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CHAPTER I
PRELIMINARY
1.1 Background
The diesel engine was first invented by Rudolf Diesel pafa in 1892 and was granted a patent in 1893.
Diesel engine is an internal combustion engine that uses heat compression to create a lightning, a
diesel engine commonly called compression ignition engine. Diesel engines are the ones with the
best thermal efficiency compared to other internal combustion engines. This machine was originally
used as a substitute for steam engines, since 1910 this machine is already used in ships and
submarines. The use of diesel engines is increasing with the times.
The use or application of diesel motor as a driving force is very rapidly growing and will continue to
grow. Diesel motor widely used for transportation purposes such as trucks, buses, boats, etc. For
agricultural purposes, diesel motors are used on tractors to cultivate agricultural land. In
construction and mining construction industries, diesel motors are used as propulsion for ground
and ground shovels, bulldozers etc .. Diesel motors are stronger and have longer endurance. Diesel
motor has a greater power so that diesel motors can be a driving force. Diesel engines result in less
air pollution because diesel motors are fuel lean which results in more complete combustion.
In this lab, we will observe the characteristics of diesel engines. To know the characteristics that
occur, we rotate the motor with various speeds with varying loading. It is therefore desirable that
the test results with data reflecting the true value will be obtained through this experiment.
1. How is the relationship between the SFOC graph versus engine power performance on used
diesel engines?
2. How is the relationship between the thermal efficiency graph vs engine performance power
in used diesel engines?
3. How is the relationship between the full load power graph vs engine speed performance on
the used diesel engine?
4. How is the relationship between the full load torque chart vs. the engine performance
rotation of the used diesel engine?
5. How is the relationship between BMEP chart vs engine speed performance on used diesel
engine?
6. How to image engine an envelope engine performance on used diesel engine?
2
1.3 Purpose
1. Know the relationship between the SFOC graph vs engine power performance on the diesel
engine used
2. Determine the relationship between the thermal efficiency graph vs engine performance
power on the diesel engine used
3. Knowing the relationship between the graph of full load power vs. engine performance on
the diesel engine used
4. Knowing the relationship between the full load torque chart vs. the engine performance
rotation of the diesel engine used
5. Know the relationship between BMEP chart vs. engine performance rotation on used diesel
engine
6. Know the image engine an envelope engine perfomance on the diesel engine used
1.4 Benefit
1. Students are able to understand the effect of power on the diesel engine on the large fuel
consumption.
2. Students understand the effect of power variations on thermal efficiency.
3. Students are able to understand the effect of power due to load variation with engine
rotation value.
4. Students are able to understand the relation of torque on certain loading variations with
engine rotation value.
5. Students are able to understand the relationship of BMEP to engine speed.
6. Students are able to describe the engine envelope graph that is owned by the machine.
3
CHAPTER II
BASIC THEORY
Diesel engine, any internal-combustion engine in which air is compressed to a sufficiently high
temperature to ignite diesel fuel injected into the cylinder, where combustion and expansion
actuate a piston. It converts the chemical energy stored in the fuel into mechanical energy, which
can be used to power freight trucks, large tractors, locomotives, and marine vessels. A limited
number of automobiles also are diesel-powered, as are some electric-power generator sets.
compression ratio and its current operating temperature. Diesel engines are
sometimes called compression-ignition engines because initiation of combustion
relies on air heated by compression rather than on an electric spark. n a diesel
engine, fuel is introduced as the piston approaches the top dead centre of its
stroke. The fuel is introduced under high pressure either into a precombustion
chamber or directly into the piston-cylinder combustion chamber. With the
exception of small, high-speed systems, diesel engines use direct injection.
Diesel engine fuel-injection systems are typically designed to provide injection
pressures in the range of 7 to 70 megapascals (1,000 to 10,000 pounds per square
inch). There are, however, a few higher-pressure systems.
Precise control of fuel injection is critical to the performance of a diesel engine.
Since the entire combustion process is controlled by fuel injection, injection must
begin at the correct piston position (i.e., crank angle). At first the fuel is burned in a
nearly constant-volume process while the piston is near top dead centre. As the
piston moves away from this position, fuel injection is continued, and the
combustion process then appears as a nearly constant-pressure process.
The combustion process in a diesel engine is heterogeneousthat is, the fuel and
air are not premixed prior to initiation of combustion. Consequently, rapid
vaporization and mixing of fuel in air is very important to thorough burning of the
injected fuel. This places much emphasis on injector nozzle design, especially in
direct-injection engines.Engine work is obtained during the power stroke. The
power stroke includes both the constant-pressure process during combustion and
the expansion of the hot products of combustion after fuel injection ceases.Diesel
engines are often turbocharged and aftercooled. Addition of
a turbocharger and aftercooler can enhance the performance of a diesel engine in
terms of both power and efficiency. The most outstanding feature of the diesel
engine is its efficiency. By compressing air rather than using an air-fuel mixture, the
diesel engine is not limited by the preignition problems that plague high-
compression spark-ignition engines. Thus, higher compression ratios can be
achieved with diesel engines than with the spark-ignition variety; commensurately,
higher theoretical cycle efficiencies, when compared with the latter, can often be
realized. It should be noted that for a given compression ratio the theoretical
efficiency of the spark-ignition engine is greater than that of the compression-
ignition engine; however, in practice it is possible to operate compression-ignition
engines at compression ratios high enough to produce efficiencies greater than
those attainable with spark-ignition systems. Furthermore, diesel engines do not
rely on throttling the intake mixture to control power. As such, the idling and
reduced-power efficiency of the diesel is far superior to that of the spark-ignition
engine. The principal drawback of diesel engines is their emission of air pollutants.
These engines typically discharge high levels of particulate matter (soot), reactive
nitrogen compounds (commonly designated NOx), and odour compared with spark-
ignition engines. Consequently, in the small-engine category, consumer acceptance
is low.
5
A diesel engine works differently from a petrol engine, even though they share major components
and both work on the four-stroke cycle. The main differences are in the way the fuel is ignited and
the way the power output is regulated. In a petrol engine, the fuel/air mixture is ignited by a spark.
In a diesel engine, ignition is achieved by compression of air alone. A typical compression ratio for a
diesel engine is 20:1, compared with 9:1 for a petrol engine. Compressions as great as this heat up
the air to a temperature high enough to ignite the fuel spontaneously, with no need of a spark and
therefore of an ignition system. A petrol engine draws in variable amounts of air per suction stroke,
the exact amount depending on the throttle opening. A diesel engine, on the other hand, always
draws in the same amount of air (at each engine speed), through an unthrottled inlet tract that is
opened and closed only by the inlet valve (there is neither a carburettor nor a butterfly valve).
When the piston reaches the effective end of its induction stroke, the inlet valve closes. The piston,
carried round by the power from the other pistons and the momentum of the flywheel, travels to
the top of the cylinder, compressing the air into about a twentieth of its original volume.
As the piston reaches the top of its travel, a precisely metered quantity of diesel fuel is injected into
the combustion chamber. The heat from compression fires the fuel/air mixture immediately, causing
it to burn and expand. This forces the piston downwards, turning the crankshaft.
As the piston moves up the cylinder on the exhaust stroke, the exhaust valve opens and allows the
burned and expanded gases to travel down the exhaust pipe. At the end of the exhaust stroke the
cylinder is ready for a fresh charge of air.
6
Engine performance or engine performance is the success rate of a machine in the work or
combustion, which converts chemical energy contained in the fuel into the mechanical work. In the
book Internal Combustion Engine Fundamentals by John B. Heywood, explained that the main
parameters of engine performance are power, torque, and specific fuel consumption (SFC). For
evaluation of machine performance, selected some parameters that are more influential on various
operating conditions, design concepts and modifications. The parameters are as follows:
Motor power is one of several parameters to determine engine performance, from the
sense of power itself is the ability to perform a work or effort in units Nm / s, Watt, or
HP, on the engine. While Load Factor is the average load or output power of the machine,
expressed as a percentage of the maximum capacity of the engine / engine load.
=
Where:
V = Voltage (Volt)
I = Current (Ampere)
= Belt Effisiensi
Brake Power (BP) is the power measured at the crankshaft just outside the engine,
before the losses of power caused by the gearbox and drive train. Main purpose of running a
machine is to obtain mechanical power. Power is defined as the rate / speed of doing the work
and is proportional to the result of force and linear velocity or the result of torque and angular
velocity. Power measurements involve measurement of force (or torque) as well as speed. The
force or torque is measured with the aid of a dynamo meter and speed with a tachometer. Power
which is a measurable machine output is called break power (bp),
= 2
Where:
N = rotational speed in revolutions per minute (rps)
T = Torque (Nm)
Brake mean effective pressure (BMEP), which is the average pressure that occurs at
each step of the engine to produce the same power output as the brake power
=
Where:
P = Indicated Power (Kw)
i = 0.5 for 4 stroke engine; 1 for 2 stroke engine
L = Length of stroke (m)
A = Piston area (m2)
z = Quantity of cylinders
N = Rotational speed in revolutions per minute (rps)
2.3.5 Torque
Torque and the average effective pressure relates to engine size. Large engines produce
more torque for the same average effective pressure than smaller engines. For this reason,
torque is not a measure of the machine's ability to utilize displacement volumes to generate
8
power from fuel. The average effective pressure gives an indication of the use of volumes of
displasma mesindalam conversion of fuel into power. The higher the average effective pressure,
the higher the machine power for each given displacement volume. It appears that the engine
power depends on size and speed. Therefore, it is impossible to compare the machine on the
basis of power or torque. The average effective pressure is a precise indication of the relative
performance of each machine.
=
2
Where:
T = Torque (Nm)
P = Power (Kw)
N = Rotational speed in revolutions per minute (rps)
The engine's thermal efficiency is defined as the ratio of output power to the input of
chemical energy in the form of a fuel supply. This may be based on brake or indicated power.
This is a precise indication of the efficiency at which the chemical energy of the fuel (input) is
converted into mechanical work.
=
=
Where:
BP = Brake Power (Kw)
mf = Mass flow rate of fuel (kg/sec)
Cv = caloric value of fuel (kJ/kg)
9
Specific fuel consumption (SFC) is a measure of the fuel efficiency of any prime mover
that burns fuel and produces rotational, or shaft, power. It is typically used for comparing the
efficiency of internal combustion engines with a shaft output.
=
Where:
mf = Mass flow rate of fuel (kg/sec)
BP = Brake Power (Kw)
10
CHAPTER III
Practice Implementation
Marine Diesel Practicum is one of the methods in the course "Marine Diesel" that must be taken by
each student. The purpose of this lab is essentially to provide students with an understanding of the
engine fuel consumption at various variations of loading and engine speed. Practicum is carried out
for 2 hours using dex pertamina fuel.
3.1 Diesel Engine Spesification
Merk : Kipor Diesel Engine
Model : KM 178 F
CHAPTER IV
Result and Discussion
4.2 Calculation
4.2.1 Calculation of Engine Power
Generator Rotation
Diketahui
Diameter engine = 100 mm
Diameter generator = 200 mm
Maka
Rpm Generator (teori) =
Engine Generator
Rotation Rotation
(Theory) (Theory)
(RPM) (RPM)
2900 1450
3000 1500
3100 1550
3200 1600
3300 1650
15
Belt
Engine Power
Cos = 0.9
Generator = 0.85
Then get the calculation :
Where :
P : Power (kW)
RPS : Rotation/second
T : Torque
So to determine the torque :
Obtained calculations :
Where :
P : Power
i : Number of Steps : 0.5 untuk 4 Stroke
L : Long of Steps : 0.087 m
A : Cylinder Section Area: 0.00567 m3
Z : Number of Cylinders: 1
Rps : Rotation/second
18
(SFC) kg/Kwh
Where :
Mf = the amount of fuel mass in the range of time
BP = Brake Power
Where :
1 3000 1423
2 1404 0.576 0.864
3 1402 0.474 1.314
4 1390 0.398 1.707
5 1384 0.471 1.627
6 1367 0.463 2.151
1 3100 1474
2 1457 0.508 0.980
3 1449 0.419 1.370
4 1477 0.442 1.733
5 1475 0.488 2.040
6 1467 0.490 2.178
1 3200 1528
2 1527 0.606 0.976
3 1517 0.450 1.458
4 1514 0.400 1.844
5 1510 0.389 2.133
6 1506 0.419 2.377
1 3300 1570
2 1571 0.526 1.062
3 1576 0.430 1.560
4 1560 0.510 1.950
5 1557 0.437 2.277
6 1563 0.475 2.515
23
FSC vs Daya
0.650
0.600
2900
1700
0.550
SFC (Kg/Kwh)
1800
3000
0.500 1900
3100
2000
3200
0.450 2100
3300
0.400
0.350
0.500 1.000 1.500 2.000 2.500 3.000
Daya (Kw)
From the graph above, it can be seen that the value of SFC in each power is changed.
For RPM 2900 has the lowest SFC 0.490 Kg / KwH at 1,350 Kw, has full load of 1.3 kW, and has the
highest SFC 0.605 Kg / KwH at 0.790kW power. For RPM 3000 has the lowest SFC 0.430 Kg / KwH at
1,700 kW power, has a full load of 1.6 kW and has the highest SFC of 0.580 Kg / KwH at 0.900 kW
power. For RPM 3100 has the lowest SFC 0.430 Kg / KwH at 1.75 kW power, has a full load of 1.7 kW
and has the highest SFC of 0.500 Kg / KwH at 0.990 kW power. For RPM 3200 has the lowest SFC
0.390 Kg / KwH at 1,980 kW power, has a full load of 1.8 kW and has the highest SFC 0.650 Kg / KwH
at 0.995 kW power. And for RPM 3200 has the lowest SFC 0.455 Kg / KwH at 2,000 kW power, has
full load of 1.9 kW and has the highest SFC of 0.565 Kg / KwH at power 1,090 kW
24
1 3000 1423
2 1404 0.864 15%
3 1402 1.314 18%
4 1390 1.707 22%
5 1384 1.627 18%
6 1367 2.151 19%
1 3100 1474
2 1457 0.980 17%
3 1449 1.370 21%
4 1477 1.733 19%
5 1475 2.040 18%
6 1467 2.178 18%
1 3200 1528
2 1527 0.976 14%
3 1517 1.458 19%
4 1514 1.844 22%
5 1510 2.133 22%
6 1506 2.377 21%
0%
1 3300 1570
2 1571 1.062 16%
3 1576 1.560 20%
4 1560 1.950 17%
5 1557 2.277 20%
6 1563 2.515 18%
25
Th vs Daya
25%
24%
23%
th (%)
22% 1700
2900
1800
3000
21%
1900
3100
2000
3200
20%
2100
3300
19%
18%
0.500 1.000 1.500 2.000 2.500 3.000
Daya (Kw)
From the above graph it can be concluded that the Thermal Efficiency at Constant
Power is different. For RPM 2900 obtained the smallest efficiency 15% at power 0.779
kW and the greatest efficiency 19% at 1,623 kW power. For RPM 3000 obtained the
smallest efficiency of 15% at power of 0864 kW and the greatest efficiency 22% at
1,390 kW power. For RPM 3100 obtained the smallest efficiency of 17% at the power
of 0.980 kW and the greatest efficiency 21% at 1,370 kW of power. For RPM 3200
obtained the smallest efficiency 14% at power 0.976 kW and the greatest efficiency
22% at 2,133 kW power. And for RPM 3200 obtained the smallest efficiency of 16% at
power 1,062kW and the greatest efficiency 20% at 2,277 kW power. So in the RPM
graph obtained the highest thermal efficiency is at RPM 3200 with a value of 22%.
26
Engine
Rotation Power of full load
No.
(kw)
(RPM)
1 2900 1.3
2 3000 1.6
3 3100 1.7
4 3200 1.8
5 3300 1.9
2.5
Daya Full
1.5
Load vs
RPM
1
0.5
0
2800 2900 3000 3100 3200 3300 3400
From the graph above, it can be concluded that the value of full load on each power is
different. The full load value for RPM 2900 is 1.3 kW, for RPM 3000 is 1.6 kW, for RPM
3100 is 1.7 kW, for RPM 3200 is 1.8 kW, and for RPM 3300 is 1.9 kW. The lowest full
load value is at RPM 2900 and the highest at RPM 3200.
(RPM)
1 2900 0.00428289
2 3000 0.005095541
3 3100 0.005239367
4 3200 0.005374204
5 3300 0.005500869
0.015
0.01
Torsi Full Load vs RPM
0.005
0
2800 2900 3000 3100 3200 3300 3400
From the full load torque chart above, it can be concluded that the torque value at each
RPM is different. For torque at RPM 2900 is 0.00428 N / m, for torque at RPM 3000 is
0.00509 N / m, for torque at RPM 3100 is 0.0052 N / m, for torque at 3200 RPM is
0.0053 N / m, and for torque at RPM 3300 is 0.0055 N / m. The lowest torque is at
RPM 2900 and the highest torque is at RPM 3200.
BMEP vs RPM
400.000
350.000
300.000
250.000
BMEP (kPa)
50.000
0.000
2800 2900 3000 3100 3200 3300 3400
RPM
29
From the above graph it can be concluded that the value of BMEP to constant RPM is
different. For the use of constant power of 1.5 kW obtained BMEP value for RPM 2900 of
202,962 kPa, RPM 3000 of 196.197 kPa, RPM 3100 of 189,868 kPa, rpm 3200 of 183,935 kPa,
and RPM 3300 of 178,361 kPa. For the constant power consumption of 2.0 kW obtained BMEP
value for RPM 2900 of 270,616 kPa, RPM 3000 of 261,596 kPa, RPM 3100 of 253,157 kPa, rpm
3100 of 245,246 kPa, and RPM 3200 of 237,814 kPa. For a constant power consumption of 2.5
kW obtained BMEP value for RPM 2900 of 338,271 kPa, RPM 3000 of 326,995 kPa, RPM 3100
of 316,447 kPa, rpm 3200 of 306,558 kPa, and RPM 3300 of 297,268 kPa.
The calculation of the engine diagram an envelope is taken on the calculation of full load
power in each round. Furthermore, selected 60% power full load on each round. Finally, the
engine cycle of an envelope will be illustrated on the diagram.
2.5
2
daya (kw)
1.5
0.5
0
2800 2900 3000 3100 3200 3300 3400
putaran mesin (rpm)
30
CHAPTER V
5.1 Conclusion
From the above discussion, the following conclusions are obtained:
1. The relationship between power and efficiency is directly proportional, but at certain
power points, efficiency will decrease. This may be due to the characteristics of the
machine.
2. Full load power with RPM proportional to straight. As RPM rises then the power will also
rise.
3. Full load torsion relationship with RPM is directly proportional. When RPM is raised, so
does the torque.
4. BMEP is a function of Power.
5. BMEP and Power are directly proportional.
6. BMEP is inversely proportional to RPM round.
7. The engine diagram an envelope can describe the optimum operating conditions of a
machine.
8. After testing on practicum that has been carried out with a kipor engine by providing
different variations of rotation and loading can conclude the highest full load power of 1.9
Kw at 3200 RPM engine speed.
9. 2. From the experimental calculation data on the laboratory illustrated with the graph in
chapter 4 on Thermal Efficiency vs Power at engine speed, the highest efficiency is 22% at
3200 RPM
10. 3. In practice experiments obtained Full Full Highest torque on engine speed of 3200 RPM
of 0.0055 N / m. Where full load torque is related to full load power owned by full load
power.
11. 4. In the highest experimental BMEP experiments on power options 1.5 kw, 2 kw, and 2.5
kw is equal to 338,271 kPa at 2900 RPM engine speed at 2.5 Kw of choice power. While
the lowest BMEP is 178,361 kPa at 3300 RPM engine speed.
12. 5. In the experiment of calculating the fuel consumption (Specific Fuel Concumption)
obtained the highest SFC result at 0.606 at power 0.976 kWh RPM 3200 and SFC lowest at
0.398 at power 1,707 kWh RPM 3000.
31
REFERENCE
https://www.howacarworks.com/basics/how-a-diesel-engine-works
https://www.britannica.com/technology/diesel-engine#toc162716main
http://www.guruotomotif.com/
http://www.explainthatstuff.com/diesel-engines.html
https://www.britannica.com/technology/diesel-engine