140 Parts Manual (Issue3)

140
(TM40)
Issued with machine serial number ...................................... illustrated parts manual

* See page viii Manuel illustr de pices dtaches
Illustrierte Stckliste
Issue 3 (April 2003) Manual de piezas ilustrado
14O (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
Please Note, at the time of going to press, all information, illustrations details and descriptions
contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its
products without any obligation to install them on previously manufactured machines.
Readers of this manual requiring further information should contact us at:

Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857860/857861 1 630 858 2575
Fax +44 (0)1908 312733 1 630 858 0520
Ordering of Parts
When ordering a replacement part for your Niftylift product, please state the following:
Machine Model and Serial number Niftylift Part number
Full description of the part Quantity required
Purchase Order number Destination address
Machine Information
Model number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . .
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Veuillez noter qu'au moment de la mise sous presse, l'ensemble des informations, illustrations, dtails
et descriptions, contenus dans le prsent document, sont valides. Niftylift se rserve le droit de changer
ou d'amliorer ses produits sans obligation de montage sur les anciennes machines.
Pour toutes informations supplmentaires, veuillez nous contacter :
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857860/857861 1 630 858 2575
Fax +44 (0)1908 312733 1 630 858 0520
Commande de pices
Lors de la commande de pices de rechange pour votre machine Niftylift, veuillez indiquer ce qui suit:
Modle et numro de srie de la machine Rfrence de la pice Niftylift
Description complte de la pice Quantit requise
Numro de commande Adresse de destination
Informations relatives la machine

Numro de modle . . . . . . . . . . . . . . . . . . . . . . . . . . . Date d'achat. . . . . . . . . . . . . . . . . . .
Numro de srie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
info@niftylift.com
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Bitte nehmen Sie zur Kenntnis, dass alle hierin enthaltenen Informationen, Illustrationen und
Beschreibungen zum Zeitpunkt des Drucks gltig sind. Niftylift behlt sich das Recht vor, Produkte zu
wechseln, ndern, modifizieren und zu verbessern, ohne verpflichtet zu sein, sie an frher gefertigten
Maschinen zu installieren.
Wenn Leser dieser Anleitung weitere Informationen bentigen, wenden sie sich bitte an uns unter:
MK13 OER USA
Grobritannien
Tel +44 (0)1908 857860/857861 1 630 858 2575
Fax +44 (0)1908 312733 1 630 858 0520
Bestellen von Ersatzteilen

Bei der Bestellung eines Ersatzteils fr Ihr Produkt von Niftylift geben Sie bitte folgende Einzelheiten an:
Maschinenmodell und Seriennummer Niftylift Art.-Nr.
Ausfhrliche Beschreibung des Teils Erforderliche Menge
Bestellnummer Bestimmungsadresse
Maschineninformationen
Modellnummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kaufdatum . . . . . . . . . . . . . . . . . . . .
Seriennummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Por favor, observe que en el momento de pasar a imprenta, toda la informacin, ilustraciones y
descripciones contenidas en el presente documento eran vlidas. Niftylift se reserva el derecho de
cambiar, alterar, modificar o mejorar sus productos, sin obligacin alguna de instalar dichos cambios en
mquinas fabricadas anteriormente.
Los usuarios de este manual que requieran ms informacin, debern ponerse en contacto con
nosotros en:
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857860/857861 1 630 858 2575
Fax +44 (0)1908 312733 1 630 858 0520
Pedido de piezas
Al realizar el pedido de una pieza de recambio para su producto Niftylift, srvase especificar lo siguiente:
Modelo y nmero de serie de la mquina Nmero de pieza Niftylift
Descripcin completa de la pieza Cantidad requerida
Nmero de orden de compra Direccin de destino
Informacin de la mquina
Nmero de modelo . . . . . . . . . . . . . . . . . . . . . . . . . . . Fecha de compra . . . . . . . . . . . . . . .
Nmero de serie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
Parts Order Form (make copies for use)
Bon de commande de pices (Faire des photocopies pour vos commandes ultrieures) tel +44 (0)1908 857860/1
Bestellformular fr Ersatzteile (bitte Kopien zur zuknftigen Verwendung machen) fax +44 (0)1908 312733
Impreso de pedido de piezas (haga copias para el uso) www.niftylift.com
name nom name nombre date date datum fecha
address adresse adresse direccin

delivery address
adresse de livraison
lieferadresse
direccin de entrega
telephone tlphone tel.-Nr. telfono
fax fax-Nr.
purchase order number
numro de commande
bestellnummer
email e-mail nmero de orden de compra
Part Number description quantity price

Rfrence pice description quantit prix
Art.-Nr. beschreibung menge preis
Nmero de pieza descripcin Cantidad precio
P
P
P
P
P
P
P
P
P
P
P
P
Alternatively, details of your order can be emailed to service@niftylift.com

Alternativement, le dtail de votre commande peut nous tre envoy par email service@niftylift.com
Als Alternative knnen Sie Ihre Bestellung auch an service@niftylift.com senden
Alternativamente, los detalles de su pedido pueden enviarse por e-mail a service@niftylift.com
140 (TM40)
1 chassis
page
1.1 Base assembly....................................................................................................... 1-2
1.2 Tow coupling assembly......................................................................................... 1-4
1.3 Jockey wheel assembly ........................................................................................ 1-6
1.4 Heavy duty jockey wheel....................................................................................... 1-8
1.5 Lighting board assembly ..................................................................................... 1-10
1.6 Stabiliser assembly.............................................................................................. 1-12
1.7 Wheel hub assembly .......................................................................................... 1-14
2 superstructure
page
2.1 Power tray (Petrol/diesel/bi-energy)...................................................................... 2-2
2.2 Power tray (AC)...................................................................................................... 2-6
2.3 Slew assembly ..................................................................................................... 2-10
2.4 Control valve assembly (4 spool) ........................................................................ 2-12
2.5 Control buttons and switches.............................................................................. 2-14
2.6 Control box .......................................................................................................... 2-16
2.7 AC transformer box.............................................................................................. 2-18
2.8 DC Power pack (Hydr-app) ................................................................................ 2-20
2.9 AC Power pack (SPX) .......................................................................................... 2-22
2.10 Diesel engine (Kubota OC60).............................................................................. 2-24
2.11 Battery charger (UK) ............................................................................................ 2-26
2.12 Battery charger (European/USA) ........................................................................ 2-28
3 main booms
page
3.1 Lower boom (1) assembly ..................................................................................... 3-2
3.2 Upper boom (2) assembly..................................................................................... 3-4
tabla del contenido
table des matires
inhaltsverzeichnis
3.3 Lift cylinder............................................................................................................. 3-6
4 cage and flyboom

page
4.1 Cage assembly ...................................................................................................... 4-2
4.2 Flyboom assembly ................................................................................................ 4-4
4.3 Control valve .......................................................................................................... 4-6
4.4 Control buttons and switches................................................................................ 4-8
contents
5 labelling
page
5.1 Label locations (Part 1).......................................................................................... 5-2
5.2 Label locations (Part 2).......................................................................................... 5-8
vi
140 (TM40)
6 hydraulic hoses
page
6.1 Hose kit P13193 ..................................................................................................... 6-2
Figures page
1.1 Base Assembly ................................................................................. 1-3

1.2 Tow Coupling Assembly .................................................................. 1-5
1.3 Jockey Wheel assembly .................................................................. 1-7
1.4 Heavy Duty Jockey Wheel (USA)...................................................... 1-9
1.5 Lighting board assembly ................................................................ 1-11
1.6 Stabiliser assembly ......................................................................... 1-13
1.7 Wheel hub assembly ...................................................................... 1-15
2.1 Power tray (PDE) .............................................................................. 2-3
2.2 Power tray (AC) ................................................................................ 2-7
2.3 Slew assembly ............................................................................... 2-11
2.4 Control valve (4 spool) ................................................................... 2-13
2.5 Button box assemblies ................................................................... 2-15
2.6 Control box ..................................................................................... 2-17
2.7 AC transformer box ........................................................................ 2-19
2.8 DC power pack ............................................................................... 2-21
2.9 AC Power pack................................................................................ 2-23
2.10 Diesel engine (Kubota OC60) ......................................................... 2-25
2.11 Battery Charger (UK) ...................................................................... 2-27
2.12 Battery charger (Euro/USA) ........................................................... 2-29
3.1 Boom 1 Assembly ............................................................................ 3-3
3.2 Boom 2 assembly ............................................................................. 3-5
3.3 Lift cylinder ....................................................................................... 3-7
4.1 Cage Assembly ................................................................................ 4-3
tabla del contenido

table des matires
inhaltsverzeichnis
4.2 Flyboom assembly ........................................................................... 4-5
4.3 Control valve (4 spool) ..................................................................... 4-7
4.4 Button box assemblies...................................................................... 4-9
5.1 Label location (Part 1) ...................................................................... 5-3
5.2 Label location (Part 2) ...................................................................... 5-9
5.3 Labels (1-20) ................................................................................... 5-14
5.4 Labels (21-34) ................................................................................. 5-15
6.1 Hose connection diagram ................................................................ 6-3
contents
vii
info@niftylift.com
140 (TM40)
Issue Records
Chapter Pages Issue Date Comments/Changes
Introduction 8 3 04/2003 Third issue

1 16 2 07/2001 Second issue
2 30 3 04/2003 Revised for DC Power pack (Pages 2-20/21)

4 10 3 04/2003 Revised for Cage assembly and Button
box contacts (Pages 4-2/3 and Pages
4-8/9)
* When ordering parts for machines other than the stated serial number,
it is advisable to contact the Parts Department;
Tel +44 (0)1908 857899
Fax +44 (0)1908 227460
viii
140 (TM40)
illustrated parts manual
Manuel illustr de pices dtaches
Manual de piezas ilustrado
1 chassis assembly
french
german
spanish
140 (TM40)
1.1 Base assembly

Item Description french german spanish Part Number
1 Chassis assembly P13192
2 Wheel chock P10729
Mudguard bracket
3 P15112
RH
4 Rubber grommet P15087
5 Mudguard P12818
6 Boom rest - rubber P13004
Tow coupling P10064

7
Tow coupling - USA P11513
8 Jockey wheel P10065
9 Brake rod - 3100mm P13373
10 Balance bar P70080
11 Brake cable P15328
12 Axle P13085
13 Wheel and tyre P13086
Mudguard bracket
14 P15111
spanish
LH
german
french
15 Cap P10443
16 Bush P12298
chassis assembly
17 Pin - 153mm P12956
18 Swing blot P12920
19 Pin - 153mm P12952
20 Spirit level P10228
21 Spirit level guard P10982
22 Slew ring P12452
12
140 (TM40)
8
6
9
5
4
spanish
german
french
10
3
11
2
chassis assembly
1
12
15
22
21
20
14
13
5
19
18
17
16
13
info@niftylift.com Figure 1.1 Base assembly
140 (TM40)
1.2 Tow coupling assembly

1 Plate, Jockey wheel P14001
Tow coupling P10064

2
Tow coupling - USA P11513
3 Gaiter P70057
Coupling head P70059

4
Coupling head - USA P11630
5 Drawtube damper P11284
6 Breakaway cable P70061
Handbrake and
7 P11874
damper
spanish
german
french
chassis assembly
14
140 (TM40)
4
3
spanish
german
french
2
chassis assembly
5
1
15
info@niftylift.com Figure 1.2 Tow coupling assembly
140 (TM40)
1.3 Jockey wheel assembly

1 Plate, Jockey wheel P14001
2 Clamp P10066
3 Pressure pad P11458
4 Clamp handle P70095
5 Solid wheel P70093
6 Handle P70186
7 Jockey wheel assy P10065

spanish
german
french
chassis assembly
16
140 (TM40)
1
6
spanish
german
french
3
chassis assembly
5 4
17
info@niftylift.com Figure 1.3 Jockey wheel assembly
140 (TM40)
1.4 Heavy duty jockey wheel

1 Gear kit P15183
2 Knob P70076
Jockey wheel
3 assembly P14065
(solid wheel)
4 Solid wheel P14067
Inner shaft
5 P14066
(solid wheel)
Jockey wheel
6 assembly P13898
(pneumatic wheels)
7 Pneumatic wheel P16309
Inner shaft
8 P16308
(pneumatic wheels)
spanish
german
french
chassis assembly
18
140 (TM40)
spanish
german
french
chassis assembly
5
19
info@niftylift.com Figure 1.4 Heavy duty jockey wheel
140 (TM40)
1.5 Lighting board assembly

Lighting board - UK P10313

European P10754
1
German TUV P11200
USA & RDW P11212
2 Fog light lens P10898
3 Fog light assembly P70197
4 Lamp assembly P70196
5 Lens set P70199
6 Tail light bulb P70202
7 Indicator bulb P70201
8 Warning triangle P70198
9 Plug P70200
spanish
german
french
chassis assembly
110
140 (TM40)
2
3
4
1
spanish
german
french
6
7
chassis assembly
8
9
111
info@niftylift.com Figure 1.5 Lighting board
140 (TM40)
1.6 Stabiliser assembly

1 Cylinder P11866
2 * Seal kit for item 1 P12400
3 Plastic washer P10035
4 Valve (cartridge) P12810
5 Swing bolt P12920
6 Pin -127mm P12952
7 Bush P12298
8 Stabiliser P11872
9 Micro switch P11252
10 Rocker arm P12235
11 Spring P12297
12 Swivel foot P70301
13 Pin - 94mm P12953
14 Pin - 146mm P12955
15 Pin - 153mm P12956

spanish
german
french
* Not illustrated
chassis assembly
112
140 (TM40)
1 3 4
2* 5
15
3 7
14
5
8
spanish
german
french
chassis assembly
5
13
10
7
11
12
113
info@niftylift.com Figure 1.6 Stabiliser assembly
140 (TM40)
1.7 Wheel hub assembly

1 Adjuster assembly P15323
2 Spring kit P15324
Reverse lever assy

3 LH P15325
RH P15326
4 Stub axle and bolt P15322
5 Brake shoes (Pair) P15321
6 Expanding clutch P15320
7 Wheelbolt P15317
8 Dust cap P15319
Flange nut -
This item MUST be
9 P15318
renewed after
removal
10 Brake drum P15316
11 Brake cable eye P15327
12 Brake cable P15328
13 Bowden cable shell P15329

spanish
german
french
chassis assembly
114
140 (TM40)
2
1
4
2
3
4 5
13
12
11
spanish
german
french
2
6
chassis assembly
7
10 9 8
Note: Item 9 MUST be renewed if removed for any reason
LH
RH
115
info@niftylift.com Figure 1.7 Wheel hub assembly
140 (TM40)
2 superstructure
french
german
spanish
140 (TM40)
2.1 Power tray (Petrol/Diesel/Bi-energy)

1 Pump - 2.5 cc P11467
2 Fuse holder P11976
3 Fuse - 225A P11977
Bell housing - Petrol P12286

4
Diesel P11499
Engine - Petrol P12285

Diesel P10296
5 See Diesel engine
(Kubota OC60) on
page 2-24.
6 Valve - non-return P10107
7 Solenoid valve assy P10132
Coil only
8 P70354
(Solenoid valve)
9 Hand pump P12422
11 Canopy LH P12729
12 Gas strut P13757

spanish
german
Battery Charger
french
USA P12758
European P11913
13
See Battery
charger (Euro/USA)
on page 2-28.
superstructure
14 Battery strap P13203
15 Battery - 6v P10829
Battery Charger
UK P11847
16 See Battery
charger (UK) on
page 2-26.
17 Cover - charger P13903
18 Knob P10830
Bracket -
19 P13904
charger cover
20 Handle - Hand pump P10624
21 Anderson connector P13377
22 22 Slew ring P12452

140 (TM40)
12
18
19
17
11
16
13
14
15
8
7
6
5
20
21
22
9 10*
4
3
1
2
spanish
german
french
23
24
superstructure
29
39
31
38
37
36
30
35
25
32
34* 33
12
28
27
26
23
info@niftylift.com Figure 2.1 Power tray (PDE)
140 (TM40)
2.1 continued
Worm assembly
23 See Slew assembly N/A
on page 2-10.
Handle - 2 pole
24 P15019
Anderson
Power pack
See DC Power
25 P16147
pack (Hydr-app) on
page 2-20.
26 Rubber catch P11312
27 Handle - canopy P10241
28 Canopy RH P12730
29 Switch - Diesel only P12763
30 Microswitch P11252
Button box
See Control but-
31 N/A
tons and switches
on page 2-14.
Control valve
32 See Control valve P15518

spanish
assembly (4 spool)
german
french
on page 2-12.
33 High pressure filter P10089
Element only for

34 * P70168
superstructure
item 33
35 PRV valve block P13748
Valve - Manual
36 P12578
selector
PCB Control box

37 See Control box N/A
on page 2-16.
Tilt sensor
38 P14404
(OPTIONAL)
39 Siren P11113
* Not illustrated
24
140 (TM40)
12
18
19
17
11
16
13
14
15
8
7
6
5
20
21
22
9 10*
4
3
1
2
spanish
german
french
23
24
superstructure
29
39
31
38
37
36
30
35
25
32
34* 33
12
28
27
26
25
info@niftylift.com Figure 2.1 Power tray (PDE)
140 (TM40)
2.2 Power tray (AC)

1 Superstructure P12722
3 Fuse - 225A P11977
4 Hand pump P12422
6 Valve - non-return P10107
7 Solenoid valve assy P10132
Coil only
8 P70354
(Solenoid valve)
Power pack (AC)

9 See AC Power P16237
pack on page 2-22.
10 Canopy LH P12729
11 Gas strut P13757
12 Ballast block P14064
13 AC transformer box P10770
14 Handle - Hand pump P10624

spanish
german
french
15 Anderson connector P13377
Handle - 2 pole
16 P15019
Anderson
superstructure
17 Slew ring P12452
Worm assembly
18 See Slew assembly N/A
on page 2-10.
Button box
19 See Control but- N/A

tons and switches
on page 2-14.
Control valve
21 See Control valve P15518

assembly (4 spool)
on page 2-12.
22 Rubber catch P11312
* Not illustrated
26
140 (TM40)
11
12
13
10
14
7
8
15
17
6
16
3
5*
4
2
1
spanish
german
french
18
superstructure
31
19
30
29
28
20
27
25 26*
21
11
23
22
24
27
info@niftylift.com Figure 2.2 Power tray (AC)
140 (TM40)
2.2 continued
23 Handle - canopy P10241
24 Canopy RH P12730
25 High pressure filter P10089
Element only for

26 * P70168
item 25
27 PRV valve block P13748
Valve - Manual
28 P12578
selector
PCB Control box

29 See Control box N/A
on page 2-16.
Tilt sensor
30 P14404
(OPTIONAL)
31 Siren P11113
* Not illustrated
spanish
german
french
superstructure
28
140 (TM40)
11
12
13
10
14
7
8
15
17
6
16
3
5*
4
2
1
spanish
german
french
18
superstructure
31
19
30
29
28
20
27
25 26*
21
11
23
22
24
29
info@niftylift.com Figure 2.2 Power tray (AC)
140 (TM40)
2.3 Slew assembly

1 Worm bracket P12681
2 Coupling P12145
3 Spacer P12760
4 Motor P14306
6 Bearing P12703
7 Belleville washer P12150
8 Worm gear P12655
* Not illustrated
spanish
german
french
superstructure
210
140 (TM40)
1
2
3
4 5*
spanish
german
french
superstructure
6
7
7
6
211
info@niftylift.com Figure 2.3 Slew assembly
140 (TM40)
2.4 Control valve assembly (4 spool)

1 Control valve P15518
3 Lever P70336
4 Pressure relief valve P70335
Lever cap
5 P70338
(complete)
6 Rubber boot P12225
* Not illustrated Separate spools available on request

spanish
german
french
superstructure
212
140 (TM40)
1 2
spanish
german
french
6
5
superstructure
213
info@niftylift.com Figure 2.4 Control valve (4 spool)
140 (TM40)
2.5 Control buttons and switches

Emergency stop
1 P15134
button
(A) Pilot light lens P11295

(B) Bulb P11791
2
(C) Lamp holder P11790
(D) Lamp housing P14276
Key switch - 420 key

key locked in lower P15130
and upper position
key removable in all P15132
positions
3 Key switch - 455 key
and upper position
positions
Selector - 3 position P15151

4 2 position P15152
Button - Green P15150

5 Blue P15142
Black P15136
6 Button box - 6 hole P15141

spanish
german

french
Contact - NO
8 P14486
(Normally open)
Contact - NC
9 P14487
superstructure
(Normally closed)
10 Key P15335
Contact - Double
11 P16718
NO/NC
12 Contact - Single NO P11838
13 Key P70178
Note: Items 11, 12 and 13 are used with Item 3 - P10081 or P10281
214
140 (TM40)
6
1 C
B
A D
3 3
spanish
german
french
7
superstructure
5
10 9 8
1
13 12 11
5
215
info@niftylift.com Figure 2.5 Button box assemblies
140 (TM40)
2.6 Control box

1 ABS Box P12498
2 PCB P14033
Timer relay
3 P10664
(Diesel only)
PCB -12v (Battery

4 management - P11174
OPTIONAL)
Battery meter
5 P11494
(OPTIONAL)
6 Nylon spacer P11863
7 Circuit breaker - 15A P11050
8 Relay P10340
spanish
german
french
superstructure
216
140 (TM40)
8 2
spanish
german
french
superstructure
7
3
5 6
4
217
info@niftylift.com Figure 2.6 Control box
140 (TM40)
2.7 AC transformer box

Complete assembly
1 240v P10770
110v P11429
Fuse 16A (240v) P11767

2
32A (110v) P14040
3 Fuse 3.15A P15504
Circuit board assy

P10847
4 240v
P14039
110v
Hour meter
5 P11410
(OPTIONAL)
spanish
german
french
superstructure
218
140 (TM40)
spanish
german
french
superstructure
219
info@niftylift.com Figure 2.7 AC Transformer box
140 (TM40)
2.8 DC Power pack (Hydr-app)

1 Power pack assembly P16147
2 Motor P16611
3 * Brushes for item 2 P16703
4 Contact solenoid P11877
5 Fuse - 225A P11977
7 Check valve kit P16614
8 Flange P16612
9 O-ring P16616
10 Filter - Return line P16734
11 Pump P16699
12 Filter - suction P16700
13 Tank P16701
14 Filler cap P16702
15 Relief valve kit P16613

spanish
german
french
16 Cap P16615
* Not illustrated
superstructure
220
140 (TM40)
13
12
11
14
spanish
german
french
10
16
superstructure
9
15
8
7
6
5
4
3*
1
2
221
info@niftylift.com Figure 2.8 DC Power pack (Hydr-app)
140 (TM40)
2.9 AC Power pack

1 Power pack assembly P16237
3 Flange coupling kit P10848
4 Coupling P12699
5 Relief valve P70158
6 Check valve P70159
7 Filter - Return line P70247
8 Tank - 9 litre P10862
9 Filler cap P70166
10 Filter - suction P16328
11 Pump P16324
12 Motor - 220/240v AC P10864
13 Start capacitor P12701
14 Run capacitor P12702
* Not illustrated
spanish
german
french
superstructure
222
140 (TM40)
8
9
6
7
10
11
5
spanish
german
french
4
superstructure
3
2*
1
12
14
13
223
info@niftylift.com Figure 2.9 AC Power pack
140 (TM40)
2.10 Diesel engine (Kubota OC60)

1 Muffler assembly P13687
2 Air filter P11647
3 Starter motor P11981
Rubber engine
4 P11012
mounting
5 Stop solenoid P70271
6 Oil filter P13335
7 Regulator P12640
8 Fuel filter P13336
9 Fuel tank assembly P15415
10 Gauze fuel filter P13284
11 Filler cap P15505
12 Starter key (Pair) P11646
13 Starter switch assy P12763

spanish
german
french
superstructure
224
140 (TM40)
3
1
spanish
german
french
superstructure
13
12
5
6
7
11
10
225
info@niftylift.com Figure 2.10 Diesel engine (Kubota OC60)
140 (TM40)
2.11 Battery charger (UK)

1 Thermal cut-out - 240v P15269
2 Thermal cut-out - 110v P15268
3 Charger complete P11847
4 PCB P70091
5 Thyristor module P14993
6 Lens P11104
7 Relay P12879
8 Socket - 110v P10750
9 Plug - 110v P10724
10 Plug - 240v P10268
11 Socket - 240v P10174
12 Fuse - 10A P15503
13 Fuse - 5A P15502
14 Fuse board P14386

spanish
german
french
superstructure
226
140 (TM40)
3
2
4
5
1
spanish
german
french
7
8
superstructure
9
14
12
11
13
10
227
info@niftylift.com Figure 2.11 Battery charger (UK)
140 (TM40)
2.12 Battery charger (Euro/USA)

Thermal cut-out - 240v

1 P15269
(European only)
Charger complete
2 European P11913
USA P12758
3 Thyristor module P14993
4 PCB P70091
Fuse 3.15A (Euro) P15501
5
8A (USA) P11934
spanish
german
french
superstructure
228
140 (TM40)
spanish
german
french
superstructure
2
4
3
229
info@niftylift.com Figure 2.12 Battery charger (Euro/USA)
140 (TM40)
3 main boom assembly

french
german
spanish
140 (TM40)
3.1 Lower Boom (1) assembly

1 Bush P10880
3 Boom 1 P12723
4 Pin - 307 mm P13297
5 Boom rest pad P14000
6 Boom rest pad P13004
7 Bush P10032
8 Pin - 276 mm P12735
9 Swing bolt P12920
11 Lift cylinder P12909
12 Pin - 127 mm P12952
13 Levelling rod P12726
14 Pin - 77 mm P12954
15 Knuckle P12725
spanish
german
french
main boom assembly
32
140 (TM40)
2
1
6
7
5
8
4
10
8
9
11
10
12
3
spanish
german
french
13
main boom assembly

2
14
1
7
14
15
33
4
info@niftylift.com Figure 3.1 Boom 1 Assembly

140 (TM40)
3.2 Upper Boom (2) assembly

1 Levelling rod P12726
2 Pin - 127 mm P12952
3 Bush P10032
6 Spring P13372
7 Pin - 179 mm P12736
8 Swing bolt P12920
9 Boom 2 P12724
11 Lift cylinder P12909
12 Knuckle P12725
13 Pin - 94 mm P12953
14 Pin - 307 mm P13297
15 Bush P10880
spanish
german
french
main boom assembly
34
140 (TM40)
6
5
4
3
7
2
8
1
10
11
spanish
german
french
2
main boom assembly

3
15
12
4
14
13
35
info@niftylift.com Figure 3.2 Boom 2 assembly
140 (TM40)
3.3 Lift Cylinder

1 Cylinder P12909
3 Load valve only P11956
4 Banjo bolt assembly P10087
Check valve - com-

5 plete assembly P12403
includes item 3
6 Bush P10032
* Not illustrated
spanish
german
french
main boom assembly
36
140 (TM40)
6 1 2*
4
3
spanish
german
french
RAM 2 6 main boom assembly
RAM 1
37
info@niftylift.com Figure 3.3 Lift cylinder
140 (TM40)
4 cage & flyboom

french
german
spanish
140 (TM40)
4.1 Cage assembly

Button box -
See Control buttons
1 P15141
and switches on
page 4-8.
2 Speaking siren P13836
Control valve - See

3 Control Valve on P15518
page 4-6.
4 Cage - Standard P13552
5 Cage gate P13652
6 Latch - female P13815
7 End cap P13379
8 Latch - male P13814
9 Cage step P13347
10 Bush P10840
11 End cap P10841
Instruction manual
12 P11618
box (OPTIONAL)
spanish
german
french
cage & flyboom
42
140 (TM40)
2
1 3
spanish
german
french
7
8 cage & flyboom

11 7
10
11 9
12
43
info@niftylift.com Figure 4.1 Cage Assembly
140 (TM40)
4.2 Flyboom Assembly

1 Pin - 253 mm P12623
2 Flyboom P12157
3 Cage bracket P13168
4 Bush P12863
5 Bush P12250
6 Bush P10032
7 Load valve P11956
Check valve
8 P12860
cartridge
9 Cylinder - flyboom P13033
11 Bush P10880
12 Fly knuckle P12958
* Not illustrated
spanish
german
french
cage & flyboom
44
140 (TM40)
5
3
1
4
2
6
7
spanish
german
french
8
1
cage & flyboom

9 10*
11
12
2
11
45
info@niftylift.com Figure 4.2 Flyboom assembly
140 (TM40)
4.3 Control Valve

Item Description french german spanish Part number
1 Control valve P15518
3 Lever P70336
4 Pressure relief valve P70335
Lever cap
5 P70338
(complete)
6 Rubber boot P12225
* Not illustrated Separate spools available on request

spanish
german
french
cage & flyboom
46
140 (TM40)
1 2
spanish
german
french
6
5
cage & flyboom
47
info@niftylift.com Figure 4.3 Control valve
140 (TM40)
4.4 Control buttons and switches

Item Description french german spanish Part number
Emergency stop
1 P15134
button
(A) Pilot light lens P11295

(B) Bulb P11791
2
(C) Lamp holder P11790
(D) Lamp housing P14276
Key switch - 420 key

and upper position
positions
3 Key switch - 455 key
and upper position
positions
Selector - 3 position P15151

4 2 position P15152
Button - Green P15150

5 Blue P15142
Black P15136

spanish
german

french
Contact - NO
8 P14486
(Normally open)
Contact - NC
9 P14487
cage & flyboom
(Normally closed)
10 Key P15335
Contact - Double
11 P16718
NO/NC
12 Contact - Single NO P11838
13 Key P70178
Note: Items 11, 12 and 13 are used with Item 3 - P10081 or P10281
48
140 (TM40)
6
1 C
B
A D
3 3
spanish
german
french
7
cage & flyboom

5
10 9 8
1
13 12 11
5
49
info@niftylift.com Figure 4.4 Button box assemblies
140 (TM40)
5 labelling
french
german
spanish
140 (TM40)
5.1 Label location (Part 1)

item description part number
fr french fr
g german g
sp spanish sp
1 Harness point P14883
french P14883
german P14883
spanish P14883
2 Coupling instructions P14896

french P14897
german P14898
spanish P14899
3 Danger - General crush hazard P14783

french P14783
german P14783
spanish P14783
4* Danger - Hand crush hazard P14782

french P14782
german P14782
spanish P14782
spanish
german
french
5 Warning - Outriggers/stabilisers P14841

french P14842
german P14843
labelling
spanish P14844
6 No step P14785
french P14785
german P14785
spanish P14785
7 Identification Plate P10805

french P10872
german P10731
spanish P10805
8 Tyre pressure P14876

french P14876
german P14876
52 spanish P14876
* USA Only
140 (TM40)
Please refer to Figure 5.3 and

5.4 for representation of labels
19 20
21
18
spanish
german
17 6
french
22
23
16
15
labelling
14
13
12
2
11 10 3
8 7
6
5
4
53
info@niftylift.com Figure 5.1 Label location (Part 1)
140 (TM40)
5.1 continued
fr french fr
g german g
sp spanish sp
9* Danger - Machine Hazard P15010
french P15010
german P15010
spanish P15010
10 Danger - Battery charging P14872

french P14873
german P14874
spanish P14875
11 Notice - battery isolator handle P14021

french P14237
german P14332
spanish P14982
12 Keyswitch P15221
french P15221
german P15221
spanish P15221
spanish
german
french
13 Control levers P13299

french P13299
german P13299
labelling
spanish P13299
14 Button Box legend (3 position) P13762

french P14074
german -
spanish -
15 Outrigger/stabiliser controls P14922

french P14923
german P14924
spanish P14925
16* Danger - Emergency Stop disabled P14864

french P14864
german P14864
54 spanish P14864
* USA Only
140 (TM40)

19 20
21
18
spanish
german
17 6
french
22
23
16
15
labelling
14
13
12
2
11 10 3
8 7
6
5
4
55
info@niftylift.com Figure 5.1 Label Location (Part 1)
140 (TM40)
5.1 continued
fr french fr
g german g
sp spanish sp
17 Warning - Do not replace P15553
french P15562
german P15563
spanish P15564
18 Danger - If alarm sounds P14879

french P14880
german P14881
spanish P14882
19 CE Mark P12253
french P12253
german P12253
spanish P12253
20 Union Jack flag P10780

french P10780
german P10780
spanish P10780
spanish
german
french
21 Danger - Read this before operatingmachine P15227

french P14422
german P14423
labelling
spanish P14424
22 Emergency handpump P14807

french P14808
german P14809
spanish P14810
23* Notice - Daily safety check list P14908

french P14908
german P14908
spanish P14908
* USA Only
56
140 (TM40)

19 20
21
18
spanish
german
17 6
french
22
23
16
15
labelling
14
13
12
2
11 10 3
8 7
6
5
4
57
140 (TM40)
5.2 Label location (Part 2)

fr french fr
g german g
sp spanish sp
3 Danger - General crush Hazard P14783
french P14783
german P14783
spanish P14783
4* Danger - Hand crush hazard P14782

french P14782
german P14782
spanish P14782
5 Warning - Outrigger/stabilisers P14841

french P14842
german P14843
spanish P14844
6 No step P14785
french P14785
german P14785
spanish P14785
spanish
german
french
8 Tyre pressure P14876

french P14876
german P14876
labelling
spanish P14876
9* Danger - Machine Hazard P15010

french P15010
german P15010
spanish P15010
13 Control levers P13299

french P13299
german P13299
spanish P13299
16* Danger - Emergency Stop disabled P14864

french P14864
german P14864
58 spanish P14864
* USA Only
140 (TM40)

13
25
24 16
34
3
33
32
26
27
28
29
3
spanish
german
french
30
4
labelling
6
9
8
6
31
5
59
140 (TM40)
5.2 continued
fr french fr
g german g
sp spanish sp
24 Head protection P14921
french P14921
german P14921
spanish P14921
25 Button box legend (5 position) P14912

french P14912
german P14912
spanish P14912
26 Notice - Lighting board storage P14022

french P14977
german P14518
spanish P14979
27 * Notice - Operating & safety manual P14892

french P14892
german P14892
spanish P14892
spanish
german
french
28 Warning - SWL 225kg (500lbs) P14781

french P14781
german P14781
labelling
spanish P14781
29 Danger - Gasoline P14900

french P14901
german P14902
spanish P14903
30 Caution - Turn fuel off P13001

french P13275
german P13260
spanish -
31 Caution - Machine damage risk P14904

french P14905
german P14906
510 spanish P14907
* USA Only
140 (TM40)

13
25
24 16
34
3
33
32
26
27
28
29
3
spanish
german
french
30
4
labelling
6
9
8
6
31
5
511
140 (TM40)
5.2 continued
fr french fr
g german g
sp spanish sp
32 * Warning - Maximum towing speed P14831
french P14831
german P14831
spanish P14831
33 Notice - Read this before towing P13812

french P14980
german P14517
spanish P14981
34 Warning - Jockey wheel clamp release P14815

french P14816
german P14817
spanish P14818
* USA Only
spanish
german
french
labelling
512
140 (TM40)

13
25
24 16
34
3
33
32
26
27
28
29
3
spanish
german
french
30
4
labelling
6
9
8
6
31
5
513
140 (TM40)
1 9 DANGER
ROTATING AND ELECTRICAL
MACHINE HAZARD
P14883/001 -KEEP CLEAR-
AVOID CONTACT - KEEP A SAFE
DISTANCE AWAY OR DEATH OR
SERIOUS INJURY MAY RESULT.
P15010/001
2
NOTICE
POSITION VEHICLE & TRAILER ON LEVEL GROUND BEFORE
10
ATTEMPTING TO COUPLE / DE-COUPLE
Coupling instructions DANGER

1. Depress the trigger on the lever mechanism and lift the handle upwards
and forwards.
2. Place the unlocked coupling head onto the tow ball and apply slight
downwards pressure. The head will automatically lock onto the ball.
3. Ensure the trigger has returned to its free position before attempting to
tow, and that the coupling head is secure on the towing ball.
4. Connect the breakaway cable to the towing vehicle hitch - not to the EXPLOSIVE BATTERY
tow ball itself.
5. Connect the lighting plug to the vehicle and check the light functions.
GASES ACID
6. Raise the jockey wheel to its stowed position and secure for transit. Charging must be done in a well ventilated area
De-coupling instructions free of flame, spark or any other hazard which
may cause explosion. P14872/001
1. Apply trailer handbrake & chock wheels.
2. Lower the jockey wheel to the ground. Disconnect the breakaway cable
and lighting plug.
3. Operate the handle by depressing the trigger and manually lift the
coupling head clear of the towing ball or screw down the telescopic jockey
wheel to achieve the same effect.
Handbrake operation
11 NOTICE
1. To operate the trailer parking brakes pull handbrake lever upwards and
backwards. The spring loaded mechanism will engage and stay in the BATTERY ISOLATOR HANDLES
operated position until reset. UNDER CANOPY
2. To disengage the parking brakes, firmly grasp the handbrake lever and
PULL BOTH TO ISOLATE MACHINE
pull upwards. Depress the ratchet release button in the end of the
handbrake lever and return lever to the horizontal position. P14021/03
Care should be taken when operating the handbrake lever due

to the forces involved in engaging the ratchet mechanism.
P14896/001 12
0
3 DANGER P15221/1
PELIGRO ACHTUNG
13
P14783/001
4 DANGER 6 14
CONTROL
P13762/1
STOP
POWER
OFF
ON
PELIGRO
ACHTUNG
P14782/001
15 PUSH DOWN AND

HOLD LEVER TO
1 2 3 4 ACTIVATE
spanish
STABILISER
german
P14785/001 CONTROLS
STABILISER IDENTIFICATION
french
2 4
1 3
5 NOTICE
WARNING TO PREVENT UNNECESSARY LOADING ON THE MACHINE USE
THE FOLLOWING STABILISER SEQUENCE:
1. DEPLOY FRONT STABILISERS (3&4) FIRST, UNTIL CONTACT IS MADE
WITH THE GROUND.
labelling
2. NEXT DEPLOY REAR STABILISERS (1&2), UNTIL CONTACT IS MADE

Serious injury may result if all WITH THE GROUND.
3. FINALLY LEVEL MACHINE BASE, USING THE FRONT THEN REAR
four outriggers / stabilisers are STABILISERS.
4. RAISE STABILISERS USING THE REVERSE SEQUENCE.
P14922/001
not lowered onto a firm level

surface and machine base made
level ensuring each supporting
16 DANGER
foot is taking equal weight with
the wheels clear of the ground. Death or serious injury
may result if emergency
stop switch is disabled,
P14841/001
P14864/001
17 WARNING
7 NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE Do not replace without manufacturers consent
MILTON KEYNES MK13 0ER ENGLAND components critical to the aerial platform stability with
TEL 01908 223456 : FAX 01908 312733
e-mail: info@niftylift.com lighter weight components such as but not limited to
SERIAL No
(minimum weights specified) engines; 84lbs (38kg),
batteries; 77lbs (35kg) each, tyres; 106lbs (48kg) each.
TYPE
If in doubt contact Niftylift immediately.
YEAR OF MANUFACTURE
WEIGHT kg P15553/01
RATED LOAD PERSONS + kg
MAXIMUM SAFE WORKING LOAD kg
MAXIMUM PULL N
18
MAXIMUM WIND SPEED m/s
MAX. ALLOWABLE INCLINATION
MAXIMUM HYDRAULIC PRESSURE

Deg.
bar
DANGER
MAXIMUM VOLTAGE V
AMPS A If alarm sounds
ELEC. CCT D ISSUE
check outrigger /
HYD. CCT D ISSUE
P10805/5 stabiliser settings.
P14879/001
8 65 PSI 19 20
(4.5 BAR)
MADE IN BRITAIN
514
P14876/001
Figure 5.3 Labels (1-20)

140 (TM40)
21 DANGER 29
DANGER
READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ
BEFORE OPERATING THIS MACHINE FOR THE FIRST TIME
GASOLINE, LIQUID PETROLEUM AND
DIESEL FUELS ARE FLAMMABLE
1. The engine must be shut down while fuel tanks are
YOU MUST NOT OPERATE THIS STABILITY HAZARD being filled.
MACHINE unless you have been trained in the safe l The machine must be on smooth 2. Fuelling must be done in a well ventilated area free
operation of this machine. Training includes complete firm level surface before using the
knowledge of the safety and operating instructions of flame, sparks or any other hazard which may cause
booms.
contained in the manufacturer's manuals, your employer's l Do not use the machine in strong fire or explosion.
work rules and applicable governmental regulations. or gusty winds (over 12.5m/s 3. Never start the Niftylift if you smell gasoline, liquid
Inspect the machine before use to be sure it is operating (45kph or 28mph)). propane or diesel fuel.
properly and perform the safety checks listed in the l Never exceed the platform
operating manual and on the label under this canopy. This capacity.
machine must be inspected / serviced as the operating l Do not remove, alter or disable any components that in P14900/001
manual requires. any way affect safety or stability. These include but is not
limited to engines, batteries and tyres.
ELECTROCUTION HAZARD IF IN ANY DOUBT CONTACT NIFTYLIFT IMMEDIATELY.
TRAILERS:
THIS MACHINE IS NOT INSULATED l All stabilisers or outriggers must be properly extended.
l Maintain a safe distance from l All jack feet must be lowered onto a firm footing.
electrical lines and apparatus, you SELF PROPELLED MACHINES:
must allow for machine sway, rock l Do not attempt to climb or descend slopes exceeding
and sag and electrical lines
swaying.
l This machine does not provide
25%, unless machine is 4 wheel drive, where 30% is
permitted. Never traverse slopes exceeding 20%.
l Use with additional caution when
30 CAUTION : TURN FUEL OFF DURING TRANSIT
P13001/1
protection from contact with or operating the machine (in stowed

proximity to an electrically charged position only) across uneven terrain,
conductor. You must maintain clearance of at least 3m debris, unstable or slippery surface
(10 ft) between any part of the machine or its load and and near holes or drop-offs.
any electrical line or apparatus carrying over 50,000 l Use only tyres specified by
volts. 0.3m (1 ft) additional clearance is required for every Niftylift, foam filled if specified.
additional 30,000 volts or less.
EXPLOSION HAZARD COLLISION HAZARD

l Do not start the Niftylift if you can l Head protection must be worn.
l Operate machine with extreme
31
smell gasoline, liquid propane or
caution. Use controls slowly for
diesel fuel.
l The engine must be shut down
while fuel tanks are being filled.
Fuelling and battery charging must
smooth operation and watch for
obstructions which may strike
persons or machine.
CAUTION
be done in a well ventilated area l Make yourself familiar with the
free of any naked flame or other
sources of ignition which may
work area before using the
machine, checking for overhead
MACHINE DAMAGE RISK
cause fire or explosion. obstructions.
l Do not lower the boom unless the area below is free of To avoid damage to charger disconnect
l Gasoline, liquid petroleum and from mains before using machine.
diesel fuels are flammable. obstructions or personnel.
l Be aware of crushing hazards when gripping the
handrail. A. Red light means batteries are charging.
SELF PROPELLED MACHINES: B. Pulsing green light means the charge is
l To prevent damage to the platform, raise the flyboom equalising.
HAZARDOUS SUBSTANCES AND before driving up slopes or over uneven terrain.
ENVIRONMENTS l Check the drive direction before moving the machine. C. Constant green light means batteries are
fully charged.
l This machine contains several hazardous substances FALL HAZARD
such as but not limited to:
Battery acid, Hydraulic Fluid, Engine Coolant, Antifreeze, l All personnel in the platform shall 1. Read and comply with all safety instructions
LPG, Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline. wear a body belt with a lanyard in the operating manual.
l Covers and canopies should remain closed when the attachment secured to the
machine is in operation. Only trained personnel should designated point.
2. Before use inspect for any signs of wear or
carry out maintenance on the machine, ensuring at all l Do not climb, sit or stand on the damage.
times they protect themselves from electrical, heat and platform rails. 3. Connect to 3-wire grounded A.C. outlet. Use
mechanical hazards. l Do not attempt to leave the 3-wire grounded extension cord. For additional
platform by climbing down the
DAMAGED OR MALFUNCTIONING booms. safety use a trip switch device on the
MACHINE HAZARD l Ensure the platform entry gate is down before raising extension cord.
l Do not use a damaged or malfunctioning machine. the booms.
4. After connection check charger L.E.D.
l If the machine malfunctions during operation or the tilt / l Check that any tools or equipment being used in the
outrigger alarm sounds stop all work and descend as platform are secure and cannot fall out of the platform. display to ensure correct operation.
soon as possible in a smooth controlled manner. P14904/001
P15227/1
22 EMERGENCY HANDPUMP
32
1) Operate & hold machine control lever as normal.
2) Use handpump lever to move machine.
3) Release control lever to halt machine movement, the hydraulic system resets
automatically. P14807/001
WARNING
The maximum towing speed of a Niftylift is
45mph (72KPH), using a vehicle that
complies with federal and local state laws.
Speeding may result in death or serious
injury.
P14831/001
23 NOTICE
DAILY SAFETY CHECK LIST
1. Check operating and safety manuals are legible and located in their box within the platform (if applicable).
2. Check safety belts and hats.
33
3. Check all decals and placards to see if in place and legible.
4. Check platform is securely fastened to platform support.
5. Check wheels and tyres.
6. Check outriggers / stabilisers (if applicable) for condition, micro switch operation and security.
NOTICE
7. Check batteries for condition, cleanliness, connectors and electrolyte levels.
8. Check engine oil and coolant levels (if applicable).
READ THIS BEFORE TOWING
9. Check Installation of all guards, covers and boom clamps. 1. To prevent possible damage to the machine the cage
10. Check for loose, missing or damaged parts. step must be raised before towing.
11. Check all hydraulic hoses and electrical cables and wiring.
12. Check hydraulic, fuel and air systems for leaks.
2. Before towing on a public highway the trailer lighting
13. Do not exceed rated platform capacity. board must be fitted to the back of the cage and
14. Check foot pedal for proper operation (if applicable). connected to the tow vehicle via the plug provided.
15. Check all operating and emergency controls - select an area free from obstructions and hazards. Exercise extreme caution
P13812/002
throughout the checking procedure especially when checking brakes.
16. Check operation of emergency handpump.
17. Check all brakes and lights.
spanish
german
18. Check tilt sensor / alarm horn and beacons.
19. Check high engine and / or high drive limit switches.
20. Check and refer to operating and workshop manual for further daily / periodic checks and inspections.
french
DO NOT OPERATE A MALFUNCTIONING MACHINE
P14908/001
34 WARNING
Serious injury may result if jockey wheel clamp is released, unless
24 hitch is supported by vehicle or front jacks. Keep hands clear of jockey
wheel handle when releasing the jockey wheel clamp. P14815/001
labelling
P14921/001
25 0 I
P14912/001
26 NOTICE
STORAGE OF LIGHTING BOARD
If the lighting board is not required it is to
be stored on the brackets provided on the
trailer spine.
P14022/002
27 NOTICE
OPERATING AND SAFETY MANUAL
ENCLOSED
Ensure this manual is read and fully understood
before attempting to operate the machine. If the
manual is missing or for any reason not been read
the loss should be reported and the machine not
operated.
P14892/001
28 WARNING
225KG 400N
MAX
MAX 80KG 80KG 65KG 12.5 m/s
MAX
(90lbs)
(500lbs) (177lbs) (177lbs) (144lbs) (28mph)

P14781/001
515
info@niftylift.com Figure 5.4 Labels (21-34)
140 (TM40)
6 hydraulic hoses
french
german
spanish
140 (TM40)
6.1 Hose Kit P13193

Number Description french german spanish
Base control to cage

1
- Carry-over
2
- return
3
- slew pressure
4
- slew pilot
Base control to Slew
5
- pressure
Base control to Slew
6
- pilot
Base control to
7
RAM 1 - pressure
Base control to
8
RAM 1 - pilot
Base control to
9
RAM 2 - pressure
Base control to
10
RAM 2 - pilot
Cage control to
11
RAM 1 - pressure
Cage control to
12
RAM 1 - pilot
Cage control to
spanish
13
german
RAM 2 - pressure
french
Cage control to
14
RAM 2 - pilot
Base to cage -
15
hydraulic hoses
Flyboom pressure
Base to cage -
16
Flyboom pilot
Cage control to
17
flyboom - pressure
Cage control to
18
flyboom - pilot
Diverter to stabiliser
19
control
Engine pump to
20 *
solenoid
21 * Solenoid to diverter
22 * Solenoid to tank
Power pack pump to
23
diverter
Base control to
24
stabiliser control
25 Diverter to hand pump
62
* Bi-Energy machines only - Hose kit P14695
140 (TM40)
Cage control
17
18
flyboom cylinder
11
12 lift cylinder (1)
1 2 3 4 26
13
14
lift cylinder (2)
16 15
8
7 27
10
9
Base control
slew
5
handpump engine pump
34 25
spanish
german
tank
french
36
35 33 (x3)
22 20
24
diverter pressure release valve power pack pump dump solenoid
19
21
23
hydraulic hoses
stabiliser (1)
Stabilisers
28
29
stabiliser (2)
28
29
stabiliser (3)
30
31
stabiliser (4)
32
30
31
63
info@niftylift.com Figure 6.1 Hose connection diagram
140 (TM40)
6.1 continued
Number Description french german spanish
Lift cylinder 1 -
26
Link hose
Lift cylinder 2 -
27
Link hose
Base control to
28
stabiliser 1 and 2
Stabiliser 1 and 2 to
29
Base control
Base control to
30
stabiliser 3 and 4
Stabiliser 3 and 4 to
31
Base control
Pressure release
32 valve (PRV) to
stabiliser control
33 PRV to Base control
Base control to
34
hand pump
Base control to
35
diverter
Base control to
36
tank
spanish
german
french
hydraulic hoses
64
140 (TM40)
Cage control
17
18
flyboom cylinder
11
12 lift cylinder (1)
1 2 3 4 26
13
14
lift cylinder (2)
16 15
8
7 27
10
9
Base control
slew
5
handpump engine pump
34 25
spanish
german
tank
french
36
35 33 (x3)
22 20
24
diverter pressure release valve power pack pump dump solenoid
19
21
23
hydraulic hoses
stabiliser (1)
Stabilisers
28
29
stabiliser (2)
28
29
stabiliser (3)
30
31
stabiliser (4)
32
30
31
65
info@niftylift.com Figure 6.1 Hose connection diagram

140 Parts Manual (Issue3)

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140

Issued with machine serial number ...................................... illustrated parts manual

Readers of this manual requiring further information should contact us at:

Informations relatives la machine

Bestellen von Ersatzteilen

name nom name nombre date date datum fecha

address adresse adresse direccin

telephone tlphone tel.-Nr. telfono

Part Number description quantity price

Alternatively, details of your order can be emailed to service@niftylift.com

3.3 Lift cylinder............................................................................................................. 3-6

4 cage and flyboom

1.1 Base Assembly ................................................................................. 1-3

tabla del contenido

Chapter Pages Issue Date Comments/Changes

Introduction 8 3 04/2003 Third issue

3 8 2 07/2001 Second issue

1.1 Base assembly

1 Chassis assembly P13192

2 Wheel chock P10729

4 Rubber grommet P15087

6 Boom rest - rubber P13004

Tow coupling P10064

8 Jockey wheel P10065

9 Brake rod - 3100mm P13373

10 Balance bar P70080

11 Brake cable P15328

13 Wheel and tyre P13086

17 Pin - 153mm P12956

18 Swing blot P12920

19 Pin - 153mm P12952

20 Spirit level P10228

21 Spirit level guard P10982

22 Slew ring P12452

1.2 Tow coupling assembly

1 Plate, Jockey wheel P14001

Tow coupling P10064

Coupling head P70059

5 Drawtube damper P11284

6 Breakaway cable P70061

1.3 Jockey wheel assembly

1 Plate, Jockey wheel P14001

3 Pressure pad P11458

4 Clamp handle P70095

5 Solid wheel P70093

7 Jockey wheel assy P10065

1.4 Heavy duty jockey wheel

1 Gear kit P15183

4 Solid wheel P14067

7 Pneumatic wheel P16309

1.5 Lighting board assembly

Lighting board - UK P10313

2 Fog light lens P10898

3 Fog light assembly P70197

4 Lamp assembly P70196

5 Lens set P70199

6 Tail light bulb P70202

7 Indicator bulb P70201

8 Warning triangle P70198

1.6 Stabiliser assembly

2 * Seal kit for item 1 P12400

3 Plastic washer P10035

4 Valve (cartridge) P12810