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Ioannis M. Dokas
Cork Constraint Computation Centre
Cork, Ireland
e-mail: i.dokas@4c.ucc.ie , jdokas@yahoo.gr
ABSTRACT
A knowledge acquisition process was applied for the development of knowledge based early
warning system in material recovery facilities. During this process an ontology that describes a
typical material recovery facility was developed. The development of the ontology facilitated the
knowledge acquisition process of incidents and accidents. This paper, will demonstrate a way to
represent the knowledge about incident and accidents that is stored within Fault Tree Analysis
diagrams to ontologies. This kind of representation is of importance because it can make the
acquired knowledge reusable and easily sharable among computer agents and stakeholders.
1 INDRODUCTION
During the operation phase of many engineering systems, a considerable number of problems,
faults, incidents and accidents can occur leading to direct and indirect consequences ranging
from citizen complaints and increased operational cost to human lives losses and possibly to
disasters. In order to retain an operation mode that is considered normal the engineers are
using models and techniques from a wide range of principals like risk and barrier analysis,
cognitive analysis, psychology, ergonomics, computer-human interaction, etc. They are aiming
to design better and safer facilities and proper operating procedures to minimize the number of
accidents and harmful-contact incidents. Despite all these efforts, many incidents and accidents
are still happening. In many, if not in all, of these cases the timely warning and response of
imminent problems is more desirable in terms of economic, political, environmental, and human
resources than to deal with the outbreak and aftermath in an ad-hoc manner.
In any engineering facility both managers and personnel have to receive and understand the
signals that are transmitted by the components of the system and by the surrounding environment
indicating potential occurrence of unwanted events. Based on these signals the personnel must
react accordingly in order to prevent the unwanted events from occurring. In this framework,
computer systems can help managers and personnel (especially the inexperienced) to prevent
operational problems, accidents and failures by informing them about the potential unwanted
events in a timely manner, by delivering a clear message to stakeholders, and by providing a list
of emergency response procedures.
Computer based early warning systems could be of use in engineering facilities and in particular
in landfills, materials recovery facilities, and incinerators. These facilities are key components of
solid waste management systems that are currently in operation in many countries. In addition,
these are complex facilities and must oblige a range of environmental, economical,
organizational, health/safety, and sociopolitical specifications. Solid waste management systems
are involved in a large number of accidents due to poor operational practices in each solid waste
management facility. Some of them can be classified in the category of disasters like the one in
the Leuwigajah dumpsite in Indonesia [Fricke et al., 2005], where after 3 days of heavy rainfall
2.7 million m3 waste started sliding down the valley. The waste covered an area of 900 x 300
meters, 147 people died in the ruins of two settlements, and the surrounding environment has
been damaged significantly.
A more recent example is the fire that burst out in the second larger landfill in Greece the
summer of 2006. Most probably the fire was burning in the compacted volume of waste under
the subsurface of the landfill for days. It was expanded at the surface after the collapse of a large
pile of waste. The fire was burning for 10 days and released large amount of dioxins in the
atmosphere. A number of people were seeking medical attention for breathing problems. The
incident resulted in a local scale environmental disaster. In short, the consequences of the
operational problems of solid waste management facilities, depending on their nature and
severity, range from minor infrastructure damages or simple nuisance problems to critical events,
which can lead to the loss of human lives or even to disasters.
The research goal is to develop an early warning system in engineering facilities that will be able
to estimate the possibility of occurrence and/or the probability of operational problems during
operations and to provide advice on how to prevent them. A high priority goal is to define the
operational problems, their causes, and also the mechanisms that connect causes with operational
problems. In essence, a very important sub-goal is to define the complicated picture of the
coincidences that can trigger operational problems in engineering systems in a manner that can
be sharable, reusable and easily updatable.
As a case study, a facility that sort and process household and commercial waste commonly
known as material recovery facility has been selected. A material recovery facility is defined as:
A central operation where source segregated, dry, recyclable materials are sorted, mechanically
or manually to market specifications for processing into secondary materials [Gladding, 2002].
Main reason to select this type of facility are the statistics which have shown that the overall
accident rate for the waste industry in the U.K. during 2001-2002 was estimated to be around
2,500 per 100,000 workers [HSE, 2004]. This rate was about four times that years national
average. In particular, for scrap and material recovery facilities the rates of incidents and
accidents are not encouraging. In the 2004-2005 U.K. statistics of fatal injuries [HSC, 2005], the
industry with the highest rate of fatal injury to employees was the recycling of waste and scrap,
where the rate was approximately 27 times the national average. These statistics are revealing the
large size of occupational health and safety problem in the recycling industry, and point out the
need for better and safer practices during the operational phase.
The United Nations defines EWS as the provision of timely and effective information, through
identifying institutions, that allow individuals exposed to a hazard to take action to avoid or
reduce their risk and prepare for effective response [ISDR-UN, 2003]. The objectives of such
systems should be to provide timely warning of imminent dangers so the managers and personnel
can have time to prepare and act accordingly to avoid it. The alternative is to take mitigation
actions, and thus to reduce the possibility of loss of life, personal injury, damage to property and
loss of efficacy. According to the literature, the four following items are the key elements of a
complete and effective EWS [EWC III, 2006]: 1) Risk Knowledge, 2) Monitoring and Warning
Service, 3) Dissemination and Communication, 4) Response Capability. These elements are
important to early warning systems when it comes to coping with hazardous natural phenomena
like earthquakes, tsunamis, floods and droughts. Nevertheless, these elements can be used as a
guide for the design and development of early warning systems dealing with problems and
accidents during the operations of engineering systems.
This paper is focused on the first key element of the list shown above. Unquestionably, the
identification of the risks and problems faced by systems, and the understanding of the
mechanisms that connects causes with problems is a very important element of any early
warning system. In order to identify and analyse these risks in the framework of engineering
systems expertise utilization is required. However, expertise on managing and operating solid
waste management facilities is typically scattered. In addition, the knowledge on their operations
varies among countries and among types of facilities. Unfortunately, few expert operators and
managers are recording their experiences and a small number of researchers are investigating
systematically the mechanisms and the causes behind operational problems. Thus, in order to
identify and analyze the operational problems of material recovery facilities a knowledge
acquisition process had to be applied to develop a knowledge base for the early warning system.
This paper is focused in that knowledge acquisition process. Particularly, it will illustrate a way
of transforming the knowledge about incidents and accidents that is stored in a widely used
diagrammatic technique in ontologies. This mapping is of importance because it can make the
acquired knowledge easily reusable and sharable among stakeholders, agents, and among other
early warning systems developers.
Useful data will be stored in database tables (proper operation practices and procedures to in case
of specific emergencies). A subcomponent of the wed site can provide the user interface module
of the early warning system. Other subcomponent of the wed site can provide other kind of
services such as explanation on how to use each feature of the early warning system (something
analogous to user documentation in software engineering). Information relevant to the
development process of the early warning system. On line forums, wikis, and mailing lists that
can facilitate the transfer of tacit knowledge during early warnings and emergencies.
Ontology
An ontology defines a common vocabulary for researchers who need to share information in a
domain [Noy et al., 2001]. A widely used definition states that an ontology is a formal
specification of a shared conceptualization [Gruber, 1993]. It is consisted of definitions of
concepts, relations and rules about a domain. Ontologies are widely used in knowledge
engineering and artificial intelligent, in different applications of computer science and in new
emerging fields like the semantic web. An ontology can be used in knowledge based systems
with the potential to employ inference and can be build based on artificial intelligent modeling
techniques like frames and first-order logic, as well as based on description logic modeling
techniques. Software engineering techniques like UML and databases techniques like Entity
Relationship diagrams can also be used to build ontologies. All these knowledge modeling
techniques can not represent the same knowledge with the same degree of formality and
granularity. However, it is important to remark that the model can only be considered an
ontology if it is a shared and consensual knowledge model agreed by the community [Gmez-
Prez et al., 2003].
FMEA
Failure Mode and Effects Analysis (FMEA) is a qualitative risk and reliability analysis method.
It is usually applied during the early phases of a product development life cycle. It allows a
systematic analysis of a variety of failures and also allows assessing their unwanted effects. In
order to perform a FMEA the following steps have to be made. 1) Identify the component or the
functions of the product, 2) Identify potential failure mode for each component or function, 3)
Identify potential failure effects for each failure mode, 4) Determine the severity of all effects, 5)
For each failure mode identify potential causes, 6) Determine the frequency of each failure
mode. The information that has been gathered from this process is stored in a table format
forming FMEA tables.
FTA
Fault Tree Analysis (FTA) is a widely used probabilistic risk and reliability analysis method. It
represents graphically the relations of the undesirable events of a system, which are described by
the term top events, with their causes, which are described by the term basic events, via
logic operators or gates (AND gate OR gate). In order to perform a FTA the following steps
have to be made. 1) Select a top event for analysis, 2) Describe all events which immediately
cause the top event, 3) Define the logic gate that connects the top event with the immediate
events, 4) For each event defined in the previous step continue describing its immediate causes
and corresponding logic gate until the granularity level of the analysis is reached. The
information gathered from this process is stored in tree like diagram known as FTA diagram (see
Figure 1 below).
Previous Work
It has been mentioned earlier, that ontologies have been used to represent and edit the domain
knowledge in different applications. However, a limited number of papers have implemented
ontologies together with risk analysis techniques. One attempt made by [Lee 2001] presented an
approach to build diagnostic models bringing together FMEA and ontologies. Another attempt
that made by [Dittmand et al., 2004] introduced a top-down approach to define concepts in
FMEA tables using the F-logic ontology language. Finally, an approach to produce FMEA tables
from an ontology, was addressed by [Koji et al., 2005]. In this case a knowledge transformation
system was developed. It was composed by an extended functional ontology used to define
concepts in extended functional models, a FMEA ontology used to define concepts in FMEA
tables, a mapping knowledge ontology used to specify the correspondence between similar
concepts in the previous ontologies, and an transformation engine that used XSLT style sheets to
produce the FMEA tables. These techniques have demonstrated that knowledge derived from
FMEA can be represented with ontologies in a knowledge base. However, there were no similar
attempts with FTA diagrams. The later is the main goal of this paper.
4 THE KNOWLEDGE ACQUISTION PROCESS
Goals
The first goal during the knowledge acquisition process was to identify the components that
compose the concept of a material recovery facility and to define their relation. To put it simple,
the first goal was to describe explicitly the material recovery facility. The second goal was to
identify and to analyze as many as possible faults and unwanted events. The third goal was to
identify corrective and emergency response actions. Finally, the forth goal was to enrich the
explicit description of the facility with the acquired knowledge about the failures and the faults.
Next task was to define the subclasses of each top level class
and to form a class hierarchy tree similar to the one shown in
Image 2. Each subclass within a top level class was selected
to be disjoint from the others because each individual within a
Image 2. The class tree subclass can not be an instance of more that one of these
subclasses. In order to describe how FTA
Table 1: Subproperties of the FTA diagrams ontology
Name of Inverse
Subproperty Name Domain Range
Subproperty
MRF_Intermediate_Events
hasBasicEvent Basic_Events isIntermediateEvent
FTA_Diagrams
hasTopEvent FTA_Diagrams Top_Events isTopEvent
hasIntermediateEvent FTA_Diagrams MRF_Intermediate_Events isBasicEvent
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