aaa

KISI KISI DAN

SOAL

BIDANG LOMBA :

INDUSTRIAL CONTROL
 1 2 3 4 5 6

A A

B B

C C

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
D All Right Reserved D

Skill: Industrial Control

OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL SAFETY & HEALTY
01
1 2 3 4 5 6
 1 2 3 4 5 6

A A

B B

C C

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
D All Right Reserved D

Skill: Industrial Control

OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL JOB DESCRIPTION
02
1 2 3 4 5 6
 1 2 3 4 5 6

A A

B B

C C

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D Skill: Industrial Control

D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL OVERVIEW
03
1 2 3 4 5 6
 1 2 3 4 5 6
Description :

1. Control box (800x600x200mm)

2. Metal vertical ladder (200x60mm)
3. Metal cable tray (100x60mm)
A 4. Solid duct (100x60mm)
A
5. Protective earth terminal (X3)
6. CEE socket (X4)
7. CEE socket (X5)
8. PVC pipe VR25mm
9. 900 bow for PVC pipe VR25mm
10. Solid duct 60x40
11. Junction box (PL4)
12. Junction box (PL5)
13. Junction box (PL6)
14. Junction box (S5)
15. Junction box (S6)
B B
16. Junction box (S7)
17. Junction box (PL7)
18. Junction box (PL8)
19. Junction box (PL9)
20. Junction box (PL10, PL11)
21. Junction box (PL13, PL14)
22. Junction box (S1)
23. Junction box (S2)
24. Junction box (S3)
25. Junction box (S4)
26. Junction box (PL12)
C C

WALL INSTALLATION NOT IN SCALE 24th WorldSkills Indonesia

Competition in Malang, East Java 2016
* All measurements from a horizontal and All Right Reserved
vertical line ap 10-40mm from the end booth.

D All devices, which are not in the Skill: Industrial Control

D
measurements, the mounting is up to the competitor OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL MAIN PROJECT
04
1 2 3 4 5 6
 1 2 3 4 5 6

A A
Description :

01. SS1 Manual / Auto

02. SS2 Pos A / B
03. PB1 Outlet tank 1
04. PB2 Outlet tank 2
05. PB3 Outlet tank 3
B B
06. PB4 Outlet tank 4
07. PB5 Motor1 / Motor2
08. PB6 Auto start
09. EMG Emergency stop
10. PL1 PL power
11. PL2 Manual / Auto (run)
12. PL3 Pos A / B
C C

Control box : 24th WorldSkills Indonesia

800x600x200mm Competition in Malang, East Java 2016
All Right Reserved

D D
Skill: Industrial Control
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL DOOR
05
1 2 3 4 5 6
 1 2 3 4 5 6

PLC1
A1 A2 A3 A4

A POWER SUPPLY CPU INPUT OUTPUT

A
Description :

01. A1 Power Supply Unit

02. A2 CPU Unit
F1 F2 F3 Q1 03. A3 Digital Input Unit
04. A4 Digital Output Unit
05. F1 Breaker 3 Phase
B 06. F2 Breaker 1 Phase B
07. F3 Breaker 1 Phase
Duct 40 x 60

Q2 Q3 Q4
08. Q1 Motor Starter
09. Q2 Contactor 1
10. Q3 Contactor 2
11. Q4 Contactor 3
12. X1 Termination power
13. X2 Termination control
C C
14. PE Protective earth terminal
X1 X2 PE

1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D D
Skill: Industrial Control
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL BASE PANEL
06
1 2 3 4 5 6
 D
C
A

X2
X1

1
1

1
S1:2 A3:09

1
L1 F1:L1

2
S2:2 A3:10

2
L2 F1:L2

3
S3:2 A3:11
3
L3 F1:L3

4
S4:2 A3:12
4

N F3:1

5
S5:2 A3:13

6
S6:2

2
5

A3:14 PE PE
2

7
S7:2 A3:15
6

X4:L1 Q2:2

8
PL4:A1 A4:03
7

X4:L2 Q2:4

9
PL5:A1 A4:04
8

X4:L3 Q2:6

10
PL6:A1 A4:05
9

A4:06 PE

11
PL7:A1 X4:PE

A4:07

12

3
PL8:A1 X5:L1
3

Q4:2
10

PL9:A1
13 A4:08
X5:L2 Q4:4
11

14

PL10:A1 A4:09
X5:L3 Q4:6
12

15

PL11:A1 A4:10

X5:PE PE
13

16

PL12:A1 A4:11

PL13:A1 A4:12
17

Scale: X:Y
A4:13
18

PL14:A1

4
4

X3

24VDC
19

Com1

Date:
1

Skill: Industrial Control

All Right Reserved X2:31
Com2
20
2

Metal tray left

21

Com3
3

Metal tray right

24th WorldSkills Indonesia
22

Com4
4

Metal vertical
INDUSTRIAL CONTROL
Paper: A4

N-1 ladder
23

Com1
24

Com2
Competition in Malang, East Java 2016

5
5

25

Com3

Com4
26
27

Com5

Com6
28

OR

Door PE
29

TERMINATION

Panel
30

6
6

X3:1
31

07
PAGE
D
C
B
A
 1 2 3 4 5 6

PL10 PL11 S5 PL4 PL7 PL12

A A
W3 W6 W9 W6 W10

PL13 PL14 S6 PL5 PL8

W3 W7 W9 W7

B B

S7 PL6 PL9

W8 W10 W8

C C

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D D
Skill: Industrial Control
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL JUNCTION BOX
08
1 2 3 4 5 6
 1 2 3 4 5 6

A A

Solid Duct box :

X3 1 2 3 4
100x100mm B
B

Metal tray right

Metal vertical
Metal tray left

ladder
X2:31

C C

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D D
Skill: Industrial Control
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL TERMINATION X3
09
1 2 3 4 5 6
 1 2 3 4 5 6

CABLE LIST
No Gland Cable type Intern Extern Description A
A

1 W1 NYYHY 5x1.5mm 2 X1 ---- X0 Power Supply 220V+PE

2 2
W10 NYAF 1.5mm - Green/Yellow PE ---- X3 Protective Earth terminal
3 - NYAF 1.5mm 2 - Green/Yellow X3 ---- Metal Cable Tray Protective Earth
4 - 2
NYAF 1.5mm - Green/Yellow X3 ---- Metal Ladder Protective Earth
5 W2 NYYHY 4x1.5mm2 X1 ---- X4 Motor 1
6 W2 NYYHY 4x1.5mm2 X1 ---- X5 Motor 2
7 W9 NYYHY 2x0.75mm 2 X2 ---- PL4 Tank 1
8 W9 NYYHY 2x0.75mm 2
X2 ---- PL5 Tank 2
9 W10 NYYHY 2x0.75mm 2
X2 ---- PL6 Tank 3
B B
10 W6 NYYHY 2x0.75mm 2 X2 ---- PL7 Outlet tank 1
11 W7 NYYHY 2x0.75mm 2 X2 ---- PL8 Outlet tank 2
12 W8 NYYHY 2x0.75mm 2
X2 ---- PL9 Outlet tank 3
13 W10 NYYHY 2x0.75mm 2 X2 ---- PL12 Outlet tank 4
14 W3 NYYHY 3x0.75mm 2 X2 ---- PL10, PL11 Ladle car position F/R
15 W3 NYYHY 3x0.75mm 2
X2 ---- PL13, PL14 Motor mixer F/R
16 W4 NYYHY 2x0.75mm 2
X2 ---- S1 Position left max
17 W4 NYYHY 2x0.75mm 2 X2 ---- S2 Position left
18 W5 NYYHY 2x0.75mm 2
X2 ---- S3 Position right
19 W5 NYYHY 2x0.75mm 2
X2 ---- S4 Position right max C
C
20 W6 NYYHY 2x0.75mm 2 X2 ---- S5 Limit switch tank 1
21 W7 NYYHY 2x0.75mm 2 X2 ---- S6 Limit switch tank 2
22 W8 NYYHY 2x0.75mm 2
X2 ---- S7 Limit switch tank 3
23 - 2
NYAF 0.75mm - Blue Control panel ---- - DC Line
24 - NYAF 0.75mm 2 - Black Control panel ---- - AC Line
25 - 2
NYAF 1.5mm - Black Control panel ---- - Power circuit

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
D All Right Reserved D

Skill: Industrial Control

OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL CABLE LIST
10
1 2 3 4 5 6
 1 2 3 4 5 6

L1/12.1

N/12.1

A -NYAF
1.5mm2
Q1 1 3 5 A
1 3 5
F1

I> I> I>

2 4 6 -NYAF 2 4 6
1.5mm2

-NYAF 1 3 5 1 3 5 1 3 5
1.5mm2
Q2 Q3 Q4

B PE
2 4 6 2 4 6 2 4 6 B
X1
1 2 3 4 5

-NYAF -NYAF
1.5mm2 1.5mm2

U1 V1 W1 PE U1 V1 W1 PE
-W1
NYYHY
5x1.5mm2 X1 X1 13
6 7 8 9 10 11 12

L1 L2 L3 N PE

-W2 -W2
X0 NYYHY NYYHY
4x1.5mm2 4x1.5mm2

C U1 V1 W1 PE U1 V1 W1 PE C
X4 X5 PE
L1 L2 L3 PE L1 L2 L3

U1 V1 W1 U1 V1 W1

M1 M2
M M
PE PE

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D D
Skill: Industrial Control
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL POWER CIRCUIT
11
1 2 3 4 5 6
 1 2 3 4 5 6

L1/11.6

N/11.6
A A
-NYAF A1 A2 A3 A4
1.5mm2
1 1

F2 F3

2 2

Power Supply CPU

L1-1
B B
L3-1 16 DIGITAL 16 DIGITAL
PE 24 VDC INPUT 24 0UTPUT 220
+ - VDC VAC

PE

-NYAF -NYAF
0.75mm2 0.75mm2

C 24VDC/13.2
C

0VDC/13.2

L1-1/13.1

N-1/13.1

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D D
Skill: Industrial Control
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL POWER SUPPLY UNIT
12
1 2 3 4 5 6
 1 2 3 4 5 6

INPUT BYTE 15 - 30 VDC A3

L1-1/12.6 L1-1/15.1
BIT 0 BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7
A A

24VDC/14.1
24VDC/12.6

B B
13
Q1

14

1 3 3 3 3 3 3 3
EMG SS1 SS2 PB1 PB2 PB3 PB4 PB5

2 4 4 4 4 4 4 4

C C
0VDC/14.1
0VDC/12.6
A1
PL1 Safety Sensor Auto / Manual Pos A / B Outlet tank 1 Outlet tank 2 Outlet tank 3 Outlet tank 4 Motor 1
Motor 2

A2

24th WorldSkills Indonesia

N-1/12.6 N-1/15.1 Competition in Malang, East Java 2016
All Right Reserved
PL Power White
D D
Skill: Industrial Control
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL INPUT PLC
13
1 2 3 4 5 6
 1 2 3 4 5 6

INPUT BYTE 15 - 30 VDC A3

BIT 8 BIT 9 BIT 10 BIT 11 BIT 12 BIT 13 BIT 14 BIT 15 Com1 Com2
A A

24VDC/13.6

B X2 X2.01 X2.02 X2.03 X2.04 X2.05 X2.06 X2.07

B

-W4 -W4 -W5 -W5 -W6 -W7 -W8

NYYHY NYYHY NYYHY NYYHY NYYHY NYYHY NYYHY
2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2

13 13 13 13 3 3 3
S1 S2 S3 S4 S5 S6 S7
3

PB6
14 14 14 14 4 4 4

C X2
C
X2.19 X2.19 X2.20 X2.20 X2.21 X2.21 X2.22

0VDC/13.6

Auto Start Position left Position left Position right Position right Limit tank 1 Limit tank 2 Limit tank 3
max max

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D D
Skill: Industrial Control
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL INPUT PLC
14
1 2 3 4 5 6
 1 2 3 4 5 6

OUTPUT BYTE 110 - 220 VAC A4

BIT 0 BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 BIT 8
A A

L1-1/13.1 L1-1/16.1

B B
X2 X2.08 X2.09 X2.10 X2.11 X2.12 X2.13 X2.14

-W9 -W9 -W10 -W6 -W7 -W8 -W3

NYYHY NYYHY NYYHY NYYHY NYYHY NYYHY NYYHY
2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2
A1 A1 A1 A1 A1 A1 A1
PL4 PL5 PL6 PL7 PL8 PL9 PL10
A1 A1
PL2 PL3 A2 A2 A2 A2 A2 A2 A2

A2 A2

C X2 X2.23 X2.23 X2.24 X2.24 X2.25 X2.25 X2.26 C

N-1/13.1 L3-1/16.1
Manual / Auto Pos A / B Tank 1 Tank 2 Tank 3 Outlet tank 1 Outlet tank 2 Outlet tank 3 Ladle car
forward

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D Skill: Industrial Control

D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL OUTPUT PLC
15
1 2 3 4 5 6
 1 2 3 4 5 6

OUTPUT BYTE 110 - 220 VAC A4

BIT 9 BIT 10 BIT 11 BIT 12 BIT 13 BIT 14 BIT 15 Com Com
A A

L1-1/15.6

21 21

Q3 Q2
22 22
B X2 X2.15 X2.16 X2.17 X2.18
B

-W3 -W10 -W3 -W3

NYYHY NYYHY NYYHY NYYHY
2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2
A1 A1 A1 A1
PL11 PL12 PL13 PL14
Q2 A1 Q3 A1 Q4 A1
A2 A2 A2 A2

A2 A2 A2

C X2 X2.26 X2.27 X2.27 X2.28 C

N-1/15.6
Ladle car Outlet tank 4 Motor mixer ERROR Fault Ladle car Ladle car Motor mixer
reverse forward reverse

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
All Right Reserved

D Skill: Industrial Control

D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL OUTPUT PLC
16
1 2 3 4 5 6
 1 2 3 4 5 6

INPUT ADDRESS COLOR SYMBOL FUNCTION

A A
I0 .. - Q1 & EMG Safety Sensor

I1 .. - SS1 Maual / Auto

I2 .. - SS2 Pos A / B

I3 .. Black PB1 Outlet tank 1

I4 .. Black PB2 Outlet tank 2

I5 .. Black PB3 Outlet tank 3

I6 .. Black PB4 Outlet tank 4

B B
I7 .. Black PB5 Motor 1 / Motor 2

I8 .. Black PB6 Auto Start

I9 .. - S1 Position left max

I10 .. - S2 Position left

I11 .. - S3 Position right

I12 .. - S4 Position right max

I13 .. - S5 Limit tank 1 C

C
I14 .. - S6 Limit tank 2

I15 .. - S7 Limit tank 3

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
D
All Right Reserved D

Skill: Industrial Control

OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL INPUT ADDRESSING
17

1 2 3 4 5 6
 1 2 3 4 5 6

INPUT ADDRESS COLOR SYMBOL FUNCTION

A A

Q0 .. Orange PL2 Manual / Auto

Q1 .. Green PL3 Pos A / B

Q2 .. Green PL4 Tank 1

Q3 .. Green PL5 Tank 2

Q4 .. Green PL6 Tank 3

Q5 .. White PL7 Outlet tank 1

B Q6 .. White PL8 Outlet tank 2 B

Q7 .. White PL9 Outlet tank 3

Q8 .. Green PL10 Ladle car forward

Q9 .. Green PL11 Ladle car reverse

Q10 .. White PL12 Outlet tank 4

Q11 .. Green PL13 Motor mixer

Q12 .. Red PL14 ERROR fault

C C
Q13 .. - Q2 Ladle car forward

Q14 .. - Q3 Ladle car reverse

Q15 .. - Q4 Motor mixer

24th WorldSkills Indonesia

Competition in Malang, East Java 2016
D
All Right Reserved D

Skill: Industrial Control

OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL OUTPUT ADDRESSING
18

1 2 3 4 5 6
aaa

LAY OUT

BIDANG LOMBA :

INDUSTRIAL CONTROL
 Nama Peserta dan Asal Daerah 300 mm
Note:
Untuk Kayu bagian depan semua
di cat warna Putih
2100 mm

Stop
kontak
4 pcs

400mm

1200 mm 1200 mm
90o
Keterangan Gambar (lihat contoh gambar) :

1. Area lomba 18 m x 24 m
2. Ukuran Booth peserta lomba 1,20 m x 1,20 m/ sesuai gambar diatas ( 15 set/ di cat warna Putih)
3. Banner untuk nama peserta beserta symbol daerah ( 15 Buah)
4. Meja kerja peserta 120 x 80 x 73 dilengkapi ragum ( 15 Buah)
5. Meja komputer ( 15 Buah )
6. Meja panitia/juri/expert 180 x 60 x 73 ( 3 Buah )
7. Kursi kayu peserta ( 15 Buah )
8. Kursi Chitose untuk peserta, panitia,juri, pembimbing ( 35 Buah )
9. LCD Projector dan layar ( 1 Set )
10. White Board ( 1 Buah )
11. Komputer (PC) atau laptop ( 15 Set)
12. Gapura / Papan Informasi lomba :

INDUSTRIAL CONTROL
LKS SMK TINGKAT NASIONAL XXI
JAKARTA, .. 2016
Contoh lay Out :
aaa

FORMAT
PENILAIAN

BIDANG LOMBA :

INDUSTRIAL CONTROL
Circuit Design Competitor Name :

For
Objective
Sub Sub - Criteria Assessment Actual Max
Criteria Aspect - Description Requirement Mark Mark
ID Name or Description or Nominal
Size
A1 Function Function 1- Y/N 0,50
Function 2- Y/N 0,50
Function 3- Y/N 0,50
Function 4- Y/N 0,50
Function 5- Y/N 0,50
Function 6- Y/N 0,50
Function 7- Y/N 0,50
Function 8- Y/N 0,50
Function 9- Y/N 0,50
Function 10 - Y/N 0,50
Function 11 - Y/N 0,50
Function 12 - Y/N 0,50
Function 13 - Y/N 0,50
Function 14 - Y/N 0,50
Function 15 - Y/N 0,50
Function 16 - Y/N 0,50
Function 17 - Y/N 0,50

A2 Accurate using of symbols

according norm and Provision of Symbols of THR - control circuit
a Legend Y/N 0,25
Provision of name contact in the control
circuit Y/N 0,25

A3 Accuray of design Lines stright - Using of ruler Y/N 0,50

Clear diagram Y/N 0,50

10,00
Signature

Expert 1

Expert 2

Expert 3
Measurements Point Competitor Name :

For Objective
Sub Sub - Criteria Assessment
Only Actual Max
Criteria Aspect - Description
Requirement Mark Mark
ID Name or Description
or Nominal
Size
Measurements wall (up - down) Ducting no 3 - (1) Reference line - left
B1 - tolerance: +/-3mm >500mm reference 1500 mm 0,60
+/- 1mm <=500mm Panel box - (1) Reference line - left reference 975 mm 0,60
Ducting no 2 - (1) Reference line - left
reference 1075 mm 0,60
Ducting no 2 - (1) Reference line - right
reference 150 mm 0,60
Box no 7 - (1) Reference line - right reference 450 mm 0,60
SS 4M1 - 4M2 750 mm 0,60
Ducting - (1) Reference line - right reference 850 mm 0,60
Box no 8 dan 10 950 mm 1,20
Box no 9 1050 mm 0,60
Box no 4 dan 5 450 mm 0,60
Box no 12 1050 mm 0,60
Total 7,20
Left Measurements wall - Box panel
B2 1000 mm 0,60
tolerance: +/-3mm >500mm
+/- 1mm <500mm Duct no 2 450 mm 0,60
SS 1M1 & 1M2 275 mm 1,20
box no 12 200 mm 0,60
Duct no 3 275 mm 0,60
Duct no 3 (end right) 500 mm 0,60
Duct no 3 (end left) 1000 mm 0,60
Box no 4 dan 5 250 mm 0,60
Total 5,40
Right Measurements wall - Duct no 2 to end
B3 900 mm 0,60
tolerance: +/-3mm >500mm
+/- 1mm <=500mm SS 2M1 and 2M2 500 mm 0,60
Box no 6 and 7 750 mm 1,20
SS 4M1 - 4M2 250 mm 0,60
Duct no 3 100 mm 0,60
Box no 10 300 mm 0,60
SS 3M1 and 3M2 500 mm 1,20
Box no 8 and 9 750 mm 1,20
Box no 11 950 mm 0,60
Duct no 3 end 1000 mm 0,60

Total 7,80
At panel box PL Power
B4 375 mm 0,20
Selector switch 215 mm 0,20
Pl auto 95 mm 0,20
PL manual and PL Error 95 mm 0,20
PL M1 95 mm 0,20
PB 1 95 mm 0,20
PB1 to PB 2 95 mm 0,20
PB2 to PB 3 95 mm 0,20
PB3 to PB 4 95 mm 0,20
PB 5 95 mm 0,20
PB 5 to PB6 95 mm 0,20
PB 6 to PB7 95 mm 0,20
PB 7 to PB8 95 mm 0,20
PB9 95 mm 0,20
PB9 to PB10 95 mm 0,20
PB10 to PB11 95 mm 0,20
PB10 to PB12 95 mm 0,20
PB EM 375 mm 0,20

Total 3,60

B5 PL Power & SS 40 mm 0,40

PL auto to PL Error 75 mm 0,60
PL M1 75 mm 0,20
PB 1 to PB 4 75 mm 0,80
PB 5 to PB 8 75 mm 0,80
PB 9 to PB 12 75 mm 0,80
PB Emergency stop 75 mm 0,20
Cable glend all size ok 75 and 40 mm 0,20

Total 4,00

B6 Lay out Wall left same with drawing Y/N 0,75

Wall right same with drawing Y/N 0,75
Box panel fol PL and PB same with drawing Y/N 0,50

Total 2,00

Total 30,00

Signature
Jury 1 Guru pembimbing

Jury 2

Jury 3
Wall and Instalation Panel Competitor Name :

For Objective
Sub Sub - Criteria Assessment Only Actual Max
Criteria Aspect - Description Requirement Mark Mark
ID Name or Description or Nominal
Size
Installation wall and
C1 Panel
No marking lines, demaging, scratch, bores right wall Y/N 0,40
No marking lines, demaging, scratch, bores left wall Y/N 0,40
Left side booth inside all part (1 is No Schoon = 0 points) Y/N 0,40
Right side booth inside all part (1 is No Schoon = 0 points) Y/N 0,40
Panel is fixing Y/N 0,40
All boxs at left side fixing Y/N 0,40
All boxs at right side fixing Y/N 0,40
No marking lines, demaging, scratch, for box panels Y/N 0,40
no wires, cables, duct, tubes, screws or other materials on the floor Y/N 0,40
no wires, cables, duct, tubes, screws or other materials in box panels Y/N 0,40
no wrong or added bores in the box panels Y/N 0,40
door opening (right) box panels Y/N 0,40
devices according diagram - door panel 1 (position & color) Y/N 0,40
devices marked inside both panels (0 missing =1; 1=0.8; 2=0.6.) Y/N 0,40
devices marked on outside both panels (0 missing =1; 1=0.8; 2=0.6.) Y/N 0,40
emergency stop is label Y/N 0,40
terminal strip X1, X2 is marked (1 is missing = 0) Y/N 0,40
all duct covers are mounted inside box panels Y/N 0,40
No burry for all duct no 2 Y/N 0,40
No burry for all duct no 3 Y/N 0,40
Joint duct no 2 (credit card go no go) Y/N 0,40
Joint duct no 3 (credit card go no go) Y/N 0,40
Duct no 2 fixing (all) Y/N 0,40
Duct no 3 fixing (all) Y/N 0,40
All PVC - tubes no burry Y/N 0,40
Bracket pipe 2x for 1 pipe (if 1 = 0) Y/N 0,40
Added or broken materials (0 = 1 ; 1 or 2 = 0,5 ; >3=0) Y/N 0,40
Cable glend at panel 9x Y/N 0,40
Cable glend at all box at wall 7x Y/N 0,40
Push button position is same Y/N 0,40
X1 and X2 have space with TR10 2x Y/N 0,40
No bare at all wiring at wall ( >3=0) Y/N 0,40
All cable glend at wall fixing Y/N 0,40

C2 Level
Joint duct inside panel H/V (level ok) Y/N 0,40
Duct no 2 (all level ok) Y/N 0,40
Duct no 3 (all level ok) Y/N 0,40
Box no 4 and 5 H/V Y/N 0,40
Box 1M1 and 1M2 H/V Y/N 0,40
Box no 12 H/V Y/N 0,40
Box 2M1 and 2M2 H/V Y/N 0,40
Box no 6 H/V Y/N 0,40
box no 7 H/V Y/N 0,40
Box 4M1 to 4M2 H Y/N 0,40
Box no 10 H/V Y/N 0,40
Box 3M1 and 3M2 H/V Y/N 0,40
Box no 11 H/V Y/N 0,40
Panel box H/V Y/N 0,40

C3 Control box
flexible condoit at door - panel Y/N 0,20
K1 - K4 (1 is loose = 0 points) Y/N 0,40
PLC I/O (1 is loose = 0 points) Y/N 0,40
X1, X2 (no wiring crossing & out from nearest opening) 2 x 0,3 Y/N 0,40
door signal lamps and buttons (1 is loose = 0 points) Y/N 0,40
F1, Q3, Q5, Q6 (1 is loose = 0 points) Y/N 0,40
X1 term. (1 is loose = 0 points) Y/N 0,40
X2 term. (1 is loose = 0 points) Y/N 0,40
K1 - K4 (1 is No Schoon = 0 points) Y/N 0,40
PLC I/O (1 is No Schoon = 0 points) Y/N 0,40
X1, X2 (no wiring crossing & out from nearest opening) 2 x 0,3 Y/N 0,40
door signal lamps and buttons (1 is No Schoon = 0 points) Y/N 0,40
X1 term. (1 is No Schoon = 0 points) Y/N 0,40
X2 term. (1 is No Schoon = 0 points) Y/N 0,40
No bare at all wiring ( >3=0) Y/N 0,40
All cable glend fixing Y/N 0,40
Completed at wall and
C4 Panel
X1, X2 (label, schoon and no loosing) Y/N 0.5
K1 - K4 (label, schoon and no loosing) Y/N 0.5
All signal lamps (label, schoon and no loosing) Y/N 0.5
All push buttons (label, schoon and no loosing) Y/N 0.5
Left side All part (label, schoon and no loosing) Y/N 0.5
Right side All part (label, schoon and no loosing) Y/N 0.5

Total 25,00
Signature
Jury 1

Jury 2

Jury 3
Test & Commissioning Competitor Name :

For Objective
Sub - Criteria Assessment
Sub
Only Actual Max
Criteria Aspect - Description
Name or Requirement Point Mark
ID
Description or Nominal
Size
D1 Correct wire sized Standart 0,20
Correct wire colour Standart 0,20
No bare conductor showing at terminals All ok (>3 NG) 0,20
No damage to conductors when stripping Bonus 0,20
Safety Earthing at lamp panel Completed 0,20
Earthing at control panel Completed 0,20
Earthing at gear plate Completed 0,20
Earthing at door Completed 0,20
Earthing at terminal Completed 0,20
D2 Competitor to carry out an insulation resistance test between phases Done 0,20
Competitor to carry out an insulation resistance test between phases to
Done
neutral 0,20
Competitor to carry out an insulation resistance test between phases to Earth Done
0,20

Commissioning Competitor to carry out an insulation resistance test between neutral to Earth Done 0,20
Competitor to connect supply to power up installation Done 0,4
Competitor to check Voltages in Main Circuit Done 0,4
Competitor to check control Circuit manual function Done 0,4
Competitor to check control Circuit automatic function Done 0,4
Competitor to check control Circuit onther function Done
D3 Completed Commissioning OK Y/N 0,8
Total 5,00

Signature

Jury 1 Jury 2 Jury 3

Manual Competitor Name :

For Objective
Sub Sub - Criteria Assessment Only
Actual Max
Criteria Aspect - Description Requirement Mark Mark
ID Name or Description or Nominal
Size
D1 Switches and fuses
Main Breaker off - all off Y/N 0,20
M1, M2, M3 off Y/N 0,20
F1- all off Y/N 0,20
F2- all off Y/N 0,20
Main Breaker on - PL Power on Y/N 0,20
OCR trip Program off Y/N 0,20
Operating according
D2 Flow Chart
PB2 / 1M1 OFF - PL4 OFF Y/N 0,40
PB2 / 1M1 ON - PL4 ON Y/N 0,40
PB3 / 1M2 OFF - PL5 OFF Y/N 0,40
PB3 / 1M2 ON - PL5 ON Y/N 0,40
PB4 / 2M1 OFF - PL6 OFF Y/N 0,40
PB4 / 2M1 ON - PL6 ON Y/N 0,40
PB5 / 2M2 OFF - PL7 OFF Y/N 0,40
PB5 / 2M2 ON - PL7 ON Y/N 0,40
PB6 / 3M1 OFF - PL8 OFF Y/N 0,40
PB6 / 3M1 ON - PL8 ON Y/N 0,40
PB7 / 3M2 OFF - PL9 OFF Y/N 0,40
PB7 / 3M2 ON - PL9 ON Y/N 0,40
4M1 ON - PB 10 FUNCTION OK Y/N 0,40
PB10 ON - PL10 ON/K2 ON Y/N 0,40
4M2 ON - PL10 OFF/K20FF Y/N 0,40
2M2 ON - PL7 ON Y/N 0,40
PB11 ON - K3 ON Y/N 0,40
3M1 ON - PL8 ON Y/N 0,40
D3 ERROR MODE
PB2/1M1 & PB3/1M2 ON - PL3 FLASH 1S Y/N 0,40
PB4/2M1 & PB5/2M2 ON - PL3 FLASH 1S Y/N 0,40
PB6/3M1 & PB7/3M2 ON - PL3 FLASH 1S Y/N 0,40
PB8/4M1 & PB9/4M2 ON - PL3 FLASH 1S Y/N 0,40

Total 10,00

Signature

Expert 1

Expert 2

Expert 3
Auto Competitor Name :

For Objective
Assessment
Sub Sub - Criteria
Only Actual Max
Criteria Aspect - Description
Requirement Mark Mark
ID Name or Description
or Nominal
Size
G1 Emergency
PB EM function ok Y/N 2,00
G2 Operating according diagram
Auto mode ok Y/N 1,00
Home poss ok Y/N 1,00
Start cycle with phused PB1 - Cycle active:
ON (orange) Y/N 1,00
Step 1 1M1 on Y/N 0,50
step 2 4M1 on Y/N 0,50
step 3 1M1 off ,1M2 ON, PL10 on Y/N 0,50
step 4 Dellay 3s Y/N 0,50
step 5 M1 on CW, PL10 on Y/N 0,50
step 6 4M1 off Y/N 0,50
step 7 Dellay 1s Y/N 0,50
step 8 PL10 off, M1 on CW, 2M1 on, 3M2 on Y/N 0,50
step 9 2M2 on Y/N 0,50
step 10 3m1 on Y/N 0,50
step 11 M1 on CW,M2 on, M3 on Y/N 0,50
step 12 4M2A on Y/N 0,50
step 13 M1 off CW,M2 & M3 off Y/N 0,50
step 14 Dellay 1s Y/N 0,50
step 15 2M2 & 2M3 on Y/N 0,50
step 16 Dellay 3s Y/N 0,50

step 17 M1 on CCW, M2 & M3 on

Y/N 0,50
step 18 Dellay 3s Y/N 0,50
step 19 M1 off Y/N 0,50
step 20 delay 1s Y/N 0,50
step 21 2M2 & 3M1 on, M2 & M3 on Y/N 0,50
step 22 M1 on Y/N 0,50
step 23 4M2A on Y/N 0,50
step 24 M2 & M3 off, 2M2 & 3M1 on Y/N 0,50
step 25 4M2 on Y/N 0,50
step 26 M1 off, PL11 on Y/N 0,50
step 27 Dellay 1s Y/N 0,50
step 28 End Process Y/N 0,50
All Funtion ok Y/N 1,00
Total 20,00

Signature

Expert 1

Expert 2

Expert 3