Escolar Documentos
Profissional Documentos
Cultura Documentos
Date: October 30, 2013 Revised July 23, 2015 Revised Sept. 1, 2015
To: All Maintenance Personnel
A. Purpose: This MIL is required training for Electrical Wiring Interconnection Systems
Training.
B. General
1. EWIS training is done in accordance with AC 120-94. The objective of the EWIS
training program is to ensure that proper processes, procedures, methods,
techniques, and practices are used when performing maintenance, preventive
maintenance, inspection, alteration, repair, and cleaning of EWIS.
a. This training is divided into seven modules:
2. Background
a. This initiative was spurred by the investigation of the aircraft incidents, like the
wreckage of TWA Flight 800. That investigation showed many AMTs and airline
maintenance practices considered wiring and associated components as install
and forget.
b. TWA flight 800: 7/17/1996; Boeing 747-131, broke up in flight and crashed in
Atlantic off the coast of New York. Ignition energy for center wing tank explosion
most likely entered through fuel quantity indication system (FQIS) wiring.
c. Swissair 111 Accident Crashed off coast of Nova Scotia on September 2, 1998.
Smoke in cockpit, fire in cockpit overhead area. Metalized Mylar insulation
blankets and found 23 wires with arcing damage.
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d. American Airlines: On November 29, 2000, American Airlines flight 1683, DC-9-82
aircraft departed from Reagan National Airport, Washington DC to Dallas Fort
Worth, Texas. The flight crew reported smoke in the cockpit and cabin shortly after
takeoff. The operators investigation revealed that galley power feeder wires were
pinched between the edge of the galley and airplane structure. Due to normal
airplane vibration, the structure eventually cut through the wire insulation and
arced.
a. Definition.
1). EWIS is [per new FAR 25.1701(a)], any wire, wiring device, or combination of
these, including termination devices, installed in any area of the airplane for
the purpose of transmitting electrical energy between two or more intended
termination points.
5. NTSB
1). These are repetitive inspections which are required to help ensure that components
which are subject to degradation or damage do not deteriorate to the point where
they fail and create an ignition source in the fuel tanks.
2) Some Examples of Airworthiness Limitation Item Inspections:
a). Inspection of wiring insulation.
b). Inspections of clamping.
c). Verification of fault current bonds.
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2. No matter what system you are working on, LOCK OUT, TAG OUT!
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3. Cover all open aircraft electrical connectors with the applicable protective dust caps.
This will prevent entrance of unwanted materials, damage, and possible electrical
shorts.
Take the necessary precautions to cover exposed electrical components and
avionics racks when performing any sheet metal repairs that may create metal
shavings or other debris.
a. Be careful to exercise extreme caution when working on any high voltage electrical
systems to avoid hazardous conditions such as:
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4. DOCUMENT what youve done! This is especially important for C/Bs not in the Flight
Deck!
6. Dont forget to make sure the Battery Switch is turned OFF and use LOCK OUT,
TAG OUT to make sure that someone doesnt turn it back on before you are
finished with the repair of the DC power system.
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7. Electrostatic Sensitive Devices (ESD) and their protection from Static Electricity.
a. Electronic Card Files and the connectors on LRU boxes may be sensitive to static
electricity.
1. Like every other system on an airplane, EWIS has specialized tooling. This tooling can
be divided into two types, based on its purpose.
EWIS Tooling is used to either maintain or repair wiring, or it is used to measure
voltage, current, or resistance in the wiring.
Most repairs to EWIS wiring require crimping new connectors or splices into the wire
harness. We will now discuss some aspects of crimp tooling.
2. Nearly all wires in a EWIS have crimped terminations. There are three common
terminals used:
3. Pins and sockets are crimped with the turret crimper. Its name comes from the
turret-like adapter which is used to hold the pin or socket during crimping. The turret
works with the tool to properly set the depth of the wire into the pin or socket,
resulting in a mechanically tight crimp.
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4.
The crimp tool used for ring terminals has two jaws. One crimps the insulation (red dot,
photo below) and the other crimps the conductor (yellow dot). Like the turret crimp tool
used for pins and sockets, the handle ratchets and will not release until proper
crimping force is reached.
NOTE: Aviation Ring Terminals have translucent insulating sleeves. Automotive ring
terminals have opaque insulating sleeves.
1. Maintenance and repair of EWIS requires the AMT to use many types of measuring
devices. These include Multimeters, meggers, FQIS capacitance measuring tools, and
other equipment.
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2. Meter Usage.
a. It is important that to remember improper meter usage can not only damage the
meter, but it can also damage the LRU, could possibly lead to injury or death and
ignite fuel gases.
1). The important thing for AMTs to remember about each of these tools is that they
must be calibrated and any calibrated device will have a calibration record sticker
(Form 3-17) attached.
It is the AMTs responsibility to ensure the device being used is within its
calibration date.
b. Always remove power from the circuit or system before removing LRUs from the
airplane. Hot racking not only causes unnecessary damage to the components,
but it could expose you to the possibility of injury.
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2. AMM ATA 20 Standard Practices has been superseded by the Standard Wiring
Practices Manual (SWPM)
3. The Wiring Diagram Manual, or WDM, is intended to be the source document for all
wiring on the airplane. In theory, the WDM contains all modifications to the airplanes
wiring. However, be aware that not every operator has notified the manufacturer that
modifications and alterations to a particular airplanes EWIS have taken place. Thus
the WDM may not be correct in all cases.
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4. In short, the WDM is a great tool and the proper place to start when researching a
suspected wiring problem, but each airplane must be treated as an individual. The
AMT cannot be surprised at variations between airplanes, especially those airplanes
with several past operators.
5. The WDM FRONT MATTER has a MANUAL USAGE section. It also tells you how to
use the WDM. The MANUAL USAGE section gives AMTs examples to try to help gain
understanding in how the WDM works.
6. The FRONT MATTER will tell you important information about how to use the manual.
This is the MANUAL USAGE SECTION.
This note tells us that ATA 20 has been replaced by the Standard Wiring Practices
Manual. We will look at the SWPM later in this module.
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This section tells us how to identify pages that a customer has asked to be
changed, say to incorporate an E.O.
This section tells us how to identify wires that a customer has added to an existing
bundle or an entirely customer produced bundle
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The WIRE LIST USAGE. This section explains how to read the various tables
which document what each wire is actually used for.
7. The WDM has a section in Chapter 91 called the Wire List (91-21-11). Although it
does not list all the same information as to wire function, it does give the location and
routing of the wire bundles, as well as the disconnects, length, Wiring Diagram, wire
identification number, gauge, and terminations.
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The WDM FRONT MATTER Introduction has a section named CODES which lists
all Vendor and terminal information.
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The WDM has several pages of electrical symbols. These are found in Chapter
00 General 00-00-00 SYMBOLS
The 757 SWPM has information available in Section 20-00-13 WIRE TYPE
CODES, Tables 1 and 2. Make sure you are reading the column for the 757.
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The WDM also has a Service Bulletin List. It is located in the FRONT MATTER.
This lists all ATAs Service Bulletins together. The list does not describe which
airplanes have incorporated the SB, only if the complete fleet has been modified.
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The WDM has information at the beginning of each ATA in the CONTENTS section.
The CONTENTS is broken into various topics, and all the wiring diagrams for that
topic are listed along with the diagram number, date and effectivity.
8. Wiring Diagrams.
Wiring Diagram Title Wiring Diagram number, page and sheet information
9. The other manual designed to help maintain the EWIS is the Standard Wiring
Practices Manual, or SWPM.
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EWIS Inspection
A. This Module will briefly discuss best Inspection Practices for EWIS, types of Inspection,
Inspection tools, procedures and standards, human factors in Inspection, zonal
inspection practices, and the identification of typical EWIS damage.
1. Inspection of the EWIS takes the form of one of five types of inspections:
a. General Visual Inspection (GVI). GVI
b. Detailed Inspection (DET). DET
c. Special Detailed Inspection (SDI). SDI
d. Zonal Inspection (Zonal).
Zonal
e. Enhanced Zonal Analysis Procedure (EZAP).
B. Inspection practices.
EZAP
1. General Visual Inspection A visual examination of the interior or exterior area,
installation, or assembly to detect obvious damage, failure, or irregularity. The
inspection is usually made from touching distance. This level of inspection uses
normally available light (daylight, hangar lighting, flashlight or droplight). Removal or
opening of panels or doors may be required. Stands, platforms or ladders may be
required to gain access to the area being inspected.
GV I
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DET
SDI
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4. Zonal Inspection This is a collective term comprising selected GVIs and visual
checks that are applied to each zone of the airplane to check system and powerplant
installations and structure for security and general condition.
A zonal inspection is essentially a GVI of an area or zone to detect obvious
discrepancies. Unlike a stand-alone GVI, it is not directed to any specified
component or assembly.
Zonal
EZAP
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1. It is important to understand the effect that Human Factors can play during an
Inspection of an aircrafts EWIS. The quality of the inspection performed can be
greatly impacted by Human Factors.
Human Factors deals with the psychological, social, physical, biological and safety
characteristics of a user and the system the user is in.
Human Factors studies incidents such as this to try and determine the root cause and
introduce changes in processes and procedures to prevent them occurring again.
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If the area is too cold, does the Inspector need a coat? Would a coat
be too bulky for the area he must inspect? If it is too warm, does he
need ventilation?
does he have proper lighting? Is there a power source nearby for a
drop light or stanchion light?
does he have a ladder or man-lift to gain access to the area?
is the area clean enough to allow for a proper inspection?
is the inspector physically able to enter the space?
1. We will now look at various forms of damage which EWIS can incur. Although the
following pictures are extreme examples, they are real photos taken on commercial
transport category airplanes over the past several years.
Proper EWIS inspection techniques may have prevented some of these from
occurring.
We will look at examples of chafing, mechanically induced damage, overheat, fluid
damage, corrosion and hot air damage.
2. Wiring Routing.
IMPROPER PROPER
Wire bundles that cross should be secured together to avoid chafing.
IMPROPER PROPER
If the grommet is too short, then there is wire bundle chafing.
EWIS as a HANDHOLD
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Wires improperly tied, riding on hydraulic lines, contaminated with caustic fluid
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OXYGEN LINE
Wire bundle breakouts. There are three basic wire bundle breakout types used in
routing aircraft wiring. They are called the Y, T, and Complex types.
The Y type of breakout is used when a portion of wiring from one direction of the
wire bundle departs the bundle to be routed in another direction.
Care should be taken when plastic tie wraps are used to provide wire containment
at the breakout so that the tie wrap head does not cause chafing damage to the
wire bundle at the breakout junction.
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A Complex type of breakout is generally used to route certain wires out of a wire
bundle to a terminal strip, module block, or other termination.
For all types of breakouts, there should be sufficient slack in the wires that are being
broken out of the bundle to avoid strain on the wire between the wire bundle and the
termination.
3. Stand-offs.
IMPROPER PROPER
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4. Clamping.
b. Supporting devices should be of suitable size and type with wire and/or cables
held securely in place without damage to wire or wire insulation.
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Appropriate slack
Clamp Distortion
905
Incorrect
Correct
Incorrect
Correct 905
Clamp Orientation
Clamp Distortion
support bracket
snap-in tie
mount
tail
release tab
Plastic Snap-in Clamp (Tie Mount)
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Incorrect
Clamp
tab
Correct
Clamp slot
Engage Clamp Tab in Slot
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IMPROPER PROPER
a. Minimum bend radius - 10 times the outside diameter of the largest wire or cable
in the group unsupported.
b. Exceptions:
Bend radii okay- Greater than 3 times diameter (secured at both ends of loop)
6. Damage.
1). Switches and C/Bs often deteriorate internally, causing high temperatures seen
in discoloration of insulation or sleeving.
2). A C/B held in allowed the circuit current to become excessive. This caused so
much heat that the insulation failed, which started a small fire that damaged
several other wires in the same harness.
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c. Fluid Contamination Skydrol, some greases, and turbine oils can damage
insulation.
d. Corrosion will cause the degradation of the Cannon plug and internal pins and
sockets.
1). Corroded grounding points will fail more quickly, leading to EWIS faults.
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e. High Heat from bleed air or other sources can damage insulation.
1). Even a slightly elevated temperature acting over a long period of time can
cause damage to the EWIS.
f. FOD Foreign Object Debris may take many forms already discussed. Dust,
tools, food particles, etc. must be removed from the EWIS to reduce the
possibilities of fires. Always use the cleaning methods called out in the SWPMs.
g. GROUNDS AND BONDING STRAPS check that grounds are secure and free
from corrosion.
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Module 4
Housekeeping
A. Protect and clean as you go philosophy.
B. It is important for the AMT to recognize the various types of external contamination an
airplane is exposed to during operation. Examples are:
1. Deicing fluid.
4. Air erosion.
5. Lavatory leaks.
7. HAZMAT spills.
C. Each of these contaminants can contribute to the degradation of wiring and EWIS
components. Leaks of any of the above fluids must be repaired and the EWIS cleaned
properly to reduce the effects of the contaminants. Water, rain, snow, ice and air
erosion damages are especially common in areas exposed to the elements such as
wheel wells, wing leading and trailing edges, etc.
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D. Additionally, there are contaminants internal of the airplane which can also degrade
EWIS. These include but are not limited to:
1. Hydraulic fluid.
2. Turbine oil.
3. Fuel.
5. Bleed air.
E. Maintenance of the airplane can itself cause contamination of the EWIS and
surrounding areas. This can be in the form of the following:
1. Paint.
2. Corrosion inhibitor.
Swarf:
A term used to describe the metal particles, generated from drilling and
machining operations. Such particles may accumulate on and between
wires within a wire bundle.
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F. Per Advisory Circular AC 25-27A Do not allow debris such as drill shavings, liberated
fastener pieces, broken drill bits, and so forth, to contaminate or penetrate wiring, other
EWIS components, or electrical components.
1. This can cause damage to insulation and potential arcing by providing a conductive
path to ground or a conductive path between two or more wires of different loads.
Protect and clean as you go instructions are found in 757 SWPM 20-00-08
PROTECTION DURING MAINTENANCE.
3. Like this!! Actual picture from the E & E compartment of an ATI airplane
G. The 757 SWPMs instructions for EWIS protection in 20-00-08 also requires the AMT to
determine which types of contaminants are likely to be found during maintenance and to
protect the EWIS based on this evaluation.
2. Before removing the protection, ensure all contaminates are collected from the EWIS
area.
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The 757 SWPM 20-10-04 Cleaning of Wire Harnesses based on the wiring
and contamination types
1. You should take special care to minimize disturbance of existing adjacent wiring and
other EWIS components during maintenance activities. When EWIS is displaced during
a maintenance activity, special attention should be given to returning it to its normal
configuration in accordance with the applicable maintenance instructions.
2. Structural repairs and STC installations inevitably introduce tooling and residual debris
that is harmful to airplane wiring and other EWIS components. They often require
displacement or removal of EWIS to provide access to the work area. Even minor
displacement of wiring, especially while clamped, can damage its insulation and result
in degraded performance, leading to subsequent arcing or circuit failure.
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3. Avoid drilling blindly into the airplane structure. Damage to wire insulation could cause
arcing, fire, and smoke. Carefully cover or displace EWIS located adjacent to drilling or
riveting operations to reduce the possibility of mechanical damage..
4. Do not allow debris such as drill shavings, liberated fastener pieces, broken drill bits,
and so forth, to contaminate or penetrate wiring, other EWIS components, or electrical
components. This can cause damage to insulation and potential arcing by providing a
conductive path to ground or a conductive path between two or more wires of different
loads..
5. Drills equipped with vacuum aspiration can be used to minimize risk of metallic debris
contaminating wire bundles or other EWIS components. When work is completed,
clean electrical components, wiring, and other EWIS components in accordance with
the applicable maintenance instructions..
6. When entering the airplane or working on it, use care to prevent damage to adjacent
EWIS components, including wiring or other EWIS components that may be hidden from
view (for example, covered by insulation blankets). Use protective boards or platforms
for adequate support and protection. Avoid using wire bundles as handholds, steps, and
supports. Do not use wiring to hang or support work lights. If wiring must be displaced
or removed for work area access, it should be adequately released from its clamping or
other restraining provisions to allow movement without damage, and it should be
returned to position after work is completed.
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Module 5
Wire Identification and Properties
A. Wire Identification and Properties.
1. Before beginning a repair to the EWIS, it is important for the AMT to be able to use
the manufacturers data to determine the type of wire to be used. When performing
modification or alteration to a EWIS, engineering drawings must also call out for the
best wire type to be used. Thus knowledge of the different types of wire available
and how to identify them is an important part of any EWIS maintenance.
a. Conductor Can be several different materials such as tin coated copper, high
conductivity copper alloys, sliver, aluminum, or nickel.
3. Many airplane wires are shielded. A shield supplies the necessary protection for the
wires and equipment when it transmits unwanted energy from the conductors in the
shield to the airplane electrical ground.
4. These are just a few of the many types of shield terminations available. Always use
the shield connection instructions in the SWPM 20-10-15.
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a. From the shield to the plug connector strain relief to the backshell.
7. Areas on the airplane require a particular type of wire due to conditions such as:
a. High temperature.
b. High vibration.
The 757 WDM also has a graphic which shows the SWAMP areas and the High
Temperature areas. This is found in WDM 91-01-01 page 1 WIRE ZONES.
1. Although there are many types of wire insulation available, there are primarily three
types of wire insulation:
a. Kapton.
Note: These are the production wires used by Boeing. Modifications and engineering
changes may use other types of wire. Always verify the wire type with approved
data.
a. As it ages, Kapton will dry out, forming hairline cracks which can eventually lead to
short circuits. It is a very hard material, so it is prone to chafing and it will abrade
other wires.
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3. Cross Linked Tezel. Also known as Spec 55, this insulation was developed in 1977.
It is a little thicker than Kapton, but is still considered lightweight.
a. It was used in 757s between 1990 and 1992. It is a soft material that will lose its
mechanical strength properties at its rated temperature of 150o C.
a. It has a high heat tolerance and resists smoking while burning. It has all of
Kaptons positive qualities with none of the negatives.
3. Per the 757 SWPM 20-10-19, Aircraft wiring is designed and installed:
1. When repairing wire or cable you must take into consideration several things to
ensure that the correct repair method is utilized.
a. Type of wire or cable needing repair.
Instructions for the repair of electrical wire in the EWIS are found in the SWPM.
For the757, use SWPM 20-10-13
a. The environment surrounding the damaged wire or cable often times will require
specific repair procedures be followed to ensure that the integrity of the wiring
repair is maintained. Examples include:
1). Pressurized or unpressurized areas.
5). Fuel vapor areas: engines, APU compartment, leading and trailing edges of
wings, pylons and MLG wheel wells.
a. Repairs are not allowed to the wires or cables of some aircraft systems and the
damaged wire or cable will require replacement.
c. Original generator feeder cable splices can be repaired or replaced, per the SWPM.
2. Repairs must be done with clean hands/tools to prevent contamination which will
cause a bad seal of the insulation materials.
4. Repairs in fuel vapor area must be applicable for a fuel vapor area.
5. Repairs inside a fuel tank must adhere to the Airworthiness Limitation Precautions
and Critical Design Configuration Control Limitations.
4. Must not be put on a wire harness where the wire harness is frequently bent.
(instrument panel, etc.).
G. General conditions for the selection of parts and materials for a repair:
1. Temperature grade of insulation materials for repair of wire or jacket of cable must be
the same as or higher than the temperature grade of the wire or cable.
2. Temperature grade of metal components for repair of wire or cable must be the
same as temperature grade of the wire or cable.
3. Temperature grade of materials used to repair wire or cable in high temperature area
must be temp grade D.
H. Splice Repair.
b. A general purpose low temp wire can have a maximum of 3 splices, not including
splices installed during production.
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I. Sleeving.
1. Sleeving is used to protect wires and bundles. Sleeving may take the form of heat-
shrink tubing around splices. It can also be added to existing bundles in the form of
spiral-wrap and fiberglass wrap.
The SWPM gives detailed instructions on how to install various types of sleeving
on wire bundles.
2. It is not uncommon for the manufacturer to include spare wires in bundles during
manufacture as a means to aid in reducing aircraft on ground (AOG) time. The spare
wires can be used for repairs rather than requiring the running of new wire in a
harness.
a. Wires that are not in use by the EWIS must be properly capped and stowed to
preserve the integrity of the wire and protect it and the EWIS from damage such
as corrosion.
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b. The symbol for a capped and stowed wire, this is from the 757 Wiring Diagrams.
c. The 757 SWPM 20-30-16 gives detailed instructions on the best methods to follow
when capping and stowing wires.
1. One of the most important parts of the EWIS and one that often get over looked is
grounding. A proper ground and bonding helps to ensure many aspects of the EWIS
operate correctly, including:
2. Proper grounding of EWIS involved in Fuel Quantity Indication Systems (FQIS) and
fuel distribution systems (pumps, tubing, valves, etc.) is required by SFAR 88.
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L. Electrical Bond.
1. A stable connection between two objects that has the result of electrical conductivity
between those objects.
2. Electrical bonding is very important for lightning protection as well as ensuring that
certain components operate properly.
3. Bonding involves ensuring that extremely low resistance between EWIS components
exists. This is usually done with a megger or a bonding meter.
a. Inherent Bond: Bonds that do not require removal of non-conductive finishes from
the mating surfaces prior to bonding. When the materials that are used and the
assembly procedure gives the low resistance junction without special installation
procedures; included are parts that are welded, brazed, sweated, or swaged; also
included are major structural components that are attached by a large number of
fasteners.
b. Metal to Metal Bond: Bonds that require removal of nonconductive finishes from
the mating surfaces prior to bonding.
5. You must remove all nonconductive finishes from bonded surfaces before
assembly.
6. There are six classifications of bonding:
e. Class R: RF Potentials.
7. The maximum resistance specified is not always through the same current path for
each of the 6 classifications. Some are from the component to structure and others
are only through the bond itself.
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This chart from NASA (STD-4003) explains the different classes of bonds and
their characteristics. Note that NASA does not list a CLASS A bond.
7. The SWPM lists the approved megohm meters for various bonding check tasks.
Always refer to the SWPM 20-20-00 for the proper tool.
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Module 6
Connector and Connections
A. All EWIS utilize connectors to provide a means to hold wire sockets and pins together in
mechanically tight contact, allowing the transmission of power and data from various
LRUs such as sensors, displays, switches, instruments, computers, processors and
illumination lamps.
1. Understanding the various types of connectors used, and how to identify damage
and research repairs is an important part in maintaining the airplanes EWIS.
2. The SWPM provides detailed instruction in the proper installation and repair of the
connectors used in their EWIS.
3. The SWPM lists the various types of connector repair and installations beginning with
SWPM 20-42 MATE-N-LOC CONNECTORS.
4. Before performing any work on a EWIS, always make sure to follow all safety
guidelines as listed in the SWPM
Module 7
After Repair Tests and
General Visual Inspection
A. As with all maintenance actions, a good fix must be proven by testing the repair. For
EWIS, this not only means the system Operational or Functional tests, but many times it
includes a check of the quality of the installation in the form of a bonding check.
B. Bonding checks are performed to ensure that the components in the EWIS have little or
no resistance between them. These tests are normally performed using a four probe
bond meter.
1. The dual probes each have a Potential (red) lead and a Current (black) lead. It is
vital to obtain a good contact on the surface being tested. Keep the probes
perpendicular to the surface and press hard, especially on finished surfaces. The
probe must contact the underlying metal.
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2. The 757 SWPM 20-20-00 has a section called Maximum Permitted Resistance of
Electrical Bonds. It has dozens of tables listing the maximum resistance values of
various bonds.
The SWPM has a large number of drawings showing proper usage of the bonding
meter for various assemblies and installations, even some not EWIS.
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MAINTENANCE INFORMATION LETTER
MIL 00-113 R2
C. After the EWIS has been repaired and the bonding tests are complete, it is likely
necessary to do a functional or operational test of the affected systems.
1. Always verify the repair by performing the complete test as per the FIM and AMM as
applicable.
2. Lastly, perform a GVI of the EWIS to ensure that the repaired area is secured,
airworthy and has been returned to its proper configuration.
QUIZ
Complete the attached examination using the answer sheet and complete the Certificate of
Maintenance Training Form (M-011) and return the Training Certificate and answer sheet
to ILN MX Training Department. (Scan/email or mail)
A. AC 120-194.
B. SL 120-94.
C. AC 120-94.
D. EWIS is accomplished per FAR 120-94.
2. The objective of the EWIS training program is to ensure that proper processes, procedures,
methods, techniques, and practices are used when performing maintenance, preventive
maintenance, inspection, alteration, repair, and cleaning of EWIS.
A. This statement is true.
B. This statement is false.
3. EWIS is [per new FAR 25.1701(a)], any wire, wiring device, or combination of these,
including termination devices, installed in any area of the airplane for the purpose of
transmitting electrical energy between two or more intended termination points.
5. In May 2001, the FAA released a Special Federal Aviation Regulation requiring all the
airframe manufacturers and Supplemental Type Certificate (STC) holders conduct a
safety review of the fuel tank system.
Included were requirements to prepare special maintenance inspections and
procedures that would be used to prevent the development of ignition sources in order
to ensure the continued safety and airworthiness of the fuel.
7. Nearly all wires in a EWIS have crimped terminations. There are three common
terminals used.
A. Sockets, pins and straight terminals.
B. Rockets, pins and ring terminals.
C. Pins, ring terminals and turret crimper.
D. Pins, sockets and ring terminals.
8. The important thing for AMTs to remember about meters is that they must be calibrated
and any calibrated device will have a calibration record sticker attached which is Form
number?
A. Form 3-17.
B. Form 17-3.
C. Form 33-117.
D. Calibration sticker.
9. The Standard Wiring Practices Manual (SWPM) falls under which ATA?
A. 20.
B. 88.
C. 06.
D. The manual does not fall under the ATS system.
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MAINTENANCE INFORMATION LETTER
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10. Which section of the WDM tells you how to use the manual, identify wires, lists all
vendor and terminals information, among other items.?
A. Wire usage section.
B. Table of Contents.
C. List of effective pages.
D. Front Matter.
11. Inspection of the EWIS takes the falls into one of five types of inspections which are?
A. General Visual.
B. Special Detailed Inspection.
C. The Deleted Inspection.
D. The Zonal Inspection.
13. This is a collective term comprising selected GVIs and visual checks that are applied to
the airplane to check system and powerplant installations and structure for security and
general condition. This inspection would be?
A. General Visual.
B. Special Detailed Inspection.
C. The Deleted Inspection.
D. The Zonal Inspection.
14. Typical EWIS Damage would consist of, but not limited to?
A. Wiring Routing.
B. Stand-offs.
C. All of the answers are correct.
D. Clamping.
16. The correct answer to Question 15 stresses the importance of protective measures
when working on or around wire bundles, connectors, and other EWIS components.
A. This statement is true.
B. This statement is false.
17. Wire has two main components, conductor and insulating material. And before
beginning a repair to the EWIS, it is important for the AMT to be able to use the
manufacturers data to determine the type of wire to be used
18. A component that is necessary protection for the wires and equipment when it
transmits unwanted energy from the conductors in the shield to the airplane electrical
ground would be?
A. Bonding.
B. Kapton protection.
C. Shielding.
D. Double wire mesh insulation.
19 When repairing wire or cable you must take into consideration several things to ensure
that the correct repair method is utilized: Type of wire or cable needing repair.
Location of the wire or cable on the aircraft. Type of aircraft system with the damaged
wire/cable.
20. All EWIS utilize connectors to provide a means to hold wire sockets and pins together
in mechanically tight contact, allowing the transmission of power and data from various
LRUs such as sensors, displays, switches, instruments, computers, processors and
illumination lamps.
21. It is important for the AMT to recognize the various types of external contamination an
airplane is exposed to during operation. Examples are:
A. Deicing fluid, water and rain.
B. Snow and ice, air erosion.
C. All are correct.
D. Lavatory leaks, galley drain leaks.
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MAINTENANCE INFORMATION LETTER
MIL 00-113 R2
A. This term has been replaced with Housekeeping Clean As You Go. (HCYG).
B. Metal particles, generated from drilling and machining operations. When not
addressed, can lead to wire chaffing, arching of wires, etc.
C. Swarf is not a term used in EWIS.
D. Particles may accumulate on and between wires.
23. The 757 SWPMs instructions for EWIS protection requires the AMT to determine
which types of contaminants are likely to be found during maintenance and to protect
the EWIS based on this evaluation. Protection consists of?
24. Before removing the protection, ensure all contaminates are collected from the EWIS area.
A. True.
B. False.
A. Even minor displacement of wiring, especially while clamped, can damage its
insulation and result in degraded performance, leading to subsequent arcing or
circuit failure.
B. Drills equipped with vacuum aspiration can be used to minimize risk of metallic
debris contaminating wire bundles or other EWIS components.
C. Avoid drilling blindly into the airplane structure.
D. You should take special care to minimize disturbance of existing adjacent wiring and
other EWIS components during maintenance activities.
E. Avoid using wire bundles as handholds, steps, and supports. Do not use wiring to
hang or support work lights.
F. All of the statements are true.
END OF QUIZ
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MAINTENANCE INFORMATION LETTER
MIL 00-113 R2
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