Continuous Gas Carburising Furnace

Hightemp-Dowa is an acknowledged leader in Pusher Furnace technology, enabling us to incorporate state-of-the-art facilities in Pusher Furnaces such as full automatics, pick-and-
place robot systems and SCADA.

Continuous Gas Carburisers Furnaces are endowed with a single track continuous gas carburising design enabling consistent production at low operating costs. Whats more, a
combination of the latest in sophisticated controls, including data acquisition systems, ensures high quality heat treatment.

Features

Production capacity 150kg/hr to 400kg/hr

Operating temperature up to 950oC

Sophisticated controls including SCADA & Data Acquisition can be offered

Option for Endothermic gas or Nitrogen-Methanol system as atmosphere

Option for Gas fired or Electric heating with Radiant tubes

Fully automatic, PLC controlled closed loop system

Robotic charge handling system for Press Quenching can be offered

Ability to process large numbers of different components

Modular designs for flexibility and ease of maintenance

Silicon carbide skid rails for smooth long lasting movement of charge

Pneumatically operated door systems for positive sealing

Pusher mechanism designed for heavy loads

Automatic adjustment of stroke length to compensate for thermal expansion

Guiding of quenching oil throughout the charge with baffles located inside the quench tank

Applications

Gears, Crowns, Pinions, Transmission & Axle components, Castings, Forgings and Engine components.

Metallurgical Processes

Carburising, Carbonitriding, Neutral Hardening, Annealing, Isothermal Annealing, Spherodize Annealing, Normalising, Stress Relieving, Solution Treating & Ageing.

Tempering Furnaces
HIGHTEMP offers Tempering furnaces for both low and high tempering processes. These tempering furnaces provide a reliable platform for acquiring various mechanical properties
during tempering and reduce the residual stresses during the stress relieving process. Pit Type, In-out Box Type and the Double Door Straight through Box Type are the various options
that we offer in Tempering Furnaces.

Features

Space and Energy saving

Production rate at 400oC 55 kg/hr to 4500kg/hr

Option for Electric or Gas fired heating system

 Patented heating and circulation system

Application

Springs

Gears

Batch Type Integral Sealed Quench Furnace

Batch Type Integral Sealed Quench Furnaces provide the benefit of uniform heating from the sides through Radiant tube heaters located on either side. Integral Sealed Quench
Furnaces from HIGHTEMP incorporate a cast integral fan to ensure uniformity of temperature. For the furnace atmosphere, these furnaces provide the option of using Endothermic gas,
Nitrogen-Methanol or Fine Carburising Process.

Features

Straight through design

No moving parts in heating chamber

Fully automated sequentially controlled with PLC

Thyristor with PID temperature control

Carbon potential controller with proportional valve

Touch screen graphic operator panel with alarm annunciation

Multi point temperature recorder

Silicon carbide skids or heat resistant steel T-rails

Pneumatically operated doors and elevators

Turnkey project offered with process know-how

All alarms and annunciation with inter-locks for operational safety

Options for Electric / Gas fired Radiant tube heating available

Easily available low cost spares

Design facilitates minimum down-time for maintenance / replacement

Integrated and compact layout with washing, tempering and material handling equipment at economical prices

Sophisticated controls including SCADA and Data Acquisition can be offered

Applications

Bright Hardening
Carburising
Nitro Carburising
Hardening
Normalizing
Carbonitriding
Precipitation
Annealing
Hardening