Cutting registration notches in printed circuit boards

Problem: high variability = board assembly problems

Objective: Reduce variability in notch dimension

Two factors:

A: Bit size Levels: 1/16" & 1/8"

B: Speed Levels: 40 rpm 80 rpm

measurement: vibration (using accelerometer)

Number of replications = n = 4 (4 boards tested per setup)

Data: Format 1
Replications
A B 1 2 3 4
`1/16 40 18.2 18.9 12.9 14.4 cps
`1/8 40 27.2 24.0 22.4 22.5
`1/16 80 15.9 14.5 15.1 14.2
`1/8 80 41 43.9 36.3 39.9

Data: Format 2

40 80
`1/16 18.2 15.9
18.9 14.5
12.9 15.1
14.4 14.2
`1/8 27.2 41
24.0 43.9
22.4 36.3
22.5 39.9
 Num of Exp 0

A B 1 2 3 4 Total
`1/16 40 0
`1/8 40 0
`1/16 80 0
`1/8 80 0
 I A B AB
1 -1 -1 1
1 1 -1 -1
1 -1 1 -1
1 1 1 1

Contrast 0 0 0 0

Effect #DIV/0! #DIV/0! #DIV/0! #DIV/0!

SS #DIV/0! #DIV/0! #DIV/0!

Regression Coeff #DIV/0! #DIV/0! #DIV/0! #DIV/0! Model

ANOVA
SS df MS F0 F-critical P-value
A #DIV/0! 1 #DIV/0! #DIV/0! Err:502 #DIV/0!
B #DIV/0! 1 #DIV/0! #DIV/0! #DIV/0!
AB #DIV/0! 1 #DIV/0! #DIV/0! #DIV/0!
Error #DIV/0! -4 #DIV/0!
Total #DIV/0! -1
Surface finish of a metal part
Objective: Improve surface finish

Three factors:

A: Feed rate Levels: Low & High

B: Depth of cut Levels: Low & High
C: Tool angle Levels: Low & High

Number of replications = n = 2

A B C Rep1 Rep2
1 - - - 9 7
2 + - - 10 12
3 - + - 9 11
4 + + - 12 15
5 - - + 11 10
6 + - + 10 13
7 - + + 10 8
8 + + + 16 14
EXPERIMENTAL DATA: MAIN EFFECTS:

Total number of Experiments = 16

Design Replication Main Effects

1 2 Total I A
1 9 7 16.00 + -
2 10 12 22.00 + +
3 9 11 20.00 + -
4 12 15 27.00 + +
5 11 10 21.00 + -
6 10 13 23.00 + +
7 10 8 18.00 + -
8 16 14 30.00 + +

Constrast 27.00
Effect 3.38
Sum of Squares: 45.56

Total Average 11.06

Effects

A 3.38
B 1.63
C 0.88
AB 1.38
AC 0.13
BC -0.63
ABC 1.13
Error
Total

Two-Factor Interactions:
 INTERACTIONS:

Main Effects Interaction Effects

B C AB AC BC ABC
- - 1 + + + -
- - 2 - - + +
+ - 3 - + - +
+ - 4 + - - -
- + 5 + - - +
- + 6 - + - -
+ + 7 - - + -
+ + 8 + + + +

13.00 7.00 11.00 1.00 -5.00 9.00

1.63 0.88 1.38 0.13 -0.63 1.13
10.56 3.06 7.56 0.06 1.56 5.06

Sum of dof Mean F0 P-Value FCRIT

Squares Square

45.56 1 45.56 18.69 0.0025342 5.32

10.56 1 10.56 4.33 0.0709312
3.06 1 3.06 1.26 0.294849
7.56 1 7.56 3.10 0.1161971
0.06 1 0.06 0.03 0.8767495
1.56 1 1.56 0.64 0.4464629
5.06 1 5.06 2.08 0.1875123
19.50 8 2.44
92.94 15
EXPERIMENTAL DATA: MAIN EFFECTS:

Total number of Experiments = 0

Design Replication Main Effects

1 2 Total I A
2 0.00 + +
3 0.00 + -
5 0.00 + -
8 0.00 + +

Constrast 0.00
Effect #DIV/0!
Sum of Squares: #DIV/0!

Total Average #DIV/0!

Effects

A #DIV/0!
B #DIV/0!
C #DIV/0!
Error
Total

Two-Factor Interactions:
 INTERACTIONS:

Main Effects Interaction Effects

B C AB AC BC ABC
- - 2 - - + +
+ - 3 - + - +
- + 5 + - - +
+ + 8 + + + +

0.00 0.00 0.00 0.00 0.00 0.00

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Sum of dof Mean F0 P-Value FCRIT

Squares Square

#DIV/0! 1 #DIV/0! #DIV/0! #DIV/0! Err:502

#DIV/0! 1 #DIV/0! #DIV/0! #DIV/0!
#DIV/0! 1 #DIV/0! #DIV/0! #DIV/0!
#DIV/0! -4 #DIV/0!
#DIV/0! -1
EXPERIMENTAL DATA: MAIN EFFECTS:

Total number of Experiments = 8

Design Replication Main Effects

1 2 Total I A
2 10 12 22.00 + +
3 9 11 20.00 + -
5 11 10 21.00 + -
8 16 14 30.00 + +

Constrast 11.00
Effect 2.75
Sum of Squares: 15.13

Total Average 11.63

Effects

A 2.75
B 1.75
C 2.25
AB
AC
BC
ABC
Error
Total

Two-Factor Interactions:
 INTERACTIONS:

Main Effects Interaction Effects

B C AB AC BC ABC
- - 2 - - + +
+ - 3 - + - +
- + 5 + - - +
+ + 8 + + + +

7.00 9.00 9.00 7.00 11.00 93.00

1.75 2.25 2.25 1.75 2.75 23.25
6.13 10.13 10.13 6.13 15.13 1081.13

Sum of dof Mean F0 P-Value FCRIT

Squares Square

15.13 1 15.13 9.31 0.0379966 7.71

6.13 1 6.13 3.77 0.1241702
10.13 1 10.13 6.23 0.0670418

6.50 4 1.63
37.88 7