVE)
7
6
6
6
6 4
3
TO BFB "TILT" 5
9
CYLINDER
07 ID0111690
139
ATTACHMENT TILT/SWING CONV KIT
REF PART
190-739 TILT-SWING SELECTOR CONV KIT INCL. REF. NO.'S 1-10
1. 105-834 2 FLG LOCKNUT (3/8-NC)
2. 105-047 2 LOCKNUT (3/8-NC)
3. 105-183 2 BOLT (3/8-NC X 2-1/2", GD8)
4. 105-117 2 WASHER (5/16")
5. 105-827 2 FLG LK BOLT (3/8-NC X1-1/4")
6. 154-276 6 CONNECTOR (04O-08S90)
7. 154-942 1 HOSE (08OFX90S-13"-3000)
8. 158-510 1 HYD SELECTOR VALVE
110-585 KNOB (3/8-NC, BLACK)
157-060 QUAD RING (116 D70)
9. 313-545 1 SELECTOR BRACKET
10. 515-542 1 HOSE (04OFX90M-18"-3000)
11. 154-250 1 CONNECTOR (040-06S45)
12. 159-156 1 QDC ADAPTER (02-040F)
159-148 DUST CAP (1/8")
NOT SHOWN:
274-070 SELECTOR BLD TLT/ATT SWG DECAL
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.
07 ID0111690
140
OPTIONAL MANIFOLD HYDRAULICS

27
24
12
19 28
25
22
TO GROUND DRIVE
PUMP
6
25
7
23
2
16
6 26
7
TO GROUND DRIVE
1 PUMP
14 20
21 4 17
8
5 3 8 13
29
18
10 15
31
9
11
05 ID0027418
141
OPTIONAL MANIFOLD HYDRAULICS

REF PART
191-360 HYD MANIFOLD CONVERSION KIT INCLUDES REF. NO.'S 1, 3-18, 20-26, and 29
1. 153-189 1 AUXILIARY MANIFOLD
2. 323-439 1 MANIFOLD BRACKET
3. 155-933 1 QDC ADAPTER (12-12S/J)
4. 155-958 1 TRICK QDC BODY (12-14S)
5. 155-935 1 DUST CAP (1/2"-3/4")
6. 105-098 2 BOLT (3/8-NC X 3")
7. 105-118 2 WASHER (3/8")
8. 105-814 2 FLG LOCKNUT (3/8-NC)
9. 116-636 1 BULK HOSE (3/4", SOLD PER FT) USE 1 @ 6"
10. 154-300 1 CONNECTOR (10O-12S90)
11. 159-731 1 S/O COUPLER (12OFX-12H90)
12. 515-165 1 HOSE (10OFX-64"-3000)
13. 110-332 1 BOLT-ON CLAMP (1-5/8")
14. 501-325 1 FLG LOCK BOLT (5/16-NC X 5/8")
15. 105-003 1 FLG LOCKNUT (5/16-NC)
17. 154-330 1 PLUG (06O)
18. 110-353 2 HOSE CLAMP (3/4" TO 1-1/2")
19. 364-455 STEP/FUEL TANK - RIGHT
20. 515-586 1 HOSE (06OFX90-21"-3000)
21. 155-936 1 DUST PLUG (1/2"-3/4")
22. 154-326 1 CAP (06OF)
23. 110-126 1 BOLT-ON CLAMP (1/2")
24. 153-499 1 POWER BEYOND SLEEVE ELBOW
25. 154-345 2 RUN TEE (06S-06O-06O)
27. 153-573 HYD CONTROL VALVE (5-SPOOL)
500-736 1 PLUG (SD5 THD)
28. 501-829 FLUSHING VALVE
29. 155-174 1 S/O COUPLER (12S-12H90)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0027418
142
OPTIONAL AUXILIARY MANIFOLD

27
24
12
19 28
25
22
TO GROUND DRIVE
PUMP
6
25
7
23
2
16
6 26
7
TO GROUND DRIVE
1 PUMP
14 20
21 4 17
8
5 3 8 13
29
18
10 15
31
9
11
03 ID0188408
143
OPTIONAL AUXILIARY MANIFOLD

REF PART
191-360 HYD MANIFOLD CONVERSION KIT INCLUDES REF. NO.'S 1, 3-18, 20-26, and 29
1. 153-189 1 AUXILIARY MANIFOLD
2. 300-2464 1 MANIFOLD BRACKET
3. 155-933 1 QDC ADAPTER (12-12S/J)
4. 155-958 1 TRICK QDC BODY (12-14S)
5. 155-935 1 DUST CAP (1/2"-3/4")
6. 105-098 2 BOLT (3/8-NC X 3")
7. 105-118 2 WASHER (3/8")
8. 105-814 2 FLG LOCKNUT (3/8-NC)
9. 116-636 1 BULK HOSE (3/4", SOLD PER FT) USE 1 @ 6"
10. 154-300 1 CONNECTOR (10O-12S90)
11. 159-731 1 S/O COUPLER (12OFX-12H90)
12. 515-165 1 HOSE (10OFX-64"-3000)
13. 110-332 1 BOLT-ON CLAMP (1-5/8")
14. 501-325 1 FLG LOCK BOLT (5/16-NC X 5/8")
15. 105-003 1 FLG LOCKNUT (5/16-NC)
17. 154-330 1 PLUG (06O)
18. 110-353 2 HOSE CLAMP (3/4" TO 1-1/2")
19. 300-1574 1 STEP/FUEL TANK - RIGHT
20. 515-586 1 HOSE (06OFX90-21"-3000)
21. 155-936 1 DUST PLUG (1/2"-3/4")
22. 154-326 1 CAP (06OF)
23. 110-126 1 BOLT-ON CLAMP (1/2")
24. 153-499 1 POWER BEYOND SLEEVE ELBOW
25. 154-345 2 RUN TEE (06S-06O-06O)
27. 153-573 HYD CONTROL VALVE (5-SPOOL)
500-736 1 PLUG (SD5 THD)
28. 501-829 FLUSHING VALVE
29. 155-174 1 S/O COUPLER (12S-12H90)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0188408
144
TOW VALVE HYDRAULICS
10
9
12 8
3
11 5
14 15 7
1
2
4 13
05 ID0111826
145
TOW VALVE HYDRAULICS
REF PART
1. 215-072 1 SOLENOID CONTROL VALVE SEE FOOTNOTE 1
2. 154-221 1 CONNECTOR (06S-06O)
3. 154-342 1 CONNECTOR (06S-06O90)
4. 105-2019 2 BOLT (1/4-NC X 5-1/4")
5. 105-095 6 WASHER (1/4")
6. 515-586 1 HOSE (06OFX90-21"-3000)
7. 105-085 2 LOCKNUT (1/4-NC)
9. 154-345 1 RUN TEE (06S-06O-06O)
11. 313-514 SEAT DECK MOUNT
12. 515-586 HOSE (06OFX90-21"-3000)
13. 154-228 1 UNION (06O-06OFX90)
14. 300-7818 2 SPACER
15. 328-468 1 STRAP
NOT SHOWN:
FOOTNOTES:
1. REFER TO A222/A323/A422 MOUNTING INSTRUCTIONS
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
05 ID0111826
146
STEERING HYDRAULICS
1
3
2 7
3 17
4 13
17 LS
P
15 EF
5 CF
9
6
16
10
8
8
4
8
18
11 4
14
DANA 44
LS (LOAD SENSE)
R (RT. STEERING)
12
P (PRESSURE)
12
L (LF STEERING)
4 T (TANK)
11
DANA 60
05 ID0027419
147
STEERING HYDRAULICS
REF PART
1. 155-672 1 ORBITROL COLUMN
2. 157-974 1 POWER STEERING VALVE
3. 158-256 2 CONNECTOR (04O-08S90,XL)
4. 154-252 AR CONNECTOR (04S-04O90) USE 1 WITH DANA 44, 2 WITH DANA 60 & 1 ON RETURN MANIFOLD
6. 515-585 1 HOSE (04OFX45-70"-3000)
7. 515-074 1 HOSE (04OFX90-77"-3000)
8. 154-669 3 HOSE (04OFX-50"-3000) DANA 44
9. 154-261 1 CONNECTOR (04O-08S)
11. 151-038 1 CYL (2.0" X 1.0" X 4.0")
12. 515-021 2 HOSE (04OFX45-52"-3000) DANA 60
13. 158-901 - PRIORITY VALVE
14. 159-412 - RETURN MANIFOLD
15. 154-278 1 CONNECTOR (04S-04O)
17. 154-276 2 CONNECTOR (04O-08S90)
18. 154-263 1 CONNECTOR (04S-04045) DANA 44
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301)IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
05 ID0027419
148
149
150
BACKFILL BLADE HYDRAULICS
26
23
2
24 3
1 C
D
22
20 4
6
19 13
C 21
B 8
3 28
20
A 9 5
11 7 29
10 D 21
25
9 A
B 14 27
12 SEE FOOTNOTE 1
18
19
17
15
13
30
16 15
31
06 ID0027422
151
BACKFILL BLADE HYDRAULICS
REF PART
1. 154-250 1 CONNECTOR (04O-06S45)
2. 154-220 1 CONNECTOR (04O-06S)
3. 154-730 2 HOSE (04OFX45-66"-3000)
5. 154-285 2 BK CONNECTOR (04O-04O45BK)
6. 154-705 1 HOSE (04OFX90-60"-3000)
7. 154-651 1 HOSE (04OFX-66"-3000)
9. 515-065 2 HOSE (04OFX90S-14"-3000)
11. 154-252 1 CONNECTOR (04S-04O90)
12. 154-278 1 CONNECTOR (04S-04O)
13. 151-039 2 CYL (2.0" X 1.0" X 5.0")
14. 154-702 1 HOSE (04OFX-30"-3000)
15. 154-226 2 CONNECTOR (04O-06S90)
16. 151-040 1 CYL (2.50" X 1.25" X 5.0")
18. 110-169 1 WORM CLAMP (2.812" TO 3.750")
21. 154-316 2 RUN TEE (04S-04O-04O)
23. 514-018 1 CONNECTOR (04O-06S, ORF)
24. 514-118 1 CONNECTOR (04O-06S45, ORF)
25. 515-509 1 HOSE (04OFX-28"-3000)
26. 111-077 1 VINYL CAP (1.625")
27. 346-344 - HOSE MOUNT
28. 154-265 2 UNION RUN TEE (04OX-04O-04O) SEE FOOTNOTE 1
29. 154-296 2 HEX CAP (04OF) SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. ITEMS 28 AND 29 USED ONLY WITH AUXILIARY MANIFOLD KIT (604-981).
NOTE:
06 ID0027422
152
TILT BLADE HYDRAULICS

RT40
BEGINS WITH S/N XJ70001806
14
16
15
3
3
17
8
6
9
18
12
7
10 22
11
19
20
21
13
06 ID0027423
153
TILT BLADE HYDRAULICS

RT40
BEGINS WITH S/N XJ70001806
REF PART
1. 110-439 1 HANDLE (3/8-NC, BLACK)
2. 154-220 1 CONNECTOR (04O-06S)
3. 154-964 2 HOSE (04OFX90-70"-3000)
5. 154-285 2 BK CONNECTOR (04O-04O45BK)
6. 154-702 2 HOSE (04OFX-30"-3000)
7. 300-4028 1 HOSE MOUNT
9. 154-252 2 CONNECTOR (04S-04O90)
10. 110-169 1 WORM CLAMP (2.812" - 3.750")
11. 151-041 1 CYL (2.0" X 1.0" X 3.0")
13. 125-770 1 COMPOSITION BUSHING (1")
14. 365-478 1 LEVER (5.88")
15. 514-018 1 CONNECTOR (04O-06S, ORF)
16. 106-539 1 JAM NUT (M8-1.25)
17. 346-344 - HOSE MOUNT
18. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
19. 106-386 2 FLG LOCKNUT (M8-1.25)
20. 154-275 2 BK CONNECTOR (04O-04OBK)
21. 154-715 1 HOSE (04OFX90S-18"-3000)
22. 154-802 1 HOSE (04OFX90S-26"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0027423
154
155
156
157
158
HYDRAULIC PUMP
9 TOOTH SPLINE
1 2
SERIES ID MARK
A 809-513
159
HYDRAULIC PUMP
9 TOOTH SPLINE
REF PART
158-459 HYDRAULIC PUMP
1. 500-470 1 SEAL REPAIR KIT USE WITH 25 SERIES
500-966 1 SEAL REPAIR KIT USE WITH 26 SERIES
2. 157-041 1 O-RING (152 D70) SEE FOOTNOTE 1
FOOTNOTES
1. THIS O-RING IS NOT PART OF THE SEAL KIT & MUST BE ORDERED SEPARATELY.
2. INSTALLATION INSTRUCTIONS 051-002
NOTE:
A 809-513
160
HYDRAULIC CONTROL VALVE
7 6 8
3 4
2
21
14 16 LS
EF
P
CF
12
1
11
13
33 37 40
38 41
10 34
9 5 42
31 20 35 36
19 44
15 23 34
17
32 36 45
24
25
24
39
26 39
43 24
29 32
22 19
28
27
20
153-573
18
29
30
153-572
BOOM LIFT
500-736 REAR STEER
TILT
500-736 BOOM LIFT LIFT
TILT SWING
LIFT
SWING
05 ID0027420
161
HYDRAULIC CONTROL VALVE
REF PART
1. 153-572 1 HYD CONTROL VALVE (4-SPOOL)
153-573 1 HYD CONTROL VALVE (5-SPOOL)
2. 365-479 1 LEVER (4.50")
3. 499-022 1 LEVER (M12-1.75 X 200MM)
4. 154-323 1 CONNECTOR (08S-10O90)
5. 154-391 1 CONNECTOR (08S-10O)
6. 365-478 1 LEVER (5.88")
7. 110-439 1 HANDLE (3/8-NC, BLACK)
8. 110-442 1 HANDLE (3/8-NC, GREEN)
9. 105-178 3 BOLT (5/16-NC X 2-1/2",GD8)
10. 105-117 3 WASHER (5/16")
11. 105-089 3 LOCKNUT (5/16-NC)
12. 155-163 1 REDUCER (08S-06SF)
13. 159-147 1 QDC ADAPTER (02-06S)
14. 515-048 1 HOSE (10OFX45-18"-3000)
15. 105-826 4 FLG LK BOLT (3/8-NC X 1")
17. 105-814 4 FLG LOCKNUT (3/8-NC)
18. 159-412 RETURN MANIFOLD
19. 110-958 2 BACKUP PLATE
20. 105-818 4 BOLT (1/4-NC X 1-1/2")
21. 154-298 1 CONNECTOR (10S-10O90)
23. 156-123 1 HYD LINE (10OFX-10H)
24. 110-026 4 WORM CLAMP (1/2" X 1-1/4")
25. 116-044 1 BULK HOSE (5/8", SOLD PER 1") USE 1 @ 4.5"
26. 156-109 1 HYD LINE (10H-10H)
27. 150-4462 1 S/O COUPLER (10S-10H45)
28. 154-287 1 CONNECTOR (16S-16O90)
29. 313-540 2 MANIFOLD STRAP
30. 107-873 2 BOLT (1/4-NC X 4-1/4")
31. 365-448 1 CONTROL VALVE BRACKET
32. 110-879 4 BOLT-ON CLAMP (5/8",SOLD PER SET)
33. 154-250 1 CONNECTOR (04O-06S45)
34. 154-706 2 HOSE (04OFX90S-40"-3000)
36. 154-220 2 CONNECTOR (04O-06S)
37. 149-136 1 HYD LOCKOUT VALVE
38. 105-821 2 FLG LK BOLT (1/4-NC X 1-3/4")
39. 105-085 4 LOCKNUT (1/4-NC)
40. 154-226 2 CONNECTOR (04O-06S90)
41. 154-296 2 CAP (04OF) FOR RT45 T4i & BEFORE
42. 514-118 1 CONNECTOR (040-06S45, ORF)
43. 178-973 4 SPACER
44. 154-719 2 HOSE (04OFX-10"-3000) FOR RT45 T4 ONLY
45. 154-297 2 PLUG (04O) FOR RT45 T4 ONLY
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
05 ID0027420
162
HYDRAULIC CONTROL VALVES

3610,3700, 5700, RT36, RT40, RT45
2
3
4
29
5
21 19
26 10
11
27
28 13
14
25 15
6 24 22
7
23 18
8 9 17
10 16
11
12
13
20 14
21 19
18
17
(OLD STYLE KIT)

16
15
04 ID0026658
163
HYDRAULIC CONTROL VALVES

3610,3700, 5700, RT36, RT40, RT45
REF PART
516-035 HYDRAULIC CONTROL VALVE(4-SPOOL)
1. 107-431 1 SCREW (M5 X 55MM)
2. 500-731 1 SPOOL BONNET
3. 153-063 AR VALVE SPRING KIT
4. 155-074 1 PLUG (08S, SOC, FM)
5. 157-218 AR O-RING (___ D70)
6. 157-744 1 SEAL, JOYSTICK OBSOLETE
7. 153-080 1 VALVE FLANGE OBSOLETE
8. 107-432 2 WASHER, SCHNORR
9. 107-428 2 SCREW ( M5X10MM)
10. 106-078 3 NUT (M8-1.25)
11. 499-133 1 PIN, ROD END
12. 499-006 1 JOYSTICK LEVER ASSEMBLY INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM.
13. 107-534 3 A6 GALVANIZED WASHER
14. 107-322 3 SCREW (M6-1.00X25MM,SOC,12.9) USE LOCTITE 243 OR EQUIVALENT.
15. 499-135 1 RUBBER BELLOW
16. 499-137 1 CLAMP, BELLOW
17. 499-134 1 ARTICULATION HOLDER
18. 499-138 1 ROD END
19. 107-427 4 SCREW ( M5 X 14MM)
20. 499-166 1 FULCRUM (JOYSTICK) OBSOLETE
21. 499-139 2 ARTICULATED JOINT (ASSY)
22. 107-429 AR SCREW ( M5 X 35MM)
23. 499-143 AR LEVER, VALVE
24. 153-065 1 RELIEF VALVE KIT
25. 153-066 1 16X20X1 SEAL RING
26. 153-067 1 15.80X1.78 70 SEAL RING
27. 157-218 AR O-RING (___ D70)
28. 149-664 1 CHECK VALVE
29. 153-062 1 VALVE SPRING KIT OBSOLETE
499-331 1 VALVE SPRING KIT SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER
500-1049, SPOOL.
NOTE:
04 ID0026658
164
HYDRAULIC CONTROL VAVLES

3610, 3700, 5700, RT36, RT40, RT45
3
4
26
1
21 19
10
11
27
2 13
14
25
16
24 22
23 18
17
6 7 15
8 9
10 12
11
13
20 14
21 19
18
17
(OLD STYLE KIT) 16

15
06 ID0134739
165
HYDRAULIC CONTROL VAVLES

3610, 3700, 5700, RT36, RT40, RT45
REF PART
1. 153-062 1 VALVE SPRING KIT OBSOLETE, SEE FOOTNOTE 1
499-331 1 VALVE SPRING KIT
2. 149-664 1 CHECK VALVE
3. 153-063 AR VALVE SPRING KIT
4. 155-074 1 PLUG (08S, SOC, FM)
5. 157-218 AR O-RING (___ D70)
6. 157-744 1 SEAL, JOYSTICK OBSOLETE
7. 153-080 1 VALVE FLANGE OBSOLETE
8. 107-432 2 WASHER, SCHNORR
9. 107-428 2 SCREW ( M5X10MM)
10. 106-078 3 NUT (M8-1.25)
11. 499-133 1 PIN, ROD END
12. 499-006 1 JOYSTICK LEVER ASS'Y INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM.
13. 107-534 3 A6 GALVANIZED WASHER
14. 107-322 3 SCREW (M6-1.00X25MM,SOC,12.9) USE LOCTITE 243 OR EQUIVALENT.
15. 499-135 1 RUBBER BELLOW
16. 499-137 1 CLAMP, BELLOW
17. 499-134 1 ARTICULATION HOLDER
18. 499-138 1 ROD END
19. 107-427 4 SCREW ( M5 X 14MM)
20. 499-166 1 FULCRUM (JOYSTICK) OBSOLETE
21. 499-139 2 ARTICULATED JOINT (ASSY)
22. 107-429 AR SCREW ( M5 X 35MM)
23. 499-143 AR LEVER, VALVE
24. 153-065 1 RELIEF VALVE KIT
25. 153-066 1 16X20X1 SEAL RING
26. 153-067 1 15.80X1.78 70 SEAL RING
27. 157-218 AR O-RING (___ D70)
NOT SHOWN:
FOOTNOTES:
1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER
500-1049, SPOOL.
NOTE:
06 ID0134739
166
167
168
169
170
171
172
173
174
HYDRAULIC CYLINDER
2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE
1
3
07 ID0022940
175
HYDRAULIC CYLINDER
2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE
REF PART
151-040 CYL (2.5" X 1.25" X 5") INCLUDES REF NO.'S 1 THRU 7
1. 190-166 1 SEAL REPAIR KIT (2.5" X 1.25")
2. 150-779 1 LOCK RING (2.5")
3. 150-292 1 CYLINDER BARREL (2.5")
4. 106-097 1 FLG BOLT (5/8-NC X 1-3/4",GD8) SEE FOOTNOTE 1
5. 150-776 1 CYLINDER PISTON (2.5" X 1.25")
6. 150-773 1 CYLINDER HEAD (2.5" X 1.25")
7. 150-423 1 CYLINDER ROD (1.25")
NOT SHOWN:
259-100 U-SEAL INSTALLER (1"-1.499")
259-236 WIPER INSTALLER (1.25")
259-242 PISTON SEAL INSTALLER (2.5")
259-243 PISTON INSTALLER (2.5")
259-188 CYL HEAD SPANNER - TWO PIN
NOT SHOWN:
FOOTNOTES:
1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 180-200 FT-LBS (245-270 NM)
NOTE:
07 ID0022940
176
NOTES:
ID0134963
177
ELECTRICAL
SEE TECHNICAL SUPPLEMENT FOR FURTHER
ELECTRICAL INFORMATION
ID0134878
178
NOTES:
ID0134963
179
ACCESSORIES
180
FRONT COUNTERWEIGHT
10
11
1
11
2
3
10
12
4 5
7 9
6
8
A 809-516
181
FRONT COUNTERWEIGHT
REF PART
100-267 FRONT COUNTERWEIGHT KIT INCL REF NO.'S 1 THRU 6 & 8 THRU 12. SEE FOOTNOTE 1
1. 313-135 1 RIGHT SIDE PLATE
2. 313-134 1 LEFT SIDE PLATE
3. 313-103 1 COUNTERWEIGHT FRAME
4. 313-107 1 WEIGHT MOUNT BOLT
5. 301-8575 2 SPACER (2.750) SEE FOOTNOTE 2
6. 181-398 2 SPACER SEE FOOTNOTE 2
7. 375-080 AR COUNTERWEIGHT (100 LBS) SEE FOOTNOTE 1
8. 105-422 2 WASHER (3/4")
9. 105-372 2 LOCKNUT (3/4-NC)
10. 105-830 28 FLG LOCK BOLT(1/2-NC X 1-1/4")
11. 105-833 16 FLG LOCKNUT (1/2-NC)
12. 301-8576 2 SPACER (6.250) SEE FOOTNOTE 2
FOOTNOTES
1. WEIGHTS (REF. NO. 7) MUST BE ORDERED SEPARATELY.
2. IF USING 4 WEIGHTS USE 2 EACH OF 301-8576 AND 181-398. IF USING 8 WEIGHTS USE TWO EACH OF 301-8575 AND
181-398.
NOTE:
A 809-516
182
PERSONNEL PROTECTION KIT
02 ID0043991
183
PERSONNEL PROTECTION KIT
REF PART
191-483 PERSONNEL PROTECTION KIT INCLUDES REF. NO.'S 1-3
1 327-267 1 EXHAUST STACK PROTECTOR
2 300-1747 2 MUFFLER BRACKET NUTS SHOULD BE PLACED ON OUTSIDE OF U-BOLT CLAMP
3 195-972 2 U-BOLT CLAMP (1-3/4") NUTS INCLUDED WITH U-BOLT CLAMP
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0043991
184
BACKUP ALARM KIT

RT40
3 3
8
4 1
2 2 7
6 5
03 ID0199098
185
BACKUP ALARM KIT

RT40
REF PART
190-1314 BACKUP ALARM KIT INCLUDES REF NO.'S 1-8 & ITEMS LISTED AS NOT SHOWN
1 300-6090 1 SWITCH BRACKET REFER TO FOOTNOTE 1
2 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
3 106-386 2 FLG LOCKNUT (M8-1.25)
4 306-602 1 ALARM
5 217-703 1 OMNI LEVER SWITCH
6 106-058 2 BOLT (#6-32 X 1-1/8", RD SLT)
7 106-040 2 EXT STAR WASHER (#6)
8 105-215 2 NUT (#6-32)
NOT SHOWN:
214-103 1 (2-WAY) MALE CONNECTOR
214-104 2 PACKARD MALE TERMINAL
157-645 2 WEATHER-PAC SEAL (2.80MM)
217-293 1 BACKUP ALARM HARNESS
FOOTNOTES:
1. SWITCH BRACKET (300-6090) REQUIRES USING EXISTING PUMP HARDWARE FOR MOUNTING. NOTICE: USE LOCTITE 271, OR EQUIVALENT,
WHEN RE-INSERTING HARDWARE AFTER MOUNTING SWITCH BRACKET.
NOTE:
03 ID0199098
186
NOTES:
ID0134963
187
MISCELLANEOUS
ID0135063
188
SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ftlb Nm ftlb Nm ftlb Nm
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
7/16 65 90 40 55 125 170
1/2 100 135 60 80 190 260
9/16 150 200 90 125 270 370
5/8 200 270 120 165 370 500
3/4 350 475 210 285 650 880
7/8 560 760 340 460 1250 1425
1 840 1140 500 680 1580 2145
1-1/8 1030 1400 320 840 1950 3645
1-1/4 1460 1980 880 1195 2760 3475
Grade 8: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ftlb Nm ftlb Nm ftlb Nm
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
7/16 85 115 50 70 140 190
1/2 130 175 80 110 220 300
9/16 190 260 110 150 310 420
5/8 260 355 160 245 430 585
3/4 450 610 270 365 750 1015
7/8 730 990 440 600 1210 1640
1 1090 1480 650 880 1320 2465
1-1/8 1550 2100 930 1260 2580 3500
1-1/4 2180 2955 1310 1780 3640 4935
*drilled and tapped

189
Metric Bolt and Cap Screw Torque Values
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
Nm ftlb Nm ftlb Nm ftlb Nm ftlb Nm ftlb Nm ftlb Nm ftlb Nm ftlb
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
190
Hydraulic Cylinder Bolt Torque Chart
Bolt Size Bolt Cylinder Repair Kit Torque (ftlb) Torque (Nm)
(inch) Part No. Part No.
1/2 106-096 190-165 90-100 120-135
5/8 106-097 190-166 & 190-169 180-200 245-270
3/4 106-098 190-167 & 190-170 290-325 395-440
7/8 106-122 190-172 & 190-174 410-640 550-625
1 106-145 190-175 & 190-189 630-700 855-950
1-1/8 106-146 190-177 770-850 1045-1170
As a general rule:
1/2-inch bolts are used in cylinders with 1-inch rods

5/8-inch bolts are used in cylinders with 1 1/4-inch rods
1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
191
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction Dash SAE ORS

Size Size (Port Seal O-Ring) (Face Seal O-Ring)
Thread Size O-Ring P/N Thread Size O-Ring P/N
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
1/4 4 7/16 - 20 155-760 9/16 - 18 157-037
5/16 5 1/2 - 20 NA NA NA
3/8 6 9/16 - 18 155-705 11/16 - 16 157-038
1/2 8 3/4 -16 155-706 13/16 - 16 157-039
5/8 10 7/8 - 14 155-707 1 - 14 157-040
3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017
7/8 14 1-3/16 - 12 155-747 NA NA
1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714
1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA
1-1/2 24 1-7/8 - 12 157-001 2 -12 NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
192
RT40
Related Publications
Component Assy P/N
Model:
RT40 .................. Parts Manual ....................................................................... 053-131
RT40 .................. Technical Supplement ........................................................ 053-135
RT40 .................. Operators Manual ............................................................... 054-130
RT40 .................. Repair Guide (Service Manual) .............................................. N/A
Engine:
Deutz .................. Parts Manual - F3M2011F .............................. 194-529 ..... 053-115
Deutz ................. Parts Manual - F3M2011F ............................. 195-1063 .... 053-115
Deutz ................. Parts Manual D2011L03o ........................... 195-1090 ... 053-1235
Deutz .................. Operators Manual - F3L1011F ............................................ 054-115
Deutz ................... Operators Manual D2011L03o ......................................... 053-1236
Deutz .................. Service (Shop) Manual - F3L1011F .................................... 055-074
Deutz ................... Service (Shop) Manual D2011L03o ................................. 053-1237
Differential:
Dana ................... Service (Shop) Manual - 44 Ls Front, Ends .... 161-081 ..... 055-021
Dana ................... Service (Shop) Manual - 44 Ls Front, Begins .. 161-138 ..... 055-021
Dana ................... Service (Shop) Manual - 44 Ls Rear ............... 161-111 ..... 055-021
Dana ................... Service (Shop) Manual - 44 Ls Rear Steer ..... 161-199 ..... 055-021
Filters
Engine:
Air Filter Parts Assy ......................................................................................... 194-898
Element (primary) ............................................................................... 194-916
Element (secondary) .......................................................................... 194-917
Oil Filter Element (spin-on) - Deutz ................................................................... 195-849
Fuel Filter Element (spin-on) - Deutz ................................................................ 195-807
Hydraulic:
Oil Filter Element (1-3/8-UNF, spin-on) ............................................................. 159-074
Oil Strainer (24S-20SF) .................................................................................... 110-336
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052
06 ID0084169
193
Parts Manual Change Request

(Please print clearly)
Date: _______________________ Dealer No. (required): _____________________________
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Phone: _________________ Fax: _________________ E-mail: __________________
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Illustration Part No.: Manual Page No.:

1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:
Text Graphics Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
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________________________________________________________________________________
Please fax completed form to

Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
194
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RT40

This manual contains information concerning the following models:

Assembly instructions referenced in footnotes are available through your local

Instructions on recommended equipment use and maintenance are in the Operators

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

DEUTZ DIESEL ENGINE

DEUTZ DIESEL ENGINE

DEUTZ DIESEL ENGINE

DEUTZ DIESEL ENGINE

165-744 FUEL PUMP GASKET

DEUTZ DIESEL ENGINE

DEUTZ DIESEL ENGINE

165-744 FUEL PUMP GASKET

MANIFOLD MUFFLER KIT

MANIFOLD MUFFLER KIT

MUFFLER SHIELD KIT (W/O MUFFLER)

MUFFLER SHIELD KIT (W/O MUFFLER)

AIR FILTER SYSTEM

AIR FILTER SYSTEM

AIR FILTER SYSTEM

AIR FILTER SYSTEM

AIR FILTER SYTEM

AIR FILTER SYTEM

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM

FUEL TANK AND LINES

PRIOR TO S/N CMWRT45XHF002680 - SEE FOOTNOTE 2

FUEL TANK AND LINES

COLD START KIT

COLD START KIT

GROUND DRIVE GEARBOX

GROUND DRIVE GEARBOX

REAR STEER DIFFERENTIAL MOUNT

REAR STEER DIFFERENTIAL MOUNT

REAR STEER DIFFFERENTIAL

REAR STEER DIFFFERENTIAL

REAR AXLE - DANA 60 H.D. OPTION

REAR AXLE - DANA 60 H.D. OPTION

HOOD AND PANELS

HOOD AND PANELS

HOOD AND PANELS

HOOD AND PANELS

LEFT FENDER AND COVERS

LEFT FENDER AND COVERS

LEFT FENDER AND COVERS

LEFT FENDER AND COVERS

LEFT FENDER AND COVERS

LEFT FENDER AND COVERS

RIGHT FENDER AND COVERS

RIGHT FENDER AND COVERS

CONSOLE AND STEPS

CONSOLE AND STEPS

CONSOLE AND STEPS

CONSOLE AND STEPS

TIRE - TUBE - WHEEL

TIRE - TUBE - WHEEL

TILT BACKFILL BLADE (64")

TILT BACKFILL BLADE (64")

GROUND DRIVE CONTROLS

GROUND DRIVE CONTROLS