Cat Helimax 2016 Esp 1

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Index
Description Page
General characteristics 2 1
Product Code 3-5 2
Selection of gear-unit 6-7 3
Service factors 8-9 4
Radial forces / Permissible Radial Force 10-12 5
Output-shaft torque 13 6
Mechanical power 14-16 7
Exact reduction ratios 17 8
Thermal Rating / Gear-unit weights 18 9
Dimensions 19-63 10
Mounting suggestions for output shaft 64 11
Application Instructions - shrink disc 65 12
Backstop - complementary dimensions 66 13
Lubrication 67 14
Cooling 68 15
Technical information 69-71 16
Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears 1

General Characteristics
HELIMAX gear-units are spur gears with helical teeth and parallel or orthogonal shafts, available in
reduction ratios 6.3-355 and 2000-500000 Nm capacity.
Gear Housing
Housing is produced in ductile iron with welded-steel plate for size E65.
1 Bipartite construction in alignment with shaft centers for sizes 14 and above and monobloc housing
for sizes 10 to 14 allow easy access to all components and facilitates maintenance. Top inspection
cover allows examination of the gear-unit without removing installed equipment.
Output shafts
The shafts are made of alloy steel and heat-treated. All seats and output bores are rectified to the
tolerances indicated in this catalogue.
Gears
Gears are fabricated in high-quality alloy-steel and, after roughing, subjected to carburizing and
quenching treatments.
Tooth flanks are rectified by the generation process.
Bearings
Self-aligning spherical roller bearings or tapered roller bearings specifically for the loads indicated.
Lubrication
Bearings and gears are usually lubricated by immersion or when necessary by oil pump pressure.
The bottom of the housing serves as the oil reservoir.
Cooling
In most cases, the heat radiated by the outer surface is sufficient to maintain the system in a suitable
thermal regime.
When necessary, a serpentine coil or external heat-exchanger may be employed for additional cooling.
Supply Information
Gear units are supplied without lubricating oil. The interior of the box is coated with oil-resistant paint.
Shaft ends are protected against corrosion.
The gear-units are supplied painted with synthetic enamel, either CESTARI standard or to client
specification.
Optional items (on request)

- Fan
- Top base for engine
- Welded steel-plate housing
- Labyrinth Seals (Taconite) *
* When high levels of dust are present in the environment the use of labyrinth (Taconite) seals may be necessary in gear units;
in this case, the dimensions of the housing center to the tip of the input shaft and to the output shaft (see pages 19-63) may
be greater (please consult Cestari).
2 Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears

Product Code
E 12 2 25 P 12 0 0 0 0
Model
Reduction Ratio Backstop
Double Triple 0 Without
19 9,0 26 20,0
1 With
20 10,0 27 22,4
21 11,2 28 25,0 3 Prepared for
22 12,5 29 28,0 4 Clients own
Size 23 14,0 30 31,5
Number 24 16,0 31 35,5
10 of 25 18,0 32 40,0
Input Element
2
Stages 33 45,0
12
2 34 50,0 0 Without Flange/base
14 35 56,0 4 Base motor, without motor
3
36 63,0 5 Base motor, supplied by Cestari
37 71,0 6 Base motor supplied by Client
38 80,0
Motor housing
0 No motor L 160M
Systems D 80 M 160L
E 90S N 180M
0 No system
F 90L P 180L
L Forced lubrication (please consult) G 100
R Forced lubrication and cooling (please consult) H 112
J 132S
S Serpentine coil K 132M
Mounting Position Set up
11 21
Output: Hollow shaft
12
25
13
29
F, B using the lower holes of the housing to attach the gear-unit
14
31
Output: Solid shaft
15 32
Output: Hollow shaft Shrink disc
F, B using the lower holes of the housing to attach the gear-unit 16 33
37
17
38
18
19 39
Attached by torque arm
The need for lubrication systems and/or cooling should be evaluated for vertical working positions (please consult Cestari)
For Gear-units with shrink disc, see page 64.
* When using electric motors in the vertical position and the motor shaft downwards the use of protective hat for electric
motors is recommended.

Cdigo do Produto
E 20 2 18 P 12 0 0 0 0
Backstop
Model Reduction Ratio
Double Triple Triple 0 Without
16 6,3 26 20,0 39 90,0 1 With
17 7,1 27 22,4 40 100 3 Prepared for
18 8,0 28 25,0 41 112 4 Clients own
19 9,0 29 28,0 42 125
20 10,0 30 31,5 43 140
Size Input Element
Number 21 11,2 31 35,5 44 160
16 22 12,5 32 40,0 45 180 0 Without Flange/base
2 18
of
Stages 23 14,0 33 45,0 46 200 1 Flashlight flange, without motor
20 24 16,0 34 50,0 47 224 2 Flashlight flange, Cestari motor
2 25 18,0 35 56,0 48 250
23 3 Flashlight flange, Clients motor
3 25 3 36 63,0
37 71,0
49
50
280
315
4 Base motor, without motor
28 4 5 Base motor, supplied by Cestari
38 80,0 51 355
32 6 Base motor, supplied by Client
4 36
40 Motor housing
46 0 no motor H 112 R 200L
J 132S S 225S
5 0 No system
Systems
D 80 K 132M T 225M
E 90S L 160M U 250
L Forced lubrication (please consult) F 90L M 160L V 280
6 R Forced lubrication and cooling (please consult) G 100 N 180M W 315
P 180L X 355
S Serpentine coil Q 200M
7
Mounting Position Set up
Input: Parallel Output: Hollow
Input: Orthogonal Output:

11 21 11
Solid shaft
9 12
shaft
25 15
10 13
Box/cover Parallel Input Shaft Box/cover Orthogonal Input 29 19
Shaft
11
Input: Parallel Output: Solid shaft
14
31
12
Hollow shaft
15 25
Input: Parallel Output: Shrink disc
32
13
Cover/cover parallel input shaft Cover/cover Orthogonal input 33
14 shaft 16
15 17
37
31
39
Shrink disc
16 38
18
39
Cover/cover attached by torque Cover/cover attached by torque
arm parallel input shaft arm orthogonal input shaft 19 39
The need for lubrication systems and/or cooling should be evaluated for vertical working positions (please consult Cestari) For Gear-units with shrink disc, see page 64.
* When using electric motors in the vertical position and the motor shaft downwards the use of protective hat for electric motors is recommended.

Product Code
E 54 3 34 P 12 0 0 0 0
Backstop
Model Reduction Ratio
Double Triple Quadruple 0 Without
16 6,3 26 20,0 39 90,0 1 With
17 7,1 27 22,4 40 100 3 Prepared for
18 8,0 28 25,0 41 112 4 Clients own
19 9,0 29 28,0 42 125
20 10,0 30 31,5 43 140
Input Element
Size Number 21 11,2 31 35,5 44 160
of 22 12,5 32 40,0 45 180 0 Without Flange/base
50
Stages 23 14,0 33 45,0 46 200 1 Flashlight flange, without motor 2
54 24 16,0 34 50,0 47 224 2 Flashlight flange, Cestari motor
2 25 18,0 35 56,0 48 250
58 3 Flashlight flange, Clients motor
3 36 63,0 49 280 4 Base motor, without motor
65
4 37 71,0 50 315
5 Base motor, supplied by Cestari
38 80,0 51 355
6 Base motor supplied by Client
Motor housing
J 132S R 200L
Systems
K 132M S 225S
0 No system L 160M T 225M
L Forced lubrication (please consult) 0 no motor M 160L U 250
N 180M V 280
R Forced lubrication and cooling (please consult)
P 180L W 315
S Serpentine coil Q 200M X 355
Mounting Position Layout
Input: Parallel Output: Hollow

11 21
12
shaft
25
13
Box/cover Parallel Input Shaft Box/cover Orthogonal Input 29
Shaft
Input: Parallel Output: Solid shaft
Input: Orthogonal Output: Solid
14 11
shaft
15 15
Cover/cover parallel input shaft Cover/cover Orthogonal input

shaft 16 19
Input: Orthogonal Output: Hollow
17
shaft
25
18
Cover/cover attached by torque Cover/cover attached by torque

arm parallel input shaft arm orthogonal input shaft 19
The need for lubrication systems and/or cooling should be evaluated for vertical working positions (please ** Positions Q and S for gear-unit size 65 on request.
consult Cestari) Gear-units with shrink disc (please consult Cestari).
* When using electric motors in the vertical position and the motor shaft downwards the use of protective
hat for electric motors is recommended.

Gear-unit Selection
1) Data Required If the previous conditions (I) are not met, check the thermal
To choose the most appropriate HELIMAX gear unit, power to output capacity of the gear-unit with a serpentine coil:
be transmitted, revolutions per minute of the gear-unit input
and output shafts, the type of machine being operated and the
operating cycle of the machine should be known.
where: PT = PTK.fa.fb.fc.ft (II);
2) Service Factor PTK: Thermal output capacity with serpentine coil (p. 18).
HELIMAX gear-units are calculated for a service factor of 1; i.e.
shock-free operation and operating time of up to 10 hours/day If neither of the previous conditions are met (I and II) a heat
at an ambient temperature of 30 C. exchanger must be used with the gear-unit (in this case, please
consult Cestari).
The service factor (FS), quantifies the influence of external
conditions on the operation of the gear unit and depends on
3 the type of operations carried out by the machine being driven. IMPORTANT:
Table 2 (p. 8) indicates different types of load: U (uniform), a) When the use of a heat exchanger is required, lubrication
M (moderate shock load) and F (heavy shock load) for most should be forced.
common applications. b) When forced lubrication and a cooling system are necessary,
The type of load, the type of engine and the number of hours/day
cooling should be by heat exchanger.
of operation determine the corresponding FS in Table 3 (p. 9).
3) Determining the nominal power 5) Selection of gear-unit

Nominal or rated power (Pn) is determined by multiplying the The reduction ratio (i) is obtained by dividing the input shaft
effective power absorbed by the machine (Pa) by the Service rotation (n1) by the output shaft rotation (n2). The reduction ratio
Factor (FS). (i) and the nominal power (Pn) determine the correct gear-unit
in the tables on pages 14, 15 and 16. The power of the gear-
Pn = Pa.FS unit listed in the catalogue must be equal to or greater than the
nominal power required as obtained by the formula expressed in
item 3, and the thermal power should be checked as in item 4.
4) Checking thermal output capacity
Permissible thermal output of the gear unit must be checked For rotations (n1) above 1800 rpm and below 300 rpm, please
according to the following formulas:
consult Cestari.
When: PT = PTG.fa.fb.fc.ft (I);

For rotations ranging from 300 rpm to 900 rpm, the mechanical
use of an complementary cooling system is not necessary; power is determined by the following formula:
where: P = P(900) . n
oWhere:
PT: permissible thermal output 900
PTG: thermal output capacity (p. 18)
fa: ambient temperature factor, Table 1 (p. 7) P = power in rotation n
fb: duration of operation factor, Table 1 (p. 7) P (900) = power at 900 rpm.
fc: environment factor , Table 1 (p. 7) n = desired rotation (rpm)
ft: maximum oil temperature, Table 1 (p. 7).

Gear-unit Selection
6) Example of application e) On page 15 of this catalog, reducer size 28 is indicated.

A conveyor belt is to be driven at 26 rpm by an electric motor at Nominal Reduction:
1800 rpm for 12 hours per day, in an industrial area with ambient
temperature approximately 30 C. The power consumed by the i = 71 (3 stages) - exact reduction see page 17,
conveyor belt is 60 kW. which can transmit 95 kW at 1800 rpm.
f) Checking thermal output capacity:

a) In Table 2 p. 8, driving the conveyor belt intermittently is
determined to be moderate load.
Condition (I): Pa < PT
b)In Table 3 p. 9, we have determined that, for moderate load
Where PT = PTG.fa.fb.fc.ft
and operation of electric motor 12 hours per day, the service
factor is 1.50. Pa = 60 kW
PTG = 105 kW (p.18) (E28 3 stages without coil)
c) The nominal power (Pn) will be:
fa = 0.93 (room temperature 30 degrees) 3
Pn = Pt x fs = 60 x 1.50 fb = 1.00 (continuous service)
Pn = 90 kW fc = 1.00 (environment: large enclosed area, air flow >1.4
m / s)
d) The required reduction will be:
ft = 1.00 (oil temperature maximum 95 degrees)
n1 (rpm) 1800 60 < 105 x 0.93 x1.00 x 1.00 x 1.00
i = = = 69,2
n2 (rpm) 26 60 < 98 kW: OK
Therefore, this application does not require additional cooling.
Table 1 Factors for Thermal Output Capacity
fa Ambient-temperature Factor
Ambient
10 18 25 30 40 43 50
temperature in C
Factor fa 1,15 1,07 1,00 0,93 0,83 0,75 0,67
fb Operating-time Factor
% Operating time / hour 1,00 (continuous) 0,80 0,70 0,40 0,20
Factor fb 1,00 1,05 1,15 1,35 1,80
fc - Environmental Factor
Types of environment Factor fc
Open area, air flow > 3.7m / s 1,40
Large enclosed area, air flow > 1.4 m / s 1,00
Restricted enclosed area, air flow > 0.5 m / s 0,75
ft Oil-temperature factor
Maximum desired oil temperature in C Factor ft
85 0,81
95 1,00
100 (requires synthetic oil) * see page 67 for recommendations. 1,13

Service Factors (FS)
Table 2 Load classification
Load Load Load

Load application Load application Load application
class class class
Agitators Generators Pumps
Pure liquids U Alternators U Centrifugal - low viscosity liquid U
Liquids of consistent density M Frequency converters F Centrifugal - high viscosity liquid M
Liquids of varying density M Multi-cylindrical dual-action M
Hoists and Cranes Reciprocating positive displacement M
Bottling and canning U Moderate lifting M Rotary gear U
Heavy lifting F Submerged piston F
Cement Rotary M Pressure F
Jaw crushers F Translational F
Rotor Mills * * Rotary dryers and coolers
Ball and roller mills * * Food Industry Food products, pulp M
Cereal cookers M
Ceramics Dough mixers, meat grinders, choppers M Rotary Furnaces U
Pug mills M Light centrifuges M
Heavy centrifuges F Rotary mills
Extruders and mixers M
Ball and roller F
Clay crushers * *
Laundries Hammer F
Brick and tile presses F
Rotary dryers M
Washing machines M Rubber and Plastic
Classifiers Rotary M
4 Rack drive F Calenders * *
Laboratory equipment
**
M
Compressors Extruders * * **
Lifts
Centrifugal U Laminators F
Rack jack F
Rotary piston M Plate machine M
Extraction machinery F
Piston (single cylinder) F Tubing machines and strainers M
Lifting platforms - normal use M
Piston (two cylinders) Cylindrical mills 2 on line * *
F Lifting platforms - heavy use F
irregularity coefficient <1: 100 Lifting platforms - inclined loads F Cylindrical mills 3 on line * *
Refiners * * *
Conveyors Machine tools Grinders and mixers * *
Bucket, belt, chain, belt, screw: Main drive - Heavy loads F
U
- Uniform loads Main drive - Uniform Loads M Sieves
- Heavy and intermittent loads M Auxiliary drive U Horizontal screens M
Thread formers F Air filtration U
Cooling towers ** ** Rotary for stones and sand M
Metallurgical Industries
Cranes Circular saw M Sanitation
Cab, bridge drives F Shears F Aerators F
Winch drive U Bending machines F Feeders, pumps, decanters U
Wire Drawers M Mixing system filters and M
Crushers Straightening rollers F strainers
Ore and minerals F Tape reels and sheet winders F Clarifiers U
Laminators F
Distilleries Tube welding machines F Sugar industries
Cookers - continuous service U Mills* *
Brew kettles, mash tubs Mixers Cane knives* *
U Crystallizers F
continuous service Mixers M
Mixers U Rubber F
Textile industries
Paper pulp M
Calenders, cards, spinners, twisters,
Dredges Fluids with solids M M
Rovers and dyeing machines
Winches, conveyors and pumps M M Clean fluids U
Rotary heads and screens F
Timber Industries
Conveyer F Oil industries
Planer feeder M
Paraffin filter presses F
Saws, debarking drums, log transporters F
Elevators Pipe-line pumps M
Machines for wood working in general M
Skip hoist - uniform load U Refining machines U
Skip hoist - heavy load F Rotary drill installations F
Transmissions
Freight M Light transmissions U
Bucket - normal load U Paper
Transmissions for machine tool drives M
Bucket - heavy load M Agitators, mixers, bleachers, beaters,
M
Passenger F pulpers, calenders, presses
Supercalenders * * Winders
Hydraulic and mechanical peelers M Metal M
Fans Paper M
Centrifugal U Debarking drums F
Felt stretchers M Textiles U
Mining F
For cooling towers M Dryers F
U Uniform loads
Feeders M Moderate shock loads
Screw M F Heavy shock loads
Belt M
* Recommended minimum service factor of 2.00

** For cooling towers a special gear-unit should be considered

Service Factors (FS)
Tabela 3 Fatores de servio FS
Load class of driven machine

Uniform Moderate shock load Heavy shock load
Powered by Operation time U M F
electric motor, intermittently up to 3 h / day 0,80 1,00 1,50
steam turbine or up to 10 h / day 1,00 1,25 1,75
Hydraulic motor over 10 h / day 1,25 1,50 2,00
intermittently up to 3 h / day 1,00 1,25 1,75
Multi-cylinder
up to 10 h / day 1,25 1,50 2,00
combustion engine
over 10 h / day 1,50 1,75 2,25
intermittently up to 3 h / day 1,25 1,50 2,00
Single cylinder
up to 10 h / day 1,50 1,75 2,25
combustion engine
over 10 h / day 1,75 2,00 2,50
Radial forces
When power transmission is via elastic coupling, the gear-unit shaft is not exposed to radial and/or axial forces; however if
transmission is through elements mounted on the shaft of the gear-unit (external gears, sprockets or pulleys), radial and/or axial
forces will be present.
On page 10 the admissible radial forces on the input and output shafts of the gear-unit may be obtained.
Axial forces of up to 30% of the allowable radial forces can be absorbed simultaneously with the radial forces.
The values of the radial forces in the tables refer to the load applied to the center of the length L of the shaft. When the distan-
ce of application (x) is different from L/2, there should be a recalculation according to the formulas and tables below:
Determining the permissable radial load at a point x: F (x)
L/2
a) F1 (x) based on the operating life of the bearing:
Fr
F1(x) = k . Fr [N]
m+x
D
b) F2 (x) based on maximum flexion of the shaft:

x
F2(x) = 1000.n [N]
L p+x
where:
x = distance from the shaft shoulder to the force center [mm]
Fr = radial force acting on the central point of the length from the tip of the shaft L / 2 [N]
To determine F(x), F1(x) and F2(x) are calculated and the lowest value is chosen to represent F(x).

Radial Forces
Table 4 Values for recalculation of the radial force - input shaft
2 stages 3 stages 4 stages

Size
k m n p d L k m n p d L k m n p d L
10 202 172 324 42 28 60 202 177 247 40 24 50
12 224 194 473 45 32 60 230 205 252 47 24 50
14 246 206 712 49 38 80 247 217 300 45 28 60
16 310 270 1032 89 38 80 284 254 464 86 28 60 196 171 318 81 24 50
18 338 298 1320 92 42 80 313 283 595 89 32 60 196 171 212 81 24 50
20 387 337 1956 113 48 100 370 330 760 112 38 80 364 334 792 102 28 60
23 424 369 2464 121 55 110 424 384 1106 118 38 80 364 334 660 102 28 60
25 474 414 3136 136 60 120 397 357 2268 122 42 80 457 417 1793 123 38 80
28 527 457 4218 152 70 140 480 430 3420 140 48 100 457 417 1467 123 38 80
32 605 525 7650 175 80 160 548 493 3816 157 55 110 565 515 3485 155 48 100
36 658 568 11240 191 90 180 600 535 4780 174 65 130 565 515 3075 155 48 100
40 720 630 14850 207 95 180 668 598 5786 193 70 140 683 628 4977 182 55 110
5 46 798 698 19500 225 105 200 740 660 6380 210 80 160 683 628 4740 182 55 110
50 800 685 36500 250 125 230 753 668 14945 220 90 170 791 721 6372 166 70 140
54 828 713 34500 260 125 230 808 723 17550 240 95 170 840 770 7744 172 75 140
58 904 779 39500 270 135 250 880 795 16415 250 95 170 840 770 6534 172 75 140
65 1018 888 60900 290 150 260 1014 914 25200 320 105 200 993 908 17437 286 90 170
Table 5 Values for recalculation of the radial force - output shaft
Size k m n p d L
10 214 159 194 42 55 110
12 241 176 678 48 65 130
14 263 193 1800 50 75 140
16 332 247 3807 56 85 170
18 361 276 5254 57 95 170
20 414 309 9204 72 105 210
23 441 336 12960 75 115 210
25 481 376 15416 83 125 210
28 536 411 21300 88 140 250
32 617 467 33280 106 160 300
36 661 511 36260 109 180 300
40 750 575 51340 127 210 350
46 832 627 84500 133 230 410
50 830 625 86250 140 270 410
54 880 675 90300 145 290 410
58 980 775 98050 165 310 410
65 1050 815 158800 162 350 470

Radial Forces
Minimum permissable diameter for the transmission element mounted on the shaft
As well as the radial load obtained, the smallest allowable diameter for the transmission element (external gear, sprocket or pulleys)
may be calculated using the following formula:
Values for factor Kr

Flat belt with tensioner 2,50
Flat belt without tensioner 5,00
V-belt without tensioner 1,75
Roller chain or silent chain 1,40
Gears 1,15
5
2.000 . Mc . Kr
Dmin =
Fr
Where:
Dmin = Minimum allowable diameter (mm)
Mc = Torque to be transmitted (Nm)
Fr = Permissable radial load on the gear-unit shaft (N)
Kr = Additional factor
The bore of the element mounted on the input or output shaft of the gear-unit must be machined to H7 tolerance. The elements
mounted on the shafts must be aligned carefully even if elastic coupling is used. Do not tap the parts into place during assembly
as this damages bearings and gear teeth.
Suggested arrangement for gear-unit, depending on direction of rotation
When direct coupling is not used to connect the gear-unit and machinery, the direction indication in the figures should be observed
to avoid creep fracture at the base of the gear-unit.

FR Permissable Radial Force [N]
Input shaft
i total rpm input
Size
Number
of stages 10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
1800 2000 2800 1000 14000 25000 30000 25000 50000

1500 4000 5600 15000 20000 30000 40000 30000 60000
6,3 to 8
1200 4000 4000 5000 5000 7000 20000 26000 50000 60000 50000 70000
900 5000 8000 8000 9000 15000 21000 30000 40000 60000 65000 60000 79000
1800 1000 1000 3000 8000 11000 15000 17000 30000 45000 30000 60000
1500 2000 4000 4000 5000 14000 20000 22000 23000 40000 55000 40000 65000
2 9,0 to 11,2
1200 2000 5000 8000 8000 10000 20000 28000 30000 34000 50000 60000 50000 70000
900 1500 2000 2500 3500 6000 9000 14000 14000 15000 30000 40000 45000 50000 60000 65000 60000 79000
1800 1000 2000 6000 7000 8000 15000 18000 20000 24000 50000 60000 50000 70000
1500 1000 4000 5000 9000 11000 12000 20000 24000 25000 30000 60000 65000 60000 79000
12,5 to 18
1200 4000 5500 6000 3500 7000 10000 14000 15000 16000 22000 30000 35000 42000 80000 70000 80000 100000
900 4500 6300 8000 8000 10000 12000 14000 16000 19000 30000 40000 50000 60000 100000 92000 100000145000
5 1800 1500 1600 2000 2000 3000 4000 5000 7000 8000 10000 12000 14000 16000 35000 40000 37000 50000
1500 1500 1600 2000 2000 3000 4000 5000 7000 8000 10000 12000 14000 16000 35000 40000 37000 50000
20 to 25
1200 1500 1600 2000 2000 3000 4000 5000 7000 8000 10000 12000 14000 16000 35000 40000 37000 50000
900 1500 1600 2000 2000 3000 4000 5000 7000 8000 10000 12000 14000 16000 35000 40000 37000 50000
1800 2000 2200 2500 2500 4000 5000 7000 10000 15000 18000 19000 20000 20000 42000 50000 45000 58000
1500 2000 2200 2500 2500 4000 5000 7000 10000 15000 18000 19000 20000 20000 42000 50000 45000 58000
3 28 to 45
1200 2000 2200 2500 2500 4000 5000 7000 10000 15000 18000 19000 20000 20000 42000 50000 45000 58000
900 2000 2200 2500 2500 4000 5000 7000 10000 15000 18000 19000 20000 20000 42000 50000 45000 58000
1800 3800 3500 4000 4000 5000 5000 7000 14000 18000 18000 20000 22000 22000 49000 54000 49000 60000
1500 3800 3500 4000 4000 5000 5000 7000 14000 18000 18000 20000 22000 22000 49000 54000 49000 60000
50 to 80
1200 3800 3500 4000 4000 5000 5000 7000 14000 18000 18000 20000 22000 22000 49000 54000 49000 60000
900 3800 3500 4000 4000 5000 5000 7000 14000 18000 18000 20000 22000 22000 49000 54000 49000 60000
1800 3000 2000 6000 5000 11000 9000 17000 15000 21000 20000 27000 32000 27000 47000
1500 3000 2000 6000 5000 11000 9000 17000 15000 21000 20000 27000 32000 27000 47000
4 90 to 355
1200 3000 2000 6000 5000 11000 9000 17000 15000 21000 20000 27000 32000 27000 47000
900 3000 2000 6000 5000 11000 9000 17000 15000 21000 20000 27000 32000 27000 47000
Output shaft
rpm output
Size
10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
Up to 50 2000 6000 15000 27000 37000 52000 72000 82000 100000 130000 140000 170000 250000 250000 258000 265000 400000
50 to 100 1900 5000 14000 27000 37000 52000 65000 77000 88000 129000 129000 170000 240000 240000 250000 255000 350000
100 to 150 1800 4900 12000 27000 36000 52000 57000 62000 78000 110000 110000 170000 195000 210000 220000 240000 310000
150 to 200 1700 4700 11000 25000 33000 48000 55000 56000 65000 92000 92000 150000 188000 190000 195000 220000 280000
200 to 250 1650 4600 10500 23000 31000 45000 47000 53000 62000 80000 80000 130000 168000 180000 180000 190000 260000
250 to 280 1600 4500 10000 21000 30000 40000 45000 50000 60000 73000 73000 115000 156000 170000 170000 180000 250000
* Loads for gear units with service factor 1.00; for other service factors refer to Cestari.

M2 Output Shaft Torque
2 Estages Values in Nm
i total
Size
10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
6,3 5800 8600 11000 16400 22000 33900 50600 72100 84800 114000 200000 220000 270000 400000
7,1 6100 9000 12000 18500 24000 38200 57100 81200 95600 129000 200000 240000 300000 400000
8,0 6700 9300 14000 20000 27000 42000 60000 85000 107700 145000 200000 240000 300000 400000
9,0 2000 2800 3900 7000 10000 15000 21500 29400 42000 60000 85000 120000 163000 200000 240000 300000 400000
10,0 2100 2900 4000 7800 11000 15500 21500 29700 42000 60000 85000 120000 170000 200000 240000 300000 400000
11,2 2100 2900 4100 7800 11000 15500 21500 29800 42000 60000 85000 120000 170000 200000 240000 300000 400000
12,5 2200 3000 4200 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 200000 240000 300000 400000
14,0 2200 3000 4200 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 200000 240000 300000 400000
16,0 2200 3000 4200 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 200000 240000 300000 400000
18,0 2200 3000 4200 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 200000 240000 300000 400000
i total
Size
10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
20,0 2200 3000 4200 6800 10000 15500 17200 23200 34700 52200 85000 107700 160000 220000 270000 300000 410000
22,4 2200 3100 4300 7700 11000 15500 19300 26000 38900 58500 85000 120000 170000 220000 270000 320000 450000 6
25,0 2300 3200 4400 7800 11000 15500 21500 29000 42000 60000 85000 120000 170000 220000 270000 340000 450000
28,0 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
31,5 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
35,5 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
40,0 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
45,0 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
50,0 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
56,0 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
63,0 3200 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
71,0 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
80,0 2300 3200 4500 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 220000 270000 340000 450000
i total
Size
16 18 20 23 25 28 32 36 40 46 50 54 58 65
90 7800 11000 15500 21500 30000 42000 60000 85000 118000 170000 240000 300000 380000 500000
100 7800 11000 15500 21500 30000 42000 60000 85000 118000 170000 240000 300000 380000 500000
112 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
125 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
140 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
160 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
180 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
200 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
224 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
250 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
280 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
315 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000
355 7800 11000 15500 21500 30000 42000 60000 85000 120000 170000 240000 300000 380000 500000

P1 - Mechanical Power in kW - 2 Stages
Values in Nm
i total Input rpm Output rpm
Size
10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
1800 286 - - - 175 264 320 488 661* 1039* 1517* 2162* 2517* 3414* 6402* 6893* 8422* 12553*
1500 238 - - - 146 220 267 407 551 866 1264 1802* 2097* 2845* 5335* 5744* 7018* 10460*
6,3
1200 190 - - - 117 176 213 326 440 693 1011 1441 1678 2276 4268* 4595* 5614* 8368*
900 143 - - - 87,5 132 160 244 330 520 759 1081 1258 1707 3201 3446 4211 6276*
1800 254 - - - 166 245 315 507 627 1040* 1500* 2133* 2483* 3385* 5664* 6733* 8477* 11209*
1500 211 - - - 138 204 263 422 522 867 1250 1778* 2069* 2821* 4720* 5611* 7064* 9341*
7,1
1200 169 - - - 111 163 210 338 418 693 1000 1422 1655 2257 3776* 4489* 5651* 7473*
900 127 - - - 83,0 123 158 253 313 520 750 1067 1241 1692 2832 3367 4238 5604*
1800 225 - - - 161 223 324 479 625 1008* 1407* 1992* 2551* 3316* 5098* 5990* 7378* 9972*
1500 188 - - - 134 186 270 399 521 840 1173 1660 2126* 2764* 4248* 4992* 6148* 8310*
8,0
1200 150 - - - 107 149 216 319 417 672 938 1328 1701 2211 3398 3993* 4919* 6648*
900 113 - - - 80,4 112 162 240 312 504 704 996 1275 1658 2549 2995 3689 4986
1800 200 47 61 89 151 216 309 458 601 900 1279* 1813* 2525* 3396* 4531* 5405* 6587* 9389*
1500 167 39 51 75 126 180 257 382 501 750 1066 1510 2104 2830* 3776* 4504* 5490* 7825*
9,0
1200 133 31 41 60 101 144 206 305 401 600 853 1208 1683 2264 3021 3603 4392* 6260*
900 100 23 30 45 75,6 108 154 229 301 450 640 906 1263 1698 2266 2702 3294 4695
1800 180 43 55 83 146 214 287 416 544 806 1139 1596* 2295* 3228* 4078* 4752* 5995* 8288*
1500 150 36 46 69 122 178 239 347 454 672 950 1330 1912 2690* 3398* 3960* 4995* 6907*
10
1200 120 29 37 55 97 142 191 278 363 537 760 1064 1530 2152 2719 3168 3996 5525*
7 900 90 22 28 41 73,0 107 144 208 272 403 570 798 1147 1614 2039 2376 2997 4144
1800 161 39 51 75 131 188 254 365 491 711 1020 1444* 2009* 2866* 3577* 4336* 5502* 7287*
1500 134 33 42 63 109 157 212 304 409 593 850 1204 1674 2389 2981* 3613* 4585* 6073*
11,2
1200 107 26 34 50 87,0 126 169 243 327 474 680 963 1340 1911 2385 2891 3668 4858*
900 80 20 25 38 65,3 94,2 127 182 245 356 510 722 1005 1433 1789 2168 2751 3644
1800 144 36 47 70 117 169 235 330 444 636 903 1305 1814* 2618* 3283* 3879* 4705* 6486*
1500 120 30 39 58 98 141 196 275 370 530 753 1087 1512 2182 2736* 3233* 3921* 5405*
12,5
1200 96 24 31 47 78,3 113 157 220 296 424 602 870 1209 1746 2189 2586 3137 4324
900 72 18 23 35 58,7 84,4 117 165 222 318 452 652 907 1309 1642 1940 2352 3243
1800 129 31 41 61 106 152 205 294 401 570 816 1125 1587 2291* 2849* 3384* 4296* 5731*
1500 107 26 35 51 88,4 127 171 245 334 475 680 937 1323 1909 2374 2820 3580* 4776*
14
1200 86 21 28 40 70,7 101 137 196 267 380 544 750 1058 1527 1899 2256 2864 3820
900 64 16 21 30 53,0 76,0 103 147 200 285 408 562 794 1146 1424 1692 2148 2865
1800 113 29 37 55 92,0 132 185 262 353 504 696 1005 1410 1975 2476* 2918* 3826* 5016*
1500 94 24 31 45 76,7 110 154 218 294 420 580 837 1175 1646 2063 2432 3188* 4180*
16
1200 75 19 25 36 61,3 88,0 123 175 235 336 464 670 940 1317 1651 1945 2550 3344
900 56 14 18 27 46,0 66,0 92,4 131 177 252 348 502 705 987 1238 1459 1913 2508
1800 100 25 33 48 81,9 119 161 231 311 444 630 906 1244 1797 2266* 2695* 3354* 4674*
1500 83 21 28 40 68,2 99,3 134 192 259 370 525 755 1036 1497 1888 2246 2795 3895*
18
1200 67 17 22 32 54,6 79,4 107 154 207 296 420 604 829 1198 1510 1797 2236 3116
900 50 13 17 24 40,9 59,6 80,3 115 155 222 315 453 622 898 1133 1348 1677 2337
1 kW = 1.36 CV = 1.34 HP 1 1 kW = 1.36 CV = 1.34 HP kW = 1,36 cv * Forced lubrication necessary

Values in Nm
Size
10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
1800 90 22 29 43 65,0 94,2 144 166 217 333 507 815 1024* 1477* 2155* 2671* 3087* 4090*
1500 75 18 24 36 54,2 78,5 120 138 181 278 422 679 853 1231 1796* 2226* 2572* 3409*
20
1200 60 15 19 28 43,4 62,8 96,2 110 144 222 338 543 682 985 1437 1781 2058 2727
900 45 11 15 21 32,5 47,1 72,1 82,8 108 167 253 407 512 739 1077 1336 1543 2045
1800 80 20 27 39 64,4 91,9 130 164 214 329 497 722 1005* 1401* 1922* 2382* 3003* 3913*
1500 67 17 23 33 53,7 76,6 109 136 178 274 414 602 837 1168 1601* 1985* 2502* 3261*
22,4
1200 54 13 18 26 43,0 61,3 86,9 109 143 220 331 481 670 934 1281 1588 2002 2609
900 40 10 14 20 32,2 46,0 65,2 81,9 107 165 249 361 502 701 961 1191 1501 1956
1800 72 18 24 35 59,6 83,3 114 164 215 316 453 638 898 1274* 1749* 2168* 2834* 3564*
1500 60 15 20 29 49,7 69,4 95,3 137 179 263 378 532 748 1062 1457 1807 2362* 2970*
25
1200 48 12 16 23 39,7 55,5 76,2 109 143 211 302 425 599 849 1166 1445 1890 2376
900 36 9,0 12 18 29,8 41,6 57,2 82,1 107 158 227 319 449 637 874 1084 1417 1782
1800 64 17 22 33 52,8 72,8 103 142 200 284 412 572 804 1135* 1540* 1909* 2576* 3248*
1500 54 14 18 28 44,0 60,7 85,7 119 167 237 343 476 670 945 1283 1591 2146* 2707*
28
1200 43 11 15 22 35,2 48,5 68,6 94,9 133 190 275 381 536 756 1027 1272 1717 2166
900 32 8,0 11 17 26,4 36,4 51,4 71,2 100 142 206 286 402 567 770 954 1288 1624
1800 57 14 19 28 46,8 65,5 91,2 131 176 252 360 511 706 984 1365* 1661* 2132* 2879*
1500 48 12 16 24 39,0 54,6 76,0 109 147 210 300 426 588 820 1137* 1384* 1777* 2399*
31,5
1200 38 9,0 13 19 31,2 43,7 60,8 87,3 118 168 240 341 471 656 910 1107 1421 1920
900 29 7,0 10 14 23,4 32,8 45,6 65,5 88,2 126 180 256 353 492 682 830 1066 1440
1800 51 13 18 26 40,9 58,1 82,4 115 155 222 315 453 622 879 1217* 1481* 1945* 2509*
35,5
1500
1200
42
34
11
9,0
15
12
21
17
34,1
27,3
48,4
38,8
68,7
54,9
96,1
76,9
130
104
185
148
262
210
378
302
518
415
732
586
1014* 1234* 1620* 2091*
811 987 1296 1673
7
900 25 6,0 9,0 13 20,5 29,1 41,2 57,7 77,7 111 157 227 311 439 609 740 972 1255
1800 45 11 15 22 37,4 52,7 72,3 104 140 198 280 400 556 799 1108* 1348* 1728* 2286*
1500 38 9,0 13 19 31,1 43,9 60,2 86,5 117 165 233 334 463 666 923 1123 1440* 1905*
40
1200 30 7,0 10 15 24,9 35,1 48,2 69,2 93,3 132 187 267 370 532 738 898 1152 1524
900 23 6,0 8,0 11 18,7 26,3 36,1 51,9 70,0 98,8 140 200 278 399 554 674 864 1143
1800 40 10 14 21 33,1 46,0 65,0 90,0 126 178 255 359 497 711 975* 1187* 1570* 2083*
1500 33 8,0 12 17 27,6 38,4 54,2 75,0 105 148 212 299 415 593 813 989 1308* 1736*
45
1200 27 7,0 9,0 14 22,1 30,7 43,3 60,0 83,9 119 170 239 332 474 650 791 1047 1389
900 20 5,0 7,0 10 16,5 23,0 32,5 45,0 62,9 88,9 127 179 249 356 488 593 785 1042
1800 36 9,0 13 18 30,1 42,4 57,8 80,5 111 157 223 322 439 636 883* 1074* 1375* 1850*
1500 30 8,0 10 15 25,1 35,3 48,2 67,1 92,5 131 186 269 366 530 736 895 1146 1542*
50
1200 24 6,0 8,0 12 20,0 28,2 38,6 53,6 74,0 105 149 215 293 424 588 716 917 1233
900 18 5,0 6,0 9,0 15,0 21,2 28,9 40,2 55,5 78,7 112 161 219 318 441 537 687 925
1800 32 8,0 11 16 26,2 37,6 52,5 72,4 99,5 145 202 290 393 564 797* 970* 1241* 1690*
1500 27 7,0 9,0 13 21,8 31,4 43,8 60,3 82,9 121 168 242 327 470 665 809 1034 1408
56
1200 21 6,0 7,0 11 17,5 25,1 35,0 48,2 66,3 97,0 134 193 262 376 532 647 827 1127
900 16 4,0 6,0 8,0 13,1 18,8 26,3 36,2 49,7 72,7 101 145 196 282 399 485 621 845
1800 29 7,0 10 15 23,0 33,5 45,5 65,4 89,6 127 180 261 352 509 687 837 1086* 1479*
1500 24 6,0 8,0 12 19,1 27,9 37,9 54,5 74,7 106 150 218 293 424 573 697 905 1232
63
1200 19 5,0 7,0 10 15,3 22,3 30,3 43,6 59,7 84,7 120 174 235 339 458 558 724 986
900 14 4,0 5,0 7,0 11,5 16,7 22,7 32,7 44,8 63,5 90,0 131 176 255 344 418 543 739
1800 25 6,0 9,0 13 20,8 29,8 40,9 56,7 77,7 114 160 230 311 435 614 747 964* 1275*
1500 21 5,0 7,0 11 17,3 24,8 34,1 47,3 64,8 95,4 133 192 259 362 512 623 804 1062
71
1200 17 4,0 6,0 9,0 13,9 19,9 27,3 37,8 51,8 76,3 107 154 207 290 409 498 643 850
900 13 3,0 4,0 6,0 10,4 14,9 20,4 28,4 38,9 57,2 80,0 115 155 217 307 374 482 637
1800 23 6,0 8,0 11 18,3 26,7 36,0 50,5 70,2 99,5 141 203 274 393 554 674 851 1160*
1500 19 5,0 7,0 9,0 15,3 22,2 30,0 42,0 58,5 82,9 117 169 229 328 462 562 709 967
80
1200 15 4,0 5,0 8,0 12,2 17,8 24,0 33,6 46,8 66,3 94,0 135 183 262 369 449 567 773
900 11 3,0 4,0 6,0 9,16 13,3 18,0 25,2 35,1 49,8 70,5 101 137 197 277 337 425 580
1 kW = 1.36 CV = 1.34 HP * Forced lubrication necessary

Values in kW
Size
16 18 20 23 25 28 32 36 40 46 50 54 58 65
1800 20 16,6 23,4 33,0 46,0 63,0 89,3 127 183 247 364 543* 677* 872 1126*
1500 17 13,8 19,5 27,5 38,3 52,5 74,5 105 152 206 303 453 564 727 938
90
1200 13 11,1 15,6 22,0 30,7 42,0 59,6 84,4 122 164 242 362 452 581 750
900 10 8,31 11,7 16,5 23,0 31,5 44,7 63,3 91,4 123 182 272 339 436 563
1800 18 15,0 21,2 28,9 40,2 56,9 80,7 112 161 216 318 481* 597* 768* 1005*
1500 15 12,5 17,7 24,1 33,5 47,5 67,3 92,9 134 180 265 401 497 640 837
100
1200 12 10,0 14,1 19,3 26,8 38,0 53,8 74,3 107 144 212 321 398 512 670
900 9,0 7,52 10,6 14,5 20,1 28,5 40,4 55,8 80,6 108 159 241 298 384 502
1800 16 13,1 18,4 26,4 36,7 50,0 70,8 100 145 195 283 425 533* 687* 914*
1500 13 10,9 15,4 22,0 30,6 41,6 59,0 83,6 121 163 236 355 444 572 761
112
1200 11 8,72 12,3 17,6 24,5 33,3 47,2 66,9 97 130 189 284 355 458 609
900 8,0 6,54 9,21 13,2 18,4 25,0 35,4 50,2 72,5 97,5 141 213 267 343 457
1800 14 11,9 16,8 23,4 32,5 44,9 63,7 90,3 130 177 257 381 477* 615* 814*
1500 12 9,92 14,0 19,5 27,1 37,5 53,1 75,2 109 148 214 318 398 512 678
125
1200 9,6 7,94 11,2 15,6 21,7 30,0 42,5 60,2 86,9 118 172 254 318 410 542
900 7,2 5,95 8,39 11,7 16,3 22,5 31,9 45,1 65,2 88,7 129 191 239 307 407
1800 13 10,1 14,7 20,6 28,8 39,8 56,5 80,0 115 157 225 341* 425* 540* 706*
1500 11 8,44 12,3 17,1 24,0 33,2 47,1 66,7 96,0 131 187 284 354 450 588
140
1200 8,6 6,75 9,83 13,7 19,2 26,6 37,7 53,3 76,8 105 150 227 283 360 470
900 6,4 5,06 7,37 10,3 14,4 19,9 28,2 40,0 57,6 78,4 112 170 212 270 353
1800 11 9,16 13,3 18,0 25,2 36,0 51,0 70,5 101 137 197 302* 374* 476* 630*
1500 9,4 7,64 11,1 15,0 21,0 30,0 42,5 58,7 84,5 114 164 252 312 396 525
7 160
1200 7,5 6,11 8,89 12,0 16,8 24,0 34,0 47,0 67,6 91,4 131 201 250 317 420
900 5,6 4,58 6,67 8,99 12,6 18,0 25,5 35,2 50,7 68,6 98,3 151 187 238 315
1800 10 7,97 11,6 16,4 23,0 31,6 44,8 63,4 91,3 122 175 267 335* 425* 573*
1500 8,3 6,64 9,67 13,7 19,2 26,3 37,3 52,9 76,1 102 146 222 279 354 477
180
1200 6,7 5,31 7,73 10,9 15,4 21,1 29,9 42,3 60,9 81,3 116 178 223 283 382
900 5,0 3,98 5,80 8,21 11,5 15,8 22,4 31,7 45,6 61,0 87,4 133 167 212 286
1800 9,0 7,25 10,6 14,5 20,4 28,4 40,3 57,1 82,1 111 159 239 299* 380* 510*
1500 7,5 6,05 8,80 12,1 17,0 23,7 33,6 47,6 68,4 92,4 132 199 250 317 425
200
1200 6,0 4,84 7,04 9,69 13,6 18,9 26,9 38,0 54,7 73,9 106 159 200 254 340
900 4,5 3,63 5,28 7,27 10,2 14,2 20,1 28,5 41,1 55,5 79,5 120 150 190 255
1800 8,0 6,55 9,53 13,2 18,5 25,3 35,8 50,3 72,5 97,2 139 215 264 336 456*
1500 6,7 5,45 7,94 11,0 15,4 21,1 29,9 42,0 60,4 81,0 116 179 220 280 380
224
1200 5,4 4,36 6,35 8,81 12,4 16,9 23,9 33,6 48,3 64,8 92,8 143 176 224 304
900 4,0 3,27 4,76 6,61 9,27 12,6 17,9 25,2 36,2 48,6 69,6 107 132 168 228
1800 7,2 5,79 8,43 11,5 16,1 23,0 32,5 45,1 64,9 87,8 126 193 236 300 404
1500 6,0 4,82 7,02 9,59 13,5 19,1 27,1 37,6 54,1 73,2 105 161 197 250 337
250
1200 4,8 3,86 5,62 7,67 10,8 15,3 21,7 30,1 43,3 58,5 83,9 129 158 200 270
900 3,6 2,89 4,21 5,75 8,07 11,5 16,3 22,6 32,5 43,9 62,9 97 118 150 202
1800 6,4 5,19 7,56 10,1 14,2 19,9 28,2 40,6 58,5 78,4 112 174 212 269 365
1500 5,3 4,33 6,30 8,41 11,8 16,6 23,5 33,9 48,7 65,3 93,6 145 177 224 304
280
1200 4,3 3,46 5,04 6,73 9,44 13,2 18,8 27,1 39,0 52,3 74,9 116 141 179 243
900 3,2 2,60 3,78 5,05 7,08 9,94 14,1 20,3 29,2 39,2 56,2 87 106 135 183
1800 5,7 4,58 6,67 9,14 12,8 17,9 25,3 35,2 50,7 69,7 99,9 154 187 238 312
1500 4,8 3,82 5,56 7,62 10,7 14,9 21,1 29,4 42,3 58,1 83,3 128 156 198 260
315
1200 3,8 3,05 4,45 6,10 8,55 11,9 16,9 23,5 33,8 46,5 66,6 102 125 159 208
900 2,9 2,29 3,33 4,57 6,41 8,94 12,7 17,6 25,4 34,9 50,0 77 94 119 156
1800 5,1 4,07 5,93 8,05 11,3 15,7 22,3 31,8 45,8 61,4 88,0 135 165 210 282
1500 4,2 3,39 4,94 6,71 9,41 13,1 18,6 26,5 38,2 51,2 73,3 113 138 175 235
355
1200 3,4 2,72 3,95 5,37 7,53 10,5 14,9 21,2 30,5 40,9 58,7 90 110 140 188
900 2,5 2,04 2,96 4,03 5,65 7,86 11,1 15,9 22,9 30,7 44,0 68 83 105 141
1 kW = 1.36 CV = 1.34 HP * Forced lubrication necessary

Exact Reduction Ratios Parallel Shafts
i total
Number Size
of stages 10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
6,3 6,250 6,149 6,477 6,328 6,277 6,149 6,286 6,286 6,351 6,293 6,257 6,392 6,420 6,381
7,1 6,922 6,922 7,173 6,883 7,218 6,922 7,174 7,174 7,258 7,183 7,071 7,138 7,087 7,146
8,0 7,857 7,857 8,143 7,867 8,143 7,857 8,036 8,044 7,958 8,241 7,857 8,024 8,143 8,033
9,0 8,605 9,214 8,730 8,730 8,730 9,161 8,850 9,214 8,793 8,839 8,839 8,957 9,047 8,839 8,893 9,120 8,531
10,0 9,718 10,538 9,706 10,067 9,706 10,179 9,730 10,286 9,821 9,925 10,040 9,857 9,927 9,821 10,114 10,022 9,665
2
11,2 10,694 11,451 10,913 11,262 11,000 11,496 11,106 11,451 11,131 11,092 11,092 11,256 11,179 11,196 11,085 10,919 10,992
12,5 12,277 12,893 12,017 12,522 12,277 12,440 12,292 12,723 12,440 12,522 12,277 12,469 12,237 12,199 12,390 12,769 12,349
14,0 13,996 14,504 13,881 13,866 13,634 14,250 13,767 14,114 13,881 13,866 14,241 14,250 13,985 14,060 14,204 13,984 13,978
16,0 15,452 16,286 15,434 15,976 15,714 15,807 15,471 16,014 15,714 16,238 15,945 16,046 16,225 16,176 16,471 15,704 15,969
18,0 17,548 18,186 17,548 17,959 17,398 18,186 17,569 18,186 17,810 17,959 17,679 18,186 17,831 17,679 17,831 17,914 17,140
20,0 19,861 20,721 19,747 19,708 20,000 20,255 19,568 20,175 19,612 19,412 19,664 19,833 20,414 20,446 20,242 19,464 20,073
22,4 21,924 22,902 21,825 22,524 22,550 22,417 22,212 22,902 22,262 22,185 22,185 22,513 22,866 22,926 22,698 21,341 23,031
25,0 24,954 26,337 25,099 24,669 24,895 25,546 24,680 25,446 25,045 24,958 25,104 25,193 25,153 25,192 24,941 24,021 25,282
28,0 27,680 28,929 26,995 28,451 28,471 28,401 28,459 28,290 27,827 27,439 28,023 28,141 28,242 28,613 28,328 26,435 27,742
31,5 32,588 32,907 31,753 31,429 31,633 32,041 30,955 32,041 31,379 31,429 31,339 32,041 32,561 32,283 32,561 31,934 31,299
35,5 35,973 36,371 35,095 35,918 35,666 35,462 35,138 36,371 35,619 35,918 35,357 36,371 36,473 36,199 36,511 35,014 35,912
3 40,0 40,944 41,827 40,360 39,339 39,374 40,413 39,042 40,413 40,071 40,408 40,009 40,701 40,120 39,777 40,120 39,411 39,421
45,0 45,417 45,943 43,407 45,371 45,030 44,929 45,020 44,929 44,524 44,425 44,662 45,464 45,047 45,179 45,568 43,371 43,257
50,0 50,136 50,920 50,250 48,889 48,932 50,516 50,364 50,920 50,286 50,708 49,721 51,526 50,347 49,916 50,347 49,528 48,713
56,0 54,398 57,588 57,030 56,122 55,094 55,627 56,001 56,830 54,418 56,122 55,246 57,588 56,837 55,246 55,722 54,863 53,324
63,0 62,392 64,185 61,878 63,980 61,980 64,256 62,008 63,115 62,333 62,857 61,286 64,256 62,933 64,085 64,638 62,700 60,941
71,0 72,038 72,743 70,190 70,639 69,592 71,444 71,447 72,743 69,143 70,639 69,536 72,743 73,702 71,754 72,373 70,603 70,701
80,0 77,989 81,836 79,939 80,218 77,711 81,230 80,315 80,537 79,549 80,218 78,964 82,442 81,514 79,554 80,240 80,017 77,700 8
90,0 87,593 87,669 88,403 88,137 89,716 88,599 89,343 87,604 90,171 88,107 88,487 88,706 87,263 88,954
100 97,778 97,864 101,032 100,728 99,294 98,057 101,417 99,442 103,052 100,693 99,832 100,693 99,055 99,640
112 112,444 112,543 110,654 110,321 113,156 111,746 112,685 110,491 115,934 113,2 112,968 112,681 110,848 109,604
125 123,509 123,617 127,619 127,236 125,802 124,235 124,585 122,840 127,460 124,542 126,103 125,867 123,819 123,064
140 143,723 139,232 142,152 140,551 141,898 140,158 141,336 139,128 144,273 142,649 141,027 141,375 140,983 141,887
160 160,435 155,422 162,459 160,630 157,047 155,121 160,435 157,929 164,884 163,027 159,107 160,480 160,034 158,932
4 180 184,501 178,735 177,931 175,928 178,971 176,776 178,262 175,476 185,494 183,406 180,042 179,585 179,086 174,825
200 202,655 196,322 205,211 202,901 198,973 196,533 198,185 195,088 203,935 201,639 200,977 200,600 200,043 196,295
224 224,610 217,590 221,125 218,635 223,713 220,970 224,610 221,100 232,777 230,156 223,744 227,347 226,715 219,388
250 254,023 246,084 253,842 250,984 246,348 243,327 250,680 246,763 257,631 254,730 248,605 254,093 253,388 247,669
280 283,121 274,274 289,380 286,122 284,563 281,074 278,403 274,053 288,547 285,298 275,786 283,515 282,727 274,235
315 320,871 310,844 319,503 315,905 316,394 312,394 320,871 315,857 324,271 320,620 312,911 320,960 320,069 321,160
355 360,980 349,699 362,825 358,740 359,731 355,320 355,250 349,699 368,241 364,094 355,339 363,755 362,744 355,200
For exact reduction of gear-units with orthogonal shafts, please consult Cestari.

Thermal Output
Thermal output, PT, kW Thermal output with Serpentine coil, PTK, kW

Size 2 stages 3 stages 4 stages 2 stages 3 stages 4 stages
10 24 12 55 28
12 45 23 88 44
14 57 29 115 58
16 83 42 28 265 133 90
18 92 46 31 273 138 92
20 120 60 40 473 238 160
23 137 69 46 490 247 166
25 184 92 62 635 320 215
28 208 105 71 659 332 223
32 270 136 91 1123 566 380
36 321 162 109 1174 591 397
40 410 207 139 2298 1158 778
46 502 253 170 2389 1204 809
50 562 283 190 * * *
54 650 327 220 * * *
58 770 388 261 * * *
65 932 469 315 * * *
* For sizes 50, 54, 58, and 65 cooling by heat exchanger is recommended; a serpentine coil should only be used on consultation with Cestari.
9
Weight of gear-units kgf
10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
96 128 176 200 280 370 550 680 870 1200 1800 2800 3500 4300 5100 7200 9500

Gear-units with Parallel Shafts
Dimensions
2 and 3 Stages
Size 10
2 Stages 3 Stages
470 470
420 420
200 137 17 165 263 137 17 155
Attached by feet
(8) Holes (8) Holes
305,5 230 305,5 230
140 140
20 47 17 160 20 47 17 160
(6) Holes 204 90 145 145 (6) Holes 204
90 145 145
470 470
200 137 263 137
305,5 36 100 305,5 100

36 14,5
14,5
48 48
237 237
6,35 130 6,35 130
308 308 Torque-arm base

Torque-arm base
10
Types of Input Types of output
154
31 60 27 50 217 434 212 144 106
217
Protection
M10 M8 cap
2) 2)
8 28-k6 8 24-k6
Input shaft Input shaft Hollow shaft with

2 stages 3 stages Single integral Double integral Keyed hollow shaft
shaft shrink disc
shaft
61 60-H7
75 75 59,3
110 59
M20 145 60-H7 80
2)
55-m6 55-H7 212 16

16 60 30
250
Integral output shaft Keyed hollow output shaft Hollow output shaft with shrink disc
1) Keys according to DIN 6885 - Sheet 1 (see Table 10 - page 70) values in mm
2) According to DIN 332/1 (see Table 11 - page 70)
3) For dimensional tolerances, see page 71

Dimensions
Size 12 2 and 3 Stages
2 Stages 3 Stages
520 520
460 460
224 152 20 178 293 152 168
20
Attached by feet
(8) Holes (8) Holes
343,5 260 343,5 260
160 160
24 52 20 180 24 52 20 180
(6) Holes 100 160 160 (6) Holes 230
100 160 160 230
520 520
224 152 293 152

343,5 36 100 343,5 100
36 14,5
14,5
48 48
251 251
6,35 130 6,35 130
338 338
Torque-arm base Torque-arm base
10

173
35 60 250 500 236 163 118
27 50
250
Protection
M12 M10 cap
2) 2)
10 32-k6 8 24-k6
Input shaft Input shaft Single integral Double integral Hollow shaft with
3 stages Keyed hollow
2 stages shaft shaft shaft shrink disc
71 70-H7
85 85 69,4
130 69
M20 155 70-H7 90
2)
65-m6 65-H7 236 18

18 70 40
281

Dimensions
2 and 3 Stages
Size 14
2 Stages 3 Stages
580 580
520 520
250 170 20 208 327 170 20 188
Attached by feet
(8) Holes (8) Holes
385,5 300 385,5 300
180 180
25 65 20 200 25 65 20 200
105 185 185 (6) Holes 250 105 185 185 (6) Holes 250
580 580
250 170 327 170
385,5 36 100 385,5 100

36 14,5
14,5
48 48
271 271
6,35 130 6,35 130
380 380 Torque-arm base

Torque-arm base
10
188
41 80 270 540 256 128
31 60 178
270
Protection
M12 M10 cap
2) 2)
10 38-k6 8 28-k6
Input shaft Input shaft Double integral Keyed hollow Hollow shaft with
2 stages 3 stages Single integral shaft shrink disc
shaft shaft
81 80-H7
95 95 79,9
140 79,5
M20 170 80-H7 100
2)
75-m6 75-H7 256 20

20 80 50
306

Dimensions
Size 16 2 Stages
650
280 180 220
Attached by feet
440
200
24
135 (6) Holes 230
45 280 280 290 28
650
650
320
Attached cover to cover

280 145
70
24
405
330 260
55 28
65 80 80 240
580
650
280 180

405
330
240 180 24
350
20 180
10 435
240
Torque-arm base

240
41 80 320 640 300 220 150
320
Protection
M12 cap
2)
10 38-k6
Single integral Double integral Keyed hollow Hollow shaft with

Input shaft shrink disc
shaft shaft shaft
87,5
72-H7 78 75-H7
60 60 79,9
170 90
M20 170 100
2)
85-m6 75-H7 300 20

22 75 80
370

Gear-units with Parallel and
Dimensions
Orthogonal Shafts
3 Stages
Size 16
Parallel Orthogonal
650 810
366 180 200 630 180 320
Attached by feet
440 440
200
200
24
24 45 135 230
135 230 (6) Holes 28
(6) Holes 205 280 280 290
45 280 280 290 28
650
650
650 810
320 630 145
366 145 70
70 24
24
405 405
330 260 260 330
55
55 28 65 80 28
65 80 80 240
580 580 80 240
650
810
650
366 180 630 180
405
330 330 405
240 180 24 240 180 24
350
20 180 350
20 180
435
240
240 10
435
240
31 60 320 640 300 220 150
35 60
320
Protection
M10 M12 cap
2) 2)
8 28-k6 10 32-k6
Parallel Input Orthogonal Input Single integral shaft Double integral Keyed hollow Hollow shaft with
shaft shaft shaft shaft shrink disc
87,5
72-H7 78 75-H7
60 60 79,9
170 90
M20 170 100
2)
85-m6 75-H7 300 20

22 75 80
370

Dimensions
Orthogonal Shafts
Size 16 4 Stages
Parallel Orthogonal
650 826
366 180 190 646 180 320
Attached by feet
440 440
69
200
200
24
24 45 135 230
135 230 (6) Holes 28
(6) Holes 221 280 280 290
45 280 280 290 28
650
650
650 826
366 320 646 145

145
70 70
24 24
405 405
260 69 330 260 330
55
55 28 65 80 28
65 80 80 240
580 580 80 240
650
826
650
366 180 646 180

405
330 330 405
69
240 180 24 240 180 24
350
20 180 350
20 180
10 435
240
240
435
240
27 50 320 640 300 220 150
31 60
320
Protection
M8 M10 cap
2) 2)
8 24-k6 8 28-k6
Orthogonal Input Double integral Hollow shaft with

Parallel Input shaft shaft Single integral shaft Keyed hollow
shaft shaft shrink disc
87,5
72-H7 78 75-H7
60 60 79,9
170 90
M20 170 100
2)
85-m6 75-H7 300 20

22 75 80
370

Dimensions
2 Stages
Size 18
710
316 194 235
Attached by feet
480
220
24
149 (6) Holes 250
45 310 310 310 28
710
710
335
316 159
65
24
445
370 300
75 28
60 80 80 270
640
710
316 194
445
370
240 180 24
370
20 180
481
240 10
Torque-arm base

265
45 80 335 670 330 245 165
335
Protection
M16 cap
2)
12 42-k6
Double integral Hollow shaft with

Input shaft Single integral shaft Keyed hollow shaft shrink disc
shaft
95
80-H7 85 82-H7
60 60 95,4
170 100
M24 185 110
2)
95-m6 90-H7 330 25

25 80 80
410

Dimensions
Orthogonal Shafts
Size 18 4 Stages
Parallel Orthogonal
710 910
412 194 215 716 194 335
Attached by feet
480 480
220
220
24
24 45 149 250
149 250 (6) Holes 28
(6) Holes 245 310 310 310
45 310 310 310 28
710
710
710 910
335 716 159

412 159 65
65 24
24
445 445
370 300 300 370
75
75 28 60 80 28
60 80 80 270 640 80 270
640
710
910
710
412 194 716 194

445
370 370 445
240 180 24 240 180 24
370
20 180 370
20 180
10 481
240
240
481
265
35 60 335 670 330 245 165
41 80
335
Protection
M12 M10 cap
2) 2)
10 32-k6 10 38-k6

Parallel Input shaft shaft Single integral shaft Keyed hollow shaft shrink disc
shaft
95
80-H7 85 82-H7
60 60 95,4
170 100
M24 185 110
2)
95-m6 90-H7 330 25

25 80 80
410

Dimensions
Orthogonal Shafts
4 Stages
Size 18
Parallel Orthogonal
710 886
412 194 205 692 194 335
Attached by feet
480 480
69
220
220
24
24 45 149 250
149 250 (6) Holes 28
(6) Holes 221 310 310 310
45 310 310 310 28
710
710
710 886
412 159 335 692 159
65 65
24 24
445 445
300 69 370 300 370
75
75 28 60 80 28
60 80 80 270 640 80 270
640
710
886
710
412 194 692 194
445
370 370 445
69
240 180 24 240 180 24
370
20 180 370
20 180
481
240
240 10
483
265
27 50 335 670 330 245 165
31 60
335
Protection
M8 M12 cap
2) 2)
8 24-k6 8 28-k6
Orthogonal Input Hollow shaft with

Parallel Input shaft shaft Single integral shaft Double integral shaft Keyed hollow shaft shrink disc
95
80-H7 85 82-H7
60 60 95,4
170 100
M24 185 110
2)
95-m6 90-H7 330 25

25 80 80
410

Dimensions
Size 20 2 Stages
820
353 218 275
Attached by feet
535
250
28
163 (6) Holes 280
55 345 345 350 34
800
820
805

353 178 400
75
28
495
420 340
75 32
70 100 100 300
720
820
805
353 218

495
420
240 180 28
390
20 180
10 240
542
Torque-arm base

290
51,5 100 400 800 380 270 190
400
Protection
M16 cap
2)
14 48-k6

shaft
107,5
90-H7 95 92-H7
60 60 106,4
210 111
M24 215 125
2)
105-m6 100-H7 380 28

28 90 80
460

Dimensions
Orthogonal Shafts
3 Stages
Size 20
Parallel Orthogonal
820 971
460 218 255 753 218 400
Attached by feet
535 535
250
250
28
28 55 163 280
163 280 (6) Holes 34
(6) Holes 226 345 345 350
55 345 345 350 34
800
800
820 971
800 753 178
400
460 178 75
75 28
28
495
495 340 420
420340
75
32 70 100 32
75 70 100 100 300 720 100 300
720
800
820 971
800
460 218 753 218
495
420 420 495
240 180 28
240 180 28
390 390
20 180 20 180
240 240 10
542
542
290
41 80 400 800 380 270 190
41 80
400
Protection
M12 M12 cap
2) 2)
10 38-k6 10 38-k6

shaft
107,5
90-H7 95 92-H7
60 60 106,4
210 111
M24 215 125
2)
105-m6 100-H7 380 28

28 90 80
460

Dimensions
Orthogonal Shafts
Size 20 4 Stages
Parallel Orthogonal
820 1028
460 218 235 810 218 400
Attached by feet
535 535
86
250
250
28
28 55 163 280
163 280 (6) Holes 34
(6) Holes 283 345 345 350
55 345 345 350 34
800
800
820 1028
800 810 178

460 178 400 75
75
28 28
495 495
420 340 420
340 86
75
70 100 32
75 70 100 100 32
300 720 100 300
720 800
820 1028
800
460 218 810 218

495 420 495
420
86 240 180 28
240 180 28
390 390
20 180 20 180
10 240 240
542
542
290
35 60 400 800 380 270 190
35 60
400
Protection
M12 M12 cap
2) 2)
10 32-k6 10 32-k6

shaft
107,5
90-H7 95 92-H7
60 60 106,4
210 111
M24 215 125
2)
105-m6 100-H7 380 28

28 90 80
460

Dimensions
2 Stages
Size 23
900
398 240 300
Attached by feet
575
270
28
185 (6) Holes 300
55 385 385 370 34
880
900
885
398 200 415

90
28
535
460 380
95 32
70 100 100 330
800
900
885
398 240
535
460
240 180 28
410
20 180
240 10
600 Torque-arm base

305
59 110 415 830 410 285 205
415
Protection
M20 cap
2)
16 55-m6

shaft
120
100-H7 105 102-H7
60 60 116,4
210 122
M24 230 140
2)
115-m6 110-H7 410 28

32 100 100
490

Dimensions
Orthogonal Shafts
Size 23 3 Stages
Parallel Orthogonal
900 1118
518 240 270 878 240 415
Attached by feet
575 575
270 270
28
28 55 185 300
185 300 (6) Holes 34
(6) Holes 293 385 385 370
55 385 385 370 34
880
880
900 1118
880 878 200

518 200 415 90
90 28
28
535
535 380 460
460 380
95
32 70 100 32
95 70 100 100 330 800 100 330
800
880
900 1118
880
518 240 878 240

535
460 460 535
240 180 28
240 180 28
410 410
20 180 20 180
10 240 240
600
600
305
41 80 415 830 410 285 205
51,5 100
415
Protection
cap
M12 M16
2) 2)
10 38-k6 14 48-k6

shaft
120
100-H7 105 102-H7
60 60 116,4
210 122
M24 230 140
2)
115-m6 110-H7 410 28

32 100 100
490

Dimensions
Orthogonal Shafts
4 Stages
Size 23
Parallel Orthogonal
900 1108
518 240 250 868 240 415
Attached by feet
575 575
86
270
270
28
28 55 185 (6) Holes 300
185 300 34
(6) Holes 283 385 385 370
55 385 385 370 34
880
880
900 1108
880 868 200
518 200 415 90

90
28 28
535 535
460 380 460
380 86
95
70 100 32
95 70 100 100 32
330 800 100 330
800
880
900 1108
880
518 240 868 240
535 460 535

460
86 240 180 28
240 180 28
410 410
20 180 20 180
240 240 10
600
600
305
35 60 415 830 410 285 205
35 60
415
Protection
M12 M12 cap
2) 2)
10 32-k6 10 32-k6

shaft
120
100-H7 105 102-H7
60 60 116,4
210 122
M24 230 140
2)
115-m6 110-H7 410 28

32 100 100
490

Dimensions
Size 25 2 Stages
1025
444 270 335
Attached by feet
645
300
35
200 (6) Holes 340
70 430 430 420 42
1000
1025
1005

444 220 440
110
35
605
520 420
90 36
90 120 120 370
900
1025
1005
444 270

605
520
260 200 35
430
20 180
10 240
680 Torque-arm base

330
64 120 440 880 460 310 230
440
Protection
M20 cap
2)
18 60-m6

shaft
133
110-H7 115 112-H7
70 70 127,4
210 132
M24 263 155
2)
125-m6 120-H7 460 32

32 100 100
540

Dimensions
Orthogonal Shafts
3 Stages
Size 25
Parallel Orthogonal
1025 1194
580 270 295 924 270 440
Attached by feet
645 645
300 300
35
35 70 200 340
200 340 (6) Holes 42
(6) Holes 264 430 430 420
70 430 430 420 42
1000
1000
1025 1194
1000 924 220
440
580 220 110

110 35
35
605
605 420 520
520420
90
36 90 120 36
90 90 120 120 370 900 120 370
900
1000
1025 1194
1000
580 270 924 270
605
520 520 605
260 200 35
260 200 35
430 430
20 180 20 180
240 240 10
680
680
330
45 80 440 880 460 310 230
51,5 100
440
Protection
M16 M16 cap
2) 2)
12 42-k6 14 48-k6

shaft
133
110-H7 115 112-H7
70 70 127,4
210 132
M24 263 155
2)
125-m6 120-H7 460 32

32 100 100
540

Dimensions
Orthogonal Shafts
Size 25 4 Stages
Parallel Orthogonal
1025 1250
580 270 295 980 270 440
Attached by feet
645 645
107
300
300
35
35 70 200 340
200 340 (6) Holes 42
(6) Holes 320 430 430 420
70 430 430 420 42
1000
1000
1025 1250
1000 980 220

580 220 440 110
110
35 35
605 605
520 420 520
420107
90
90 120 36
90 90 120 120 36
370 900 120 370
900
1000
1025 1250
1000
580 270 980 270

605 520 605
520
107 260 200 35
260 200 35
430 430
20 180 20 180
10 240 240
680
680
Types of Input Tipos de sada
330
41 80 440 880 460 310 230
41 80
440
Protection
M12 M12 cap
2) 2)
10 38-k6 10 38-k6

shaft
133
110-H7 115 112-H7
70 70 127,4
210 132
M24 263 155
2)
125-m6 120-H7 460 32

32 100 100
540
Integral output shaft Eixo de sada vazado chavetado Hollow output shaft with shrink disc

Dimensions
2 Stages
Size 28
1125
500 300 375
Attached by feet
695
325
35
230 (6) Holes 370
70 480 480 450 42
1100
1125
1105
500 250 500

115
35
655
570 470
115 36
85 120 120 410
1000
1125
1105
500 300
655
570
260 200 35
455
20 180
240 10
750 Torque-arm base

365
74,5 140 500 1000 500 340 255
500
Protection
cap
M20
2)
20 70-m6

shaft
153
130-H7 132 135-H7
100 100 137,4
250 148
M30 300 175
2)
140-m6 130-H7 500 32

36 130 100
595

Dimensions
Orthogonal Shafts
Size 28 3 Stages
Parallel Orthogonal
1125 1360
650 300 335 1060 300 500
Attached by feet
695 695
325 325
35
35 70 230 370
230 370 (6) Holes 42
(6) Holes 330 480 480 450
70 480 480 450 42
1100
1100
1125 1360
1100 1060 250
500

650 250 115
115 35
35
655
655 470 570
570470
115
36 85 120 36
115 85 120 120 410 1000 120 410
1000
1100
1125 1360
1100
650 300 1060 300

655
570 570 655
260 200 35
260 200 35
455 455
20 180 20 180
10 240 240
750
750
365
51,5 100 500 1000 500 340 255
59 110
500
Protection
M16 M20 cap
2) 2)
14 48-k6 16 55-m6

shaft
153
100 100 130-H7 132 135-H7
250 148 137,4
M30
2) 175
300
140-m6 36 130-H7 500 32
130 100
595

Dimensions
Orthogonal Shafts
4 Stages
Size 28
Parallel Orthogonal
1125 1350
650 300 315 1050 300 500
Attached by feet
695 695
107
325
325
35
35 70 230 370
230 370 (6) Holes 42
(6) Holes 320 480 480 450
70 480 480 450 42
1100
1100
1125 1350
1100 1050 250
650 250 500 115

115
35 35
655 655
570 470 570
470107
115
85 120 36
115 85 120 120 36
410 1000 120 410
1000
1100
1125 1350
1100
650 300 1050 300
655 570 655

570
107 260 200 35
260 200 35
455 455
20 180 20 180
240 240 10
750
750
365
41 80 500 1000 500 340 255
41 80
500
Protection
M12 M12 cap
2) 2)
10 38-k6 10 38-k6

shaft
153
100 100 130-H7 132 135-H7
250 148 137,4
M30
2) 175
300
140-m6 36 130-H7 500 32
130 100
595

Dimensions
Size 32 2 Stages
1290
560 345 430
Attached by feet
765
360
42
260 (6) Holes 430
85 545 545 530 50
1260
1290
1265
590
Fixao tampa a tampa

560 285
135
42
725
640 520
110 42
110 145 145 470
1140
1290
1265
560 345

36
725
640
300 200
550
32 180
10 280
855 Torque-arm base

410
85 160 590 1180 580 390 290
590
Protection
M20 cap
2)
22 80-m6

shaft
175
150-H7 154 152-H7
100 100 158,4
300 169
M30 350 195
2)
160-m6 150-H7 580 36

40 140 100
680

Dimensions
Orthogonal Shafts
3 Stages
Size 32
Parallel Orthogonal
1290 1465
730 345 380 1120 345 590
Attached by feet
765 765
360 360
42
42 85 260 430
260 430 (6) Holes 50
(6) Holes 290 545 545 530
85 545 545 530 50
1260
1260
1290 1465
1260 1120 285
590
730 285 135

135 42
42
725
725 520 640
640 520
110
42 110 145 42
110 110 145 145 470 1140 145 470
1140
1260
1290 1465
1260
730 345 1120 345
36 36
725
640 640 725
300 200 300 200
550 550
32 32
180
280
180
280 10
855
855
410
59 110 590 1180 580 390 290
59 110
590
Protection
M20 M20 cap
2) 2)
16 55-m6 16 55-m6

Parallel Input shaft shaft Single integral shaft Keyed hollow shaft
shaft shrink disc
175
150-H7 154 152-H7
100 100 158,4
300 169
M30 350 195
2)
160-m6 150-H7 580 36

40 140 100
680

Dimensions
Orthogonal Shafts
Size 32 4 Stages
Parallel Orthogonal
1290 1555
730 345 370 1210 345 590
Attached by feet
765 765
136
360
360
42
42 85 260 430
260 430 (6) Holes 50
(6) Holes 380 545 545 530
85 545 545 530 50
1260
1260
1290 1555
1260 1210 285

730 285 590 135
135
42 42
725 725
640 520 640
520136
110
110 145 42
110 110 145 145 42
470 1140 145 470
1140
1260
1290 1555
1260
730 345 1210 345

36 36
725 640 725
640
136
300 200 300 200
550 550
32 32
10 180
280
180
280
855
855
410
51,5 100 590 1180 580 390 290
51,5 100
590
Protection
M16 M16 cap
2) 2)
14 48-k6 14 48-k6

shaft
175
150-H7 154 152-H7
100 100 158,4
300 169
M30 350 195
2)
160-m6 150-H7 580 36

40 140 100
680

Dimensions
Dimenses
2 Stages
Size
Size 36
1410
630 375 470
Attached by feet
845
400
42
290 (6) Holes 450
85 605 605 550 50
1380
1410
1385
630 315 610

145
42
805
720 600
42
150 100 145 145 510
1260
1410
1385
630 375
36
805
720
300 200
590
32 180
280 10
945 Torque-arm base

455
95 180 610 1220 620 435 310
610
Protection
M24 cap
2)
25 90-m6

shaft
205
170-H7 185 180-H7
100 100 179,4
300 190
M30 405 240
2)
180-m6 170-H7 620 40

45 170 100
745

Dimensions
Orthogonal Shafts
Size 36 3 Stages
Parallel Orthogonal
1410 1675
820 375 420 1300 375 610
Attached by feet
845 845
400 400
42
42 85 290 450
290 450 (6) Holes 50
(6) Holes 380 605 605 550
85 605 605 550 50
1380
1380
1410 1675
1380 1300 315
610

820 315 145
145 42
42
805
805 600 720
720600
150
42 100 145 42
150 100 145 145 510 1260 145 510
1260
1380
1410 1675
1380
820 375 1300 375

36 36
805
720 720 805
300 200 300 200

590 590
32 32
10 180
280
180
280
945
945
455
69 130 610 1220 620 435 310
74,5 140
610
Protection
M20 M20 cap
2) 2)
18 65-m6 20 70-m6

Parallel Input shaft shaft Eixo integral iimples Keyed hollow shaft shrink disc
shaft
205
170-H7 185 180-H7
100 100 179,4
300 190
M30 405 240
2)
180-m6 170-H7 620 40 170 100

45
745

Dimensions
Orthogonal Shafts
4 Stages
Size 36
Parallel Orthogonal
1410 1675
820 375 390 1300 375 610
Attached by feet
845 845
136
400
400
42
42 85 290 450
290 450 (6) Holes 50
(6) Holes 380 605 605 550
85 605 605 550 50
1380
1380
1410 1675
1380 1300 315
820 315 610 145

145
42 42
805 805
720 600 720
600136
150
100 145 42
150 100 145 145 42
510 1260 145 510
1260
1380
1410 1675
1380
820 375 1300 375
36 36
805
720 720 805
136
300 200 300 200
590 590
32 32
180
280
180
280 10
945
945
455
51,5 100 610 1220 620 435 310
51,5 100
610
Protection
M16 M16 cap
2) 2)
14 48-k6 14 48-k6

shaft
205
170-H7 185 180-H7
100 100 179,4
300 190
M30 405 240
2)
180-m6 170-H7 620 40 170 100

45
745

Dimensions
Size 40 2 Stages
1605
705 425 510
Attached by feet
935
450
48
325 (6) Holes 510
100 685 685 620 60
1570
1605
1575

705 355 700
155
48
885
800 660
140 50
130 170 170 570
1430
1605
1575
705 425

48
885
800
395 280
780
44 254
10 365
1075 Torque-arm base

530
100 180 700 1400 700 510 350
700
Protection
M24 cap
2)
25 95-m6

shaft
230
100 100 200-H7 225 220-H7
350 221 210,4
M30
2) 260
430
210-m6 50 200-H7 700 45
180 100
860

Dimensions
Orthogonal Shafts
3 Stages
Size 40
Parallel Orthogonal
1605 1800
920 425 465 1375 425 700
Attached by feet
935 935
450 450
48
48 100 325 510
325 510 (6) Holes 60
(6) Holes 330 685 685 620
100 685 685 620 60
1570
1570
1605 1800
1570 1375 355
700
920 355 155

155 48
48
885
885 660 800
800660
140
50 130 170 50
140 130 170 170 570 1430 170 570
1430
1570
1605 1800
1570
920 425 1375 425
48 48
885
800 800 885
395 280 395 280

780 780
44 44
254
365
254
365 10
1075
1075
530
74,5 140 700 1400 700 510 350
74,5 140
700
Protection
M20 M20 cap
2) 2)
20 70-m6 20 70-m6

shaft
230
100 100 200-H7 225 220-H7
350 221 210,4
M30
2) 260
430
210-m6 50 200-H7 700 45
180 100
860

Dimensions
Orthogonal Shafts
Size 40 4 Stages
Parallel Orthogonal
1605 1905
920 425 435 1480 425 700
Attached by feet
935 935
170
450
450
48
48 100 325 510
325 510 (6) Holes 60
(6) Holes 435 685 685 620
100 685 685 620 60
1570
1570
1605 1905
1570 1480 355

920 355 700 155
155
48 48
885 885
800 660 800
660170
140
130 170 50
140 130 170 170 50
570 1430 170 570
1430
1570
1605 1905
1570
920 425 1480 425

48 48
885 800 885
800
170
395 280 395 280
780 780
44 44
10 254
365
254
365
1075
1075
530
59 110 700 1400 700 510 350
59 110
700
Protection
M20 M20 cap
2) 2)
16 55-m6 16 55-m6

shaft
230
200-H7 225 220-H7
100 100 210,4
350 221
M30 430 260
2)
210-m6 200-H7 700 45

50 180 100
860

Dimensions
2 Stages
Size 46
1775
800 475 560
Attached by feet
1035
500
48
375 (6) Holes 560
100 770 770 680 60
1740
1775
1745
800 405 790

175
48
985
900 760
190 50
120 170 170 630
1600
1775
1745
800 475
48
985
900
395 280
875
44 254
365 10
1195 Torque-arm base

600
111 200 790 1580 760 567 380
790
Protection
cap
M24
2)
28 105-m6

shaft
248
215,9-H7 223 222,2-H7
127 127 231,4
410 241
M36 460 280
2)
230-m6 220-H7 760 50

50 203,2 127
947

Dimensions
Orthogonal Shafts
Size 46 3 Stages
Parallel Orthogonal
1775 2055
1040 475 515 1580 475 790
Attached by feet
1035 1035
500 500
48
48 100 375 560
375 560 (6) Holes 60
(6) Holes 415 770 770 680
100 770 770 680 60
1740
1740
1775 2055
1740 1580 405
790

1040 405 175
175 48
48
985
985 760 900
900760
190
50 120 170 50
190 120 170 170 630 1600 170 630
1600
1740
1775 2055
1740
1040 475 1580 475

48 48
985
900 900 985
395 280 395 280

875 875
44 44
10 254
365
254
365
1195
1195
600
85 160 790 1580 760 567 380
85 160
790
Protection
M20 cap
M20
2) 2)
22 80-m6 22 80-m6

shaft shrink disc
248
215,9-H7 223 222,2-H7
127 127 231,4
410 241
M36 460 280
2)
230-m6 220-H7 760 50

50 203,2 127
947

Dimensions
Orthogonal Shafts
4 Stages
Size 46
Parallel Orthogonal
1775 2075
1040 475 460 1600 475 790
Attached by feet
1035 1035
170
500
500
48
48 100 375 560
375 560 (6) Holes 60
(6) Holes 435 770 770 680
100 770 770 680 60
1740
1740
1775 2075
1740 1600 405
1040 405 790 175

175
48 48
985 985
900 760 900
760170
190
120 170 50
190 120 170 170 50
630 1600 170 630
1600
1740
1775 2075
1740
1040 475 1600 475
48 48
985 900 985
900
170
395 280 395 280
875 875
44 44
254
365
254
365 10
1195
1195
600
59 110 790 1580 760 567 380
59 110
790
Protection
M20 M20 cap
2) 2)
16 55-m6 16 55-m6

shaft shrink disc
248
215,9-H7 223 222,2-H7
127 127 231,4
410 241
M36 460 280
2)
230-m6 220H7 760 50 203,2 127

50
947

Dimensions
Size 50 2 Stages
1900
860 510 625
Attached by feet
1155
550
48 60
115 400 610
(6) Holes
840 840 730
1910
1900

860 430
180
48
1115
1020 850
180
215 50
150 210 700
1740
1900
860 510

1115 *
1020 *
* *
*
10 * *
* Torque-arm base
132 230 825 1650 830

825
M24
2)
32 125-m6
Input shaft Single integral shaft Double integral Keyed hollow shaft
shaft
280 280 292,4

410 282
M36
2)
270-m6 280-H7 830 63

63
Integral output shaft Keyed hollow output shaft
2) According to DIN 332/1 (see Table 11 - page 70) *For sizes 50 to 65, please consult Cestari.

Dimensions
Orthogonal Shafts
3 Stages
Size 50
Parallel Orthogonal
1900 *
1130 510 565 * 510 825
Attached by feet
1155 1155
550 550
400 48 60 400 48 610

115 610 115 60
(6) Holes (6) Holes
840 840 730 * 840 840 730
1910 1900
1900 *
Fixao tampa a tampa
1130 430 * 430

180 180
48 48
1115 1115
1020 850 850 1020
180
215 50 215 150 210 180 50

150 210 700 1740 700
1740 1900
1900 *
1130 510 * 510
1115 * 1115 *
1020 * 1020 *
* * * * *
* *
*
* * *
10
*
*
95 170 825 1650 830

95 170
825
M24 M24
2) 2)
25 90-m6 25 90-m6
Orthogonal Input Double integral

shaft
280 280 292,4

410 282
M36
2)
270-m6 280-H7 830 63

63

Dimensions
Orthogonal Shafts
Size 50 4 Stages
Parallel Orthogonal
1900 *
1130 510 535 * 510 825
Attached by feet
1155 1155
190
550 550
48 60 48
115 400 610 115 400 610 60
(6) Holes (6) Holes
840 840 730 * 840 840 730
1910 1900
1900 *

1130 430 * 430
180 180
48 48
1115
850 1020 1115 1020
190 850
215 180 50 215 150 210 180 50

150 210 700 1740 700
1740
1900
1900 *
1130 510 * 510

1115 * 1115 *
1020 * *
190 1020
* * * * *
* *
*
10 * * *
* *
74,5 140 140 825 1650 830

74,5
825
M20 M20
2) 2)
20 70-m6 20 70-m6

shaft
282 280 280 292,4

410
M36
2)
270-m6 280-H7 830 63

63
Eixo de sada integral Keyed hollow output shaft

Dimensions
2 Stages
Size 54
2030
930 550 650
Attached by feet
1245
600
48 60
115 440 (6) Holes 650
905 905 780
2040
2030
930 465
200
48
1195
1100 930
180
225 50
160 220 750
1860
2030
930 550
1195 *
1100 *
* *
*
* * 10
* Torque-arm base
132 230 850 1700 880

850
M24
2)
32 125-m6
shaft
300 300 314,4

410 302
M36
2)
290-m6 300-H7 880 70

63

Dimensions
Orthogonal Shafts
Size 54 3 Stages
Parallel Orthogonal
2030
*
1200 550 590 * 550 850
Attached by feet
1245 1245
600 600
48 60 48
115 440 650 115 440 650 60
(6) Holes (6) Holes
905 905 780 * 905 905 780
2040 2030
2030 *

1200 465 * 465
200 200
48 48
1195 1195
1100 930 1100
180 930
225 50 225 160 220 180 50

160 220 750 1860 750
1860 2030
2030 *
1200 550 * 550

1195 * 1195 *
1100 * 1100 *
* * * *
* *
*
10 * * *
*
*
100 170 850 1700 880

100 170
850
M24 M24
2) 2)
25 95-m6 25 95-m6

shaft
302 300 300 314,4

410
M36
2)
290-m6 300-H7 880 70

63

Dimensions
Orthogonal Shafts
4 Stages
Size 54
Parallel Orthogonal
2030 *
1200 550 560 * 550 850
Attached by feet
1245 1245
215
600 600
48 60 440 48
115 440 650 115 650 60
(6) Holes (6) Holes
905 905 780 * 905 905 780
2040 2030
2030 *
1200 465 * 465

200 200
48 48
1195 1195
930 1100 930 1100
215
255 180 50 250 160 220 180 50

160 220 750 1860 750
1860
2030
2030 *
1200 550 * 550
1195 * 1195 *
1100 * 1100 *
215
* * * *
* *
*
* * * 10
* *
79,5 140 140 850 1700 880

79,5
850
M20 M20
2) 2)
20 75-m6 20 75-m6

shaft
300 300 314,4

410 302
M36
2)
290-m6 300-H7 880 70

63

Dimensions
Size 58 2 Stages
2210
1005 610 715
Attached by feet
1350
650
54 70
133 485 720
(6) Holes
980 980 860
2226
2210

1005 510
220
54
1300
12001000
202
242 65
170 240 820
2000
2210
1005 610

1300 *
1200 *
* *
*
10 * *
* Torque-arm base
143 250 900 1800 980

900
M30
2)
36 135-m6
shaft
320 320 334,4

410 324
M36
2)
320-H7 980 70
310-m6 70

Dimensions
Orthogonal Shafts
3 Stages
Size 58
Parallel Orthogonal
2210 *
1305 610 625 * 610 900
Attached by feet
1350 1350
650 650
54 70 54
133 485 720 133 485 720 70
(6) Holes (6) Holes
980 980 860 * 980 980 860
2226 2210
2210
*
1305 510 * 510

220 220
54 54
1300
12001000 1300 1200
202 1000
242 65 242 170 240 202 65

170 240 820 2000 820
2000 2210
2210 *
1305 610 * 610
1300 * 1300 *
1200 * 1200 *
* * * *
* *
*
* * * 10
* *
100 170 900 1800 980

100 170
900
M24 M24
2) 2)
25 95-m6 25 95-m6

shaft
320 320 334,4

410 324
M36
2)
310-m6 320-H7 980 70

70

Dimensions
Orthogonal Shafts
Size 58 4 Stages
Parallel Orthogonal
2210 *
1305 610 595 * 610 900
Attached by feet
1350 1350
215
650 650
54 70 54
133 485 720 133 485 720 70
(6) Holes (6) Holes
980 980 860 * 980 980 860
2226 2210
2210 *

1305 510 * 510
220 220
54 54
1300
1000 1200 1300 1200
215 1000
242 202 65 242 170 240 202 65

170 240 820 2000 820
2000
2210
2210 *
1305 610 * 610

1300 * 1300
1200 * *
215 1200 *
* * *
* *
*
10 * * *
*
* *
79,5 140 140 900 1800 980

79,5
900
M20 M20
2) 2)
20 75-m6 20 75-m6

shaft
320 320 334,4

410 324
M36
2)
310-m6 320-H7 980 70

70

Dimensions
2 Stages
Size 65
2500
1120 695 770
Attached by feet
1504
730 56
(6) Holes
125 570 800 70
750 750 750 980
2500
1120 595 56 995
1444
1160 1340
275 195 19,05

2300 910
2500
1120 695
1444 *
*
1340
* *
*
* * 10
*
Torque-arm base
158 260 995 1990 1030

995
M30
2)
36 150-m6
shaft
360 360 375,4

470 365
M42
2)
350-m6 360-H7 1030 80

80

Dimensions
Orthogonal Shafts
Size 65 3 Stages
Parallel Orthogonal
2500 *
1460 695 710 * 695 995
Attached by feet
1504 1504
730 56 730 56
(8) Holes (8) Holes
125 570 800 70 125 570 800 70
750 750 750 940 * 750 750 750 940
2500
2500 *

1460 595 56 995 * 595 56
1444 1160
1160 1340 1444 1340
275 195 19,05 195 19,05

910 275
2300 2300 910
2500
2500 *
* 695
1460 695
*
1444 * 1444 *
240 1340 1340 *
=
* *
* * *
*
* * *
10 *
*
*
111 200 995 1990 1030

111 200
995
M24 M24
2) 2)
28 105-m6 28 105-n6

shaft
360 360 375,4

470 365
M42
2)
350-m6 360-H7 1030 80

80

Dimensions
Orthogonal Shafts
4 Stages
Size 65
Parallel Orthogonal
*
2500 695 995
1460 695 680 *
Attached by feet
1504 1504
240
730 56
730 56
(8) Holes
(6) Holes
125 570 800 70
125 570 800 70
* 750 750 750 940
750 750 750 940
2500
*
2500 *
595 56
1460 595 56 995
1444 1444 1160

1160 1340
240 1340
275 195 19,05

275 195 19,05 2300 910
2300 910
2500
*
2500 * 695
1460 695
* 1444 *
1444 *
1340 1340 *
240
* * * * *
*
* *
*
* *
*
10
95 170 170 995 1990 1030

95
995
M24 M24
2) 2)
25 90-m6 25 90-m6

shaft
360 360 375,4

470 365
M42
2)
350-m6 360-H7 1030 80

80

Assembly Suggestions for Output Shaft
Keyed hollow shaft

A
Bolt A
Bolt
B
B
Shaft assembly
suggestion up to 130
Shaft assembly
suggestion > 130
Size 10 12 14 16 18 20 23 25 28 32 36 40 46
A 2 2 2 2 2 2 2 2 2 5 5 5 5
B 75 85 90 100 120 126 132 152 140 184 220 260 272
Bolt M20 M20 M20 M20 M24 M24 M24 M24 M24 M30 M30 M30 M30
For sizes 50 to 65, please consult Cestari.
Recommended tolerance for the machine shaft, h6
For assembly on gear-units with hollow-shaft and shrink disc
R LE
2 threads
P LE3 LE2
ZAxZB
LD
DE3 c11
DS1*
DS3*
DS3*
DS1*
DS2
DE1
DP
DA
LD5 LD4
FA
11 Radius Radius Radius
Table 6 Dimensions in mm of shaft reccommended for equipment

Top of Shaft Aux. Bolt (DIN93)
Max. TMax.
Gear DS1* DS3* DE1 min. DE3 radius LE2 LE3 LE DA P FA Thread ZA Depth ZB Thread Length torque Nm
unit
E10 60 60 70 59 2 60 30 248 75 20 2 M20x2,5 45 3.200
E12 70 70 80 69 2 70 40 279 85 20 2 M20X2,5 45 6.000
E14 75 75 85 74 2 80 50 304 90 20 2 M20X2,5 45 7.500
E16 75 72 85 74 3 80 85 368 90 25,4 2 M20X2,5 45 M30X3,5 120 6.600
E18 82 80 105 81 3 80 85 408 100 25,4 2 M20X2,5 45 M30X3,5 120 9.000
E20 92 90 110 91 3 80 95 458 115 30 2 M24X2,5 60 M36X4,0 130 13.000
E23 102 100 120 101 3 100 105 488 130 30 2 M24X2,5 60 M36X4,0 140 17.600
E25 112 110 127 111 3 100 105 538 135 30 2 M24X2,5 60 M36X4,0 150 25.000
E28 135 130 150 133 3 100 135 593 165 30 2 M24X2,5 60 M36X4,0 180 44.000
E32 152 150 170 151 3 100 145 675 180 35 5 M30X3,5 60 M42X4,5 190 76.000
E36 180 170 205 178 3 100 175 740 220 35 5 M30X3,5 60 M42X4,5 220 120.000
E40 220 200 240 218 3 100 185 855 240 35 5 M30X3,5 60 M42X4,5 230 184.000
E46 222,2 215,9 245 218 3 130 205 942 240 35 5 M30X3,5 60 M42X4,5 250 240.000
* See the table below for tolerance
Diameter DS3 / DS1 (mm) 18 a 30 31 a 50 51 a 80 81 a 500

Tolerance H7/ j6 H7 / h6 H7 / g6 H7 / g6

Application Instructions Shrink Disc
The shrink discs must have a minimum service factor of FS = 2.50 in relation to the torque of the motor
This factor is necessary as findings show that one of the major reasons for non-removal of the disc is due to rotating of the shaft
of the customers equipment on the hollow shaft of the reducer (this rotation occurs in 85% of cases). As electric motors have a
maximum torque above the rated torque, starting a motor with load can generate transitory torque above the rated torque, exceeding
the limit of the disc and causing the shaft to rotate.
The following is a guidance sheet with minimum service factors for successful application of the shrink disc in the Helimax gear-
unit line. This spreadsheet states the minimum factor necessary for the disc/gear-unit in relation to the motor (FsRed), assuming
standard bore for the disc and the factor for the particular shaft at its maximum (on request).
In shrink disc application, the mechanical service factor of the gear-unit (according to the load class, running time etc.) and the
factor of FsRed disc (disc torque / motor torque (mmot)) should be calculated.
Consider the factor with the highest value as that which the gear-unit should comply with.
Ilustrative Examples:
Example (1) Example (2)

CLoad Class: Heavy Class Load: Moderate
Running time: 24 hours / day Running time: 24 hours / day
Necessary mechanical service Factor: fsmec = 2.00 Factor necessary mechanical service: fsmec = 1.50
Electric motor of 125 hp - 6 poles = 55 kW Electric motor of 20 hp - 4 poles = 15 kW
Gear ratio: 160 Gear ratio: 100
Gear-unit input rotation: n1 = 1150 rpm Gear-unit input rotation: n1 = 1750 rpm
Gear-unit output rotation: n2 = 1150/160 = 7.19 rpm Gear-unit output rotation: n2 = 1750/100 = 17.50 rpm
Motor torque at gear-unit output: Motor torque at gear-unit output:
Mmot = 9550.55 / 7.19 = 73053 Nm Mmot = 9550.15 / 17.50 = 8200 Nm
An E464 gear-unit will have maximum torque at the gear- An E204 gear-unit will have maximum torque at the gear-
unit output of 150,000 Nm, giving a gear-unit service factor unit output of 13500 Nm, giving a gear-unit service factor
of 150000/73053 Nm = 2.05 which meets the mechanical of 13500/8200 Nm = 1.65 which meets the mechanical
requirements. The disc torque is 240,000 Nm which divided requirements. The disc torque is 13,000 Nm which divided
by the engine torque 240000/73053 = 3.29. This value is by the engine torque 13000/8200 = 1,58. This value is
greater than 2.50 and also meets the requirements. less than 2.50 so a larger gear-unit would be necessary,
with a minimum disc torque of 8200x2,50 = 20500 Nm;
in this case the E25. Or the E23 gear-unit could be
used with a special shaft which would give a factor of
20100/8200 = 2,45 (considered acceptable).
Table 7 Shrink disc application
Standard: Standard disc diameter Special: Maximum shaft diameter

12
Size Torque Redutor Nm Modelo Dimetro Torque Dimetro Torque
Redutor 2 3 4 Disco Eixo Disco FsDC FsRed Eixo Disco FsDC FsRed
E10 2200 2300 80x148 60 3200 1,39 1,80
E12 3000 3200 90x155 70 6000 1,87 1,33
E14 4200 4500 100x170 75 7500 1,67 1,50
E16 6300 6500 6500 100x72 72 6600 1,02 2,46 75 7500 1,15 2,17
E18 9000 9500 9500 110x72 80 9000 0,95 2,64 85 10800 1,14 2,20
E20 12000 13500 13500 125x72 90 13000 0,96 2,60 95 15000 1,11 2,25
E23 17000 19000 19000 140x71 100 17600 0,93 2,70 105 20100 1,06 2,36
E25 24000 27000 27000 155x71 110 25000 0,93 2,70 115 28000 1,04 2,41
E28 32000 35000 35000 175x71 130 44000 1,26 1,99 130 44000 1,26 1,99
E32 45000 53000 53000 195x71 150 76000 1,43 1,74 150 76000 1,43 1,74
E36 65000 75000 75000 240x71 170 120000 1,60 1,56 170 120000 1,60 1,56
E40 95000 106000 106000 260x71 200 184000 1,74 1,44 200 184000 1,74 1,44
E46 130000 150000 150000 280x71 215,9 240000 1,60 1,56 220 245000 1,63 1,53
For sizes 50 to 65, please consult Cestari.

Back-stop Complementary Dimensions
2 Stages 3 and 4 Stages
A
A
D D
Dados do contra recuo

Rated torque Max. torque
Size No. of stages Model N min. (rpm) N max. (rpm) A D
(Nm) (Nm)
2
16 3 260-25-000 400 1000 ---- 2000 266 125
4
2
18 3 260-40-000 600 1500 ---- 1750 292,5 135
4
2 FXM 86-25 DX ---- 1000 630 ---- 303 150
20 3
260-63-000 850 2100 ---- 1450 330 150
4
2 FXM 85-40 SX ---- 1600 430 ---- 318 175
23 3
260-63-000 850 2100 ---- 1450 345 150
4
2 FXM 100-40 SX ---- 2250 400 ---- 374 190
25 3
260-100-000 1600 4000 ---- 1200 375 180
4
2 FXM 100-40 SX ---- 2250 400 ---- 389 190
28 3
260-100-000 1600 4000 ---- 1200 387 180
4
2
3 FXM 120-50 SX ---- 5400 320 ---- 442 210
(de 20 to 28)
32
3
(de 31,5 to 80) 260-160-000 2200 5500 ---- 1000 473 210
4
2
3 FXM 140-50 SX ---- 7200 320 ---- 480 245
(de 20 to 28)
36
13 3
(de 31,5 to 80) 260-250-000 3800 9500 ---- 850 519 245
4
2 550
3 FXM 140-50 SX ---- 7200 320 ---- 245
545
(de 20 to 28)
40
3
(de 31,5 at 80) 260-400-000 5400 13500 ---- 720 586 280
4
2 603
3 FXM 170-63 SX ---- 14000 250 ---- 290
598
(de 20 to 28)
46
3
(de 31,5 to 80) 260-630-000 9300 23250 ---- 650 664 320
4
For parallel and orthogonal gear-unit sizes 10,12,14, 50, 54, 58 and 65, please consult Cestari

Lubrication
Proper lubrication assures the performance and life of the gear-unit.

HELIMAX gear-units are lubricated by oil bath and equipped with a bulls eye oil-level display.
The correct oil level is at the center of the display while the gear-unit is not running and is in the working position.
Lubrication should be forced using a pump for cases marked with (*) in the mechanical power tables (pages 14, 15 and 16) and
also for gear-units in the vertical working position.
Important
a) When the use of a heat exchanger is required, lubrication should be forced.
b) When forced lubrication and a cooling system are required, cooling should be via a heat exchanger.
Oil Type
The lubricant should be good-quality extreme-pressure mineral oil; reaction neutral, non-corrosive to gears and with good anti-
foaming properties.
Oil viscosity depends on the type of gear-unit, angular velocity and ambient temperature. For HELIMAX gear-units operating at
input shaft rotations between 800 rpm and 1800 rpm at an ambient temperature between 10 C and 40 C, oil with viscosity ISO
VG 320 is recommended.
The table below shows some recommended types of oils and their respective manufacturers:
Recommended lubricants: Mineral

MANUFACTURER LUBRICANT VISCOSITY AND TYPE CLASSIFICATION VISCOSITY
REPSOL / YPF Transmision EP 320
MOBILOIL Mobilgear 632
PETROBRS Lubrax Industrial EGF 320 PS ISO cSt 40C
CASTROL Optigear BM 320 VG320 288-352
SHELL Omala 320
TEXACO Meropa 320
KLUBER Kluberoil GEM1 320 N
Recommended lubricants: Synthetic

MANUFACTURER LUBRICANT VISCOSITY AND TYPE CLASSIFICATION VISCOSITY
KLUBER Klubersynth EG4 320
ISO cSt 40C
MOBIL Mobil SHC 632
VG320 288-352
PROBRAS Lubrax Syntesys Gear 0 320
Lubricant approximate volume (for reductions from 6.3 to 355 )

Size 10 12 14 16 18 20 23 25 28 32 36 40 46 50 54 58 65
liters 7 9 12 16 21 28 37 50 70 90 120 160 250 325 420 480 600
Operating temperature
Operating temperature is the temperature inside the gear-unit after approximately 1 hour working at full load.
The normal operating temperature for HELIMAX gear-units is between 18 C and 90 C (oil temperature).
The external housing temperature is approximately 15 C lower than the operating temperature. 14
Oil Change
Oil changes should be performed every 2500 hours, although during the first 500 hours oil quality should be monitored and the oil
changed if it is contaminated or contains particles.
During the oil changes, the oil must be removed while it is still hot in order to facilitate drainage and cleaning. Oil should be replaced
using the same type and viscosity as that previously used. Oils of different types or manufacturers should not be mixed.
In case of unfavorable environmental conditions (high humidity, aggressive environment, dust) and high temperatures or wide
variations in temperature, shorter oil change intervals are recommended.
Synthetic oil change intervals are longer and depend on operating temperature:
For operating temperatures < 80 C change the oil every 15,000 hours; for 80 C to 85 C every 10,000 hours; for 85 C to 95 C
every 6000 hours.

Cooling
When a cooling system is necessary, it may be of two types:

1 - Drawer-type serpentine coil, fixed internally at the bottom of the housing, with entry and exit points of the water positioned on
the side of the housing as in the figure below (used for gear-units in the horizontal position).
2 - Heat exchanger of the water-oil type, equipped with pump, filter and pressure gauge.
Deposits on the inner walls of the tubes, caused by minerals salts in the water, can be dissolved using 100 Alcal at a proportion
of 10% in relation to the water volume of the system. The product should be allowed to circulate for 12 hours and then replaced
with clean water.
As a preventative measure, chemicals additives to the water may be used. These products are manufactured by Kenisur Chemical
Ind. Similar products from other manufacturers may also be used.
Serpentine coil cooling system
Entry and
Pontos de exit points
entrada of
e sada de
waterna
gua in the serpentine coil
serpentina
Vazo gua
Tamanho* A B C E F S(NPT) litros/min
16 180 24 45 155 84 3/4" Water flow
25
Size 18 A 194 B24 45 C 175 E 84 F3/4" S(NPT)
25
20 218 42 50 200 100 3/4"
Liters/min
25
10 23 137 240 042 50 26 220 113,5 100 723/4" 1/2
25 20
12 25 152 270 042 57 29 243 130,5 170 803/4" 15
1/2 20
28 300 42 57 268 170 3/4" 15
14 32 169 345 042 60 32 300 148 220 863/4" 1/2
25 20
16 36 180 375 2942 60 45 340 155 220 843/4" 3/4
25 25
18 40 194 425 2942 75 45 375 175 260 843/4" 40
3/4 25
46 475 42 75 425 260 3/4" 40
20 218 47 50
Pontos de entrada e sada de 200 100 3/4 25
* Para os tamanhos 50 e 54 consultar a Cestari
23 240 47 50
gua na serpentina 220 100 3/4
Vazo gua
25
25 270
SISTEMA DE REFRIGERAO 47 TROCADOR DE
COM 57 CALOR 243 170 3/4 25
Tamanho* A B C E F S(NPT) litros/min
28 16 300 180 47 24 57
45 155 268 84 170 3/4" Pressostato 3/4
25 25
32 18 345 194 47 24 60
45 175 300 84 220 3/4" 3/4
25 25
36 20 375 218 47 42 60
50 200 340 100 220 3/4" 3/4
25 25
23 240 42 50 220 100 3/4" 25
40 25 425 270 47 42 75
57 243 375 170
Filtro de ar 260 3/4" 3/4
15 40
46 28 475 300 47 42 75
57 268 425 170 260 3/4" 3/4
15 40
For sizes 50 to 65,
32please consult
345 Cestari 42 60 300 220 3/4" 25
36 375 42 60 340 220 3/4" 25
40 425 42 75 375 260 3/4" 40
46 475 42 75 425 260 3/4" 40
* Para os tamanhos 50 e 54 consultar a Cestari
Heat exchanger cooling system
SISTEMA DE REFRIGERAO COM TROCADOR DE CALOR Retorno de leo
Visor de nvel
Pressure switch
Pressostato
Dreno
AirFiltro
filterde ar
15
Oil return
Retorno de leo
Level sight-glass
Visor de nvel
Drain
Dreno
Maximum water temperature at inlet of the heat exchanger or coil: 30 C. For dimensional drawings, please consult Cestari

Technical Information
Table 8 Units, quantities and symbols
Physical quantities Symbol SI unit Unit abbreviation

Time t Secund s
Space s Meter m
Linear velocity v Meter per second m/s
Linear acceleration a Meter per second squared m/s2
Mass m Kilogramme kg
Force F Newton N
Work t Joule J
Energy E Joule J
Power Pot Watt W
Impulse I Newton second N.s
Linear momentum Q Kilogramme meter per second kg . m/s
Pressure P Newton per square meter OR Pascal N/m2 ou Pa
Density d Kilogramme per cubic meter kg/m3
Table 9 Conversions
Multiply by to obtain
Atmosphere (atm) 101.325 Pa
Bar 100.000 Pa
Cavalo vapor (CV) 0,7355 KW
Dyne (dyn) 0,00001 N
Foot (ft) 12 in
Foot (ft) 0,3048 m
Gallon (U.S. liquid) (gal) 3,785412 dm3
Gallon (U.K. liquid) (Imp. Gal) 4,546087 dm3
Horsepower (HP) 0,7457 KW
Inch (in) 0,0254 m
Kilogram force (Kgf) 9,80665 N
Kilopond (Kp) 9,80665 N
Kilopound (Kip) 4448,222 N
Cubic meter (m3) 1000 liters (l) 1.000 litros (l)
Mile 1609,343 m
Knot 0,514791 m/s
Ounce (avoirdupois) (oz) 28,4131 g
Ounce (troy) (oz tr) 31,10348 g
Poise (p) 0,1 N , s/m2
Pound (avoirdupois) (lb) 0,4536 kg
Pound (avoirdupois) (lb) 16 onca (avdp)
Pound-force per square inch (psi) 0,070306 kgf/cm2
Pound-force per square inch (psi) 6894,757 Pa
RPM 0.1047 radians / s 0,1047 radianos / s
Stoke (St) 0,0001 m2 / s 16
Metric tonne (t) 1.000 kg
Torr 133,322 Pa
Yard (yd) 3 ft
Yard (yd) 0,9144 m

Informaes Tcnicas
Table 10 Flat keys - DIN 6885 - Sheet 1
Recommended tolerances
High pressure P9
Keyway in the hub
Low pressure JS9
High pressure P9
Keyway in the shaft
Detail A Low pressure N9
Height h11
Flat key
Width h9
Shaft Width Height Depth of keyway Tolerance Hub keyway corners r2 Key corners
Diameter b h Shaft t1 Hub t2 for t1 and t2 Minimun Maximum Minimun Maximum
> 8 a 10 3 3 1,8 1,4 + 0,1 0,08 0,16 0,16 0,25
> 10 a 12 4 4 2,5 1,8 + 0,1 0,08 0,16 0,16 0,25
> 12 a 17 5 5 3 2,3 + 0,1 0,16 0,25 0,25 0,40
> 17 a 22 6 6 3,5 2,8 + 0,1 0,16 0,25 0,25 0,40
> 22 a 30 8 7 4 3,3 + 0,2 0,16 0,25 0,25 0,40
> 30 a 38 10 8 5 3,3 + 0,2 0,25 0,40 0,40 0,60
> 38 a 44 12 8 5 3,3 + 0,2 0,25 0,40 0,40 0,60
> 44 a 50 14 9 5,5 3,8 + 0,2 0,25 0,40 0,40 0,60
> 50 a 58 16 10 6 4,3 + 0,2 0,25 0,40 0,40 0,60
> 58 a 65 18 11 7 4,4 + 0,2 0,25 0,40 0,40 0,60
> 65 a 75 20 12 7,5 4,9 + 0,2 0,40 0,60 0,60 0,80
> 75 a 85 22 14 9 5,4 + 0,2 0,40 0,60 0,60 0,80
> 85 a 95 25 14 9 5,4 + 0,2 0,40 0,60 0,60 0,80
> 95 a 110 28 16 10 6,4 + 0,2 0,40 0,60 0,60 0,80
> 110 a 130 32 18 11 7,4 + 0,2 0,40 0,60 0,60 0,80
> 130 a 150 36 20 12 8,4 + 0,3 0,70 1,00 1,00 1,20
> 150 a 170 40 22 13 9,4 + 0,3 0,70 1,00 1,00 1,20
> 170 a 200 45 25 15 10,4 + 0,3 0,70 1,00 1,00 1,20
> 200 a 230 50 28 17 11,4 + 0,3 0,70 1,00 1,00 1,20
> 230 a 260 56 32 20 12,4 + 0,3 1,20 1,60 1,60 2,00
> 260 a 290 63 32 20 12,4 + 0,3 1,20 1,60 1,60 2,00
> 290 a 330 70 36 22 14,4 + 0,3 1,20 1,60 1,60 2,00
> 330 a 380 80 40 25 15,4 + 0,3 2,00 2,50 2,50 3,00
> 380 a 440 90 45 28 17,4 + 0,3 2,00 2,50 2,50 3,00
> 440 a 500 100 50 31 19,5 + 0,3 2,00 2,50 2,50 3,00
Table 11 60 center holes with metric thread - DIN 332/1 - Sheet 2 - Form B
Diameters Depth
Shafts d
t2
d1 d2 d3 d4 d5 t1 t2 t3 t4 t5
t1
> 7 a 10 M3 2,5 3,2 5,3 5,8 9 13 2,6 1,8 0,2
t3
> 10 a 13 M4 3,3 4,3 6,7 7,4 10 14 3,2 2,1 0,3
t4
> 13 a 16 M5 4,2 5,3 8,1 8,8 12,5 17 4 2,4 0,3
t5 > 16 a 21 M6 5 6,4 9,6 10,5 16 21 5 2,8 0,4
> 21 a 24 M8 6,8 8,4 12,2 13,2 19 25 6 3,3 0,4
> 24 a 30 M10 8,5 10,5 14,9 16,3 22 30 7,5 3,8 0,6
120
d6
d2
d3
d4
d5
60
16 > 30 a 38
> 38 a 50
M12
M16
10,2
14
13
17
18,1
23
19,8
25,3
28
36
37,5
45
9,5
12
4,4
5,2
0,7
1,0
6.3
> 50 a 85 M20 17,5 21 28,4 31,3 42 53 15 6,4 1,3
> 85 a 130 M24 21 25 34,2 38 50 63 18 8 1,6
>130 a 225 M30 26 31 44 48 60 77 17 11 1,9
>225 a 320 M36 31,5 37 55 60 74 93 22 15 2,3
>320 a 500 M42 37 43 65 71 84 105 26 19 2,7

Technical Information
Furos - Afastamentos em m (0,001 mm)

Tolerance fields
Perfuration
Dimensions
(mm) F7 F8 G6 G7 H6 H7 H8 H9 J6 J7 JS6 JS7 JS8 JS9 K6 K7 M6 M7 N6 N7 N8 N9 P6 P7 P8 P9
+22 +28 +12 +16 +8 +12 +18 +30 +5 +6 +4 +6 +9 +15 +2 +3 -1 0 -5 -4 -2 0 -9 -8 -12 -12
>3 at 6
+10 +10 +4 +4 0 0 0 0 -3 -6 -4 -6 -9 -15 -6 -9 -9 -12 -13 -16 -20 -30 -17 -20 -30 -42
+28 +35 +14 +20 +9 +15 +22 +36 +5 +8 +4,5 +7,5 +11 +18 +2 +5 -3 0 -7 -4 -3 0 -12 -9 -15 -15
>6 at 10
+13 +13 +5 +5 0 0 0 0 -4 -7 -4,5 -7,5 -11 -18 -7 -10 -12 -15 -16 -19 -25 -36 -21 -24 -37 -51
+34 +43 +17 +24 +11 +18 +27 +43 +6 +10 +5,5 +9 +13,5 +21,5 +2 +6 -4 0 -9 -5 -3 0 -15 -11 -18 -18
>10 at 18
+16 +16 +6 +6 0 0 0 0 -5 -8 -5,5 -9 -13,5 -21,5 -9 -12 -15 -18 -20 -23 -30 -43 -26 -29 -45 -61
+41 +53 +20 +28 +13 +21 +33 +52 +8 +12 +6,5 +10,5 +16,5 +26 +2 +6 -4 0 -11 -7 -3 0 -18 -14 -22 -22
>18 at 30
+20 +20 +7 +7 0 0 0 0 -5 -9 -6,5 -10,5 -16,5 -26 -11 -15 -17 -21 -24 -28 -36 -52 -31 -35 -55 -74
+50 +64 +25 +34 +16 +25 +39 +62 +10 +14 +8 +12,5 +19,5 +31 +3 +7 -4 0 -12 -8 -3 0 -21 -17 -26 -26
>30 at 50
+25 +25 +9 +9 0 0 0 0 -6 -11 -8 -12,5 -19,5 -31 -13 -18 -20 -25 -28 -33 -42 -62 -37 -42 -65 -88
+60 +76 +29 +40 +19 +30 +46 +74 +13 +18 +9,5 +15 +23 +37 +4 +9 -5 0 -14 -9 -4 0 -26 -21 -32 -32
>50 at 80
+30 +30 +10 +10 0 0 0 0 -6 -12 -9,5 -15 -23 -37 -15 -21 -24 -30 -33 -39 -50 -74 -45 -51 -78 -106
+71 +90 +34 +47 +22 +35 +54 +87 +16 +22 +11 +17,5 +27 +43,5 +4 +10 -6 0 -16 -10 -4 0 -30 -24 -37
>80 at 120
+36 +36 +12 +12 0 0 0 0 -6 -13 -11 -17,5 -27 -43,5 -18 -25 -28 -35 -38 -45 -58 -87 -52 -59 -91
+83 +106 +39 +54 +25 +40 +63 +100 +18 +26 +12,5 +20 +31,5 +50 +4 +12 -8 0 -20 -12 -4 0 -36 -28 -43
>120 at 180
+43 +43 +14 +14 0 0 0 0 -7 -14 -12,5 -20 -31,5 -50 -21 -28 -33 -40 -45 -52 -67 -100 -61 -68 -106
+96 +122 +44 +61 +29 +46 +72 +115 +22 +30 +14,5 +23 +36 +57,5 +5 +13 -8 0 -22 -14 -5 0 -41 -33 -50
>180 at 250
+50 +50 +15 +15 0 0 0 0 -7 -16 -14,5 -23 -36 -57,5 -24 -33 -37 -46 -51 -60 -77 -115 -70 -79 -122
+108 +137 +49 +69 +32 +52 +81 +130 +25 +36 +16 +26 +40,5 +65 +5 +16 -9 0 -25 -14 -5 0 -47 -36 -56
>250 at 315
+56 +56 +17 +17 0 0 0 0 -7 -16 -16 -26 -40,5 -65 -27 -36 -41 -52 -57 -66 -86 -130 -79 -88 -137
Eixos - Afastamentos em m (0,001 mm)

Perfuration Tolerance fields
Dimensions
(mm) f6 f7 g5 g6 h5 h6 h7 h8 h9 j5 j6 j7 js5 js6 js7 k5 k6 k7 m5 m6 m7 n5 n6 n7 p5 p6 p7
-10 -10 -4 -4 0 0 0 0 0 +3 +6 +8 +2,5 +4 +6 +6 +9 +13 +9 +12 +16 +13 +16 +20 +17 +20 +24
>3 at 6
-18 -22 -9 -12 -5 -8 -12 -18 -30 -2 -2 -4 -2,5 -4 -6 +1 +1 +1 +4 +4 +4 +8 +8 +8 +12 +12 +12
-13 -13 -5 -5 0 0 0 0 0 +4 +7 +10 +3 +4,5 +7,5 +7 +10 +16 +12 +15 +21 +16 +19 +25 +21 +24 +30
>6 at 10
-22 -28 -11 -14 -6 -9 -15 -22 -36 -2 -2 -5 -3 -4,5 -7,5 +1 +1 +1 +6 +6 +6 +10 +10 +10 +15 +15 +21
-16 -16 -6 -6 0 0 0 0 0 +5 +8 +12 +4 +5,5 +9 +9 +12 +19 +15 +18 +25 +20 +23 +30 +26 +29 +36
>10 at 18
-27 -34 -14 -17 -8 -11 -18 -27 -43 -3 -3 -6 -4 -5,5 -9 +1 +1 +1 +7 +7 +7 +12 +12 +12 +18 +18 +18
-20 -20 -7 -7 0 0 0 0 0 +5 +9 +13 +4,5 +6,5 +10,5 +11 +15 +23 +17 +21 +29 +24 +28 +36 +31 +35 +43
>18 at 30
-33 -41 -16 -20 -9 -13 -21 -33 -52 -4 -4 -8 -4,5 -6,5 -10,5 +2 +2 +2 +8 +8 +8 +15 +15 +15 +22 +22 +22
-25 -25 -9 -9 0 0 0 0 0 +6 +11 +15 +5,5 +8 +12,5 +13 +18 +27 +20 +25 +34 +28 +33 +42 +37 +42 +51
>30 at 50
-41 -50 -20 -25 -11 -16 -25 -39 -62 -5 -5 -10 -5,5 -8 -12,5 +2 +2 +2 +9 +9 +9 +17 +17 +17 +26 +26 +26
-30 -30 -10 -10 0 0 0 0 0 +6 +12 +18 +6,5 +9,5 +15 +15 +21 +32 +24 +30 +41 +33 +39 +50 +45 +51 +62
>50 at 80
-49 -60 -23 -29 -13 -19 -30 -46 -74 -7 -7 -12 -6,5 -9,5 -15 +2 +2 +2 +11 +11 +11 +20 +20 +20 +32 +32 +32
-36 -36 -12 -12 0 0 0 0 0 +6 +13 +20 +7,5 +11 +17,5 +18 +25 +38 +28 +35 +48 +38 +45 +58 +52 +59 +72
>80 at 120
-58 -71 -27 -34 -15 -22 -35 -54 -87 -9 -9 -15 -7,5 -11 -17,5 +3 +3 +3 +13 +13 +13 +23 +23 +23 +37 +37 +37
-43 -43 -14 -14 0 0 0 0 0 +7 +14 +22 +9 +12,5 +20 +21 +28 +43 +33 +40 +55 +45 +52 +67 +61 +68 +83
>120 at 180
-68 -83 -32 -39 -18 -25 -40 -63 -100 -11 -11 -18 -9 -12,5 -20 +3 +3 +3 +15 +15 +15 +27 +27 +27 +43 +43 +43 16
-50 -50 -15 -15 0 0 0 0 0 +7 +16 +25 +10 +14,5 +23 +24 +33 +50 +37 +46 +63 +51 +60 +77 +70 +79 +96
>180 at 250
-79 -96 -35 -44 -20 -29 -46 -72 -115 -13 -13 -21 -10 -14,5 -23 +4 +4 +4 +17 +17 +17 +31 +27 +27 +50 +50 +50
-56 -56 -17 -17 0 0 0 0 0 +7 +16 +26 +11,5 +16 +26 +27 +36 +56 +43 +52 +72 +57 +66 +86 +79 +88 +108
>250 at 315
-88 -108 -40 -49 -23 -32 -52 -81 -130 -16 -16 -26 -11,5 -16 -26 +4 +4 +4 +20 +20 +20 +34 +34 +34 +56 +56 +56

NOTES
FACTORY:
Rod. Monte Alto/Vista Alegre, km 3 Distributor | Dealer
Helimax - 03/2016 - 2000
Monte Alto | SP | Brasil | 15910-000

SALES | (16) 3244-1000 | vendas@cestari.com.br
SERVICE | (16) 3244-1020 | service@cestari.com.br
CUSTOMER SERVICE | (16) 3244-1018 | sac@cestari.com.br
www.wegcestari.com

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Product Code 3-5 2

Selection of gear-unit 6-7 3

Service factors 8-9 4

Radial forces / Permissible Radial Force 10-12 5

Mechanical power 14-16 7

Exact reduction ratios 17 8

Thermal Rating / Gear-unit weights 18 9

Mounting suggestions for output shaft 64 11

Application Instructions - shrink disc 65 12

Backstop - complementary dimensions 66 13

Technical information 69-71 16

Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears 1

Optional items (on request)

2 Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears

Mounting Position Set up

F, B using the lower holes of the housing to attach the gear-unit 16 33

Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears 3

Input: Orthogonal Output:

4 Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears

Mounting Position Layout

Input: Parallel Output: Hollow

Input: Orthogonal Output: Solid

Cover/cover parallel input shaft Cover/cover Orthogonal input

Cover/cover attached by torque Cover/cover attached by torque

Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears 5

3) Determining the nominal power 5) Selection of gear-unit

When: PT = PTG.fa.fb.fc.ft (I);

6 Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears

6) Example of application e) On page 15 of this catalog, reducer size 28 is indicated.

f) Checking thermal output capacity:

Therefore, this application does not require additional cooling.

Table 1 Factors for Thermal Output Capacity

% Operating time / hour 1,00 (continuous) 0,80 0,70 0,40 0,20

Factor fb 1,00 1,05 1,15 1,35 1,80

Types of environment Factor fc

Open area, air flow > 3.7m / s 1,40

Large enclosed area, air flow > 1.4 m / s 1,00

Restricted enclosed area, air flow > 0.5 m / s 0,75

Maximum desired oil temperature in C Factor ft

100 (requires synthetic oil) * see page 67 for recommendations. 1,13

Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears 7

Table 2 Load classification

Load Load Load

* Recommended minimum service factor of 2.00

8 Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears

Tabela 3 Fatores de servio FS

Load class of driven machine

Determining the permissable radial load at a point x: F (x)

b) F2 (x) based on maximum flexion of the shaft:

Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears 9

Table 4 Values for recalculation of the radial force - input shaft

2 stages 3 stages 4 stages

Table 5 Values for recalculation of the radial force - output shaft

10 Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears

Values for factor Kr

Flat belt without tensioner 5,00

V-belt without tensioner 1,75

Roller chain or silent chain 1,40

Suggested arrangement for gear-unit, depending on direction of rotation

Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears 11

1800 2000 2800 1000 14000 25000 30000 25000 50000

12 Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears

Helimax Gear-units with Parallel/Orthogonal Shafts and Rectified Helical Gears 13