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SAUDI ARAMCO ID/PID - 31-August-08 - REV0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Fire / Jockey Pump Motors & Controller Calibration, Setting, SATR-P-3417


30-Apr-13 ELECT
and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Inspection shall be performed by the project approved Quality Control Schedule Q


A1 Inspector (QCI) and witness point shall be coordinated with the
Contractor and Company. Sec. 5.1

Schedule Q
A2 Check and review the test equipment documents for calibration validity.
Att. IV, Sec. 7.1

Insure that the input voltage to the test set is regulated. SAES-P-116
A3
Manufacturer recommendation Sec. 3.2

Testing is to be carried out ONLY on de-energized motors & controller.


SAES-P-116
A4 The motors and controller shall be tested for their de-energized state
Sec. 3.2
before starting test on them. (NETA 2009, Sec 5.1)

B. CONTACT & INSULATION RESISTANCE TESTS

Clean the assembly to be tested. Remove unnecessary materials. SAES-P-116


B1
(NETA 2009, Sec 7.16.1.1) Sec. 3.2

Secure and isolate the area where the test is to be conducted. Place
SAES-P-116
B2 safety fences and sign board around the perimeter.
Sec. 3.2
(NETA 2009, Sec 5.1)

Check that the unit to be tested is not energized. SAES-P-116


B3
(NETA 2009, Sec 5.1) Sec. 3.2

Perform resistance measurements through all bolted connections with SAES-P-116


B4
low-resistance ohmmeter. (NETA 2009, Sec 7.16.1.1.2.1) Sec. 3.2

Measure insulation resistance of each combination starter, phase-to


SAES-P-116
B5 phase and phase-to ground, with the starter contacts closed and the
Sec. 3.2
protective device open. (NETA 2009, Sec 7.16.1.1.2.2)

Measure insulation resistance of each control circuit-to-ground. SAES-P-116


B6
(NETA 2009, Sec 7.16.1.1.2.3) Sec. 3.2

Perform an insulation resistance test at 1000 volts dc on all control


SAES-P-116
B7 wiring. For units with solid-state components, follow the manufacturer's
Sec. 3.2
recommendations. (NETA 2009, Sec 7.16.1.1.2.3)

Test the motor overload relay elements by injecting primary current


SAES-P-116
B8 through the overload circuits and monitoring trip time of the overload
Sec. 3.2
element. (NETA 2009, Sec 7.9.1.)

Test circuit breakers, including motor circuit protectors. SAES-P-116


B9
(NETA 2009, Sec 7.6.1.1.2) Sec. 3.2

Page 1 of 6
SAUDI ARAMCO ID/PID - 31-August-08 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Fire / Jockey Pump Motors & Controller Calibration, Setting, SATR-P-3417


30-Apr-13 ELECT
and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Measure insulation resistance, phase-to-phase and phase-to-ground, SAES-P-116


B10
with the breaker contacts closed. (NETA 2009, Sec 7.6.1.1.2) Sec. 3.2

After completing the test, all switching devices and the power CB must SAES-P-116
B11
be switched to 'Open' position. (NETA, 2009, Sec 5) Sec. 3.2

Perform operational tests by initiating control devices. SAES-P-116


B12
(NETA 2009, Sec 7.6.1.1) Sec. 3.2

The performance of a controller for electric motor driven fire pumps shall
be investigated by subjecting representative samples in commercial form
to the tests. Consideration shall be given to the individual component
ratings within the controller, as compared to the overall controller ratings, SAES-P-116
B13
similarity of the individual components used in a manufacturers line of Sec. 3.2
controllers, and other criteria in determining samples for testing
representative samples of a manufacturers line of similarly constructed
controllers. (UL 218, Annexed D)

Stopping the fire pump motor by the controller shall be accomplished by


manual operation of a stop pushbutton on the outside of the controller
SAES-P-116
B14 enclosure. In the case of an automatic controller, pressing and releasing
Sec. 3.2
the pushbutton shall return the controller to the automatic position.
UL 218, Sec. 6.22.1

C. TEST EQUIPMENT

Test for Low Resistance shall be performed using the following:


SAES-P-116
C1 1. Digital Low Resistance Ohmmeter ( DLRO - 10 amp unit is sufficient.)
Sec. 3.2
2. DC Current Source and a Millivoltmeter

Test for insulation resistance shall be performed using an Insulation SAES-P-116


C2
Resistance Test Set (Megohmeter) 1000 V dc minimum. Sec. 3.2

Schedule Q
C3 The test equipment calibration cycle shall not exceed twelve months.
Att. IV, Sec. 7.1

Equipment 1:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

Equipment 2:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

Page 2 of 6
SAUDI ARAMCO ID/PID - 31-August-08 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Fire / Jockey Pump Motors & Controller Calibration, Setting, SATR-P-3417


30-Apr-13 ELECT
and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

D. TEST RESULTS

Insulation Resistance Contact Resistance


Phases Pass Fail Re-Test Date
Source 1 Source 2 Source 1 Source 2

A Phase to Ground

B Phase to Ground

C Phase to Ground

A Phase to B Phase

B phase to C Phase

C phase to A Phase

INSULATION RESISTANCE (M)


Breaker Position Pass Fail Re-Test Date
A - GRD B - GRD C - GRD A-B B-C C-A

CLOSE

Phase A (Line -Feeder) Phase B (Line -Feeder) Phase C (Line -Feeder)


OPEN

Control Ckt__
(Do not perform insulation resistance testing on control wiring
connected to solid state components.)
Control Ckt __

Control Ckt __
(Do not perform insulation resistance testing on control wiring
connected to solid state components.)
Control Ckt__

E. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

E1

E2

E3

Schedule Q
Test results are acceptable and in accordance with Saudi Aramco
E4
Engineering Standards and contractual requirements.
Sec. 1.3

Page 3 of 6
SAUDI ARAMCO ID/PID - 31-August-08 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Fire / Jockey Pump Motors & Controller Calibration, Setting, SATR-P-3417


30-Apr-13 ELECT
and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

F. CALIBRATION AND SETTING OF ALL RELAYS AND TIMERS

Compare bolted connection resistance to values of similar connections. SAES-P-116


F1
(NETA, 2009 Sec 7.16.1.1.2.1) Sec. 3.2

Bolt-torque levels should be in accordance with Table 100.12 unless


SAES-P-116
F2 otherwise specified by manufacturer.
Sec. 3.2
(NETA, 2009 Table 100.12)

Microhm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the Manufacturer's published data. If
SAES-P-116
F3 manufacturer's data is not available, investigate any values which
Sec. 3.2
deviate from similar connections by more than 50 percent of the lowest
value. (NETA 2009, Sec 7.16.1.1.3.2.1)

Insulation-resistance values shall be in accordance with Table 100.1. SAES-P-116


F4
(NETA, 2009 Table 100.1) Sec. 3.2

Control wiring insulation resistance should be less than two megohms. SAES-P-116
F5
(NETA 2009, Sec 7.16.1.1.3.2.3) Sec. 3.2

Overload trip times shall be in accordance with manufacturer's published SAES-P-116


F6
data. (NETA 2009, Sec 7.16.1.1.3.2.4) Sec. 3.2

G. FUNCTIONAL TESTING

Perform adjustments for final settings in accordance with the SAES-P-116


G1
coordination study as per drawing. Sec. 3.2

Perform long-time delay time-current characteristic tests by passing


three hundred percent (300%) rated current through each pole
SAES-P-116
G2 separately unless series testing is required to defeat ground-fault
Sec. 3.2
functions. Record trip time. Make external adjustments as required to
meet time-current curves. (NETA 2009 7.9.1.3)

Microhm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the manufacturer's published data. If
SAES-P-116
G3 manufacturer's data is not available, investigate any values which
Sec. 3.2
deviate from similar connections by more than 50 percent of the lowest
value. (NETA 2009, Sec 7.16.1.1.3.2.1)

Control wiring insulation resistance should be a minimum of SAES-P-116


G4
2 megohms. (NETA 2009, Sec 7.16.1.1.3.2.3) Sec. 3.2

REMARKS:

Page 4 of 6
SAUDI ARAMCO ID/PID - 31-August-08 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Fire / Jockey Pump Motors & Controller Calibration, Setting, SATR-P-3417


30-Apr-13 ELECT
and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract)
2. Schedule Q -- Quality Requirements (Pro Forma Contract)
3. SAES-P-114 -- Power System and Equipment Protection, 05 December 2012
4. SAES-P-116 -- Switchgear and Control Equipment, 22 May 2012
5. NETA -- Acceptance Testing Specifications for Electrical Power Equipment and Systems (2009)

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or
services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.

4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco


Technician Performing Test* PMT Representative
Name, Title, Department, Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Company, Initials and Name, Initials and Date:
Date:

QC Inspector PID Representative


Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 5 of 6
SAUDI ARAMCO ID/PID - 31-August-08 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Fire / Jockey Pump Motors & Controller Calibration, Setting, SATR-P-3417
30-Apr-13 ELECT
and Functional Testing

Attachment - 1

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