Report on Modelling of 3D shape on wire cut

machine:

Abstract:

This report presents the procedure of drawing by CAD software and also

the cutting performed on wire cut machine. This model (DK7740) is

computer numeric controlled machine and it demands drawing and then

proceed the method of cutting. This report also a brief intro of codes

which are involved in the designing.

Introduction:

This machine has reasonable structure, good rigidity and high precision.

The high end machine adopts precise ball screw linear guide-track. High

column matches electrode wire expansion mechanism. We also produce

semi-closed environmental protection machine. The diameter of

molybdenum wire is 0.13mm. the machine working speed is over

100mm2/min and the best surface roughness is less than Ra2.5um. G and

M codes are involved in the CNC coding of the cutting.

Procedure:

1. First we used L command from the interface of the system and

drew horizontal line of dimension . then also a vertical line was

also drawn like the horizontal line.

2. Then we drew the horizontal line offset to the first line on upper and
below sides.
3. Then using PA command we drew arc joining the two points of
upper and bottom points of the geometry.
4. Then again we drew vertical lines by using L command.
5. Then we used PD command to draw point on distance.
6. Then by using C command we drew 5 circles from top to bottom.
7. BY using L command we joined the circles to attain the desired
shape of the geometry.
8. Then DL command was used to delete or trim the extra lines which
were not required and to make the desired shape.
9. Clicked on the pump option and also on movement option the
system was ready to run.
10. After completing the whole drawing we loaded it to the wire

cut machine and made it to set means it will be saved to the

machine and now the wire cut will folw the path and just cut the

surface
 G and M CODES:
G-code (also RS-274), which has many variants, is the common name for the most widely

used numerical control (NC) programming language. It is used mainly in computer-aided

manufacturing to control automated machine tools. G-code is sometimes called G

programming language, not to be confused with LabVIEW's G programming language. G-

code is a language in which people tell computerized machine tools how to make something.

The "how" is defined by instructions on where to move, how fast to move, and what path to
follow. The most common situation is that, within a machine tool, a cutting tool is moved

according to these instructions through a toolpath and cuts away material to leave only the

finished workpiece.

List of G Codes:

G00: Positioning (Rapid Traverse)

G01: Linear Interpolation (Cutting Feed)
G02: Circular Cutting Motion Clockwise (CW)
G09: Cancel
G90: Set Absolute Mode
G91: Set Incremental Mode

List of M Codes:

M00: Set Incremental Mode

M01: Set Incremental Mode
M02: End of Program
M03: AWT Jump
M33: Rotate Wire Tip Disposal Arm Forward. Use to remove the wire tip container