Escolar Documentos
Profissional Documentos
Cultura Documentos
Section
1 General
2 Torsional vibration
3 Axial vibration
4 Lateral vibration
5 Shaft alignment
6 General
7 Calculation methods
11 Dynamic magnifiers
12 Non-resonant conditions
SCOPE SECTION 2
Torsional vibration
The requil'ements of this Chapter are applicable to
the following systems: 2.1 General
(a) Main oil engine propulsion systems, except in the case
of ships classed for smooth water sel'vice when fitted 2.1.1 In addition to the shafting complying witl'l the
with engines having powers less than 110 kW (150 81110). requirements of Chapters 2 and 6 (where applicable), apPl'Oval
(b) Auxiliary oil engine machinery systems used for essential is also dependent of the torsional vibration characteristics of
services, where the power developed by the auxiliary HIe complete shafting system(s) being found satisfactory.
engines is 110 kW (150 shp) and over.
(c) Main propulsion systems formed by turbines or eiectl'ic
motors geared to tile shafting and situated aft. 2.2 Particulars to be submitted
Unless otherwise advised, it is the responsibility of the
Shipbuilder as main contractor to ensure, in co-operation with 2.2.1 TOI'sional vibration calculations, including an ana-
the Enginebuilders, that the information required by this lysis of the vibratmy tmques and stresses for the dynamic
Chapter IS pmpared and submitted. systems formed by the oil engines, turbines, motors, genem-
tors, flexible couplings, gearing, sllafting and propeller, where
applicable, including all branches, are to be submitted for
SECTION 1 approval togetller with the associated plans. Guidance notes
General on the calculation of torsional vibration characteristics are
given in the Appendix, Sections 6 to 12.
1.1 Basic requirements
2.2.2 IOarticulal's of the division of power developed
1,1.1 The systems are to be free from excessive throughout the speed range for turbines, or from all intended
torsional, axial and lateral vibration, and are to be aligned in combinations of operation in oil engine installations having
accordance with tolerances agreed with the respective nlanu- more than one engine and/or with power take-off systems, are
facturers. to be submitted.
i .1.2 Where changes are subsequently made to a 2.2.3 Any special speed requil'8ments for pl'Olonged
dynamic system which has been approved, e.g. by fitting a periods in selvice are to be indicated, e.g. range of trawling
propeller of different design to the working propeller or a flex- revolutions per minute, range of operating revolutions pel'
ible coupling, revised calculations are to be submitted for minute With a controllable pitch propeller, idling speed, etc.
consideration.
2.2.4 For oil engine installations, attention is drawn to
Sections 6 to 12 for:
1.2 Resilient mountings (a) particulars of tile machinery as required in Table 8.8.1.
(b) the recommended methods of torsional vibration calcu-
1 .2.1 For resilient mountings, see Ch 1,4.3. lations, and
(c) the forms of submission.
2.3 Components sensitive to vibratory torque 2.5.4 Where criticals occur within the running range, the
vibration stresses me not, in any case, 10 exceed those given
2.3.1 TIle calculations and/or measurements carried by the following fOl'lnul8:
out on oil engine systems containing transmission items sensi- 1't :.0:: 2'tc
tive to vibratory torque, e.g. gearing, flexible couplings or
generator rotors and their drives, are to take account of the 2.5.5 Such criticals are to be arranged sufficiently
effects of engine malfunction commonly experienced in removed from the maximum revolutions per minute, to ensure
service, such as a cylinder not firing. that, in general, at ( = 0,8 the stress due to the upper flanl<
does not exceed 'tc
2.3.2 Details obtained from the manufacturers confirm-
ing tile capability of such components to withstand the effects
of vibratory conditions, including, where appropriate, heat 2.6 Intermediate and thrust shaft for main
dissipation, etc., are to be submitted. propulsion oil engines
2.5 Crankshafts and screwshafts for main 2.6.5 Such criticals are to be arranged sufficiently
propulsion oil engines removed from the maximum revolutions per minute to ensure
that, in general, at ( = 0,8 the stress due to the upper flank
2.5.1 The following stress limits apply to fully protected does not exceed 'Cc
screws hafts having continuous liners with efficient sealing
arrangements against corrosion of the shafts by sea-water,
and to shafts, without liners, which are oil lubricated and fitted 2.7 Governor control
with approved types of oil gland. They also apply to
crankshafts of oil engines in main propulsion systems, see 2.7.1 For closely governed installations, the application
Fig. 8.2.1 (a). of the formula; for t9 may be restricted to five per cent higher
than the governor control limit, with a minimum revolutions per
2.5.2 Where the critical OCCUI'S at or below the maxi- minute of 1,1 ONs provided such limit be demonstrated during
mum revolut'lons per minute, the vibratlon stresses are not to the engine trials.
exceed the values given by the following formula, for continu-
ous running:
tc = (31 - 0,022e!) (1 ,6 - (2) N/mm 2
(tc = (315 -- 0,22e!) (1 ,6 - (2) kgflcm 2)
100 .. ~
~or70
I CLNKSHJC(S AND ~CREWS!-jAFlS
~)Cj"fqf)jet
Or
Shaft
~
~
T, for 600 rnrn d '" , ,
I~
T,c for 100 I
nO! diarnet .
Ns V
elshaft /
!~V
---------
L600
--"" ..................
140
T1 fo!" 600 ~
Ra'
~
lall l$(
~SJ)~Ii
,,
Tefor100 ~ ,,
~
~ 1-----
1EiI/Jeter Ns
shSft
" ,, /
Te for 600 111m diam
---~Shalt
I------- I----
0
~
,
;; '/
20
'--
~
~0 "-
r
(SI)
o
o 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,16
(b)
r;;; ratio( rev~~n )
Fig. 8.2.1 (b) (81) Permissible vibration stresses for propelling machinery
1000 --_..
_,,-~or 7001~/JI
CJANKSI)FTS AND'SCREWLAFTS
E --!!!:..11f10ter
-_.
0 800 shAft
"'
en
~
~
~
Ji
w ~
i"
600 ~
,
"'
c t, for 600 mm ci" ..
I~
Q
E
""2ill 400
- tnm diar00t
t, for "100
Shart
______
I
0r Shaft
Ns
/
V
:=-t----
I~
w
w ~-
.~
t. rl, 600 m'!, diemer I.
el shaft r-------------- V
'"
~ t-----
CL c
200
r------------- II
I--------
(m)
o
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0
(8)
r", ratiO(reV/rnin)
1,1 1,16
Ns
Fig. 8.2,1 (a) (metric) Permissible vibration stresses for propelling machinery
1400
-
INLRMEDJTE (,ND LRUSTLAFTS
1200
--J~1//17/
'"t:
~ .,z1)'1 10/.
100
~ ~fO'60 ~
~/I'
~
'1'
."
Ji
w ~ Or
. $I)&tt
800
i" ,,
"'
c Tcfor10 ~ ,
~ ~
Q
iii q
I l/]0t
10 Or
/
":0"
'"
S/IAf,
600 ,,
for 600 1~11 I --
~
iJj LC . .
.'i! --~ete
E
R Nst /
'"
CL
400 r------- ~
~
~0 V
200
(m)
o
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,16
(b)
r= ratiorev~~n )
Fig, 8,2.1 (b) (metric) Permissible vibration stresses for propelling machinery
2.8 Higher tensile or oversize shafting 2.12 Auxiliary machinery and propulsion oil
engine driven generators
2.8.1 The foregoing stress limits are applicable to steel
shafts having a specified minimum tensile strength of not less 2.12.1 The following requirements are applicable to oil
than 400 N/rmn2 141 kgf/mm2). For shafts of higher tensile engines. developing 110 kW 1150 shp) and over, driving auxil-
steel or other material, the stress limits \f,Jili be subject to ialY machinery used for essential services, and to propulsion
special consideration. oil engine driven generating sets operating at constant speed.
2.8.2 Where the scantlings of crankshafts. webs. 2.12.2 Within the speed limits of O,95Ns and 1, lON, the
coupling bolts and straight shafting me greater than required vibration stresses in the crankshafts and transmission shafting
by the Rules. 11igher vibratory stress limits may be considered. are not to exceed the values given by ti1e following formula:
1c = 121- O,014d) N/mm'
11, = 1213-0,14d) kgf/cm2)
2.9 Measurements
2.12.3 Vibration stresses in the crankshaft and transmis-
2.9.1 Where calculations indicate the possibility of sion sl1afting due to critical speeds which have to be passed
excessive torsional vibration within the range of working through in starting and stopping, are not to exceed the values
speeds, torsional vibration measurenlents, using the appropri- given by the following formula:
ate recognized technique, may be required to be taken from t( :;::: 5,5tc
the macl1inery installation for the purpose of determining the
need for restricted speed ranges. 2.12.4 The amplitudes of tl1e total vibratory inertia
torques imposed on the generator rotors are to be limited to
2,OOs in general, or to 2,50s for close-coupled revolving
2.10 Restricted speed ranges field alternating current generators, over tile speed range from
O,95N, to 1,1 ONs' Below O,95N, the amplitudes are to be
2.10.1 Restricted speed ranges will be imposed in the limited to 6,OQs' Where two or more generators are driven
regions of speeds where the stresses exceed the limiting from one engine, each generator is to be considered sepa-
values, tc for continuous running. Similar restrictions will be rately in relation to its own rated torque,
imposed, or other pl'otective measures required to be taken,
where vibratory torques are considered to be excessive for 2.12.5 The rotor shaft and structure are to be designed
particular machinery items. to withstand these magnitudes of vibratory torque. Where it
can be shown that they are capable of withstanding a higher
2.10.2 Where restricted speed ranges are Imposed. vibratory torque, special consideration will be given.
notice boards are to be fitted at tl1e control stations stating
that the engine is not to be run continuously between the 2.12.6 In addition to withstanding tl1e vibratory condi-
following speed limits, and the engine tachometers are to be tions over the speed range from O,95Ns to 1.1 ONs flexible
marked accordingly: couplings, if fitted, are to be capable of withstanding the vibra-
Range of engine revolutions per minute to be avoided: tory torques and twists arising from transient criticals and
16N, 118-r)Nc short -circuit currents.
from .,-,----------------- to --"."-.-....~,.~ inclusive,
118-1') 16 2.12.7 In the case of alternating current generators,
resultant vibratory amplitudes at the rotor are not to exceed
2.10.3 Where vibration stresses approach the limiting 3.5 electrical degrees under both full load working conditions
value, 1:( the range of revolutions restricted for continuous and the malfunction condition mentioned in 2.3.1.
operation may be extended. The notice boards are to indicate
that tilis range must be passed through rapidly.
SECTION 3 SECTION 4
Axial vibration Lateral vibration
3.1.1 For all main propulsion shafting systems, the 4.1.1 For all main propulsion shafting systems, the
Shipbuilders are to ensure ti1at amplitudes due to axial vibra Shipbuilders are to ensure that amplitudes due to latel"81 vibra-
tion are satisfactory t!1roughoutthe speed I"8nge. Where tion are satisfactory throughout the speed range, so far as
appropriate, amplitudes may be reduced by the use of suitable practIcable.
vibration dampel's or phasing of propeller and engine, etc.
Otherwise, sufficiently wide restricted speed ranges will be
imposed in the regions of speeds where tile amplitudes are 4.2 Particulars to be submitted
considered to be excessive for continuous running.
4.2.1 Unless previous experience of similar installations
shows it to be unnecessary, calculations of the lateral, or
3.2 Particulars to be submitted bending, vibration characteristics of shafting systems having
supports outboard of the hull or incorporating cardan shafts
3.2.1 TI1e results of calculations, including the effects of are to be carried out. These calculations, taking account of
flexibility of the thrust bearing, are to be submitted for shaft bearing and structure dynamic stiffnesses, are to cover the
systems where the propeller is: frequencies giving rise to all critical speeds which may result in
(a) Driven directly by a reciprocating internal combustion significant amplitudes within the speed range, and are to indi-
engine. cate relative deflections and bending moments throughout the
(b) Driven via gears, or directly by an electronic motor, and shafting system.
where the total length of shaft between propeller and
thrust bearing is in excess of 60 times the intermediate 4.2.2 The result of these calculations, or 1I1e evidence of
shaft diameter. previous experience, is to be submitted for consideration.
3.3 Measurements
SECTION 5 APPENDIX
Shaft alignment Guidance notes on the calculation of
torsional vibration characteristics
5.1 General
5.2.1 WI1ere the engine is installed on a flexibly 6.1,2 In practice, differences between calculated
mounted raft and for geared installations, calculations are to stresses and stl'8sses measured by appropriate recognized
be carried out by an appropriate method. For geared installa- techniques are frequently found. Where such differences arise,
tions, the proposed shafting alignment indicating the limits for the stress limits are to be applied to the stresses measured on
differentials in the gear bearing reactions, in the cold static and tl1e completed installation,
hot running conditions recommended by the manufacturers, is
to be submitted for consideration. The calculations are to take 6,1,3 Approval is desirable at an early stage on tl1e
account of thermal effects, gear tooth loadings where appro- basis of the data and calculations required to be submitted,
priate, and the effect of the aft section of the hull, where The procedure includes the examination of calculated vibra-
known, Calculations for single engine geared installations tory stresses and in the majority of cases, it is possible to
having a screwshaft diameter less than 300 mm are not approve the system on this basis, confirmatory measurements
required. on the completed installation being called for only when the
calculations, or previous experience, indicate that the stresses
5.2.2 The calculations are to include bearing reactions, are 'marginal'. This process of prior examination is additionally
the effect on the reactions of linear movements at the bear- advantageous in providing an opportunity to recommend
ings, and bending moments along the shaft, modifications to the dynamic system, with the object of
improving the vibratory characteristics.
5.3 Measurements
6.2 Main propulsion engines
5.3.1 Where the system is unduly sensitive to changes
in alignment under s8l'vice conditions, the shaft alignment is to 6,2.1 Wilen considering the reduction of vibration
be verified by measurements using an appropriate recognized stresses, it is preferable to avoid the use of dampers or
technique, detuners to control criticals wiHlin the range between O,85N s
and 1 ,05Ns but if fitted tl1ey should be of a type which makes
adequate provision for dissipation of heat and contain no
5.4 Alignment couplings mechanical parts subject to deterioration in service.
NOTES
1. The minimum sectional modulus of the s!~aft in torsion, Z, in mm 3 (cm 3), is to be stated where the shaft is not of solid circular cross-section.
2. The speed reduction, G, in a geared system is related to tile cranksllaft speed, i.e. G '" crankshaft speed/shaft speed.
3. The cylinder firing angles are to indicate the true angular position for eactl cylinder in tl18 firing sequence whether 2- or 4-stroke cycle. For
'Vee' engines the firing angles for both cylindels on one pin are required at each crank.
ti. Columns A and B relate to the cylinder banks of a 'Vee' engine. In tile case of an 'in-line' engine only one column is requiled.
8.3.1 Tile engine system is divided into a number of 8.4.1 It is necessary in estimating the effective inertia of
inertias, each concentrated at the cylinder centreline. The marine propellers to make an allowance for entrained water. In
effective inertia per cylinder line is taken as the average value the absence of detailed information, this allowance is taken as
throughout a cycle of rotation and consists of the inertia of all 25 per cent. Where a value other than 25 per cent is adopted,
rotating elements, including balance weights and a portion of the amount is to be stated.
the connecting rod, together with the inertia given by one half
of the mass of the reciprocating elements considered concen- 8.4.2 Where controllable pitch propellers are fitted, two
trated at the crankpin radius. In the case of a 'Vee' engine, the sets of calculations, based on dynamic systems having 25
inertias for each pair of cylinders are combined into a single per cent and 10 per cent entrained propeller water allowance
inertia. respectively, are carried out in order to estimate the difference
in natural frequency when working at full and zero pitch. In
8.3.2 Accurate estimation of the equivalent shaft stiff- modes of vibration where the effect of entrained water is negli-
ness between engine cylinder centres is complicated by the gible, one set of calculations will suffice,
irregular shape of the crankshaft. Numerous formuloo for eval-
uating the stiffness per crank throw have been published, and
their applicability varies as between different engine types. 8.5 Other driven machinery
Enginebuilders are advised to clleck the validity of tlleir esti-
mates for new crankshaft designs, either by static stiffness 8.5.1 Difficulty in assessing shaft stiffnesses occurs in
tests or, indirectly, by natural frequency measurements for the some types of driven machinery, particularly in the case of
crankshaft mode of vibration. rotor shafts in close-coupled generator installations, and
experimental means should likewise be employed where
necessary to verify the estimated values.
8.6.2 In the case of 'viscous shear' or 'slipping torque' 9.1.1 The natural torsional frequencies of the installation
types of damper, where the seismic mass is not nlechanically together with their associated modal characteristics are calcu-
connected to the rest of the system, the damper is I'8pre lated on the basis of the equivalent dynamic system, using the
sented by an effective inertia comprising the casing or hub, Holzer tabulation technique.
together with one11alf of tl1e inertia of the seismic mass.
9.1.2 The number of modes requiring to be investigated
8.6.3 For dampers consisting of a seismic mass flexibly varies as between different installations, but the search should
driven by rneans of springs or rubber elements, the whole of be carried out up to a frequency equivalent to 15 times the
tile seisnlic mass inertia is included in tile dynamic system. maximum continuous speed of the engine. This ensures that
The flexible connection is represented by a shaft stiffness, tl1e it will be possible in later calculations to account for critical
dynamic or effective value being used. resonant conditions arising from all harmonic torque excita-
tions up to order 12, in a speed range extending up to
125 per cent of the maximum continuous engine speed.
8.7 Flexible couplings
8.7.1 Torsionally flexible shaft couplings are frequently 9.2 Frequency tables
used to mOdify and improve the vibratory characteristics, In
many cases the torsional stiffness of such couplings varies as 9,2.1 The information obtained from the natural
between static and dynamic conditions of loading, and wher- frequency calculations for each mode of vibration should be
ever possible, the effective dynamic stiffness as determined by summarized as in Table 8,9.1.
experiment is to be used in compiling the dynamic system.
9.2.2 The relative amplitude In Col. 2 of Table 8.9.1 is
8.7.2 Certain types of flexible couplings are designed arranged to have a value of unity at the mass position corres-
with non-linear or discontinuous torque/deflection character- ponding to engine cylinder No.1 (i.e. the cylinder farthest
istics, tl1e torsional stiffness depending on the magnitude of removed from tl1e driven machinery). Consequently, the vibra
transmitted torque and/or speed of rotation, In such cases, tory torques listed in Cols. 3 and 4 and the shaft stresses in
depending on the relative importance and position in the Col. 6 relate to a modal amplitude of 1 radian at engine cylin
speed range of the significant critical speeds, it may be neces' der NO.1. In addition, the stress factors listed in Col. 6 are
sary to calculate natural frequencies on the basis of a range of corrected for the actual shaft speed, the reduction gear ratio,
coupling stiffnesses in the equivalent dynamic system. where applicable, having been taken into account.
Table 8.9.1
, Per radian at
L (J~') ~
Definitions
0) ::: natural p!lase velocity of the mode of vibration, in rad/sec, I No, 1 cylinder'
F "" natural frequency of vibration,
i.e. F"" -~Q- Hz IF 0 60(0 cycles/min 1
2n \ 2n )
(For definitions of other symbols, see Table 8.8.2)
10.2.2 Inertia torque components, due to the reciprocat- 10.3.3 Where magnitudes of vibratory amplitude and
ing parts, have not been taken into account in these curves, torque are of interest, these quantities are predicted for any
and tile values used for the first three integral order harmonics part of the system, making use of the entries in the appropriate
require suitable correction in individual cases. columl1s of Table 8.9.1 n'ultiplied by 8
"
10.2.3 In certain installations it may be necessary to
consider excitation from the propeller as well as from the
engine.
0,6 /
/
Resultant Harmonic Cornpon8nts
~/ / /
of Tangential Effort, Tm / / /
Order"S 0,5 to 6 / ~'? / /
Values of Tm are to be doubled
//
/ /
fm 2-stroke engines (including
opposed piston engines)
0,5 / / /
/
/ / /
/
/ / /
't/
/ / / /
// / /
/ /
/ /'
0,4
/ /'
/
/ /
/ /'
/'
/'
/'
/'
/'
/'
E 0,3
f-
0,2
- 4,~ --
- - -
----
5
0,1
(SI)
o
o 0,2 0,4 0,6 0,8 1,2 1,4 1,6
0,06
/
Fiesultan! Hat"monic Components /
'0:') /
of Tangential Eflot"!, Tm
/
Orders 6,5 to 12
/
Values of Tm are to be doubled /
for 2-stroke engines (including
opposed piston engines)
/
0,05 /
/
/ / "
1 /
/
/
/
/
/
0,04 /
/ /'
1:>
/'
/'
/'
/'
/'
N
E /'
~ /'
z
.C
0,03
/'
II/,
...- --
E
f- /'
...-
...- ...-
...- ...- II,~ ___
---
--
...- ...-
.-- --- 9 .-- ---
.-- .-- .--
0,02 .-- .--
.-- .-- g,S~
---
.-- .-- -- ----- -- --
.--
,0
--- --- -- -- -- -- --
10,5 __
lSI)
OL-_________________________________________________________
6 ,
Resultant Harmonic Components // /
~ /
of Tangential Effort , Tm //
/ ~'? / /
Orders 0,5 to 6
/ /
Values of Tm are to be doubled / / ",,'? /
for 2-stroke engines (including
opposed piston engines) / / /
/ /
5 / /
/ / /
/ /
/ / /
/ <1- /
/ / /
/ / /
/ /
/'
/ /
/'
4 /
/ /'
/ 'l-~
/ /'
/'
/'
,/
/'
-( ,/
,/
'0
/' ,/
,/
,/
,/ ,.-
,.-
'0,5 ,.-
,.-
,.-
,.-
,.-
..- ..-
t
4 ..-
2 ..-
..- ..-
..- ..- ..- 4,5
..-
..- ..- ..-
..-
- -
r
5
-- - ..-
..-
5,5 _
I
6 - -
t
0
1 (m)
0 2 4 6 8 10 12 14 16
0,6
Resultant Harmonic Components
./
./
of Tangential Effort, Tm ,,?./
Orders 6,5 to 12 ./
./
Values of Tm are to be doubled ./
for 2-stroke engines (including
opposed piston engines) ./
0,5 ./
./
./ ./
./
./
1/
/
/
/
/
0,4 / /
/ /
/
1!'>
/
/
/
/
'"gE /
/
'"'"
/'
.~ /'
0,3
II /'
l-
E /'
/'
/'
/'
/'
/'
--- --- II?
--- --- -- - -
1~
0,1
______________________________________________ ______________
~ ~ ~(~
m~) __
6 10 12 14 16
2 4 8
11.3.1 The dynamic magnifier associated with the effects 11.S.2 In the particular case of a viscous-shear type of
of damping arising within the engine, ME is expressed as a damper, the additional damping influence (assumed to be
function of 9 0 under optimum conditions of tuning) is calculated by taking a
ME ~ 3,89 -Yo dynamic magnifier thus:
0
For convenience, this expression is given in graphical form in 2,02: (J b,2)
Fig. 8.11.1.
11.4 Propeller magnifier 11.6.1 Many types of flexible couplings, apart from
providing convenient means of modifying and improving the
11.4.1 Propeller damping, which assumes importance in natural frequency characteristics of machinery installations, are
the case of shafting modes of vibration of propulsion machin- also designed to have a controlling influence on the systems
ery, is taken into account by the use of a propeller dynamic under resonant conditions, either by the incorporation of true
magnifier, Mp determined from the following formula: damping principles, or by virtue of detuning effects produced
2: (J b,2) N s" m non-linear torque/deflection relationships. This ability to reduce
Mp the magnitude of resonant criticals is usually confined to
'91200aPb, p 2 modes of vibration having appreciable relative angular deflec-
tions across the coupling elements, The manufacturers should
be consulted regarding the appropriate characteristics of the
coupling with reference to energy loss/cycle, and for novel
where types, the value assumed is to be confirmed by measurement
a ~ coefficient, taken as 30 (average value) on a typical installation.
= 152 Nc
Oc
= harmonic order number
::;: maximum continuous engine speed, in rev/min
::;: rated shaft, power at the maximum cont'lnuous
engine speed, in kW
(H = rated shaft power at the maximum continuous
engine speed, In shp)
~ relative modal amplitude at the propeller, in
radian, (referred to crankshaft speed in the case
of a geared installation)
60
50
40
30
:;i.
20
10
OL-____________________________________________________________________
10 50 100 500 1000 5000 10000
Fig. 8.11.1
SECTION 12
Non-resonant conditions
12.1 General