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Whether standard or customized products, with our years of experience, customers can be sure the products they
receive will meet their expectations for reliability and dependable performance. We understand the demanding
schedules of die builders and production personnel and have developed efficient manufacturing processes to shorten
product lead times as well as put inventory on our shelves so you can have it in your facility when you need it. Put
the ANCHOR DANLY network to work for you. Weve got the service youve been looking for.
Included in our full line offering are both inch and metric size die sets and die components that are designed to
numerous die standards including ISO, NAAMS, JIS and many large automotive and appliance manufacturers'
standards. The complete product offering includes:
General Information 2
Spring Selection Steps 4
JIS Standard 6
Spring Accessories 26
Quote Sheet 27
1
General Information
Metric springs conform to the
Japanese Industrial Standards (JIS)
For years, we have manufactured high quality This extension of the spring line gives more options
springs in all standard ISO sizes snd a series of to customers with exacting requirements, and best of
round wire springs, following ISO 9002 quality all, makes them available from the same reliable
standards - all in inch sizes. With the springs in this source as the inch springs. If you need help finding a
catalog, we are making available a line of true-metric specific heavy-duty compression spring, give us a call.
springs, in all the standard JIS sizes and colors.
EXTRA EXTRA
LIGHT LOAD LIGHT LOAD MEDIUM LOAD HEAVY LOAD HEAVY LOAD
Yellow Blue Red Green Brown
Color Coded Color Coded Color Coded Color Coded Color Coded
2
General Information
Quick Tips to Extend the Life of Your JIS Springs
Use the longest spring possible: Keep the force and the spring Keep the springs under pre-load:
Spring life is directly related to travel movement linear: Spring retainers not only simplify
distance as a percent of spring length: A direct force against the spring, die construction by holding the springs
precise alignment of spring pockets, in place, they also keep the springs
Less travel = longer life. and the proper support to keep the under pressure to reduce shock.
spring straight, all ensure long life
Protect the spring wire surface: and maximize spring efficiency. 1) The amount of pre-load should be
The secret to long life is the intregity Torsion, bending (due to lack of at least 1/6 total travel; more
of the wire surface. Fractures occur support), or diagonal pressure on pre-load is better as it reduces
when normal spring stresses combine the spring will shorten the life of the travel.
with surface imperfections to create spring.
a stress concentration. In order to 2) Faster die operations require
minimize damage to the spring 1) Use a spring cage, retainer or greater pre-load to minimize
surface, follow these suggestions: alignment rod to support the failure due to shock.
spring and keep it straight - this
1) Train employees on the value of is especially important for springs Spring Maintenance:
protecting the wire surface. whose length is more than 4 times Replace all springs at the same
the diameter. time to keep the die balanced and
2) Use a spring cage to protect and keep it working like new. Over time,
keep the spring clean of debris. 2) Flat surfaces in the spring pockets springs lose their force. Replacing
provide the best support and keep springs in just one area of the die
3) Do not alter the spring - surface the spring standing straight. may cause an imbalance in the die.
integrity is key. The symptom will be a sudden
increase in wear on punches, guide
Purchase springs to the correct pins, bushings and a decrease in
length: spring life.
The ends of each spring are closed
and ground square to assure that the
spring will stand on either end and
provide a maximum bearing surface.
Coilers - Using the latest in CNC coiling SPC Quality Assurance - Using SPC Computer Controlled Spring Testing -
technology, springs are produced with much software, operators insure that every Utilizing custom software, spring testers
better predictability and consistency in production process meets our high quality track and verify consistency in spring
performance, rates and lengths. standards. dimensions and rates.
3
Spring Selection Steps
If the diameter and length are known, turn directly to obtained by selecting longer springs. For best economy
dimension tables on pages 6 through 25 to select springs and saving of space, choose Extra Light, Light, Medium
with desired total load. or the Heavy Load spring having a free length equal to
If diameter and length are not known, use the following six times the travel, or an Extra Heavy Load spring
seven spring selection steps and refer to the rate having a free length equal to eight times the travel. If
column of the dimension tables for spring selection. ratios lower than these are used because of height
In determining the length of a spring, it should be limitations, the number of springs required will be
remembered that maximum delivered spring load is substantially increased.
L
R=
X
Step 7
Select springs as follows:
1. The free length C must comply
Step 4 with the length determined in Step 3.
Estimate total initial spring load L 2. Divide R in Step 6 by the number
required for all springs when springs of springs to be used (if known) in
are compressed X millimeters. order to get the rate per spring.
Then refer to the following pages
for the catalog number of springs
having the desired rate. If the
number of springs is not known,
divide R from Step 6 by the rate
of the spring you select for the
correct number of springs.
4
Spring Selection Steps
THIS CHART CONVERTS COMPRESSED LENGTHS TO FREE LENGTHS
EXTRA LIGHT LOAD LIGHT LOAD MEDIUM LOAD HEAVY LOAD EXTRA HEAVY LOAD
C H-COMPRESSED LENGTH (mm) H-COMPRESSED LENGTH (mm) H-COMPRESSED LENGTH (mm) H-COMPRESSED LENGTH (mm) H-COMPRESSED LENGTH (mm)
Free Long Average Maximum Long Average Maximum Long Average Maximum Long Average Maximum Long Average Maximum
Length Life Life Deflection Life Life Deflection Life Life Deflection Life Life Deflection Life Life Deflection
(mm) 40% 45% 50% 32% 36% 40% 25.6% 28.8% 32% 19.2% 21.6% 24% 16% 18% 20%
25 15.0 13.8 12.5 17.0 16.0 15.0 18.6 17.8 17.0 20.2 19.6 19.0 21.0 20.5 20.0
32 19.2 17.6 16.0 21.8 20.5 19.2 23.8 22.8 21.8 25.9 25.1 24.3 26.9 26.2 25.6
38 22.8 20.9 19.0 25.8 24.3 22.8 28.3 27.1 25.8 30.7 29.8 28.9 31.9 31.2 30.4
44 26.4 24.2 22.0 29.9 28.2 26.4 32.7 31.3 29.9 35.6 34.5 33.4 37.0 36.1 35.2
51 30.6 28.1 25.5 34.7 32.6 30.6 37.9 36.3 34.7 41.2 40.0 38.8 42.8 41.8 40.8
64 38.4 35.2 32.0 43.5 41.0 38.4 47.6 45.6 43.5 51.7 50.2 48.6 53.8 52.5 51.2
76 45.6 41.8 38.0 51.7 48.6 45.6 56.5 54.1 51.7 61.4 59.6 57.8 63.8 62.3 60.8
89 53.4 49.0 44.5 60.5 57.0 53.4 66.2 63.4 60.5 71.9 69.8 67.6 74.8 73.0 71.2
102 61.2 56.1 51.0 69.4 65.3 61.2 75.9 72.6 69.4 82.4 80.0 77.5 85.7 83.6 81.6
114 68.4 62.7 57.0 77.5 73.0 68.4 84.8 81.2 77.5 92.1 89.4 86.6 95.8 93.5 91.2
127 76.2 69.9 63.5 86.4 81.3 76.2 94.5 90.4 86.4 102.6 99.6 96.5 106.7 104.1 101.6
140 84.0 77.0 70.0 95.2 89.6 84.0 104.2 99.7 95.2 113.1 109.8 106.4 117.6 114.8 112.0
152 91.2 83.6 76.0 103.4 97.3 91.2 113.1 108.2 103.4 122.8 119.2 115.5 127.7 124.6 121.6
178 106.8 97.9 89.0 121.0 113.9 106.8 132.4 126.7 121.0 143.8 139.6 135.3 149.5 146.0 142.4
203 121.8 111.7 101.5 138.0 129.9 121.8 151.0 144.5 138.0 164.0 159.2 154.3 170.5 166.5 162.4
229 137.4 126.0 114.5 155.7 146.6 137.4 170.4 163.0 155.7 185.0 179.5 174.0 192.4 187.8 183.2
254 152.4 139.7 127.0 172.7 162.6 152.4 189.0 180.8 172.7 205.2 199.1 193.0 213.4 208.3 203.2
305 183.0 167.8 152.5 207.4 195.2 183.0 226.9 217.2 207.4 246.4 239.1 231.8 256.2 250.1 244.0
5
JIS Extra-Light Load Springs
Rectangular Wire Construction
6
6
JIS Extra-Light Load Springs
* Note: 1 daN = 1.0197 Kg (Force)
7
JIS Extra-Light Load Springs
Rectangular Wire Construction
8
8
JIS Extra-Light Load Springs
* Note: 1 daN = 1.0197 Kg (Force)
9
www.danly.com JIS Light Load Springs
Rectangular Wire Construction
10
10
JIS Light Load Springs www.danly.com
* Note: 1 daN = 1.0197 Kg (Force)
11
11
www.danly.com JIS Light Load Springs
Rectangular Wire Construction
12
12
JIS Light Load Springs www.danly.com
* Note: 1 daN = 1.0197 Kg (Force)
13
13
www.danly.com JIS Medium Load Springs
Rectangular Wire Construction
14
14
JIS Medium Load Springs www.danly.com
* Note: 1 daN = 1.0197 Kg (Force)
15
15
JIS Medium Load Springs
Rectangular Wire Construction
16
16
JIS Medium Load Springs
* Note: 1 daN = 1.0197 Kg (Force)
Hole Rod Free LOAD-DEFLECTION TABLE
Diam. Diam. Wire Length Spring 0.3 million 0.5 million 1 million
(mm) (mm) Size (mm) Catalog *Rate
A B C Number kgf/mm Deflection Load Deflection Load Deflection Load
mm kgf (N) mm kgf (N) mm kgf (N)
40 93-3540 19.14 12.8 11.5 10.2
45 93-3545 17.01 14.4 13.0 11.5
50 93-3550 15.31 16.0 14.4 12.8
55 93-3555 13.92 17.6 15.8 14.1
60 93-3560 12.76 19.2 17.3 15.4
65 93-3565 11.77 20.8 18.7 16.6
35 17.5 70 93-3570 10.93 22.4 245 20.2 220 17.9 195
245 220 195
35 17.5 0.304 x 0.171 75 93-3575 10.20 24.0 (2402.6) 21.6 (2157.4) 19.2 (1912.3)
(2402.6) (2157.4) (1912.3)
80 93-3580 9.57 25.6 23.0 20.5
90 93-3590 8.50 28.8 25.9 23.0
100 93-35100 7.65 32.0 28.8 25.6
125 93-35125 6.12 40.0 36.0 32.0
150 93-35125 5.10 48.0 43.2 38.4
175 93-35175 4.37 56.0 50.4 44.8
200 93-35200 3.82 64.0 57.6 51.2
40 93-4040 25.02 12.8 11.5 10.2
50 93-4050 20.00 16.0 14.4 12.8
60 93-4060 16.60 19.2 17.3 15.4
70 93-4070 14.28 22.4 20.2 17.9
80 93-4080 12.50 25.6 23.0 20.5
40 20 90 93-4090 11.11 28.8 320
320 25.9 288 23.0 256
40 20 0.370 x 0.190
100 93-40100 10.00 32.0 (3138.1)
(3138.1) 28.8 (2824.3) 25.6 (2510.4)
125 93-40125 8.00 40.0 36.0 32.0
150 93-40150 6.66 48.0 43.2 38.4
175 93-40175 5.71 56.0 50.4 44.8
200 93-40200 5.00 64.0 57.6 51.2
250 93-40250 4.00 80.0 72.0 64.0
50 93-5050 31.25 16.0 14.4 12.8
60 93-5060 26.04 19.2 17.3 15.4
70 93-5070 22.32 22.4 20.2 17.9
80 93-5080 19.53 25.6 23.0 20.5
90 93-5090 17.36 28.8 25.9 23.0
50 25 100 93-50100 15.62 32.0 500
500 28.8 450 25.6 400
50 25 0.468 x 0.239
125 93-50125 12.50 40.0 (4903.3) 36.0 (4413.0)
(4413.0) 32.0 (3922.4)
150 93-50150 10.41 48.0 43.2 38.4
175 93-50175 8.92 56.0 50.4 44.8
200 93-50200 7.81 64.0 57.6 51.2
250 93-50250 6.25 80.0 72.0 64.0
300 93-50300 5.20 96.0 86.4 76.8
60 93-6060 37.40 19.2 17.3 15.4
70 93-6070 32.10 22.4 20.2 17.9
80 93-6080 28.12 25.6 23.0 20.5
90 93-6090 25.00 28.8 25.9 23.0
100 93-60100 22.50 32.0 28.8 25.6
723 648 575
60 30 0.540
60 x 0.299
30 125 93-60125 18.00 40.0 723 36.0 648 32.0 575
(7060.8) (6354.7) (5638.8)
150 93-60150 15.00 48.0 (7060.8) 43.2 (6354.7) 38.4 (5638.8)
175 93-60175 12.85 56.0 50.4 44.8
200 93-60200 11.25 64.0 57.6 51.2
250 93-60250 9.00 80.0 72.0 64.0
300 93-60300 7.50 96.0 86.4 76.8
17
JIS Heavy Load Springs
Rectangular Wire Construction
18
18
JIS Heavy Load Springs
* Note: 1 daN = 1.0197 Kg (Force)
19
JIS Heavy Load Springs
Rectangular Wire Construction
20
20
JIS Heavy Load Springs
* Note: 1 daN = 1.0197 Kg (Force)
21
JIS Extra-Heavy Load Springs
Rectangular Wire Construction
22
22
JIS Extra-Heavy Load Springs
* Note: 1 daN = 1.0197 Kg (Force)
23
JIS Extra-Heavy Load Springs
Rectangular Wire Construction
24
24
JIS Extra-Heavy Load Springs
* Note: 1 daN = 1.0197 Kg (Force)
25
Spring Accessories
Spring Cages
Cages are a simple and economical way to
extend spring life. They protect wire surfaces from
damaging debris and provide a flat surface for
the best, most even amount of support. They also
protect dies by keeping broken spring pieces out
of critical die areas. Spring cages have a black
phosphate finish for durability. Install by simply
sliding them over the springs at die assembly.
Catalog Number
Length
L 20 mm 25 mm 32 mm 40 mm 50 mm
O.D. O.D. O.D. O.D. O.D.
25 20-25 25-25 32-25
32 20-32 25-32 32-32 40-32 50-32
38 20-38 25-38 32-38 40-38 50-38
44 20-44 25-44 32-44 40-44 50-44
51 20-51 25-51 32-51 40-51 50-51
57 20-57 25-57 32-57 40-57 50-57
64 20-64 25-64 32-64 40-64 50-64
70 20-70 25-70 32-70 40-70 50-70
76 20-76 25-76 32-76 40-76 50-76
83 20-83 25-83 32-83 40-83 50-83
89 20-89 25-89 32-89 40-89 50-89
95 20-95 25-95 32-95 40-95 50-95
102 20-102 25-102 32-102 40-102 50-102
108 20-108 25-108 32-108 40-108 50-108
114 20-114 25-114 32-114 40-114 50-114
121 20-121 25-121 32-121 40-121 50-121
127 20-127 25-127 32-127 40-127 50-127
140 20-140 25-140 32-140 40-140 50-140
152 20-152 25-150 32-152 40-152 50-152
165 20-165 25-165 32-165 40-165 50-165
178 20-178 25-178 32-178 40-178 50-178
203 20-203 25-203 32-203 40-203 50-203
229 20-229 25-229 32-229 40-229 50-229
254 20-254 25-254 32-254 40-254 50-254
279 50-279
305 50-305
26
Spring Accessories
Spring Retainers
Spring retainers hold individual springs firmly in
position while the die is being assembled or
disassembled. When a die is disassembled for repairs,
only springs needing replacement are released.
Reloading is easy since springs can be set individually,
which avoids working against the combined force of a
number of springs. Retainers are all-steel construction
with a bright zinc plate finish. They can be used with
springs having rod diameters of 20mm and 25mm and
any length that permits clearance.
Catalog A B C D E F G H
Number (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
9-20048-16 20 48 45 10 37 4 1.3 15.8
9-25048-16 25 48 44 13.5 49 3 2 21.5
9-25073-16 25 73 70 13.5 49 3 2 21.5
27
Notes
28
JIS SPRINGS
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