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FOR
EXTERNAL PLASTERING WORK
EXTERNAL PLASTERING WORK
Material:
Cement:
For external plastering, following checks are important.
1) Cement shall be OPC 43 Grade or PPC and not more than 8 weeks old. PPC or OPC-Fly ash
combination is recommended since reduced water demand and low heat of hydration reduces
shrinkage and thermal cracks.
2) Cement shall be free from lumps.
Natural Sand:
Sieving of sand should be done for mortar of plasters. Gradation of sand for use in plaster mortar as
per below table.
1.18 mm 70-80
600 microns 45 to 59
300microns 15 to 30
If grading of sand falls outside the specified limits as above, the required grading may be obtained by
screening.
Silt content should not exceed 7 % by volume (3% by weight) .
Water:
Water must meet the requirements of IS 456:2000 and should be tested at a third party laboratory
to check the compliance before use.
Admixtures:
For admixture following checks are important
Brand and type of admixtures must be approved & standardized
Density and chloride content should be checked before approval.
Revalidation of mix design shall be done in case of any change in brand or type of admixture.
TOOLS :
A. Trowels, Line Dori, Level Tubes, Plumb Bobs, Measuring Tape, Spirit Levels, Aluminium Straight
Edge, Right Angles.
B. Chipping tools, Mason Trowel, Mason hammer, Levelling thread, Mason Brushes, Mortar Boxes.
6) Bulges from concrete surfaces on external beams shall be grind so as to bring entire masonry surface
as well as outer surface of members in one line. (chipping is not allowed)
7) Joints between masonry and concrete members shall be filled with non-shrink mortar e.g. CNS 50
or equivalent or repair mortar or polymer modified mortar, 2 days in advance of starting of plastering
and then cured for next 2 days till external plastering work starts.
8) green net should provide on external sides of scaffolding to prevent rapid drying and shrinkage
cracks of plastered surfaces due to wind or sunlight.
9) Pegs are driven diagonally at the corner edges on each floor starting from the top most floor of the
plastering area and line dori shall be fixed on pegs keeping it fully stretched.
10) Similar line dori stretched over entire surface at 1M distance apart horizontally by driving pegs at
every floor. Line dories shall also be stretched horizontally at 1 M distance apart vertically to form a
grid.
11) In addition, line dories also stretched horizontally as well as vertically along the sills, soffits and
jambs of openings, windows, ventilators , chajjas, and any projections kept for architectural effects,
12) Level pads of size not less than 2X2 in size at 1M c/c (i.e. at every vertical line dori.) both
horizontally and vertically shall be made on the wall to serve as reference level surface for base coat.
Levels pad shall be checked for plumb and right angles.
13) All terrace outlets (bends) as well as other plumbing outlets shall be placed within the holes, and
holes shall be renders with non-shrink grout.
14) PVC mesh /expanding metal shall be applied on joints of Brick / Block Masonry and concrete in
double layer. It shall be fixed at 9 intervals by drilling / punching holes in masonry and concrete and
then nailing with metal washers. Minimum overlap for chicken mesh shall be 4. For every small block
work i.e. up to 1m the mesh has to be provided at both RCC joint i.e. bottom & top.
15) RCC / PCC coping for all sills and parapet tops shall be completed before commencement of
external plaster.
16) Masonry chiselling for electrical conduits or any other purpose shall be sealed with non-shrink
material with PVC mesh fixed over it, well before plastering of the surface.
17) The AAC masonry shall be wetted thoroughly from outside on the day prior to day of application
of external plaster so that masonry surface is moist at the time of external plaster.
I External Plaster
Mechanical anchorage -
1 40 Nos./Sqft 20mm x 5mm x 2mm deep
Hacking
Chemical Anchorage /
2 Coverage & duration as per the manufacturers specification
Bonding Agent
1:4 (1 part Cement & 4 part of
3 Proportion - First Coat
sand excluding bulkage)
1:4 (1 part Cement & 4 part of
4 Second Coat
sand excluding bulkage)
No of coats to be
5 2 Or as specified in the BOQ or WO
provided
Maximum thickness for If thickness is more than 15mm, shall be
6 12 - 15mm
1st coat done in two coats
Maximum thickness for If thickness is more than 15mm, shall be
7 8 - 10mm
2nd coat done in three coats
8 Plumb / verticality In visual plumb & in true line
Right angle to adjoining
9 <2mm in 600mm
wall
10 Cracks No
11 Crazing No
12 Hollowness No
13 Pre application wetting 2 Days Minimum
Surface undulation -
14 when checked with 3m 3mm in 3m No visual undultation
Aluminum straight
Minimum plaster
15 20mm
thickness
Grouting of RCC &
16 3 days prior to plaster. Filled with non shrink grout
Masonry junction
Application of Chicken
17 1 days prior to plaster, PVC mesh in double layer
mesh
18 Type of Cement PPC
Sand grain size for sand
19 Passing through 2.36mm sieve & uniformly distributed
facing
20 Grooves, Patta, Cornices In level of each other, variation in measurement + or - 10mm
21 Joint of two plaster joint Joint in level & in straight line, even distribution of grains of sand facing
Gap between 1st and
22 Minimum 3 Days
2nd coat
23 Curing Minimum 10 Days
Hole / recesses in
24 Not acceptable accepted for high rise as approved by EIC
plaster for scaffolding
25 Pull out strength 0.5 MPa At the age of 28 Days