Rhein1P_install_D.

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INSTALLATION MANUAL
DEVELOP GmbH Applied Machine:
< Important >
Be sure to correctly follow the procedures in order as explained in this
Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
I. Outline of Installation Procedures for ineo+ 450P System
PC-102 PC-202 PC-402 DK-501

Printer

Electron System Options

Electron System Options
MC-501 MK-703

HD-501
FS-507 FS-603

EM-306
JS-601 PK-501/PK-4/
PK-131
EK-702

When installing the machine and associated options as a system, follow the order shown on the upper.
Note:
For the detailed installation procedures for each option, follow the instructions given in the corresponding
Installation Manual and perform the procedures correctly.
Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.
Make available collective manpower of an appropriate size for transporting the machine. (Machine mass:
89 kg/196 lb)

4037IXC200DA

4037-7183-01 E-1
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II. Installation Space (unit: mm (inch)) IV. Accessory Parts

+
ineo 450P + FS-603 + PC-402 No. Name Qty

285 1303 311 1. Imaging unit (IU): Y,M,C,BK 4

(11-1/4) (51-1/2) (12-1/4) 2. Power cord 1
3. Cord clamp 1
4. Users Guide holder 1
5. Users Guide 1
6. Installation Manual (this manual) 1
7. Drawer label 1
8. Drawer cover 1
9. Mounting screw 2
10. Power cord instructionc 1
11. CD-ROM 3
421 765 100
(16-1/2) (30) (4)
Note:
Mount the Drawer cover and the mounting screws
on the Paper Feed Cabinet or the Desk.

1163
(45-3/4)

After unpacking, be sure to get rid of the

packaging materials and keep them out
4037IXC001HA of the reach of children.
Putting your head in the wrapper involves
danger of suffocation.

III. Pre-installation Check Items

1. Select a level and stable place for installing the
machine.
2. Be sure to use a power source of the voltage and
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.

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V. Removing the Machine VI. Removing Protective Tape,

1. Open the shipping carton and remove the IU car- Packing Materials
ton and machine carton.
1. Remove protective tape from different parts of the
2. Pull out the handles. machine.

4037IXC204DA

4037IXC201DA

3. Holding onto the portions shown in the illustra-

tion, remove the machine while maintaining a
level position.

4037IXC206DA

2. Slide out the 1st drawer and remove protective

tape and packing materials from the inside of the
drawer.

4037IXC202DA

Note:
Machine mass: 89 kg/196 lb
Make available collective manpower of an appro-
priate size for transporting the machine.
Install the Drawer Cover furnished with the
machine first before attaching the machine to
Paper Feed Cabinet.
4036U047AB
(two screws furnished with the machine)
3. Slide out the 2nd drawer and remove protective
tape from the inside of the drawer.

Drawer Cover
4348U049AA

4036U048AC

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VII. Installing the IU 4. Keeping the IU in the level position, insert it all
the way as far as it will go.
1. Open the front door.
Note:
2. Pinch the IU release lever for Y and pull it down
When inserting the IU, make sure that the lead-
forward.
ing edge of the IU is aligned with the mounting
position label indicated on the machine.
Make sure that the IU is inserted all the way
into the machine.

C4047O002AA

3. Tilt the IU to the left and, in that condition, shake

it over a small stroke twice. Then, tilt the IU to the
C4047O007AA
right and, in that condition, shake it over a small
stroke twice.
5. Holding the IU (indicated by the arrow in the illus-
Note: tration), pull out the PC Drum protective sheet.
When holding the IU, be sure to hold onto the blue
Note:
label portion.
Pull out the PC Drum protective sheet halfway,
and pull it down slantwise.

4036U086AA

4036U081AA

6. Push the IU release lever all the way until a click

is heard.

C4047O009AA

7. Using the same procedure, install all IUs.

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VIII. Charging Toner and Installing the 5. Swing the fixing lever downward.
Filter 6. Load the toner bottle in position.
(Make sure that the gear is on the rear side.)
Note:
Toner does not come with the machine. Purchase
toner bottles (of different colors) separately avail-
able.
1. Open the front door.
2. Remove the desiccant. (only the black toner bot-
tle)

4037IXC207DA

7. Swing the fixing lever upward to fix the toner bot-

tle in position.
* Make sure that the fixing lever is positively swung
into position.

4036U049AC

3. Holding the toner bottle firmly, shake it well verti-

cally and horizontally to agitate toner.

4037IXC208DA

8. Using the same procedure, install the toner bot-

tles for other colors of toner.
9. Take out the filter and install it in position.
4036U061AA Note:
The filter is packed in the box of a black toner bot-
4. Remove the protective tape and the protective tle.
cap.

4036U062AA
4037IXC209DA

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IX. Connecting the Power Cord and X. Installing the Users Guide Holder
Mounting the Accessories Install the users guide holder.
1. Connect the power cord.

4037IXE034DA

4037IXC036DA

2. Remove the screw shown in the illustration.

3. Fit the cord clamp furnished with the machine
over the power cord. Then, secure the cord
clamp using the screw that has just been
removed.
Note:
This step may not be performed depending on the
applicable marketing area.

4037IXE035DA

4. Plug the power cord into the power outlet.

C4004U139CA

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XI. Setting Up the Servicing Equipment XII. Setting Up the Selector

Set up the equipment in order to print a test pattern Note:
and make the necessary adjustments. Prepare aluminum tape before beginning the
Note: setup.
Do not turn on any equipment until you are 1. Remove the selector from its box.
instructed to do so.

(2) (4)
(3)

(5)

(6)

(1)
C4004U601AA

4037IXC210DB

2. Remove the two screws from the selector, and

(1) Notebook PC then remove the upper cover.
Starts the External Panel Controller for adjust-
ment.
(2) RS232 straight cable
Connects between the Notebook PC and the
connector C of the selector
(3) Selector
Switches between the Notebook PC and the X-
Rite, machine
(4) DTP32 cable
Connects between the X-Rite and the connec-
tor A of the selector
(5) X-Rite (DTP32)
Color Tone Tester
(6) RS232 cross cable
C4004U602AA
Connects between the machine and the con-
nector B of the selector
3. Affix aluminum tape to the converter as shown in
the illustration.

Aluminum tape

C4004U603AA

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XIII. Connecting the Equipment Cables XIV. X-Rite Calibration

1. Using a DTP32 cross-cable, connect the I/O port
of the X-Rite to port B of the selector.
Note:
The notebook PC should be started up, and the
printer should be turned on before the External
Panel Controller is started up.
If an error message appears, follow the instruc-
tions described in the message.
Do not quit the External Panel Controller while
it is being used. If it is quit, restart the machine
and the External Panel Controller.

1. Hold down the Menu/Select key in the control

panel, and then turn on the printer.
Note:
Keep the Menu/Select key held down until the
C4004U559AA
indicator in the control panel goes off or the mes-
sage Please Wait. appears.
2. Using the RS232 straight cable (2), connect the
COM 1 port of the computer to port C on the 2. Check that the message Trouble Reset
selector. appears.
Note:
Note:
If the message Ready to print appeared, turn the
When connecting to the COM2 port, set the Exter-
machine off, then on again.
nal Panel Controller port setting to COM2.
3. Start up the External Panel Controller on the
Notebook PC.
4. Make sure that the selector knob is set to A.

C4581U022AA

3. Selector and machine connection:

Using a cross-cable, connect port A of the selec- C4004U598AA
tor to the machine.

4037IXC211DA

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5. Check that the External Panel Controller appears
in the computer screen.
Note:
If the External Panel Controller does not appear in
the computer screen, turn the printer off, then on
again, and then restart the External Panel Control-
ler.
9. Click Gradation Mode, and then click the Start
key in the External Panel Controller.
Test patterns are printed for the four colors.
(Cyan, Magenta, Yellow, Black)
Note:
It will take approximately 2 minutes for the test
patterns to be printed.
During printing, do not open the front door. If
the front door is opened, restart the procedure
from step 3.

4037IXE607DA
4037IXE601DA

6. Display the Service Mode screen. (For details of

how to display the Service Mode screen, see the
Service Manual.)
7. Click Imaging Process Adjustment.
Test patterns

C4004U568AA

10.After the test patterns are printed, check that the

message appears, and then click the Start key in
the External Panel Controller.
4037IXE599DA

8. Click X-Rite Calibration in the Service Mode

screen.

4037IXE606DA

4037IXE600DB

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11.Check that the dialog box appears, and then click 13.When the dialog box appears, the auto-cal strip
OK in the dialog box. can be read.
Note: Prepare the auto-cal strip.
If the selector is being used, set the selector knob
to B.

4037IXE604DA

4037IXE602DA

14.Insert the auto-cal strip into the X-Rite.

C4004U571AA

12.Check that the dialog box appears, and then C4004U574AA

click Yes in the dialog box.
Note:
Insert the auto-cal strip after INSERT CAL
STRIP appears on the X-Rite display.

4037IXE603DA

C4004U594CA

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15.If the reading was completed correctly, the dialog 17.Check that the dialog box appears.
box shown at the appears. If the reading was completed correctly, OK is
Prepare the cyan test pattern. indicated.

4037IXE608DA 4037IXE609DA

16.Prepare the cyan test pattern, set the X-Rite
guide to 10, and then feed the pattern in direc-
tion 1 to read the row represented by A.
Align the test pattern with the guide, and insert
the pattern into the X-Rite.
18.Turn the test pattern around, and then feed it to
read the row indicated by B in direction 2.
3 1

Note:
The arrows indicate the direction that the pat-
tern should be fed into the X-Rite.
The arrows shown in the illustration are not
printed on the actual test pattern.

B D
3 1 C A
2 4
C4004U576AA

19.Check that in the dialog box appears.

If the reading was completed correctly, a second
OK is indicated.

B D
C A
2 4
C4004U576AA

Guide
4037IXE610DA

C4581U025AA

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20.Turn the cyan test pattern to its original orienta- 23.Check that in the dialog box appears.
tion, set the X-Rite guide to 30, and then feed If the reading was completed correctly, a fourth
the pattern in direction 3 to read the row repre- OK is indicated.
sented by C.

3 1

B D
C A
2 4037IXE612DA
4
C4004U576AA

24.Check that >> appears beside Read the Pat-

21.Check that in the dialog box appears. tern of Magenta.
If the reading was completed correctly, a third Note:
OK is indicated. If >> appears beside Read the Pattern of Cyan,
perform the procedure for reading the cyan test
pattern again.

4037IXE611DA

22.Turn the test pattern around, and then feed it to

4037IXE613DA
read the row indicated by D in direction 4.
25.Prepare the magenta test pattern, and then
repeat steps 16 through 23 of the above proce-
3 1 dure to read the magenta test pattern with the X-
Rite.
Note:
If >> appears beside Read the Pattern of
Magenta, perform the procedure for reading the
magenta test pattern again.

B D
C A
2 4
C4004U576AA

4037IXE613DA

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26.Prepare the yellow test pattern, and then repeat
steps 16 through 23 of the above procedure to
read the yellow test pattern with the X-Rite.
Note:
If >> appears beside Read the Pattern of Yel-
low, perform the procedure for reading the yellow
test pattern again.
28.Check that the dialog box appears, set the selec-
tor knob on the selector from B to A, and then
click [OK] in the dialog box.
Note:
Be sure to click [OK] only after the selector knob
has been set.

4037IXE605

4037IXE614DA
A B
27.Prepare the black test pattern, and then repeat
steps 16 through 23 of the above procedure to
read the black test pattern with the X-Rite.
Note:
If >> appears beside Read the Pattern of Black,
perform the procedure for reading the black test
pattern again. C4004U593AA

29.Click Resolution Mode, and then click the Start

key in the External Panel Controller.
Test patterns are printed for the four colors,
(Cyan, Magenta, Yellow, Black)

4037IXE615DA

4037IXE616DA

Test patterns

C4004U568AA

30.Repeat steps 10 through 28.

31.Click END.

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XV. Date/Time Setting XVI. Install Date

1. Click the Reset key, and then make sure that the
Service Mode screen appeared.
2. Display the Date & Time Setting screen.
(To display the Date & Time Setting screen, press
Stop 1 1 4 4 Clear on the Control
Panel.)

4037IXE567DA

1. Select the Install Date function as follows:

System 1 Install Date.
2. Click the clear key.
3. Enter the data for the year, month, and day from
4037IXE566DA the 10-key pad.
4. Click Entry.
3. Click the clear key. Note:
4. Enter the data for the year, month, day, and time- Touching the Entry key returns the figures in the
of-day from the 10-key pad. Install Date screen to 0 and Install Date has been
5. Click Entry. completed.
Note: 5. Click END.
Touching the Entry key returns the figures in the
Date & Time Setting screen to 0 and Date & Time
Setting has been completed. XVII. Serial Number Input
6. Click END.

4037IXE568DA

1. Select the Serial Number Input function as fol-

lows: System 1 Serial Number.
2. Making sure that Printer is selected on the
screen, enter the serial number of the printer
from the 10-key pad.
3. Following the same procedure, enter the serial
numbers of all other units.
Note:
Scanner and Duplex do not need to be input.
4. Click END.

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XVIII. Unit Change XX. Setting the Date/Time From the Con-
Note: trol Panel
This function allows the user to select the type of 1. Press the Menu/Select key in the control panel.
message that will appear when the replacement
2. Press the , key twice to select User Setting.
time arrives for each of the different units.
3. Press the ) key.
4. Press the , key to select System Setting.
5. Press the ) key.
6. Press the , key three times to select Date/
Time.
7. Press the Menu/Select key.
8. Specify the date, and then press the Menu/Select
key.
9. Specify the time, and then press the Menu/Select
key.
10.Specify the time zone, and then press the Menu/
4037IXE535DA
Select key.
11.Select whether or not the clock follows daylight
1. Select the Unit Change function as follows:
saving, and then press the Menu/Select key.
System 2 Unit Change.
12.Set the daylight saving time, and then press the
2. Select the appropriate message type for each
Menu/Select key.
unit.
3. Click END. Note:
If Daylight Savings is set to OFF, press the
Menu/Select key without specifying a time.
XIX. List Output 13.Press the Cancel key.
1. Load the 1st drawer with A4 Lengthwise or Letter 14.Turn OFF and ON the Main Power Switch.
Lengthwise paper.
2. Click List Output.
XXI. Affixing the Drawer Labels
Affix the drawer label.

4037IXE617DA

3. Click the Machine Management List and then

click the start key. Drawer Label 4036U058AB

The list will be output.

4. Output Adjustments List also by clicking the For loading the paper as well as setting the paper
respective display and clicking the start key. type, refer to the Users guide.
5. Click END.
6. Click Exit.
7. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

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XXII. Adjusting Registration of Paper 6. Select the function to be used as follows:

Dup Print Positioning: Side Edge 3rd.
Source Options
7. Click the start key.
<PC-102, 402> A test print will be produced.
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Select the function to be used as follows:
Machine Printer Area
Print Positioning: Side Edge 3rd.
3. Click the start key.

4037IXE626DA

8. Measure width A on the backside of the test pat-

tern produced to check to see if it falls within the
specified range.
Specifications: 3.0 2.0 mm

4037IXE625DA

4. Measure width A on the test pattern produced to

check to see if it falls within the specified range.
Paper Exit
Specifications: 3.0 1.0 mm
Direction
5. If the measured width falls outside the specified A
range, adjust with or key and then
make the check again.

Paper Exit 4657U006AA

Direction
9. If the measured width falls outside the specified
range, adjust with or key and then
make the check again.
10.Produce another test print and check to see if
width A falls within the specified range.
A 11.Click END.
12.Click Exit.
C4658U028AA
Note:
When displayed the Service Mode screen, be
sure to turn off the main power after exiting the
Service Mode screen and wait for 10 seconds or
more before turning on.

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<PC-202> 8. Measure width A on the backside of the test pat-

1. Display the Service Mode screen. tern produced to check to see if it falls within the
(For details of how to display the Service Mode specified range.
screen, see the service manual.) Specifications: 3.0 2.0 mm
2. Select the function to be used as follows:
Machine Printer Area
Print Positioning: Side Edge 3rd.
3. Click the start key.
Paper Exit
Direction
A

4657U006AA

9. If the measured width falls outside the specified

range, adjust with or key and then
4037IXE627DA
make the check again.
10.Produce another test print and check to see if
4. Measure width A on the test pattern produced to width A falls within the specified range.
check to see if it falls within the specified range. * Perform the same adjustment procedure also for
Specifications: 3.0 1.0 mm the 4th..
5. If the measured width falls outside the specified 11.Click END.
range, adjust with or key and then 12.Click Exit.
make the check again. Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Paper Exit Mode screen and wait for 10 seconds or more
Direction before turning on.

C4658U028AA

6. Select the function to be used as follows:

Dup Print Positioning: Side Edge 3rd.
7. Click the start key.
A test print will be produced.

4037IXE628DA

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XXIII. Check through Test Print XXV. Network Setting

Make operation checks using Setting Information Make the TCP/IP address setting for the network.
Print. IP Address: IP address of the controller
1. Press the Menu/Select key in the control panel. Subnet Mask: Subnet mask of the network, to
2. Press the , key twice to select User Setting. which the machine is connected
Gateway address: IP address of the default gate-
3. Press the ) key twice, then the , key twice to
way
select Setting Info..
Note:
4. Press the Menu/Select key. Consult the network administrator for the setting
5. Check that the message OK to Print? value to be entered and make settings as
appeared, and then press the Menu/Select key. required.
Check the test print. 1. Press the Menu/Select key in the control panel.
6. Press the Cancel key. 2. Press the , key three times to select Admin.
Setting.
XXIV. Connecting Cables 3. Press the ) key.
1. Using the network cable (category 5), make 4. Specify the administrator password, and then
cable connections between the network device press the Menu/Select key.
(HUB) and the machine. 5. Press the ) key twice, then the , key twice to
select DHCP Setting.
Ethernet 10BaseT/100BaseTX Networkport
6. Press the Menu/Select key.
7. Press the , key to select Disable.
LED1 8. Press the Menu/Select key.
9. Check that IP Address appeared, and then
press the Menu/Select key.
10.Type in the IP address, and then press the
LED2
Menu/Select key.
11.Press the ) key twice, then the , key four times
to select Subnet Mask.
12.Press the Menu/Select key.
4037IXC160DB
13.Specify the subnet mask, and then press the
2. Check LEDs for lighting conditions. Menu/Select key.
LED1: 14.Check that Default Gateway appeared, and
Should light up steadily if the link network con- then press the Menu/Select key.
nection has been made. 15.Type in the default gateway, and then press the
LED2: Menu/Select key.
Should blink according to the communications
status of the ACT network. 16.Press the Cancel key.
17.Turn OFF and ON the Main Power Switch.

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