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Identify the human need
Identify the desire status
Identify the current status
Set the objective (mental solution for the
problem)
See the current status pertaining to the
current status.
Identify the obstacles (problems) to move
from reality to objective.
2. Identify the constrains
3. Remove the constrains and see the free status
(freedom)
4. Impose the constrains and find alternative
solution.
5. Evaluate alternate solution based on current
status and find the most appropriate solution.
6. Then decide the implementation process of the
solution (solution implementing the process)
7. Evaluate the physical solution against the mental
solution. (objective)
8. If there is a gap, take the decided, the short term
actions as well as long term actions.
9. Take the appropriate action and physically bridge
the gap.
10. Standardize above process for solving similar
problem.
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A set of decision variables.
An objective function.
A set of constraints
9. What is simulation?
Simulation is a process of designing a model of real
system and conducting experiments with this
model for the purpose of either understanding the
behavior of the system and/or evaluating
variations strategies for the operation system.
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the model and the skill of the modeler (Remember:
GIGO)
Simulation results are sometimes hard to interpret.
Simulation analysis can be time consuming and
expensive. Should not be used when an analytical
method would provide for quicker results.
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3. An hour lost at a bottleneck is an hour lost for
the total system
4. An hour saved at a non-bottleneck is just a
mirage
5. Bottlenecks govern both the throughput and
inventory in the system
6. The transfer batch may not and often should
not be equal to the process batch
7. The process batch should be variable, not fixed
8. Capacity and priority should be considered
simultaneously, not sequentially
9. Balance flow, not capacity
10. The sum of local optima is not equal to the
global optimum
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