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CRANE

PARTS MANUAL
MODEL PIXEF 215
EXAMPLE :
HOW TO READ YOUR PARTS MANUAL.

1. To find PART NUMBER and DESCRIPTION of a part, first decide in which


section (GROUP) the respective part is listed e.g. , a Sheave assembly
components will appear under BOOM GROUP 1.
2. Having decided, refer to the INDEX at the front of the manual. IDENTIFY
respective PART NUMBER /ASSEMBLY, DESCRIPTION, PAGE NUMBER &
FIGURE No. ( illustrated drawing ) for further details.
3. Turn to the appropriate CODE SHEET and ILLUSTRATION as per sample below.

SAMPLE

CODE SHEET
ILLUSTRATION

4. Once the description of the required part is known, refer to the illustration item
number as shown by arrow mark for conformation. Having confirmed the latter,
the part number may be obtained form the column adjacent to the ITEM No.
5. Before final selection of replacement part /assembly no. history sheet, must be
checked.
6. The replacement part, if does not appear either in the CODE SHEET or in the
ILLUSTRATION of the manual, please give a full description of the part and its
location. A sketch of the part with principal dimensions needs to be forwarded.
7. For any requirement of replacement parts, ALWAYS to quote the ASSEMBLY
PART NUMBER, DESCRIPTION and CRANE MODEL & SERIAL No.
8. Now the correct part no of replacement parts is done to order.
HOW TO READ YOUR PARTS MANUAL.
GROUP ( SECTION )
Parts manual is divided in to a number of groups (sections). Each group (section)
elaborates a particular assembly of the equipment on a crane .The groups (sections) are
arranged in the manual, in sequence, as they appear in the index. The dividing sheets
are illustrated typically by group No. to assist identification of assemblies.

CODE SHEETS
In each section there are number of sheets known as code sheets. These are listed in
the index and are identified by the Part No. and Issue numbers which appear at the
bottom right hand corner of each sheet.
Each code sheet is divided into columns containing item number, part number, quantity
per unit, description.
The sheets are not necessarily in numerical order but in the sequence of the assembly
to which they belong.

ILLUSTRATIONS
Where possible, each code sheet is accompanied by an illustration an exploded view of
the parts listed. The item number appears on i.e. the illustration will reflect in part No. of
the item on left hand column of the code sheet.

Each item is numbered and the serviceable parts are marked against their respective
item number on the code sheet. The listing the item number follows a numerical
sequence therefore if there is more than one code sheet the sequence is continued to
cover all the items on the illustration.

IDENTIFYING PARTS
It should be noted that some code sheets list more than one assembly. Therefore
before ordering parts the assembly part number should be checked from the manual
index and/or crane history sheet and/or consumption list.
In addition to the part manual the part numbers of certain units will be found both on the
crane history sheet and on an identification tag attached to the particular unit on the
crane.
Should the code sheet not list all illustration item numbers, then the illustration is to be
regarded as typical and only the parts listed on the code sheet are required for that
particular assembly.
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

BOOM GROUP 1

U 2171900001 BOOM ASSEMBLY 1A 1C 1


W 2171900002 BOOM BASE SECTION ASSEMBLY 2 5
W 2171900003 BOOM MIDDLE SECTION ASSEMBLY 3 7
W 2171900004 BOOM FLY SECTION ASSEMBLY 4 9
W 2171900008 TELE RAM ASSEMBLY 5 11
V 7372000441 TELE RAM 6 13
W 7372000439 BOOM EXTENSION CYL. ( REF. ONLY ) - -
W 2171200003 DERRICK CYLINDER INSTALLATION 7 15
V 7372000442 DERRICK RAM 8 17
W 7372000426 DERRICK CYLINDER ( REF. ONLY ) - -
Z 2171200007 HOIST ROPE ASSEMBLY - 19
V 7086000070 HOOK BLOCK ASSEMBLY 9 20
V 7086000071 HOOK ASSEMBLY - 16 TE. (REF. ONLY) - -

CAB GROUP 2

U 2171400005 CABIN INSTALLATION 10 22


U 2171400008 CAB-SCOPE OF SUPPLY 11A,11B 24
W 2171100055 SEAT INSTALLATION 12 27
W 2171100056 STEERING UNIT INSTALLATION 13 29
V 7926000349 STEERING UNIT 14 31
W 2171100057 THROTTLE PEDAL INSTALLATION 15 33
W 2175800004 THROTTLE PEDAL ASSEMBLY 16 35
W 2171400019 LEVEL GAUGE MTG ASSEMBLY 16A 36A

CONTROL VALVE GROUP 3


U 2171100050 HYDRAULIC CONTROL VALVE INST. 17 37
W 2171100074 CONTROL VALVE D/T/H ASSEMBLY 18 39
W 7926000405 3 SEC. CON. V/V- TELE HOIST DERRICK 19 41
W 2171100075 CONTROL VALVE SLEW ASSEMBLY 20 43
W 7926000404 1 SEC. MANUAL CONT. VALVE - SLEW 21 45
W 2171100076 CONTROL VALVE O/R. ASSEMBLY 22 47
W 7926000406 4 SEC. MANUAL CONT O/R. VALVES 23 49
W 2171100077 MOTION CUT VALVE ASSEMBLY 24 51
W 7926000416 MOTION CUT BLOCK 25 53
W 2171100079 FLOW / RELIEF VALVE ASSEMBLY 26 55
W 7926000410 FLOW CONTROL RELIEF VALVE 27 57

APPROVED BY:
i
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

HOIST GROUP 4
W 2171200002 HOIST UNIT INSTALLATION 28 59
W 7974000044 HOIST UNIT ASSEMBLY 29 61

TURNTABLE GROUP 5
V 2171200004 SLEW UNIT INSTALLATION 30 70
W 7734000063 SLEW UNIT (REDUCER + MOTOR) 31 72
Z 9734001254 STOP BUTTON PLATE KIT 37 84
W 2171100215 MECHANICAL SLEW STOP ASSEMBLY 37A 85A
W 2171200006 SLEW LOCK INSTALLATION 37B - 37C 85C
W 2171200008 COUNTER WEIGHT SUPER INST. 38 86
W 2171100051 HYDRAULIC SWIVEL INST. 39 88
V 2171200009 HYDRAULIC STEEL TUBE INSTL.- SUPER 40 90
V 2171600012 HYDRAULIC PIPING ASSEMBLY-SUPER 41 92

ENGINE GROUP 6

U 2171800070 ENGINE RAD. AIR CLEANER & TC. INST. 42A - 42C 94
W 7414000084 ENGINE - (REF. ONLY) - -
W 2171800081 T.C. OIL COOLER INSTALLATION 43 98
U 7904000032 TRANSMISSION 44A - 44Q 100
W 2171800080 DIPSTICK INSTALLATION 45 135
W 2171100053 HYDRAULIC PUMP INSTALLATION 46 137
W 7722000104 VANE PUMP 47 139
W 2171800072 EXHAUST INSTALLATION 48 142
W 2171100058 THROTTLE CONTROL ENGINE INSTL 49 144

DRIVE TRAIN GROUP 7

V 2171100041 DRIVE LINE INSTALLATION 50 146


W 7810000063 COUPLING SHAFT (REF. ONLY) - -
W 7810000064 DRIVE SHAFT (REF. ONLY) - -
V 2171100211 DRIVE LINE INSTALLATION - 148
W 7810000060 COUPLING SHAFT 51 149
W 7810000061 DRIVE SHAFT 52 151
W 7810000062 COUPLING SHAFT (REF. ONLY) - -

APPROVED BY:

ii
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

AXLE GROUP 8

V 2171500001 DRIVE AXLE INSTALLATION 53 153


V 7049000029 DRIVE AXLE ASSEMBLY (REF. ONLY) - -
V 2171700001 REAR STEER AXLE INSTALLATION 54 155
V 7049000025 STEER AXLE ASSEMBLY (REF. ONLY) - -
V 2171700002 AXLE LOCKOUT INSTALLATION 55 157
W 7372000445 AXLE LOCKOUT CYLINDER 56 159
W 7372000438 LOCK OUT CYLINDER (REF. ONLY) - -
W 2171100078 AXLE LOCK VALVE ASSEMBLY 57 161
W 7926000408 AXLE LOCK VALVE 58 163
V 2171700003 STEERING CYL. INSTALLATION 59 165
W 7372000446 STEERING CYLINDER 60 167
W 7372000437 STEERING CYLINDER (REF. ONLY) - -
Z 2171100042 WHEEL ASSEMBLY - 169

OUTRIGGER GROUP 9
U 2171100043 OUTRIGGER INSTALLATION 61 170
W 7372000444 OUTRIGGER JACK CYLINDER 62 172
W 7372000427 JACK CYLINDER (REF. ONLY ) - -
W 7372000443 OUTRIGGER EXTENSION CYLINDER 63 174
W 7372000362 O/R EXTENSION CYL. (REF. ONLY) - -
W 2171100044 OUTRIGGER FOOT INSTALLATION 64 176

FRAME GROUP 10

W 2171100040 FUEL TANK INSTALLATION 65 178


Z 7902000249 TOOL KIT - 180
Z 6376000045 DECALS INSTALLATION - 182
V 2171100054 HYDRAULIC TANK INSTALLATION 66 184
W 7437000085 RETURN LINE FILTER 67 187
W 2171600010 FUEL PIPING INSTALLATION 68 189
U 2171100052 HYD. STEEL TUBE INSTL - CHASSIS 69 191
U 2171600013 HYDRAULIC PIPING ASSY. - CHASSIS 70A - 70E 193
U 2171100060 CHASSIS COUNTER WEIGHT INST. 71 200
V 2171800073 ENGINE COWL INSTALLATION 71A 200A
V 2171800075 ENGINE COWL ASSEMBLY 71B 200C
W 2171100045 MUD GUARD INSTALLATION 71C 200E
W 2171100046 DECKING INSTALLATION 71D 200G

APPROVED BY:
iii
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

AIR PIPING GROUP - 11


11
V 2171100049 PNEUMATIC COMPONENT INSTL. 72 202
8312375 SYSTEM PROTECTION VALVE 73 204
8311788 DUAL BRAKE VALVE 74 206
V 2171600011 AIR PIPING INSTALLATION 75 209

ELECTRICAL GROUP 12

Z 2171300002 LMI INSTALLATION - 212


Z 6581000123 EXTERIOR LIGHTS INSTALLATION - 213
Z 2171400006 ELECTRICAL SYSTEM INSTL. - CABIN - 214
Z 6978000246 ELEC. SYST INST. - AUXILIARY PANEL - 215
Z 6978000247 ELEC. SYS INSTL. - FRONT PANEL - 216
U 6512000310 HARNESS ASSEMBLY - CABIN 76 217
Z 2171800074 BATTERY INSTALLATION - 220
Z 6978000242 ELEC. SYSTEM INSTL. - CARRIER - 221
U 6512000307 HARNESS ASSEMBLY - CARRIER 77A - 77C 222
Z 6978000244 OUTRIGGER SENSOR INSTALLATION - 227
Z 6978000243 ELECTRICAL SYS. INSTL. - SUPER - 228
V 2171200014 ROTATION SENSOR INSTALLATION 78 229
V 2171100221 SENSOR ASSEMBLY 79 231
W 2171100212 SENSOR ASSEMBLY 80 233
U 6512000309 HARNESS ASSEMBLY - SUPER 81 235

OPTIONAL GROUP 13
W 2171400020 FIRE EXTINGUISER INSTALL-2KG 82 237
W 2171100092 FIRE EXTINGUSER INSTALL- 6KG 83 239
Z 2186100040 TOW HOOK INSTALLATION - 5 TON - 241
W 2171100223 SPARE TYRE INSTALLATION 84 242
Z 2171100222 WHEEL ASSEMBLY - 244
Z 6581000124 BEACON LAMP INSTALLATION - 245
Z 6245000076 RADIO INSTALLATION - 246
Z 6245000078 PARKING SENSOR SYSTEM - 247
Z 6245000079 CIGARETTE LIGHTER - 248
Z 6486000027 GAUGE ASSEMBLY - 249
Z 6356000001 OUTRIGGER SENSOR INSTALLATION - 250
Z 6356000002 SLEW LOCK SENSOR INSTALLATION - 251
Z 6245000077 REAR VIEW MONITOR SYSTEM - 252

APPROVED BY:
iv
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

OPTIONAL
OPTIONALGROUP
GROUP13
13
V 2171900014 LATTICE ASSEMBLY 85 253
U 2171900020 LATTICE STOWAGE ASSEMBLY 86 255
W 2171900021 BOOM BASE SECTION REWORK 87 257
V 2171900023 MAN CARRYING BASKET INSTL. 88 259
V 2171900028 MAN CARRYING BASKET S/ASSY 89-90 261

APPROVED BY:

v
BOOM ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1+ W2171900002 1 BOOM BASE SECTION ASSEMBLY


2+ W2171900003 1 BOOM MIDDLE SECTION ASSEMBLY
3+ W2171900004 1 BOOM FLY SECTION ASSEMBLY
4+ W2171900008 1 TELE RAM ASSEMBLY
5 8969003 1 CHAIN ASSY
6 8806513 2 TRUNION BLOCK
7 8966812 1 PIN TELE RAM
8 8966813 2 RETAINING PLATE
9 8873304 1 PIN JIB PIVOT
10 W4171900059 2 KEEP PLATE
11 W2123900002 2 PIN-BOOM HD.UPPER
12 V6718000011 3 FLOATING SHEAVE
13 8592401 3 BUSH PLAIN
14 7109805 3 GREASE NIPPLE 1/4"BSP
15 X4131900012 2 SPACER
16 8345202 5 WASHER PB
17 7951190210 4 WASHER SPRING-M10
18 7126191053 4 M 10 X 16 MM -HEX BOLT
19 7126211950 4 HX.HD.BOLT.M12X60
20 7951210210 4 WASHER SPRING M12
21 7951210580 4 WASHER LOCK EXT.TOOTH M12 SPRING STEEL
22 7126211550 4 HX BOLT-12MM X 40MM - GR.5
23 8867379 2 PIN ROPE GUARD
24 260943 4 CLIP
25 U2171900012 1 BOOM REWORK - ELECTRICAL

+SEE FURTHER BREAKDOWN IN THIS GROUP


2171900001
ISSUE NO.02

1
FIGURE 1A : BOOM ASSEMBLY

U 2171900001
ISSUE NO.01

2
FIGURE 1B : BOOM AS
SSEMBLY
Y

U 2171900001
ISSUE NO.00

3
FIGURE 1C : BOOM ASSEMBLY
U 2171900001
ISSUE NO.00

4
BOOM BASE SECTION ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 U2171900009 1 BASE SECTION WELD ASSEMBLY


2 8867447 2 P B BUSH
3 8589390 4 BEARING PAD
4 8589375 4 PL.LOCKING
5 8867301 2 PAD BEARING
6 8962101 4 COVER PLATE
7 7950140050 8 H.SPRING WASHER 1/4" NOM CARBON STEEL
8 7115140450 8 SCREW HEX HD 1/4"UNC X 1/2" GR.5
9 7951210014 4 WASHER PLAIN M12 BRIGHT MS
10 7126211353 4 HX HD SCREW M12 X 30MM. - GR.8.8
11 7951150210 8 SPRING WASHER - M6
12 7126150953 8 HEX.HD.SCRW.M6 X 12
13 7109807 2 GREASE NIPPLE 1/4" BSP.

W 2171900002
ISSUE NO.00

5
FIGURE 2 : BOOM BASE SECTION ASSEMBLY
W2171900002
ISSUE NO.00

6
BOOM MIDDLE SECTION ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 U2171900010 1 MIDDLE SECTION WELD ASSEMBLY


2 8440511 1 GUIDE PULLEY
3 8440512 2 OILITE BUSH
4 8867385 1 PIN GUIDE PULLEY
5 8591992 2 WASHER THRUST PB
6 8589390 4 BEARING PAD
7 8589375 4 PL.LOCKING
8 8866276 4 PAD BEARING
9 8867300 2 PAD BEARING
10 8588831 2 LOCKING ASSY
11 7950140050 8 H.SPRING WASHER 1/4" NOM CARBON STEEL
12 7115140450 8 SCREW HEX HD 1/4"UNC X 1/2" - GR.5
13 7951210014 8 WASHER PLAIN M12 BRIGHT MS
14 7126211353 8 HX HD SCREW M12 X 30MM - .GR.8.8
15 7787192014 1 SCREW SKT.SET M10 X 20LG.
16 7128151055 4 SCREW CSK S.H. M6 X 16
17 8965435 2 SHIM
18 8965436 2 SHIM

W2171900003
ISSUE NO.00

7
FIGURE 3 : BOOM MIDDLE SECTION ASSEMBLY
W 2171900003
ISSUE NO.00

8
BOOM FLY SECTION ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 U2171900011 1 FLY SECTION WELD ASSEMBLY


2 8440750 2 BEARING PAD
3 8868187 2 SHIM
4 8592051 2 SLIPPER PAD
5 8965435 2 SHIM
6 8965436 2 SHIM
7 7128211254 4 SCREW SKT CAP M12 X 25
8 7128171155 4 SK HD CSK SCREW M8 X 20

W2171900004
ISSUE NO.00

9
FIGURE 4 : BOOM FLY SECTION ASSEMBLY

W2171900004
ISSUE NO.00

10
TELE RAM ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 8867384 1 GUIDE PULLEY ASSY


2 8867446 1 ROLLER ASSY
3 8967523 1 TRAY EXTENSION ASSY
4 7097303 2 SKT SET SCREW M10X20
5 Z7649000001 2 GREASE NIPPLE
6 8592057 2 WASHER THRUST
7 8867378 1 PIN
8 8867442 1 PIN ROLLER
9 8867444 2 P B WASHER
10+ V7372000441 1 TELE RAM
11 7447080801 2 STRAIGHT THREAD ADAPTER

W2171900008
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00

11
FIGURE 5 : TELERAM ASSEMBLY
W2171900008
ISSUE NO.00

12
TELE RAM

ITEM PART NO. QTY. DESCRIPTION

1 Z 9372012619 1 O-RING
2 Z 9372012620 2 BACK UP RING
3 Z 9372012621 1 O-RING
4 Z 9372012622 1 BACK UP RING
5 Z 9372012623 1 ROD WIPER
6 Z 9372012624 1 ROD SEAL
7 Z 9372012625 1 STEP SEAL
8 Z 9372012626 1 ROD BEARING
9 Z 9372012627 1 ROD BEARING
10 Z 9372012628 1 PISTON SEAL
11 Z 9372012629 2 PISTON BEARING
12 Z 9372012630 - REPAIR KIT

V 7372000441
ISSUE NO.00

13
V 7372000441
FIGURE 6 : TELE RAM
ISSUE NO.00

14
DERRICK CYLINDER INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ V7372000442 2 DERRICK RAM


2 W4171200018 4 DERRICK RAM PIN
3 7951240210 8 WASHER SPRING M16
4 7126241553 8 HEX.HD.SCRW.M16X40
5 7447080801 8 STRAIGHT THREAD ADAPTER
6 X7443000698 2 FITTING SWIVEL S6F8 - FF8
7 7447080833 4 FEMALE ELBOW 90 DEG
8 Z9352000124 2 PRESSURE TRANSDUCER 350 BAR
9 7447080803 6 ELBOW LONG 90 DEG
10 7447040603 2 90 DEG ELBOW
11 7447040433 2 90 DEG ELBOW - MALE ORS THD TO FEMALE SWIVE
12 92990256011 2 GREASE NIPPLE M10 X 1-90

+SEE FURTHER BREAKDOWN IN THIS GROUP W2171200003


ISSUE NO.02

15
FIGURE 7 : DERRICK CYLINDER INSTALLATION

W2171200003
ISSUE NO.02

16
DERRICK RAM

ITEM PART NO. QTY. DESCRIPTION

1 Z 9372012600 1 O-RING
2 Z 9372012631 2 BACK UP RING
3 Z 9372012632 1 O-RING
4 Z 9372012633 1 BACK UP RING
5 Z 9372011350 1 ROD WIPER
6 Z 9372012634 1 ROD SEAg L
7 Z 9372011351 1 STEP SEAL
8 Z 9372012635 3 ROD BEARING
9 Z 9372012636 1 PISTON SEAL
10 Z 9372012637 1 PISTON BEARING
11 Z 9372012638 - REPAIR KIT

V 7372000442
ISSUE NO.00

17
FIGURE 8 : DERRICK RAM V 7372000442
ISSUE NO.00

18
HOIST ROPE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 80043567 1 SOCKET ASSEMBLY 1/2"


2 8440863 1 13MM X 79M (18X7) H/ROPE

Z 2171200007
ISSUE NO.00

19
HOOK BLOCK ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 Z9539000037 1 HOOK
2 Z9539000038 1 CROSS HEAD
3 Z9539000039 1 NUT FOR HOOK
4 Z9539000040 2 SIDE PLATE
5 Z9539000041 2 SHEAVE
6 Z9539000042 1 AXLE PIN
7 Z9539000043 1 SHEAVE COVER
8 Z9539000044 4 STUD
9 Z9539000045 - CASLER PLATE
10 Z9539000046 1 THRUST BEARING
11 Z9539000047 2 KEEP CROSS HEAD
12 Z9539000048 2 AXLE LOCK NUT
13 Z9539000049 2 SHEAVE BEARING

V 7086000070
ISSUE NO.00

20
FIGURE 9 : HOOK BLOCK ASSEMBLY

V 7086000070
ISSUE NO.00

21
CABIN INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ U2171400008 1 CAB-SCOPE OF SUPPLY


2 7638000112 4 SHOCK MOUNT (CAB)
3 7949000148 12 FLATWASHER
4 7115203050 6 HX CAP SCREW-5/8UNCX3.3/4 GR.5
5 7660201600 6 LOCK NUT-5/8UNC PREV.TORQUE TYPE GR.2
6 W7628000005 3 REAR VIEW MIRROR
7 7126171253 8 SCREW HX HD M8X25 GR.8.8
8 7951170014 10 PL.WASHER-M8 BRIGHT
9 7661170803 10 HEX NUT M8 PREV. TORQUE
10 X4171400021 2 MIRROR MTG. PLATE
11 550319 2 HANDRAIL
12 7126131000 12 SCREW CSK SL. M5X16 LG. GR. 8.8
13 7661130803 12 NUT HEX(PREV TQ) M5X0.8PITCH
14 6245001857 2 MTG BRKT
15 X7638000006 2 SHOCK MOUNT
16 W2171100091 2 BRACKET WELD-CAB LOCKING
17 7126191253 4 SCREW HEX HD M10 X 25,SAE-5
18 7951190014 8 FLATWASHER-M10 MS.BRIGHT
19 7951190210 4 WASHER SPRING-M10
20 7661190803 4 HEX NUT M10X1.5(PRV.TORQ)GR.5

U 2171400005
+SEE FURTHER BREAKDOWN IN THIS GROUP ISSUE NO.03

22
FIGURE 10 : CABIN INSTALLATION

U 2171400005
ISSUE NO.03

23
CAB - SCOPE OF SUPPLY

ITEM PART NO. QTY. DESCRIPTION

1 U2171400009 1 CAB WELD ASSY.


2 V2171400015 1 DOOR ASSY-LH
3 V2171400016 1 DOOR ASSY-RH
4 W4171400003 1 WINDSCREEN GLASS
5 W4171400004 1 WINDSCREEN-TOP
6 W2171400017 2 WINDOW ASSY-REAR
7 W4171400022 1 MTG. BRKT-VALVE PANEL-LH
8 W4171400023 1 MTG. BRKT-VALVE PANEL-RH
9 W4171400013 1 BRACKET-DASH PANEL MTG.
10 V2171400013 1 VALVE MTG BRKT ASSY.
11 W4171400009 1 STEERING MTG. BRKT.
12 W4171400012 1 BRACKET-SEAT MTG.
13 V2171400011 1 LONG SEAT MTG. BRACKET
14 W4171400045 1 HOSE COVER-CAB
15 U2172400021 1 TOOL BOX ASSEMBLY
16 X4171400025 2 COVER-CAB FRONT
17 Z4172400045 1 SPONG RUBBER SEALING STRIP
18 Z4172400043 1 SECTION SELF SEALING
19 V7679000212 1 AUXILIARY PANEL ASSEMBLY
20 X6705001188 1 MOUNTING PLATE
21 W4171400014 1 REAR SKIRT-RH
22 W4171400015 1 REAR SKIRT-LH
23 W4171400016 1 FRONT SKIR-RH
24 W4171400017 1 FRONT SKIRT-LH
25 X6705001190 1 MOUNTING PAD-ELEC JUNC. PLATE
26 X2171400018 1 MTG. BRKT-TOP MIRROR
27 Z4172400042 1 STRIP FILLER
28 Z4172400041 1 SECTION SELF SEALING
29 X4171400049 1 COVER-HOSE GUARD CUTOUT

U 2171400008
ISSUE NO.01

24
FIGURE 11A : CAB - SCOPE OF SUPPLY

U 2171400008
ISSUE NO.00

25
FIGURE 11B : CAB - SCOPE OF SUPPLY U 2171400008
ISSUE NO.00

26
SEAT INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 Z7798000012 1 PS48 SEAT + M91 SUSPENSION + NO BELT


2 7126191453 4 HEX HD SCREW M10 X 35
3 7951190014 4 FLATWASHER - M10 MS.BRIGHT
4 7661190803 4 HEX NUT M10 X 1.5 (PRV.TORQ) - GR.5
5 X7074000008 1 SEAT BELT

W 2171100055
ISSUE NO.00

27
FIGURE 12 : SEAT INSTALLATION

W 2171100055
ISSUE NO.00

28
STEERING UNIT INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ V7926000349 1 STEERING UNIT


2 7126191453 4 HEX HD SCREW M10 X 35
3 7951190210 8 WASHER SPRING-M10
4+ Z7326000025 1 STEERING COLUMN
5 7447060801 2 STR THREAD ADAPTER
6 7447060802 2 ADAPTOR 11/16"-16 ORFS X 3/4"-16 ORB
7 7126191253 4 SCREW HEX HD M10 X 25,SAE-5
8 7661190003 4 NUT PL.HX-10MM X 1.5,C8

W 2171100056
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.01

29
FIGURE 13 : STEERING UNIT INSTALLATION W 2171100056
ISSUE NO.01

30
STEEERING UNIT

ITEM PART NO. QTY. DESCRIPTION

1 Z9400000030 1 BEARING NEEDLE THRUST


2 Z9400000031 1 O-RING
3 Z9400000032 1 RACE,BEARING
4 Z9400000033 6 SPRING,CENTERING
5 Z9400000034 1 HOUSING
6 Z9400000035 1 PLATE,WEAR
7 Z9400000036 3 O-RING
8 Z9400000037 1 GEROTOR S/A
9 Z9400000038 1 SPACER
10 Z9400000039 1 CAP END
11 Z9400000040 7 SCREW, CAP
12 Z9400000041 1 BUSHING
13 Z9400000042 1 DUST SEAL
14 Z9400000043 1 SEAL
15 Z9400000044 1 RACE,BEARING
16 Z9400000045 2 RIVET
17 Z9400000046 1 NAME PLATE
18 Z9400000047 1 SPOOL & SLEEV S/A
19 Z9400000048 1 IRIVE
20 Z9400000049 1 BALL
21 Z9400000050 1 PIN
22 Z9400000051 1 O-RING
23 Z9400000052 1 PIN
24 Z9400000053 1 BACK UP WASHER
25 Z9400000054 1 RING SEAL
26 Z9400000055 1 INLET RELIEF VALVE

V 7926000349
ISSUE NO.00

31
FIG
GURE 14 : STEEERIN
S NG UNIT

V 792
26000349
ISSU
UE NO.00

32
THROTTLE PEDAL INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W2175800004 1 THROTTLE PEDAL ASSY


2 7126151353 3 SCREW HEX HD M6 X 30
3 7661150803 3 HEX NUT(PRV.TORQ) M6 X 1.0 GR.5
4 11012803 2 NUT UNION
5 11012903 2 MALE STUD
6 8344726 2 OLIVE 1/4"
7 Z7949000005 2 COPPER WASHER
8 8308517 8 NYLON PIPE 1/4 O/D

W 2171100057
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00

33
FIGURE 15 : THROTTLE PEDAL INSTALLATION

W 2171100057
ISSUE NO.00

34
THROTTLE PEDAL ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 Z4162400015 1 BRACKET THROTTLE PEDAL


2 Z4162400016 1 ACCELERATOR PEDAL
3 Z7689000015 2 PIN
4 Z4162400017 1 LEVER THROTTLE
5 Z7069000013 1 BEARING NO 6200
6 Z7689000018 1 PIN
7 7660140131 1 SLT. NUT. UNF 1/4 IN
8 Z7689000019 1 SPLIT PIN
9 7690051610 2 COTTER PIN - 1/8DIA X 1"LG
10 Z2162400025 1 C.V.M.C ASSY.
11 Z4162400019 1 ADPT-THROTTLE BRACKET
12 Z7689000020 1 PIN SPLIT PIANO
13 7951150014 2 PL.WASHER-M6 BRIGHT
14 7072037 2 PIN SPLIT COTTER Q1.5 X 13
15 Z7199000007 2 BUSH PLAIN
16 7126172253 2 SCREW HEX M8 X 75 - GR.8.8
17 7951170210 2 WASHER SPRING M8
18 7661170003 2 NUT HEX M8 X 1.25 - GR. 8

W 2175800004
ISSUE NO.00

35
FIGURE 16 : THROTTLE PEDEL ASSEMBLY

W 2175800004
ISSUE NO.00

36
LEVEL GAUGE MTG ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 W4171400051 1 BRACKET-LEVEL INDICATOR


2 W7486000102 1 LEVEL INDICATOR
3 7120130801 3 SCREW PAN HD. M5 X 12
4 7661130003 3 HX NUT M5 GR.5
5 7126151153 2 HX HD SCREW M6X20 GR.8.8
6 7951150014 2 PL.WASHER-M6 BRIGHT
7 7951150210 2 SPRING WASHER-M6
8 7661150003 2 NUT HEX M6 GR. 8

W 2171400019
ISSUE NO.00

36A
FIGURE 16A : LEVEL GAUGE MTG ASSEMBLY

W 2171400019
ISSUE NO.00

36B
HYDRAULIC CONTROL VALVE INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W2171100074 1 CONTROL VALVE D/T/H ASSEMBLY


2+ W2171100075 1 CONTROL VALVE SLEW ASSEMBLY
3+ W2171100076 1 CONTROL VALVE O/R. ASSEMBLY
4+ W2171100077 1 MOTION CUT VALVE ASSEMBLY
5+ W2171100078 1 AXLE LOCK VALVE ASSEMBLY
6+ W2171100079 1 FLOW / RELIEF VALVE ASSEMBLY
7 7172000015 8 BOOT

+SEE FURTHER BREAKDOWN IN THIS GROUP U 2171100050


ISSUE NO.01

37
FIGURE 17 : HYDRAULIC CONTROL VALVE INSTALLATION
U 2171100050
ISSUE NO.01

38
CONTROL VALVE D/T/H ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1+ W7926000405 1 3 SECTION CONTROL VALVE - TELE, HOIST, DERRICK


2 7126171453 3 HEX.HD.SCRW.M8 X 35
3 7661170803 3 HEX NUT M8 PREV. TORQUE
4 7951170014 6 PL.WASHER-M8 BRIGHT
5 7447121601 2 STR THREAR ADAPTER
6 7447081201 3 STR ADAPTER - MALE ORS THD TO MALE STR THD
7 7447081202 3 LONG ADAPTOR 13/16" ORFS X 1 1/16" UNF - "O" RING
8 Z7443000824 1 TEST POINT CONNEC 1.3/16" ORFS

W 2171100074
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00

39
FIGURE 18 : CONTROL VALVE D/T/H ASSEMBLY

W 2171100074
ISSUE NO.00

40
3 SECTION CONTROL VALVE

ITEM PART NO. QTY. DESCRIPTION

1 Z9926001341 1 HDS30 TN04 SAE16 RV INLET HEAD


2 Z9926001342 2 'A'' SPOOL HDS30
3 Z9926001343 1 'C'' SPOOL HDS30
4 Z9926001344 3 HDS30 KN04 SAE 12 BODY ASSY
5 Z9926001345 3 POSITIONER 01 / HDS30/20
6 Z9926001346 3 L100-L300 LEVER GROUP HDS20/30
7 Z9926001347 1 HDS30 PN04 SAE16 END COVER
8 Z9926001348 4 HDS30 M10X261 3E TIE ROD
9 Z9926001349 4 DIA 10 SPRING CURVE WASHER
10 Z9926001350 8 M10X1.5X8 HEX NUT
11 Z9926001351 3 HANDLE KIT M10 AL350 ASSY

W 7926000405
ISSUE NO.00

41
FIGURE 19 : 3 SECTION CONTROL VALVE

W 7926000405
ISSUE NO.00

42
CONTROL VALVE SLEW ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1+ W7926000404 1 1 SECTION MANUAL CONTROL VALVE - SLEW


2 7126171253 4 SCREW HX HD M8 X 25 GR.8.8
3 7661170803 4 HEX NUT M8 PREV. TORQUE
4 7951170014 8 PL.WASHER-M8 BRIGHT
5 7447080801 2 STRAIGHT THREAD ADAPTER
6 7447080801 1 STRAIGHT THREAD ADAPTER
7 7447060801 1 STR THREAD ADAPTER
8 7447060802 1 ADAPTOR 11/16"-16 ORFS X 3/4"-16 ORB
9 Z7443000651 1 TEST POINT CONNECTION 13/16 X 13/16 ORFS X 1/4" BSP

W 2171100075
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.02

43
FIGURE 20 : CONTROL VALVE SLEW ASSEMBLY

W 2171100075
ISSUE NO.02

44
1 SECTION MANUAL CONTROL VALVE - SLEW

ITEM PART NO. QTY. DESCRIPTION

1 Z9926001294 1 HDS11 T12 SAE8 INLET P1T1 RV HEAD


2 Z9926001295 1 HDS 130 R61 SAE8 STD BODY
3 Z9926001296 1 C' SPOOL HDS 130
4 Z9926001297 1 POSITIONER ''08''/HDS15
5 Z9926001298 1 L100-L300LEVER GROUP HDS15
6 Z9926001299 1 HDS11 P07 SAE8 HPCO END COVER
7 Z9926001300 3 TIE ROD HDS130 M8x1.25x116 1E
8 Z9926001301 6 HEX NUT M 8 x 1.25
9 Z9926001302 3 SPRING CURVE WASHER DIA 8mm
10 Z9926001303 2 HDS 15 FOOT BRACKET

W 7926000404
ISSUE NO.00

45
FIGURE 21 : 1 SECTION MANUAL CONTROL VALVE - SLEW

W 7926000404
ISSUE NO.00

46
CONTROL VALVE OUTRIGGER ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1+ W7926000406 1 4 SECTION MANUAL CONTROL OUTRIGGER VALVES


2 7126171253 4 SCREW HX HD M8X25 GR.8.8
3 7661170803 4 HEX NUT M8 PREV. TORQUE
4 7951170014 8 PL.WASHER-M8 BRIGHT
5 7447060801 4 STR THREAD ADAPTER
6 7447060802 4 ADAPTOR 11/16"-16 ORFS X 3/4"-16 ORB
7 7447080801 2 STRAIGHT THREAD ADAPTER
8 Z7443000862 2 TEST POINT CONNECTION

W 2171100076
+SEE FURTHER BREAKDOWN IN THIS GROUP ISSUE NO.01

47
FIGURE 22 : CONTROL VALVE OUTRIGGER ASSEMBLY

W 2171100076
ISSUE NO.01

48
4 SECTION MANUAL CONTROL OUTRIGGER VALVES

ITEM PART NO. QTY. DESCRIPTION

1 Z9926001322 1 HDS11 T12 SAE8 INLET P1T1 RV HEAD


2 Z9926001323 4 HDS130 R61 SAE8 STD BODY
3 Z9926001296 4 C' SPOOL HDS 130
4 Z9926001297 4 POSITIONER''08''/HDS15
5 Z9926001298 4 L100-L300 LEVER GROUP HDS15
6 Z9926001324 1 HDS11 PN02 SAE8 OUTLET
7 Z9926001325 3 TIE ROD HDS130 M8X1.25X236 4E
8 Z9926001301 6 HEX NUT M8X1.25
9 Z9926001302 3 SPRING CURVE WASHER DIA 8MM
10 Z9926001303 2 HDS15 FOOT BRACKET

W 7926000406
ISSUE NO.00

49
FIGURE 23 : 4 SECTION MANUAL CONTROL OUTRIGGER VALVES
W 7926000406
ISSUE NO.00

50
MOTION CUT VALVE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1+ W7926000416 1 MOTION CUT BLOCK


2 7126171253 4 SCREW HX HD M8X25 GR.8.8
3 7951170014 4 PL.WASHER-M8 BRIGHT
4 7951170210 4 WASHER SPRING M8
5 7447081201 6 STR ADAPTER - MALE ORS THD TO MALE STR THD
6 7447061201 4 STR ADAPTER - MALE ORS THD TO
7 7447122001 1 STR THREAD ADAPTER 12-20F5OLOS
9 11012102 1 PLUG MALE TAPPER BSP 1/4"

W 2171100077
+SEE FURTHER BREAKDOWN IN THIS GROUP ISSUE NO.02

51
FIGURE 24 : MOTION CUT VALVE ASSEMBLY

W 2171100077
ISSUE NO.02

52
MOTION CUT BLOCK

ITEM PART NO. QTY. DESCRIPTION

1 Z9926001326 1 CI. BLOCK 90 X 110 X 158


2 Z9926001327 2 CI. BLOCK 90 X 110 X 52
3 Z9926001328 1 CI. BLOCK 90 X 110 X 52
4 Z9926001329 1 SOLINOID, 08,3W,SPOOL
5 Z9926001318 1 SOLINOID COIL, SH,
6 Z9926001330 1 EINSATZ WL22SD_3B-10
7 Z9926001331 3 DUESE G M 6 D 0.8
8 Z9926001332 5 POPPET,12
9 Z9926001333 2 ALLEN DEAD PLUG ED
10 Z9926001334 5 CAP,12,SOLID
11 Z9926001335 5 RETAINER,12,SPRING
12 Z9926001336 5 O-RING 021 0.926 X 0.070 VITON
13 Z9926001337 3 3075 OR SEAL -90SH
14 Z9926001338 3 M8 X 1.25 X 184-2E
15 Z9926001339 3 SPRING CURVED WASHER M8
16 Z9926001340 3 M8 X 1.25 X 184-2E

W 7926000416
ISSUE NO.00

53
FIGURE 25 : MOTION CUT BLOCK
W 7926000416
ISSUE NO.00

54
FLOW / RELIEF VALVE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1+ W7926000410 1 FLOW CONTROL RELIEF VALVE


2 7447080601 1 STR THREAR ADAPTER
3 7447060603 1 90 DEG ELBOW
4 7447060640 1 ADAPTOR
5 7447060633 1 90 DEG ELBOW - MALE ORS THD TO FEMALE SWIVE

+SEE FURTHER BREAKDOWN IN THIS GROUP W 2171100079


ISSUE NO.02

55
FIGURE 26 : FLOW / RELIEF VALVE ASSEMBLY

W 2171100079
ISSUE NO.02

56
FLOW CONTROL RELIEF VALVE

ITEM PART NO. QTY. DESCRIPTION

1 Z9926001304 1 CI BLOCK 50 X 50 X 60
2 Z9926001305 1 DUESE G M10 X 1 D3,0
3 Z9926001306 1 CAP NUT
4 Z9926001307 1 VM01 CARTRIDGE
5 Z9926001308 1 VALVE SEAT
6 Z9926001309 1 VALVEPIN 140
7 Z9926001310 1 FRONT SPRING WASHER
8 Z9926001311 1 M8X1.25 X 25
9 Z9926001312 1 SOFT CU WASHER
10 Z9926001313 1 SOFT CU WASHER
11 Z9926001314 1 REAR SPRING WASHER
12 Z9926001315 1 RELIEF VALVE SPRING

W 7926000410
ISSUE NO.00

57
FIGURE 27 : FLOW CONTROL RELIEF VALVE

W 7926000410
ISSUE NO.00

58
HOIST UNIT INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W7974000044 1 HOIST UNIT ASSEMBLY


2 7661240805 4 NUT M16 GR.10.9
3 7126242650 4 BOLT M16 X 100 LG.
4 7949000236 4 HARDEND ROUND WASHER 3/4''
5 92006130018 2 DOWTY SEAL-3/4 BSP
6 Z7443000489 2 ADAPTOR-3/4"B.S.P TO 13/16" O.R.F.S
7 92006130006 1 DOWTY SEAL--1/4 BSP
- Z7443000166 1 CONVERSION ADPT. 9/16-18 ORFS / 1/4" BSP

W 217120002
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00

59
FIGURE 28 : HOIST UNIT INSTALLATION

W 217120002
ISSUE NO.00

60
HOIST UNIT ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 Z9974001585 1 MOTOR_160CC
2 Z9974001586 2 SCREW M 12 X 30 , GR. 8.8
3 Z9974001587 2 REDUCTION BUSHING
4 Z9974001588 1 O-RING
5 Z9974001589 4 THICKNESS SHIM
6+ Z9974001590 1 BRAKE GROUP
7 Z9974001591 8 SCREW M10 X 60, GR. 12.9
8 Z9974001592 2 O-RING
9 Z9974001593 1 GEAR SUB-ASSEMBLY
10 Z9974001594 1 RING GEAR
11 Z9974001595 12 SCREW M10 X 80, GR. 12.9
12 Z9974001596 1 INTERMEDIATE FLANGE
13 Z9974001597 2 O-RING
14 Z9974001598 1 RING GEAR
15 Z9974001599 12 SCREW M10 X 35 , GR. 10.9
16 Z9974001600 1 WINCH DRUM
17 Z9974001601 8 SCREW M12 X 30, GR. 12.9
18 Z9974001602 2 V-RING
19 Z9974001603 1 DRUM FLANGE
20 Z9974001604 2 HOLE SEEGER
21 Z9974001605 1 BALL BEARING
22 Z9974001606 1 OPPOSITE MOTOR SIDE FLANGE
23 Z9974001607 6 SCREW M8 X 18, GR. 8.8
24 Z9974001608 3 ROPE PRESS FIXING 14
25 Z9974001609 8 SCREW M10 X 30,GR. 8.8
26 Z9974001610 1 OPPOSITE MOTOR SIDE SUPPORT
27 Z9974001611 6 SCREW M12 X 30, GR. 8.8
28 Z9974001612 1 BEARING HUB

+SEE FURTHER BREAKDOWN IN THIS GROUP W 7974000044


ISSUE NO.00

61
HOIST UNIT ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

29 Z9974001613 10 SCREW M12 X 25,GR. 12.9


30 Z9974001614 1 SEAL RING
31 Z9974001615 1 BALL BEARING
32 Z9974001616 1 BEARING FLANGE
33 Z9974001617 1 ANTIROTATION FLANGE
34 Z9974001618 2 FIXING PLATE
35 Z9974001619 1 MOTOR SIDE PLAT
36 Z9974001620 8 SCREW M16 X 40, - GR. 12.9
37 Z9974001621 4 ELASTIC PIN 10 X 40
38 Z9974001622 1 GEAR SUB ASSEMBLY
39 Z9974001623 1 CYLINDICAL PLUG
40 Z9974001624 1 COPPER WASHER
41 Z9974001625 1 SUN GEAR
42 Z9974001626 1 SUN GEAR
43 Z9974001627 2 CONNECTOR 90 1/8G CONICO TUBO 6
44 Z9974001628 2 SCREW M10 X 70, GR. 8.8
45 Z9974001629 1 VALVE
46 Z9974001630 2 CROSS MEMBER
47 Z9974001631 8 SCREW M12 X 35,GR.10.9
48 Z9974001632 4 WASHER 3/8
49 Z9974001633 4 PLUG 3/8
96+ Z9974001634 1 CABLE PRESS PREARRANGED FOR END STOCK KIT
97 Z9974001635 1 COMPLEMENTARY MICROSWITCH KIT
98 Z9974001636 1 ROTATION DATA PLATE
99 Z9974001637 1 WINCH DATA PLATE

+SEE FURTHER BREAKDOWN IN THIS GROUP W 7974000044


ISSUE NO.00

62
FIGURE 29 : HOIST UNIT ASSEMBLY W 7974000044
ISSUE NO.00

63
BRAKE GROUP

ITEM PART NO. QTY. DESCRIPTION

1 Z9974001638 1 MOTOR FLANGE


2 Z9974001639 1 ANTIEXTRUSION
3 Z9974001640 1 ANTIEXTRUSION
4 Z9974001641 1 O-RING
5 Z9974001642 1 O-RING
6 Z9974001643 1 BEAKE PISTON
7 Z9974001644 1 MOTOR COUPLING
8 Z9974001645 2 CUP SPRING
9 Z9974001646 1 THICKNS SHIM ADJUSTMENT
10 Z9974001647 9 SCREW M8 X 70 , GR. 12.9
11 Z9974001648 1 BRAKE BODY
12 Z9974001649 12 BONZE DISK STEEL DISK
13 Z9974001650 12 STEEL DISK
14 Z9974001651 1 CENTERING RING
15 Z9974001652 1 SEAL RING

Z 9974001590
ISSUE NO.00

64
FIGURE 29A : BRAKE GROUP

Z 9974001590
ISSUE NO.00

65
CABLE PRESS PREARRANGED FOR END STOCK KIT

ITEM PART NO. QTY. DESCRIPTION

1 Z9974001653 2 SCREW M8 X 40
2 Z9974001654 2 FLAT WASHER
3 Z9974001655 3 NUT M8
4 Z9974001656 4 TRACTION SPRING
5 Z9974001657 1 SPRING PIN
6 Z9974001658 2 SHAFT SEEGER 12
7 Z9974001659 10 NYLON WASHER
8 Z9974001660 6 BALL BEARING
9 Z9974001661 1 CABLE PRESS ROLLER 53 X 88
10 Z9974001662 2 CABLE PRESS ARM
11 Z9974001663 1 ROLLER PIN 20X421
12 Z9974001664 1 CABLE PRESS ROLLER 53 X 235
13 Z9974001665 1 CABLE PRESS+ END STOCK PIN
14 Z9974001666 5 ELASTIC PIN
15 Z9974001667 1 DISCHARGE ROLLER
16 Z9974001668 2 WASHER 21
17 Z9974001669 4 SCREW M12 X 45,GR. 10.9
18 Z9974001670 2 CABLE PRESS SUPPORT PLAQUE
19+ Z9974001671 2 NYLON SHAFT CLAMP GROUP
20 Z9974001672 2 SPRING COUPLING
21 Z9974001673 1 NYLON END STROKE ARM
22+ Z9974001674 1 SCREW + NUTS END STOCK ARM KIT
23 Z9974001675 1 SCREW M8 X 25
24 Z9974001676 1 NYLON MICROSWITCH SUPPORT PLAQUE
25 Z9974001677 2 SCREW M8 X 20

+SEE FURTHER BREAKDOWN IN THIS GROUP Z 9974001634


ISSUE NO.00

66
FIGURE 29B : CABLE PRESS PREARRANGED FOR END STOCK KIT Z 9974001634
ISSUE NO.00

67
NYLON SHAFT CLAMP GROUP

ITEM PART NO. QTY. DESCRIPTION

1 Z9974001678 1 NYLON SHAFT CLAMP


2 Z9974001679 2 SCREW M6 X 25
3 Z9974001680 2 NUT M6

Z 9974001671
ISSUE NO.00

68
SCREW + NUTS END STROKE ARM KIT

ITEM PART NO. QTY. DESCRIPTION

1 Z9974001681 2 SCREW M6 X 30
2 Z9974001680 4 NUT M6

Z 9974001674
ISSUE NO.00

69
SLEW UNIT INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W7734000063 1 SLEW UNIT (REDUCER + MOTOR)


2 W7490000004 1 PINION SLEW
3 W7490000003 1 PINION LOCK PLATE
6 6958000526 3 WEDGE
7 6200080708 10 BUSHING
8 7126212350 10 HHCS,M12 X 1.75,80,C8.8
9 7949000235 10 HARDENED ROUND WASHER - 0.50
10 W7926000258 1 SLEW MOTOR VALVE BLOCK
11 7128171754 4 S/HD CAP SCREW M8X50MM
12 7951170210 4 WASHER SPRING M8
13 92006130012 2 DOWTY SEAL--1/2"
14 92006130006 3 DOWTY SEAL--1/4 BSP
15 Z7443000790 2 ADAPTOR 1/2" BSP X 11/16" ORFS
16 Z7443000166 3 CONVERSION ADPT. 9/16-18 ORFS / 1/4" BSP

+SEE FURTHER BREAKDOWN IN THIS GROUP


V 2171200004
ISSUE NO.01

70
FIGURE 30 : SLEW UNIT INSTALLATION V 2171200004
ISSUE NO.01

71
SLEW UNIT (REDUCER + MOTOR)

ITEM PART NO. QTY. DESCRIPTION

1+ Z9734001208 1 DRIVE SHAFT


2+ Z9734001209 1 LOWER PLANETARY DRIVES
3+ Z9734001210 1 CONNECTING COVER
4+ Z9734001211 1 UPPER PLANETARY DRIVE
5+ Z9734001212 1 DIRECT INPUT WITH BRAKE
6 Z9734001213 1 MOTOR

+SEE FURTHER BREAKDOWN IN THIS GROUP W 7734000063


ISSUE NO.00

72
FIGURE 31 : SLEW UNIT

W 7734000063
ISSUE NO.00

73
DRIVE SHAFT

ITEM PART NO. QTY. DESCRIPTION

1 Z9734001214 1 END COVER


2 Z9734001215 1 OUTPUT HOUSING
3 Z9734001216 1 OUTPUT SHAFT
4 Z9734001217 1 SPACER
5 Z9734001218 1 INT. RETAINING RING BR135
6 Z9734001219 1 OIL SEAL 70 X 9 0 X 10 BASL
7 Z9734001220 1 O-RING 2525 (1.78 X 133.07)
8 Z9734001205 1 O-RING 3800(2.62 X 202.87)
9 Z9734001221 1 BALL BEARING 30212 60 X 110 X 23.75
10 Z9734001222 1 BALL BEARING 30212 60 X 130 X 33.5
11 Z9734001223 1 RING NUT KM 12 M60 X 2
12 Z9734001224 1 SHIM KIT 60.3 X 71.7
13 Z9734001225 2 PLUG 1/8G DIN 908
14 Z9734001226 2 PLUG 3/8G DIN 908

Z 9734001208
ISSUE NO.00

74
FIGURE 32 : DRIVE SHAFT

Z 9734001208
ISSUE NO.00

75
LOWER PLANETARY DRIVES

ITEM PART NO. QTY. DESCRIPTION

1 Z9734001227 1 SUN GEAR


2 Z9734001228 1 RING GEAR
3-8 Z9734001229 1 COMPLETE PLANETARY
9 Z9734001230 1 EXT.RETAINING RING D.40 UNI 7435

Z 9734001209
ISSUE NO.00

76
FIGURE 33 : LOWER PLANETARY DRIVES
Z 9734001209
ISSUE NO.00

77
CONNECTING COVER

ITEM PART NO. QTY. DESCRIPTION

1 Z9734001231 1 CONNECTION FLANGE


2 Z9734001232 1 O RING 3600 (2.62 X 152.07)
3 Z9734001232 1 O RING 3600 (2.62 X 202.87)
4 Z9734001226 2 PLUG 3/8G DIN 908 NA41/A

Z 9734001210
ISSUE NO.00

78
FIGURE 34 : CONNECTING COVER

Z 9734001210
ISSUE NO.00

79
UPPER PLANETARY DRIVE

ITEM PART NO. QTY. DESCRIPTION

1 Z9734001233 1 SUN GEAR


2 Z9734001234 1 RING GEAR
4-10 Z9734001235 1 COMPLETE PLANETARY CARRIER
11 Z9734001230 1 EXT. RETAINING RING D.40 UNI 7435

Z 9734001211
ISSUE NO.00

80
FIGURE 35 : UPPER PLANETARY DRIVE
Z 9734001211
ISSUE NO.00

81
DIRECT INPUT WITH BRAKE

ITEM PART NO. QTY. DESCRIPTION

1 Z9734001236 5 FRICTION DISC


2 Z9734001237 1 COUP;ING D 25 CH8
3 Z9734001238 8 SPRING D14 X 28.14
4 Z9734001239 1 BRAKE PISTON
5 Z9734001240 1 STOP BOTTOM PLATE
6 Z9734001241 6 MIDDLE STEEL DISC
7 Z9734001242 1 SHIM 64X103X8
8 Z9734001243 1 INPUT HOUSING SAE A 2-4b x 12M
9 Z9734001244 1 EXT. RETAINING RING D.50 UNI 7435
10 Z9734001245 2 INT. RETAINING RING D.80 UNI 7437
11 Z9734001246 1 INT. RETAINING RING D. 145 UNI 7437 DIN 472-1
12 Z9734001247 1 PARBAK RING 8-158
13 Z9734001248 1 PARBAK RING 8-162
14 Z9734001249 1 O RING 2325 (1.78 X 82.27)
15 Z9734001250 1 O RING 2-158 (2.62 X 120.32)
16 Z9734001251 1 O RING 2-162 (2.62 X 145.72)
17 Z9734001252 1 O RING 3600 (2.62 X 152.07)
18 Z9734001252 1 BALL BEARING 6010 50 X 80 X 16
19 Z9734001253 1 PLUG 1/4G
20 Z9734001208 3 OIL DRAIN PLUG 1/4G

Z 9734001212
ISSUE NO.00

82
FIGURE 36 : DIRECT INPUT WITH BRAKE

Z 9734001212
ISSUE NO.00

83
STOP BUTTON PLATE KIT

ITEM PART NO. QTY. DESCRIPTION

1 Z9734001255 1 STOP BOTTON PLATE


2 Z9734001256 3 BOLT M10 X 25

Z 9734001254
ISSUE NO.00

84
FIGURE 37 : STOP BUTTON PLATE KIT

Z 9734001254
ISSUE NO.00

85
COUNTER WEIGHT SUPER INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 U4171200017 1 COUNTER WEIGHT WELD ASSEMBLY


2 7127272150 8 BOLT HX.HD.M20 X 70
3 7951270210 8 WASHER SPRING M20
4 7951270014 8 WASHER PLAIN-M20,M.S

V 2171200008
ISSUE NO.00

86
FIGURE 38 : COUNTER WEIGHT SUPER INSTALLATION

V 2171200008
ISSUE NO.00

87
HYDRAULIC SWIVEL INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 W4171200041 1 CENTER PLATE - SUPER


2 X4171100327 3 SLEEVE
3 7447080817 9 BULKHEAD UNION
4 7447080613 5 REDUCER
5 7447080825 6 NUT - FEMALE ORS THREAD
6 7447040434 1 RUN TEE - MALE ORS THD TO FEMALE SWIVEL ORS
7 7447080413 1 REDUCER
8 X7443000698 9 FITTING SWIVEL S6F8 - FF8
9 7951270210 3 WASHER SPRING M20
10 7126273450 3 HEX BOLT M20 X 180

V 2171100051
ISSUE NO.02

88
FIGURE 39 : HYDRAULIC SWIVEL INSTALLATION

V 2171100051
ISSUE NO.02

89
HYDRAULIC STEEL TUBE INSTALLATION- SUPER

ITEM PART NO. QTY. DESCRIPTION

1 W7910000489 1 HOIST TUBE TOP


2 W7910000488 1 HOIST TUBE BOTTOM
3 W7910000491 1 TELE TUBE TOP
4 W7910000490 1 TELE TUBE BOTTOM
5 W7910000487 1 DERRICK TUBE RIGHT
6 W7910000486 1 DERRICK TUBE LEFT
7 X7443000698 2 FITTING SWIVEL S6F8 - FF8

V 2171200009
ISSUE NO.00

90
FIGURE 40 : HYDRAULIC STEEL TUBE INSTALLATION- SUPER

V 2171200009
ISSUE NO.00

91
HYDRAULIC PIPING ASSEMBLY - SUPER

ITEM PART NO. QTY. DESCRIPTION

1 7555303121 2 HYD HOSE ASSY 1/2"ID


2 7555302521 4 HYD HOSE 1/2"ID - 13/16"ORFS 100R2 ST X 90- 25"LG
3 7555302721 4 HOSE 1/2"
4 7555303021 2 HYD HOSE 1/2"ID - 13/16"ORFS 100R2 ST X 90- 30"LG
5 7555112511 1 HYD HOSE 1/4"ID - 9/16"ORFS 100R1 ST X 90- 125"LG
6 7555203221 2 HYD HOSE 3/8"ID -11/16"-16 ORFS ST X 90 SAE100R2- 32"LG
7 7555103211 1 HOSE ASSEMBLY 1/4" BORE
8 7555102011 1 HYD HOSE 1/4"ID -9/16"-18 ORFS SAE100R1
9 W7910000493 1 EXTENSION CONNECTION TUBE
10 W7910000494 1 RETRACTION CONNECTION TUBE
11 W7910000495 1 PRESSURE BALANCE TUBE
12 7555301620 2 HOSE ASSY. 1/2" I.D. X 16" LG. SAE-100R2 ST X ST
13 7555101520 1 HYD. HOSE 1/4"I.D. 9/16"-18 ORFS 15"LG.
14 7447080833 4 FEMALE ELBOW 90 DEG
15 7447040433 2 90 DEG ELBOW - MALE ORS THD TO FEMALE SWIVE
16 Z7013000049 2 ADAPTER - ORIFICE

V 2171600012
ISSUE NO.01

92
FIGURE 41 : HYDRAULIC PIPING ASSEMBLY - SUPER
V 2171600012
ISSUE NO.01

93
ENGINE, RADIATOR, AIR CLEANER & TC INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W7414000084 1 ENGINE SCOPE OF SUPPLY


2+ U7904000032 1 TRANSMISSION WITH GEAR SELECTOR
4 W2171800083 2 ENGINE MTG. BRKT-REAR
6 X7638000023 4 A.V. MOUNT (POLYBOND PSC2D)
8 7115203250 4 HX HD SCREW 5/8 X 4"UNC GR.5
9 7660201600 4 LOCK NUT-5/8UNC PREV.TORQUE TYPE GR.2
10 7949000148 4 FLATWASHER
11 7949000259 2 HARDENED ROUND WASHER - 0.62
12 7042504 8 HEX.HD.SCRW.BSF1/2 X 1.1/4
13 7126191353 20 SCREW HEX M10 X 30 8.8
14 7951190014 22 FLATWASHER-M10 MS.BRIGHT
15 7661190803 4 HEX NUT M10 X 1.5(PRV.TORQ)GR.5
16 7126191253 4 SCREW HEX HD M10 X 25,SAE-5
17 7951190210 18 WASHER SPRING-M10
21 7447121001 2 STRAIGHT THREAD ADAPTER
22 X7443000687 1 MALE STUD ELBOW M26 X 1.5-1 3/16-12 ORFS
23 X7443000710 1 FITTING
24 Z7486000103 1 PRESSURE SENDER/SWITCH-OIL
25 Z7486000104 1 TEMP SENDER/SWITCH-COOLANT
26 Z7486000166 1 TEMPERATURE SENDER / SWITCH TRANS. OIL - 120 DEG. C.
27+ W2171800080 1 DIPSTICK INSTALLATION
31 W4171800068 1 SOLENOID GUARD
32 7126171153 3 SCREW HEX HD. M8*20
33 7951170210 3 WASHER SPRING M8

U 2171800070
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.05

94
FIGURE 42A : ENGINE, RADIATOR, AIR CLEANER & TC INSTALLATION U 2171800070
ISSUE NO.05

95
FIGURE 42B : ENGINE, RADIATOR, AIR CLEANER & TC INSTALLATION

U 2171800070
ISSUE NO.05

96
U 2171800070
FIGURE 42C : ENGINE, RADIATOR, AIR CLEANER & TC INSTALLATION
ISSUE NO.05

97
T.C. OIL COOLER INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 V7726000049 1 OIL COOLER RADIATOR MOUNTED


2 7555307441 2 1/2" I.D. HYDR HOSE ASSY STR-9
3 Z7443000767 2 ADAPTER M18 X 13/16 ORFS
4 W4171800066 2 T.C. COOLER BRACKET
5 7126191453 4 HEX HD SCREW M10 X 35
6 7951190014 4 FLATWASHER-M10 MS.BRIGHT
7 7661190803 4 HEX NUT M10 X 1.5 (PRV.TORQ)GR.5
8 7126171353 4 SCREW M8 X 30 LG.
9 7661170803 4 HEX NUT M8 PREV. TORQUE

W 2171800081
ISSUE NO.00

98
FIGURE 43 : T.C. OIL COOLER INSTALLATION

W 2171800081
ISSUE NO.00

99
TRANSMISSION

ITEM PART NO. QTY. DESCRIPTION

1+ Z9904002300 1 ENGINE CONNECT


2+ Z9904002301 1 CONVERTER
3+ Z9904002302 1 DRIVE
4+ Z9904002303 1 TRANSM. HOUSING
5+ Z9904002304 1 TRANSM. HOUSING
6+ Z9904002305 1 COUPLING
7+ Z9904002306 1 CLUTCH
8+ Z9904002307 1 COUPLING
9+ Z9904002308 1 COUPLING
10+ Z9904002309 1 COUPLING
11+ Z9904002310 1 COUPLING
12+ Z9904002311 1 OUTPUT
13+ Z9904002312 1 CONTROL UNIT
14+ Z9904002313 1 PRESSURE OIL PUMP
15+ Z9904002314 1 INDUCTIVE TRANSMITTER
16+ Z9904002315 1 FILTER
17+ Z9904002316 1 PERIPHERALS

+SEE FURTHER BREAKDOWN IN THIS GROUP


U7904000032
ISSUE NO. 00

100
ENGINE CONNECT

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002317 2 DIAPHRAGAM


020 Z9904002318 8 WASHER
030 Z9904002319 4 HEXAGON SCREW
- Z9904002320 4 HEXAGON SCREW

Z 9904002300
ISSUE NO. 00

101
FIGURE 44A : ENGINE CONNECT

Z9904002300
ISSUE NO. 00

102
CONVERTER

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002321 1 CONVERTER

Z9904002301
ISSUE NO. 00

103
FIGURE 44B : CONVERTER

Z9904002301
ISSUE NO. 00

104
DRIVE

ITEM PART NO. QTY. DESCRIPTION

020 Z9904002322 1 INPUT SHAFT


060 Z9904002323 1 BALL BEARING
080 Z9904002324 1 CIRCLIP
090 Z9904002325 1 CIRCLIP
100 Z9904002326 1 TA. ROLLER BEARING
110 Z9904002327 3 RECTANGULAR RING
120 Z9904002328 1 CENTRAL SHAFT
140 Z9904002329 1 PISTON
142 Z9904002330 1 O-RING
144 Z9904002331 1 O-RING
150 Z9904002332 1 SHEET
160 Z9904002333 1 COMPRESSION SPRING
170 Z9904002334 1 SPRING CUP
180 Z9904002335 2 CIRCLIP
190 Z9904002336 1 TA. ROLLER BEARING
200 Z9904002337 10 INNER CLUTCH DISC
210 Z9904002338 10 OUTER CLUTCH DISC
220 Z9904002339 1 END SHIM
230 Z9904002340 1 SNAP RING
240 Z9904002341 1 INNER DISC CARRIER
250 Z9904002342 2 AXIAL WASHER
260 Z9904002343 2 AXIAL NEEDLE CAGE
270 Z9904002344 2 RUNNING DISC
280 Z9904002345 2 NEEDLE CAGE
290 Z9904002346 1 RECTANGULAR RING

Z9904002302
ISSUE NO. 00

105
FIGURE 44C : DRIVE

Z9904002302
ISSUE NO. 00

106
TRANSM. HOUSING

ITEM PART NO. QTY. DESCRIPTION

020 Z9904002347 1 HOUSING II


021 Z9904002348 1 TUBE
050 Z9904002349 2 CYLINDER PIN
100 Z9904002350 1 TYPE PLATE
/010 Z9904002351 1 TYPE PLATE
/020 Z9904002352 1 TYPE PLATE
/040 Z9904002353 1 TYPE PLATE
190 Z9904002354 1 SCREW PLUG
200 Z9904002355 2 SCREW PLUG
- Z9904002356 2 SCREW PLUG
- Z9904002357 2 O-RING
360 Z9904002358 1 NOZZLE
370 Z9904002359 1 NOZZLE
373 Z9904002360 1 NOZZLE
374 Z9904002361 1 NOZZLE
380 Z9904002362 32 SCREW PLUG
/020 Z9904002363 1 O-RING
390 Z9904002364 6 SCREW PLUG
400 Z9904002365 1 SCREEN SHEET

Z9904002303
ISSUE NO. 00

107
FIGURE 44D : TRANSM. HOUSING

Z9904002303
ISSUE NO. 00

108
TRANSM. HOUSING

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002366 1 HOUSING I


030 Z9904002367 40 CAP SCREW
040 Z9904002368 1 CAP SCREW
140 Z9904002369 1 TORQUE CONVERTER BELL HOUSING
145 Z9904002349 2 CYLINDRICAL PIN
150 Z9904002370 1 FILTER
160 Z9904002371 10 CAP SCREW
- Z9904002372 10 CAP SCREW
170 Z9904002367 14 CAP SCREW
300 Z9904002373 1 BRACKET
310 Z9904002374 1 SUCTION TUBE
320 Z9904002375 2 CAP SCREW
- Z9904002376 2 CAP SCREW
330 Z9904002377 1 O-RING
340 Z9904002378 1 VALVE
350 Z9904002379 1 PISTON
362 Z9904002380 1 COMPRESSION SPRING
376 Z9904002381 1 SPACER RING
382 Z9904002382 1 SCREW PLUG
- Z9904002383 1 SCREW PLUG
- Z9904002384 1 O-RING
392 Z9904002385 1 O-RING
402 Z9904002386 1 O-RING
410 Z9904002387 2 BRACKET
420 Z9904002362 1 SCREW PLUG
020 Z9904002363 1 O-RING
430 Z9904002364 2 SCREW PLUG

Z9904002304
ISSUE NO. 00

109
FIGURE 44E : TRANSM. HOUSING

Z9904002304
ISSUE NO. 00

110
COUPLING

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002388 1 COUPLING


030 Z9904002329 1 PISTON
040 Z9904002330 1 O-RING
050 Z9904002331 1 O-RING
060 Z9904002333 1 COMPRESSION SPRING
070 Z9904002334 1 SPRING CUP
080 Z9904002335 2 CIRCLIP
085 Z9904002389 1 TA. ROLLER BEARING
090 Z9904002390 1 TAPER ROLLER BEARING
100 Z9904002332 1 SHEET
110 Z9904002337 10 INNER CLUTCH DISC
120 Z9904002338 10 OUTER CLUTCH DISC
130 Z9904002339 1 END SHIM
140 Z9904002391 1 SNAP RING
150 Z9904002341 1 INNER DISC CARRIER
160 Z9904002342 2 AXIAL WASHER
170 Z9904002343 2 AXIAL NEEDLE CAGE
180 Z9904002344 2 RUNNING DISK
190 Z9904002345 2 NEEDLE CAGE
200 Z9904002392 2 RECTANGULAR RING

Z9904002305
ISSUE NO. 00

111
FIGURE 44F : COUPLING
Z9904002305
ISSUE NO. 00

112
CLUTCH

ITEM PART NO. QTY. DESCRIPTION

061 Z9904002393 1 SEALING CAP


- Z9904002394 1 SEALING CAP

Z9904002306
ISSUE NO. 00

113
FIGURE 44G : CLUTCH

Z9904002306
ISSUE NO. 00

114
COUPLING

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002395 1 COUPLING


030 Z9904002329 1 PISTON
040 Z9904002330 1 O-RING
050 Z9904002331 1 O-RING
060 Z9904002333 1 COMPRESSION SPRING
070 Z9904002334 1 SPRING CUP
080 Z9904002335 2 CIRCLIP
090 Z9904002390 1 TAPER ROLLER BEARING
092 Z9904002396 1 CUP SPRING
110 Z9904002337 10 INNER CLUTCH DISC
120 Z9904002338 10 OUTER CLUTCH DISC
130 Z9904002339 1 END SHIM
140 Z9904002397 1 SNAP RING
150 Z9904002398 1 INNER DISC CARRIER
160 Z9904002342 2 AXIAL WASHER
170 Z9904002343 2 AXIAL NEEDLE CAGE
180 Z9904002344 2 RUNNING DISK
190 Z9904002345 2 NEEDLE CAGE
200 Z9904002399 1 ROLLER BEARING
210 Z9904002392 2 RECTANGULAR RING

Z9904002307
ISSUE NO. 00

115
FIGURE 44H : COUPLING
Z9904002307
ISSUE NO. 00

116
COUPLING

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002400 1 CLUTCH


030 Z9904002401 1 PISTON
040 Z9904002331 1 O-RING
050 Z9904002402 1 O-RING
060 Z9904002403 7 CUP SPRING
070 Z9904002342 1 AXIAL WASHER
080 Z9904002335 2 CIRCLIP
090 Z9904002326 1 TA.ROLLER BEARING
110 Z9904002404 13 INNER CLUTCH DISC
120 Z9904002405 13 OUTER CLUTCH DISC
125 Z9904002406 1 CUP SPRING
130 Z9904002407 1 END SHIM
140 Z9904002408 1 SNAP RING
150 Z9904002409 1 INNER DISC CARRIER
160 Z9904002342 2 AXIAL WASHER
170 Z9904002343 2 AXIAL NEEDLE CAGE
180 Z9904002344 2 RUNNING DISK
190 Z9904002345 2 NEEDLE CAGE
192 Z9904002410 1 BUSH
200 Z9904002390 1 TAPER ROLLER BEARING
210 Z9904002392 1 RECTANGULAR RING
220 Z9904002327 2 RECTANGULAR RING

Z9904002308
ISSUE NO. 00

117
FIGURE 44I : COUPLING
Z9904002308
ISSUE NO. 00

118
COUPLING

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002411 1 COUPLING


030 Z9904002329 1 PISTON
040 Z9904002330 1 O-RING
050 Z9904002331 1 O-RING
060 Z9904002333 1 COMPRESSION SPRING
070 Z9904002334 1 SPRING CUP
080 Z9904002335 1 CIRCLIP
090 Z9904002390 1 TAPER ROLLER BEARING
100 Z9904002396 1 CUP SPRING
110 Z9904002337 9 INNER CLUTCH DISC
120 Z9904002338 9 OUTER CLUTCH DISC
130 Z9904002339 1 END SHIM
140 Z9904002412 1 SNAP RING
150 Z9904002413 1 INNER DISC CARRIER
160 Z9904002414 2 AXIAL WASHER
170 Z9904002415 2 AXIAL NEEDLE CAGE
180 Z9904002416 2 RUNNING DISK
190 Z9904002417 2 NEEDLE CAGE
195 Z9904002418 1 BUSH
200 Z9904002419 1 TA. ROLLER BEARING
210 Z9904002392 2 RECTANGULAR RING

Z9904002309
ISSUE NO. 00

119
FIGURE 44J : COUPLING Z9904002309
ISSUE NO. 00

120
COUPLING

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002420 1 COUPLING


030 Z9904002329 1 PISTON
040 Z9904002330 1 O-RING
050 Z9904002331 1 O-RING
060 Z9904002333 1 COMPRESSION SPRING
070 Z9904002334 1 SPRING CUP
080 Z9904002335 2 CIRCLIP
090 Z9904002390 1 TAPER ROLLER BEARING
100 Z9904002332 1 SHEET
110 Z9904002337 7 INNER CLUTCH DISC
120 Z9904002338 7 OUTER CLUTCH DISC
130 Z9904002339 1 END SHIM
140 Z9904002421 1 SNAP RING
150 Z9904002422 1 INNER DISC CARRIER
160 Z9904002342 2 AXIAL WASHER
170 Z9904002343 2 AXIAL NEEDLE CAGE
180 Z9904002344 2 RUNNING DISK
190 Z9904002345 2 NEEDLE CAGE
200 Z9904002423 1 ROLLER BEARING
210 Z9904002392 2 RECTANGULAR RING

Z9904002310
ISSUE NO. 00

121
FIGURE 44K : COUPLING Z9904002310
ISSUE NO. 00

122
OUTPUT

ITEM PART NO. QTY. DESCRIPTION

020 Z9904002424 1 SHAFT SEAL


- Z9904002425 1 SHAFT SEAL
030 Z9904002426 1 OUTPUT FLANGE
/110 Z9904002427 1 OUTPUT FLANGE
/120 Z9904002428 1 SEALING CAP
- Z9904002429 1 SEALING CAP
200 Z9904002430 1 SCREEN SHEET

Z9904002311
ISSUE NO. 00

123
FIGURE
E 44L : OU
UTPUT
Z 990400
02311
ISSUE NO. 00

124
CONTROL UNIT

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002431 4 SOLENOID VALVE


/010 Z9904002432 1 O-RING
/020 Z9904002433 1 O-RING
/030 Z9904002434 1 O-RING
/040 Z9904002435 1 O-RING
020 Z9904002436 2 SOLENOID VALVE
/010 Z9904002437 1 O-RING
/020 Z9904002433 1 O-RING
/030 Z9904002438 1 O-RING
/040 Z9904002434 1 O-RING
/050 Z9904002435 1 O-RING
030 Z9904002439 2 FILLER PIECE
/010 Z9904002440 1 O-RING
/020 Z9904002441 1 O-RING
040 Z9904002442 8 BRACKET
050 Z9904002443 8 CAP SCREW
- Z9904002444 8 CAP SCREW
060 Z9904002445 1 SCREW PLUG
- Z9904002356 1 SCREW PLUG
- Z9904002357 1 O-RING
070 Z9904002364 1 SCREW PLUG

Z9904002312
ISSUE NO. 00

125
FIGURE 44M : CONTROL UNIT

Z9904002312
ISSUE NO. 00

126
PRESSURE OIL PUMP

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002446 1 PUMP


/010 Z9904002447 1 O-RING
/020 Z9904002448 1 SHAFT SEAL
020 Z9904002449 8 CAP SCREW
028 Z9904002450 8 SEALING RING
030 Z9904002451 2 CAP SCREW
040 Z9904002452 2 CAP SCREW
- Z9904002376 2 CAP SCREW

Z9904002313
ISSUE NO. 00

127
FIGUR
RE 44N : PR
RESSURE OIL PUMP
P
Z990400
02313
ISSUE NO.
N 00

128
INDUCTIVE TRANSMITTER

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002453 1 INDUCTIVE TRANSMITTER


- Z9904002454 1 INDUCTIVE TRANSMITTER
/010 Z9904002455 1 O-RING

Z9904002314
ISSUE NO. 00

129
FIGURE 44O : INDUCTIVE TRANSMITTER

Z9904002314
ISSUE NO. 00

130
FILTER

ITEM PART NO. QTY. DESCRIPTION

030 Z9904002456 1 FILTER


040 Z9904002457 1 FILTER HEAD
050 Z9904002458 2 O-RING
060 Z9904002459 2 CAP SCREW
- Z9904002460 2 CAP SCREW

Z9904002315
ISSUE NO. 00

131
FIGURE 44P : FILTER

Z9904002315
ISSUE NO. 00

132
PERIPHERALS

ITEM PART NO. QTY. DESCRIPTION

010 Z9904002461 1 RANGE SELECTOR

Z9904002316
ISSUE NO. 00

133
FIGURE 44Q : PERIPHERALS

Z9904002316
ISSUE NO. 00

134
DIPSTICK INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

- W4171800058 1 GASKET
2 W4171800059 1 DIPSTICK TUBE ASSEMBLY
3 7951170210 2 WASHER SPRING M8
4 7126171250 2 SCREW HEX HD. M8 X 25 LG. GR-8.8
5 W4171800060 1 DIPSTICK ASSEMBLY

W 2171800080
ISSUE NO.00

135
FIGURE 45 : DIPSTICK INSTALLATION

W 2171800080
ISSUE NO.00

136
HYDRAULIC PUMP INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W7722000104 1 VANE PUMP


2 7126211553 2 SCREW HEX M12 X 40 LG. GR. 8.8
3 7951210210 2 WASHER SPRING M12
4 7755237000 1 O-RING
5 11011908 1 3" SAE SPLIT FLANGE
6 7115181250 4 HX HD SCREW 1/2 X 1.1/2UNC - GR.5
7 7950180050 4 H.SPRING WASHER - 1/2"DIA (REGULAR)
8 7755219000 1 O RING
9 7450000201 1 1" SPLIT FLANGE HALF
10 7115161050 8 HX HD SCREW-3/8UNC X 1.1/4. - GR.5
11 7950160050 8 WASHER SPRING LOCK 3/8" NOM (Regular)
12 7755214000 1 O RING
13 7450000202 1 SPLIT FLANGE HALF

+SEE FURTHER BREAKDOWN IN THIS GROUP


W 2171100053
ISSUE NO.00

137
FIGURE 46 : HYDRAULIC PUMP INSTALLATION

W 2171100053
ISSUE NO.00

138
VANE PUMP

ITEM PART NO. QTY. DESCRIPTION

1 Z9722000901 1 HOUSING (UNC) (S = 3'')


2 Z9722000902 1 MOUNTING (UNC ) (FOR SHAFT 1-3-5)
3 Z9722000903 1 END CAP (UNC) (P2 = 3/4'')
4 Z9722000904 7 MOUNTING SCREW
5 Z9722000905 4 MOUNTING SCREW
6 Z9722000906 1 RETAINING RING
7 Z9722000907 1 SHAFT SEAL (S1 - 0.7 BAR )
8 Z9722000908 1 SHAFT AND BEARING ASSY (CODE - 3)
8a Z9722000909 1 SHAFT ( SPLINED) (CODE-3)
8b Z9722000910 2 ROUND SECTION RING (1-3-5)
8c Z9722000911 1 BALL BEARING
9 Z9722000912 1 CARTRIDGE ASSEMBLY *14 C.W. (P1)
9 Z9722000913 1 CARTRIDGE ASSEMBLY *03 C.W. (P2)
9a Z9722000914 1 PORT PLATE - REAR BI - DIR (P1)
9a Z9722000914 1 PORT PLATE - REAR BI - DIR (P2)
9b Z9722000915 20 PIN VANE HOLDOUT
9c Z9722000916 20 VANE
9d Z9722000917 1 CAM RING -014
9d Z9722000916 1 CAM RING -003
9e Z9722000918 4 DOWEL PIN
9f Z9722000919 2 BACK - UP RING
9g Z9722000920 2 PORT PLATE - PRESSURE BI-DIR
9h Z9722000921 2 SQ. SECTION SEAL
9j Z9722000922 2 SQ. SECTION SEAL
9k Z9722000923 1 ROTOR - INSERT ASSY
9m Z9722000924 4 SCREW
9n Z9722000925 2 DOWEL PIN
9p Z9722000926 1 ROTOR - INSERT ASSY

W 7722000104
ISSUE NO.00

139
VANE PUMP

ITEM PART NO. QTY. DESCRIPTION

9s,9r,9j,
9h,9f,7 Z9722000927 SEAL KIT (S1-0.7 bar) (CONSISTS OF ITEM 9s,9r,9j,9h,9f,7)
9a,9n Z9722000928 PORT PLATE - REAR ASSY BI-DIR (P1)
9a,9q Z9722000929 PORT PLATE - REAR AND BUSH ASSY BI DIR (P2)
8,9,9a Z9722000930 REPAIR SEAL KIT (CONSISTS OF ITEM 8,9,9a)

W 7722000104
ISSUE NO.00

140
FIGURE 47 : VANE PUMP

W 7722000104
ISSUE NO.00

141
EXHAUST INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 W4171800051 1 EXHAUST PIPE WELD


2 W4171800052 1 EXHAUST ELBOW WELD
3 W4171800053 1 TAIL PIPE
4 X4148800065 1 EXHAUST BELLOW
5 X4148800066 1 GASKET-EXHAUST
6 X4148800067 1 GASKET-EXHAUST
7 W2148800020 2 CLAMP WELD - SILENCER
8 W4171800061 2 BRACKET-SILENCER MTG.
9 7126211553 3 SCREW HEX M12X40 LG. GR. 8.8
10 7951210210 3 WASHER SPRING M12
11 7951210014 3 WASHER PLAIN M12 BRIGHT MS
12 7661210003 3 NUT HEX M12X1.75 GR.8
13 7126191453 8 HEX HD SCREW M10X35
14 7951190014 16 FLATWASHER-M10 MS.BRIGHT
15 7951190210 12 WASHER SPRING-M10
16 7661190003 14 NUT PL.HX-10MMX1.5,C8
17 7126171353 6 SCREW M8X30 LG.
18 7951170014 6 PL.WASHER-M8 BRIGHT
19 7951170210 6 WASHER SPRING M8
20 7661170003 6 NUT HEX M8X1.25 GR. 8
21 7126191753 2 HEX.HD.SCRW.M10X50
22 X4148800050 1 CLAMP TAIL PIPE
23 X4171800067 1 CLAMP-TAIL PIPE

W 2171800072
ISSUE NO.02

142
FIGURE 48 : EXHAUST INSTALLATION

W 2171800072
ISSUE NO.02

143
THROTTLE CONTROL ENGINE INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

9 W7372000344 1 SLAVE CYLINDER


- W2171800082 1 THROTTLE MTG. BRKT-ENGINE
11 X4175800056 1 CLEVIS
12 7126171453 2 HEX.HD.SCRW.M8X35
13 7951170014 2 PL.WASHER-M8 BRIGHT
14 7661170803 2 HEX NUT M8 PREV. TORQUE
15 7690161600 1 CLEVIS PIN
16 7312000095 4 HITCH PIN CLIP
17 Z7689000001 2 PIN
- 8386233 1 SPRING TENSION
19 X4171800063 1 LINK ROD-THROTTLE
21 X7689000010 1 PIN FORK END
22 X4167800086 1 LEVER-THROTTLE
23 Z7470000001 2 FORK END
24 7834000015 1 GOVERNOR SPRING
- 7660140231 2 LOCK. NUT. UNF 1/4 IN

W 2171100058
ISSUE NO.01

144
FIGURE 49 : THROTTLE CONTROL ENGINE INSTALLATION

W 2171100058
ISSUE NO.01

145
DRIVE LINE INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W7810000063 1 COUPLING SHAFT


2+ W7810000064 1 DRIVE SHAFT
3 7105151050 4 HX.HD.BOLT.UNF5/16 X 1.1/4
4 7950150050 4 WASHER SPRING LOCK 5/16"NOM (REGULAR)
5 7661211103 6 NUT NYLOC M12 X 1.75
6 7951210010 10 WASHER BRIGHT M12
7 7126211850 6 HEX BOLT 12 X 55
8 7105161450 8 HS HD SCREW 3/8 X 1.3/4UNF ,GR.5
9 7660162531 8 NUT HEX(PREV TORQ)-3/8 UNF
10 7950160150 8 PL.WASHER-3/8",
11 X4171100342 1 MOUNTING PAD

+SEE FURTHER BREAKDOWN IN THIS GROUP V 2171100041


ISSUE NO.02

146
FIGURE 50 : DRIVE LINE INSTALLATION

V 2171100041
ISSUE NO.02

147
DRIVE LINE INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W7810000060 1 COUPLING SHAFT


2+ W7810000061 1 DRIVE SHAFT
3 W7810000062 1 COUPLING SHAFT

V 2171100211
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00

148
COUPLING SHAFT

ITEM PART NO. QTY. DESCRIPTION

1 Z9904002462 1 TIGHT JOINT


3 Z9904002463 1 CROSS ASSEMBLY
4 Z9904002464 4 SEARING ASSEMBLY
5 Z9904002465 4 SNAP RING
6 Z9904002466 1 TUBE YOKE
7 Z9904002467 1 TUBING
9 Z9904002468 1 MIDSHIP TUBE SHAFT
- Z9904002469 1 CENTER BEARING ASSEMBLY
10 Z9904002470 1 CENTER BEARING BRACKET
11 Z9904002471 2 SLINGER
12 Z9904002472 1 CENTER BEARING RUBBER
13 Z9904002473 1 CENTER BEARING & RETUNER ASSY
14 Z9904002474 1 COMPANION FLANGE
15 Z9904002475 1 NUT
16.1 Z9904002476 1 SHIPPING RETAINER
16.2 Z9904002477 2 BEARING STRAP
16.4 Z9904002478 4 BOLT

W 7810000060
ISSUE NO.00

149
FIGURE 51 : COUPLING SHAFT

W 7810000060
ISSUE NO.00

150
DRIVE SHAFT

ITEM PART NO. QTY. DESCRIPTION

1 Z9904002479 SLIP JOINT


2 Z9904002480 FULL AND FLANGE YOKE
3 Z9904002481 CROSS ASSEMBLY
4 Z9904002482 BEARING ASSEMBLY
5 Z9904002483 SNAP RING
6 Z9904002484 SLIP YOKE ASSEMBLY
7 Z9904002485 SLIP YOKE
8 Z9904002486 SEAL
9 Z9904002487 WELCH PLUG ASSEMBLY
10 Z9904002488 TUBE SHAFT
11 Z9904002489 TUBING
12 Z9904002490 TIGHT JOINT
13 Z9904002491 TUBE YOKE

W 7810000061
ISSUE NO.00

151
FIGURE 52 : DRIVE SHAFT

W 7810000061
ISSUE NO.00

152
DRIVE AXLE INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 V7049000029 1 DRIVE AXLE ASSEMBLY - MERITOR


2 7949000359 16 HARDENED ROUND WASHER - 1.00
3 X7099001234 8 SPECIAL BOLT M24 X 240 LG., GR. 10.9
4 X4171500001 4 STOPPER BLOCK
5 6768001073 4 LOCK ROD

V 2171500001
ISSUE NO.00

153
FIGURE 53 : DRIVE AXLE INSTALLATION
V 2171500001
ISSUE NO.00

154
REAR STEER AXLE INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 V7049000025 1 STEER AXLE ASSEMBLY - MERITOR


2 7127272553 16 HEX CREW M20*90LG GR. 10.9
3 7949000237 16 HARDENED ROUND WASHER - 0.88
4 7661270004 8 NUT HEX M20X2.5, CLASS-10
5 V7926000414 2 SPRING BRAKE CHEMBER

V 2171700001
ISSUE NO.00

155
FIGURE 54 : REAR STEER AXLE INSTALLATION

V 2171700001
ISSUE NO.00

156
AXLE LOCKOUT INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W7372000445 2 AXLE LOCKOUT CYLINDER


2 X4171100249 2 PIN AXLE LOCK CYLINDER
3 X4171100250 2 PIN AXLE LOCK CYLINDER
4 7690144010 8 PIN COTTER 1/4"DIAX2 1/2"LG. MS
5 7447060601 4 STRAIGHT THREAD ADAPTER

+SEE FURTHER BREAKDOWN IN THIS GROUP V 2171700002


ISSUE NO.01

157
FIGURE 55 : AXLE LOCKOUT INSTALATTION

V 2171700002
ISSUE NO.01

158
AXLE LOCKOUT CYLINDER

ITEM PART NO. QTY. DESCRIPTION

1 Z 9372012415 1 O-RING
2 Z 9372012609 1 O-RING
3 Z 9372012653 1 WIPER SEAL
4 Z 9372012654 1 ROD SEAL
5 Z 9372012655 2 ROD BEARING
6 Z 9372012656 1 PISTON SEAL
7 Z 9372012657 - REPAIR KIT

W 7372000445
ISSUE NO.00

159
FIGURE 56 : AXLE LOCKOUT CYLINDER W 7372000445
ISSUE NO.00

160
AXLE LOCK VALVE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1+ W7926000408 1 AXLE LOCK VALVE


2 7128151854 2 S.HD.C.SCRW.M6X55
3 7661150803 2 HEX NUT(PRV.TORQ) M6 X 1.0 GR.5
4 7447060601 2 STRAIGHT THREAD ADAPTER
5 7447060634 2 FEMALE RUN TEE
6 7447040601 1 STRAIGHT THREAD ADAPTER
7 Z7013000049 1 ADAPTER_ORIFICE

+SEE FURTHER BREAKDOWN IN THIS GROUP W 2171100078


ISSUE NO.01

161
FIGURE 57 : AXLE LOCK VALVE ASSEMBLY

W 2171100078
ISSUE NO.01

162
AXLE LOCK VALVE

ITEM PART NO. QTY. DESCRIPTION

1 Z9926001316 1 CI BLOCK 50 X 50 X 100


2 Z9926001317 2 SOLINOID,08,2W,POPPET
3 Z9926001318 2 SOLINOID COIL,SH,DIN 43650
4 Z9926001319 2 O-RING 012 0.364 X 0.070
5 Z9926001320 2 O-RING 017 0.676 X 0.070 VITON
6 Z9926001321 2 O-RING 908 0.644 X 0.087

W 7926000408
ISSUE NO.00

163
FIGURE 58 : AXLE LOCK VALVE
W 7926000408
ISSUE NO.00

164
STEERING CYLINDER INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ W7372000446 2 STEERING CYLINDER


2 7601000373 2 VERTICAL SOCKET DRAG LINK ASSY
3 7660300231 4 LOCK NUT 1-1/4" UNF.
4 7447060601 4 STRAIGHT THREAD ADAPTER
5 7447060634 2 FEMALE RUN TEE

V 2171700003
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.01

165
FIGURE 59 : STEERING CYLINDER INSTALLATION V 2171700003
ISSUE NO.01

166
STEERING CYLINDER

ITEM PART NO. QTY. DESCRIPTION

1 Z 9372012658 1 O-RING
2 Z 9372012659 1 O-RING
3 Z 9372012660 1 WIPER SEAL
4 Z 9372012661 1 ROD SEAL
5 Z 9372012643 1 PISTON SEAL
6 Z 9372012662 1 PISTON BEARING
7 Z 9372012663 - REPAIR KIT

V 7372000446
ISSUE NO.00

167
FIGURE 60 : STEERING CYLINDER
V 7372000446
ISSUE NO.00

168
WHEEL ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 W7970000098 6 WHEEL RIM CT137 B7.5 X 20


2 X7900000048 4 TYRE 11.00 - 20 16PR REAR
3 X7900000047 2 TYRE 11.00-20 16PR FRONT
4 Z7900000006 6 TUBE 11.00 X 20
5 Z7900000007 6 FLAP 11.00 X 20

Z 2171100042
ISSUE NO.00

169
OUTRIGGER INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 V2171100072 1 OUTRIGGER BEAM WELD


2+ W7372000444 2 O/R JACK CYLINDER
3+ W7372000443 2 OUTRIGGER EXTENSION CYLINDER
4 8932829 2 PIN RAM ANCHOR
5 8335883 2 CLAMP
6 8351743 4 U BOLT
7 7951240210 8 WASHER SPRING M16
8 7126241753 8 HEX.HD.SCRW.M16X50
9 7951150580 8 EXT. TOOTH LOCK WASHER-M6 SP.STEEL
10 7661150003 8 NUT HEX M6 GR. 8
11 7787151610 2 SCREW SKT SET M6X16
12 7555202211 2 HYD HOSE ASSY 3/8"ID
13 7555208101 2 HOSE ASY, 11/16-16X3/8 I.D. X 081" LG. FE
14 7447060603 4 90 DEG ELBOW
15 7447060617 2 BULKHEAD UNION - MALE 11/16-16 ORFS THD.
16 7447060601 6 STRAIGHT THREAD ADAPTER
17 7126292650 2 HEX BOLT M24X100 GR 8.8
18 7661291103 2 NUT HEX M24
19 7951290014 4 WASHER M24
20 W2175100049 2 PIN WELD
21 X7443000880 2 90 DEG. ELBOW 1/4" BSP MALE TO FEM.
22 X7443000880 2 90 DEG. ELBOW 1/4" BSP MALE TO FEM.

+ SEE FURTHER BREAKDOWN IN THIS GROUP U 2171100043


ISSUE NO.03

170
U 2171100043
FIGURE 61 : OUTRIGGER INSTALLATION
ISSUE NO.03

171
OUTRIGGER JACK CYLINDER

ITEM PART NO. QTY. DESCRIPTION

1 Z 9372012645 1 O-RING
2 Z 9372012646 2 BACK UP RING
3 Z 9372012647 1 O-RING
4 Z 9372012648 1 BACK UP RING
5 Z 9372012500 1 WIPER SEAL
6 Z 9372012501 1 ROD SEAL
7 Z 9372012649 2 ROD BEARING
8 Z 9372012650 1 PISTON SEAL
9 Z 9372012651 1 PISTON BEARING
10 X 7443000880 1 90 DEG. BELOW BSP
11 Z 9372012652 - REPAIR KIT

W 7372000444
ISSUE NO.00

172
FIGURE 62 : OUTRIGGER JACK CYLINDER
W 7372000444
ISSUE NO.00

173
OUTRIGGER EXTENSION CYLINDER

ITEM PART NO. QTY. DESCRIPTION

1 Z 9372012639 1 O-RING
2 Z 9372012640 2 WIPER SEAL
3 Z 9372012601 2 ROD SEAL
4 Z 9372012641 1 ROD BEARING
5 Z 9372012642 1 ROD BEARING
6 Z 9372012643 1 PISTON SEAL
7 Z 9372012487 2 PISTON BEARING
8 Z 9372012644 - REPAIR KIT

W 7372000443
ISSUE NO.00

174
FIGURE 63 : OUTRIGGER EXTENSION CYLINDER
W 7372000443
ISSUE NO.00

175
OUTRIGGER FOOT INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 W2171100214 2 OUTRIGGER FOOT WELD


2 8384025 4 PIN FOOT
3 240913 8 LOCKING CLIP 10TFT

W 2171100044
ISSUE NO.01

176
FIGURE 64 : OUTRIGGER FOOT INSTALLATION

W 2171100044
ISSUE NO.01

177
FUEL TANK INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 V4171100165 1 FUEL TANK WELD ASSEMBLY


2 W4171100175 2 STRAP WELD ASSY
3 7951190014 4 FLATWASHER-M10 MS.BRIGHT
4 7661190803 4 HEX NUT M10X1.5(PRV.TORQ)GR.5
5 7661190304 4 LOCKNUT,M10X1.50,TOPLOCK,C10
6 X4169100073 4 RUBBER STRIP
7 X4162100022 1 CAP FILLER
8 X4162100023 1 GIRDER
9 185082 1 BRASS CHAIN 160 MM. LG.
10 95308 1 DRAIN PLUG
11 334948 1 FIBRE WASHER
12 W2171100090 1 STACK PIPE WELD
13 Z7794000003 2 BONDED SEAL 3/8"BSP
14 11012102 1 PLUG MALE TAPPER BSP 1/4"
15 Z7486000192 1 FUEL LEVEL SENDER TFR - H450MM
16 W4171100289 1 MOUNTING BRACKET FUEL TANK
17 7126211750 4 M12X50 HEX BOLT
18 7661211103 4 NUT NYLOC M12 X 1.75
19 7951210014 8 WASHER PLAIN M12 BRIGHT MS

W 2171100040
ISSUE NO.01

178
FIGURE 65 : FUEL TANK INSTALLATION

W 2171100040
ISSUE NO.01

179
TOOL KIT

ITEM PART NO. QTY. DESCRIPTION

1 Z7902000051 1 ALLEN KEY SIZE - 3/16"


2 Z7902000054 1 ALLEN KEY SIZE - 5/16"
3 8305468 1 ALLEN KEY-9/16"
4 Z7902000011 1 BALL PIN HAMMER
5 8346698 1 CIRCLIP PLIER 6"
6 114683 1 COMBINATION PLIER-8"
7 8346691 1 CONNECT. SCREW DRIVER
8 114680 1 SCREW DRIVER-6" ELEC - 936
9 114681 1 SCREW DRIVER-6" ENGG
10 114696 1 D.E.SPANNER-2BA X 0BA
11 8352790 1 DE SPANNER-7 X 8MM
12 Z7902000081 1 D.E.SPANNER 10 X 11 MM
13 8346671 1 SPANNER DE 14 X 17MM
14 8346689 1 D.E. SPANNER 18/19 MM
15 8352794 1 DE SPANNER-22 X 24MM
16 C752361 1 D/E SPANNER 27 X 30MM
17 8346690 1 SPNR D/E 32/36M
18 8380059 1 SPANNER RING 10 X 11MM
19 320206 1 ADJ.SPANNER-15"
20 Z7902000017 1 GREASE GUN
21 8305473 1 HEX CONNECTION FOR GREASE GUN
22 Z7902000016 1 OIL CAN 6 OZ
23 C723302 1 OIL GUN
24 95265 1 PAD LOCK
25 8311761 1 HOSE INFLATOR ASSY
26 8312006 1 TYRE.PR.GAUGE ASSYC/W AIR CK
27 175451 1 TEE WRENCH
28 132739 1 TOGGLE BAR

Z 7902000249
ISSUE NO.00

180
TOOL KIT

ITEM PART NO. QTY. DESCRIPTION

29 8583269 1 TOOL SIDE PAD ADJ


30 552333 1 WHEEL BRACE
31 Z7902000002 1 TOOL BOX

Z 7902000249
ISSUE NO.00

181
DECALS INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 X7376000718 1 DECAL-PARKING BRAKE


2 W7376000783 1 IDENTIFICATION PLATE
4 7126151100 4 SCREW SL.CSK. M6X20LG. SAE-5
5 7661150003 4 NUT HEX M6 GR. 8
6 X7376000727 2 DECAL TYRE PRESSURE
7 W7376000728 1 DECAL OUTRIGGER CONTROL
8 7376000832 1 DECAL TELE
9 7376000837 1 DECAL HOIST
10 7376001036 1 DECAL BOOM LIFT
11 7376001024 1 DECAL SWING
12 7376007460 1 DECAL - LAST 3 CABLE WRAPS
13 7376007345 1 DECAL - DANGER (LMI SW BYPASS)
14 7376007247 1 DECAL-CAUTION COOLANT LEVEL
15 7376007248 2 DECAL-DANGER FAN BLADE
16 7376007236 1 DECAL-HYDRAULIC OIL
17 7376007237 1 DECAL-DIESEL
18 7376007346 1 DECAL - CAUTION (WELDING)
19 7376007255 1 DECAL - UNTRAINED OPR
20 7376007442 1 DECAL-CAUTION ELEC EQUIP
21 7376007240 1 DECAL-DANGER SWING
22 7376007213 2 DECAL - CWT CRUSHING
23 7376007243 2 DECAL - DANGER ELECTR HAZARD
24 W7376000025 1 DECAL-HOIST ROPE
25 X7376000639 1 DECAL 12 VOLT SYSTEM
26 X7376000641 1 DECAL - MHS TOLL FREE NUMBER - 1800-266-1535
27 X7376000352 1 DECAL-TOOL BOX
28 7376007244 1 DECAL - DANGER TIPPING
29 7376007446 1 DECAL - DANGER REVOLVING TIRES

Z 6376000045
ISSUE NO.06

182
DECALS INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

30 7376007443 1 DECAL - DANGER PINS & O/R FLOATS


31 W7376000730 1 DECAL CAUTION SWING LOCK PICK & CARRY
32 W7376000731 1 DECAL CAUTION SWING LOCK TRAVEL
33 U7376000766 2 DECAL LOGO
35 V7376000768 1 DECAL LOGO - 215
36 Z7376000608 1 TIL LOGO
37 V7376000778 1 DECAL REAR STEER
38 X7884000005 1.5 REFLECTIVE TAPE - WHITE
39 X7884000004 2.5 REFLECTIVE TAPE - RED
40 W7376000784 1 MANUFACTURER'S SERIAL NO. PLATE

Z 6376000045
ISSUE NO.06

183
HYDRAULIC TANK INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 V4171100166 1 HYDRAULIC TANK WELD ASSEMBLY


2 W4171100175 2 STRAP WELD ASSY
3 7951190014 4 FLATWASHER-M10 MS.BRIGHT
4 7661190803 4 HEX NUT M10X1.5(PRV.TORQ)GR.5
5 7661190304 4 LOCKNUT,M10X1.50,TOPLOCK,C10
6 X4169100073 4 RUBBER STRIP
7+ W7437000085 1 RETURN LINE FILTER WITH INDICATOR
8 X4171100176 1 GASKET RETURN LINE FILTER
9 X7437000047 1 FILL.BREATHER,STAUFF MOD.
10 7126131153 6 SCREW HEX HD. M5 X 20 LG.
11 7126171250 4 SCREW HEX HD. M8 X 25 LG. GR-8.8
12 7951170024 4 PLAIN WASHER M8
13 X7486000086 1 OIL LEVEL & TEMP GAUGE
14 7121211352 2 M12 X 30 LG HEX HD SCREW
15 553847 1 BLEED SCREW ADAPTOR
16 8305296 1 BLEED SCREW
17 Z7794000004 4 DOWTY SEAL 1/2" BSP
18 Z7443000397 1 ADAPTOR 1/2"BSP X 1 3/16UNF ORFS
19 Z7443000254 3 ADAPTER - 1/2"BSP X 13/16"-16ORFS (MXM)
21 W4171100288 1 MOUNTING BRACKET HYDRAULIC TANK
22 7126211750 4 M12X50 HEX BOLT
23 7661211103 4 NUT NYLOC M12 X 1.75
24 7951210014 8 WASHER PLAIN M12 BRIGHT MS
25 Z7443000756 1 STR. ADAPTER 2" BSP.TO 2" ORFS.
26 7447241613 1 REDUCER - 2" ORFS TO 1-7/16" ORFS
27 7447242425 1 NUT
28 7450000103 1 SPLIT-FLANGE HALF
29 7755228000 1 O RING

+SEE FURTHER BREAKDOWN IN THIS GROUP


V 2171100054
ISSUE NO.05

184
HYDRAULIC TANK INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

30 7115181250 4 HX HD SCREW 1/2X1.1/2UNC GR.5


31 7950180050 4 H.SPRING WASHER - 1/2"DIA (REGULAR)
32 Z7794000011 1 BONDED SEAL 2 BSP
33 7447161634 1 TEE MALE ORFS TO SWIVEL (SAE # 16)
34 7447161213 1 REDUCER
35 7447161625 1 NUT - FEMALE ORS THREAD

+SEE FURTHER BREAKDOWN IN THIS GROUP


V 2171100054
ISSUE NO.05

185
FIGURE 66 : HYDRAULIC TANK INSTALLATION V 2171100054
ISSUE NO.05

186
RETURN LINE FILTER

ITEM PART NO. QTY. DESCRIPTION

1 Z9726000076 1 FILTER ELEMENT


2 Z9726000077 1 SEAL KIT

W 7437000085
ISSUE NO.00

187
FIGURE 67 : RETURN LINE FILTER

W 7437000085
ISSUE NO.00

188
FUEL PIPING INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 X7443000537 1 90 DEG.ELBOW-9/16-18 ORFS TO M14 X 1.5


2 Z7794000002 1 BONDED SEAL 1/4"BSP
3 Z7443000166 1 CONVERSION ADPT. 9/16-18 ORFS / 1/4" BSP
4 X7543001302 1 HOSE ASSY-1/4" ID ST-90 DEG 145" LG
5 X7543001303 1 FUEL LINE HOSE ASSY-3/8" ID
6 7300000006 1 HOSE CLIP

W 2171600010
ISSUE NO.01

189
FIGURE 68 : FUEL PIPING INSTALLATION

W 2171600010
ISSUE NO.01

190
HYDRAULIC STEEL TUBE INSTALLATION - CHASSIS

ITEM PART NO. QTY. DESCRIPTION

1 W7910000496 1 TUBE ASSEMBLY 1" O.D.


2 W7910000497 1 TUBE ASSEMBLY 1" O.D.
3 W7910000498 1 TUBE ASSEMBLY 1/2" O.D.
4 W7910000499 1 TUBE ASSEMBLY 1/2" O.D.
5 W7910000500 1 TUBE ASSEMBLY 1/2" O.D.
6 W7910000501 1 TUBE ASSEMBLY 1/2" O.D.
7 W7910000502 1 TUBE ASSEMBLY 1/2" O.D.
8 W7910000503 1 TUBE ASSEMBLY 1/2" O.D.
9 W7910000504 1 TUBE ASSEMBLY 1/2" O.D.
10 W7910000505 1 TUBE ASSEMBLY 1/2" O.D.
11 W7910000506 1 TUBE ASSEMBLY 1/2" O.D.
12 W7910000508 1 TUBE ASSEMBLY 1/2" O.D.

U 2171100052
ISSUE NO.01

191
FIGURE 69 : HYDRAULIC STEEL TUBE INSTALLATION - CHASSIS
U 2171100052
ISSUE NO.00

192
HYDRAULIC PIPING ASSEMBLY - CHASSIS

ITEM PART NO. QTY. DESCRIPTION

1 W4171100329 1 SUCTION TUBE WELD


2 W4171100330 1 SUCTION TUBE WELD
3 X7543001294 1 HYDRAULIC SUCTION HOSE 2" I.D.
4 92002156772 4 JUBILEE CLIP DIAMETER RANGE 67-72 MM.
5 7555603211 1 HYDRAULIC HOSE 1" I.D. SAE100R1 ST. TO 90DEG
6 7555504011 1 3/4" I.D. HOSE ASSEMBLY
7 7555508111 1 3/4" I.D. HYDR HOSE ASSY STR-90 DEG ELBOW W
8 7555510081 1 3/4" ID HOSE 1.3/16 ORFS SAE100R9 ST X 90-100" LG
9 7555312020 1 HYD HOSE 1/2"ID -13/16"-16ORFS ST X ST SAE100R2 -120"LG
10 7555202511 1 HOSE 3/8" I.D.
11 7555207511 2 HOSE ASSEMBLY 3/8"
12 7555307511 1 HYD HOSE 1/2"ID- 13/16"ORFS 100R1 ST X 90- 75"LG
13 W7543001295 1 HYDRAULIC SUCTION HOSE 3/4" I.D.
14 W7543001296 1 HYDRAULIC SUCTION HOSE 1/2" I.D.
15 7555512011 1 HOSE 3/4" BORE X 120" LG. - SAER1
16 7555310021 1 HOSE 1/2" I.D.
18 7555202221 3 HYD HOSE 3/8"ID -11/16"-16 ORFS ST X 90 SAE100R2- 22"LG
20 7555204021 2 HYD. HOSE 3/8" I/D ORFS ST X 90 - 40" LG. SAE100R2
21 7555105311 1 HOSE ASSEMBLY 1/4" BORE
22 7447080834 1 RUN TEE - MALE ORS THD TO FEMALE SWIVEL ORS
23 7447040813 2 REDUCER
24 7447080825 3 NUT - FEMALE ORS THREAD
25 7555208021 2 HYD HOSE 3/8"ID- 11/16"ORFS 100R2 ST X 90- 80"LG
26 7555206021 6 HOSE ASSEMBLY 3/8"
27 7555208711 2 HOSE 3/8" BORE
28 7555206811 1 HOSE 3/8" I.D.
29 7447060624 2 BULKHEAD UNION - TEE
32 7555208821 3 HYD HOSE 3/8"ID- 11/16"ORFS 100R2 ST X 90 -88"LG

U 2171600013
ISSUE NO.04

193
HYDRAULIC PIPING ASSEMBLY - CHASSIS

ITEM PART NO. QTY. DESCRIPTION

33 7555206221 4 HYD HOSE 3/8"ID 11/16"-16ORFS ST X 90 SAE100R2 -62"LG


34 7555209521 2 HOSE ASSEMBLY 3/8" BORE
35 7555315521 3 1/2" ID. HYDRAULIC HOSE
36 7555307521 3 HYD HOSE 1/2"ID- 13/16"ORFS 100R2 ST X 90- 75"LG
37 7555309021 3 HOSE 1/2" BORE
38 7555302021 1 HYD HOSE 1/2"ID - 13/16"ORFS 100R2 ST X 90- 20"LG
39 7555311021 1 1/2" ID. HYDRAULIC HOSE
40 7555302421 1 HOSE ASSY 1/2''
41 7555323011 1 HYDRAULIC HOSE 1/2" ID - 13/16"-16 ORFS ST X 90 SAE 100 R1
42 7447080613 2 REDUCER
43 7555514011 1 HOSE 3/4" BORE X 140" LONG SAER1

U 2171600013
ISSUE NO.04

194
FIGURE 70A : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04

195
FIGURE 70B : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04

196
FIGURE 70C : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04

197
FIGURE 70D : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04

198
FIGURE 70E : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04

199
CHASSIS COUNTER WEIGHT INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 U2171100061 1 COUNTER WEIGHT WELD ASSY


2 7689000407 2 PIN LOCK-HITCH PIN
3 7950260141 2 PL.WASHER-1"NARROW
4 7689000701 2 HITCH PIN CLIP
5 7661270004 2 NUT HEX M20X2.5, CLASS-10
6 7127272650 2 HEX BOLT M20X100
7 7951270210 2 WASHER SPRING M20

V 2171100060
ISSUE NO.00

200
FIGURE 71 : CHASSIS COUNTER WEIGHT INSTALLATION
V 2171100060
ISSUE NO.00

201
PNEUMATIC COMPONENT INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 8412451 1 AIR DRYER WITH UNLOADER VALVE


2 7951210210 3 WASHER SPRING M12
3 7126211353 3 HX HD SCREW M12X30MM.GR.8.8
4 8312363 1 RESERVOIR ASSY 5 LIT
5 7951170210 2 WASHER SPRING M8
6 7126171153 2 SCREW HEX HD.M8X20 LG. GR.8.8
7 8311718 1 RESERVOIR A.10 LT.
8 7951190210 4 WASHER SPRING-M10
9 7126191253 4 SCREW HEX HD M10 X 25,SAE-5
10 7661150803 10 HEX NUT(PRV.TORQ)M6X1.0 GR.5
11 7126151253 10 HX HD SCREW M6X25 GR.8.8
12 564412 6 STRAP RESERVOIR
13 8333885 6 RUBBER STRIP 900X30X3
14+ 8312375 1 SYSTEM PROTECTION VALVE
15 8412364 2 RESERVOIR ASSEMBLY 15 LITRE
16+ 8311788 1 DUAL BRAKE VALVE
17 7661170803 3 HEX NUT M8 PREV. TORQUE
18 7126171353 3 SCREW M8X30 LG.
19 8412453 1 HAND CONTROL VALVE-GRAD.
109 V7926000378 1 QUICK RELEASE VALVE
110 7099100001 3 HEX SCREW M12 X 1.5 X 30 LG GR8.8

+SEE FURTHER BREAKDOWN IN THIS GROUP V 2171100049


ISSUE NO.00

202
FIGURE 72 : PNEUMATIC COMPONENT INSTALLATION V 2171100049
ISSUE NO.00

203
SYSTEM PROTECTION VALVE

ITEM PART NO. QTY. DESCRIPTION

1 334602 6 SET SCREW


2 8312411 1 BASE COVER
3 8312412 1 GASKET
4 8312413 1 BODY
5 8312414 6 VALVE
6 8312415 6 SPRING
7 8312416 1 DIAPHRAOM ASSEMBLY
8 8312417 4 COMPRESSION SPRING
9 8312418 4 SPRING GUIDE
10 8312419 1 TOP COVER
11 8312420 4 PRESSURE SETTING SCREW
12 8312421 4 DUST COVER
101 8312422 1 REPAIR SEAL KIT ( ITEM NO. 3,5,6,7 & 12 )
102 8312028 1 GREASE RACHET

8312375
ISSUE NO.00

204
FIGURE 73 : SYSTEM PROTECTION VALVE

8312375
ISSUE NO.00

205
DUAL BRAKE VALVE

ITEM PART NO. QTY. DESCRIPTION

0 8312029 1 REPAIR KIT BRAKE VALVE


0 8312028 2 GREASE RACHET
0 8311806 1 VENTING GUIDE ASSY. COMPRISING
0 8311839 1 TREADLE SUB-ASSY. COMPRISING
0 8311844 1 TREADLE MTG. PLATE SUB-ASSY. COMP.
1 8311805 1 INTERNAL CIRCLIP
2 8311807 1 SELF TAPPING SCREW
3 8311808 1 CAP
4 8311809 1 WASHER
5 8311810 1 VENTING GUIDE
6 8311811 1 O-RING
7 8311812 2 O-RING
8 8311813 2 SEALING RING SPACER
9 8311814 2 O-RING
10 8311815 2 O-RING
11 8311816 2 CONICAL SPRING
12 8311817 2 VALVE
13 8311818 4 SCREW
14 8311819 1 BODY LOWER
15 8311820 2 O-RING
16 8311821 1 PISTON
17 8311822 1 INTERNAL CIRCLIP
18 8311823 1 O-RING
19 8311824 1 BODY UPPER
20 8311825 1 SPRING
21 8311826 2 GUIDE SPRING
22 8311827 1 O-RING
23 8311828 1 PISTON

8311788
ISSUE NO.00

206
DUAL BRAKE VALVE

ITEM PART NO. QTY. DESCRIPTION

24 8311829 1 RUBBER SPRING


25 8311830 1 SPRING SEAT
26 8311831 1 INTERNAL CIRCLIP
27 8311832 1 STEM
28 8311833 1 SPACER
29 8311834 1 BOOT
30 8311835 1 INTERNAL CIRCLIP
31 334613 4 SPRING WASHER
32 8311837 1 NAME PLATE
33 335934 2 P. K. SCREW
34 560994 4 SPLIT PIN
35 8311841 1 PIN
36 332436 1 NUT
37 333170 5 SCREW (ONLY 1 OFF FOR SUB-ASSY.)
38 8311845 1 TREADLE MOUNTING PLATE
39 335266 1 WASHER
40 8311847 1 FORK
41 8311848 1 BOOT
42 8311849 1 PIN
43 8311850 1 TREADLE

8311788
ISSUE NO.00

207
FIG
GURE 74 : DUAL BRA
AKE VALVE

83117
788
ISSUE
E NO.00

208
AIR PIPING INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 560485 1 HOSE ASSY


2 8312369 5 INSERT 1/4"
3 8312370 35 INSERT 3/8"
4 334151 2 PLUG M12X1.5
5 8312662 1 PLUG M16X1.5
6 560744 8 WASHER M22
7 560745 1 UNION BODY
8 560742 7 SLEEVE 5/8"
9 560748 4 UNION NUT 5/8"
10 560475 3 UNION BODY
11 560472 36 SLEEVE
12 560473 36 UNION NUT 3/8"
13 560483 16 WASHER M16
14 W2171600014 4 TEE HOLDING BRACKET ASSEMBLY
15 560998 5 SLEEVE
16 560997 2 UNION NUT
17 334150 7 WASHER
18 560478 2 ELBOW BODY
19 8312372 1 UNION BODY
20 560474 3 UNION BODY
21 8308009 4 HOSE ASSY
22 335691 8 WASHER
23 8312621 13 UNION BODY
24 336503 4 ELBOW BODY
25 332117 7 SEALING RING
26 332118 7 SPECIAL WASHER
27 560747 8 LOCKNUT M22X1.5
28 560746 1 DOUBLE SOCKET

V 2171600011
ISSUE NO.01

209
AIR PIPING INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

29 8312373 1 UNION BODY


30 8312371 1 UNION BODY
33 8312620 2 UNION BODY
34 8312616 2 CONNECTOR
105 8311773 4 L.P.I.SWITCH
107 8311789 2 STOP LIGHT SWITCH
206 8344790 2 TAPERED SLEEV
207 8344791 2 NUT
208 X7443000233 2 ADAPTOR-MALE TO MALE
209 335002 2 AIR PR.GAUGE
210 X7443000861 2 ADAPTOR M16 X 1.5 (M) X M14 X 1.5 (F)
211 X7910000439 25 3/8" DIA NON METALIC AIR BRAKE SYSTEM TUBE
212 113257 15 CU.PIPE 5/8"X16SWG
213 X7910000006 4 NYLON TUBE-3/16

V 2171600011
ISSUE NO.01

210
FIGURE 75 : AIR PIPING INSTALLATION

V 2171600011
ISSUE NO.02

211
LMI INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 V7718000027 3 CABLE GUIDE


2 X7671000046 1 A2B SWITCH MOUNTING PAD
3 Z7352000093 1 A2B
4 Z7352000094 1 CANVIEW TOUCH SCREEN VERSION
5 Z9352000127 1 BOB WEIGHT - 4 KG.
6 Z9352000124 2 PRESSURE TRANSDUCER 350 BAR
7 Z7352000104 1 MIDAC PLUS WITH BB
8 Z7352000105 1 ACQ 1SF + 1AMU CAN + COLL 3P
9 Z7352000106 1 KIT ASSEMBLY ACQ

Z 2171300002
ISSUE NO.01

212
EXTERIOR LIGHTS INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 Z7581000242 1 PROJECTOR (LEFT) 12V BULBS LHD


2 Z7581000243 1 PROJECTOR (RIGHT) 12V BULBS LHD
3 Z7581000239 1 REAR LAMP (RIGHT) 12V BULBS
4 Z7581000240 1 REAR LAMP (LEFT) 12V BULBS
5 Z7581000241 2 WORKLAMP 12V BULBS
6 W4171100323 2 BRKT-REAR LIGHT MTG.
7 X7742000001 2 REFLECTOR-RED
8 W6184000654 1 BRACKET - NO. PLATE
9 X6184000655 2 BRACKET - NO. PLATE LAMP
10 X7581000236 1 NUMBER PLATE LAMP
11 X7581000201 8 MARKER LAMP AMBER 12V
12 X7581000202 2 MARKER LAMP RED 12V
13 X7742000004 10 ROUND REFLECTOR - AMBER
14 X7742000002 2 REFLECTOR-WHITE
15 X7884000005 2 REFLECTIVE TAPE - WHITE
16 X7884000004 4 REFLECTIVE TAPE - RED
17 X7581000212 1 BEACON LAMP FLASHING, AMBER - 12/24V
18 7128121454 20 S. HD. C. SCREW. M5 X 35
19 7128131354 10 S.HD.C.SCRW.M5X30

Z 6581000123
ISSUE NO.02

213
ELECTRICAL SYSTEM INSTALLATION - CABIN

ITEM PART NO. QTY. DESCRIPTION

1 Z7425000002 2 CAB FAN 12V


2 X7033000012 2 WIPER ARM ASSY 26?
3 X7083000010 2 WIPER BLADE ? 650MM
4 X7576000006 1 KIT WIPER ACCESSORIES
5 X6768000035 1 LINK ROD - 665 MM
6 X6768000036 1 LINK ROD - 115 MM.
7 Z7352000097 1 RADIO TUNER FM/MP3
8 Z7352000098 2 SPEAKER 4" 130W PEAK
9 Z7352000099 1 ANTENNA ELECTRONIC
10 Z7352000100 1 REAR VIEW MONITOR SYSTEM
11 Z7352000101 1 PARKING SENSOR SYSTEM
12 Z7581000234 1 DOME LIGHT 12V 10W BULB
13 W6184000650 2 BRACKET - SPEAKER MOUNTING
14 W6184000651 1 CLAMP - RADIO
15 W4171400018 1 SUPPORT - RADIO MOUNTING
17 Z7632000107 1 MOTOR WIPER 12V
18 W7376000781 1 DECAL - FUSE PANEL
19+ Z6978000246 1 ELECTRICAL SYSTEM INSTALLATION - AUXILIARY PANEL
20+ Z6978000247 1 ELECTRICAL SYSTEM INSTALLATION - FRONT PANEL
21 U6512000310 1 HARNESS ASSEMBLY - CABIN
22 Z7892000131 5 RECEPT DT 4 WAY
23 Z7892000136 5 WEDGE LOCK 4 WAY RECEPT
24 Z7892000132 2 RECEPT DT 6 WAY
25 Z7892000137 2 WEDGE LOCK 6 WAY RECEPT
26 Z7689000054 50 PIN SIZE 16
27 Z7850000004 50 CABLE TIES-CP200
28 Z7978000045 15 CABLE 2 X 1 MMSQ.
29 Z7978000046 10 CABLE 4 X 1 MMSQ
30 Z7860000006 2 TERMINAL STRIP 12-WAY
31 Z7709000027 9 PLUG DT 2 WAY

+ SEE FURTHER BREAKDOWN IN THIS GROUP Z 2171400006


ISSUE NO.04
214
ELECTRICAL SYSTEM INSTALLATION - CABIN

ITEM PART NO. QTY. DESCRIPTION

32 Z7709000032 9 WEDGE LOCK 2 WAY PLUG


33 Z7892000129 9 RECEPT DT 2 WAY
34 Z7892000134 9 WEDGE LOCK 2 WAY RECEPT
35 Z7709000029 4 PLUG DT 4 WAY
36 Z7709000034 4 WEDGE LOCK 4 WAY PLUG
37 Z7826000024 40 SOCKET SIZE 16
38 Z7709000030 1 PLUG DT 6 WAY
39 Z7709000035 1 WEDGE LOCK 6 WAY PLUG

Z 2171400006
+ SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.04

214A
ELECTRICAL SYSTEM INSTALLATION - AUXILIARY PANEL

ITEM PART NO. QTY. DESCRIPTION

1 U6512000316 1 HARNESS ASSEMBLY - AUXLIARY PANEL


2 X7486000158 1 12V TACHOMETER SIEMENS VDO
3 Z7486000155 1 TRANS OIL TEMP GAUGE 12V, 50-150DEG C
4 Z7486000110 1 VOLTMETER 12V - VDO
5 Z7486000194 1 PRESSURE GAUGE OIL - 10 BAR
6 Z7872000219 1 TOGGLE SWITCH OFF - NONE - ON (MOM)
7 7949000623 2 BLACK PLASTIC WASHER
8 X7376000729 1 DECAL - LMI BYPASS SWITCH
9 Z7826000060 1 CIGARETTE LIGHTER W. SOCKET
10 Z7850000004 20 CABLE TIES-CP200

Z 6978000246
ISSUE NO.01

215
ELECTRICAL SYSTEM INSTALLATION - FRONT PANEL

ITEM PART NO. QTY. DESCRIPTION

1 U6512000315 1 HARNESS ASSEMBLY - FRONT PANEL

Z 6978000247
ISSUE NO.01

216
HARNESS ASSEMBLY - CABIN

ITEM PART NO. QTY. DESCRIPTION

1 Z7346000130 1 CONNECTOR ASSEMBLY - STEERING


1 Z7978000001 140 AUTO CABLE 14/0.3 WHITEOR YLLW
2 Z7978000002 45 AUTO CABLE 28/0.3 WHT OR YLW.
3 Z7978000003 10 AUTO CABLE 44/0.3 WHITE
4 Z7978000004 1 AUTO CABLE 65/0.3 WHITE
5 Z7709000027 2 PLUG DT 2 WAY
6 Z7709000032 2 WEDGE LOCK 2 WAY PLUG
7 Z7892000129 2 RECEPT DT 2 WAY
8 Z7892000134 2 WEDGE LOCK 2 WAY RECEPT
9 Z7709000029 1 PLUG DT 4 WAY
10 Z7709000034 1 WEDGE LOCK 4 WAY PLUG
11 Z7892000131 1 RECEPT DT 4 WAY
12 Z7892000136 1 WEDGE LOCK 4 WAY RECEPT
13 Z7709000030 4 PLUG DT 6 WAY
14 Z7709000035 4 WEDGE LOCK 6 WAY PLUG
15 Z7892000132 3 RECEPT DT 6 WAY
16 Z7892000137 3 WEDGE LOCK 6 WAY RECEPT
17 Z7709000031 4 PLUG DT 8 WAY
18 Z7709000036 4 WEDGE LOCK 8 WAY PLUG
19 Z7892000133 3 RECEPT DT 8 WAY
20 Z7892000138 3 WEDGE LOCK 8 WAY RECEPT
21 Z7709000038 3 PLUG DT 12 WAY
22 Z7709000039 3 WEDGE LOCK 12 WAY PLUG
23 Z7892000140 3 RECEPT DT 12 WAY
24 Z7892000141 3 WEDGE LOCK 12 WAY RECEPT
25 Z7689000054 88 PIN SIZE 16
26 Z7826000024 102 SOCKET SIZE 16
27 Z7709000037 9 FILLER PLUG SIZE 16

U 6512000310
ISSUE NO.00

217
HARNESS ASSEMBLY - CABIN

ITEM PART NO. QTY. DESCRIPTION

28 Z7850000004 50 CABLE TIES-CP200


29 Z7910000007 20 TUBEFLEX-ID.7.4,OD.10.2
30 Z7910000009 20 TUBEFLEX-ID.12.,OD.16.0
31 Z7910000011 25 TUBEFLEX-ID.19.5,OD.24.0
32 Z7910000013 50 TUBEFLEX-ID.35,OD.40.0
33 Z7892000025 25 INLINE CONNECTION TERMINAL 2.5MMSQ INS.
34 Z7892000026 25 INLINE CONNECTION TERMINAL 4/6MMSQ INS.

U 6512000310
ISSUE NO.00

218
FIGURE 76 : HARNESS ASSEMBLY - CABIN
U 6512000310
ISSUE NO.00

219
BATTERY INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 X7064000025 1 EXIDE BATTERY 12V, 150AH


2 W2171100089 1 COVER ASSY-BATTERY
3 X4171100334 2 STUD - 280 MM.
4 X4171100335 1 FLAT - 292 MM.
5 Z7872000306 1 BATTERY MAIN SWITCH
6 Z6246000021 1 CABLE ASSEMLY - STARTER MOTOR TO BATTERY +VE
7 Z6246000022 1 CABLE ASSEMBLY - BATTERY -VE TO DISCONNECT SWITCH
8 Z6246000023 1 CABLE ASSEMBLY - BATTERY DISCONNECT SWITCH TO GND

W 2171800074
ISSUE NO.02

220
ELECTRICAL SYSTEM INSTALLATION - CARRIER

ITEM PART NO. QTY. DESCRIPTION

1+ U6512000307 1 HARNESS ASSEMBLY - CARRIER


2+ Z6978000244 1 O/R SENSOR INSTALLATION
3 X7013000052 1 ADAPTOR M10 X 1 TAP TO M12 X 1.5
4 X7025000011 1 HORN HIGH TONE - 12VOLTS
5 X7025000031 1 REVERSING BUZZER 12-24V
6 X7750000029 2 SOL. SWITCH (START RELAY) - 12V
7 Z7346000126 1 CONNECTOR ASSEMBLY - TRANSMISSION
8 Z734600012 1 CONNECTOR ASSEMBLY - SPEED SENSOR
9 Z7346000128 1 CONNECTOR ASSEMBLY - FUEL SENSOR
10 X7872000178 1 LIMIT SWITCH 914CE2-3
11 X7872000191 1 PROXIMITY SWITCH 8 MM.
12 X7730000001 1 MOUNTING RAIL - 35 X 7.5 MM
13 X7892000175 23 FUSE TERMINAL BLOCK
14 X7258000033 5 SEPARATING PLATE
15 X7860000010 5 MARKING SYSTEM - FUSE TERMINAL BLOCK
16 X6184000136 1 BRACKET - REVERSE BUZZER
17 X7443000246 1 ADAPTOR SPECIAL 1/2NPT(M) X M14(F)

+ SEE FURTHER BREAKDOWN IN THIS GROUP


Z 6978000242
ISSUE NO.03

221
HARNESS ASSEMBLY - CARRIER

ITEM PART NO. QTY. DESCRIPTION

1 Z7978000001 200 AUTO CABLE 14/0.3 WHITEOR YLLW


2 Z7978000002 94 AUTO CABLE 28/0.3 WHT OR YLW.
3 Z7978000003 15 AUTO CABLE 44/0.3 WHITE
4 Z7978000004 20 AUTO CABLE 65/0.3 WHITE
5 Z7978000005 4 AUTO CABLE 140/0.3 YELLOW
7 Z7709000027 6 PLUG DT 2 WAY
8 Z7709000032 6 WEDGE LOCK 2 WAY PLUG
9 Z7892000129 6 RECEPT DT 2 WAY
10 Z7892000134 6 WEDGE LOCK 2 WAY RECEPT
11 Z7709000030 4 PLUG DT 6 WAY
12 Z7709000035 4 WEDGE LOCK 6 WAY PLUG
13 Z7709000031 2 PLUG DT 8 WAY
14 Z7709000036 2 WEDGE LOCK 8 WAY PLUG
15 Z7892000133 1 RECEPT DT 8 WAY
16 Z7892000138 1 WEDGE LOCK 8 WAY RECEPT
17 Z7709000038 1 PLUG DT 12 WAY
18 Z7709000039 1 WEDGE LOCK 12 WAY PLUG
19 Z7892000140 1 RECEPT DT 12 WAY
20 Z7892000141 1 WEDGE LOCK 12 WAY RECEPT
21 Z7689000054 46 PIN SIZE 16
22 Z7826000024 89 SOCKET SIZE 16
23 Z7709000037 8 FILLER PLUG SIZE 16
24 Z7850000004 100 CABLE TIES-CP200
25 Z7910000007 17.5 TUBEFLEX-ID.7.4,OD.10.2
27 Z7910000011 2.5 TUBEFLEX-ID.19.5,OD.24.0
28 Z7910000013 17 TUBEFLEX-ID.35,OD.40.0
29 Z7892000025 2 INLINE CONNECTION TERMINAL 2.5MMSQ INS.
30 Z7892000026 11 INLINE CONNECTION TERMINAL 4/6MMSQ INS.

U 6512000307
ISSUE NO.04

222
HARNESS ASSEMBLY - CARRIER

ITEM PART NO. QTY. DESCRIPTION

31 92160250600 5 ENCHUFE
32 Z7346000126 1 CONNECTOR ASSEMBLY - TRANSMISSION
33 Z7346000127 1 CONNECTOR ASSEMBLY - SPEED SENSOR
34 Z7346000128 1 CONNECTOR ASSEMBLY - FUEL SENSOR
35 Z7709000029 8 PLUG DT 4 WAY
36 Z7709000034 8 WEDGE LOCK 4 WAY PLUG
37 Z7892000131 5 RECEPT DT 4 WAY
38 Z7892000136 5 WEDGE LOCK 4 WAY RECEPT
42 Z7910000008 1.5 TUBEFLEX-ID.10.7,OD.14.1
43 Z7910000010 5.5 TUBEFLEX-ID.15.2,OD.19.5
44 Z7910000012 6 TUBEFLEX-ID.27,OD.32
45 Z7892000024 19 INLINE CONNECTION TERMINAL 1.5MMSQ INS.
46 Z7892000065 1 IN LINE CONN. TERM. 16SQ. MM INS

U 6512000307
ISSUE NO.04

223
FIGURE 77A : HARNESS ASSEMBLY - CARRIER
U 6512000307
ISSUE NO.04

224
FIGURE 77B : HARNESS ASSEMBLY - CARRIER U 6512000307
ISSUE NO.04

225
FIGURE 77C : HARNESS ASSEMBLY - CARRIER

U 6512000307
ISSUE NO.04

226
OUTRIGGER SENSOR INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 X7352000089 2 PRESSURE TRANSDUCER 400 BAR, 0.5-4.5V, MBS 1250


2 X7872000227 4 PROXIMITY SWITCH - 8 MM.
3 92160250600 6 ENCHUFE
4 W6184000633 4 MOUNTING PLATE

Z 6978000244
ISSUE NO.00

227
ELECTRICAL SYSTEM INSTALLATION - SUPER

ITEM PART NO. QTY. DESCRIPTION

1+ V2171200014 1 ROTATION SENSOR INSTALLATION


2+ U6512000309 1 HARNESS ASSEMBLY - SUPER
3 Z7892000129 2 RECEPT DT 2 WAY
4 Z7892000134 2 WEDGE LOCK 2 WAY RECEPT
5 Z7689000054 4 PIN SIZE 16
6 Z7850000004 25 CABLE TIES-CP200
7 Z7892000164 2 RECEPT DTM 6WAY
8 Z7892000167 2 WEDGE 6 WAY RECEPT
9 Z7689000055 10 PIN SIZE 20
10 Z7709000045 2 FILLER PLUG SIZE 20

Z 6978000243
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.03

228
ROTATION SENSOR INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ V2171100221 1 SENSOR ASSEMBLY


2 7951270210 6 WASHER SPRING M20
3 7126271953 3 HEX.HD.SCRW.M20X60
4 7661270803 3 NUT NYLOCK M20 X 2.5
5 X4171200047 1 DRIVE BOLT - SENSOR
6 7951190210 2 WASHER SPRING-M10
7 7661190304 2 LOCKNUT,M10X1.50,TOPLOCK,C10
8 W4171100371 1 RUBBER PLATE
9 X4171200048 1 TAB WASHER

V 2171200014
+ SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.02

229
FIGURE 78 : ROTATION SENSOR INSTALLATION

V 2171200014
ISSUE NO.02

230
SENSOR ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 W4171100369 1 SHAFT MOUNT PLATE


2 W4171100370 1 TOWER SHAFT
3 7126272150 1 HX BOLT M20 X 70
4 7951270210 1 WASHER SPRING M20
5 7951270014 1 WASHER PLAIN-M20,M.S
6 X7352000096 1 CONTACTLESS HALL EFFECT ROTARY SENSORS
7 7126111053 2 HX. HD. SCREW M4 X 0.7 X 16 LG. GR. 8.8
8 7951110210 2 WASHER SPRING M4
9 W4171200045 1 DRIVE SHAFT - SUPER
10 7787132000 2 SCREW HD. SLOT. M5X20 LG.
11 7242000007 1 PLUG BUTTON 3/4

V 2171100221
ISSUE NO.00

231
FIGURE 79 : SENSOR ASSEMBLY

V 2171100221
ISSUE NO.00

232
SENSOR ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 W4171100321 1 SENSOR MOUNT PLATE


2 Z7352000095 1 NON CONTACTING ANGLE SENSOR NOVOT
3 7951110210 2 WASHER SPRING M4
4 7126111053 2 HX. HD. SCREW M4 X 0.7 X 16 LG. GR. 8.8
5 W4171100061 1 DRIVE BLOCK
6 W4171100320 1 SENSOR REST PLATE
7 W4171100336 1 SENSOR TOWER

V 2171100212
ISSUE NO.00

233
FIGURE 80 : SENSOR ASSEMBLY

V 2171100212
ISSUE NO.00

234
HARNESS ASSEMBLY - SUPER

ITEM PART NO. QTY. DESCRIPTION

1 Z7978000001 40 AUTO CABLE 14/0.3 WHITEOR YLLW


2 Z7978000002 10 AUTO CABLE 28/0.3 WHT OR YLW.
3 Z7978000003 2 AUTO CABLE 44/0.3 WHITE
4 Z7978000004 1 AUTO CABLE 65/0.3 WHITE
5 Z7709000027 5 PLUG DT 2 WAY
6 Z7709000032 5 WEDGE LOCK 2 WAY PLUG
7 Z7892000129 5 RECEPT DT 2 WAY
8 Z7892000134 5 WEDGE LOCK 2 WAY RECEPT
9 Z7709000030 1 PLUG DT 6 WAY
10 Z7709000035 1 WEDGE LOCK 6 WAY PLUG
11 Z7892000132 2 RECEPT DT 6 WAY
12 Z7892000137 2 WEDGE LOCK 6 WAY RECEPT
13 Z7892000133 1 RECEPT DT 8 WAY
14 Z7892000138 1 WEDGE LOCK 8 WAY RECEPT
15 Z7689000054 27 PIN SIZE 16
16 Z7826000024 14 SOCKET SIZE 16
17 Z7709000037 5 FILLER PLUG SIZE 16
18 Z7850000004 50 CABLE TIES-CP200
19 Z7910000007 25 TUBEFLEX-ID.7.4,OD.10.2
20 Z7910000011 25 TUBEFLEX-ID.19.5,OD.24.0
21 Z7892000025 25 INLINE CONNECTION TERMINAL 2.5MMSQ INS.

U 6512000309
ISSUE NO.00

235
FIGURE 81 : HARNESS ASSEMBLY - SUPER

U 6512000309
ISSUE NO.00

236
FIRE EXTINGUISER INSTALLATION - 2KG

ITEM PART NO. QTY. DESCRIPTION

1 X7348000008 1 FIRE EXTINGUSHER 2 KG


2 W4192100353 1 FIRE EXTINGUISHER BRACKET
3 X4192100354 1 MTG.PAD
4 7126171153 2 SCREW HEX HD.M8X20 LG. GR.8.8
5 7951170014 2 PL.WASHER-M8 BRIGHT
6 7951170210 2 WASHER SPRING M8

W 2171400020
ISSUE NO.00

237
FIGURE 82 : FIRE EXTINGUISER INSTALLATION - 2KG

W 2171400020
ISSUE NO.00

238
FIRE EXTINGUSER INSTALLATION - 6KG

ITEM PART NO. QTY. DESCRIPTION

1 X7348000005 1 FIRE EXTINGUISHER- 5KG


2 V2165100084 1 MOUNTING BRACKET FIRE EXTINGUISHER
3 7126211353 2 HX HD SCREW M12X30MM.GR.8.8
4 7951210210 2 WASHER SPRING M12
5 7951210014 2 WASHER PLAIN M12 BRIGHT MS
6 7661210003 2 NUT HEX M12X1.75 GR.8 (BOSS-S603)

W 2171100092
ISSUE NO.00

239
FIGURE 83 : FIRE EXTINGUSER INSTALLATION - 6KG

W 2171100092
ISSUE NO.00

240
TOW HOOK INSTALLATION - 5 TON

ITEM PART NO. QTY. DESCRIPTION

1 Z6086000004 1 TOW HOOK 5 TON


2 7126271753 4 SCREW HEX M20 X 50 LG.
3 7951270210 4 WASHER SPRING M20

Z 2186100040
ISSUE NO.00

241
SPARE TYRE INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ Z2171100222 1 WHEEL ASSEMBLY


2 7126271753 1 SCREW HEX M20 X 50 LG.
3 7661270803 1 NUT NYLOCK M20 X 2.5
4 7951270014 1 WASHER PLAIN-M20,M.S
5 X4175100188 1 SPARE WHEEL LOCKING PLATE
6 W6294001215 1 POSITIONAL DRAWING OF WHEEL MOUNTING BOLT

+ SEE FURTHER BREAKDOWN IN THIS GROUP W 2171100223


ISSUE NO.00

242
FIGURE 84 : SPARE TYRE INSTALLATION

W 2171100223
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243
WHEEL ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 W7970000098 1 WHEEL RIM CT137 B7.5 X 20


2 X7900000047 1 TYRE 11.00-20 16PR FRONT
3 Z7900000006 1 TUBE 11.00 X 20
4 Z7900000007 1 FLAP 11.00 X 20

Z 2171100222
ISSUE NO.00

244
BEACON LAMP INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 X7581000212 1 BEACON LAMP FLASHING, AMBER - 12/24V


2 X6184000638 1 BRACKET - BEACON LAMP MOUNTING

Z 6581000124
ISSUE NO.00

245
RADIO INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 Z7352000097 1 RADIO TUNER FM/MP3


2 Z7352000099 1 ANTENNA ELECTRONIC
3 Z7352000098 2 SPEAKER 4" 130W PEAK
4 W4171400018 1 SUPPORT - RADIO MOUNTING
5 W6184000650 2 BRACKET - SPEAKER MOUNTING
6 W6184000651 1 CLAMP - RADIO
7 Z7978000046 10 CABLE 4 X 1 MMSQ
8 Z7860000006 2 TERMINAL STRIP 12-WAY
9 Z7709000029 4 PLUG DT 4 WAY
10 Z7709000034 4 WEDGE LOCK 4 WAY PLUG
11 Z7892000131 4 RECEPT DT 4 WAY
12 Z7892000136 4 WEDGE LOCK 4 WAY RECEPT
13 Z7709000027 2 PLUG DT 2 WAY
14 Z7709000032 2 WEDGE LOCK 2 WAY PLUG
15 Z7892000129 2 RECEPT DT 2 WAY
16 Z7892000134 2 WEDGE LOCK 2 WAY RECEPT
17 Z7709000030 1 PLUG DT 6 WAY
18 Z7709000035 1 WEDGE LOCK 6 WAY PLUG
19 Z7892000132 1 RECEPT DT 6 WAY
20 Z7892000137 1 WEDGE LOCK 6 WAY RECEPT
21 Z7689000054 26 PIN SIZE 16
22 Z7826000024 26 SOCKET SIZE 16

Z 6245000076
ISSUE NO.00

246
PARKING SENSOR SYSTEM

ITEM PART NO. QTY. DESCRIPTION

1 Z7352000101 1 PARKING SENSOR SYSTEM


2 X6184000653 4 BRACKET - ANTI COLLISION SENSOR

Z 6245000078
ISSUE NO.00

247
CIGARETTE LIGHTER

ITEM PART NO. QTY. DESCRIPTION

1 Z7826000060 1 CIGARETTE LIGHTER W. SOCKET

Z 6245000079
ISSUE NO.00

248
GAUGE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 X7486000158 1 12V TACHOMETER SIEMENS VDO


2 Z7486000155 1 TRANS OIL TEMP GAUGE 12V, 50-150DEG C
3 Z7486000110 1 VOLTMETER 12V - VDO
4 Z7486000194 1 PRESSURE GAUGE OIL - 10 BAR

Z 6486000027
ISSUE NO.00

249
OUTRIGGER SENSOR INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 X7872000227 4 PROXIMITY SWITCH - 8 MM.


2 X7352000089 2 PRESSURE TRANSDUCER 400 BAR, 0.5-4.5V, MBS 1250
3 W6184000633 4 MOUNTING PLATE

Z 6356000001
ISSUE NO.00

250
SLEW LOCK SENSOR INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1 X7872000191 1 PROXIMITY SWITCH 8 MM.


2 W6184000648 1 STRICKER - SLEW LOCK PROXIMITY SWITCH

Z 6356000002
ISSUE NO.00

251
REAR VIEW MONITOR SYSTEM

ITEM PART NO. QTY. DESCRIPTION

1 Z7352000100 1 REAR VIEW MONITOR SYSTEM


2 Z7978000045 15 CABLE 2 X 1 MMSQ.
3 Z7709000027 4 PLUG DT 2 WAY
4 Z7709000032 4 WEDGE LOCK 2 WAY PLUG
5 Z7892000129 4 RECEPT DT 2 WAY
6 Z7892000134 4 WEDGE LOCK 2 WAY RECEPT
7 Z7689000054 8 PIN SIZE 16
8 Z7826000024 8 SOCKET SIZE 16

Z 6245000077
ISSUE NO.00

252
LATTICE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 U2171900015 1 LATTICE WELD ASSEMBLY

2 8593898 2 ROLLER
3 8590749 2 SPINDLE ROLLER
4 8590747 2 INNER ROLLER BKT
5 7126212053 2 HEX.HD.SCRW.M12X65
6 7661210803 10 HEX NUT M12 (PREV. TQ. TYPE) GR.5
7 260943 2 CLIP
8 90662 1 PLATE KEEP
9 116471 2 WASHER
10 7126171153 2 SCREW HEX HD.M8X20 LG. GR.8.8
11 7951170210 2 WASHER SPRING M8
12 8583904 1 SHEAVE PIN
13 7440000000 1 GREASE FITTING 1/8
14 V6718000018 1 SHEAVE
15 8583906 1 PIN-ROPE GUARD
16 240913 2 LOCKING CLIP 10TFT
17 8868269 1 BRACKET LATTICE WELD
18 7126211553 6 SCREW HEX M12X40 LG. GR. 8.8
19 7951210014 6 WASHER PLAIN M12 BRIGHT MS
20 7951210210 6 WASHER SPRING M12

V 2171900014
ISSUE NO.01

253
FIGURE 85 : LATTICE ASSEMBLY

V 2171900014
ISSUE NO.01

254
LATTICE STOWAGE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 V2171900016 1 REAR SUPPORT- LATTICE


2 7126271753 4 SCREW HEX M20 X 50 LG.
3 7951270014 4 WASHER PLAIN-M20,M.S
4 V2171900017 1 SUPPORT BRACKET FRONT
5 7126211753 8 HX SCREW M12 X50
6 7951210014 8 WASHER PLAIN M12 BRIGHT MS
7 V2171900019 1 FRONT SUPPORT- LATTICE
8 7126241753 4 HEX.HD.SCRW.M16X50
9 7661240003 6 NUT HEX-M16
10 7951240014 8 WASHER M16
11 8867311 2 COLLAR
12 7126242953 3 HEX.HD.SCRW.M16X130
13 7661240803 2 NYLOC NUT M 16
14 8868266 1 PIN RETAINING
15 8593884 1 LATCH
16 7126151453 2 HEX.HD.SCRW.M6X35
17 766115003 2 HEX NUT M6
18 7951150014 2 PL.WASHER-M6 BRIGHT
19 8867799 4 PIN
20 192750 4 CLIP LOCKING.
21 V2171900018 1 LATTICE FRAME MOUNTING
22 7126211750 4 M12X50 HEX BOLT
23 7951210580 4 WASHER LOCK EXT.TOOTH M12 SPRING STEEL
24 W4171900109 1 LATCH
25 X4171900110 1 PIN
26 8867313 1 PIN LATCH PIVOT

U 2171900020
ISSUE NO.00

255
FIGURE 86 : LATTICE STOWAGE ASSEMBLY

U 2171900020
ISSUE NO.00

256
BOOM BASE SECTION REWORK

ITEM PART NO. QTY. DESCRIPTION

1 X4171900112 4 TAP PAD


2 X4171900111 2 TAP PAD

W 2171900021
ISSUE NO.00

257
FIGURE 87 : BOOM BASE SECTION REWORK

W 2171900021
ISSUE NO.00

258
MAN CARRING BUSKET INSTALLATION

ITEM PART NO. QTY. DESCRIPTION

1+ V2171900028 1 MAN CARRING BASKET S/ASSY


2 V2171900018 1 LATTICE FRAME MOUNTING
3 W2123900002 2 PIN-BOOM HD.UPPER
4 7126211753 4 HX SCREW M12 X50
5 7951210580 4 WASHER LOCK EXT.TOOTH M12 SPRING STEEL
6 A874423 1 DECAL
7 B876178 1 DECAL
8 B876273 1 DECAL

+SEE FURTHER BREAKDOWN IN THIS GROUP V 2171900023


ISSUE NO.00

259
FIGURE 88 : MAN CARRING BUSKET INSTALLATION

V 2171900023
ISSUE NO.00

260
MAN CARRYING BASKET S/ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 V2171900024 1 MAN CARRING BUSKET ASSY


2 V2171900025 1 SUPPORT WELD ASSY-MCB
3 A177624 1 SINGLE SHAFT
4 B177623 1 SHAFT
5 A168206 2 COLLAR SHAFT
6 A167946 1 ROUND
7 A154724 2 LINING
8 A167947 1 PRESSURE PLATE
9 B167949 1 LEVER ASSY
10 A901042 1 HAND GRIP
11 7115162250 3 HEX HD SCREW 3/8" UNC X 2.75" LG. SAE-GR 5
12 A846560 3 LOCKNUT
13 8867799 4 PIN
14 7690227200 4 CLEVIS PIN 0.75X4.5 MS
15 SKA810163 4 PIN-LOCK HITCH PIN
16 A152733 1 FULL BODY HARNESS
17 A151690 2 LANYARD
18 W2171900029 2 LEG WELD ASSY-OUTER
19 W2171900030 2 LEG WELD ASSY-INNER
20 111297 6 CHAIN
21 7661130003 6 HX NUT M5 GR.5

V 2171900028
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261
FIGURE 89 : MAN CARRYING BASKET S/ASSEMBLY

V 2171900028
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262
FIGURE 90 : MAN CARRYING BASKET S/ASSEMBLY

V 2171900028
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263

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