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RUGGED PERFORMANCE FOR LAND & OFFSHORE RIGS

Including SolaHD & Nelson Products


INTRODUCTION PROVEN PERFORMANCE FOR OFFSHORE AND LAND RIGS

Appleton, SolaHD and Nelson are dedicated to the


performance and quality of each and every product that
we deliver. From light fixtures to control boxes, our
products are engineered and proven to continuously
withstand the relentless vibrations, severe weather,
corrosive environments and flammable atmospheres that
drilling rigs face everyday. That is why we are the leading
electrical product brands chosen by oil and gas operations
to keep their equipment and people productive and safe.

Oil and gas rigs are operating in a new era of opportunity. Increasing worldwide oil
and gas consumption, new exploration zones and advanced drilling capabilities are
fueling rig production to unforeseen levels. These factors are pushing equipment and
personnel to work in more extreme locations and conditions. Appleton, SolaHD and
Nelson power rigs to meet todays greater demand for energy, while providing the
foundation for greater operational efficiency, safety and environmental responsibility.

Wherever you need premium electrical products, whether lighting catwalks above
the ocean; providing equipment with clean, uninterrupted power; or safeguarding
electrical connections from corrosion, water or gases, Appleton, SolaHD and Nelson
are there. Turn to us to keep your operations safe, productive and reliable.

2
3
ENABLING LAND RIGS TO MAINTAIN PEAK EFFICIENCIES
For land rigs, extreme temperatures, constant vibrations and severe shocks are a given in the day-to-day search for oil and gas reserves. Amid these harsh conditions,
rigs and their crews need to maintain the highest levels of safety and efciency.

Land rigs and their personnel can concentrate on their productivity with Appleton, SolaHD and Nelsons complete line of rugged electrical products. Our products are built
to withstand the intense vibrations that come with land-based drilling. Appletons lighting xtures safely illuminate critical drilling operations and instrumentation with
durable construction and powerful lamping options, including our pioneering, 100,000-hour induction xtures. Appletons class-leading conduit and cable ttings keep
electrical connections strong and secure. SolaHDs line reactors keep the drives spinning. SolaHDs industrial control transformers and uninterruptible power supplies
ensure that drillers consoles have the power they need. Nelsons full range of heat tracing solutions prevent pipe freezing and maintain process temperatures. Together,
Appleton, SolaHD and Nelsons sealed explosionproof control stations, panels and motor starters, power supplies and heat trace technologies have been proven to protect
equipment and personnel in the oil and gas industry around the world.
1A Mast
Rigmaster Lighting J Cuttings Conveyor
B2 Powertite
Top Drive Plugs & Receptacles K Mud Cleaner
C3 Flexible
Drawworks Couplings L Mud Guns
D4 AJBEW
DrillersEnclosure
Consoles M Mud Tanks
E5 ACSEW
Drill Floor
Control Panel N SCR House (Electric House)
F6 EFD Control Station
Substructure O Engine & Generators
G7 AEXMS
Dog HouseMotor Starter P BOP Closing Unit
H Mud Gas Separator Q Pumps Parts Storage
I Shale Shaker R Fuel Tank

K H
I

J L
A

Mud System
B

D
E
C
G

M
F

N
O

5
LIGHTING A Mast
Appleton delivers the leading lighting products for locations throughout
B Top Drive
onshore rig platforms. Each product, from our enclosed and gasketed to C Drawworks
our explosionproof fixtures, has been engineered to provide unparalleled D Drillers Consoles
protection in hazardous locations. Features such as convenient hinges and E Drill Floor
F Substructure
automatic power cut-offs make them easy to install and service. Precision- G Dog House
engineered internal controls ensure long lamp life and low T-ratings. H Mud Gas Separator
The AREAMASTER floodlight is perfect for delivering up to 400 watts of I Shale Shaker
J Cuttings Conveyor
light across large Class I Division 2 locations and severe non-hazardous K Mud Cleaner
environments. The MERCMASTER III provides safe illumination in Class I L Mud Guns
Division 2 locations, while the RIGMASTER metallic fluorescent fixture is M Mud Tanks
N SCR House (Electric House)
suited for Class I Division 2 locations where a high degree of corrosion and
O Engine & Generators
shock resistance is required. P BOP Closing Unit
Q Pumps Parts Storage
* A C E F G M N P Q R R Fuel Tank

* Letters denote applications


where product is recommended
for use. See illustration on page 5.
PLUGS & RECEPTACLES Rig platforms require access to power throughout their operations. Appleton
provides safe and reliable connections with an extensive product line of plugs and
receptacles. They are designed to keep the power secure in extreme conditions,
including those filled with moisture, dust, dirt and vibrations. The POWERTITE
SERIES of plugs and receptacles deliver power in hazardous conditions with rugged
construction that provides watertight, explosionproof or dust-ignitionproof
connections. The EBR SERIES of receptacles offer a circuit breaker and externally
mounted disconnection switch. The EBR mechanically locks the plug in the
receptacle when the circuit breaker is in the On position. The JBR SERIES features
an internal switch that enables safe and quick disconnection without the need for a
separate disconnect switch.

G M N

FITTINGS Difficult bends, tight spaces, vibration and movement that challenge rigid conduit
connections can be negotiated with Appletons FLEXIBLE COUPLINGS. Appletons UNIONS are
available in expansion and non-expansion versions. Our expansion versions feature a
one-piece design that eliminates the need for disassembly during installation. Appleton
SEALS maintain the integrity of hazardous location electrical connections with a wide
variety of configurations, materials and finishes.

E I K L M

T = Tri-Rated; approved for ATEX,


IEC, NEC/CEC locations
6

LAND RIG PRODUCTS


ENCLOSURES Appleton offers standard and custom enclosures for any application on your rig.
Each one is designed with the superior security and durability that rig applications
demand. The AJBEW junction box can be used as a pull box or place for terminations.
The AJBEW is made from cast copper-free aluminum and can be mounted vertically or
horizontally with a wide range of drilled and tapped outlet options.

CONTROL PANELS Safely control power with customizable control panels designed specifically for hazardous
and extreme locations. Appleton control panels stand up to years of corrosion. Their
compact housings contain sparks and feature durable switching hardware. The ACSEW CAST
CONTROL PANEL combines controls, indicators and meters into one explosionproof control
center. This panel is flexible enough to be used in an array of applications with a variety
of push button, selector switch and pilot device combinations, including different sizes of
square and round meter windows. The ACSEW is also available with a NEMA 4X rating in
grey epoxy powder coat.

E I

CONTROL STATIONS Rugged Appleton control stations allow workers to manage operations with dozens of
combinations of easy-to-read indicators, buttons and selector switches. The factory sealed EFDB/
EFD/EDS SERIES of control stations are ready for heavy-duty applications with a 10 ampere/600
volt contact rating and dozens of combinations of buttons, pilot lights and selector switches.
Appletons N2 SERIES offers corrosion-resistant, flexible control stations for Class I Division
2 locations. These non-metallic housings feature a rugged, high-strength design that offers
excellent resistance to ultraviolet light and water.

G H I K L M

MOTOR STARTERS Appleton motor starters are perfect for rig applications with compact, lightweight
housings and robust power handling features and capacities. The CSE SERIES of
manual motor starters for explosionproof and dust-ignitionproof applications
delivers secure performance in the starting of polyphase AC or DC motors. The
compact, cast-aluminum enclosure features two-coat epoxy powder coat and flexible
mounting options. Operating buttons are positive-operating and can be locked in
the Stop position.

H I K L M R

LAND RIG PRODUCTS


TRANSFORMERS A Mast
SolaHDs INDUSTRIAL CONTROL AND DISTRIBUTION TRANSFORMERS provide land-based rigs
B Top Drive
with regulated voltage. Each of our transformers C Drawworks
feature exclusive technology for a longer life and ratings that exceed D Drillers Consoles
NEMA requirements for inrush and regulation to ensure control systems E Drill Floor
F Substructure
are powered correctly. SolaHD also offers custom transformer designs for G Dog House
unique applications. H Mud Gas Separator
I Shale Shaker
B D G I J N O J Cuttings Conveyor
K Mud Cleaner
L Mud Guns
M Mud Tanks
N SCR House (Electric House)
O Engine & Generators
P BOP Closing Unit
Q Pumps Parts Storage
R Fuel Tank

DRIVE PROTECTION Ensure the performance of your SCR house, drives and other equipment across
land rigs with SolaHD line reactors. The compact SLR SERIES of DIN Rail mounted
line reactors can be installed quickly and provides years of protection from the
sags and surges caused by large load switching. It provides three-phase electronic
system protection from harmonics and input line distortions. The DRIVE ISOLATION
TRANSFORMERS are designed to handle the mechanical stress, voltage demands and
harmonics associated with SCR applications.

B N

POWER CONDITIONING SolaHDs full line of power conditioning solutions, including the MCR HARDWIRED SERIES,
operates with our patented ferroresonant design. They offer excellent noise isolation and
surge suppression to protect connected equipment on the land-based rig from damage
and degradation.

B D N

LAND RIG PRODUCTS


SURGE PROTECTION The STV SERIES offers surge protection to equipment with a flexible, modular design
that is rugged enough for the harshest rig environments. The STV 200/400K
provides the highest levels of protection and features patented technology that allows
it to handle the high-impulse, potentially damaging transients commonly found in
distribution panels. The STV 100K is a hardwired surge protective device designed
for installation at branch panels and point-of-use applications. The STFV PLUS SERIES
combines Active Tracking filtration for low-energy noise and surge protection from
the high-energy transients caused by turning on heavy machinery, motors and other
equipment.

B D N

POWER SUPPLIES The SDN SERIES delivers industry-leading performance that features power factor correction to
meet hazardous location approvals. Its wide operating temperature range and high tolerance
to shock and vibration make the SDN Series suitable for demanding applications on land-
based rigs. The SolaHD SCP-X SERIES was designed to be a stand-alone, self-protected unit. It
eliminates the expense and bulk of non-ventilated enclosures with a rugged IP67 compliant
package resistant to dust, water and other contaminants.

B D N O

UPS The SDU DIN RAIL UPS is an advanced uninterruptible power system that offers durable housings,
wide operational temperature ranges and unique installation options. The SDU DC UPS is a
powerful, microprocessor-controlled UPS that provides higher conversion efficiencies by
reducing the number of times power is converted from AC to DC and back. SolaHDs S4K
SERIES offers true on-line (double conversion) protection from a wide range of potential power
problems, such as undesirable harmonics and intolerable frequency variations.

B D N O

HEAT TRACE Nelson provides SELF-REGULATING HEATING CABLES for both freeze protection and process
maintenance applications. Every cable is tested and certified to ensure the highest quality
even in the harshest of environments. Nelson heating cables can be field-cut to length
and feature multiple power output and voltage ratings. Nelsons CM-3 MULTI-POINT CONTROL/
MONITORING SYSTEM is one of the most advanced control and monitoring systems available. In
addition to control and monitoring, it provides operations personnel with information, such
as temperature alarms, circuit faults, and sensor and communications failures. The CM-3 is
compatible with any Modbus compatible devices.

H K L M

LAND RIG PRODUCTS


HELPING OFFSHORE RIGS SUCCEED IN EXTREME ENVIRONMENTS
Appleton, SolaHD and Nelson understand the rigors and efciency expectations of todays offshore rigs. Appleton products feature lightweight, corrosion-resistant enclosures
that stand-up to years of abuse. Many are tri-rated or offered in European congurations for ATEX, IEC and NEC/CEC applications. Appletons groundbreaking lighting
xtures offer an array of safety and user-friendly maintenance features. Appletons watertight cable glands ensure dry electrical connections and are designed to deliver
the industrys fastest and easiest installations for quick set-up and less downtime. SolaHD protects all of your drives, motors and electronic equipment by providing clean,
uninterrupted power. SolaHD also offers a broad line of compact, DIN Rail mountable products for quick installations. Nelsons restop product solutions maintain optimum
pipeline temperatures and safety.

10
A Derrick
B Top Drive
C Pipe Conveyor
D Pipe Deck
E Solids Control & Conditioning Equipment
F Mud Tanks (below deck) B
G SCR Drive Room
H Mud Pumps
I Rotary Table
J Integrated Drillers Cabin
K BOP Overhead Crane
L Bulk Tanks (Mud & Cement) A
M Mooring Winches
N Hose Loading Stations

E
L

M
N
F

J G

I
11

Drill Floor and Drillers Cabin Mud Pump Room SCR Drive Room
IEC
LIGHTING Appleton illuminates offshore rigs from living quarters to rig towers. Our lightweight, A Derrick
B Top Drive
corrosion-resistant and highly-efficient light fixtures are proven among the harshest C Pipe Conveyor
conditions encountered by offshore locations. The ATX increased safety FE SERIES D Pipe Deck
of fluorescent fixtures delivers protection to robust environments where corrosive E Solids Control
& Conditioning Equipment
atmospheres and severe weather prevail. In addition to their pre-impregnated fiberglass F Mud Tanks (below deck)
reinforced polyester body, these fixtures offer exclusive safety features that make serving G SCR Drive Room
easy, quick and safe. If a tube fails, the others will remain lit. One hand can swing open H Mud Pumps
I Rotary Table
the hinged lens, polycarbonate diffuser and multi-parabolic reflector. Most importantly,
J Integrated Drillers Cabin
the reflector activates an automatic unit power cut-off switch when opened that allows for K BOP Overhead Crane
safe access to internal controls. L Bulk Tanks (Mud & Cement)
M Mooring Winches
* A C D I J L N Hose Loading Stations

* Letters denote applications


where product is recommended
IEC GLANDS Appletons line of cable glands establishes secure electric connections with exclusive for use. See illustration on page 11.
designs and features. The T3CDS SERIES features our proprietary Compensating
Displacement Seal (CDS) for Flameproof Ex d and Increased Safety Ex e. The T3CDS
fits all types of armored and braided cable, including lead sheathed. The CDS protects the
cable inner sheath from excess force, ensuring a secure seal every time.

E F H

TERMINAL BOXES Appleton offers a range of terminal boxes with configurable designs for applications
across rig platforms. Each design has been engineered for exposure to severe weather,
mechanical stress and caustic chemicals. The ATX series of 316 STAINLESS STEEL TERMINAL
BOXES are ideal for wet or corrosive atmospheres. Their clean appearance and flexible
options are perfect for increased safety applications with the ability to be drilled on-
site or come pre-drilled from the factory. The 316 Stainless Steel Terminal Boxes come
in a wide variety of sizes, are available with a fiberglass housing and feature Appletons
patented reversible anti-vibration mounting brackets.

T
MOTOR STARTERS ATX MOTOR STARTERS provide secure operation of motorized equipment in wet,
hazardous and dust-filled locations. We offer starters with the highest interrupt
rated enclosures in the industry. The ATX series of Ex d flameproof motor
starters and contactors is compact, but rugged for long-lasting use in extreme
environments. These motor starters are available in three electrical configurations:
DOL, drive, Star-delta, reversing and non-reversing with breaking capacity from
.37 to 75 KW up to 690 volts.

E F H

T = Tri-Rated; approved for ATEX,


IEC, NEC/CEC locations
12

OFFSHORE RIG PRODUCTS


NEC/CEC
LIGHTING Lighting catwalks, stairs and operations on offshore rigs requires lightweight, compact
and durable fixtures. MERCMASTER III features modular construction that allows it to fit
a vast range of applications and is suitable for Class I Division 2, Class I Zone 2 and
other extreme environments. The Mercmaster IIIs superior design offers industry-leading
thermal performance. It is also available in a low-profile configuration for low-ceiling,
weight-sensitive applications. The AREAMASTER 250/400 floodlight is compact, but
powerful. Its copper-free aluminum housing features a polyester-finish that stands tall
against severe weather, caustic and Class I Division 2 locations. Appletons RIGMASTER
metallic fluorescent fixture is suited for Class I Division 2 locations where a high degree
of corrosion and shock resistance is required.

C D I K L M N

CABLE GLANDS Appleton provides offshore rigs with class-leading cable glands that secure
connections against extreme environments but are easy to install. The range features
non-hazardous, explosionproof and flameproof cable connectors. The PXB2KX series
offers a flameproof compound seal and an internal sealing ring as an extra barrier
against dust and moisture. The PXSS2K series of cable glands delivers flameproof
safety in operating temperatures that range from -60 C to +100 C. The C2KX series
offers deluge-proof connectors and IEE45 armor jacketed cables and the PX2KX
series features environmental seals on the cable outer jacket and explosionproof
compound barrier seals around the cable inner cores.

E F H

TERMINAL BOXES Appleton FIBERGLASS REINFORCED POLYESTER TERMINAL BOXES come in five sizes and can be
coupled together for a wide variety of applications. The static-resistant, black fiberglass
reinforced polyester enclosure is built to survive in wet and corrosive atmospheres.
These terminal boxes are also available in 316 stainless steel and are ATEX approved
for use in Zone 1- 2 and 21 22 locations.

NON-METALLIC CONTROLS Appletons durable control stations keep motors and personnel safe. Appleton offers non-
metallic controls that are lighter weight than their metallic counterparts but just as tough.
The UNICODE 2 series of control stations is NEC-, CEC- and ATEX-compliant allowing
for use in virtually every industrial application worldwide. These factory sealed control
stations are rated for Zone 1- 2 and Class I Division 2 locations. The Unicode 2 is available
in fiberglass reinforced polyester (FRP) and 316L stainless steel.

C E G I L

13

OFFSHORE RIG PRODUCTS


TRANSFORMERS SolaHD provides offshore rigs with a wide range of standard and custom INDUSTRIAL A Derrick
B Top Drive
CONTROL AND DISTRIBUTION TRANSFORMERS that are designed for the brutal offshore rig C Pipe Conveyor
environments. Our transformers offer proven technologies and industry standard D Pipe Deck
certifications, such as NEMA 4X and UL-3R that can survive extreme environments. E Solids Control
& Conditioning Equipment
Our encapsulated transformers are designed specifically for harsh environments with an F Mud Tanks (below deck)
epoxy-enclosed seal that blocks out moisture, dirt and other contaminants. They also G SCR Drive Room
feature high-efficiencies and wide operational ranges that are best suited for the power H Mud Pumps
I Rotary Table
resources of offshore rigs. SolaHD also offers custom transformer designs and mounts for
J Integrated Drillers Cabin
unique applications. K BOP Overhead Crane
L Bulk Tanks (Mud & Cement)
B G H J M M Mooring Winches
N Hose Loading Stations

DRIVE PROTECTION SolaHD increases industrial automation system performance with drive protection for
SCR variable speed drive applications on offshore rigs. The compact SLR SERIES of DIN
Rail mounted line reactors safeguards high-frequency drives and electronic equipment
from harmonics, input line distortion, capacitors and large-load switching. The SLR
Series is a DIN Rail mounted line reactor that installs quickly and easily. SolaHDs DRIVE
ISOLATION TRANSFORMERS can also be used with our line reactors to provide total isolation of
the power disturbances created by SCR drives.

B G

POWER CONDITIONING SolaHD delivers power conditioning solutions to offshore rigs with exclusive
engineering. All SolaHD power conditioners, including the MCR HARDWIRED SERIES
features patented ferroresonant technology that offers superior voltage regulation, noise
isolation and harmonic distortion protection. These units are the perfect solution for the
dirty power on the offshore rigs which can lead to costly downtime because of power
disturbances.

B G J

SURGE PROTECTION The STV SERIES offers surge protection to offshore rig equipment from the top
drive to the SCR Drive room. The STV 200/400K provides the highest levels of
protection and features patented technology that allows it to handle the high-
impulse, potentially damaging transients commonly found at service entrances or
distribution panels. The STV 100K series is a hardwired surge protective device
designed for installation at branch panels and point-of-use applications. The STFV
PLUS SERIES combines Active Tracking filtration for low-energy noise and surge
protection from the high-energy transients caused by turning on heavy machinery,
motors and other equipment.

B G J

14

OFFSHORE RIG PRODUCTS


POWER SUPPLIES The SDN SERIES delivers industry-leading performance that features power factor correction
to meet hazardous location approvals. Its wide operating temperature range and high
tolerance to shock and vibration make it suitable for the demanding applications on
offshore rigs. The SolaHD SCP-X SERIES was designed from the ground up specifically for
todays distributed field power designs. This stand-alone, self-protected unit eliminates
the expense and bulk of non-ventilated enclosures with a rugged aluminum housing that
can withstand shocks up to 3 Gs.

B G J

UPS The advanced SDU DIN RAIL UPS protects equipment from power failures while standing
up to the demanding temperatures and environments of offshore rigs. The SDU DC UPS is
a powerful, microprocessor-controlled UPS that provides higher conversion efficiencies
by reducing the number of times power is converted from AC to DC and back. It
offers the only external battery module on the market. SolaHDs S4K SERIES offers
true on-line (double conversion) protection from a wide range of potential power
problems, such as difficult-to-track harmonics and dangerous frequency variations.

B G J

HEAT TRACE Nelson provides SELF-REGULATING HEATING CABLES for both freeze protection and process
maintenance applications. Every cable is tested and certified to ensure the highest quality
even in the harshest of environments. Nelson heating cables can be field cut to length
and feature multiple power output and voltage ratings. Nelsons CM-3 MULTI-POINT CONTROL/
MONITORING SYSTEM is one of the most advanced control and monitoring systems available. In
addition to control and monitoring, it provides operations personnel with information, such
as temperature alarms, circuit faults, and sensor and communications failures. The CM-3 is
compatible with any Modbus compatible device.

F H L N

FIRESTOP Nelsons MULTI-CABLE TRANSIT (MCT) provides maximum protection from fire, vibrations, explosions,
shock and everyday movement associated with marine environments. The airtight and watertight
seal routes cables, conduits, pipes and tubing through fire-rated walls, floors, decks or bulkheads.
The compact housing can seal a wide range of cable/conduit diameters ranging from 0.157"
(4mm) to 3.74" (95mm).

G J

15

OFFSHORE RIG PRODUCTS


Appleton is our premium line of industrial EGS is organized into three focused Electrical Construction Materials
electrical products under EGS Electrical businesses that provide distributors
Group, a division of Emerson Industrial and end-users expert knowledge and
Automation. excellent service.

Emerson Industrial Automation brings Electrical Construction Materials


integrated manufacturing solutions to This group manufactures a broad range Power Quality Solutions
diverse industries worldwide. Our of electrical products including conduit
comprehensive product line, extensive and cable fittings, plugs and receptacles,
experience, world-class engineering and enclosures and controls, conduit bodies,
global presence enable us to implement and industrial lighting. Whether the
Heating Cable Systems
solutions that give our customers the application is hazardous location, industrial,
competitive edge. or commercial, the ECM group has the
products to meet your needs.
For over 150 years, our electrical product
brands have been providing a rich Power Quality Solutions
tradition of long-term, practical, high This group offers the broadest power
quality solutions with applications ranging quality line including UPS, power
from the construction and safe operation conditioners, voltage regulators, shielded
of petrochemical and process plants to transformers, surge suppression devices
providing quality power that precisely and power supplies.
controls automotive robotic production.
Heating Cable Systems
Engineers, distributors, contractors, This group offers a broad range of electrical
electricians and site maintenance heating cable products for residential,
professionals around the world trust commercial, and industrial applications.
Emerson Industrial Automation brands
to make electrical installations safer,
more productive and more reliable.

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