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~S_~_~_~ PetroleumEngineera
SPE 37353
1....
the axial compressive load and drill-pipe weight push further
bending or deflection between the tool joints. The maximum y = +Cc(l - Coskr) + So(kx - Sinkx)-:(h)z
(4)
bending stress in the drill pipe could be much larger than that [
calculated by assuming the drill pipe bent with the wellbore
where:
curvature.
195
2 JIANGWU SPE 37353
Cc=co+ q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...(5)
YIX=L= +Q(L)-DP)..................... (14)
w*sine
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6)
q k2El
:IX=L=LC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. (15)
So=cctan(kq . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..(11)
U* = + [cccos(kLm) + @rl(kLm)-q] , . . . . . . . . . (20)
The maximum drill-pipe bending stress is located at the middle YIX=L, = ~-#D, -Dp) . . . . . . . . . . . . . . . . . . (21)
length of the drill pipe (x=L):
ub=~(c+q)+-q
[ sh(kL) 1 . . . . . . . . . . . . . . . . . (13)
9= Le=Lcc .. . . . . . . . . . . . . . . . . . . . . . . . . . . ..(22)
where
196
SPE 37353 Drill-PipeBendingand Fatigue in RotaryDrillingof HorizontalWells 3
~ = (c+q)kLc-so
(1-cow.)) contacts the wellbore wall and the contact point (boundary)
. . . . . . . . . . . . . (25)
c
sin(kLc) location moves away from the middle of drill-pipe length. The
location of maximum bending curvature (stress) keeps moving
away from the middle of drill-pipe length. The location of
maximum bending curvature (stress) moves away from the middle
;[~:C-P,-DP)]S~(MC)-UCC[l-COS(M c ,1 @
s= of drill-pipe length after the drill-pipe tube contact is developed,
0
~(26)
kLcsin(kLc)-2(1 -cos(kLc)) 2 because the drill pipe cannot deflect any more at the contact point
which acts as a new supporting boundary, resulting in the further
deflection of drill pipe in the uncontact portion.
The parameters of CCand so for this case (eqs. 25 and 26) are
Fig. 5 shows two more bending curvature (stress) curves
solved when thearc contact boundary point Lc is determined
beside the maximum bending curvature for the case of Fig.3. The
by satistjfing eq. 24.
The drill-pipe bending curvature distribution is then: bending curvature (stsess) at the tool joints decreases and becomes
negative as the axial compressive load increases. The bending
~2y@
=C Cos(klj+sosin(kr)-q (Lc>x>o) . . . . . . (27) curvature (stress) at the contact point location is the maximum
bending curvature (stress) when the point contact first occurs,
h= c
and decreases in the point contact period, until the arc contact
is developed. After the arc contact is developed where the
d2y(x)
c (L>X>LC) . . . . . . . . . . . . .. (28) middle portion of drill pipe contacts the wellbore wall, the
c&2 bending curvature (stress) of the arc contact point remains the
same as the wellbore curvature ( 18 deg/100 fl).
The location of maximum drill-pipe bending stress is located Fig. 6 shows the bending curvature distributions in half of the
within the uncontact portion of the drill pipe, and is also drill-pipe length for different axial compressive load levels. The
determined by: other half of drill-pipe length will have the same distribution due
to the symmetry of the bending. It shows that for the calculated
L~=~WCtZ&) . . . . . . . .. _. . .._ ,.. .,. .. (29) situation: (I) the bending curvature decreases in the portion of
c
drill pipe near tool joints as the axial load increases, (2) the
bending curvature at the middle point of drill-pipe length ( 15-R
The corresponding maximum drill-pipe bending stress is: location) also decreases atler the tube contact is developed, and
(3) the maximum bending curvature moves from the middle point
of drill-pipe length ( 15-R location) into the uncontact portion after
O* = y[c!ccos(kLm) + s#rl(kLm)-q] . . . . . . . . . (30) the tobe contact is developed.
Fig, 7 shows the calculated total bending energy stored in the
&ill pipe according to the bending curvature along the drill pipe.
Fig. 3 shows the maximum bending curvature (stress) for 3 fi-
It shows that the total bending energy keeps increasing as the axial
inch drill pipe in an 18-degll 00-fl build section of the wellbore,
load increases, although the maximum bending curvature (stress)
as a function of the axial compressive load. It is predicted by
may decrease in the point contact period (see Fig. 3). For
using the above derived equations. The maximum bending
example, the total bending energy at 5,000Ibf axial compressive
curvature (stress) first increases as the axial compressive load
load is larger than that at 3,800 Ibf axial compressive load,
increases, and then decreases a little bit in the point contact
although the maximum bending curvature (stress) at 5,000 Ibf
period, and increases again with a lower rate in the arc contact
axial compressive load is smaller than that at 3,800 Ibf axial
period. It is also shown that the maximum bending curvature of
compressive load (see Fig. 3). This result helps to confirm and
the drill pipe is about21 deg/100 ft at zero axial load, larger than
validate the above bending analysis of drill pipe.
the wellbore curvature of 18 deg/100 tl. This is because of the
Fig. 8 is a comparison of the above derived solution of drill-
etlkct ofdrill-pipe weight on drill-pipe bending.
Fig. 4 shows the location of the maximum bending curvature pipe bending with a previous one5 for 3%-inch drill-pipe in a
4deg/100-tl build section of the wellbore. It shows that the above
(stress) and the location of the contact point (or the contact
new derived solution has the same curve feature as the previous
boundary for the arc contact condition) of Fig. 3. For an axial
one. However, the new derived solution moves Ieftward from the
compressive load less than 3,800 lbf, there is no drill-pipe tube
previous one. This is because the drill-pipe weight per unit length
contact to the wellbore wall, and the maximum bending curvature
is considered in deriving the new solution, while it was neglected
(stress) occurs at the middle of drill-pipe length ( 15 ft away from
by the previous solution. The drill-pipe weight contributes to the
the joints). The point contact is developed as the axial compres-
drill-pipe bending in the build section of the wellbore, resulting
sive load exceeds 3,800 Ibf. Although the location of the contact
in a larger maximum bending curvature in the no contact period,
point is always at the middle of the drill-pipe length ( 15 ft away
and causes an earlier occurrence of the drill-pipe tube contact to
fkom the joints) in the point contact period, the location of
the wellbore wall.
maximum bending curvature (stress) moves away into the
uncontact portion. For the axial compressive load beyond 18,000
Ibf, the arc contact is developed, where a portion of drill pipe
197
4 JIANG WU SPE 37353
198
SPE 37353 Drill-PipeBendingand Fatiguein RotaryDrillingof HorizontalWells
--
L+
\\
1, Mm LWIWHW ;
\, Mel cornpraaanm load, Ibf
>\\
-1
----I Fig. 3 Drill-pipe bending curveturektress vs. sxial load.
Wdtlcn \, : F,
Todjurd
Cwtacl pm hr.atmn I
z o~
o lom2#323m)4cm3 xmJ -
(c) Aretube+ontact Aualcorrrpraaatw Ie9d Ibf
199
6 JIANG WU SPE 37353
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I
: z
10A RAD
1--- I
Mu tii~ IOmibm a
10
--- -Todjdntbcdkm 8 ~ l.!3J-
- . .: Tub Unltsding
o i-- -.=.: ----- .c-anfApG4ntbuum
$
,0=
~
# l.oc- . ; - >
- ---- d Newsolution
\, ----6
.10+ No COIIWI
---
--- ._-!
--
lj mx2 +
. . . . . . PreviouS SoMon
I mm ~-----------------
2 -204
0.00 5m 10.03 1Sal 20.03
0 lccmzumxcalaxn -Slm
Dimentii axialbad, Fa*(L2)/(4El)
iwal Carlprssaiva Iced, M
Fig. S-Comparison of two solutions.
Fig. 6-Drill-pipe banding cunmturelstrsee VS. axial load.
15
---- F=olbr
10
r-3,@o Ibr(m0mtdl
----- .P=lO.~lbf [pOintcOnl@
5 ---- r-m#om M(arGcati*
20
CoNunted
15 - --
Drillstring
Life, %
10
5 .- .-
3C0
0
0 lCOJ2W030Xl W5W06MKI
o 3,s00 5,m 1O,ao 1s,020 a),cm
DrillstringMcawrsmmtl%om
S*, fl
Q +...- ; I
o Xm Iamlsomximalm 3xm
Mel aomfxeaaMsbal, M
Iw T-~-- I
I
ml
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434
m with pip~ht
-----.wiftKdpipawai@4
o Im- ~+- +-
0 lalm15m12am25moxm3
AM canpraa@va bad, Ibf