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Catalog NC 60 2006

sinumerik
& simodrive
Automation Systems
for Machine Tools
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SINUMERIK & Introduction
1
SIMODRIVE
Automation Systems Overview of Export information
functions CNC controls
for Machine Tools Positioning modules
2
Catalog NC 60 2006
Operator Operator panels
components Handheld units
Supersedes:
Machine control panels
Keyboards, Storage devices
3
Catalog NC 60 2004 Housing systems

The products in this catalog HMI software Operator control and programming
are also included in the Open Architecture
electronic catalog CA 01 Motion Control Information System
Tools
4
Contact your local Siemens SINUMERIK Solution Partners
representative for further
information
Basic SINUMERIK 802S/802C/802D
components SINUMERIK 810D/840Di/840D
5
Siemens AG 2006
FM 353/FM 354/FM 357-2

Synchronous 1FT6/1FK7/1FN1/1FN3/
motors 1FW6/1FE1/2SP1
1FL3 Stepper motors
Gearboxes
6

Asynchronous 1PH7/1PH4/1PM4/1PM6/1PH2
motors Gearboxes
7
The products and
systems described in Measuring Incremental encoders
systems Absolute encoders
8
this catalog are distri-
buted under application SIMODRIVE Hollow-shaft measuring systems
of a certified quality sensor
management system
in accordance with
DIN EN ISO 9001 SIMODRIVE 611
Converter
(Certified Registration
systems SIMODRIVE POSMO
No. 001258 QM) and
DIN EN ISO 14001
(Certified Registration
FM STEPDRIVE
9
No. 081342 UM).
The certificates are
recognized by all Connection Power cables
IQNet countries. Signal cables
system
MOTION-
CONNECT
MPI cables
PROFIBUS cables
10
Length codes

Services Mechatronic Support


Virtual Production
Repair service contract
11
s
Retrofit
Training/Documentation

Appendix Approvals
Indexes
12
Welcome to
Automation and Drives

We would like to welcome you to Automation and Drives

and our comprehensive range of products, systems,

solutions and services for production and

process automation and building technology

worldwide.

With Totally Integrated Automation and Totally

Integrated Power, we deliver solution platforms based

on standards that offer you a considerable savings

potential.

Discover the world of our technology now. If you need

more detailed information, please contact one of your

regional Siemens partners.

They will be glad to assist you.

1/2 Siemens NC 60 2006


Siemens NC 60 2006 1/3
Totally Integrated Automation
innovations for more productivity

With the launch of Totally Integrated Automation, we were the


first ones on the market to consistently implement the trend
from equipment to an integrated automation solution, and
have continuously improved the system ever since.
Whether your industry is process- and production-oriented or
a hybrid, Totally Integrated Automation is a unique "common
solution" platform that covers all the sectors.
Totally Integrated Automation is an integrated platform for the
entire production line from receiving to technical processing
and production areas to shipping. Thanks to the system-

ERP
Enterprise
Resource
Planning Ethernet

Production Material
MES Order Management
Management
Manufacturing
Execution Ethernet
Systems Production
Operations
Equipment
Management
Recording

SIMATIC NET SINAUT Telecontrol SIMATIC SIMATIC Controllers/


Control Industrial System Software Automation System
Communication

SIMATIC
Sensors

PROFINET

Industrial
Ethernet Safety Integrated

PROFIBUS
PC-based Automation

AS-Interface
Building
Technology
KNX/EIB
GAMMA instabus ECOFAST IP65
Micro-Automation and Distributed
Actuator-Sensor Interface Level Automation System

1/4 Siemens NC 60 2006


oriented engineering environment, integrated, open commu-
nications as well as intelligent diagnostics options, your plant
now benefits in every phase of the life cycle.
In fact, to this day we are the only company worldwide that can
offer a control system based on an integrated platform for both
the production and process industry.

Plant Product Specification


Information Management System
Management
SIMATIC IT Framework
Production Modeler
Detailed Laboratory Information
Production Management System
Scheduling

SENTRON SIMOTION SINUMERIK


SIMATIC PCS 7 Motion Control Computer
Circuit Process Control System SIMATIC HMI
Breakers Human Machine System Numeric Control
Interface

Field Instru-
mentation /
Analytics

HART

SIWAREX
Weighing PROFIBUS PA
SIMOCODE pro SIMATIC Technology
Motor Manage- Distributed Drive Systems/
ment System I/O SINAMICS SINAMICS SIMODRIVE SINAMICS

Siemens NC 60 2006 1/5


Mold-making and tool-making
How to shape up your mold-making

You can only develop tailored 7 Active vibration absorption


products and systems for different 7 Compensation of mechanical faults
tasks if you are acquainted with the
practical requirements. Under the motto "Productivity in motion", 7 Integration of internal measuring systems
Siemens offers innovative, sector-specific control solutions for all 7 Comprehensive safety routines
aspects of mold-making and tool-making. Speed, precision and 7 Optimized complete solution with the SIMODRIVE 611 digital
perfect surface quality without the need for time-consuming re- converter system
working are the main objectives in mold-making and tool-making.
With SINUMERIK & SIMODRIVE fit for every sector:
A particularly powerful technology for solving complex and de-
manding machining tasks is high-speed cutting HSC. HSC stands 7 Automotive industry
for high-speed precision milling. 7 Die manufacture
Siemens automation technology has defined a completely new 7 Aerospace
vision of CNC. The control offers you everything required for highly 7 Consumer goods industry
productive mold-making and tool-making, such as:
7 Power engineering
7 High-speed machining with Look Ahead
The motion control systems from Siemens also demonstrate their
7 Traversing with feedforward control and no following errors
superior performance in other key sectors, such as in mechanical
7 Acceleration with jerk limitation engineering, electrical engineering, transport systems, medical
7 NURBS interpolation engineering and conveying technology.
7 Advanced 5-axis functions tested in practice

SINUMERIK & SIMODRIVE The complete range for maximum demands


7 SINUMERIK 840D powerline
7 SIMODRIVE converter system
7 Synchronous/asynchronous motors

The modern control concept has a consistent, modular


design and allows users to rapidly and efficiently select
their controls for various customer requirements and
technologies.
The compact modular SIMODRIVE 611 drive system with
digital coupling provides a high power density with mini-
mum installation space requirements.
The modular system permits the combination of regulated
feed drives and main spindle drives to create a drive
group.
1FN linear motors that perfectly interact with
SINUMERIK 840D powerline and SIMODRIVE 611 enable
the axis speed and acceleration of machine tools to be
taken to new heights.

1/6 Siemens NC 60 2006


Shopfloor manufacturing
Powerful software for milling and turning

ShopMill
ShopMill Powerful software on a powerful platform.
ShopMill is the shopfloor- and production-oriented user and programming
interface for milling and drilling.
Three different program variants are available:
7 CAD/CAM system G code programs
7 G code programs created directly on the machine and
7 ShopMill sequence programming

Sequence and G code programs are suitable for 2D to 2D machining; ShopTurn


for 3D machining, use CAD/CAM system G code programs.
ShopTurn Practical software on the very latest
SINUMERIK platform.
ShopTurn is the patent remedy for increased produc-
tivity on your shopfloor. Lay the foundations for your
success on this shopfloor- and production-oriented
operator software for turning and milling.
ShopTurn combines a user-friendly introduction to
CNC technology with full CNC availability.
Easy-to-follow programming sequences in practical
dialog format without DIN. The entire knowledge
base of our skilled workers has gone into ShopTurn.
This means that it can be used by anyone without a
great deal of programming overhead and without
detailed knowledge of CNC.
All programming functions feature graphics-based
support and motion commands are entered in plain
language. Step-by-step programming of your work-
piece couldnt be easier and you can check your
entries simultaneously on the screen.

Siemens NC 60 2006 1/7


Solutions for Powertrain TRANSLINE
The system solution for high volume production

The system solution offers: Standardized software structures and communication


7 An integrated control concept for: over PROFIBUS DP and Industrial Ethernet.
Transfer lines All the PLCs can be programmed using graphical program-
Flexible production lines ming methods such as S7-HiGraph or S7-Graph. This permits
Assembly lines uniform PLC and CNC diagnostics at main operator panels
Rotary transfer machines and unit operator control panels.
CNC machines
PLC-controlled machines For operators and machine manufacturers, we offer a trans-
Handling systems parent graphical user interface on our Solutions for Powertrain
TRANSLINE HMI operator panels.
7 Distributed, digital control and drive concept
7 Optimized integration of hardware and software PROFIBUS DP is used for communication between the stations
and the host PLC.
7 Standardized software structures and communication
7 Selected components from the SIMATIC, SINUMERIK and
Connections to control systems are made using Industrial
SIMODRIVE system families Ethernet interfaces. Interfacing to the management level is
ensured when using this industrial standard.
As the market leader in control technology for Powertrain
solutions, we have already been able to underline our system The Motion Control Information System MCIS function blocks
competence for automation solutions in numerous projects. and the ePS Network Services can be used within the scope of
Our customers include all the leading automobile manufactur- this concept without any problems.
ers worldwide. The advantages are:
Our worldwide service, sound advice, excellent training, and 7 Standardized protocol
the fact that you are always dealing with an experienced, 7 Start-up, diagnostics, data backup options
reliable partner, are further good reasons for contacting us.
7 Direct coupling of
Distributed, digital control and drive concept. SINUMERIK and SIMATIC S7
ET 200 distributed I/Os
Solutions for Powertrain TRANSLINE support distributed AS-Interface components
configurations on a digital basis.
Selected components from the SIMATIC, SINUMERIK and
Distributed configurations mean, in particular, lower costs SIMODRIVE system families.
thanks to standardization, fast commissioning, and the
service-friendly and maintenance-friendly machines. To keep spare parts inventories as small as possible and there-
fore to minimize the costs for maintaining a stock of spare parts
Optimized integration of hardware and software. for the machine user, selected components from the SIMATIC,
This means that you can achieve an optimal automation solu- SINUMERIK and SIMODRIVE system families are used.
tion for all control tasks. From the the simple hydraulic unit to
the integrated high-speed machining module.
The uniform design of SINUMERIK and SIMATIC S7-300
makes it easy to expand the system on the modular principle.

1/8 Siemens NC 60 2006


Standardized control units significantly reduce the Economical production thanks to higher availability.
processing time.
If you are a machine operator, a distributed configuration
With Solutions for Powertrain TRANSLINE, you can con- will allow you to significantly increase the availability and
figure an automation solution that matches your task productivity of your production lines and therefore im-
precisely. prove their efficiency.
For machine manufacturers, the benefits are: This is achieved by:
7 Lower configuring costs and shorter project enginee- 7 Fast localization of sources of error, since all compon-
ring times ents are designed according to a uniform standard
7 The option of prefabrication 7 Service-friendliness and maintenance-friendliness
7 Considerably lower cabling outlay and therefore -en- through simple, recurring programs
hanced reliability of wiring and operational reliability 7 Shorter start-up and acceptance times thanks to
7 Shorter start-up times thanks to advanced commissio- modular software
ning and commissioning of smaller units in parallel for 7 Shorter machine training times
greater transparency. 7 Reduced, cost-cutting stocking of spare parts
Conclusion:
The time taken to complete a project is considerably
reduced.

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Siemens NC 60 2006 1/9


Virtual prototyping
Bundled expertise the faster and more efficient route
to perfect machines and optimized workpieces

Mechatronics support
7 Improving the productivity and accuracy of existing
production machines
7 Virtual implementation of new ideas and feasibility
studies for new machine concepts

Machine Simulator
7 Run in a machine without actually building it
7 Test the interaction of NC and PLC programs

Virtual Production
7 Simulate processing procedures without interrupting
active production
7 Identify and exploit hidden potential in respect of
productivity

Benefits:
7 Shorter development and processing times
faster time to market
7 Increased development security
7 Creative concepts
7 Only one virtual prototype instead of numerous
actual prototypes
7 Improved quality - increased productivity

1/10 Siemens NC 60 2006


ePS Network Services
Innovation potential for servicing and maintenance

The objective of ePS Network Services is to increase the Unscheduled downtimes can be significantly reduced. Test
productivity and availability of machines and to optimize procedures based on standards, such as circularity or
global servicing and maintenance processes. synchronization tests, can be used in this context. The trend
analysis evaluates the test results throughout the life cycle of
The services operate on an Internet-based platform. They a machine.
support company-wide servicing and support pro-
cesses. This ongoing evaluation means that maintenance measures
can be scheduled on a predictive and selective basis and
To minimize the occurrence of faults, ePS Network Ser- that inspection and maintenance procedures can be opti-
vices provide maintenance departments and machine mized. On the basis of process or utilization, the mainte-
manufacturers with services that enable the status of nance department can determine which spare parts will be
machines and individual components to be evaluated needed when and where on site.
cyclically. Parts subject to wear, such as bearings and
guides, are of particular relevance. Benefits:
7 Reduced maintenance costs
7 Increased system availability
7 Increased productivity

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Siemens NC 60 2006 1/11


Motion Control Information System MCIS
The key to increased productivity

The Motion Control Information System provides a comprehen- With the Motion Control Information System MCIS youll increase
sive range of powerful software modules for production the productivity and reliability of your machine tools by means of
machines. These programs optimize the integration of your the perfect integration of the machines into the process chain.
machines into your EDP environment.
They also support a wide range of diverse functional areas: For your production, this means:
7 Production data management MDA/PMT/PDA 7 Smooth coordination of planning and execution
7 CNC program management DNC 7 Shorter setup times and enhanced efficiency
7 Tool management TDI 7 Reduced machine downtimes
7 Maintenance management TPM 7 Simplified fault analysis
7 Data backup and archiving ADDM
7 Service management RCS
7 Computer link RPC

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1/12 Siemens NC 60 2006


NCSD configurator SINUMERIK & SIMODRIVE
Intelligent selection aid for configuring
SINUMERIK and SIMODRIVE
components

Customized systems can be assembled easily and quickly


starting from the selection of the CNC control through to
assigning operator components right up to configuring the
drives.

Benefits: The NCSD configurator provides up-to-date information, for


7 Simple tree structure and clear navigation example, about:
7 Variable module selection and sequence 7 Design of the SINUMERIK components

7 Configuration of sub-components and complete systems 7 Design of the interconnected SIMODRIVE system

7 Order optimization thanks to automatic recalculation when 7 Motor data and options for motor core types
the configuration is modified 7 DC link power and capacitance
7 Constant testing of all selected components for consis- 7 Assessment factors (electronic points and activation
tency and reliability of interaction points)
7 Generated parts lists can be loaded into the interactive 7 Power loss calculation for control cabinet components
CA 01 catalog.
Software update service, repair service contract, documen-
7 Parts list are completed by freely entering order numbers tation and maintenance contracts for individual components
7 10 languages: Chinese (simplified), Czech, English, are also implemented in the NCSD configurator.
French, German, Italian, Polish, Russian, Spanish and You can obtain the NCSD configurator:
Swedish included
7 Together with the interactive CA 01 catalog or
The CNC, operator components, HMI software, SIMATIC
7 Always up-to-date on the Internet at:
S7-300 I/Os, converter system, motors and measuring
system are all selected in the same manner. Motors can be http://www.siemens.com/sinumerik
selected using the Order No. or by means of a motor wizard
based on speed, torque or output. The matching power
section and appropriate cables are automatically assigned
to the motor. The cable lengths can then be specified appli-
cation-specifically. Creation of special motors is supported.
Linear motors can be connected in parallel to improve output
performance.

Siemens NC 60 2006 1/13


CAD CREATOR
Dimension sheet and 2D/3D CAD generator

The CAD CREATOR provides a user-friendly interface which


helps you to create product-specific data quickly and supports
you in generating plant documentation containing project-spe-
cific information.

Benefits:
7 Multilingual operator interface in English, French, German,
Italian and Spanish included.
7 Dimension sheets with measurements in mm or inches
7 Dimension sheets and 2D/3D CAD data for
1FT6/1FK7 synchronous motors
1PH7/1PH4 asynchronous motors
1FT6/1FK7 geared motors
1FW3 torque motors

The CAD CREATOR provides you with various options to begin


with product configuration:
7 Order number
7 Order number search
7 Geometric data
Once a product is successfully configured, the product-specific
information, such as dimension drawing and 2D/3D CAD data
are displayed and made available for storing in various formats,
e.g.: *.pdf, *.dxf, *.stp or *.igs.

The CAD CREATOR is available on CD-ROM and as an Internet


application.
Additional information is available in the Internet under:

http://www.siemens.com/cad-creator

1/14 Siemens NC 60 2006


Overview of functions

2/2 SINUMERIK CNC controls 2/56 Positioning modules


2/2 General Information 2/56 Structure/application
2/2 Export control information, 2/56 Measuring systems that can be
Standard/export connected
controls versions 2/56 Functionality
2/57 CNC programming
2/4 Controls structure/configuration
2/58 Communication
2/8 Measuring systems that can be 2/58 Operation
connected
2/58 Operating modes and machine
2/10 CNC functionality: functions
2/10 Program functions 2/59 Compensations and reference points
2/10 Axis functions 2/59 Axis monitoring functions
2/12 Spindle functions 2/60 PLC area
2/14 Interpolations 2/60 Diagnostic functions
2/14 Couplings 2/60 Startup/parameterization
2/18 Transformations
2/18 Measuring
2/20 Technologies
2/20 Motion-synchronous actions
2/22 Open Architecture
2/24 CNC programming:
2/24 Language
2/26 Cycles
2/28 Program support
2/28 Parameters
2/30 Simulation
2/30 Operating modes
2/32 Tools
2/38 Communication
2/38 ePS Network Services
2/38 Motion Control Information
System MCIS
2/40 Data management
2/40 Tool identification system
2/40 Operation
2/44 Axis monitoring functions
2/46 Compensations
2/46 PLC area
The information in the function overview
2/50 Monitoring functions of SINUMERIK control systems is based
2/50 Safety functions on the following software versions:
2/50 Startup
2/52 Diagnostic functions CNC control Software
2/52 Tools version
2/54 Overview of options for SINUMERIK 802S/802C 4.x
SINUMERIK 810D powerline/840Di/ SINUMERIK 802D 4.x
840D powerline SINUMERIK 810D powerline 6.x
2/55 Overview of options for
SINUMERIK 840Di 3.2
SINUMERIK 802
SINUMERIK 840D powerline 7.x

Siemens NC 60 2006
Overview of functions
SINUMERIK CNC controls
General Information

Overview
2 SINUMERIK CNC controls Positioning modules
The function overview lists the most important functions of the The Overview of functions lists the major functions of the FM 353,
SINUMERIK 802S base line, SINUMERIK 802C base line, FM 354, FM 357-2L/LX/H and SIMODRIVE 611 universal HRS,
SINUMERIK 802D base line, SINUMERIK 802D, allowing you quick and selective access to individual functions.
SINUMERIK 810D powerline, SINUMERIK 840Di and
SINUMERIK 840D powerline, allowing you quick and selective In the case of FM 353/FM 354, the functions for application as an
access to individual functions. autonomous PLC auxiliary axis are specified.

When complete order numbers are given in the list, they must be
specified in the order with the appropriate quantities.
The order numbers of the hardware components and other
options can be found in the relevant chapters.

Export control information


Standard/export control versions

Overview
As a consequence of the prevailing export restrictions applica- When the standard variant is used, it is important to note that
ble to the system software of numerical controls, in relation to official authorization is also required for the export of compo-
particular control functions in accordance with the European/ nents subject to export approval within the framework of service
German Export List (AL item 2D002), provision, the supply of spare parts and for delivery of software
SINUMERIK 810D powerline, SINUMERIK 840Di and updates and upgrades. This is especially relevant in cases
SINUMERIK 840D powerline are available in two versions. where the control is exported after the machine manufacturer
has installed it in a machine tool. The lengthy official approval
In the case of SINUMERK 810D powerline, this applies to CCU procedure can severely restrict after-sales service.
components with integrated system software, with SINUMERIK
840Di to NCK system software and with SINUMERIK 840D When an application for an export permit for a system is submit-
powerline to NCU system software. ted, we therefore recommend that spare parts supplies for any
components requiring approval are included in the application
The standard versions of SINUMERIK 810D powerline, as a matter of course to avoid future delays.
SINUMERIK 840Di and SINUMERIK 840D powerline offer the
full scope of control functions, but require official approval If the control is to be exported as an installed component in a
when exported to countries outside the EU. machine tool, we recommend that machine manufacturers in-
clude any components requiring approval in the export permit
The export versions SINUMERIK 802S base line, SINUMERIK application for the machine. If the machine itself does not require
802C base line, SINUMERIK 802D base line, SINUMERIK 802D, official export approval, but contains components which do, we
SINUMERIK 810DE powerline, SINUMERIK 840DiE and recommend that an export permit for the replacement supply of
SINUMERIK 840DE powerline have restricted functionality in such components is applied for in advance.
accordance with the export list restrictions and therefore do not
require official approval as a result of their "Type" in accordance Spare parts supplies requiring official approval can then be ex-
with EU or German law. ported quickly and easily by the machine manufacturer himself,
or by Siemens if the manufacturer can make the original export
Functional restrictions are documented in the table below. permit available to Siemens.
The approval status for the complete CNC system is corre-
spondingly dependent on the hardware or software version General information:
used.
If any particular components require official re-export approval
Important export information according to US law, this must be duly filed for.
Export of standard versions of components or systems is subject Information about official approval requirements for supplied
to a time-consuming official authorization process, so it is recom- components is given in the delivery documentation:
mended that the export version is used where applicable. Goods labeled here with "AL not equal to N" are subject to Euro-
pean or German export authorization when they are exported
"Information on List of Items (Auskunft zur Gterliste (AZG))" per- out of the EU. Goods labeled with "ECCN not equal to N" are sub-
taining to the official export authorization process is available for ject to US re-export authorization. Even if goods are not labeled
each export version (e.g. Federal Office of Economics and or labeled with "AL:N" or "ECCN:N", they may still be subject to
Export Control (BAFA), Customs). You can obtain a copy of this export authorization due to the final destination and end use of
list from your local Siemens sales office. the goods.
If a purchase contract is concluded, it shall be discharged by
Siemens with the proviso that performance of the contract shall
not be hindered by national or international legal requirements
and especially by export control regulations.

2/2 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls
Standard/export control versions

Overview
Functional restrictions for export versions
2
Function Order No. 802S base line 810DE 840DiE 840DE
802C base line power- power-
802D base line line line
802D
Linear interpolation n 1) 1) 1)

Helical interpolation 2D+6 n


Synchronized actions n 2) 2) 2)

SINUMERIK NCK Runtime OA 6FC5251-0AA20-0AA0


Multi-axis interpolation (> 4 interpolating axes) 6FC5251-0AA16-0AA0
Master-value coupling and curve table interpolation 6FC5251-0AD06-0AA0 3) 3) 3)

3)
Generic coupling CP Basic 6FC5251-0AG01-0AA0
Generic coupling CP Comfort 6FC5251-0AG02-0AA0 3)

Generic coupling CP Expert 6FC5251-0AG03-0AA0 3)

Electronic gear unit 6FC5251-0AE00-0AA0 3) 3)

Machining package milling 6FC5251-0AG00-0AA0


Machining package 5 axes 6FC5251-0AA10-0AA0
Handling transformation package 6FC5251-0AD07-0AA0
Transformation TRICEPT, 5 axes: Root 6FC5251-0AE50-0AA0
Transformation TRICEPT, 5 axes: DMS 6FC5251-0AE51-0AA0
Transformation TRICEPT, 5 axes: 6th axis 6FC5251-0AE53-0AA0
Transformation Dynamic Swivel Tripod (DST) 6FC5251-0AE60-0AA0
Transformation Dynamic Swivel Tripod (DST): 6th axis 6FC5251-0AE61-0AA0
HEXAPOD transformation 6 axes 6FC5251-0AF75-0AA0
Electronic transfer 6FC5250-0AD05-0AA0 3) 3)

Electronic transfer (CP) 6FC5251-0AG05-0AA0 3)

4) 4) 4)
Synchronized actions stage 2 6FC5251-0AD05-0AA0
5) 5) 5)
Clearance control, 1D/3D in position control cycle 6FC5251-0AC05-0AA0
Sag compensation, multi-dimensional 6FC5251-0AB15-0AA0 6) 6) 6)

n Basic version
Restricted functionality of the export control versions.
Not possible

The designation "E" in the name of the control indicates that it is For further details on "restricted functionality" for the export
the export variant, i. e. the relevant control software is classified versions, see the Glossary on the CD-ROM for Catalog NC 60
as not requiring official approval (AL=N) with the functional re- or go to:
strictions specified in the table according to AL item 2D002. http://www.siemens.com/automation/mall

1) The number of simultaneously interpolating axes is restricted to four.


2) Only one active synchronous function (SYNFCT) is possible at a time. The number of simultaneously traversing axes is restricted to four
(path and positioning axes).
3) The number of simultaneously traversing axes is restricted to four.
4) The number of simultaneously traversing axes is restricted to four (path and positioning axes).
5) 1D distance control only in the position control cycle, and the number of simultaneously interpolating axes is restricted to four.
6) The correctable tolerance band is restricted to 1 mm (0.04 in).

Siemens NC 60 2006 2/3


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Control structure/configuration
Structure n
SIMODRIVE 611 See Converter systems n
SINUMERIK PCU See Operator components n
Drives See Converter systems n
SIMODRIVE 611 digital n
SIMODRIVE 611 universal HRS 1)
n
n
SIMODRIVE 611 universal E HRS (via PROFIBUS) n
n
SIMODRIVE POSMO A/SI/CD/CA n
n
SIMODRIVE base line n
FM STEPDRIVE (stepper motors) n
Mode groups (MGs) n
1 MG n
Maximum configuration n
NCU 561.5/571.5 n
NCU 572.5/NCU 573.5 n
Each additional MG 6FC5251-0AD00-0AA0 n
Machining channels n
n
Maximum configuration n
NCU 561.5/571.5 n
NCU 572.5/NCU 573.5 n
Each additional machining channel 6FC5251-0AA07-0AA0 n
Additional axis/spindle + channel n
NCU 561.5 6FC5251-0AD08-0AA0 n
NCU 571.5/572.5/573.5 n
CNC main memory (buffered) for programs and data in MB n
(SINUMERIK 810D/840D: max. 0.3 MB allocated to Siemens technological cycles n
and an additional 0.25 MB (in total) is allocated to Siemens measuring cycles) n
Expansion of CNC main memory by 1 MB 6FC5251-0AD02-0AA0 n
CNC main memory, maximum configuration n
n
n
n

1) Activation via analog or PROFIBUS interface. 4) With system software Plus (precondition: PCU with 1.2 GHz).
2) For positioning tasks using the PLC. 5) With system software Basic and Universal: 2.
3) In excess of 10 V, not PROFIBUS. 6) With NCU system software 2/6/12 axes: max. 2 mode groups/2 channels.

2/4 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n
n n n n n
n n n n n n n
n
n n n n n
n n v v n n v v
n 2) 2) 2) 2)

n n n n v v n n v v
n 3) 2) 2) 2) 2)

n v v n n v v
n 2) 2) 2) 2)

n n
n n
n
n n n n n n n n n n n
n 1 1 1 1 2 2 6 4) 5) 6 4) 5) 10 10 1 1 1 10
n 2 2
n 10 6) 10 6)
n v v v v v v
n n n n n n n n n n n
n 1 1 1 1 1 1 1 1 1 1
n 1 1 1 1 2 2 6 4) 5) 6 4) 5) 10 10 1 1 1 10
n 2 2
n 10 6) 10 6)
n v v v v v v
n
n v
n
n n n n n n n n n n n
n 0.25 0.25 0.25 0.25 0.5 0.5 1 1 3 3
n
n v v v v v v
n 0.25 0.25 0.25 0.25 2.5 2.5 5 5 6 6
n
n
n

Siemens NC 60 2006 2/5


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Control structure/configuration (continued)


Axes/spindles or positioning axes/auxiliary spindles n
n
Maximum configuration of axes n
NCU 561.5 n
NCU 571.5 n
NCU 572.5/573.5 n
Maximum configuration of spindles n
NCU 561.5 n
NCU 571.5 n
NCU 572.5/573.5 n
Maximum configuration of axes and spindles n
NCU 561.5 n
NCU 571.5 n
NCU 572.5/573.5 n
Configuration per channel axes n
incl. spindles n
NCU 561.5 n
NCU 571.5 n
NCU 572.5/573.5 n
Each additional interpolation axis/spindle 1) 6FC5251-0AA03-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Each additional positioning axis (axis-specific feed) or auxiliary spindle 6FC5251-0AA04-0AA0 n
(spindle-specific speed) 1) n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Enabling of internal drive control of 6th axis for positioning tasks 6FC5451-0AF01-0AA0 n
(contains additional positioning axis or auxiliary spindle) n
Enabling of internal drive control of 6th axis for interpolation tasks 6FC5451-0AF02-0AA0 n
(contains additional interpolation axis/spindle) n
Additionally as a package: 2nd machining channel and maximum memory configuration 6FC5451-0AF03-0AA0 n
Additionally as a package: 4 machining channels and 13 axes 6FC5251-0AD01-0AA0 n
n
NCU 561.5/571.5 n
NCU 572.5/573.5 n
Connection of FM 354 as PLC positioning axis See Basic components n
Connection of FM 353 as PLC positioning axis See Basic components n
n

1) Option: If number of axes + spindles > 5. 4) Display of max. 5 axes + 1 spindle.


2)
With system software Plus (precondition: PCU with 1.2 GHz).
3)
With system software Basic: 6.
With system software Universal: 10.

2/6 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n n n n n n n n n n
n 4 4 3 5 5 5 5 5 5 5
n 3 3 2 4 6 6 18 2) 3) 18 2) 3) 31 31 12 2 12 31
n 2 2
n 6 6
n 31 31
n 1 1 1 1+1 2 2 18 2) 3) 18 2) 3) 31 31 1 1+C 3+2C 31
n 2 2
n 6 6
n 31 31
n 4 4 3 5 6 6 18 2) 3) 18 2) 3) 31 31 12 4) 4 12 4) 31
n 2 2
n 6 6
n 31 31
n 4 4 3 5 6 6 12 2) 3) 12 2) 3) 12 12 12 4 12 12
n 1 1 1 1 (1+1) 2 2 12 2) 3) 12 2) 3) 12 12 1 1 3 12
n 2 2
n 6 6
n 12 12
n v v v v
n
n v v
n v v v v
n
n
n v v
n v v
n
n v v
n
n v v
n v v
n 2) 2)

n
n v v
n n n n n
n n n n n
n

Siemens NC 60 2006 2/7


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Measuring systems that can be connected


Max. number n
NCU 561.5 n
NCU 571.5 n
NCU 572.5/573.5 n
Incremental rotary measuring system with RS 422 (TTL) n
n
Linear incremental encoder with current signals n
Via external EXE n
n
Via SIMODRIVE 611 digital closed-loop control module n
Linear incremental encoder with sin/cos 1 Vpp n
On-board n
Via external EXE n
n
Via SIMODRIVE 611 digital closed-loop control module n
Via SIMODRIVE 611 universal HRS incremental shaft encoder output n
Via SIMODRIVE 611 universal HRS (linear axis) n
n
Linear incremental encoder with distance-coded reference marks n
On-board n
Via SIMODRIVE 611 digital closed-loop control module n
Via SIMODRIVE 611 universal HRS closed-loop control module n
n
Rotary measuring systems with distance-coded reference marks n
On-board n
Via SIMODRIVE 611 digital closed-loop control module n
Via SIMODRIVE 611 universal HRS closed-loop control module n
n
n
Absolute value encoder connection with SSI interface
n
Absolute value encoder connection with EnDat linear/rotary n
On-board n
Via SIMODRIVE 611 digital closed-loop control module n
Via SIMODRIVE 611 universal HRS closed-loop control module n
n
Absolute value/incremental encoder installed in 1FT6/1FK n
On-board n
Via SIMODRIVE 611 digital closed-loop control module n
Via SIMODRIVE 611 universal HRS closed-loop control module n
n
n

1) For spindle only. 4) Second measuring system for one axis via 2nd axis
2) SINUMERIK 810D measuring channels and via SIMODRIVE 611 digital SIMODRIVE 611 universal HRS closed-loop control module or ADI 4.
5) For analog axes via ADI 4.
closed-loop control module.
3) Two measuring systems per axis. 6) For positioning tasks.

2/8 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n 802S 802C 802D 802D Note on operating software
n 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n line line line
n line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n 1 4 3 5 12 2) 12 2) 36 3) 4) 36 3) 4)
n 4 3) 4 3)
n 12 3) 12 3)
n 62 3) 62 3)
n n n n n n n
n 1) 1) 1) 5) 5)

n
n n n n
n 7) 7)

n n n n n
n
n n n
n n n n
n 7) 7)

n n n n n
n n
n n n v v n n v v
n 6) 6) 6) 6)

n
n n n
n n n n n
n v v n n v v
n 6) 6) 6) 6)

n
n n n
n n n n n
n v v v v
n 9) 9) 9) 9)

n n n n n
n 5) 5)

n
n n n
n n n n n
n n n v v n n v v
n 10) 10) 6) 6) 8) 8) 6) 6)

n
n n n
n n n n n
n n n v v n n v v
n 10) 10) 6) 6) 6) 6)

7) 9)
Via ADI 4. Not as motor measuring system, only for spindles or rotary axes for direct
8) position sensing.
Second measuring system for one axis via 2nd axis
10) Via SIMODRIVE 611 universal E HRS closed-loop control module.
SIMODRIVE 611 universal HRS closed-loop control module.

Siemens NC 60 2006 2/9


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Measuring systems that can be connected (continued)


Incremental encoder with sin/cos 1 Vpp n
On-board n
Via SIMODRIVE 611 digital closed-loop control module n
Via SIMODRIVE 611 universal HRS closed-loop control module n
n
Resolver installed in 1FT6/1FK n
Via SIMODRIVE 611 universal HRS closed-loop control module n
n
Via SIMODRIVE base line (only 1FK7 with 2-pole resolver) n

CNC functionality: Program functions


Dynamic preprocessing memory (FIFO) n
Look ahead n
n
Program preprocessing 6FC5251-0AC02-0AA0 n
Axis/spindle replacement n
Geometry axes, switchable online in the CNC program n
Frame concept n
Inclined-surface machining with frames n

CNC functionality: Axis functions


Feedrate override of 0 ... 200% n
Feedrate override, axis-specific of 0 ... 200% n
Traversing range 9 decades n
Rotary axis, turning endlessly n
Measuring systems 1 and 2, selectable n
Velocity, max. 300 m/s n
Acceleration with jerk limitation n
Programmable acceleration n
Feedrate interpolation n
Separate path feed for corners and chamfers n
Travel to fixed stop 6FC5255-0AB02-0AA0 n
Travel to fixed stop (without Force Control) 6FC5655-0AA01-0AA0 n
Follow-up mode n
Analog axis n
n
Setpoint exchange 6FC5251-0AE76-0AA0 n
Tangential control 6FC5251-0AB11-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Path switch signals/cam controller 6FC5251-0AB07-0AA0 n
n
1) For positioning tasks. 4) Configuring with closed-loop control module HLA/ANA.
2) Number of traversing blocks cannot be parameterized.
3) Via SIMODRIVE 611 universal E HRS closed-loop control module.

2/10 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n
n n n
n n n n n
n n n n v v n n v v
n 3) 3) 1) 1) 1) 1)

n
n n v v n n v v
n 1) 1) 1) 1)

n n

n n n n n n n n n n n
n n n n n n n n n n n
n 2) 2) 2) 2)

n v v v v v v
n n n n n n n
n n n n n n n
n n n n n n n n n
n n n n n n n

n 120 120 n n n n n n n n
n n n n n n n n n
n n n n n n n n n n n
n n n n n n n n
n n n n n n n
n 12 n n n n n n n n n
n n n n n n n n
n n n n n n n n n n n
n n n n n n n
n n n n n n n
n v v v v v v
n v
n n n n n n n n n n
n n n
n 4) 4)

n v v
n v v v v
n
n v v
n v v v v v v
n

Siemens NC 60 2006 2/11


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC functionality: Axis functions (continued)


Link axis 1) 6FC5251-0AD10-0AA0 n
NCU 561.5/571.5/572.5 n
NCU 573.5 n
Axis container 6FC5251-0AE01-0AA0 n
NCU 561.5/571.5/572.5 n
NCU 573.5 n
Setpoint linkage for multiple NCUs 1) 6FC5251-0AF02-0AA0 n
NCU 561.5/571.5/572.5 n
NCU 573.5 n
Fast interpolation link 1) 6FC5251-0AF03-0AA0 n
NCU 561.5/571.5/572.5 n
NCU 573.5 n
Advanced Position Control APC 6FC5251-0AF04-0AA0 n

CNC functionality: Spindle functions


Analog spindle speed n
n
Digital spindle speed n
Spindle speed, max. programmable value range: n
REAL 3.4028 ex 38 (display: 999 999 999.9999) n
Spindle override of 0 ... 200% n
5 gear stages n
Automatic gear stage selection n
Oriented spindle stop n
Spindle speed limitation (min. and max.) n
Constant cutting rate n
Spindle control via PLC (positioning, oscillation) n
Changeover to axis mode n
n
Axis synchronization on-the-fly n
Thread run-in and run-out programmable n
Thread cutting with constant or variable pitch n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Tapping with compensating chuck/rigid tapping n
n

1) Precondition: Link module. 3) Only SPOS and basic functions.


2) Value range: 999 999,999. 4) Via ADI 4.

2/12 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n
n
n v v
n v v
n
n v v
n
n
n v v
n
n
n v v
n v v

n n n n n n n
n 4) 4)

n n n n n n n n n
n n n n n n n n n n n
n 2) 2)

n 120 120 n n n n n n n n
n n n n n n n n n n n
n n n n n n n n n n n
n n n n n n n n n n n
n n n n n n n n n n n
n n n n n n n n n n n
n n n n n n n
n n n n n n n n n n n
n 3) 3) 3) 3)

n n n n n n n
n n n n n n n n n n n
n n n n n n n n n
n
n n n
n n n n n n n n n n n
n

Siemens NC 60 2006 2/13


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC functionality: Interpolations


Universal interpolator NURBS (non-uniform rational B-splines) n
Continuous-path mode with programmable rounding clearance n
Linear interpolation axes n
n
Maximum n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Multi-axis interpolation (> 4 interpolating axes) 6FC5251-0AA16-0AA0 n
Circle via center point and end point n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Circle via interpolation point n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Helical interpolation n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Spline interpolation (A, B and C splines/compressor) for 3-axis machining 6FC5251-0AF14-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Spline interpolation (A, B and C splines/compressor) for 5-axis machining 6FC5251-0AA14-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Polynomial interpolation 6FC5251-0AA15-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Involute interpolation 6FC5251-0AF01-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Continue machining at the contour (retrace support) 6FC5251-0AE72-0AA0 n
Advanced Processing 1 6FC5251-0AF10-0AA0 n
n
Advanced Processing 2 6FC5251-0AF11-0AA0 n
n

CNC functionality: Couplings


Trailing axes (TRAIL) n
Synchronous spindle/multi-edge turning (COUP) 5) 6FC5255-0AB01-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
n
1) With system software Plus (precondition: PCU with 1.2 GHz). 2) Only tapping: Axis + spindle.
With system software Basic: 6 3) Only with system software Universal and Plus.
With system software Universal: 10. 4)
Only with system software Plus.
5) Not simultaneously with generic couplings (CP).

2/14 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n n n n n n
n n n n n n n
n n n n n n n n n n n
n 3 3 2 4 4 4 4 4 4 4
n 3 3 2 4 4 6 4 12 1)
n 2 2) 2 2)
n 4 12
n v v v
n n n n n n n n n
n
n n n
n n n n n n n n n
n
n n n
n 2D+1 2D+1 2D+2 2D+2 2D+2 2D+2 2D+6
n
n 2D+2 2D+6
n v v v v
n
n v v
n v v v v
n
n v v
n v v v v
n
n v v
n v v v v
n
n v v
n v v v v v v
n v v
n 3) 3)

n v v
n 4) 4)

n n n n n n n
n v v v v
n
n v v
n

Siemens NC 60 2006 2/15


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC functionality: Couplings (continued)


Axial coupling in the machine coordinate system (MCS coupling) 3) 6FC5251-0AD11-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Master value coupling and curve table interpolation (LEAD) 3) 6FC5251-0AD06-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Electronic gear unit (EG) 3) 6FC5251-0AE00-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Pair of synchronized axes (gantry axes) 6FC5255-0AB00-0AA0 n
Max. number n
NCU 561.5 n
NCU 571.5 n
n
NCU 572.5/573.5 n
n
Master-slave for drives 6FC5251-0AC07-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Generic couplings (CP) n
CP Standard n
4 axis pairs in simultaneous coupled motion n
CP Basic: 6FC5251-0AG01-0AA0 n
4 axis pairs in simultaneous coupled motion and 1x synchronous spindle/multi-edge turning n
or master value coupling/curve table interpolation or axial coupling in machine coordinate system n
n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
CP Comfort: 6FC5251-0AG02-0AA0 n
4 axis pairs in simultaneous coupled motion and 4x synchronous spindle/multi-edge turning n
and/or master value coupling/curve table interpolation and/or axial coupling in machine coordinate n
system, 1x electronic gear unit for 3 leading axes n
(without curve tables/cascading) n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
CP Expert: 6FC5251-0AG03-0AA0 n
8 axis pairs in simultaneous coupled motion and 8x synchronous spindle/multi-edge turning n
and/or master value coupling/curve table interpolation and/or axial coupling in machine coordinate n
system, 8x electronic gear unit for 3 leading axes n
(without curve tables/cascading), n
5x electronic gear unit for 5 leading axes (with curve tables/cascading) n
NCU 561.5/571.5 n
NCU 572.5/573.5 n
n

1) 3)
With restricted functionality, see export control versions. Not simultaneously with generic couplings (CP).
2)
Extended from 3 to 8 in software version 7.2 and higher of the NCU system
software.

2/16 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n v
n
n v
n v 1) v v 1) v
n
n v 1)
v
n v v
n
n v v
n v v v v
n 1 1 3 3
n
n v v
n 3 3
n v v
n 8 2) 8 2)
n v v
n
n v v
n n n n n
n
n
n
n
n
n
n
n v 1)
v
n
n
n
n
n
n
n v 1) v
n
n
n
n
n
n
n
n v 1)
v
n

Siemens NC 60 2006 2/17


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC functionality: Transformations


Cartesian point-to-point (PTP) travel n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
TRANSMIT/peripheral surface transformation 6FC5251-0AB01-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
TRANSMIT/peripheral surface transformation 6FC5651-0AA02-0AA0 n
Inclined axis 6FC5251-0AB06-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Concatenated transformations (inclined axis TRAANG n
after TRAORI/cardan millhead/TRANSMIT/TRACYL) n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Machining package milling 6FC5251-0AG00-0AA0 n
Contains the options: Machining package five axes, multi-axis interpolation, spline interpolation n
for 5-axis machining, 3D tool radius compensation n
Machining package 5 axes 6FC5251-0AA10-0AA0 n
contains the multi-axis interpolation option n
Handling transformation package 6FC5251-0AD07-0AA0 n
Generic transformation n
n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
n
Transformation for pantograph kinematics, 2 axes 6FC5251-0AE45-0AA0 n
3-axis PARACOP transformation for parallel kinematics 6FC5251-0AE31-0AA0 n
(1st channel) n
Transformation TRICEPT 5 axes n
Root 6FC5251-0AE50-0AA0 n
DMS 6FC5251-0AE51-0AA0 n
6th axis 6FC5251-0AE53-0AA0 n
HEXAPOD transformation 6 axes 6FC5251-0AF75-0AA0 n
Transformation Dynamic Swivel Tripod (DST) 6FC5251-0AE60-0AA0 n
6th axis 6FC5251-0AE61-0AA0 n

CNC functionality: Measuring


Measuring stage 1 See HMI software n
2 probes (switching) with/without deletion of distance-to-go n
Measuring stage 2 6FC5250-0AD00-0AA0 n
(logging of measurement results, measurement functions See HMI software n
from synchronized actions, cyclic measurement) n
n
1) 3)
With 3-axis and 4-axis transformation. Precondition: MCI board extension.
2) 1 sensor.

2/18 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n n n n
n
n n n
n v v v v
n
n v v
n v
n v v v v
n
n v v
n n n n n
n
n
n n n
n v v
n
n
n v v
n
n v v v
n n n n n
n 1) 1) 1)

n
n n n
n 1)

n v v v v
n v v v v
n
n
n v v
n v v
n v v
n v v
n v v
n v v

n n n n n n n n
n 2) 3) 3)

n v v v v v v
n 3) 3)

n
n

Siemens NC 60 2006 2/19


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC functionality: Technologies


Punching/nibbling functions 6FC5251-0AC00-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Oscillation functions (block-related, modal and asynchronous) 6FC5251-0AB04-0AA0 n
More than one feed in block (e.g. for calipers) n
Handwheel override n
Contour handwheel 6FC5251-0AG04-0AA0 n
Electronic transfer 6FC5250-0AD05-0AA0 n
Contains the master-value coupling option (LEAD) n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
n
Electronic transfer (CP) 6FC5251-0AG05-0AA0 n
Contains the generic coupling "CP Comfort" option
NCU 561.5 n
NCU 571.5/572.5/573.5 n
n

CNC functionality: Motion-synchronous actions


High-speed CNC inputs/outputs n
4 digital inputs/4 digital outputs on-board n
n
Expansion via NCU terminal block See Basic components n
32 digital inputs/32 digital outputs, n
8 analog inputs/8 analog outputs n
Expansion via SIMATIC S7 I/O n
32 digital inputs/32 digital outputs n
4 analog inputs/4 analog outputs n
Synchronized action (max. 16) and high-speed auxiliary function output n
n
Synchronized action stage 2 (up to 255 parallel actions 6FC5251-0AD05-0AA0 n
per channel, technology cycles) n
Positioning axes and spindles via synchronized actions n
(command axes) n
Analog value control in interpolation cycle n
(precondition: analog output) n
Path velocity-dependent analog output 6FC5251-0AC04-0AA0 n
(laser power control) n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
n

1) With restricted functionality, see export eontrol versions. 3) Precondition: SIMATIC DP ET 200 analog module.
2) Precondition: MCI board extension.

2/20 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n v v
n
n v v
n v v v v v v
n n n n n n n
n n n n n n n
n v v v v v v
n v v
n 1)

n
n v v
n 1)

n
n
n
n v v
1)

n
n n n n n
n 2) 2)

n v v v v
n
n
n v v
n
n
n n n n n n n
n 1) 1) 1)

n v v v v v v
n 1) 1) 1)

n n n n n n n
n
n n n n n n n
n 3) 3)

n v v v v
n 3) 3)

n
n v v
n

Siemens NC 60 2006 2/21


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC functionality: Motion-synchronous actions (continued)


Laser switching signal, high-speed 6FC5251-0AE74-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5: 6/12/31 axes n
n
Clearance control n
1D in interpolation cycle via synchronized action n
1D/3D in position control cycle (incl. in interpolation cycle) 6FC5251-0AC05-0AA0 n
n
NCU 561.5 n
NCU 571.5/572.5/573.5: 6/12/31 axes n
n
Evaluation of internal drive variables 6FC5251-0AB17-0AA0 n
(precondition for Adaptive Control) n
Continuous dressing n
(parallel dressing, online modification of tool offset) n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Asynchronous subroutine ASUP 1) n
Interrupt routines with fast retraction from the contour 6FC5251-0AA00-0AA0 n
Cross mode actions (ASUPs and 6FC5251-0AD04-0AA0 n
synchronized actions in all operating modes) n

Open Architecture
HMI programming package (OEM contract required) See HMI software n
HMI configuring package (OEM contract required) See HMI software n
User-interface expansion (HMI Advanced/HMI Embedded) See HMI software n
n
OA package NCK (OEM contract required) See Basic components n
n
SINUMERIK NCK Runtime OA (runtime license) 6FC5251-0AA20-0AA0 n
n

1) High-speed CNC inputs/outputs required. 3) 20 unreserved screens.


2) With restricted functionality, see export control versions. 4) Configuration via PROFIBUS DP.

2/22 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n v v
n
n v v
n
n
n n n n n n n
n v v
n 1)

n
n v v
n 1)

n v v v v v v
n 4) 4)

n n n n n
n
n
n n n
n n n n n n n
n v v v v v v
n v v v v v v
n

n v v v v v v
n v v v v v v
n x x x x x x v v v v v v
n 3) 3) 3) 3) 3) 3)

n v
n
n v
n

Siemens NC 60 2006 2/23


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC programming: Language


Programming language (DIN 66025 and high-level language extension) n
Main program call from main program and subroutines n
Subroutine levels/interrupt routines, max. n
Number of subroutine passes 9999 n
Number of levels for skip blocks (/0 to /...) n
Polar coordinates n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
1/2/3-point contours n
Dimensions metric/inch, n
changeover manually or via program n
Inverse time feedrate n
Auxiliary function output via n
31
M word, max. programmable value range: INT 2 -1 n
n
H word, n
max. programmable value range: REAL 3.4028 ex 38 n
(display: 999 999 999,9999) INT -231 ... 231-1 n
High-level CNC language with n
User variables, configurable n
Predefined user variables (arithmetic parameters), n
configurable n
Read/write system variables n
Indirect programming n
Program jumps and branches n
Program coordination with WAIT, START, INIT n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Arithmetic and trigonometric functions n
Compare operations and logic operations n
Macro technique n
Control structures n
(IF-ELSE-ENDIF, WHILE, FOR, REPEAT, LOOP) n
Commands to HMI n
STRING functions n
n

1) M function: 1 ... 99.

2/24 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n n n n n n n n n n
n n n n n n n n n n n
n 4/0 4/0 8/0 8/0 11/4 11/4 11/4 11/4 11/4 11/4
n n n n n n n n n n n
n 1 1 1 1 8 8 8 8 8 8
n n n n n n n
n
n n n
n n n n n n n n n n n
n n n n n n n n n n n
n
n n n n n n n
n
n n n n n n n n n n n
n 1) 1)

n n n n n n n n n
n
n
n
n n n n n n n
n n n n n n n n n n n
n
n n n n n n n
n n n n n n n n n
n n n n n n n n n n n
n n n n n
n
n n n
n n n n n n n n n n n
n n n n n n n n n n n
n n n n n n n
n n n n n n n
n
n x x x x x x n n
n n n n n n n
n

Siemens NC 60 2006 2/25


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC programming: Language (continued)


Online ISO dialect interpreter 6FC5253-0AE00-0AA0 n
n
Program management n
Management of programs and workpieces in NCK n
n
Management of programs and workpieces on hard disk (HD) n
Management of programs and workpieces on diskette drive n
Management of programs and workpieces on n
network drive n
Number of workpieces on NC/NC + HD, max. n
Templates for workpieces, programs and INI files n
Job lists n
n

CNC programming: Cycles


Process-oriented cycles for drilling/milling and turning See HMI software n
n
Pocket milling with free contour definition and islands See HMI software n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Pocket milling with free contour definition, islands and See HMI software n
residual material removal n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Enhanced stock removal functions with blank part description See HMI software n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Enhanced stock removal functions with blank part description and See HMI software n
residual material removal n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Measuring cycles for drilling/milling and turning See HMI software n
n
Access protection for cycles n
Cycle storage separate from CNC main memory 6FC5251-0AF00-0AA0 n
n

1) 3)
Management of workpieces is not possible. With different functionality.
2) 4)
Precondition: DNC (option). Partially.

2/26 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n v v v v v v
n
n
n n n n n n n n n n n n n n n n n
1)
n 1) 1) 1)

n x x n n x x n n n
n x x x x x x n v v v
n x x x x x x v v v v
n 2)

n 100/ 100/ 100/ 100/ 250/ 250/ 1000 1000 250/ 250/ /1000 /1000 /1000 /1000
n x x x x x x n
n x x x x x x n
n

n n n n n x x x x x x n v n n n
n 3)

n x x x x v n n
n
n x x
n x x x x v v v
n
n
n x x
n x x x x v v n
n
n x x
n v v v v v v v
n
n
n v v
n v v v v v v v v n n
n 4) 4)

n n n n n n n n n n n
n v v v v v v
n

Siemens NC 60 2006 2/27


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

CNC programming: Program support


Program editor n
Text editor with editing functions: Select, copy, delete, ... n
Machining step programming See HMI software n
Write protection for lines n
Suppression of lines in the display n
n
Dual editor n
Multi-channel step sequence programming 5) 6FC5253-0AF03-0AA0 n
AutoTurn/AutoTurn Plus See HMI software n
Program support for geometry entries n
Geometry processor with programming graphics/ See HMI software n
Free contour input (contour calculator) n
Screens for 1/2/3-point contours n
Program support for cycles n
Screens and stationary auxiliary displays n
Dynamic programming graphics during programming n
Programming support can be extended (e.g. customer cycles) n
n

Parameters
Max. number of basic frames n
Max. number of selectable offsets n
Zero offsets, programmable (frames) n
Scratching, determining zero offset n
Zero offsets, external (PLC) n
Global and local user data n
Global program user data n
Display system variables (also via online configurable display) n
and log n
n

1) Configurable by Siemens. 3) With user interface expansion, see HMI/MMC Commissioning Manual.
2) For presentation of the machining step. 4) With customer cycles function.
5) On request.

2/28 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n
n n n n n x x n n x x n n n n n n
n x x x x x x v n v
n x x x x x x n n n
n x x x x x x n n n
n 2)

n x x x x x x n n
n x x x x v
n x x x x v
n
n x x x x x x n n n v n
n
n n n n n x x x x x x n n n n n
n
n n n n n x x x x x x n n n n n
n x x x x x x n n n
n 1) 1) 1) 1) x x x x x x n n n n n n
n 3) 3) 3) 4) 3)

n 1 1 1 1 16 16 x x 16 16 16 16 1 1 1
n 4 4 6 6 100 100 x x 100 100 100 100 100 4 100 100
n 1 1 n n n n n n n n
n n n n n x x x x x x n n n n n
n n n n n n n n n n n n
n n n x x n n n n n n
n n n x x n n n n n n n
n x x x x x x n
n
n

Siemens NC 60 2006 2/29


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Simulation
Up to n channels can be simulated sequentially n
NCU 561.5 n
NCU 571.5 n
NCU 572.5/573.5 n
Several channels and programs can machine the same blank part in succession n
Simulation of program X, while program Y is being executed n
Drilling/milling 1) n
Multi-sided 2D view, dynamic n
n
3D view, static n
Simultaneous recording (real-time simulation of current machining) See HMI software n
n
Turning 1) n
Traverse path simulation without model (broken-line graphics) n
n
Contour of blank part can be specified n
Simulation in working plane G18 n
Simulation in working planes G17/G19 n
Full cut/partial cut with circumferential edges, front face and peripheral surfaces, n
milling and drilling operations n
Counterspindle n
3D simulation of the finished part (static/dynamic) See HMI software n
n
Simultaneous recording (real-time simulation of current machining) n
Turning 1) 6FC5673-0AB01-0AF0 n
Traverse path simulation without model (broken-line graphics) n
n
Simulation in working plane G18 n
n
Simultaneous recording (real-time simulation of current machining) n
n

Operating modes
JOG n
Handwheel selection n
Inch/metric changeover n
Manual measurement of zero offset n
Manual measurement of tool offset n
Automatic tool/workpiece measurement See HMI software n
n
Reference point approach, automatic/via CNC program n
n

1) 3)
Tool carrier vertical to the workpiece. Dynamic for PCU 50/PCU 50.3/PCU 70.
2) Single-sided broken-line graphics at programming level. 4) Precondition: Measuring cycles.

2/30 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n 2 2 2 2 10 1 1 1 1
n 2 2
n 6 6
n 10 10
n x x x x x x n
n x x x x x x n
n
n n x x x x x x n n
n 2)

n x x x x x x n n
n n x x x x x x v v
n 2)

n
n x x x x x x n n n
n 5)

n x x x x x x n n
n x x x x x x n n n n
n x x x x x x n n
n x x x x x x n n
n
n x x x x x x n n
n x x x x v
n 3)

n x x x x x x n n v
n
n v n
n 2) 2)

n v n
n 2) 2)

n v n
n 2) 2)

n n n n n n n n n n n n n n
n n n n n n n x x n n n n
n n n n n x x n n n n n n n
n n n n n x x x x x x n n n n n
n n n n n x x x x x x n n n
n n n n n x x n n v n n
n 4)

n n n n n n n n n n n n n n n n n
n

5)
Only turning.

Siemens NC 60 2006 2/31


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Operating modes (continued)


MDA n
Input in text editor n
Save MDA program n
Input screen forms for technology and positioning, cycle support n
Teach In n
Teach positions in MDA buffer n
Teach (record/playback) n
Teach In with HT 6 n
Teach In 6FC5571-0AA01-0BF0 n
Automatic n
Execution from network drive or PC card for PCU 20 See HMI software n
n
Execution from RS 232 C (V.24) interface n
Execution from hard disk n
Program control n
n
Program editing n
Overstoring n
DRF offset n
Block search with/without calculation n
Repos (repositioning on the contour) n
With operator command/semi-automatically n
Program-controlled n
Preset n
Set actual value n

Tools
Tool types n
Turning n
Drilling/milling n
Grinding n
Groove sawing n
n

1) 3)
Precondition: DNC (option). Precondition: Network/disk drive management on PCU 20 (option).
2) Possible with restrictions.

2/32 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n n n n n n x x n n n n n
n n n n n n n x x n n n n n n n
n n n x x n n n n n
n n n x x n n n n n
n n n x x n n
n n n x x n n n n n
n n n n n n
n v v v v v v n
n v v
n n n n n n n n n n n n n n
n n n x x n n v v v v
n 1) 3)

n n n n n n n x x n n n n n n
n n n x x n n n n n
n n n n n n n x x n n n n n n n n
n 2)

n n n n n n n x x n n n n n n n
n n n x x n n n n n
n n n x x n n n n n n n n
n n n n n n n x x n n n n n n/ n n
n
n n n n n n n x x n n n n n n n
n n n x x n n n n n n n
n n n x x n n n n n n n
n n n x x n n n n n n n

n
n n n n n n n x x n n n n n n n
n n n n/ n n n x x n n n n n n n n
n n n x x n n n n n
n n n x x n n n n n
n

Siemens NC 60 2006 2/33


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Tools (continued)
Tool radius compensations in plane n
With approach and retract strategies n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
With transition circle/ellipse on outer edges n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Configurable intermediate blocks with tool radius compensation active n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
3D tool radius compensation 6FC5251-0AB13-0AA0 n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Tool change via T number n
Tool carrier with orientation capability n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Look-ahead detection of contour violations n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Grinding-specific tool offset with n
grinding wheel surface speed n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Tool orientation interpolation 1) n
Online tool length compensation n
Operation without tool management n
Tool offset selection via D number without T assignment n
(flat D number) n
Editing of tool data n
Tool offset selection via T and D numbers n
Data backup via RS 232 C (V.24) interface n
Number of tools/cutting edges in tool list n
n
n
n
n

1) Precondition: Machining package 5 axes (option). 2) For turning.


3) For milling.

2/34 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n
n n n n n
n
n n n
n n n n n n n n n
n
n n n
n n n n n
n
n n n
n v v n n n
n
n v v
n n n n n n n n n n n n n n n n
n n n n n n n n
n
n n n
n n n n n n n n n
n
n n n
n n n n n n n
n
n
n n n
n n n
n n n
n n n n n n n x x n n n n n n
n n n x x n n n n n
n
n n n n n n n x x n n n n
n n n n n n n x x n n n n n n
n n n n n
n 15/30 15/30 18/36 32/64 600/ 600/ 600/ 600/ 600/ 600/
n 2) 1500 1500 1500 1500 1500 1500
n 48/96 x x
3)
n
n

Siemens NC 60 2006 2/35


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Tools (continued)
Operation with tool management 6FC5251-0AB12-0AA0 n
System displays in standard software n
Comfortable startup via system displays n
Tool list n
Configurable tool lists n
Number of tools/cutting edges in tool list n
n
n
Unambiguous D number structure n
Tool offset selection via T and D numbers n
Editing of tool data n
Editing of OA data n
Magazine list n
Configurable magazine list n
More than one magazine is possible n
Magazine data n
Vacant position search and positioning n
Easy vacant position search using softkeys n
Loading and unloading of tools n
More than one loading and unloading point per magazine n
Tool cabinet and tool catalog n
Loading and unloading via code carrier system n
Adapter data n
Local compensations n
Connection to TDI n
Data backup on hard disk n
Data backup via RS 232 C (V.24) interface n
Monitoring of tool life and workpiece count 6FC5651-0AA01-0AA0 n
n

1) Valid for PCU 50/PCU 50.3/PCU 70. For PCU 20: 250/500.
2) Available with PCU 50/PCU 50.3.

2/36 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n v v x x v v v v n n
n v v x x v v v v n n
n v v x x v v v 2) 2)
n v v v v v v v v n n
n v v v v v v v
n 600/ 600/ 600/ 600/ 600/ 600/ 600/ 600/ 600/ 100/ 600/
n 1500 1500 1500 1500 1500 1500 1500 1500 1200 1 1200
n x x 1) 1)

n v v x x v v v
n n n n n n n n n n n
n v v x x v v v v n n
n v v x x v v v v n n
n v v x x v v v v n n
n v v x x v v v
n 32 32 32 32 32 32 32 32 3 3
n v v x x v v v v n n
n v v x x v v v v n n
n v v x x v v v
n v v x x v v v v n n
n v v x x v v v
n v v x x v v v
n v v x x v v v
n v v x x v v v
n v v x x v v v
n v v x x v v v n n
n v v x x v v v n n
n v v x x v v v v n n
n v
n

Siemens NC 60 2006 2/37


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Communication
Serial interface RS 232 C (V.24) n
n
Parallel interface (Centronics) n
n
Disk drive operation See HMI software n
Multipoint Interface (MPI) n
Ethernet connection See HMI software n
n
I/O interfacing to via PROFIBUS DP 1) 6FC5252-0AD00-0AA0 n
(software option) n
Data exchange between machining channels n
High-speed data interchange between CNC and PLC n
Data backup on hard disk n
n
Data backup on PC card n
PC card as additional program memory (PCU 20) n
n

ePS Network Services


ePS Network Services: See HMI software n
- Company Account and n
- Value Account n
are preconditions for service use n
eP Access: See HMI software n
Remote control and monitoring n
of machine control systems using Internet Explorer n
eP Dynamic (includes eP Access): See HMI software n
Acquisition, logging, analysis and processing n
of machine faults n
eP Performance (includes eP Dynamic): See HMI software n
Procedure for acquiring the machine status and maintenance support n

Motion Control Information System MCIS


DNC Machine/IFC: CNC program transfer via the network See HMI software n
n
TDI: Tool management function for individual machines and networked machines See HMI software n
n
TDI Ident Connection: Connection to tool identification systems See HMI software n
MDA Machine/IFC: Machine and production data acquisition See HMI software n
n
RPC SINUMERIK: Data interchange between CNC and host computer See HMI software n
TPM Machine: Support for maintenance and repair See HMI software n
RCS @Event See HMI software n
n
n

1) For literature on the subject of PROFIBUS DP, see Services 3) For PCU 50/PCU 70.
Documentation. 4) Precondition: DNC (option).
2)
For PCU 20/PCU 50/PCU 70.

2/38 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n n n n x x n n x x n n n n n n
n 3) 2) 2) 2) 2)

n x x n n x x n n n n
n 3) 3) 3) 3)

n x x n n x x n v v v
n n n n n n n n n n n n n
n x x n n x x v v v v
n 4)

n n n v v n n v v
n
n n n n n n n
n n n n n n n
n x x n n x x n n n n
n 3) 3) 3)

n n n n n n n n n n n n n
n x x x x n
n 5)

n x x X X x x v v v v
n 6) 6) 6) 6)

n
n
n x x X X x x v v v v
n 6) 6) 6) 6)

n
n x x X X x x v v v v
n 6) 6) 6) 6)

n
n v v v v v v v v v v
n 7) 7) 7) 7) 7) 7) 6) 6) 6) 6)

n x x x x x x v v v v
n 3) 3) 3)

n x x x x x x v v
n 3)

n x x x x x x v
n x x x x x x v v v v
n 3) 3) 3)

n x x x x x x v
n x x x x x x v
n x x x x x x v v v v
n 3) 3) 3)

5) Excludes use of RCS Host remote diagnostics on PC card. RCS Host 6) For PCU 50/PCU 50.3/PCU 70 with HMI-Advanced.
Embedded can be used. Precondition: Network/disk drive management on 7) On request.
PCU 20 (option).

Siemens NC 60 2006 2/39


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Data management
ADDM agent: Backup and recovery client See HMI software n
(precondition: SIMATIC STEP 7) n

Tool identification system


Connection of tool identification system MOBY E See HMI software n

Operation
Operator panel fronts OP 015/OP 015A/TP 015A, 15" color See Operator components n
Operator panel fronts OP 012, 12.1" color See Operator components n
Operator panel fronts TP 012, 12.1" color 4) See Operator components n
Operator panel fronts OP 010/OP 010C/OP 010S, 10.4" color See Operator components n
Thin Client Unit for operator panel fronts n
TCU See Operator components n
Operator panel fronts with integrated TCU n
OP 015AT/TP 015AT, 15" color See Operator components n
OP 012T, 12.1" color See Operator components n
OP 08T, 7,5" color See Basic components n
PCU 20 3) See Operator components n
PCU 50 3) See Operator components n
PCU 50.3 3)
See Operator components n
PCU 70 3) See Operator components n
Control unit management with TCU See Operator components n
Identical display on all OPs with TCU n
Simultaneous operation interlock n
Different resolutions (e.g. OP 010/HT 8) n
Up to 4 operator panel fronts with one TCU each on a PCU 50/PCU 50.3/PCU 70 1) n
plus 1 additional operator panel front directly on the PCU 50/PCU 50.3/PCU 70 1) n
Physical separation of operator panel front (OP) and PCU n
as well as connection of up to 3 operator panels via video link n
1 operator panel for up to 8 NCUs/ n
2 operator panels for up to 4 NCUs n
Control unit management for each PCU 6FC5253-0AE03-0AA0 n
(up to 9 PCUs for up to 9 NCUs) n
Functionality: Active, passive and suppression mechanisms n
Integrated operator panel: SINUMERIK 802S/802C base line, 8" monochrome See Basic components n
Operator panel SINUMERIK 802D base line/802D, 10.4" monochrome/color See Basic components n
Connection for See Operator components n
Standard VGA monitor with PCU 50/PCU 70 n
Standard DVI monitor with PCU 50.3, VGA via ext. adapter n
n

1) Precondition: PCU with 1.2 GHz. 3) HMI software for PC/PG can be ordered separately.
2) Three CCUs on one operator panel. Two operator panels on one CCU. 4) For customized operator interface.

2/40 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n x x x x x x v v v v
n 3) 3) 3)

n x x x x v

n v v v v v v v v v v
n v v v v v v v v v v
n v v v v v v
n v v v v v v v v v v v
n
n v v v v v v
n
n v v v v v v
n v v v v v v
n v v v v v v
n v v v v n v v v
n v v n n v v v v v v v
n v v v v v v v v v
n v v v v v v v v v
n
n
n n n n n n n
n n n n n
n n n n n n n
n
n v v v v v v
n
n n n n n n n
n 2) 2)

n x x v v v
n
n
n n n
n n/v n/v
n
n n n n n n n
n n n n n n n
n

Siemens NC 60 2006 2/41


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Operation (continued)
Connection for n
SIMATIC OP 170B/OP 177B with 6"/10" display 1) n
SIMATIC TP 170B/TP 177B/TP 270 with 6"/10" display 1) n
SIMATIC Mobile Panel 170/Mobile Panel 177 1)
n
SIMATIC MP 270B/MP 370 with Key/Touch 1) n
Connection of SIMATIC HMI to PLC n
SINUMERIK HT 8 handheld terminal See Operator components n
SINUMERIK HT 6 handheld terminal See Operator components n
Mini handheld unit See Operator components n
Handheld unit type B-MPI See Operator components n
Machine control panel See Operator components n
Pushbutton panel See Operator components n
Electronic handwheels can be connected See Operator components n
CNC keyboard, horizontal/vertical See Basic components n
n
Full CNC keyboard See Operator components n
Standard PC keyboard MF-II See Operator components n
Floppy disk (3.5"/1.44 MB) See Operator components n
Floppy disk (3.5"/1.44 MB) with USB connection See Operator components n
Plain text display of user variables n
Multi-channel display n
2D representation of 3D protection areas/work areas n
Actual-value system for workpiece (grinding) n
Menu selection via the PLC n
CNC program messages n
Online help for programming, n
alarms and machine data (can be extended) n
Screen blanking n
Access protection, 8 levels n
n

1) 3)
WinCC flexible is required for OA applications. Precondition: MCI board extension.
2) 4)
Third handwheel can be operated as a contour handwheel (option). Included in scope of supply, see Ordering Data.

2/42 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n
n
n n n n n n n
n n n n n n n
n n n n n n n
n n n n n n n
n v v v v
n v v v v v v n
n v v v v v v v v v v
n v v v v v v
n n n v v v v v v v v
n v v v v v v
n 2 2 3 3 2/3 2) 2/3 2) 2 3) 2 3) 2/3 2) 2/3 2)
n v n
n 4)

n v v v v v v
n v v v v v v
n x x v v x x v v v v v
n x x x x v
n n n x x n n n n n n n
n x x x x n
n n n x x n n n n
n n n n n n n n n
n x x n n n n
n n n n n x x n n n n n
n n n x x n n n
n
n n n n n n n n n n n n n
n n n n n n n n n n n n n n n n
n

Siemens NC 60 2006 2/43


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Operation (continued)
Languages of operating software n
Languages of operating software packages HMI Advanced, HMI Embedded, ShopMill, See HMI software n
ShopTurn on CD-ROM n
2 languages switchable online n
Chinese Simplified, English, French, German, Italian, n
Spanish n
Additional languages: See Basic components n
Czech, Hungarian, Polish, Russian, Turkish n
Additional languages: See Basic components n
Chinese Traditional, Czech, Finnish, Hungarian, Korean, Polish, n
Russian, Turkish n
Additional languages: n
e.g. Chinese Traditional, Czech, Danish, Dutch, Finnish, Hungarian, n
Japanese, Korean, Polish, Romanian, Russian, Swedish, n
Turkish n
Maximum configuration for installed languages n
Other languages n
Operating software can be used for: n
SINUMERIK 810D powerline/840D powerline See HMI software n
SINUMERIK 840Di See HMI software n
n
Operator interface with Solution for Powertrain TRANSLINE HMI PRO software See HMI software n
Operator interface with Solution for Powertrain TRANSLINE HMI Lite CE software See HMI software n
n

Axis monitoring functions


Working area limitation n
Limit switch monitoring n
Software and hardware limit switches n
2D/3D protection zones n
Contour monitoring n
Contour monitoring with tunnel function 6FC5251-0AB16-0AA0 n
Position monitoring n
Standstill (zero-speed) monitoring n
Clamping monitoring n
Path length evaluation 6FC5251-0AF05-0AA0 n
n

1) No Simplified Chinese. 4) No Traditional Chinese or Korean.


2) Included on the CD-ROM Toolbox. 5) No restriction.
3) Included on CD-ROM of HMI language extensions. 6) On request.
Please enquire about available software versions.

2/44 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n
n v v v v v v v v v v v v
n
n n n n n n n n n n n n n n n n n
n n n n n X X X X x x n n n n n n
n 1)

n n n
n 2) 2)

n n n
n 2) 2)

n
n X X X X x x v v v v v v
n 3) 3) 3) 3) 4) 3)

n
n
n 2 2 2 2 X X X X x x 5) 8 8 8 8 2
n 6) 6) 6) 6) X X X X x x 6) 6) 6) 6) 6) 6)

n
n v v v v v v v v v v
n v v v v v
n 7)

n x x x x v
n v v
n

n n n n n n n n n
n n n n n n n n n n n
n
n n n n n n n
n n n n n n n n n n n
n v v v v v v
n n n n n n n n n n
n n n n n n n n n n
n n n n n n n n n n
n v v v v
n

7) Precondition: Uninterruptible power supply (UPS).

Siemens NC 60 2006 2/45


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Compensations
Backlash compensation n
Leadscrew error compensation n
Measuring system error compensation n
Electronic weight counterbalance 6FC5255-0AC00-0AA0 n
Sag compensation, multi-dimensional 6FC5251-0AB15-0AA0 n
n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
n
Quadrant error compensation per operation n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Quadrant error compensation, automatic 6FC5251-0AB14-0AA0 n
(neural network) n
NCU 561.5 n
NCU 571.5/572.5/573.5 n
Graphical monitoring of quadrant error compensation using the circularity test See HMI software n
n
Temperature compensation 6FC5251-0AA13-0AA0 n
Automatic drift compensation for analog speed setpoints n
Feedforward control n
Velocity-dependent n
Acceleration-dependent 6FC5250-0AA07-0AA0 n
3D error compensation SEC 3D 6FC5251-0AF33-0AA0 n

PLC area
SIMATIC S7-200 (integrated) n
SIMATIC S7-300 CPU 314C-2 DP (integrated) n
SIMATIC S7-300 CPU 317-2 DP (integrated) n
n

1) With restricted functionality, see export control versions. 2) Precondition: Commissioning tool for SIMODRIVE 611 digital.
Already included in HMI-Advanced system software, also for PC/PG.

2/46 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n n n n n n n n n n
n n n n n n n n n n n
n n n n n n n n n n n
n v v v v
n v v v v
n 1) 1)

n
n v v
n 1)

n n n x x n
n
n n n
n v v
n
n
n v v
n x x x x n v
n 2)

n v v v v v v
n n
n
n n n n n n n n n
n v v v v
n v v v v

n n n n n
n n n
n n n n n
n

Siemens NC 60 2006 2/47


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

PLC area (continued)


Machining time, typically in ms/KI for bit operations 3) n
Machining time, typically in ms/KI for word operations 3) n
PLC user memory in KB, incl. basic PLC program n
n
PLC user memory, maximum configuration in KB n
Expansion of the PLC user memory by 64 KB 6FC5252-0AA03-0AA0 n
Ladder steps memory configuration n
PLC programming with HiGraph (add-on package for STEP 7) n
PLC programming tool See HMI software n
n
PLC programming tool, PLC program examples, n
standard machine data and alarm text editor on Toolbox n
Toolbox with basic PLC program, standard machine data See HMI software n
and CNC variable selector n
Digital inputs, input image max. in bytes n
n
Digital outputs, output image max. in bytes n
n
I/O inputs, max. number in bytes n
I/O outputs, max. number in bytes n
Bit memories, max. number in bytes n
Timers, max. number n
Counters, max. number n
FB, FC (max. number per type) n
DB, max. number n
Cyclic function block n
Time-controlled function blocks n
Equipment for PLC programming and program test with PG/PC n
Max. number of I/O modules See Basic components n
(central configuration) n
Distributed DP slaves on PROFIBUS DP, max. number n
n
PP 72/48 I/O module See Basic components n
n
Distributed I/O via PROFIBUS DP n
Via CP 342-5 DP, data transfer rate up to 1.5 Mbit/s n
Via integrated interface, data transfer rates up to 12 Mbit/s See Communication n
PROFINET IO/PROFINET CBA n
Via external CP 343-1 communication board (Advanced) n
User machine data for configuring the n
PLC user program n
n

1) Without CNC variable selector. 3) 1 KI = 1024 instructions; corresponds to approx. 3 KB.


2) Included in the basic package. 4) With PLC module D I/O.

2/48 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n 1.8 1.8 0.4 0.4 0.1 0.1 0.03 0.03 0.03 0.03
n 5.9 5.9 1.4 1.4 0.25 0.25 0.1 0.1 0.1 0.1
n n n n n n n
n 96 96 128 128 128 128
n 480 480 768 768 768 768
n v v v v v v
n 4000 4000 6000 6000
n v v v v v v
n n n n n
n 2) 2) 2) 2)

n n n n n
n 2) 2) 2) 2)

n n n n n v v n n v v
n 1) 1) 1) 1)

n 48/ 48/ 144 144 128 128 128 128 256 256
n 64 4) 64 4)
n 16/ 16/ 96 96 128 128 128 128 256 256
n 32 4) 32 4)
n 48 48 144 144 2048 5) 2048 5) 2048 5) 2048 5) 4096 4096
n 16 16 96 96 2048 5) 2048 5) 2048 5) 2048 5) 4096 4096
n 1024 1024 3072 3072 4096 4096 4096 4096 4096 4096
n 16 16 40 40 256 256 512 512 512 512
n 32 32 32 32 256 256 512 512 512 512
n 64 6)
64 6)
64 6)
64 6)
256 256 2048 7)
2048 7)
2048 7)
2048 7)
n 399 399 2047 7) 2047 7) 2047 7) 2047 7)
n n n n n n n n n n n
n n n n n n n
n v v v v v v v v v v
n v v v v v v
n 2 2 24 24 24 24
n v v v v v v
n 32 32 125 125 125 125
n n n v v
n 2) 2)

n
n n n n n
n n n v v n n v v
n n n n n
n
n n n n n n n n n n n
n
n

5) Number = Sum of inputs and outputs. 7) FBs, FCs and DBs in total max. 2048.
6) Subroutines.

Siemens NC 60 2006 2/49


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Monitoring functions
Axis limitation from the PLC n
Spindle speed limitation n
Generator operation 6FC5255-0AE00-0AA0 n
Extended stop and retract 6FC5250-0AE01-0AA0 n
(ESR), incl. generator operation n
Tool and process monitoring 1) See HMI software n
PROFIBUS tool and process monitoring 6FC5251-0AE71-0AA0 n
Axial data output via PROFIBUS (ADAS) 6FC5251-0AF44-0AA0 n

Safety functions
SINUMERIK Safety Integrated See Basic components n
safety functions for personnel and machine protection 2) n
SI Basic (for up to 1 axis/spindle; up to 4 inputs/outputs can be used for the safe 6FC5250-0AG00-0AA0 n
programmable logic)
SI Comfort (for up to 1 axis/spindle; up to 64 inputs/outputs can be used for the 6FC5250-0AG10-0AA0 n
safe programmable logic)
SI axis/spindle (from the second axis/spindle, per axis/spindle) 6FC5250-0AG11-0AA0 n
SI axis/spindle package (additional 15 axes/spindles) 6FC5250-0AG12-0AA0 n
SinuCom NC SI See HMI software n

Startup
Startup software for converter system is integrated: n
SIMODRIVE 611 digital n
SIMODRIVE 611 universal HRS n
Startup software on external PC/PG See HMI software n
SIMODRIVE 611 universal HRS n
n
Startup trace n
(drive optimization without an additional oscilloscope) n
SINUMERIK 840Di startup n
(SimoCom U and SinuCom NC) n
Series startup via serial interface n
Series startup via programming of n
PC card offline or online n
n

1) 3)
Product of Solution Partner (currently for ARTIS). Included in the basic package.
2) Precondition: See Basic Components.

2/50 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n n n n n n n
n n n n n n n n n n n
n v v
n v v
n
n v v
n v v
n v v v v

n
n
n v v

n v v

n v v
n v v
n v v

n
n x x x x n
n n n
n
n n n n n v v v v v v
n 3) 3) 3) 3)

n n n n n x x x x x x n v
n
n n n
n
n n n n n n n x x n n n n
n n n n n n n n n
n
n

Siemens NC 60 2006 2/51


Overview of functions
SINUMERIK CNC controls

2
n
n
n Basic version n
v Option n
x Function is dependent on operating software n
X Precondition: HMI-Advanced operating software n
Not possible
n
Order No. n

Startup (continued)
SinuCom startup software for SINUMERIK 810D powerline/840Di/840D powerline n
SinuCom NC See HMI software n
Dialog-based parameterization of machine data, management of series startup files, n
integrated online help for functions, machine data and alarms n
SinuCom NC Trace See HMI software n
Dynamic recording of variables and signals optimization without additional oscilloscope n
SinuCom FFS See HMI software n
Creation of an image for the PC card n
SinuCom ARC See HMI software n
Reading, deleting, inserting and changing series startup files n
Startup software on PC/PG for SIMODRIVE 611 digital See HMI software n

Diagnostic functions
PLC status n
LAD display n
Process fault diagnostics for S7 HiGraph and S7 Graph See HMI software n
for PCU 50/PCU 50.3/PCU 70 with Solution for Powertrain TRANSLINE HMI PRO n
RCS remote diagnostics/host and viewer See HMI software n
PLC remote diagnostics 6FC5653-0AA01-0AA0 n
Alarms and messages n
Action log can be activated for diagnostic purposes n

Tools
Programming language SIMATIC STEP 7 See HMI software n
LAD ladder diagram n
FBD function block diagram n
STL statement list n
SIMATIC STEP 7 for SINUMERIK hardware for service functions n
SinuCom PCIN See HMI software n
SinuCom Update Agent for series startup and software See HMI software n
Data backup (Backup/Restore) with ghost on hard disk/network See HMI software n
CAD reader for PC See HMI software n
Offline SINUMERIK 800/840D CNC program converter On request n
n
n

2/52 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

2
n SINUMERIK 802 SINUMERIK 810D powerline/840Di/840D powerline
n Note on operating software
n 802S 802C 802D 802D 810DE 810D 840DiE 840Di 840DE 840D
base base base power- power- power- power- Blank field: Function is not dependent on operating software
n
n line line line line line line line HMI- HMI- Shop Manual Shop HT 6
n Ad- Em- Mill Turn Turn
n van- bed-
n ced ded

n
n
n
n v v n n v v
n
n v v
n
n v v v v
n
n v v v v
n v v v v

n n n n n n n x x n n n n n n n n
n n
n v v v v
n
n x x x x x x v v v v v v
n v
n n n n n n n n n n n
n n n x x n n n n n n n

n
n n n n n v v v v v v
n v v v v v v
n v v v v v v
n x x v v x x v
n v v v v v v v
n v v v v
n n n n n n n
n v v v v v v
n v v v v v v
n
n

Siemens NC 60 2006 2/53


Overview of functions
SINUMERIK CNC controls

Overview of options for SINUMERIK 810D powerline/840Di/840D powerline


2 Option Page Order No. Option Page Order No.
2nd additional machining channel 2/6 6FC5451-0AF03-0AA0 Involute interpolation 2/14 6FC5251-0AF01-0AA0
and maximum memory configura-
tion as a package Laser switching signal, high-speed 2/22 6FC5251-0AE74-0AA0

3-axis transformation 2/18 6FC5251-0AE31-0AA0 Link axis 2/12 6FC5251-0AD10-0AA0


PARACOP Machining channel, 2/4 6FC5251-0AA07-0AA0
3D error compensation 2/46 6FC5251-0AF33-0AA0 each additional
SEC 3D Machining channels (4) 2/6 6FC5251-0AD01-0AA0
Additional axis/spindle + channel 2/4 6FC5251-0AD08-0AA0 and axes (13) as a package
(for NCU 561.x) Machining package 5 axes 2/18 6FC5251-0AA10-0AA0
Advanced Position Control 2/12 6FC5251-0AF04-0AA0 Machining package milling 2/18 6FC5251-0AG00-0AA0
Advanced Processing 1 2/14 6FC5251-0AF10-0AA0 Master-slave for drives 2/16 6FC5251-0AC07-0AA0
Advanced Processing 2 2/14 6FC5251-0AF11-0AA0 Master-value coupling 2/16 6FC5251-0AD06-0AA0
Axial data output 2/50 6FC5251-0AF44-0AA0 and curve table interpolation
via PROFIBUS (ADAS) Measuring stage 2 2/18 6FC5250-0AD00-0AA0
Axial coupling 2/16 6FC5251-0AD11-0AA0 Mode group (OMG), 2/4 6FC5251-0AD00-0AA0
in the machine coordinate system each additional
Axis container 2/12 6FC5251-0AE01-0AA0 Multi-axis interpolation 2/14 6FC5251-0AA16-0AA0
Axis/spindle interpolation, 2/6 6FC5251-0AA03-0AA0 Multi-channel step sequence 2/28 6FC5253-0AF03-0AA0
each additional programming
Clearance control, 2/22 6FC5251-0AC05-0AA0 Online ISO dialect interpreter 2/26 6FC5253-0AE00-0AA0
1D/3D in position control cycle
Operation with tool management 2/36 6FC5251-0AB12-0AA0
CNC user memory 2/4 6FC5251-0AD02-0AA0
expanded by 1 MB Oscillation functions 2/20 6FC5251-0AB04-0AA0
Continue machining at the contour 2/14 6FC5251-0AE72-0AA0 Pair of synchronized axes 2/16 6FC5255-0AB00-0AA0
(retrace support) (gantry axes)
Contour handwheel 2/20 6FC5251-0AG04-0AA0 Path length evaluation 2/44 6FC5251-0AF05-0AA0
Contour monitoring 2/44 6FC5251-0AB16-0AA0 Path switch signals/ 2/10 6FC5251-0AB07-0AA0
with tunnel function cam controller
Control unit management 2/40 6FC5253-0AE03-0AA0 Path velocity-dependent 2/20 6FC5251-0AC04-0AA0
analog output
Cross-mode 2/22 6FC5251-0AD04-0AA0
actions PLC user memory 2/48 6FC5252-0AA03-0AA0
expanded by 64 KB
Cycle storage separate 2/26 6FC5251-0AF00-0AA0
from CNC main memory Polynomial interpolation 2/14 6FC5251-0AA15-0AA0
Electronic gear unit 2/16 6FC5251-0AE00-0AA0 Positioning axis/auxiliary spindle, 2/6 6FC5251-0AA04-0AA0
each additional
Electronic transfer 2/20 6FC5250-0AD05-0AA0
PROFIBUS tool and 2/50 6FC5251-0AE71-0AA0
Electronic transfer CP 2/20 6FC5251-0AG05-0AA0 process monitoring
Electronic weight counterbalance 2/46 6FC5255-0AC00-0AA0 Program preprocessing 2/10 6FC5251-0AC02-0AA0
Enabling of internal drive control 2/6 6FC5451-0AF02-0AA0 Punching/nibbling functions 2/20 6FC5251-0AC00-0AA0
6th axis for interpolation tasks
Quadrant error compensation, 2/46 6FC5251-0AB14-0AA0
Enabling of internal drive control 2/6 6FC5451-0AF01-0AA0 automatic
6th axis for positioning tasks
Safety Integrated 2/50
Evaluation of internal 2/22 6FC5251-0AB17-0AA0 SI Basic 6FC5250-0AG00-0AA0
drive variables
SI Comfort 6FC5250-0AG10-0AA0
Extended stop and retract 2/50 6FC5250-0AE01-0AA0 SI axis/spindle 6FC5250-0AG11-0AA0
ESR SI axis/spindle package 6FC5250-0AG12-0AA0
Fast interpolation link 2/12 6FC5251-0AF03-0AA0 Sag compensation, 2/46 6FC5251-0AB15-0AA0
Feedforward control, 2/46 6FC5250-0AA07-0AA0 multi-dimensional
acceleration-dependent SINUMERIK NCK Runtime OA 2/22 6FC5251-0AA20-0AA0
Generator operation 2/50 6FC5255-0AE00-0AA0
Generic couplings 2/16
CP Basic 6FC5251-0AG01-0AA0
CP Comfort 6FC5251-0AG02-0AA0
CP Expert 6FC5251-0AG03-0AA0
Handling transformation package 2/18 6FC5251-0AD07-0AA0
Inclined axis 2/18 6FC5251-0AB06-0AA0
Interrupt routines with fast retraction 2/22 6FC5251-0AA00-0AA0
from the contour
I/O interfacing 2/38 6FC5252-0AD00-0AA0
via PROFIBUS DP

2/54 Siemens NC 60 2006


Overview of functions
SINUMERIK CNC controls

Overview of options for SINUMERIK 810D powerline/840Di/840D powerline


Option Page Order No. Option Page Order No.
2
Setpoint exchange 2/10 6FC5251-0AE76-0AA0 Transformation 2/18 6FC5251-0AF75-0AA0
HEXAPOD 6 axes
Setpoint linkage for multiple NCUs 2/12 6FC5251-0AF02-0AA0
Transformation 2/18 6FC5251-0AE45-0AA0
Spline interpolation for 2/14 6FC5251-0AF14-0AA0 pantograph kinematics 2 axes
3-axis machining
Transformation
Spline interpolation for 2/14 6FC5251-0AA14-0AA0 TRICEPT 5 axes
5-axis machining
Root 2/18 6FC5251-0AE50-0AA0
Synchronized actions stage 2 2/20 6FC5251-0AD05-0AA0 DMS 2/18 6FC5251-0AE51-0AA0
Synchronous spindle/multi-edge 2/14 6FC5255-0AB01-0AA0 6th axis 2/18 6FC5251-0AE53-0AA0
turning TRANSMIT/ 2/18 6FC5251-0AB01-0AA0
Tangential control 2/10 6FC5251-0AB11-0AA0 peripheral surface transformation
Temperature compensation 2/46 6FC5251-0AA13-0AA0 Travel to fixed stop 2/10 6FC5255-0AB02-0AA0
3D tool radius compensation 2/34 6FC5251-0AB13-0AA0
Transformation 2/18 6FC5251-0AE60-0AA0
Dynamic Swivel Tripod
Transformation 2/18 6FC5251-0AE61-0AA0
Dynamic Swivel Tripod
6th axis

Overview of options for SINUMERIK 802


Option Page Order No. Option Page Order No.
Monitoring of tool life and workpiece 2/36 6FC5651-0AA01-0AA0 Travel to fixed stop 2/10 6FC5655-0AA01-0AA0
count (without Force Control)
PLC remote diagnostics 2/52 6FC5653-0AA01-0AA0 TRANSMIT/peripheral surface 2/18 6FC5651-0AA02-0AA0
transformation
Teach In 2/32 6FC5571-0AA01-0BF0
Turning simulation 2/30 6FC5673-0AB01-0AF0

Siemens NC 60 2006 2/55


Overview of functions
Positioning modules

2
n Basic version FM 353 FM 354 FM 357-2L SIMODRIVE 611
v Option FM 357-2LX universal HRS
Not possible FM 357-2H

Structure/application
Structure
SIMATIC S7-300 n n n
SIMODRIVE 611 n
Axes per module 1 1 4 1/2
Channels per module 1 1 4 3)
Interpolating axes, max. 4 2
1) 1)
Max. modules per SIMATIC 3 3)
programmable controller
Drives
FM STEPDRIVE (stepper motor control) n n
SIMODRIVE 611 universal HRS n n n n
(with analog setpoint interface) 5)

SIMODRIVE 611 universal HRS n n n


via PROFIBUS DP 5)

SIMOVERT MASTERDRIVES MC n
via PROFIBUS DP

Measuring systems that can be connected


Indirect measuring systems
Incremental rotary measuring n n n
2) 4)
systems via RS 422
Incremental encoder with sin/cos 1 Vpp n
Resolver n
Absolute rotary measuring systems with SSI n n
2)

Absolute rotary measuring systems with EnDat n


Direct measuring systems
Incremental rotary measuring systems n n
via RS 422 2)

Incremental encoder with sin/cos 1 Vpp n


Resolver n
Absolute rotary measuring systems with SSI n n
2)

Absolute linear scale with SSI n n


2)

Absolute linear scale with EnDat n

Functionality
Traversing range in m 1000 1000 1000 200
Velocity in mm/min 0.01 ... 0.001 ... 1 ...
500 000 >10 000 000 2 000 000.000
Max. stepping rate in kHz 200 750
Acceleration in m/s2 0.001 ... 100 0.001 ... 100 0.001 ... 999
Acceleration in kHz/s for stepper drives 0.01 ... 10 000 0.001 ... 100
Jerk time in s 0 ... 10 0 ... 10 0 ... 0.2

1)
Depending on requirements and module complement of the subrack.
2)
Also in combination with stepper drive.
3) With FM 357-2H only 1.
4) With sin/cos module only.
5) Via shaft angle encoder interface only.

2/56 Siemens NC 60 2006


Overview of functions
Positioning modules

2
n Basic version FM 353 FM 354 FM 357-2L SIMODRIVE 611
v Option FM 357-2LX universal HRS
Not possible FM 357-2H

Functionality (continued)
Basic resolution
in mm 10-3 10-3 10-3 10-3
in inch 10-4 10-4 10-4 10-4
-2 -4 -2 -4 -2 -4
in degrees 10 ,10 10 ,10 10 ,10 10-3
Position-controlled mode n n n
Controlled operation with stepper drives n n
Position control cycle in ms 2 2 ... 3 1 ... 4
Interpolation time in ms 2 2 6 ... 9 2 ... 20
Rotary axis n n n v
Automatic block search n n n v
Programmable acceleration n n n v
High-speed process signals
Inputs 4 4 12 1
Outputs 4 4 8
1)

Options for assigning the high-speed inputs:


External start n n n n
Enable input (Stop) n n n n
External block change n n n n
2)

Set actual value on-the-fly n n n n


2)

On-the-fly measurement n n n n
Home position switch n n n n
Reversing cam n n n
Options for assigning the high-speed outputs:
Position reached Stop n n n n
Forward, back n n n
M function output M97/M98 n n n
2)

Start enable n n n
2)

Direct output (for user) n n n


Cam output n

CNC programming
Programming language (DIN 66025) n n n
No. of traversing programs 199 199 n 1
3) 3) 5)

Program length in blocks, max. 100 100 n 256


5)

Block capacity per module, max. n n n 256 4)


3) 3) 5)

Subroutine levels, max. 1 1 11


No. of subroutine passes, max. 250 250 9999
Max. number of different 20 20 n
subroutines from one program 5)

1)
Expandable using local bus segment.
2) Via synchronized actions.
3)
Limited by program memory (16 KB).
4) With software version 10 or higher.
5)
Limited by program memory (770 KB).

Siemens NC 60 2006 2/57


Overview of functions
Positioning modules

2
n Basic version FM 353 FM 354 FM 357-2L SIMODRIVE 611
v Option FM 357-2LX universal HRS
Not possible FM 357-2H

CNC programming (continued)


Dimensions in mm, degrees, inch n n n n
Skip block n n n n
Subroutines n n n
Endless loop with M18 n n n With GOTO
M function, actual-value-specific n
M function, time/acknowledgement-driven n n n
Syntax check n n n n

Communication
Backup of user data on PG from
Hard disk, floppy disk FM Param FM Param FM Param v
Memory card n
I/O bus, S7-CPU FM n n n
Software technology module for communication n n n n
between CPU and positioning module
Multipoint interface (MPI)
Via SIMATIC S7-CPU n n n
Networking with PROFIBUS DP via v v v n
SIMATIC S7 CP 342-5 DP
PROFIBUS DP with PROFIdrive profile n v
1)

SIMODRIVE drive interface 10 V 10 V 10 V


FM STEPDRIVE drive interface n n
(stepping rate, direction signal)
Data transfer via memory card n

Operation
Standard screens for OP7 n n
2) 2)

Standard screens for OP17 n n n


2) 2) 2)

Standard screens for OP27 n


2)

Standard screens for TP 170B/MP 270B n


2)

Operating modes and machine functions


Incremental dimension, relative n n n n
Jog mode n n n n
Control n n n v
MDI n n n
3)

Automatic n n n n
Reference point approach n n n n
Follow-up mode n n v
Parking axis n n n v
Simulation n n n

1) 3) Only via startup screen.


Cannot be used when HT 6 is used in combination with FM 357-2H.
2) Included in the configuration package.

2/58 Siemens NC 60 2006


Overview of functions
Positioning modules

2
n Basic version FM 353 FM 354 FM 357-2L SIMODRIVE 611
v Option FM 357-2LX universal HRS
Not possible FM 357-2H

Operating modes and machine functions (continued)


Length measurement n n n
Retrigger reference point n n n
Switch off enable input n n n
Switch off software limit switch n n n
On-the-fly measurement n n n n
1)

Switch off automatic drift compensation n n


Preset (set actual value) n n n
Block search n n n
Teach In n n n v
2)

Delete distance-to-go n n n
Restart n n n
Handling transformation n
2)

Compensations and reference points


20 tool compensations n n n
Tool compensations 1 length + n n n
1 wear (add./abs.)
Tool compensation, 3 lengths n
Zero offset n n n n
Reference point offset n n n n
Automatic drift compensation for analog n n
speed setpoints
Backlash compensation n n n n

Axis monitoring functions


Software limit switch monitoring n n n n
Position monitoring n n n
Standstill (zero-speed) monitoring n n n
Rotation monitoring n n
Plausibility in data communication n n n
Limit value n n n n
Following error n n n
Cable break n n n
Setpoint n n n
Watchdog n n n

1) Not with FM 357-2L.


2)
With FM 357-2H.

Siemens NC 60 2006 2/59


Overview of functions
Positioning modules

2
n Basic version FM 353 FM 354 FM 357-2L SIMODRIVE 611
v Option FM 357-2LX universal HRS
Not possible FM 357-2H

PLC area
FM can be used in SIMATIC S7-300 CPU 314 and CPU 314 and CPU 314C and
higher higher higher
PLC programming with HiGraph v
Add-on package for STEP 7
SIMATIC S7 technology modules n n n
Digital inputs/outputs, max. 1024 1024 992 8 1)
No. of I/O modules, max. 32 32 31
Bit memories 2048 2048 2048
Counter 256 256 256
Timers 256 256 256
Main memory in KB 48 48 48
Machining time
Bit commands, typ. in s 0.1 0.1 0.1
Word commands, typ. in s 1.0 1.0 1.0
FB 512 512 512
FC 512 512 512
DB 511 511 511
Cyclic function block n n n
Time-controlled function blocks n n n
STEP 7 programming language n n n
Programming: STL, SCL, LAD/FBD n n n
Equipment for PLC programming and program PG 7../PC PG 7../PC PG 7../PC
testing
Memory card (flash EPROM) CPU 314 CPU 314 CPU 314C
CPU 315 CPU 315 CPU 315
CPU 316
CPU 318-2

Diagnostic functions
PLC status n n n
Diagnostic buffer specifying error ID codes n n n n
2) 2) 2)

Servo alarms n n n n
Diagnostic alarms and messages n n n n

Startup/parameterization
PG 720/PG 740/PG 760 programming devices v v v n
PC with RS 232 C (V.24) n
PC with MPI card v v v
Windows-based startup tool n n n n
Configured using SIMATIC STEP 7 n n n n
Startup functions n
Measurement functions n

1) 2)
Expansion is possible via options. The last 5 events.

2/60 Siemens NC 60 2006


Operator components
for CNC controls

3/2 General 3/52 Keyboards


3/2 Introduction 3/52 KBPC CG US
standard PC keyboard
3/4 Operator panels 3/52 Keyboard tray
3/4 SINUMERIK OP 08T 3/53 SINUMERIK KB 483C
3/5 SINUMERIK OP 010 3/54 SINUMERIK KB 310C
3/6 SINUMERIK OP 010S 3/55 SINUMERIK OP 032S
3/7 SINUMERIK OP 010C full CNC keyboard
3/8 SINUMERIK OP 012 3/56 Dyna Systems
3/9 SINUMERIK OP 012T full CNC keyboard
3/10 SINUMERIK OP 015
3/11 SINUMERIK OP 015A 3/57 Storage devices
3/12 SINUMERIK OP 015AT 3/57 CompactFlash Card
3/13 SINUMERIK TP 015A 3/58 SIMATIC PC USB-FlashDrive
3/14 SINUMERIK TP 015AT 3/59 3.5 floppy disk drive
3/15 SINUMERIK direct key module 3/60 3.5 floppy disk drive, USB 1.1
3/16 SINUMERIK PCU 20 3/61 Housing systems
3/18 SINUMERIK PCU 50 3/61 Rittal command panel systems
3/21 SINUMERIK PCU 50.3 3/62 Rose Systemtechnik GmbH
3/24 SINUMERIK PCU 70
3/27 Thin Client Unit (TCU)
3/29 Video link

3/32 Handheld units


3/32 SINUMERIK HT 6
3/34 SINUMERIK HT 8
3/36 Handheld unit type B-MPI
3/37 Mini handheld unit

3/38 Machine operator panels


3/38 SINUMERIK MCP 483C
3/39 SINUMERIK MCP 483
3/41 SINUMERIK MCP 310
3/42 SINUMERIK OP 032S
machine control panel
3/44 Pushbutton Panel PP 012
3/45 SINUMERIK MPP 483
3/47 Expansion panel
3/48 Electronic handwheel
3/49 Handwheel connection module
3/50 MPI Interface
3/51 SIGNUM 3SB3
3/51 Laser inscription

For products approved


for Canada and U.S.A.,
see "Appendix".

Siemens NC 60 2006
Operator components for CNC controls
General
Introduction

OP 08T OP 010 OP 010S OP 010C OP 012

P_NC01_XX_00742
OP 012T OP 015 OP 015A/TP 015A/ HT 8 PCU 20 PCU 50/
OP 015AT/TP 015AT PCU 50.3/
PCU 70

SINUMERIK operator panel fronts with PCU Operator panels


The new SINUMERIK operator panel fronts (OP) and touch An operator panel comprises a SINUMERIK PCU (large-scale-
operator panels (TP) can be combined with the new SINUMERIK integrated industrial PC) and a SINUMERIK operator panel front,
PCUs (industrial PCs) and contain numerous innovations to im- which is available with various performance levels and various
prove ease of operation. display sizes.
The USB interface on the panel front provides "hot plug and play" Benefits
functionality for a standard PC keyboard and/or mouse. The 7 Intelligent, rugged operator panels that have an impressively
SINUMERIK operator panel fronts are available with displays in low-profile and compact design
a variety of sizes, and with membrane or mechanical keyboards.
7 Individual design of your user interface, using your expertise
Thus the SINUMERIK operator panel fronts can be tailored to the by means of openness in human-machine communication
individual users requirements. 7 Distributed design due to physical separation of PCU and
SINUMERIK PCUs operator panel front
With the new SINUMERIK PCUs and the SINUMERIK operator Application
panel fronts, you can create innovative operator panels. The The operator panels are predominantly used for visualization
SINUMERIK PCUs are fitted to the rear of the SINUMERIK oper- and for the operation of machine tools. They are particularly
ator panel fronts. suitable for milling, turning, grinding and special-purpose
The powerful SINUMERIK PCUs contain numerous innovations. machines.
The communication interfaces via Ethernet and PROFIBUS DP
are already on board.
The complementary proven operator control components, such
as handheld units, machine control panels, pushbutton panels,
electronic handwheels, keyboards, and 3.5" floppy disk drives
can be used with the SINUMERIK PCUs.

3/2 Siemens NC 60 2006


Operator components for CNC controls
General
Introduction

SINUMERIK KB 483C SINUMERIK KB 310C KBPC CG US 3.5 disk drive


standard PC keyboard USB 1.1
3

SINUMERIK MCP 483C SINUMERIK MCP 310 SINUMERIK MPP 483 MPI Interface

P_NC01_EN_00743
SINUMERIK MCP 483 Handheld unit Mini handheld unit Electronic
type B-MPI handwheel

Handheld units Keyboards


The SINUMERIK handheld units are available with a variety of The keyboards allow convenient and user-friendly input of
performance options. Small handheld units are also available, programs and texts.
which can be used as mobile machine control panels.
Benefits
Benefits 7 Ergonomic keyboard
7 Ergonomic machine control thanks to carefully designed 7 CNC-specific supplements
housing
7 Setup and operation of simple machines with the mini hand- Storage devices
held unit, especially as part of JobShop or similar applications Storage devices are used for archiving user data.
7 Setup, operation, teaching and programming of user pro-
grams with the multifunctional handheld terminal Housing systems
Housing systems can be manufactured to precise dimensions
Machine control panels and ready to install for numerous combinations of SINUMERIK
Machine control panels, pushbutton panels and handwheels are operating components.
available for the user-friendly operation of the machine functions Benefits
of SINUMERIK and PLC-controlled machines.
Optimum configuration options for SINUMERIK CNC controls
Benefits with:
7 Ergonomic machine control thanks to sophisticated design
7 Operator Panel
7 Machine-specific adaptations by means of variable labeling
7 CNC full keyboard
and control devices that can additionally be integrated
7 Machine control panel
7 Pushbutton panel

Siemens NC 60 2006 3/3


Operator components for CNC controls
Operator panels
SINUMERIK OP 08T

Overview Integration
The SINUMERIK OP 08T operator panel front can be used for:
SINUMERIK 810D powerline/840D powerline:
- SINUMERIK PCU 50/PCU 70 with Windows XP and PCU
basic software Thin Client, version 7.4 and higher
(6FC5253-7CX10-4XA8, 6FC5253-7CX11-5XU8) or

3
- with Windows XP SP2 (6FC5253-7CX11-5XU8,
6FC5253-7CX10-5XU8)
- SINUMERIK PCU 50.3
SINUMERIK 840Di sl
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1,
SINUMERIK PCU 50.3
The 2 x 8 vertical softkeys can be used as direct keys with
SINUMERIK 840Di sl and SINUMERIK 840D sl.

Technical specifications
Order No. 6FC5203-0AF04-1BA0
Product name SINUMERIK operator panel front
OP 08T
Input voltage 24 V DC
Power consumption, max. 15 W
Degree of protection
to EN 60529 (IEC 60529)
Front IP65
The extremely compact SINUMERIK OP 08T operator panel front Rear IP00
enables a distributed configuration of the operator panel front Humidity rating in accordance with Class 3K5 condensation and icing
and control. The SINUMERIK OP 08T operator panel front con- EN 60721-3-3 excluded. Low air temperature 0 C
tains a membrane keyboard with 65 keys (layout as SINUMERIK (+32 F).
KB 310C full CNC keyboard ) as well as 2 x (8+2) horizontal and Relative atmospheric humidity
2 x 8 vertical softkeys. The distance to the operator panel fronts Storage 5 ... 95 % at +25 C (+77 F)
is determined by the maximum distance between two network Transport 5 ... 95 % at +25 C (+77 F)
nodes/access points. Operation 5 ... 80 % at +25 C (+77 F)
Ambient temperature
The operator panel front is mounted from the rear using special Storage -20 ... +60 C (-4 ... +140 F)
clamps supplied with the panel. Transport -20 ... +60 C (-4 ... +140 F)
Operation

Benefits - Front
- Rear
0 ... +45 C (+32 ... +113 F)
0 ... +55 C (+32 ... +131 F)
7 Design of compact operator panels through shallow installa- Weight, approx. 2.9 kg (6.39 lb)
tion depth/reduced size and low power dissipation Dimensions
Width 310 mm (12.20 in)
7 Vibration-free mounting of the SINUMERIK PCU in the control Height 330 mm (12.99 in)
cabinet Depth
7 Efficient operation of larger machines using up to 4 additional - Without PCU 41 mm (1.61 in)
distributed operator panels Panel cutout
Width 285 mm (11.22 in)

Design
Height 304 mm (11.97 in)

The SINUMERIK OP 08T operator panel front is connected to the Selection and Ordering Data
PCU/NCU via Ethernet as a Thin Client in its own subnet (via
DHCP server to PCU/NCU). Designation Order No.

Ports: SINUMERIK operator panel 6FC5203-0AF04-1BA0


front OP 08T
2 x USB 1.1 19.1 cm/7.5" TFT (640 x 480) with
Ethernet 10/100 Mbit/s membrane keys and integrated
TCU

Function Accessories
Slide-in labels 6FC5248-0AF04-1BA0
Signal transmission between operator panel front and for inscribing (3 A4 sheets) for
PCU/NCU via Industrial Ethernet OP 08T
Simple installation Set of clamps (9 units) for sup- 6FC5248-0AF14-0AA0
Mixed operation with one operator panel front direct at the PCU plementary operating compo-
is possible. Operation on an OP 08T has the same authoriza- nents with 1.5 mm (0.06 in)
tion rights as operation on an operator panel front connected profile,
length: 20 mm (0.79 in)
directly to the PCU. The operator panel in passive mode shows
a darkened screen.
The distance is determined by the maximum distance between
two network nodes/access points (100 m/328 ft).

3/4 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK OP 010

Overview Technical specifications


Order No. 6FC5203-0AF00-0AA1
Product name SINUMERIK OP 010 operator panel
front
Input voltage Via PCU, TCU or VL receiver
(5 V DC)
Power consumption, max. 16 W
Degree of protection
to EN 60529 (IEC 60529) 3
Front IP65
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 5 kg (11 lb)
Dimensions
Width 483 mm (19.02 in)
Height 310 mm (12.2 in)
The SINUMERIK OP 010 operator panel front with 10.4" TFT Depth 30 mm (1.18 in)
color display with a resolution of 640 x 480 pixels (VGA) features Depth
a 62-key membrane keypad with 8 + 4 horizontal and 8 vertical Without PCU 20 mm (0.78 in)
softkeys that has been optimized for programming subroutines. With PCU 20 76 mm (2.99 in)
- Clearance 10 mm (0.39 in)
The operator panel front is mounted from the rear using special With PCU 50 108.2 mm (4.25 in)
clamps supplied with the panel. - Clearance 10 mm (0.39 in)
With PCU 70 149.2 mm (4.87 in)

Benefits - Clearance 10 mm (0.39 in)

7 Low-cost operator control and monitoring thanks to


10" display with optimized keyboard
Selection and Ordering Data
Designation Order No.
Integration SINUMERIK operator panel 6FC5203-0AF00-0AA1
front OP 010
The SINUMERIK operator panel front OP 010 can be used for: 26.4 cm/10.4" TFT (640 x 480)
SINUMERIK 810D powerline/840D powerline: with membrane keys
SINUMERIK PCU 20/PCU 50/PCU 50.3/PCU 70 Accessories
SINUMERIK 840Di/840Di sl SINUMERIK operator panel 6FC5248-0AF00-0AA0
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1, front
SINUMERIK PCU 50.3 without LCD unit for SINUMERIK
OP 010
Slide-in labels for inscribing 6FC5248-0AF07-0AA0
(3 A4 sheets) for OP 010
Caps (10 units) 6FC5248-0AF05-0AA0
for USB terminal
Set of clamps (6 units) 6FC5248-0AF06-0AA0

Siemens NC 60 2006 3/5


Operator components for CNC controls
Operator panels
SINUMERIK OP 010S

Overview Technical specifications


Order No. 6FC5203-0AF04-0AA0
Product name SINUMERIK OP 010S operator
panel front
Input voltage Via PCU, TCU or VL receiver
(5 V DC)
Power consumption, max. 16 W

3 Degree of protection
to EN 60529 (IEC 60529)
Front IP54
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
Transport -25 +55 C (-13 ... +131 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 5.5 kg (12.1 lb)
Dimensions
Width 310 mm (12.2 in)
The slimline SINUMERIK OP 010S operator panel front with Height 330 mm (12.9 in)
Depth 45 mm (1.7 in)
10.4" TFT color display with a resolution of 640 x 480 pixels
(VGA) features 8 + 4 horizontal and 8 vertical mechanical soft- Depth
Without PCU 35 mm (1.4 in)
keys. With PCU 20 91 mm (3.6 in)
A full CNC keyboard can be used as the input keyboard. - Clearance 10 mm (0.39 in)
With PCU 50 123.2 mm (4.8 in)
The operator panel front is mounted from the rear using special - Clearance 10 mm (0.39 in)
With PCU 70 164.2 mm (6.46 in)
clamps supplied with the panel. - Clearance 10 mm (0.39 in)

Benefits Selection and Ordering Data


7 Space-saving operator control and monitoring
Designation Order No.
7 Ergonomic and reliable operation thanks to the KB 310C full
CNC keyboard SINUMERIK operator panel 6FC5203-0AF04-0AA0
front OP 010S
Integration 26.4 cm/10.4" TFT (640 x 480)
with mechanical keys
The SINUMERIK operator panel front OP 010S can be used for: Accessories
SINUMERIK 810D powerline/840D powerline: Caps (10 units) 6FC5248-0AF05-0AA0
SINUMERIK PCU 20/PCU 50 for USB terminal
SINUMERIK 840Di/840Di sl Set of clamps (6 units) 6FC5248-0AF06-0AA0
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1,
SINUMERIK PCU 50.3

3/6 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK OP 010C

Overview Technical specifications


Order No. 6FC5203-0AF01-0AA0
Product name SINUMERIK OP 010C operator
panel front
Input voltage Via PCU, TCU or VL receiver
(5 V DC)
Power consumption, max. 16 W
Degree of protection
to EN 60529 (IEC 60529) 3
Front IP54
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
Transport -25 +55 C (-13 ... +131 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 5 kg (11 lb)
Dimensions
Width 483 mm (19.02 in)
Height 310 mm (12.2 in)
The SINUMERIK OP 010C operator panel front with 10.4" TFT Depth 30 mm (1.18 in)
color display with a resolution of 640 x 480 pixels (VGA) features Depth
a 65-key mechanical keypad with 8 + 4 horizontal and 8 vertical Without PCU 20 mm (0.78 in)
softkeys. With PCU 20 76 mm (2.99 in)
- Clearance 10 mm (0.39 in)
The 6 hotkeys are designed with replaceable key covers for With PCU 50 108.2 mm (4.25 in)
machine-specific adaptation. The key covers can be freely - Clearance 10 mm (0.39 in)
inscribed using laser. With PCU 70 149.2 mm (5.87 in)
- Clearance 10 mm (0.39 in)
The operator panel front is mounted from the rear using special
clamps supplied with the panel.
Selection and Ordering Data
Benefits Designation Order No.
7 Easy, reliable operator control and monitoring thanks to the SINUMERIK operator panel 6FC5203-0AF01-0AA0
integral keyboard with mechanical keys front OP 010C
26.4 cm/10.4" TFT (640 x 480)
7 Fast selection of the main functions using the 6 integral with mechanical keys
hotkeys
Accessories

Integration Square key cover for inscribing


1 set comprising of:
6FC5248-0AF12-0AA0

The SINUMERIK operator panel front OP 010C can be used for: 90 x ergo gray, 20 x red,
20 x yellow, 20 x green,
SINUMERIK 810D powerline/840D powerline: 20 x mid-gray
SINUMERIK PCU 20/PCU 50/PCU 70
Caps (10 units) 6FC5248-0AF05-0AA0
SINUMERIK 840Di/840Di sl for USB terminal
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1, Set of clamps (6 units) 6FC5248-0AF06-0AA0
SINUMERIK PCU 50.3

Siemens NC 60 2006 3/7


Operator components for CNC controls
Operator panels
SINUMERIK OP 012

Overview Technical specifications


Order No. 6FC5203-0AF02-0AA1
Product name SINUMERIK OP 012 operator panel
front
Input voltage Via PCU, TCU or VL receiver
(5 V DC)
Power consumption, max. 21 W

3 Degree of protection
to EN 60529 (IEC 60529)
Front IP65
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(32 F).
Relative humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 5 kg (11 lb)
Dimensions
Width 483 mm (19.02 in)
Height 310 mm (12.2 in)
The SINUMERIK OP 012 operator panel front with 12.1" TFT Depth 30 mm (1.18 in)
color display with a resolution of 800 x 600 pixels (SVGA) Depth
features a 59-key membrane keypad as well as Without PCU 20 mm (0.78 in)
2 x (8 + 2) horizontal and 2 x 8 vertical softkeys. The integral With PCU 20 76 mm (2.99 in)
mouse provides an additional method of machine control. The - Clearance 10 mm (0.39 in)
2 x 8 vertical softkeys can be used as direct keys. With PCU 50 108.2 mm (4.25 in)
- Clearance 10 mm (0.39 in)
The operator panel front is mounted from the rear using special With PCU 70 149.2 mm (5.87 in)
clamps supplied with the panel. - Clearance 10 mm (0.39 in)

Benefits Selection and Ordering Data


7 User-friendly operator control and monitoring thanks to Designation Order No.
12" display
SINUMERIK operator panel 6FC5203-0AF02-0AA1
7 Easy operation thanks to integral keyboard and mouse front OP 012
30.7 cm/12.1" TFT (800 x 600)
Integration with membrane keys and mouse
SINUMERIK direct key module 6FC5247-0AF11-0AA0
The SINUMERIK operator panel front OP 012 can be used for: PROFIBUS DP
SINUMERIK 810D powerline/840D powerline: (with mounting set for OP 012)
SINUMERIK PCU 20/PCU 50/PCU 70 Accessories
SINUMERIK 840Di/840Di sl SINUMERIK operator panel 6FC5248-0AF02-0AA0
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1, front
without LCD unit for
SINUMERIK PCU 50.3 SINUMERIK OP 012
The optional SINUMERIK direct key module provides an addi- Slide-in labels 6FC5248-0AF08-0AA0
tional connection of the 2 x 8 vertical softkeys as direct keys to for inscribing
the PROFIBUS DP, if no pushbutton panel or machine control (3 A4 sheets) for OP 012
panel with connection of the direct keys is available. Caps (10 units) 6FC5248-0AF05-0AA0
for USB terminal
Set of clamps (6 units) 6FC5248-0AF06-0AA0

3/8 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK OP 012T

Overview Integration
The SINUMERIK operator panel front OP 012T can be used for:
SINUMERIK 810D powerline/840D powerline:
- SINUMERIK PCU 50/PCU 70 with Windows XP and PCU
basic software Thin Client, version 7.4 and higher
(6FC5253-7CX10-4XA8, 6FC5253-7CX11-5XU8) or

3
- with Windows XP SP2 (6FC5253-7CX11-5XU8,
6FC5253-7CX10-5XU8)
- SINUMERIK PCU 50.3
SINUMERIK 840Di sl
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1,
SINUMERIK PCU 50.3
The optional SINUMERIK direct key module provides an addi-
tional connection of the 2 x 8 vertical softkeys as direct keys to
the PROFIBUS DP, if no pushbutton panel or machine control
panel with connection of the direct keys is available.

Technical specifications
Order No. 6FC5203-0AF06-1AA0
Product name SINUMERIK OP 012T operator
panel front
Input voltage 24 V DC
Power consumption, max. 36 W
Degree of protection
The SINUMERIK OP 012T operator panel front enables a distri- to EN 60529 (IEC 60529)
buted configuration of the operator panel front and control. The Front IP65
SINUMERIK OP 012T operator panel front contains a membrane Rear IP00
keyboard with 65 keys (layout as SINUMERIK KB 310C full CNC Humidity rating in accordance with Class 3K5 condensation and icing
keyboard), as well as 2 x (8+2) horizontal and 2 x 8 vertical soft- EN 60721-3-3 excluded. Low air temperature 0 C
keys. The distance to the operator panel fronts is determined by (+32 F).
the maximum distance between two network nodes/access Relative atmospheric humidity
points. Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
The operator panel front is mounted from the rear using special Operation 5 ... 80% at +25 C (+77 F)
clamps supplied with the panel. Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Benefits Transport
Operation
-20 +60 C (-4 ... +140 F)

7 Flat operator panel through shallow installation depth - Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
7 Low power dissipation
Weight, approx. 9.5 kg (20.95 lb)
7 Simple installation Dimensions
7 Vibration-free mounting of the SINUMERIK PCU in the control Width 365 mm (14.37 in)
cabinet Height 440 mm (17.32 in)
Depth 60 mm (2.36 in)
7 Efficient operation of larger machines using up to 4 additional Depth without PCU
distributed operator panels Clearance 21 mm (0.83 in)

Design Selection and Ordering Data


The SINUMERIK OP 012T operator panel front is connected to Designation Order No.
the PCU/NCU via Ethernet as a Thin Client in its own subnet
(via DHCP server to PCU/NCU). SINUMERIK operator panel 6FC5203-0AF06-1AA0
front OP 012T
Ports: 30.7 cm/12.1" TFT (600 x 800)
2 x USB 1.1 for connection of mouse and keyboard with membrane keys and inte-
grated TCU
Ethernet 10/100 Mbit/s
SINUMERIK direct key module 6FC5247-0AF11-0AA0
PROFIBUS DP
Function Direct key module mounting kit 6FC5247-0AF30-0AA0
Signal transmission between operator panel front and Accessories
PCU/NCU via Industrial Ethernet
Set of clamps (9 units) for sup- 6FC5248-0AF14-0AA0
Mixed operation with one operator panel front direct at the PCU plementary operating compo-
is possible. Operation on an OP 012T has the same authoriza- nents with 1.5 mm (0.06 in)
tion rights as operation on an operator panel front connected profile, length: 20 mm (0.79 in)
directly to the PCU. The operator panel in passive mode shows
a darkened screen.
The distance is determined by the maximum distance between
two network nodes/access points (100 m/328 ft).

Siemens NC 60 2006 3/9


Operator components for CNC controls
Operator panels
SINUMERIK OP 015

Overview Technical specifications


Order No. 6FC5203-0AF03-0AA0
Product name SINUMERIK OP 015 operator panel
front
Input voltage Via PCU, TCU or VL receiver
(5 V DC)
Power consumption, max. 24 W

3 Degree of protection
to EN 60529 (IEC 60529)
Front IP65
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 7 kg (15.44 lb)
Dimensions
Width 483 mm (19.02 in)
Height 310 mm (12.2 in)
The SINUMERIK OP 015 operator panel front with 15" TFT color Depth 52 mm (2.05 in)
display with a resolution of 1024 x 768 pixels (XGA) features Depth
8 + 4 horizontal and 8 vertical membrane softkeys. Without PCU 42 mm (1.65 in)
With PCU 20 98 mm (3.85 in)
The KB 483C full CNC keyboard can be used as input keyboard. - Clearance 10 mm (0.39 in)
With PCU 50 130.2 mm (5.13 in)
The operator panel front is mounted from the rear using special - Clearance 10 mm (0.39 in)
clamps supplied with the panel. With PCU 70 171.2 mm (6.74 in)
- Clearance 10 mm (0.39 in)
Benefits
7 Very user-friendly operator control and monitoring thanks to Selection and Ordering Data
brilliant 15" display
Designation Order No.
7 Ergonomic and reliable operation thanks to the optional
KB 483C full CNC keyboard SINUMERIK operator panel 6FC5203-0AF03-0AA0
front OP 015
38.3 cm/15.1" TFT (1024 x 768)
Integration with membrane keys

The SINUMERIK operator panel front OP 015 can be used for: Accessories

SINUMERIK 810D powerline/840D powerline: SINUMERIK operator panel 6FC5248-0AF03-0AA0


SINUMERIK PCU 20/PCU 50/PCU 70 front
without LCD unit for SINUMERIK
SINUMERIK 840Di/840Di sl OP 015
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1, Caps (10 units) 6FC5248-0AF05-0AA0
SINUMERIK PCU 50.3 for USB terminal
Set of clamps (6 units) 6FC5248-0AF06-0AA0

3/10 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK OP 015A

Overview Technical specifications


Order No. 6FC5203-0AF05-0AB0
Product name SINUMERIK OP 015A operator
panel front
Input voltage Via PCU, TCU or VL receiver
(5 V DC)
Power consumption, max. 25 W
Degree of protection
to EN 60529 (IEC 60529) 3
Front IP65
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 8.4 kg (18.52 lb)
Dimensions
Width 483 mm (19.02 in)
Height 355 mm (13.98 in)
The SINUMERIK OP 015A operator panel front with 15" TFT color Depth 53 mm (2.09 in)
display with a resolution of 1024 x 768 pixels (XGA) features a Depth
62-key membrane keyboard with 2 x (8 + 2) horizontal and Without PCU 42 mm (1.65 in)
2 x 8 vertical softkeys and an integral mouse. The 2 x 8 vertical With PCU 20 95 mm (3.74 in)
softkeys can be used as direct keys in the PLC. - Clearance 10 mm (0.39 in)
With PCU 50 127 mm (5 in)
The operator panel front is mounted from the rear using special - Clearance 10 mm (0.39 in)
clamps supplied with the panel. With PCU 70 167 mm (6.57 in)
- Clearance 10 mm (0.39 in)

Benefits
7 Very user-friendly operator control and monitoring thanks to
Selection and Ordering Data
15" display Designation Order No.
7 Easy operation thanks to integral keyboard and mouse SINUMERIK operator panel 6FC5203-0AF05-0AB0
front OP 015A
Integration 38.3 cm/15.1" TFT (1024 x 768)
with membrane keys
The SINUMERIK operator panel front OP 015A can be used for: SINUMERIK direct key module 6FC5247-0AF11-0AA0
SINUMERIK 810D powerline/840D powerline: PROFIBUS DP
SINUMERIK PCU 20/PCU 50/PCU 50.3/PCU 70 (with mounting kit for OP 012)

SINUMERIK 840Di/840Di sl Direct key module mounting kit 6FC5247-0AF30-0AA0


for OP 015A and TP 015A
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1,
SINUMERIK PCU 50.3 Accessories
Slide-in labels 6FC5248-0AF24-0AA0
The optional SINUMERIK direct key module provides an addi- for inscribing (3 A4 sheets) for
tional connection of the 2 x 8 vertical softkeys as direct keys to OP 015A/OP 015AT/TP 015A/
the PROFIBUS DP if no pushbutton panel or machine control TP 015AT for vertical softkeys
panel with connection of the direct keys is available.
USB mouse 6FC5247-0AF01-0AA0
for operator panel front
Caps (10 units) 6FC5248-0AF05-0AA0
for USB port
Set of clamps (9 units) 6FC5248-0AF14-0AA0

Siemens NC 60 2006 3/11


Operator components for CNC controls
Operator panels
SINUMERIK OP 015AT

Overview Integration
The SINUMERIK operator panel front OP 015AT can be used for:
SINUMERIK 810D powerline/840D powerline:
- SINUMERIK PCU 50/PCU 70 with Windows XP and PCU
basic software Thin Client, version 7.4 and higher
(6FC5253-7CX10-4XA8, 6FC5253-7CX11-5XU8) or

3
- with Windows XP SP2 (6FC5253-7CX11-5XU8,
6FC5253-7CX10-5XU8)
- SINUMERIK PCU 50.3
SINUMERIK 840Di sl
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1,
SINUMERIK PCU 50.3
The 2 x 8 vertical softkeys can be used as direct keys with
SINUMERIK 840Di sl and SINUMERIK 840D sl.

Technical specifications
Order No. 6FC5203-0AF05-1AB0
Product name SINUMERIK OP 015AT operator
panel front
Input voltage 24 V DC
Power consumption, max. 25 W
Degree of protection
to EN 60529 (IEC 60529)
Front IP65
The SINUMERIK OP 015AT operator panel front with 15" TFT Rear IP00
color display, 1024 x 768 pixels (XGA), enables a distributed Humidity rating in accordance with Class 3K5 condensation and icing
configuration of the operator panel front and control. The EN 60721-3-3 excluded. Low air temperature 0 C
SINUMERIK OP 015AT operator panel front contains a mem- (+32 F).
brane keyboard with 62 keys as well as 2 x (8+2) horizontal Relative atmospheric humidity
and 2 x 8 vertical softkeys and an integral mouse. The distance Storage 5 ... 95% at +25 C (+77 F)
to the operator panel fronts is determined by the maximum Transport 5 ... 95% at +25 C (+77 F)
distance between two network nodes/access points. Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
The operator panel front is mounted from the rear using special Storage -20 +60 C (-4 ... +140 F)
clamps supplied with the panel. Transport -20 +60 C (-4 ... +140 F)
Operation

Benefits - Front
- Rear
0 +45 C (+32 ... +113 F)
0 +55 C (+32 ... +131 F)
7 Design of flat operator panels through shallow installation Weight, approx. 7.6 kg (16.76 lb)
depth and low power dissipation. Dimensions
Width 483 mm (19.02 in)
7 Vibration-free mounting of the SINUMERIK PCU in the control Height 355 mm (13.98 in)
cabinet. Depth 53 mm (2.09 in)
7 Efficient operation of larger machines using up to 4 additional, Depth
distributed operator panels. Without PCU 42 mm (1.65 in)
- Clearance 10 mm (0.39 in)

Design
The SINUMERIK OP 015AT operator panel front is connected to
Selection and Ordering Data
the PCU/NCU via Ethernet as a Thin Client in its own subnet Designation Order No.
(via DHCP server to PCU/NCU). SINUMERIK operator panel 6FC5203-0AF05-1AB0
Ports: front OP 015AT
38 cm/15" TFT (1024 x 768) with
3 x USB 1.1 (2 x rear, 1 x front) membrane keys and integral TCU
Ethernet 10/100 Mbit/s Accessories

Function
Slide-in labels 6FC5248-0AF24-0AA0
for inscribing (3 A4 sheets) for
OP 015A/OP 015AT/TP 015A/
Signal transmission between operator panel front and TP 015AT for vertical softkeys
PCU/NCU via Industrial Ethernet
USB mouse 6FC5247-0AF01-0AA0
Simple installation for operator panel front
Mixed operation with one operator panel front direct at the PCU Caps (10 units) 6FC5248-0AF05-0AA0
is possible. Operation on an OP 015A has the same authoriza- for USB port
tion rights as operation on an operator panel front connected
directly to the PCU. The operator panel in passive mode shows Set of clamps (9 units) 6FC5248-0AF14-0AA0
a darkened screen.
The distance is determined by the maximum distance between
two network nodes/access points (100 m/328 ft).

3/12 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK TP 015A

Overview Technical specifications


Order No. 6FC5203-0AF08-0AB0
Product name SINUMERIK TP 015A operator
panel front
Input voltage Via PCU, TCU or VL receiver
(5 V DC)
Power consumption, max. 25 W
Degree of protection
to EN 60529 (IEC 60529) 3
Front IP65
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 8.4 kg (18.52 lb)
Dimensions
Width 483 mm (19.02 in)
Height 355 mm (13.98 in)
The SINUMERIK TP 015A touch operator panel front with 15" TFT Depth 53 mm (2.09 in)
color display with a resolution of 1024 x 768 pixels (XGA) and Depth
touch screen features a 62-key membrane keyboard as well as Without PCU 42 mm (1.65 in)
2 x (8 + 2) horizontal and 2 x 8 vertical softkeys and an integral With PCU 50 127 mm (5 in)
mouse. The 2 x 8 vertical softkeys can be used as direct keys in - Clearance 10 mm (0.39 in)
the PLC. With PCU 70 167 mm (6.57 in)
- Clearance 10 mm (0.39 in)
The touch operator panel front is mounted from the rear using
special clamps supplied with the keyboard.
Selection and Ordering Data
Benefits Designation Order No.
7 Very user-friendly operator control and monitoring thanks to SINUMERIK operator panel 6FC5203-0AF08-0AB0
15" display front TP 015A
15.0" TFT (1024 x 768) with mem-
7 Easy operation thanks to touch screen, integral keyboard and brane keys and touch
mouse
SINUMERIK direct key module 6FC5247-0AF11-0AA0
PROFIBUS DP
Integration (with mounting kit for OP 012)

The SINUMERIK touch operator panel front TP 015A can be Direct key module mounting kit 6FC5247-0AF30-0AA0
for OP 015A and TP 015A
used for:
SINUMERIK 810D powerline/840D powerline: Accessories
SINUMERIK PCU 50/PCU 50.3/PCU 70 with Windows XP Slide-in labels 6FC5248-0AF24-0AA0
SINUMERIK 840Di/840Di sl for inscribing (3 A4 sheets) for
OP 015A/OP 015AT/TP 015A/
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1, TP 015AT for vertical softkeys
SINUMERIK PCU 50.3 USB mouse 6FC5247-0AF01-0AA0
The optional SINUMERIK direct key module provides an addi- for operator panel front
tional connection of the 2 x 8 vertical softkeys as direct keys to Caps (10 units) 6FC5248-0AF05-0AA0
the PROFIBUS DP if no pushbutton panel or machine control for USB port
panel with connection of the direct keys is available or if the
Set of clamps (9 units) 6FC5248-0AF14-0AA0
direct key commands cannot be transferred over the Thin Client.

Siemens NC 60 2006 3/13


Operator components for CNC controls
Operator panels
SINUMERIK TP 015AT

Overview Integration
The SINUMERIK touch operator panel front TP 015AT can be
used for:
SINUMERIK 810D powerline/840D powerline:
- SINUMERIK PCU 50/PCU 70 with Windows XP and PCU
basic software Thin Client, version 7.4 and higher

3
(6FC5253-7CX10-4XA8, 6FC5253-7CX11-5XU8) or
- with Windows XP SP2 (6FC5253-7CX11-5XU8,
6FC5253-7CX10-5XU8)
- SINUMERIK PCU 50.3
SINUMERIK 840Di sl
SINUMERIK 840D sl: NCU 710.1/NCU 720.1/NCU 730.1,
SINUMERIK PCU 50.3
The 2 x 8 vertical softkeys can be used as direct keys with
SINUMERIK 840Di sl and SINUMERIK 840D sl.

Technical specifications
Order No. 6FC5203-0AF08-1AB0
Product name SINUMERIK TP 015AT operator
panel front
Input voltage 24 V DC
Power consumption, max. 25 W
Degree of protection
to EN 60529 (IEC 60529)
The SINUMERIK TP 015AT touch operator panel front with 15" Front IP65
TFT color display, 1024 x 768 pixels (XGA) and touch screen Rear IP00
supports the distributed configuration of the operator panel front Humidity rating in accordance with Class 3K5 condensation and icing
and control. The SINUMERIK TP 015AT touch operator panel EN 60721-3-3 excluded. Low air temperature 0 C
front contains a membrane keyboard with 62 keys as well as 2 x (+32 F).
(8+2) horizontal and 2 x 8 vertical softkeys and an integral Relative atmospheric humidity
mouse. The distance to the operator panel fronts is determined Storage 5 ... 95% at +25 C (+77 F)
by the maximum distance between two network nodes/access Transport 5 ... 95% at +25 C (+77 F)
points. Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
The operator panel front is mounted from the rear using special Storage -20 +60 C (-4 ... +140 F)
clamps supplied with the panel. Transport -20 +60 C (-4 ... +140 F)
Operation

Benefits - Front
- Rear
0 +45 C (+32 ... +113 F)
0 +55 C (+32 ... +131 F)
7 Flat operator panel through shallow installation depth Weight, approx. 7.6 kg (16.76 lb)
7 Low power dissipation Dimensions
Width 483 mm (19.02 in)
7 Simple installation Height 355 mm (13.98 in)
Depth 53 mm (2.09 in)
7 Vibration-free mounting in the control cabinet
Depth
7 Efficient operation of larger machines using up to 4 additional Without PCU 42 mm (1.65 in)
distributed operator panels. - Clearance 10 mm (0.39 in)

Design Selection and Ordering Data


The SINUMERIK TP 015AT touch operator panel front is con- Designation Order No.
nected to the PCU/NCU via Ethernet as a Thin Client in its own
subnet (via DHCP server to PCU/NCU). SINUMERIK touch operator 6FC5203-0AF08-1AB0
panel front TP 015AT
Ports: 15.0" TFT (1024 x 768) with mem-
brane keys, touch screen and
3 x USB 1.1 (2 x rear, 1 x front) integral TCU
Ethernet 10/100 Mbit/s Accessories

Function Slide-in labels


for inscribing (3 A4 sheets) for
6FC5248-0AF24-0AA0

Signal transmission between operator panel front and OP 015A/OP 015AT/TP 015A/
PCU/NCU via Industrial Ethernet TP 015AT

Mixed operation with one operator panel front direct at the PCU USB mouse 6FC5247-0AF01-0AA0
is possible. Operation on a TP 015AT has the same authoriza- for operator panel front
tion rights as operation on an operator panel front connected Caps (10 units) 6FC5248-0AF05-0AA0
directly to the PCU. The operator panel in passive mode shows for USB port
a darkened screen. Set of clamps (9 units) 6FC5248-0AF14-0AA0
The distance is determined by the maximum distance between
two network nodes/access points (100 m/328 ft).

3/14 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK direct key module

Overview Technical specifications


Order No. 6FC5247-0AF11-0AA0
Product name SINUMERIK direct key module for
PROFIBUS DP
Input voltage 5 V DC
Power consumption, max. 0.75 W

3
Degree of protection IP20
to EN 60529 (IEC 60529)
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation 0 +55 C (+32 ... +131 F)
Weight, approx. 0.6 kg (1.32 lb)
Dimensions
Width 106 mm (4.17 in)
Height 42 mm (1.65 in)
Depth 80 mm (3.15 in)

Selection and Ordering Data


The SINUMERIK direct key module enables you to operate the Designation Order No.
machine using both key rows (to the left and right of the screen)
on SINUMERIK operator panel fronts OP 012/OP 012T/ SINUMERIK direct key module 6FC5247-0AF11-0AA0
PROFIBUS DP
OP 015A/ OP 015AT/TP 015A/TP 015AT. (with mounting kit for OP 012)

Design Direct key module mounting kit


for OP 015A/TP 015A
6FC5247-0AF30-0AA0

The SINUMERIK direct key module is fitted alongside the


SINUMERIK PCU 50 on the SINUMERIK operator panel fronts
OP 012/OP 012T/OP 015A/OP 015AT/TP 015A/TP 015AT.
Cables and installation components for assembling the
SINUMERIK PCU 50/PCU 50.3 with OP 012 are included in the
scope of delivery.
For the combination SINUMERIK PCU 50/PCU 50.3 with
OP 015A/OP 015AT or TP 015A/TP 015AT there is a separate
mounting kit, which, if required, must be ordered separately.

Integration
The SINUMERIK direct key module is suitable for connection to:
SINUMERIK PCU 50/PCU 50.3 with the SINUMERIK operator
panel fronts OP 012/OP 012T/OP 015A/OP 015AT/TP 015A/
TP 015AT
The SINUMERIK direct key module is connected to
PROFIBUS DP of the SINUMERIK operator panel front using a
ribbon cable and PROFIBUS connectors.

Siemens NC 60 2006 3/15


Operator components for CNC controls
Operator panels
SINUMERIK PCU 20

Overview Integration
The SINUMERIK PCU 20 can be used for:
SINUMERIK 810D powerline/840D powerline with
SINUMERIK operator panel fronts OP 010 (from
6FC5203-0AF00-0AA1)/OP 010C/OP 010S/OP 012/OP 015/
OP 015A

3 SINUMERIK
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Pre-assembled cable
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The high-performance SINUMERIK PCU 20 does not need a
hard disk and already incorporates MPI/PROFIBUS DP commu-
nication onboard. Connection to Ethernet and a floppy disk drive ,QGXVWULDO
(7+(51(7 (WKHUQHW
are available as an option. The SINUMERIK PCU 20 is equipped
with the "HMI-Embedded" user interface (Chinese Simplified/
English/French/German/ Italian/Spanish) as standard. Other lan- )XOO&1&NH\
guages for the "HMI Embedded" user interface can be ordered ,QFOXGHGLQNH\ERDUG ERDUG 86% RU
separately (see "HMI software for CNC controls"). SDFNDJHFRQWHQW VWDQGDUG3&
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Design
Single-chip PC processor 266 MHz or 3&3*
333 MHz/32 MB DRAM/16 MB Flash &209$* 56& 9
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Ports:
- COM 1 (V.24/TTY), COM 2 (V.24) 6FX8002-1AA01-.... 56& 9
&20 LQWHUIDFH
- PS/2 keyboard
- MPI interface
- USB, 2 channels (1 x internal/1 x external)
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.(<%2$5' ERDUG 36 RU
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Connection overview for SINUMERIK PCU 20


Information about application, configuration and cable exten-
sions can be found under "MOTION-CONNECT connection
system".

3/16 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK PCU 20

Technical specifications Selection and Ordering Data


Order No. 6FC5210-0DF00- 6FC5210-0DF00- Designation Order No.
1AA2 0AA2
SINUMERIK PCU 20 6FC5210-0DF00-0AA2
Product name SINUMERIK PCU 20 SPC 266 MHz/32 MB with
Processor Single Chip PC up-to-date HMI software
Input voltage 24 V DC SINUMERIK PCU 20 6FC5210-0DF00-1AA2

3
Power consumption, max. 60 W SPC 333 MHz/32 MB with
Power lossride-through time 20 ms up-to-date HMI software
Degree of protection IP20 Network/disk drive 6FC5253-0AE01-0AA0
to EN 60529 (IEC 60529) management
Humidity rating in accordance Class 3K5 condensation and icing Software option
with EN 60721-3-3 excluded. Low air temperature 0 C CompactFlash Card 64 MB 6FC5313-2AG00-0AA1
(+32 F). empty
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F) CompactFlash Card 512 MB 6FC5313-4AG00-0AA1
Transport 5 ... 95% at +25 C (+77 F) empty
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
Transport -25 +55 C (-13 ... +131 F)
Operation 0 +55 C (+32 ... +131 F)
Weight, approx. 4 kg (8.82 lb)
Dimensions
Width 297 mm (11.69 in)
Height 267 mm (10.51 in)
Depth 56 mm (2.2 in)

Siemens NC 60 2006 3/17


Operator components for CNC controls
Operator panels
SINUMERIK PCU 50

Overview ProEmbSys for reinstalling Windows software components and


for restoring the delivery status.

Design
Intel technology 1.2 GHz/256 MB or 512 MB
40 GB replaceable hard disk with transport mechanism:
12 GB for applications (HMI-Advanced, MCIS Software) and
3 data (parts programs, documentation, other data)
15 GB for local backups and software to be installed
Max. memory configuration 512 MB incl. graphics memory
Graphics: UXGA LCD controller at AGP bus; 8, 16, or 32 MB
can be configured via BIOS; graphics memory is taken from
the main memory
Windows XP ProEmbSys operating system
Data back-up/restore using the Ghost data back-up software
Ports:
- Ethernet 10/100 Mbit/s (RJ45)
- USB, 2 channels (1 x internal/2 x external), USB 1.1
- COM 1 (V.24), COM 2 (V.24), LPT 1, VGA
- PS/2 keyboard
- PS/2 mouse
- MPI interface
- External floppy drive
Expansion slots:
- 1 x PCI -length, 265 mm (10.43 in)
The high-performance SINUMERIK PCU 50 features onboard - 1 x PCI/ISA (shared) short 170 mm (6.69 in)
interfaces for communication via Ethernet, MPI and - 1 x PC card type III
PROFIBUS DP, leaving the integrated slots free for other cards.
The USB port at the back of the device provides "hot plug and
play" functionality for a standard PC keyboard and mouse. The Integration
SINUMERIK PCU 50 comes supplied with the Windows XP The SINUMERIK PCU 50 can be used for:
ProEmbSys operating system and, for backing up and restoring
data, the Ghost 6 and 7 data back-up software. SINUMERIK 810D powerline/840Di/840D powerline
The HMI-Advanced software can be ordered additionally.
The "SINUMERIK Service Pack Recovery Media WIN XP
ProEmbSys" is available for the PCU with Windows XP

Technical specifications
Order No. 6FC5210-0DF22-2AA0 6FC5210-0DF25-2AA0
Product name SINUMERIK PCU 50
Processor Intel Celeron
Clock frequency 1.2 GHz
RAM 256 MB SDRAM 512 MB SDRAM
Input voltage 24 V DC
Power consumption, max. 130 W
Power lossride-through time 20 ms
Degree of protection IP20
to EN 60529 (IEC 60529)
Humidity rating in accordance with Class 3K5 condensation and icing excluded. Low air temperature 0 C (+32 F).
EN 60721-3-3
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 10 ... 80% at +25 C (+77 F) 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation
- Max. 15 W for expansions 1) +5 +55 C (+41 ... +131 F)
- Max. 20 W for expansions 1) +5 +50 C (+41 ... +122 F)
- Max. 30 W for expansions 1) +5 +45 C (+41 ... +113 F)
Weight, approx. 6 kg (13.23 lb)
Dimensions
Width 297 mm (11.69 in)
Height 267 mm (10.51 in)
Depth 81.7 mm (3.22 in)

1)
Floppy disk drive or expansion cards, for example.

3/18 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK PCU 50

Integration (continued)
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PCU 50/PCU 70
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Connection overview for SINUMERIK PCU 50


Information about application, configuration and cable exten-
sions can be found under "MOTION-CONNECT connection
system".

Siemens NC 60 2006 3/19


Operator components for CNC controls
Operator panels
SINUMERIK PCU 50

Selection and Ordering Data


Designation Order No. Designation Order No.
SINUMERIK PCU 50 SINUMERIK Service Pack 6FC5253-7CX10-5XU8
Intel technology with Windows Recovery Media
XP ProEmbSys WIN XP ProEmbSys
for PCU 50/PCU 70 with
1.2 GHz/256 MB 6FC5210-0DF22-2AA0 Windows XP ProEmbSys

3 1.2 GHz/512 MB
HMI-Advanced
6FC5210-0DF25-2AA0 on CD
Contents:
on hard disk of the PCU 1) CD1: Windows XP ProEmbSys
Languages: Chinese Simplified 2), incl. SP2
English, French, German, Italian, CD2: Ghost image system soft-
Spanish ware (which can upgrade the
PCU 50/PCU 70 from
Single license 6FC5253-0BX10-0AF0 Windows XP ProEmbSys SP1 to
for current software version SP2); Emergency BOOT
CD3-5: Multilingual User
Single license 6FC5253-7BX10-7AF0
Interface Pack
for specific software version
(Chinese Simplified, Chinese
Accessories Traditional, Czech, Danish, Dutch,
Finnish, French, German,
Hard disk 6FC5247-0AF08-2AA0 Hungarian, Italian, Japanese,
with support plate and damper Korean, Polish,
Memory expansion Portuguese/Brazilian, Rumanian,
SO-DIMM PC-133 Russian, Slovak, Spanish,
for PCU 50 with 566 MHz or Swedish, Turkish)
1.2 GHz Documentation
(English/German)
128 MB 6ES7648-2AC10-0CA0
SINUMERIK Service Pack 6FC5253-7CX11-5XU8
256 MB 6ES7648-2AC20-0CA0 Setup PCU basic software
512 MB 6ES7648-2AC30-0CA0 for PCU 50/PCU 70 with
Windows XP ProEmbSys SP1
Mounting bracket 6FC5248-0AF20-2AA0 on CD
for mounting a PCU behind an Contents:
operator panel front
PCU basic software Thin
SINUMERIK Service Pack 6FC5253-7CX10-3XU8 Client 7.5
Recovery Media
PCU basic software 7.5
WIN XP ProEmbSys
(from Windows XP
for PCU 50/PCU 70 with
ProEmbSys SP1 to SP2)
Windows XP ProEmbSys
on CD
Contents: Note:
CD1: Windows XP ProEmbSys The SINUMERIK PCU 50 is delivered without mounting brackets.
incl. SP1
CD2: Ghost image system soft- Please include the mounting brackets in the order.
ware (equivalent to the delivery
condition of the PCU 50/PCU 70
with Windows XP
ProEmbSys SP1); Emergency
BOOT
CD3-5: Multilingual User
Interface Pack
(Chinese Simplified, Chinese
Traditional, Czech, Danish, Dutch,
Finnish, French, German, Hun-
garian, Italian, Japanese, Korean,
Polish, Portuguese/Brazilian,
Russian, Swedish, Spanish,
Turkish)
Documentation
(English/German)

Example of "specific software version", e.g., 7.2:


6FC5253-7....-2...

1) Please ensure that the order number for the software to be delivered on the
hard disk directly follows the order for the PCU on the order form.
2) HMI-Advanced SW Version 6.4 and higher.

3/20 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK PCU 50.3

Overview Benefits
7 High performance thanks to the latest Intel Mobile processor
technology
7 Reliable operation due to monitoring of temperature, hard disk
and fan
7 Service-friendly thanks to the support of a USB boot device

3
(for example, for booting USB memory sticks, USB floppy and
USB hard disks)

Design
The latest Intel Mobile processor technology
- PCU 50.3-C: Intel Celeron M Mobile processor
1.5 GHz/512 MB/1 MB L2 Cache/400 MHz FSB
- PCU 50.3-P: Intel Pentium M Mobile processor
2.0 GHz/1024 MB/2 MB L2 Cache/533 MHz FSB
40 GB replaceable hard disk with transport mechanism:
12 GB for applications (HMI-Advanced, MCIS software) and
data (parts programs, documentation, other data)
15 GB for local backups and software to be installed
Max. memory configuration 2048 MB incl. graphics memory on
2 memory module slots
Integrated 2D/3D graphics; dynamic graphics memory
(8 to 96 MB); the graphics memory is taken from the main
memory
The high-performance SINUMERIK PCU 50.3 features onboard Windows XP ProEmbSys operating system
interfaces for communication via Ethernet, MPI and Data backup/restore using the Ghost data backup software
PROFIBUS DP, leaving the integrated slots free for other cards.
The SINUMERIK PCU 50.3 comes equipped with the Ports:
Windows XP ProEmbSys operating system and, for backing up - 2 x Ethernet 10/100 Mbit/s (RJ45)
and restoring data, the Ghost data back-up software. - 4 x USB 2.0
- 1 x PROFIBUS/MPI interface
The HMI-Advanced software can be ordered additionally.
Expansion slots:
The "SINUMERIK Service Pack Recovery Media WIN XP - 2 x PCI (1 x 265 mm (10.43 in), 1 x 175 mm (6.89 in))
ProEmbSys" is available for the PCU with Windows XP - 1 x CF card
ProEmbSys for reinstalling Windows software components and
for restoring the delivery status. Integration
The SINUMERIK PCU 50.3 can be used for:
SINUMERIK 810D powerline/840D powerline
(HMI-Advanced software version 6.4 or higher)
SINUMERIK 840Di sl/840D sl
(HMI-Advanced software version 7.1 or higher)

Siemens NC 60 2006 3/21


Operator components for CNC controls
Operator panels
SINUMERIK PCU 50.3

Integration (continued)
2UGHU1R
SINUMERIK
Pre-assembled cable
PCU 50.3
&)FDUG

3
[3&,
[PP
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/9'6,2
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Connection overview for SINUMERIK PCU 50.3


Information about application, configuration and cable exten-
sions can be found under "MOTION-CONNECT connection
system".

3/22 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK PCU 50.3

Technical specifications
Order No. 6FC5210-0DF31-2AA0 6FC5210-0DF33-2AA0
Product name SINUMERIK PCU 50.3-C SINUMERIK PCU 50.3-P
Processor Intel Celeron Intel Pentium
RAM 512 MB SDRAM 1024 MB SDRAM
Input voltage 24 V DC
Power consumption, max.
Power lossride-through time
190 W
0.02 s 3
Degree of protection IP20
to EN 60529 (IEC 60529)
Humidity rating in accordance with Class 3K5 condensation and icing excluded. Low air temperature 0 C (+32 F).
EN 60721-3-3
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 10 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation
- Max. 15 W for expansions 1) +5 +55 C (+41 ... +131 F)
- Max. 20 W for expansions 1) +5 +50 C (+41 ... +122 F)
- Max. 30 W for expansions 1) +5 +45 C (+41 ... +113 F)
Weight, approx. 6 kg (13.23 lb)
Dimensions
Width 297 mm (11.69 in)
Height 267 mm (10.51 in)
Depth 81.7 mm (3.22 in)

Selection and Ordering Data


Designation Order No. Designation Order No.
SINUMERIK PCU 50.3-C 6FC5210-0DF31-2AA0 SINUMERIK Service Pack 6FC5253-8CX10-0XU8
1.5 GHz/1 x 512 MB, Recovery Media
Windows XP ProEmbSys WIN XP ProEmbSys
for PCU with
SINUMERIK PCU 50.3-P 6FC5210-0DF33-2AA0 Windows XP ProEmbSys on CD
2.0 GHz/1 x 1024 MB,
Windows XP ProEmbSys Contents:
CD1: Windows XP ProEmbSys
HMI-Advanced incl. SP2
on hard disk of the PCU 2) CD2: Ghost image system soft-
Languages: Chinese Simplified, ware; Emergency BOOT
English, French, German, Italian, CD3-5: Multilingual User Interface
Spanish Pack
(Chinese Simplified, Chinese
Single license for 6FC5253-0BX10-0AF0 Traditional, Czech, Danish, Dutch,
current software version Finnish, French, German,
Single license for 6FC5253-7BX10-7AF0 Hungarian, Italian, Japanese,
specific software version Korean, Polish, Portuguese/
Brazilian, Rumanian, Russian,
Accessories Slovak, Spanish, Swedish,
Turkish)
Hard disk 6FC5247-0AF08-4AA0
Documentation (English/German)
for PCU 50.3 with support plate
and damper PCI interface card 6ES7648-2CA00-0AA0
(2 x (COM, LPT))
Memory expansion 512 MB 6ES7648-2AC30-0GA0
for PCU 50.3 (only for use with
for PCU 50.3
applications within the framework
Memory expansion 1024 MB 6ES7648-2AG40-0GA0 of HMI Open Architecture, occu-
for PCU 50.3 pies 1 to 2 PCI expansion slots)
Mounting bracket 6FC5248-0AF20-2AA0
for PCU, video link receiver or Note:
TCU behind operator panel front
The SINUMERIK PCU 50.3 is delivered without mounting
CompactFlash Card 512 MB 6FC5313-4AG00-0AA1 brackets. Please include the mounting brackets in the order.
empty
USB FlashDrive 512 MB 6ES7648-0DC20-0AA0

Example of "specific software version", e.g., 7.2:


6FC5253-7....-2...

1) Floppy disk drive or expansion cards, for example.


2) Please ensure that the order number for the software to be delivered on the
hard disk directly follows the order for the PCU on the order form.

Siemens NC 60 2006 3/23


Operator components for CNC controls
Operator panels
SINUMERIK PCU 70

Overview Design
Intel technology 1.2 GHz/256 MB
Replaceable hard disk with transport mechanism 40 GB:
12 GB for applications (HMI Advanced, MCIS Software) and
data (parts programs, documentation, other data)
15 GB for local back-up and software to be installed

3
Max. memory configuration 512 MB incl. graphics memory
Graphics: UXGA LCD controller at AGP bus; 8, 16, or 32 MB
can be configured via BIOS; graphics memory is taken from
the main memory
Windows XP ProEmbSys operating system
Data back-up/restore using the Ghost data backup software
Ports:
- Ethernet 10/100 Mbit/s (RJ45)
- USB, 2 channels (1 x internal/2 x external), USB 1.1
- COM 1 (V.24), COM 2 (V.24), LPT 1, VGA
- PS/2 keyboard
- PS/2 mouse
- MPI interface
- External disk drive
Expansion slots:
- 3 x PCI -length, 265 mm (10.43 in)
- 1 x PCI/ISA (shared) short 170 mm (6.69 in)
- 1 x PC card type III
The high-performance SINUMERIK PCU 70 features onboard in-
terfaces for communication via Ethernet, MPI and Integration
PROFIBUS DP, leaving the integrated slots free for other cards.
The USB port at the back of the device provides "hot plug and The SINUMERIK PCU 70 can be used for:
play" functionality for a standard PC keyboard and mouse. The SINUMERIK 810D powerline/840Di/840D powerline
SINUMERIK PCU 70 comes supplied with the Windows XP Pro-
EmbSys operating system and, for backing up and restoring
data, the Ghost 6 data back-up software.
The HMI-Advanced software can be ordered separately.
The "SINUMERIK Service Pack Recovery Media WIN XP
ProEmbSys" is available for the PCU with Windows XP
ProEmbSys for reinstalling Windows software components and
for restoring the delivery status.

3/24 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
SINUMERIK PCU 70

Integration (continued)
2UGHU1R
SINUMERIK Pre-assembled cable
PCU 50/PCU 70
(PHUJHQF\VWRSHQDEOLQJFLUFXLW
3&&DUG &RQQHFWLRQER[
PRGXOH31 6XV1440-4B... +7

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[3&,
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6,180(5,. RSHUDWRUSDQHO
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(WKHUQHWFDEOH RSHUDWRUSDQHO
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LQWHJUDWHG7&8
,QGXVWULDO
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  0DFKLQHFRQWUROSDQHODQGSXVKEXWWRQSDQHOFDQDOVREHXVHGDWWKHVDPHWLPH

Connection overview for SINUMERIK PCU 70


Information about application, configuration and cable exten-
sions can be found under "MOTION-CONNECT connection
system".

Siemens NC 60 2006 3/25


Operator components for CNC controls
Operator panels
SINUMERIK PCU 70

Technical specifications Selection and Ordering Data


Order No. 6FC5210-0DF24-2AA0 Designation Order No.
Product name SINUMERIK PCU 70 SINUMERIK Service Pack 6FC5253-7CX10-3XU8
Processor Intel Celeron Recovery Media
Clock frequency 1.2 GHz WIN XP ProEmbSys
RAM 256 MB SDRAM for PCU 50/PCU 70 with
Windows XP ProEmbSys

3
Input voltage 24 V DC on CD
Power consumption, max. 140 W Contents:
Power lossride-through time 20 ms CD1: Windows XP ProEmbSys
Degree of protection IP20 incl. SP1
to EN 60529 (IEC 60529) CD2: Ghost image system soft-
ware (equivalent to the delivery
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C condition of the PCU 50/PCU 70
(+32 F). with Windows XP
ProEmbSys SP1);
Relative atmospheric humidity Emergency BOOT
Storage 5 ... 95% at +25 C (+77 F) CD3-5: Multilingual User
Transport 5 ... 95% at +25 C (+77 F) Interface Pack
Operation 10 ... 80% at +25 C (+77 F)
(Chinese Simplified, Chinese
Ambient temperature Traditional, Czech, Dutch, Danish,
Storage -20 +60 C (-4 ... +140 F) Finnish, French, German,
Transport -20 +60 C (-4 ... +140 F) Hungarian, Italian, Japanese,
Operation Korean, Polish, Portuguese/
- Max. 15 W for expansions 1) +5 +55 C (+41 ... +131 F) Brazilian, Russian, Spanish,
- Max. 20 W for expansions 1) +5 +50 C (+41 ... +122 F) Swedish, Turkish)
- Max. 30 W for expansions 1) +5 +45 C (+41 ... +113 F) Documentation
Weight, approx. 6.5 kg (14.33 lb) (English/German)
Dimensions SINUMERIK Service Pack 6FC5253-7CX10-5XU8
Width 297 mm (11.69 in) Recovery Media
Height 267 mm (10.51 in)
WIN XP ProEmbSys
Depth 122.7 mm (4.83 in)
for PCU 50/PCU 70 with
Windows XP ProEmbSys
Selection and Ordering Data on CD
Contents:
Designation Order No. CD1: Windows XP ProEmbSys
incl. SP2
SINUMERIK PCU 70 6FC5210-0DF24-2AA0
CD2: Ghost image system soft-
Intel technology 1.2 GHz/256 MB
ware (which can upgrade the
with Windows XP ProEmbSys
PCU 50/PCU 70 from
HMI-Advanced Windows XP ProEmbSys SP1 to
on hard disk of the PCU 2) SP2); Emergency BOOT
Languages: Chinese Simplified 3), CD3-5: Multilingual User
English, German, French, Italian, Interface Pack
Spanish (Chinese Simplified, Chinese
Traditional, Czech, Danish, Dutch,
Single license for 6FC5253-0BX10-0AF0 Finnish, French, German,
current software version Hungarian, Italian, Japanese,
Single license for 6FC5253-7BX10-7AF0 Korean, Polish, Portuguese/
specific software version Brazilian, Rumanian, Russian,
Swedish, Slovak, Spanish,
Accessories Turkish)
Hard disk 6FC5247-0AF08-0AA1 Documentation
with support plate and damper (English/German)

Memory expansion 128 MB 6ES7648-2AC10-0CA0 SINUMERIK Service Pack 6FC5253-7CX11-5XU8


SO-DIMM PC-133 Setup PCU basic software
for PCU 70 with 1.2 GHz for PCU 50/PCU 70 with
Windows XP ProEmbSys SP1
Memory expansion 256 MB 6ES7648-2AC20-0CA0 on CD
SO-DIMM PC-133 Contents:
for PCU 70 with 1.2 GHz
PCU basic software
Memory expansion 512 MB 6ES7648-2AC30-0CA0 Thin Client 7.5
SO-DIMM PC-133
for PCU 70 with 1.2 GHz PCU basic software 7.5
(from Windows XP
Mounting bracket 6FC5248-0AF20-2AA0 ProEmbSys SP1 to SP2)
for mounting a PCU behind an
operator panel front
Note:
Example of "specific software version", e.g., 7.2: The SINUMERIK PCU 70 is delivered without mounting brackets.
6FC5253-7....-2... Please include the mounting brackets in the order.

1)
Floppy disk drive or expansion cards, for example.
2) Please ensure that the order number for the software to be delivered on the
hard disk directly follows the order for the PCU on the order form.
3) HMI-Advanced SW Version 6.4 and higher.

3/26 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
Thin Client Unit (TCU)

Overview Function
Signal transmission between PCU/NCU/P350-3 and operator
panel front via Industrial Ethernet
Easy installation and service-friendly layout thanks to the
component structure
Functionality of the PCU/P350-3 as in centralized configuration

3
(e.g. number of PCI slots). The same operating screen is
shown synchronously on all operator panel fronts and can be
used from all panel fronts. Operation on a Thin Client has the
same authorization rights as operation on an operator panel
front connected directly to the PCU/P350-3. The operator panel
in passive mode shows a darkened screen.
Operation is possible on the active operator panel. An enabling
function permits a passive operator panel to request operation.
The combined operation of operator panel fronts on a TCU or
with an integral TCU and an operator panel front directly con-
nected to the PCU/P350-3 is possible.
The distance to the operator panel fronts is determined by the
maximum distance between two network nodes/access points
(100 m/328 ft).

Integration
The SINUMERIK TCU can be used for:
SINUMERIK 810D powerline/840D powerline:
The Thin Client Unit (TCU) for distributed installation permits Operator panel fronts OP 010/OP 010C/OP 010S/OP 012/
physical separation of operator panel fronts and TP 012/OP 015/OP 015A/TP 015A with TFT display on
SINUMERIK PCU/NCU or SIMOTION P350-3. For this purpose, SINUMERIK PCU 50/PCU 70 with Windows XP and PCU basic
the operator interface is copied to one/several operator panel software Thin Client, version 7.4 or higher
fronts with one TCU each. (6FC5253-7CX10-4XA8, 6FC5253-7CX11-5XU8)
or with Windows XP SP2 (6FC5253-7CX11-5XU8,
Benefits 6FC5253-7CX10-5XU8); SINUMERIK PCU 50.3
Operator panel fronts with same screen resolution when used
7 Design of flat operator panels through the shallow installation
with SINUMERIK PCU 50/PCU 70
depth and low power dissipation
SINUMERIK 840Di sl
7 Vibration-free mounting in the control cabinet
SINUMERIK 840D sl:
7 Efficient operation of larger machines using up to 5 uniform
Operator panel fronts OP 010/OP 010C/OP 010S/OP 012/
operator panels
OP 015/OP 015A/TP 015A with TFT display on
NCU 710.1/NCU 720.1/NCU 730.1, SINUMERIK PCU 50.3
Design SIMOTION P350, operator panel fronts P012T, P012K, P015T,
The TCUs are coupled via Industrial Ethernet as Thin Clients in P015K
a dedicated subnetwork (via DHCP server on the PCU/NCU).
Graphics: Resolution 640 x 480 to 1024 x 768,
16-bit color depth
Ports:
2 x USB 1.1 for connection of mouse and keyboard
Industrial Ethernet 10/100 Mbit/s

Siemens NC 60 2006 3/27


Operator components for CNC controls
Operator panels
Thin Client Unit (TCU)

Integration (continued) Selection and Ordering Data


Designation Order No.
3&8 TCU  Thin Client Unit (TCU) 6FC5312-0DA00-0AA1
,QGXVWULDO(WKHUQHW
SETUP PCU basic software 1) 6FC5253-7CX11-5XU8

*B1&B(1B
2SHUDWRUSDQHO 1. PCU basic software Thin Client
IURQW software version 7.5 for

3
PCU 50/PCU 70 with
0RXQWLQJEUDFNHWUHTXLUHG Windows XP;
3&83&83&8)&$)$$ 2. Service Pack software
3&8 )&$)$$ version 7.5 for PCU basic soft-
7&8 )&$)$$ ware Windows XP
 QRWUHTXIRU236 Software version 7.x
 1RWUHTXIRURSHUDWRUSDQHOIURQWVZLWKLQWHJUDO7&8
PCU basic software 6FC5253-7CX10-4XA8
Connection overview for TCU without central OP on PCU Thin Client 1) for PCU 50/PCU 70
with Windows XP
Single license without data carrier
 
,QGXVWULDO TCU Accessories
(WKHUQHW
2SHUDWRUSDQHO
Mounting bracket, flat 6FC5248-0AF20-0AA0
IURQW
for PCU with/without video link
transmitter in control cabinet
Upright mounting bracket 6FC5248-0AF20-1AA0
for PCU 50 with/without video link
transmitter in control cabinet
,QGXVWULDO TCU  
(WKHUQHW Mounting bracket 6FC5248-0AF20-2AA0
2SHUDWRUSDQHO for PCU, video link receiver or
IURQW TCU behind operator panel front
Industrial Ethernet Switch 6GK5108-0BA00-2AA3
SCALANCE X108 unmanaged
with 8 RJ45 ports 10/100 Mbit/s
6ZLWFK for configuring star topologies
3&8
 
2SHUDWRUSDQHO ,QGXVWULDO ,QGXVWULDO TCU Industrial Ethernet Switch 6GK5208-0BA00-2AA3
IURQW (WKHUQHW (WKHUQHW 2SHUDWRUSDQHO SCALANCE X208 managed
IURQW with 8 RJ45 ports 10/100 Mbit/s
for configuring line, star and ring
topologies
Industrial Ethernet Switch 6GK5208-0HA00-2AA6
SCALANCE X208PRO managed
 
with 8 RJ45 ports 10/100 Mbit/s
,QGXVWULDO TCU for configuring line, star and ring
*B1&B(1BD

0RXQWLQJEUDFNHWUHTXLUHG (WKHUQHW topologies; with IP65 degree of


2SHUDWRUSDQHO
3&83&83&87&8 IURQW protection, incl. 8 RJ45 and
)&$)$$ 3 M12 dust protection caps
QRWUHTXIRU236
 1RWUHTXIRURSHUDWRUSDQHO IE FC Standard Cable GP 2 x 2 6XV1840-2AH10
IURQWVZLWKLQWHJUDO7&8 (Type A)
4-core, shielded TP installation
Connection overview for TCU with central OP on PCU cable for connection to an IE FC
outlet RJ45/IE FC RJ45 plug;

Technical specifications
PROFINET-compatible; with
UL approval; sold by the meter;
Max. length 1000 m (3280 ft),
Order No. 6FC5312-0DA00-0AA0 minimum order quantity 20 m (65 ft)
Product name Thin Client Unit (TCU)
IE FC Trailing Cable GP 2 x 2 6XV1840-3AH10
Input voltage 24 V DC (Type C)
Power consumption, max. 28.8 W 4-core, shielded TP installation
Degree of protection to IP00 cable for connection to an IE FC
EN 60529 (IEC 60529) outlet RJ45/IE FC RJ45 plug 180/90
for use as trailing cable; PROFINET-
Humidity rating in accordance Cl. 3K5 condensation and icing compatible; without UL approval;
with EN 60721-3-3 excluded. Low air temperature
sold by the meter;
0 C (+32 F).
Max. length 1000 m (3280 ft), mini-
Relative atmospheric humidity mum order quantity 20 m (65 ft)
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F) IE FC RJ45 Plug 180 6GK1901-1BB10-2AA0
Operation 5 ... 80% at +25 C (+77 F) RJ cable connector for Industrial
Ambient temperature Ethernet with rugged metal hous-
Storage -25 +55 C (-13 ... +131 F) ing and integrated insulation
Transport -25 +55 C (-13 ... +131 F) displacement contacts; with 180
Operation 0 +55 C (+32 ... +131 F) cable outlet
Weight, approx. 1.7 kg (3.75 lb)
Dimensions
Width 260 mm (10.24 in)
More information
Height 265 mm (10.43 in) Information on the SIMATIC NET components such as the Indus-
Depth 40 mm (1.57 in)
trial Ethernet Electrical Lean Switches SCALANCE X108 and the
1) Industrial Ethernet FC TP Standard/Trailing Cable can be found
Already included in SINUMERIK PCU 50/PCU 70 with Windows XP SP2
and PCU 50.3. in the Siemens A&D Mall or in the IK PI 2005 Catalog.

3/28 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
Video link

Overview Integration
2UGHU1R
Pre-assembled cable

9LGHROLQN 6FX2002-1VL00-.... 9LGHROLQN


WUDQVP P IW UHFHLYHU

3
3&8 23IURQWSDQHO
86% [86%

86% 86%
0RXQWLQJEUDFNHW
)&$)$$RU
)&$)$$UHTXLUHG

6FX2002-1VL00-....
9LGHROLQN 9LGHROLQN
WUDQVP P IW UHFHLYHU
3&8 23IURQWSDQHO
86% [86%

86% 86%
The video link components for distributed configurations enable
0RXQWLQJEUDFNHW
spatial separation of the SINUMERIK OP operator panel fronts )&$)$$
and the SINUMERIK PCU and connection of up to three identical RU 9LGHROLQN
OP operator panel fronts on one PCU. 6FX2002-1VL00-.... UHFHLYHU
)&$)$$

*B1&B(1B
UHTXLUHG P IW
23IURQWSDQHO
Benefits [86%

7 Flat OP layout thanks to minimized mounting depth and low


power loss
7 Vibration-free installation of the SINUMERIK PCU in the control
86%
cabinet
0RXQWLQJEUDFNHW
7 Efficient operator control of larger machines thanks to a )&$)$$
maximum of three identical operator panels UHTXLUHG

Function Connection overview: Separate installation of a PCU with up to two


OP front panels.
Distributed configurations also enable:
Signal transfer between PCU and operator panel front via a
single cable
Easy installation and service-friendly layout thanks to the
component structure
PCU functionality as in a centralized configuration
(e.g. number of PCI slots)
Distances of up to 20 m (65.6 ft) between PCU and operator
panel front
All operator panels are active at the same time. As many as
three operator panels display the same on-screen display and
permit the same functions at the same time
Preconditions:
OP front panels
OP 010/OP 010C/OP 010S/OP 012/OP 015/OP 015A/TP 012/
TP 015A with TFT display
SINUMERIK PCU 50/PCU 70

Siemens NC 60 2006 3/29


Operator components for CNC controls
Operator panels
Video link

Integration (continued) Technical specifications


Order No. 6FC5247-0AF22-0AA0
2UGHU1R
Pre-assembled cable Product name SINUMERIK video link receiver
Input voltage 24 V DC
3&8
86% Power consumption, max. 40 W

6FX2002-1VL00-.... Degree of protection IP00


9LGHROLQN 9LGHROLQN

3
to EN 60529 (IEC 60529)
WUDQVP P IW UHFHLYHU
Humidity rating in accordance with Class 3K5 condensation and icing
23IURQWSDQHO 23IURQWSDQHO EN 60721-3-3 excluded. Low air temperature 0 C
86% [86% (+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
86% 86% Ambient temperature
0RXQWLQJEUDFNHW Storage -25 +55 C (-13 ... +131 F)
)&$)$$ Transport -25 +55 C (-13 ... +131 F)
UHTXLUHG Operation 0 +55 C (+32 ... +131 F)
Distance between video link trans- 20 m (65 ft)
mitter and video link receiver
3&8 Weight, approx. 1.8 kg (3.97 lb)
86%
Dimensions
9LGHROLQN 6FX2002-1VL00-.... 9LGHROLQN Width 260 mm (10.24 in)
WUDQVP P IW UHFHLYHU Height 265 mm (10.43 in)
Depth 37 mm (1.46 in)
23IURQWSDQHO 23IURQWSDQHO
86% [86%

86% 86%
0RXQWLQJEUDFNHW
)&$)$$
UHTXLUHG 9LGHROLQN
6FX2002-1VL00-.... UHFHLYHU
*B1&B(1B

P IW
23IURQWSDQHO
[86%

86%
0RXQWLQJEUDFNHW
)&$)$$
UHTXLUHG

Connection overview: Up to three OP front panels on one PCU. The PCU


is installed with the video link transmitter immediately behind the OP front
panel (not possible when using OP 010S, PCU 70).

Information about application, configuration and cable exten-


sions can be found under "MOTION-CONNECT connection
system".

3/30 Siemens NC 60 2006


Operator components for CNC controls
Operator panels
Video link

Technical specifications (continued)


Order No. 6FC5247-0AF22-1AA0 6FC5247-0AF22-2AA0
Product name SINUMERIK video link transmitter 1:1 SINUMERIK video link transmitter 1:2
Degree of protection to EN 60529 (IEC 60529) IP00
Humidity rating in accordance with EN 60721-3-3 Class 3K5 condensation and icing excluded. Low air temperature 0 C (+32 F).
Relative atmospheric humidity

3
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
Transport -25 +55 C (-13 ... +131 F)
Operation +5 +55 C (+41 ... +131 F)
Distance between video link transmitter and video link receiver 20 m (65 ft)
Weight, approx. 1.2 kg (2.65 lb)
Dimensions
Width 265 mm (10.43 in)
Height 277 mm (10.91 in)
Depth 35 mm (1.38 in)

Order No. 6FC5248-0AF20-0AA0 6FC5248-0AF20-1AA0 6FC5248-0AF20-2AA0 6FC5248-0AF20-3AA0


Product name Mounting bracket, flat Mounting bracket, book Mounting bracket Mounting bracket, central
Weight, approx. 0.6 kg (1.32 lb) 1 kg (2.21 lb) 0.5 kg (1.1 lb) 0.6 kg (1.32 lb)

Selection and Ordering Data


Designation Order No.
Video link transmitter 1 : 1 6FC5247-0AF22-1AA0
Video link transmitter 1 : 2 6FC5247-0AF22-2AA0
Mounting bracket, flat 6FC5248-0AF20-0AA0
for PCU with video link transmitter
in control cabinet
Mounting bracket, book 6FC5248-0AF20-1AA0
for PCU 50 with video link trans-
mitter in control cabinet
Mounting bracket, central 6FC5248-0AF20-3AA0
for PCU 50 with video link trans-
mitter behind operator panel front
Video link receiver 6FC5247-0AF22-0AA0
Mounting bracket 6FC5248-0AF20-2AA0
for PCU or video link receiver
behind operator panel front
Video link cable
Length 10 m (32.81 ft) 6FX2002-1VL00-1BA0
Length 15 m (49.22 ft) 6FX2002-1VL00-1BF0
Length 20 m (65.62 ft) 6FX2002-1VL00-1CA0

Siemens NC 60 2006 3/31


Operator components for CNC controls
Handheld units
SINUMERIK HT 6

Overview Integration
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Handheld Pre-assembled cable
terminal
SINUMERIK
HT 6 6FX8002-1AA01-.... 56& 9
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3
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The SINUMERIK HT 6 handheld terminal combines the functions  2QUHTXHVWFRQQHFWDEOHLQDGGLWLRQWRWKH+7


of an operator panel and a machine control panel in a single  +7SHUPDQHQWO\FRQQHFWHG
device, providing complete machine operation, supervision and  PD[P IW IURPPDFKLQHFRQWURORSHUDWRUSDQHORU
creation of user programs through teaching and programming.  FRQWUROWR+7+7QRWDOZD\VFRQQHFWHGPD[P IW
 IURPPDFKLQHFRQWURORSHUDWRUSDQHORUFRQWURORQO\ZLWK56

Design
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 03,EXVFDEOHIURPPDFKLQHFRQWURORSHUDWRUSDQHORUFRQWUROOHU
 WRGLVWULEXWLRQP IW 
The emergency stop and enabling buttons each have  7KH+7PXVWDOZD\VEHFRQQHFWHGWRRQHHQGRIWKH03,URXWH
2 channels (4 wires), allowing them to be short-circuit moni-  EXLWLQEXVWHUPLQDWLRQ 
tored. The SINUMERIK HT 6 is connected to the
SINUMERIK 810D powerline/840Di/840D powerline via a distri- Connection overview for SINUMERIK HT 6
butor.
Information about application, configuration and cable exten-
sions can be found under "MOTION-CONNECT connection
Function system".
SINUMERIK HT 6 provides a user interface for handling appli-
cations as a standard.
This user interface supports the following functions:
Modification of parameters (simple tool compensation,
R parameters, setting data, zero offset, user data)
Programming of parts (setting up workpieces, creating parts
programs and subroutines)
Manual machine mode
Automatic operation of the machine
Teach-in
Transfer of programs and data over the integral V.24 interface
Display of messages and alarms
Read and modify PLC data
Read and modify machine data
The "Remote diagnosis host for SINUMERIK HT 6" function is
optionally available (see "HMI software for CNC controls").

3/32 Siemens NC 60 2006


Operator components for CNC controls
Handheld units
SINUMERIK HT 6

Technical specifications Selection and Ordering Data


Order No. 6FC5403-0AA10-0AA0 Designation Order No.
Product name Handheld terminal Handheld terminal 6FC5403-0AA10-0AA0
SINUMERIK HT 6 SINUMERIK HT 6
Input voltage 24 V DC with system software
Power consumption, max. 12 W display switchover:
English/German

3
Degree of protection to EN 60529 IP54
(IEC 60529) HT 6 system software
Humidity rating to EN 60721-3-3 Class 3K5 condensation and icing on CD-ROM
excluded. Low air temperature 0 C Languages: English, French,
(32 F). German, Italian, Spanish
Relative atmospheric humidity Software update service 6FC5453-0AX10-0AG2
Storage 5 ... 95% at 25 C (77 F)
Transport 5 ... 95% at 25 C (77 F) Service Pack on order of 6FC5453-7AX10-7AG3
Operation 5 ... 80% at 25 C (77 F) specific software version 1)
Ambient temperature Additional languages
Storage -20 +60 C (-4 ... +140 F) on CD-ROM
Transport -20 +60 C (-4 ... +140 F) Languages: Dutch, Hungarian,
Operation 0 +45 C (+32 ... +113 F) Korean, Portuguese/Brazilian,
Weight, approx. 1.5 kg (3.31 lb) Swedish
Dimension Single license 6FC5253-0BX10-0XG1
Enclosure outside diameter 290 mm (11.42 in) without data carrier
Height (incl. override rotary button) 70 mm (2.76 in)
Single license 6FC5253-7BX10-7XG0
for specific software version 1)
Accessories
Distributor box 6FX2006-1BH01
for 4-wire enabling incl.
short-circuit connector
Signal cable 6FX2002-1AA23-....
for 6FX2006-1BH01 distributor
box with 4-wire enabling
(straight plug)
Length: max. 40 m (131 ft) 2)
Signal cable 6FX2002-1YB02-....
for 6FX2006-1BH01 distributor
box with 4-wire enabling
(angled plug)
Length: max. 40 m (131 ft) 2)
Signal cable 6FX2002-1AA83-....
for 6FX2006-1BC01 distributor
box with 3-wire enabling
(compatible with HPU Type MPI)
Length: max. 40 m (131 ft) 2)

1)
Please enquire about specific software version.
2)
For length code, see "MOTION-CONNECT".

Siemens NC 60 2006 3/33


Operator components for CNC controls
Handheld units
SINUMERIK HT 8

Overview Benefits
Mobility for operator control and monitoring
Pixel-graphics 7.5" TFT color display
Operation via touch screen and membrane keys
Emergency stop button and 2 enabling buttons for left-handed
and right-handed operators

3 Insertion and removal during operation without triggering of


emergency stop
(functionality available only in conjunction with the PN Plus
connection box)
Rugged, compact and ergonomically designed

Design
The emergency stop button and the 2 enabling buttons (three-
level) both have two channels. The SINUMERIK HT 8 is con-
nected via the PN Basic/PN Plus connection box for any installa-
tion location in the plant, or via the PN Basic connection module
for installation in the control cabinet via the SINUMERIK
PCU 50.3 to the SINUMERIK 810D powerline/840D powerline.

Function
The SINUMERIK HT 8 operates according to the Thin Client
principle. The operator interface software is installed on a
The mobile SINUMERIK HT 8 handheld terminal combines the SINUMERK PCU 50.3. An Ethernet link is used to transfer screen
functions of an operator panel and a machine control panel in a contents from the PCU 50.3 to the HT 8 and key information from
single device, permitting complete operator control and monitor- the HT 8 to the PCU 50.3. The HT8 display basically shows the
ing of machines. It can be used as a supplementary main oper- same operator interface that is displayed on the standard
ator panel or as a secondary control panel. The safety system is operator panels of the SINUMERIK control system.
designed to allow personnel to work in the machines hazard
zone. The PN Plus connection box provides hot swapping (insert or
remove during operation).
The operator interface can be customized if required (see "HMI
Open Architecture).

Integration
The SINUMERIK HT 8 can be used for:
SINUMERIK 810D powerline/840D powerline with
SINUMERIK PCU 50.3

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terminal
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HT 8 31EDVLFSOXV

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Connection overview for SINUMERIK HT 8


Information about application, configuration and cable exten-
sions can be found under "MOTION-CONNECT connection
system".

3/34 Siemens NC 60 2006


Operator components for CNC controls
Handheld units
SINUMERIK HT 8

Technical specifications Selection and Ordering Data


Order No. 6FC5403-0AA20-0AA0 Designation Order No.
Product name SINUMERIK HT 8 SINUMERIK HT 8 6FC5403-0AA20-0AA0
handheld terminal handheld terminal
Input voltage 24 V DC based on Thin Client principle
Power consumption, max. 15 W Operator interface software in the
SINUMERIK PCU 50.3

3
Degree of protection IP65
to EN 60529 (IEC 60529) Accessories
Humidity rating in accordance with Class 3K5 condensation and icing Wall holder 6AV6574-1AF04-4AA0
EN 60721-3-3 excluded. Low air temperature 0 C for safe storage of the
(+32 F). SINUMERIK HT 8, also suitable
Relative atmospheric humidity for stationary operation
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F) PN Basic connection box 6AV6671-5AE01-0AX0
Operation 5 ... 80% at +25 C (+77 F) (degree of protection: IP65)
without automatic emergency
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
stop override for mounting in the
Transport -20 +60 C (-4 ... +140 F) system
Operation 0 +45 C (+32 ... +113 F) PN Plus connection box 6AV6671-5AE11-0AX0
Weight, approx. 1.73 kg (3.81 lb) (degree of protection: IP65)
Dimensions with automatic emergency stop
Outer diameter of housing 290 mm (11.42 in) override for mounting in the
Height (including override rotary 126 mm (4.96 in) system
button) PN Basic connection module 6FC5303-0AA01-1AA0
without automatic emergency
stop override for mounting in the
control cabinet
Signal cable
for mobile panels
Length 2 m (6.56 ft) 6XV1440-4BH20
Length 5 m (16.41 ft) 6XV1440-4BH50
Length 8 m (26.25 ft) 6XV1440-4BH80
Length 10 m (32.81 ft) 6XV1440-4BN10
Length 15 m (49.22 ft) 6XV1440-4BN15
Length 20 m (65.62 ft) 6XV1440-4BN20
Length 25 m (82.03 ft) 6XV1440-4BN25

Siemens NC 60 2006 3/35


Operator components for CNC controls
Handheld units
Handheld unit type B-MPI

Overview Technical specifications


Order No. 6FX2007-1AC04/-1AC14
6FX2007-1AE04/-1AE14
Product name Handheld unit type B-MPI
Operating voltage, unregulated 24 V DC
Degree of protection to EN 60529 IP 65
(IEC 60529)

3 Humidity rating in accordance with


EN 60721-3-3
Class 3K5 condensation and icing
excluded. Low air temperature 0C
(+32F)
Ambient temperature
Storage -20 ... +60C (-4 ... +140F)
Transport -20 ... +60C (-4 ... +140F)
Operation 0 ... +45C (+32 ... +113F)
Distance to NCU/PCU, max. 200 m (656 ft)
Weight, approx. 1.2 kg (2.65 lb)
without connecting cable
Dimensions
Length 252 mm (9.92 in)
Width 114 mm (4.49 in)
Height 110 mm (4.33 in)

Selection and Ordering Data


Designation Order no.
Handheld unit of type B-MPI
The handheld unit type B-MPI is suitable for manually operating 3-step enabling button
incl. connecting cable with
machine tools, such as axis feed movements. All keys are freely connector
assignable, and the keyboard can be optionally labeled.
3-wire enabling
Design - Coiled connecting cable
Length: 1.5 m (4.9 ft)
6FX2007-1AC04

The handheld unit features 2-channel emergency stop and en- (stretches to 3.5 m (11.5 ft))
abling circuits. The enabling button is a 3-step enabling button. - Straight cable 6FX2007-1AC14
The handheld unit is available for 3-wire or 4-wire enabling. Length: 10 m (32.8 ft)
The handheld unit type B-MPI is connected via a distributor box 4-wire enabling
to the MPI line. The distributor box is designed for installation in
- Coiled connecting cable 6FX2007-1AE04
a control cabinet or in a separate enclosure. Length: 1.5 m (4.9 ft),
In the version with 4-wire connection of the enabling buttons, stretches to 3.5 m (11.5 ft)
monitoring of the transverse short-circuit is possible in the en- - Straight cable 6FX2007-1AE14
able circuit. Due to the modified connector layout, these hand- Length: 10 m (32.8 ft)
held units can be used only with the distributor box for this ver- Accessories
sion. All handheld units are UL-certified for the US and Canada.
Distribution box
We can supply a holder for storing the handheld unit. The holder for handheld unit incl. shorting
is manufactured from black polystyrene and can be fixed to a plug
suitable base with 4 screws. 3-wire enabling 6FX2006-1BC01
4-wire enabling 6FX2006-1BH01
Holder made of polystyrene 6FX2006-1HA00
Extension cable
between handheld unit and
distribution box
3-wire enabling
- Length 5 m (16.4 ft) 6FX2002-1AB04-1AF0
- Length 10 m (32.8 ft) 6FX2002-1AB04-1BA0
- Length 15 m (49.2 ft) 6FX2002-1AB04-1BF0
- Length 0.5 m (19.69 in) 6FX2002-1AB14-1AA5
with angled connector
4-wire enabling
- Length 5 m (16.4 ft) 6FX2002-1AB84-1AF0
- Length 10 m (32.8 ft) 6FX2002-1AB84-1BA0
- Length 15 m (49.2 ft) 6FX2002-1AB84-1BF0
- Length 0.5 m (19.69 in) 6FX2002-1AB24-1AA5
with angled connector

3/36 Siemens NC 60 2006


Operator components for CNC controls
Handheld units
Mini handheld unit

Overview Technical specifications


Order No. 6FX2007-1AD.
Product name Mini handheld unit
Operating voltage 24 V DC
Handwheel 100 pulses/rev, UB=5 V; RS 422
Degree of protection to EN 60529 IP65

3
(IEC 60529)
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0C
(+32F)
Ambient temperature
Storage -20 ... +60C (-4 ... +140F)
Transport -20 ... +60C (-4 ... +140F)
Operation 0 ... +55C (+32 ... +131F)
Distance between handwheel and 25 m (82 ft)
NCU, max.
when using the handwheel
Weight, approx. 0.8 kg (1.76 lb)
without connecting cable
Dimensions, approx.
Length 250 mm (9.84 in)
Width 110 mm (4.33 in)
Height 90 mm (3.54 in)

Selection and Ordering Data


Designation Order No.
The convenient, ergonomically designed mini handheld unit with
rugged metal connector is suitable for setting up and operating Mini handheld unit
standard machines in the job shop area. 3-step enabling button
incl. 2 magnetic clamps and
connecting cable with metal
Benefits connector

A fast but highly accurate feed is made possible by the simple Coiled connecting cable 6FX2007-1AD02
Length: 1.5 m (4.9 ft), stretches
selection of coarse, medium and fine feed control. The signals to 3.5 m (11.5 ft)
are carried in parallel (without MPI) to the NC.
Straight cable 6FX2007-1AD12
Design Length: 5 m (0.79 in)
Accessories
A rapid traverse key and 2 +/- keys plus a handwheel for travers- Connection kit, not pre-assem- 6FX2006-1BG02
ing the axes in Jog mode are provided in addition to the 2-chan- bled for mini handheld unit
nel emergency stop and enabling keys. Connection to the emer- Flange outlet with female connec-
gency stop is via 4 wires. The connection of the 3-stage tor and dummy plug for bridging
enabling key is implemented via 3 wires. With a rotary switch, up the emergency stop circuit, ver-
to 5 axes can be selected. For customer-specific applications, sion for metal connector
three function keys are provided for optional assignment. Connection kit, pre-assembled 6FX2006-1BG10
A connection kit, to be ordered separately, is required for con- for mini handheld unit
Flange outlet with female connec-
nection. tor and dummy plug for bridging
We offer an angle outlet for the connection kit which can be used the emergency stop circuit,
to change the cable outlet direction. The angle outlet allows the version for metal connector,
pre-assembled for connection
flange outlet of the connection kit to be mounted rotated by 90. to machine control panels with
The angle outlet can be used only in conjunction with the con- Industrial Ethernet
nection kit, not pre-assembled. to SINUMERIK solution line

Integration
Angle outlet for connection kit, 6FX2006-1BG55
not pre-assembled
Metal version
Mini handheld units with connection kit, not pre-assembled, are
provided for connection to SINUMERIK powerline.
Mini handheld units with connection kit, pre-assembled, are
provided for connection to SINUMERIK solution line.

Siemens NC 60 2006 3/37


Operator components for CNC controls
Machine operator panels
SINUMERIK MCP 483C

Overview Integration
The SINUMERIK MCP 483C machine control panel can be used
with:
SINUMERIK 810D powerline/840Di/840D powerline

Technical specifications
3 Order No.
Product name
6FC5203-0AF22-0AA2
SINUMERIK MCP 483C machine
control panel
Input voltage 24 V DC
Power consumption, max. 5W
Degree of protection
to EN 60529 (IEC 60529)
Front IP54
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
The newly designed SINUMERIK MCP 483C machine control Storage 5 ... 95% at +25 C (+77 F)
panels permit user-friendly operation of the machine functions. It Transport 5 ... 95% at +25 C (+77 F)
is suitable for machine-level operation of milling, turning, grind- Operation 5 ... 80% at +25 C (+77 F)
ing and special machines. Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
All keys are designed with replaceable key covers for machine- Transport -25 +55 C (-13 ... +131 F)
specific adaptations. The key covers can be freely inscribed Operation
using laser. Transparent key covers can be used as an alter- - Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
native.
Max. distance to NCU/PCU 200 m (656 ft)
The machine control panel is mounted from the rear using Weight, approx. 1.6 kg (3.53 lb)
special clamps supplied with the panel.
Dimensions
Width 483 mm (19.02 in)
Design Height
Depth
155 mm (6.1 in)
77 mm (3.03 in)
Control elements: Panel cutout
Mode and function keys Width 450 mm (17.72 in)
Height 135 mm (5.31 in)
50 keys, of which 48 with LEDs Tolerance 1 mm (0.04 in)
Direction keys for milling machines with rapid traverse override
(key covers on the direction keys for milling machines included
in the accessories pack supplied)
17 user-labeled standard keys
Spindle control with override spindle (rotary switch with
16 positions)
Feed control with override feed/rapid traverse (rotary switch
with 23 positions)
Keyswitch (4 positions and 3 different keys)
Emergency stop button (2 x (1 NO + 1 NC))
Key type:
Mechanical keys
Interface:
MPI interface
Expansion option:
2 slots for control devices (d = 16 mm/0.63 in)

3/38 Siemens NC 60 2006


Operator components for CNC controls
Machine operator panels
SINUMERIK MCP 483C SINUMERIK MCP 483

Selection and Ordering Data Overview


Designation Order No.
SINUMERIK MCP 483C machine 6FC5203-0AF22-0AA2
control panel
MPI, 19" wide, with mechanical
keys

3
Accessories
Square key covers, inscribable 6FC5248-0AF12-0AA0
1 set comprising of: 90 x ergo
gray, 20 x red, 20 x yellow,
20 x green, 20 x mid gray
Square key covers, inscribable 6FC5248-0AF21-0AA0
90 x transparent
Actuating element, 22 mm 3SB3000-1HA20
(0.87 in)
Latching mushroom pushbutton,
red and non-illuminated with
40 mm (1.57 in) protection
against lifting and tilting,
incl. holder
The newly designed SINUMERIK machine control panel MCP
Contact block with 2 contacts 3SB3400-0A 483 with membrane keys permits user-friendly and straight-
1 NO + 1 NC, 2-pole forward operation of the machine functions. It is suitable for
screw terminal
machine-level operation of milling and turning machines, and
Key set (10 sets) 6FC5148-0AA03-0AA0 particularly grinding machines.
for machine control panel
46 keys and both control device slots are equipped with user-
Rapid traverse dial 6FC5248-0AF30-0AA0 inscribed slide-in labels for adapting to specific machines.
(1 set = 20 units)
for 16-position rotary switch
A DIN-A4 sheet (for laser printers) for inscribing the slide-in
MCP 483C labels is included in the scope of supply.
Spindle/rapid traverse override 6FC5247-0AF12-1AA0 The machine control panel is mounted from the rear using
rotary switch 1x16G, T=24, special clamps supplied with the panel.
cap, button, pointer, rapid
traverse and spindle dials
Design
Feedrate/rapid traverse 6FC5247-0AF13-1AA0
override rotary switch 1x23G, Control elements:
T=32, cap, button, pointer, Mode selector and function keys
rapid traverse and spindle dials
50 keys with LEDs: 50 keys when connected via PROFIBUS DP
Set of clamps (9 units) for 6FC5248-0AF14-0AA0 or 48 keys when connected via MPI
supplementary operating Direction keys for milling machines with rapid traverse override
components with 2.5 mm (0.1 in) 17 user-assigned standard keys
profile, length: 20 mm (0.79 in)
Spindle control with override spindle (rotary switch with
T=24: 24 positions for 360 16 positions)
16G: latching at position 16
Feed control with override feed/rapid traverse (rotary switch
with 23 positions)
Keyswitch (4 positions and 3 different keys)
Emergency stop button (2 x (1 NO + 1 NC))
Key type:
Membrane keys
Interfaces:
PROFIBUS DP/MPI interface
For 6 control devices (6 inputs/6 outputs) for connection via
PROFIBUS DP
(additional cable set required for control devices;
see Accessories/Ordering data)
For 16 direct keys of OP 012/OP 015A/TP 015A when
connected via PROFIBUS DP 1)
For 2 handwheels when connected via PROFIBUS DP 1)
Expansion option:
2 slots for control devices (d = 16 mm/0.63 in)

1) With SINUMERIK 810D powerline/840D powerline: Option for direct


keys/handwheel connection is required and the handwheel connection
function depends on the NCU system software.

Siemens NC 60 2006 3/39


Operator components for CNC controls
Machine operator panels
SINUMERIK MCP 483

Integration Selection and Ordering Data


The SINUMERIK MCP 483 machine control panel can be used Designation Order No.
with: SINUMERIK MCP 483 machine 6FC5203-0AF22-1AA2
SINUMERIK 810D powerline/840Di/840D powerline over MPI control panel
interface or PROFIBUS DP MPI/PROFIBUS DP
Width 19", with membrane keys,
SINUMERIK 840Di sl/840D sl over PROFIBUS DP 22 mm (0.87 in) emergency stop

3 Technical specifications
Direct keys/handwheel
connection 1)
6FC5252-0AF00-0AA0

Option for 6FC5203-0AF22-1AA2/


Order No. 6FC5203-0AF22-1AA2 -0AF23-1AA0
Product name SINUMERIK MCP 483 machine
control panel Accessories
Input voltage 24 V DC Slide-in labels for inscribing 6FC5248-0AF22-1AA1
Power consumption, max. 16 W (3 A4 sheets) for 19" MCP,
membrane keys 6FC5203-0AF22-
Degree of protection 1AA2
to EN 60529 (IEC 60529)
Front IP65 Actuating element, 22 mm 3SB3000-1HA20
Rear IP00 (0.87 in)
Humidity rating in accordance with Class 3K5 condensation and icing Latching mushroom pushbutton,
EN 60721-3-3 excluded. Low air temperature 0 C red and non-illuminated with
(+32 F). 40 mm (1.57 in) protection
against lifting and tilting, incl.
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F) holder
Transport 5 ... 95% at +25 C (+77 F) Contact block with 2 contacts 3SB3400-0A
Operation 5 ... 80% at +25 C (+77 F) 1 NO + 1 NC, 2-pole screw
Ambient temperature terminal
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F) Keyswitch with key for 6FC5247-0AF02-0AA0
Operation SINUMERIK MCP
- Front 0 +45 C (+32 ... +113 F) 6FC5203-0AF22-1AA2/
- Rear 0 +55 C (+32 ... +131 F) -0AF23-1AA0
Distance to NCU/PCU Key set (10 sets) 6FC5148-0AA03-0AA0
MPI interface 200 m (656 ft) for machine control panel
PROFIBUS DP 100 m (328 ft)
Feedrate/rapid traverse over- 6FC5247-0AF13-1AA0
Weight, approx. 1.6 kg (3.53 lb) ride rotary switch 1x23G, T=32,
Dimensions cap, button, pointer, rapid-
Width 483 mm (19.02 in) traverse and spindle dials
Height 155 mm (6.10 in)
Depth 70 mm (2.76 in) Spindle/rapid traverse override 6FC5247-0AF12-1AA0
rotary switch 1x16G, T=24,
Panel cutout
cap, button, pointer, rapid-
Width 450 mm (17.72 in)
Height 135 mm (5.31 in)
traverse and spindle dials
Tolerance + 1 mm (0.04 in) Cable set (60 units) 6FC5247-0AA35-0AA0
for additional control devices for
the machine control panels
Length: 500 mm (19.69 in)
Set of clamps (9 units) for 6FC5248-0AF14-0AA0
supplementary operating
components with 2.5 mm (0.1 in)
profile, length: 20 mm (0.79 in)
T=24: 24 positions for 360
16G: latching at position 16

1)
With SINUMERIK 810D powerline/840D powerline: Option for direct
keys/handwheel connection is required and the handwheel connection
function depends on the NCU system software.

3/40 Siemens NC 60 2006


Operator components for CNC controls
Machine operator panels
SINUMERIK MCP 310

Overview Integration
The SINUMERIK MCP 310 machine control panel can be used
with:
SINUMERIK 810D powerline/840Di/840D powerline over
MPI interface or PROFIBUS DP
SINUMERIK 840Di sl/840D sl over PROFIBUS DP

Technical specifications 3
Order No. 6FC5203-0AF23-1AA0
Product name SINUMERIK MCP 310 machine
control panel
Input voltage 24 V DC
Power consumption, max. 16 W
Degree of protection
to EN 60529 (IEC 60529)
Front IP65
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
The newly designed SINUMERIK machine control panel Storage -20 +60 C (-4 ... +140 F)
MCP 310 with membrane keys permits user-friendly and Transport -20 +60 C (-4 ... +140 F)
Operation
straightforward operation of the machine functions. It is suitable - Front 0 +45 C (+32 ... +113 F)
for machine-level operation of milling, turning, grinding and - Rear 0 +55 C (+32 ... +131 F)
special machines. Distance to NCU/PCU
49 keys have user-inscribed slide-in labels for machine-specific MPI interface 200 m (656 ft)
PROFIBUS DP 100 m (328 ft)
adaptations. A DIN-A4 sheet (for laser printers) for inscribing the
slide-in labels is included in the scope of supply. Weight, approx. 1.2 kg (2.65 lb)
Dimensions
The machine control panel is mounted from the rear using Width 310 mm (12.20 in)
special clamps supplied with the panel. Height 175 mm (6.89 in)
Depth 65 mm (2.56 in)

Design Panel cutout


Width 285 mm (11.22 in)
Height 155 mm (6.10 in)
Control elements: Tolerance + 1 mm (0.04 in)
Mode selector and function keys
49 keys with LEDs: 49 keys when connected via PROFIBUS DP
or 48 keys when connected via MPI
Direction keys for milling machines with rapid traverse override
16 user-assigned standard keys
Feed control with override feed/rapid traverse (rotary switch
with 23 positions)
Keyswitch (4 positions and 3 different keys)
Key type:
Membrane keys
Interfaces:
PROFIBUS DP/MPI interface
For 6 control devices (6 inputs/6 outputs)
(additional cable set required for control devices;
see Accessories/Ordering data)
For 16 direct keys of OP 012/OP 015A/TP 015A when
connected via PROFIBUS DP 1)
For 2 handwheels when connected via PROFIBUS DP 1)
Expansion options:
6 slots for control devices (d = 16 mm/0.63 in)
1 slot for emergency stop button or rotary override switch
(to d = 22 mm/0.87 in)

1) With SINUMERIK 810D powerline/840D powerline: Option for direct


keys/handwheel connection is required and the handwheel connection
function depends on the NCU system software.

Siemens NC 60 2006 3/41


Operator components for CNC controls
Machine operator panels
SINUMERIK MCP 310 SINUMERIK OP 032S machine control panel

Selection and Ordering Data Overview


Designation Order No.
SINUMERIK MCP 310 machine 6FC5203-0AF23-1AA0
control panel
PROFIBUS DP/MPI
Width 310 mm (12.2 in), with
membrane keys

3 Direct keys/handwheel
connection 1)
6FC5252-0AF00-0AA0

Option for 6FC5203-0AF22-


1AA2/-0AF23-1AA0
Accessories
Slide-in labels for inscribing 6FC5248-0AF23-1AA0
(3 DIN A4 sheets) for 310 mm
(12.2 in) MCP, membrane keys
6FC5203-0AF23-1AA0
Actuating element, 22 mm 3SB3000-1HA20
(0.87 in)
Latching mushroom pushbutton,
red and non-illuminated with
40 mm (1.57 in) protection
against lifting and tilting,
incl. holder
Contact block with 2 contacts 3SB3400-0A
1 NO + 1 NC, 2-pole screw
terminal
Keyswitch with key for 6FC5247-0AF02-0AA0 The OP 032S machine control panel enables user-friendly,
SINUMERIK MCP straightforward operation of machine functions. It is suitable for
6FC5203-0AF22-1AA2/ machine-level operation of milling, turning, grinding and special
-0AF23-1AA0 machines.
Key set (10 sets) 6FC5148-0AA03-0AA0 All keys are designed with replaceable covers for machine-
for machine control panel specific adaptations. The key covers can be freely inscribed
Spindle/rapid traverse 6FC5247-0AF12-1AA0 using laser.
override rotary switch
1x16G, T=24, cap, button, The machine control panel is fixed using screws.
pointer, rapid-traverse and
spindle dials Design
Feedrate/rapid traverse 6FC5247-0AF13-1AA0
override rotary switch Control elements:
1x23G, T=32, cap, button, Mode and function keys
pointer, rapid-traverse and 49 keys, of which 48 with LEDs
spindle dials 16 freely assignable standard customer keys
Cable set (60 units) 6FC5247-0AA35-0AA0 Feed control with override feed/rapid traverse (rotary switch
for additional control devices for with 23 positions)
the machine control panels
Length: 500 mm (19.69 in) Key type:
Set of clamps (9 units) 6FC5248-0AF14-0AA0 Mechanical keys
for supplementary operating
components with 2.5 mm (0.1 in) Interfaces:
profile, length: 20 mm (0.79 in) MPI interface
T=24: 24 positions for 360 For 6 control devices (6 inputs/6 outputs)
16G: latching at position 16 (additional cable set required for control devices;
see Accessories/Ordering data)
For 1 keyswitch (4 inputs)
(additional cable set required for control devices;
see Accessories-Ordering data)
Expansion options:
6 slots for control devices (d = 16 mm/0.63 in)
1 slot for keyswitch (d = 16 mm/0.63 in)
1 slot for emergency stop button without rotary override switch
(d = 22 mm/0.87 in)

1)
With SINUMERIK 810D powerline/840D powerline: Option for direct
keys/handwheel connection is required and the handwheel connection
function depends on the NCU system software.

3/42 Siemens NC 60 2006


Operator components for CNC controls
Machine operator panels
SINUMERIK OP 032S machine control panel

Technical specifications Selection and Ordering Data


Order No. 6FC5203-0AD10-1AA0 Designation Order No.
Product name SINUMERIK OP 032S machine SINUMERIK OP 032S machine 6FC5203-0AD10-1AA0
control panel control panel
Input voltage 24 V DC Standard/US layout
Power consumption, max. 10.8 W Accessories

3
Degree of protection
to EN 60529 (IEC 60529) Override rotary switch 6FC5247-0AA34-0AA1
Front IP54 with spindle and rapid-traverse
Rear IP20 dial and cable for the OP 032S
machine control panel
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C Cable set (60 units) 6FC5247-0AA35-0AA0
(+32 F). for additional control devices of
Relative atmospheric humidity the machine control panel
Storage 5 ... 95% at +25 C (+77 F) Length: 500 mm (19.69 in)
Transport 5 ... 95% at +25 C (+77 F)
Key cover inscribable 6FC5148-0AA13-0AA0
Operation 5 ... 80% at +25 C (+77 F)
1 set comprising of: 90 x ergo
Ambient temperature gray, 20 x red, 20 x yellow,
Storage -25 +55 C (-13 ... +131 F) 20 x green, 20 x mid gray
Transport -25 +55 C (-13 ... +131 F)
Operation Transparent key cover 6FC5148-0AA14-0AA0
- Front 0 +45 C (+32 ... +113 F) with adhesive label
- Rear 0 +55 C (+32 ... +131 F)
Actuating element, 22 mm 3SB3000-1HA20
Max. distance to NCU/PCU 200 m (656 ft) (0.87 in)
Weight, approx. 1.3 kg (2.87 lb) Latching mushroom pushbutton,
Dimensions red and non-illuminated with
Width 310 mm (12.20 in) 40 mm (1.57 in) protection
Height 175 mm (6.89 in) against lifting and tilting, incl.
Depth 56 mm (2.20 in) holder
Contact block with 2 contacts 3SB3400-0A
1 NO + 1 NC, 2-pole screw
terminal
Fixing screws (100 units) 6FC3988-7BJ10
for OP 032S machine control
panel and OP 032S full CNC
keyboard

Siemens NC 60 2006 3/43


Operator components for CNC controls
Machine operator panels
Pushbutton Panel PP 012

Overview Design
The features of the basic PP 012 version include:
Emergency stop button (4-wire), latching, tamperproof
Four-position selector keyswitch
MPI and V.24 interface

3
8 illuminated pushbuttons (and 2 free slots)
Direct key connection for OP 012 (incl. flat ribbon cable)
Feedrate override
With PP012H only: Connection for external handheld unit
The distribution box and the repeater electronics for safe con-
nection and removal of the handheld unit during operation are
already integrated.
With additional functions, which can be directly integrated by the
customer, the pushbutton panel can be adapted for various
applications.

With its versatile and ergonomically configured control elements, Selection and Ordering Data
the pushbutton panel provides user-friendly, easy operation of Designation Order No.
machines controlled by a SINUMERIK or PLC.
Pushbutton Panel PP 012 6FC5203-0AF24-0AA0
Compared to the PP 012, the PP 012H is additionally equipped
Pushbutton Panel PP 012H 6FC5203-0AF25-1AA0
with a connector for the handheld units, handheld terminal HT6 4-core enabling
and handheld unit type B-MPI with 2-channel enabling. Clamp-
mounting facilitates installation. Options
Override rotary switch 6FC5247-0AA34-0AA1
with spindle/rapid-traverse dial
and cable for pushbutton panel
Raised buttons 6FC5247-0AA41-0AA0
(2 units)
Expansion card 6FC5247-0AA42-0AA0
for 12 digital inputs and
12 digital outputs
Contact block 2 x NC 3SB3400-0E
for emergency stop button

Technical specifications
Order No. 6FC5203-0AF24-0AA0 6FC5203-0AF25-1AA0
Product name SINUMERIK PP 012 pushbutton panel SINUMERIK PP 012H pushbutton panel
Input voltage 24 V DC
Power consumption, max. 20 W
Degree of protection
to EN 60529 (IEC 60529)
Front IP54
Rear IP10A
Humidity rating in accordance with Class 3K5 condensation and icing excluded. Low air temperature 0 C (+32 F).
EN 60721-3-3
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -40 +70 C (-40 ... +158 F)
Transport -40 +70 C (-40 ... +158 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 3 kg (6.62 lb)
Dimensions
Width 483 mm (19.06 in)
Height 155 mm (6.10 in)
Depth 175 mm (6.89 in)
Panel cutout
Width 451 mm (17.76 in)
Height 137.6 mm (5.42 in)

3/44 Siemens NC 60 2006


Operator components for CNC controls
Machine operator panels
SINUMERIK MPP 483

Overview Design
The basic version of the MPP 483 offers, for example:
Emergency stop button (4-wire), latching, tamper-proof
8 equipped illuminated pushbuttons for control elements
(d = 22.5 mm/0.89 in)
2 blanking plugs for easy retrofitting
25 function keys with inscribed standard slide-in labels
(membrane keys)
3
Key switches with 2 positions for bridging the emergency-stop
circuit and for authorization of mode selection
Direct key connection for OP 012 (incl. flat ribbon cable)
Feedrate override
Interfaces for 2 handwheels for connection via PROFIBUS DP
(function depends on NCU software)
Communication via MPI/PROFIBUS DP
Expansion options:
With its versatile and ergonomically configured control elements, 2 spare slots (d = 22.5 mm/0.89 in)
the pushbutton panel provides user-friendly, easy operation of Spindle override
machines controlled by a SINUMERIK or PLC. Individual adaptation of long-stroke key colors and labeling
The MPP 483 provides large long-stroke keys for easy machine Other standard versions:
operation as well as a membrane keyboard for powerful set-up
functions. MPP 483A for mounting applications, without override and with
freely-assignable and inscribable slide-in labels. Only the
Tuned to the requirements of the powertrain sector, the MPP 483 4 keys for mode selection are inscribed.
is suitable for use with many different types of machine wherever MPP 483H with connection for an external handheld unit.
ergonomics and operating flexibility are priorities. A DIN-A4 Handheld terminal HT 6 or handheld unit type B-MPI with
sheet (for laser printers) for inscribing the slide-in labels plus a 2-channel enabling can be connected.
set of colored key caps are included in the scope of supply.
MPP 483HTC with connection for an external Thin Client
The pushbutton panel is mounted from the rear using special handheld unit
clamps supplied with the panel.
Special versions:
MPP 483S: Special versions are possible comprising of differ-
ent configuration types with various control elements and
options, for example with the EKS identification system from
Euchner.
MPP 483L: This special version is characterized by a higher
masking frame (244 mm/9.61 in) that offers additional
mounting space like an integrated expansion frame.

Integration
The SINUMERIK MPP 483 Pushbutton Panel can be used with:
SINUMERIK 810D powerline/840Di/840D powerline over
MPI interface or PROFIBUS DP
SINUMERIK 840Di sl/840D sl over PROFIBUS DP

Siemens NC 60 2006 3/45


Operator components for CNC controls
Machine operator panels
SINUMERIK MPP 483

Technical specifications
Order No. 6FC5303-1AF00-0AA1 6FC5303-1AF00-1AA1 6FC5303-1AF01-0AA1 6FC5303-1AF00-8AA1
Product name SINUMERIK MPP483 SINUMERIK MPP483H SINUMERIK MPP483A SINUMERIK MPP483HTC
pushbutton panel pushbutton panel pushbutton panel pushbutton panel
Input voltage 24 V DC
Power consumption, max. 20 W 32 W 20 W 32 W

3
Degree of protection
to EN 60529 (IEC 60529)
Front IP54
Rear IP10A
Humidity rating in accordance with Class 3K5 condensation and icing excluded. Low air temperature 0 C (+32 F).
EN 60721-3-3
Relative atmospheric humidity
Storage 10 ... 95% at +25 C (+77 F)
Transport 10 ... 95% at +25 C (+77 F)
Operation 5 ... 60% at +25 C (+77 F)
Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
Transport -40 +70 C (-40 ... +158 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 3 kg (6.62 lb)
Dimensions
Width 483 mm (19.02 in)
Height 155 mm (6.10 in)
Depth 140 mm (5.51 in)
Panel cutout
Width 451 mm (17.76 in)
Height 137.6 mm (5.42 in)

Selection and Ordering Data


Designation Order No.
MPP 483 pushbutton panel 6FC5303-1AF00-0AA1
MPP 483H pushbutton panel 6FC5303-1AF00-1AA1
for HT 6 or HHU with 4-wire
enabling
MPP 483A pushbutton panel 6FC5303-1AF01-0AA1
without override
MPP 483HTC pushbutton panel 6FC5303-1AF00-8AA1
with connection via
MPI/PROFIBUS DP with hand-
held unit connection for HT 8 with
feedrate override

3/46 Siemens NC 60 2006


Operator components for CNC controls
Machine operator panels
Expansion panel

Overview Design
The panel is 19" wide, and can accommodate up to twelve
22 mm (0.87 in) control elements of any type.
The 12 slots are pre-punched and can be easily broken out as
required. Panels with customized complements can be provided
on request.
Inscriptions are made on 2 slide-in labels which are inserted
from the rear. 3
The panel is available as a PP031 design or as PP012 design:
PP 031 expansion with screw mounting
PP 012 expansion with clamp mounting and rounded edges
When used in connection with the pushbutton panel and the
optional expansion card 12 DI/12 DO, the customized control
elements can be connected to the expansion card and via opto-
coupler to the base electronics of the pushbutton panel.

The expansion panel is used for the installation of up to 12 addi-


tional control elements, e.g. pushbuttons, signaling lights and
key switches as an expansion to a pushbutton panel or a
machine control panel.
The PP012 design variant provides rounded edges for a uniform
design with the new SINUMERIK operator panels. Clamp-
mounting facilitates installation.

Technical specifications
Order No. 6FC5247-0AA43-1AA0 6FC5247-0AA43-0AA0
Product name Expansion panel in PP 012 design Expansion panel in PP 031 design
Weight, approx. 0.5 kg (1.10 lb)
Dimensions
Width 483 mm (19.02 in)
Height 95 mm (3.74 in)
Depth 30 mm (1.18 in)
Panel cutout
Width 451 mm (17.76 in) 452.8 mm (17.83 in)
Height 77.6 mm (3.06 in) 65.4 mm (2.57 in)

Selection and Ordering Data


Designation Order No.
Expansion panel in PP 031 6FC5247-0AA43-0AA0
design
Mounting using screws
width 19" with 12 slots
Expansion panel in PP 012 6FC5247-0AA43-1AA0
design
Mounting using clamps
width 19" with 12 slots
Expansion card 6FC5247-0AA42-0AA0
(for PP 012 or PP 031 only)
for 12 digital inputs and
12 digital outputs

Siemens NC 60 2006 3/47


Operator components for CNC controls
Machine operator panels
Electronic handwheel

Overview
This encoder generates signals which correspond to the move-
ments of the handwheel as it is turned. The axis selected via the
control can be positioned paraxially. The handwheels are
equipped with a magnetic latching mechanism that supports
traversing with incremental accuracy.
The front panel can be removed. A version with 24 V DC and an
3 HTL interface is available for connection to I/O modules.

Technical specifications
Order No. 6FC9320-5DB01 6FC9320-5DC01/ 6FC9320-5DH01 6FC9320-5DE01
6FC9320-5DF01/
6FC9320-5DM00
Product name Electronic handwheel Electronic handwheel Electronic handwheel Portable electronic handwheel
Rated voltage 5 V DC 5% 10 ... 30 V DC 5 V DC 5%
Rated current, max. 60 mA 15 mA 60 mA
Interface RS 422 (TTL) HTL RS 422 (TTL)
Phase angle of pulse 90 electrical
sequence A to B
Pulses 2 x 100 pulses/rev.
Actuating force 8 Ncm 4 Ncm
Output frequency, max. 2 kHz
Distance to NCU, max. 25 m (82 ft) 20 m (65.62 ft)
Degree of protection to
EN 60529 (IEC 60529)
Front IP65
Rear IP50
Relative atmospheric
humidity
Storage 10 ... 95% at +25C (+77F)
Transport 10 ... 95% at +25C (+77F)
Operation 5 ... 80% at +25C (+77F)
Ambient temperature
Storage -40 ... +85C (-40 ... +185F)
Transport -40 ... +85C (-40 ... +185F)
Operation 0 ... +70C (+32 ... +158F)
Weight, approx. 0.6 kg (1.32 lb) 0.4 kg (0.88 lb) 1.3 kg (2.87 lb)

Selection and Ordering Data


Designation Order No. Designation Order No.
Electronic handwheel Electronic handwheel
With front panel 6FC9320-5DB01 Without front panel, 6FC9320-5DM00
120 mm x 120 mm with small setting wheel
(4.72 in x 4.72 in), 5 V DC, RS 422
with setting wheel
5 V DC, RS 422 Without front panel, 6FC9320-5DF01
without setting wheel,
With front panel 6FC9320-5DC01 for installation
76.2 mm x 76.2 mm (3 in x 3 in), 5 V DC, RS 422
with setting wheel
5 V DC, RS 422 Adapter set 6FC9320-5DN00
for mounting in front panel
portable within housing, 6FC9320-5DE01 with 3-hole fixing
connecting cable 2 m (6.56 ft)
with setting wheel Flange socket 6FC9341-1AQ
5 V DC, RS 422 for portable handwheel

With front panel 6FC9320-5DH01


76.2 mm x 76.2 mm (3 in x 3 in),
with setting wheel
24 V DC, HTL

3/48 Siemens NC 60 2006


Operator components for CNC controls
Machine operator panels
Handwheel connection module

Overview Technical specifications


Order No. 6FC5303-0AA02-0AA0
Product name SINUMERIK handwheel
connection module
Input voltage 24 V DC
Power consumption, max. 15.2 W

3
Degree of protection IP00
to EN 60529 (IEC 60529)
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 95% at +25 C (+77 F)
Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
Transport -25 +55 C (-13 ... +131 F)
Operation 0 +55 C (+32 ... +131 F)
Weight, approx. 0.82 kg (1.81 lb)
The SINUMERIK handwheel connection module for PROFIBUS Dimensions
Width 234 mm (9.21 in)
can be used to connect two handwheels or the handwheel of the Height 137 mm (5.39 in)
handheld unit type B-MPI and the mini handheld unit. Depth 40 mm (1.57 in)
On the SINUMERIK handwheel connection module for
PROFIBUS, digital inputs, outputs, connections for override
rotary switches and handwheels are provided as well as a
Selection and Ordering Data
PROFIBUS DP interface for communication. Designation Order No.
The SINUMERIK handwheel connection module for PROFIBUS Handwheel connection module 6FC5303-0AA02-0AA0
is designed for control cabinet mounting. for PROFIBUS
Accessories
Design Signal cable for handwheel
Pre-assembled
Interfaces:
Length: 1 m (3.28 ft) 6FX8002-2CP00-1AB0
PROFIBUS DP Length: 2 m (6.56 ft) 6FX8002-2CP00-1AC0
For 6 inputs Length: 3 m (9.84 ft) 6FX8002-2CP00-1AD0
For 6 inputs and 6 outputs (additional cable set required) Length: 4 m (13.12 ft) 6FX8002-2CP00-1AE0
For 16 direct keys of OP 012/OP 015A/TP 015A Length: 5 m (16.41 ft) 6FX8002-2CP00-1AF0
For 2 handwheels Feedrate/rapid traverse 6FC5247-0AF13-1AA0
override electronic
Integration rotary switch
1x23G, T=32, cap, button,
The SINUMERIK handwheel connection module for PROFIBUS pointer, rapid-traverse and
spindle dials
can be used for:
SINUMERIK 840Di/840D powerline over PROFIBUS DP Spindle/rapid traverse 6FC5247-0AF12-1AA0
override electronic
SINUMERIK 840Di sl/840D sl over PROFIBUS DP rotary switch
1x16G, T=24, cap, button,
pointer, rapid-traverse and spin-
dle dials
Cable set (60 units) 6FC5247-0AA35-0AA0
for additional control devices for
the machine control panels
Length: 500 mm (19.69 in)

Siemens NC 60 2006 3/49


Operator components for CNC controls
Machine operator panels
MPI interface

Overview Technical specifications


Order No. 6FC5203-0AE00-0AA0
Product name SINUMERIK MPI interface for
customer operator panel
Input voltage 24 V DC
Power consumption, max. 5W

3
Degree of protection IP00
to EN 60529 (IEC 60529)
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -40 +70 C (-40 ... +158 F)
Transport -40 +70 C (-40 ... +158 F)
Operation 0 +55 C (+32 ... +131 F)
Max. distance to NCU/PCU 200 m (656 ft)
Customers can connect their own operator panels using the Weight, approx. 0.5 kg (1.10 lb)
SINUMERIK MPI interface. The unit provides digital inputs and Dimensions
outputs, and an MPI communications interface for this purpose. Width 293 mm (11.54 in)
Height 92 mm (3.62 in)
Depth 15 mm (0.59 in)
Design
Interfaces: Selection and Ordering Data
MPI interface Designation Order No.
64 digital inputs and 64 digital outputs MPI interface 6FC5203-0AE00-0AA0
for customer operator panel

3/50 Siemens NC 60 2006


Operator components for CNC controls
Machine operator panels
SIGNUM 3SB3 Laser inscription

Overview Overview

Innovative technology and revolutionary installation Laser inscription is possible on all materials in principle and can
therefore be used for permanent and reliable identification, also
SIGNUM 3SB3 is our complete, modular, tried and tested range for special keys in the case of SINUMERIK machine control
of pushbuttons and indicator lights. Whether round or square, panels.
made of plastic or metal - you will find the perfect solution for
every application. Your advantage: SIGNUM 3SB3 can be in- The quality of laser inscribed products is significantly higher
stalled quickly, conveniently and reliably. than conventional inscription techniques.

Benefits Benefits
7 Emergency stop with reliable direct connection to 7 Maximum precision
AS-Interface 7 Long service life
7 SIGNUM 3SB3 control devices on PROFIBUS DP 7 Flexible application
7 SIGNUM 3SB3 control devices in plastic and metal for the 7 Protects material
world market
7 Rugged metal control devices: IP67 degree of
protection/NEMA 4
More information
7 Cost-effective and uniquely identifiable with integral Direct ordering of laser inscribed special keys, as well as an
super-bright LED overview of the different key symbols (heading: keys) for the
SINUMERIK machine control panels, is possible over the
7 Various connection possibilities: screw-type, soldered, cage Internet.
clamp connection
LASERline Teschauer GmbH
More information Contact: Dipl.-Ing. Margitta Teschauer
For further information, please contact: Ludwigsburgstr. 10
09114 CHEMNITZ
Technical Assistance Germany
Phone: +49 (0) 91 31 / 7 - 4 38 33 Phone.: +49 (0) 371 / 3 30 10 57
Fax: +49 (0) 91 31 / 7 - 2 64 45 Fax: +49 (0) 371 / 3 30 10 58
E-mail: technical-assistance@siemens.com E-mail: teschauer@t-online.de

Additional information is available in the Internet under: Additional information is available in the Internet under:

http://www.siemens.com/signum http://www.teschauer.de

Siemens NC 60 2006 3/51


Operator components for CNC controls
Keyboards
KBPC CG US standard PC keyboard Keyboard tray

Overview Overview

This extremely stable 19" keyboard tray in anthracite facilitates


your work when using a standard external keyboard with an
operator panel.
Special screws permit easy attachment of the keyboard tray, and
equally easy removal following work.
Programs and texts can be edited easily with the KBPC CG US If required, a version with an additional removable tray for a
standard PC keyboard. mouse is also available.
The standard PC keyboard is not suitable for industrial use
(EMC) and should not be used as a permanent installation. It Technical specifications
must be used only for servicing and commissioning. Order No. 6FC5247-0AA40-0AA0
Product name Keyboard tray
Integration Weight, approx. 1.6 kg (3.53 lb)
The KBPC CG US standard PC keyboard can be used for: Dimensions
Width 487 mm (19.17 in)
SINUMERIK 810D powerline/840Di/840D powerline with Depth 196 mm (7.72 in)
PCU 50/PCU 70 and Windows XP
SINUMERIK 840Di sl/840D sl Selection and Ordering Data
The standard PC keyboard cannot be used in conjunction with Designation Order No.
the full CNC keyboard.
Keyboard tray 6FC5247-0AA40-0AA0
Technical specifications for keyboard
(incl. 2 collar screws)
Order No. 6FC5203-0AC01-3AA0
Product name SINUMERIK KBPC CG US
standard PC keyboard
Input voltage 5.25 V DC
Power consumption, max. 0.1 W
Degree of protection to EN 60529 IP20
(IEC 60529)
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Ambient temperature
Storage -20 ... +60 C (-4 ... +140 F)
Transport -20 ... +60 C (-4 ... +140 F)
Operation 0 ... +50 C (+32 ... +122 F)
Weight, approx. 1.3 kg (2.87 lb)
Dimensions
Width 405 mm (15.94 in)
Height 44 mm (1.73 in)
Depth 180 mm (7.09 in)

Selection and Ordering Data


Designation Order No.
KBPC CG US standard PC 6FC5203-0AC01-3AA0
keyboard
MF II compatible
104 key layout, connection: USB,
incl. connecting cable.
Length: 1.7 m (5.58 ft)

3/52 Siemens NC 60 2006


Operator components for CNC controls
Keyboards
SINUMERIK KB 483C

Overview Technical specifications


Order No. 6FC5203-0AF20-0AA1
Product name SINUMERIK KB 483C
full CNC keyboard
Input voltage 5.25 V DC
Power consumption, max. 0.4 W

3
Degree of protection
to EN 60529 (IEC 60529)
Front IP54
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
The newly designed SINUMERIK KB 483C full CNC keyboard Storage 5 ... 95% at +25 C (+77 F)
permits user-friendly input of programs and text. Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
The keyboard is mounted from the rear using special clamps Ambient temperature
supplied with the keyboard. Storage -25 +55 C (-13 ... +131 F)
Transport -25 +55 C (-13 ... +131 F)
Design Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Control elements:
Weight, approx. 1.3 kg (2.87 lb)
Standard/US QWERTY layout Dimensions
78 mechanical keys Width 483 mm (19.02 in)
Height 133 mm (5.24 in)
Alpha block with special characters Depth 31 mm (1.22 in)
Numeric block with special characters Panel cutout
Cursor block Width 450 mm (17.72 in)
Height 112.5 mm (4.43 in)
CNC function keys with hot keys for fast selection of the Tolerance + 1 mm (0.04 in)
control area
Interface: Selection and Ordering Data
USB 1.1 Designation Order No.

Integration SINUMERIK KB 483C full CNC


keyboard
6FC5203-0AF20-0AA1

Width 19", USB, with


The SINUMERIK KB 483C full CNC keyboard is used for: mechanical keys
SINUMERIK 810D powerline/840Di/840D powerline incl. connecting cable
Length: 1.5 m (4.9 ft)
SINUMERIK 840Di sl/840D sl
Accessories
Set of clamps (9 units) 6FC5248-0AF14-0AA0
for operating components with
2.5 mm (0.1 in) profile
Length: 20 mm (0.79 in)

Siemens NC 60 2006 3/53


Operator components for CNC controls
Keyboards
SINUMERIK KB 310C

Overview Technical specifications


Order No. 6FC5203-0AF21-0AA1
Product name SINUMERIK KB 310C
full CNC keyboard
Input voltage 5.25 V DC
Power consumption, max. 0.4 W

3
Degree of protection
to EN 60529 (IEC 60529)
Front IP54
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
Transport -25 +55 C (-13 ... +131 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Distance to PCU 3 m (9.84 ft)
Weight, approx. 0.9 kg (1.98 lb)
Dimensions
Width 310 mm (12.20 in)
The newly designed SINUMERIK KB 310C full CNC keyboard Height 175 mm (6.89 in)
Depth 31 mm (1.22 in)
permits user-friendly input of programs and text.
Panel cutout
The keyboard is mounted from the rear using special clamps Width 285 mm (11.22 in)
supplied with the keyboard. Height 155 mm (6.10 in)
Tolerance + 1 mm (0.04 in)

Design
Control elements:
Selection and Ordering Data
Designation Order No.
Standard/US QWERTY layout
75 mechanical keys SINUMERIK KB 310C full CNC 6FC5203-0AF21-0AA1
keyboard
Alpha block with special characters Width 310 mm (12.2 in), USB,
Numeric block with special characters with mechanical keys
incl. connecting cable
Cursor block Length: 1.5 m (4.9 ft)
CNC function keys with hot keys for fast selection of the Accessories
control area
Set of clamps (9 units) 6FC5248-0AF14-0AA0
Interface: for operating components
with 2.5 mm (0.09 in) profile
USB 1.1 Length: 20 mm (0.79 in)

Integration
The SINUMERIK KB 310C full CNC keyboard is used for:
SINUMERIK 810D powerline/840Di/840D powerline
SINUMERIK 840Di sl/840D sl

3/54 Siemens NC 60 2006


Operator components for CNC controls
Keyboards
SINUMERIK OP 032S full CNC keyboard

Overview Technical specifications


Order No. 6FC5203-0AC00-1AA0
Product name SINUMERIK OP 032S QWERTY
full CNC keyboard
Input voltage 5.25 V DC
Power consumption, max. 0.3 W

3
Degree of protection
to EN 60529 (IEC 60529)
Front IP54
Rear IP20
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -25 +55 C (-13 ... +131 F)
Transport -25 +55 C (-13 ... +131 F)
Operation
- Front 0 +45 C (+32 ... +113 F)
- Rear 0 +55 C (+32 ... +131 F)
Weight, approx. 1.3 kg (2.87 lb)
Dimensions
Width 310 mm (12.20 in)
Height 175 mm (6.89 in)
Depth 24 mm (0.94 in)
The OP 032S full CNC keyboard enables user-friendly input of
programs and text. The full CNC keyboard is fixed using screws.
The OP 032S CNC keyboard cannot be used in conjunction with
Selection and Ordering Data
the standard PC keyboard. Designation Order No.
Full CNC keyboard OP 032S 6FC5203-0AC00-1AA0
Design in QWERTY design,
standard/US layout
Control elements: incl. connecting cable,
Standard/US QWERTY layout length: 1.5 m (4.9 ft)

75 mechanical keys Accessories


Alpha block with special characters Key covers, inscribed (1 set) 6FC5248-0AA02-0AA0
for OP 032S full CNC keyboard
Numeric block with special characters and OP 032S machine control
Cursor block panel, standard/US layout
NC function keys Fixing screws (100 units) 6FC3988-7BJ10
for OP 032S full CNC keyboard
Interface: and OP 032S machine control
PS/2 panel

Siemens NC 60 2006 3/55


Operator components for CNC controls
Keyboards
Dyna Systems full CNC keyboard

Overview Technical specifications


Product name Dyna Systems
full CNC membrane keyboard
Input voltage 5.25 V DC
Power consumption, max. 0.4 W
Degree of protection to EN 60529
(IEC 60529)

3 Front
Rear
IP65
IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Ambient temperature
Storage -25 ... +55 C (-13 ... +131 F)
Transport -25 ... +55 C (-13 ... +131 F)
Operation
- Front 0 ... +45 C (+32 ... +113 F)
- Rear 0 ... +55 C (+32 ... +131 F)
Weight, approx.
QWERTY 483 1.3 kg (2.87 lb)
QWERTY 310 1.1 kg (2.43 lb)
The full CNC membrane keyboards from Dyna Systems in Dimensions
Siemens design permit user-friendly input of programs and text. Width
- QWERTY 483 483 mm (19.02 in)
The full CNC keyboards are mounted from the rear using special - QWERTY 310 310 mm (12.20 in)
clamps supplied with the keyboard. Height
- QWERTY 483 133 mm (5.24 in)
- QWERTY 310 175 mm (6.89 in)
Design Depth 31 mm (1.22 in)
Panel cutout
Control elements: Width
Standard/US QWERTY layout - QWERTY 483 451 mm (17.76 in)
- QWERTY 310 278.4 mm (10.96 in)
Membrane keyboard with 78 keys (QWERTY 483) Height
- QWERTY 483 115.1 mm (4.53 in)
Membrane keyboard with 75 keys (QWERTY 310) - QWERTY 310 157.6 mm (6.20 in)
Alpha block with special characters Tolerance +1 mm (0.04 in)
Numeric block with special characters
Cursor block Integration
CNC function keys with hot keys for fast selection of the control Membrane keyboards can be used for:
area
SINUMERIK 810D powerline/840Di/840D powerline
Interface: SINUMERIK 840Di sl/840D sl
USB 1.1
More information
Dyna Systems GmbH is known for developing innovative,
customized operating systems. We are experts in solving
human-machine communication problems. Are you looking for
solutions? We can help!
Dyna Systems GmbH
Grntenweg 14
88175 SCHEIDEGG
Germany
Phone: +49 (0) 83 81 - 919 - 200
Fax: +49 (0) 83 81 - 919 - 291
E-mail: info@dynasystems.de
Additional information is available in the Internet under:

http://www.dynasystems.de

3/56 Siemens NC 60 2006


Operator components for CNC controls
Storage devices
CompactFlash Card

Overview Technical specifications


Order No. 6FC5313-4AG00-0AA1
Product name SINUMERIK/SIMOTION
CompactFlash Card 512 MB
Degree of protection IP20
to EN 60529 (IEC 60529)
Humidity rating in accordance with 8 ... 95%, without condensation
EN 60721-3-3
Relative atmospheric humidity 3
Storage 8 ... 95%, without condensation
Transport 8 ... 95%, without condensation
Operation 8 ... 95%, without condensation
Ambient temperature
Storage -25 +85 C (-13 ... +185 F)
Transport -25 +85 C (-13 ... +185 F)
The CompactFlash Card is used to store user data or system Operation 0 +70 C (+32 ... +158 F)
software.
Weight, approx. 12 g (0.42 oz)

Integration Dimensions
Width 43 mm (1.69 in)
Height 3.3 mm (0.13 in)
The CompactFlash Card is suitable for: Depth 37 mm (1.46 in)
SINUMERIK 802D sl:
as additional memory for user data
SINUMERIK 810D powerline/840D powerline:
Selection and Ordering Data
As additional memory for user data in the Designation Order No.
PCU 20/PCU 50/PCU 70 (via the PC card adapter) CompactFlash Card 512 MB 6FC5313-4AG00-0AA1
SINUMERIK 840Di: Empty
As additional memory for user data in the PCU 50
(via the PC card adapter)
SINUMERIK 840Di sl:
as additional memory for user data
SINUMERIK 840D sl:
For the NCU system software of the
NCU 710.1/NCU 720.1/NCU 730.1;
As additional memory for user data in the PCU 50.3

Siemens NC 60 2006 3/57


Operator components for CNC controls
Storage devices
SIMATIC PC USB FlashDrive

Overview Function
Formatted for boot capability incl. preinstalled operating
system (FreeDOS) for use as a boot medium, e.g., for
SIMATIC PC Image Creator
High performance for faster data transfer - USB 2.0
(high-speed)

3
Large memory capacity of 512 MB (replaces approx.
355 floppy disks)
Simple installation "plug & play", no driver necessary
(except for Windows 98SE)
High degree of data security thanks to write protection switch
Status LED for data transfer and operating state
SIMATIC BIOS Manager, a software tool for SIMATIC PCs for
testing and duplication of Bios Setup settings (CMOS data)
included in scope of supply
No external power supply necessary

The SIMATIC PC USB FlashDrive is the ideal mobile storage


Integration
medium. Thanks to the rugged and ultra-compact construction The SIMATIC PC USB FlashDrive is suitable for:
in a metal casing, fast data transfer (USB 2.0) and the high mem- SIMATIC PC/PG
ory capacity of 512 MB, the USB FlashDrive offers optimum val-
ues for use in industrial applications. It can be used to replace SINUMERIK PCU 50.3 and SINUMERIK PCU 50/PCU 70 with
floppy disks or CD-ROMs as data storage and it is supplied with Windows XP, HMI-Advanced version 06.03.24/06.04.18 or
boot capability. higher
Recommended operating systems:
Benefits Windows 2000/XP
Ultra-compact and rugged
7 2 USB FlashDrives can be plugged into the SIMATIC PC/
Technical specifications
SINUMERIK PCU one above the other Order No. 6ES7648-0DC20-0AA0
7 Suitable for use in industrial environments thanks to the metal Product name SIMATIC PC USB FlashDrive
casing Supported operating systems Windows 98/2000/XP
High investment security Write protection Via switch
Approvals CE
7 Faultless operation (system test) with SIMATIC PC/PG
(hardware and software)/SINUMERIK PCU Ambient temperature
Storage +20 ... +70 C (+68 ... +158 F)
7 Automation License Manager V2.0 can be installed. Operation +5 ... +55 C (+41 ... +131 F)
Weight, approx. 13.5 g (0.48 oz)
Application Dimensions
Length 52.7 mm (2.07 in)
The SIMATIC PC USB FlashDrive is the fastest and simplest Width 13.5 mm (0.53 in)
method for saving your data (e.g. recipes, configuration data, Height 5.5 mm (0.22 in)
user data) and transporting them easily from one place to an-
other, or it can be used as boot medium, e.g. for SIMATIC PC
BIOS Manager, SIMATIC PC Image Creator or SINUMERIK PCU. Selection and Ordering Data
Typical users are development and servicing engineers, as well Designation Order No.
as application and technical consultants. SIMATIC PC USB FlashDrive 1) 6ES7648-0DC20-0AA0
512 MB, USB 2.0, metal housing,
with boot capability

1)
Subject to export regulations AL: N ECCN: EAR99H.

3/58 Siemens NC 60 2006


Operator components for CNC controls
Storage devices
3.5" floppy disk drive

Overview Technical specifications


Order No. 6FC5235-0AA05-0AA1
Product name SINUMERIK 3.5" floppy disk drive
Input voltage 24 V DC
Power consumption, max. 5W
Degree of protection

3
to EN 60529 (IEC 60529)
Front IP54
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 95% at +25 C (+77 F)
Transport 5 ... 95% at +25 C (+77 F)
Operation 5 ... 80% at +25 C (+77 F)
Ambient temperature
Storage -20 +60 C (-4 ... +140 F)
Transport -20 +60 C (-4 ... +140 F)
Operation 0 +55 C (+32 ... +131 F)
Distance to PCU, max. 0.5 m (19.69 in)
The 3.5" floppy disk drive can be used for archiving user data
Weight, approx. 0.8 kg (1.76 lb)
and can be installed in front panels.
Dimensions

Function
Width 145 mm (5.71 in)
Height 50 mm (1.97 in)
Depth 185 mm (7.28 in)
You can use normal density (720 KB) and high density
(1.2/1.44 MB) 3.5" floppy disks for storing user data.
Selection and Ordering Data
Integration Designation Order No.
The floppy disk drive is suitable for connecting to: SINUMERIK 3.5" floppy disk 6FC5235-0AA05-0AA1
drive
SINUMERIK PCU 20/PCU 50/PCU 70 with floppy disk drive incl. connecting cable
interface Length: 0.5 m (1.64 ft)
Accessories
Cover for floppy disk drive 6FC5247-0AA20-0AA0
with masking frame, cover and
bearing bracket

Siemens NC 60 2006 3/59


Operator components for CNC controls
Storage devices
3.5" floppy disk drive, USB 1.1

Overview Technical specifications


Order No. 6FC5235-0AA05-1AA2
Product name SINUMERIK 3.5" USB floppy disk
drive
Input voltage 5.25 V DC
Power consumption, max. 2.5 W

3
Degree of protection
to EN 60529 (IEC 60529)
Front IP54
Rear IP00
Humidity rating in accordance with Class 3K5 condensation and icing
EN 60721-3-3 excluded. Low air temperature 0 C
(+32 F).
Relative atmospheric humidity
Storage 5 ... 90% at -22 ... +60 C
(-7 ... +140 F)
Transport 5 ... 95% at -40 ... +65 C
(-40 ... +149 F)
Operation 20 ... 80% at +4 ... +51.7 C
(+39 ... +125 F)
Ambient temperature
The 3.5" floppy disk drive is suitable for archiving user data and Storage -20 +60 C (-4 ... +140 F)
can be installed in front panels. The connection is made via the Transport -20 +60 C (-4 ... +140 F)
Operation +4 +50 C (+39 ... +122 F)
USB interface.
Distance to PCU, max. 5 m (16.41 ft)

Function Weight, approx.


Dimensions
0.32 kg (0.7 lb)

The 3.5" floppy disk drive is designed for the transfer of user Width 145 mm (5.71 in)
data. Installation in front panels makes it possible to transfer Height 50 mm (1.97 in)
Depth 161 mm (6.34 in)
data without opening the control cabinet door. You can use high
density (1.2/1.44 MB) 3.5" floppy disks to store user data.
Selection and Ordering Data
Integration Designation Order No.
The floppy disk drive is suitable for connecting to: SINUMERIK 3.5" floppy disk 6FC5235-0AA05-1AA2
SINUMERIK PCU 50/PCU 70 with Windows XP drive, USB 1.1
incl. connecting cable
SINUMERIK PCU 50/PCU 70 with Windows NT 4.0 and Length: 1 m (3.28 ft)
PCU-Base software 07.03.03 or higher
Accessories
SINUMERIK PCU 50.3
Cover for floppy disk drive 6FC5247-0AA20-0AA0
SINUMERIK TCU with masking frame, cover and
SIMATIC Panel PC 670/870/IL 70 with Windows 2000/XP bearing bracket
SIMOTION P350 with Windows XP Professional
More information
Note for SIMATIC Panel PCs
The USB floppy disk drive is approved for the Windows 2000/XP
operating systems. The appropriate drivers for the floppy disk
drive are supplied with the operating system software.
Note for SINUMERIK PCU 50/PCU 70
A PCU 50/PCU 70 (566 MHz/1.2 GHz) with BIOS V02.03.07 and
Windows NT4.0 V07.03.03 or Windows XP V07.03.02.01 operat-
ing system is required to operate the USB floppy disk drive.

3/60 Siemens NC 60 2006


Operator components for CNC controls
Housing systems
Rittal command panel systems

Overview
Rittal Comfort Panel Functional and safe
The "third dimension" command panel in the HMI sector. With a
new design and additional functions, the Rittal Comfort Panel is
ideally matched to SINUMERIK operator components.
7 Individual mounting depths of 74 to 464 mm

3
(2.91 in to 18.27 in)
7 Standard housing matched to SINUMERIK operator panel
19" x 7 HU,
mounting depths: 74 mm/113 mm/152 mm/191 mm/308 mm
(2.91 in/4.45 in/5.98 in/7.52 in/12.13 in), available ex stock
7 Keyboard housing, mounting depths: 35 mm/74 mm
(1.38 in/2.91 in), tray for keyboards, tilting angle can be set to
any value between 88 and 136, with toothed wheel adjust-
able in increments of 8; can be tilted upwards after use to
save space where necessary
7 Rear panel screwed or hinged
7 Design profile for color coordination with the machine or
equipment ID
7 All-round soft profile made of plastic reduces the risk of injury
7 Flat front frame for optimum access to lateral drives
7 Continuous mounting channels for individual dismounting of
accessories, internally and externally

Accessories
Support arm systems
CP-S compact, for small and flat panel housings
CP-L for small to medium-sized panel housings
CP-XL open for simple cable inlet, closed for high loads
CP-Q, the square alternative
Stand systems
Stationary
Rittal command panel systems are manufactured with exact Mobile
dimensions for any combination of SINUMERIK operator compo- Adjustable height
nents and are ready for installation. Optimum installation of the Console as stable base for supporting arm systems
operator components is assured thanks to the customized
dimensions. Select from a wide range of different housing
systems, e.g.: More information
Rittal VIP 6000 Multi-talented in shape and function. You will find comprehensive information in the Rittal Manual and
News 2006. These can be ordered direct from Rittal, or you can
The increased surface size resulting from cooling fins and screw contact your Rittal technical consultant.
channels is the most reliable and cheapest type of heat dissipation.
Rittal GmbH & Co. KG
7 Individual mounting depths of 155 to 438 mm (6.10 in to 17.24 in)
7 3 frame versions (wide, narrow or combined), depending on Postfach 16 62
application and design requirements 35726 HERBORN
7 Optimum heat dissipation with 3 types of housing Germany
7 Versatile housing connectors
Phone: +49 (0) 27 72 - 5 05 - 0
7 Continuous edge profile, 3 versions in 5 colors
Fax: +49 (0) 27 72 - 5 05 - 23 19
7 Keyboard housing, mounting depths: 27 mm/44 mm/105 mm
E-mail: info@rittal.de
(1.06 in, 1.73 in, 4.13 in), tray for keyboards
7 Continuous screw channels for flexible internal design
7 Rear panel screwed or hinged
Additional information is available in the Internet under:
Rittal Optipanel The slimline alternative design.
7 Individual mounting depths: 50 mm/100 mm/150 mm
(1.97 in/3.94 in/5.91 in)
7 Standard housing matched to SINUMERIK operator panel
19" x 7 HU, mounting depth 100 mm (3.94 in),
available ex stock http://www.rittal.de
7 Continuous edge profile
7 Keyboard housing, mounting depths: 50 mm/100 mm
(1.97 in/3.94 in), tray for keyboards, tilting angle can be set to
any value between 80 and 155
7 Continuous T slot for flexible internal design
7 Rear panel screwed or hinged

Siemens NC 60 2006 3/61


Operator components for CNC controls
Housing systems
Rose Systemtechnik GmbH

Overview
SL 3000
7 Profile combinations permit variable depths
7 Hollow chamber profile for hidden installation of drives and
connectors
7 Mounting depths: 60 mm/160 mm/200 mm
(2.36 in/6.3 in/7.87 in)
3 Mounting depths with combined profiles:
120 mm/220 mm/260 mm/360 mm
(4.72 in/8.66 in/10.24 in/14.17 in)
LIMANDA

Slim Line Commander


The Rose SL 2000 and SL 3000 Slim Line Commanders are
tailored housing systems for built-in control components with
numerous configuration possibilities.
With various mounting depths, the basic versions of the alumi-
num housing systems in various sizes provide ideal surface-
mounting possibilities for CNC control with:
7 OP 010/OP 010S/OP 010C/OP 012/OP 015/OP 015A
7 OP 030/TP 015A
and the full CNC keyboards, the machine control panels and the LIMANDA is the ideal polyamide panel housing for installing
pushbutton panel. small operator panels and control devices for mobile and fixed
applications to the IP65 degree of protection.
SL 2000 7 Dimensions of Limanda 1: 317 mm x 287 mm x 75 mm
7 Multifunctional add-on system with all-round fixing slots (12.48 in x 11.3 in x 2.95 in)
7 Individual front panel installation from front or back 7 Dimensions of Limanda 2: 270 mm x 248 mm x 64 mm
(10.63 in x 9.76 in x 2.52 in)
7 Mounting depths: 80 mm/110 mm/185 mm
(3.15 in/4.33 in/7.28 in) Suitable for SIMATIC Panels:
7 PP7/PP17
7 OP7/OP15/OP17
7 TP27-6/TP 170
7 C7

More information
Are you looking for an individual solution for your application?
Ask us!
Your partner for industrial housing systems:
Rose Systemtechnik GmbH
Erbeweg 13-15
32457 PORTA WESTFALICA
Germany
Phone: +49 (0) 5 71 - 50 41 - 0
Fax: +49 (0) 5 71 - 50 41 - 1 59
E-mail: rose@rose-pw.de
Additional information is available in the Internet under:

http://www.rose-pw.de

3/62 Siemens NC 60 2006


HMI software for
CNC controls

4/2 Operator control and programming Motion Control Information


4/2 HMI-Embedded System MCIS (continued)
4/3 HMI-Advanced 4/40 MDA Machine Data Acquisition
4/4 AutoTurn 4/41 MDA Cell
4/5 ManualTurn 4/43 MDA IFC
4/6 ShopMill 4/44 MDA Machine
4/8 ShopTurn 4/46 RPC Remote Procedure Call
4/10 Technology cycles (computer coupling)
4/11 Measuring functions/ 4/47 TPM Total Productive Maintenance
measuring cycles 4/48 RCS Remote Control System
4/12 CAD reader 4/49 RCS @Event
4/13 TRANSLINE HMI 4/50 RCS Host/RCS Viewer
4/51 RCS Host/RCS Viewer
4/14 Open Architecture Embedded
4/14 HMI Open Architecture 4/52 RCS remote diagnosis
4/16 CardWare 4/54 ADDM Data Management
4/17 EasyMask
4/17 EasyTrans 4/55 ePS Network Services
4/18 HotWin 4/56 Supplementary hardware for
4/18 EasyMon HMI software
4/19 Motion Control Information 4/56 MOBY E tool identification system
System MCIS 4/57 MOBY I identification system
4/19 DNC Direct Numeric Control 4/58 Mobile data memories MDS
4/20 DNC Machine 4/59 Write/read devices SLG
4/21 DNC Cell 4/60 SIMATIC RF300
4/23 DNC IFC SINUMERIK 4/61 Tools
4/23 DNC IFC Serial 4/61 SIMATIC STEP 7 for
4/24 DNC IFC Dialog SINUMERIK hardware
4/24 DNC IFC Filesystem 4/62 Ghost
4/25 DNC Compare 4/62 SinuCom
4/26 DNC Plant 4/64 SinuCom Update Agent
4/28 DNC HMI
4/28 TDI Tool Data Information 4/65 SINUMERIK Solution Partners
4/30 TDI Overview 4/65 Solution Partners Automation
4/31 TDI Toolhandling Machine Tools SINUMERIK
4/32 TDI Planning
4/33 TDI Statistic
4/34 TDI IFC
4/34 TDI Cell
4/36 TDI Plant
4/37 TDI Machine
4/38 TDI Toolplan Generation
4/39 TDI Ident Connection

Siemens NC 60 2006
HMI software for CNC controls
Operator control and programming
HMI-Embedded

Overview Selection and Ordering Data


Designation Order No.
HMI-Embedded
for PCU 20 and PC/PG on
CD-ROM
Languages: English, French,
German, Italian, Simplified
Chinese 1),Spanish
Single license for 6FC5253-0BX00-0AG0
current software version
Single license for 6FC5253-7BX00-7AG0
specific software version
Single license 6FC5253-0BX00-0AG1

4 without data carrier


Software update service 6FC5253-0BX00-0AG2
Update on order of 6FC5253-7BX00-7AG3
specific software version
Additional languages 2) 3)
on CD-ROM
The HMI-Embedded software is technology-independent, multi- Languages: Czech, Danish,
channel operating software for machine tools and executes on Dutch, Finnish, Hungarian,
an "embedded operating system". The software supports conve- Japanese, Korean, Polish,
Portuguese/ Brazilian, Russian,
nient and complete window-oriented operation of machines. The Simplified Chinese, Swedish,
generation of parts programs is assisted by a text editor which Traditional Chinese, Turkish
provides easy-to-use, screen form-based support. The powerful
contour calculator enables programming and graphic display of Single license for 6FC5253-7BX10-7XG0
specific software version
complex workpiece contours.
Single license 6FC5253-0BX10-0XG1
Function without data carrier
Milling Simulation 6FC5253-0AE02-0AA0
Part programs can be rapidly checked using the 2D simulation for HMI-Embedded
for turning. An easy-to-use milling simulation option is available. Software option
The graphical user interface can be extended in the basic ver- SINUMERIK HMI 6FC5253-0AF00-0AA0
sion by up to 20 pictures via predefined softkeys without addi- copy license OA
tional software. Software option

Using these softkeys it is possible to import machine-specific Example of "specific software version", e.g. 6.5:
screen forms, pictures or function trees. Programming support, 6FC5253-6....-5...
such as cycle support, can be altered and intensified with the
"Supplement user interface" function. Configuring takes place
using simple text files.
The user interface can be optionally expanded by more than
20 pictures using the integral editor at specific predefined soft-
keys (with a SINUMERIK HMI copy license OA).

1) HMI-Embedded SW Version 6.5 and higher.


2)
CD-ROM also contains the languages: Eng, Fr, Ger, It, Sp.
3)
Please enquire about software versions available.

4/2 Siemens NC 60 2006


HMI software for CNC controls
Operator control and programming
HMI-Advanced

Overview Selection and Ordering Data


Designation Order No.
HMI-Advanced
incl. technology cycles
for drilling, milling and turning
and the startup tool for
SIMODRIVE 611 digital
on CD-ROM
Languages: English, French,
German, Italian, Simplified
Chinese, Spanish
For PCU 50/PCU 70 or
PCU 50.3 1)
Single license 6FC5253-7BX10-7AG0
for specific software version
Single license 6FC5253-0BX10-0AG1
4
without data carrier
Software update service 6FC5253-0BX10-0AG2
Update on order of 6FC5253-7BX10-7AG3
specific software version
The HMI-Advanced software is a universal, multi-channel user
For PC/PG
interface software for machine tools. The software supports con-
venient and complete window-oriented operation of machines. Single license 6FC5253-7BX40-7AG0
The text editor provides easy-to-use, screen form-based sup- for specific software version
port. The powerful contour calculator enables programming and Single license 6FC5253-0BX40-0AG1
graphic display of complex workpiece contours. Part programs without data carrier
can be rapidly checked using the integral 2D/3D simulation for
Software update service 6FC5253-0BX40-0AG2
turning and milling.
Update on order of 6FC5253-7BX40-7AG3
Function specific software version
Additional languages 2)
You can modify or redesign the graphical user interface easily: on CD-ROM
Using the integral editor, the graphical user interface can be Languages: Czech, Danish,
extended in the basic version by up to 20 pictures via pre- Dutch, Finnish, Hungarian,
defined softkeys. Japanese, Korean, Polish,
Portuguese/Brazilian, Russian,
Using these softkeys it is possible to import machine-specific Simplified Chinese, Swedish,
screen forms, pictures or function trees. Programming support, Traditional Chinese, Turkish
such as cycle support, can be intensified with the "Supplement
user interface" function. Configuring takes place using simple Without license 6FC5253-7BX10-7XG8
text files. Single license 6FC5253-7BX10-7XG0
Using the SINUMERIK HMI configuration package ProTool/Pro, for specific software version
you can configure displays graphically, quickly and easily. Single license 6FC5253-0BX10-0XG1
The SINUMERIK HMI programming package (with extensive without data carrier
online documentation) permits you to develop your own oper- Multi-channel step sequence 6FC5253-0AF03-0AA0
ating ideas and concepts using the Microsoft Visual Studio programming
6 development tool and the HMI basic software. Software option

In order to use one or more of these possibilities, it is necessary SINUMERIK HMI 6FC5253-0AF00-0AA0
copy license OA
to have the "SINUMERIC HMI copy license OA" option for each Software option
PCU. When using the integral editor, this is only necessary from
the 21st picture onwards.
Example of "specific software version", e.g., 7.2:
Integration 6FC5253-7....-2...

The SINUMERIK software HMI-Advanced can be used with:


SINUMERIK 840Di with Windows XP
SINUMERIK 810D powerline/840D powerline: SINUMERIK
PCU 50/PCU 70 with Windows XP or PCU 50.3
Preconditions for HMI-Advanced on PC/PG:
IBM-compatible PC, Pentium 1.2 GHz or better
RAM: at least 512 MB
Windows XP operating system
Vacant PCI slot/PCMCIA CP 5512/CP 5611

1) HMI-Advanced software version 6.4 and higher.


2) Please enquire about software versions available.

Siemens NC 60 2006 4/3


HMI software for CNC controls
Operator control and programming
AutoTurn

Overview Integration
The software AutoTurn can be used with:
SINUMERIK PCU 50/PCU 70
SINUMERIK 810D powerline/840Di/840D powerline

Selection and Ordering Data


Designation Order No.
AutoTurn
on CD-ROM
Single license for 6FC5253-0GX00-0AG0
current software version

4
Single license for 6FC5253-7GX00-7AG0
specific software version
Single license 6FC5253-0GX00-0AG1
without data carrier
Software update service 6FC5253-0GX00-0AG2
Service Pack 6FC5253-7GX00-7AG3
for specific software version
In the context of workshop-oriented programming, the AutoTurn
graphic programming software for turning provides a fast and AutoTurn Plus
on CD-ROM
convenient means of compiling the data required by the NC pro-
gram from a workpiece drawing. AutoTurn guides the operator Single license for 6FC5253-0GX01-0AG0
from the blank input to the finished part simulation. current software version

AutoTurn contains a comprehensive technology database and Single license for 6FC5253-7GX01-7AG0
specific software version
automatically creates a work schedule which can be changed or
extended. Complex turned parts can be machined extremely Single license 6FC5253-0GX01-0AG1
easily and quickly in this manner. without data carrier

The AutoTurn PC versions are available in conjunction with the Software update service 6FC5253-0GX01-0AG2
training software SinuTrain Plus. The programs created on the Service Pack 6FC5253-7GX01-7AG3
PC can be directly transferred to the turning machine in the for specific software version
workshop and executed from there if the turning machine has
been adapted for SinuTrain Plus. For further information, see Example of "specific software version", e.g. 5.3:
"Services" - "Components for CNC basic and further training". 6FC5253-5....-3...

Benefits More information


7 Free definition of the blank and finished part Additional information is available in the Internet under:
7 High-performance contour computer
7 Comprehensive technology database (tools, cutting parame-
ters, materials, chucks)
7 Interactive programming (for manual intervention outside au-
tomatic work schedule generation)
7 Graphic simulation with display of tools and finished part
http://www.siemens.com/automation/jobshop
7 Connection to CAD systems via the DXF interface http://www.siemens.com/sinutrain

Function
End face and generated surface machining (boring, tapping,
grooves, and free contours can be programmed on any of the
contour planes).
Construction geometry for calculating unknown contour points.
Use this function to create free pocket contours and then con-
struct the contour you want to machine by selecting geometry
elements.
Automatic work schedule generation (one touch)
Identification and processing of residual material
Y-axis, toolholder double assignment

4/4 Siemens NC 60 2006


HMI software for CNC controls
Operator control and programming
ManualTurn

Overview Selection and Ordering Data


Designation Order No.
ManualTurn
incl. export system software for
SINUMERIK 810D/840D and
Toolbox for
SINUMERIK 810D/840D on CD-
ROM
Display switchover online:
English/German
Single license for 6FC5463-0GA00-0AG0
current software version
Single license for 6FC5463-7GA00-7AG0
specific software version
Single license
without data carrier
6FC5463-0GA00-0AB1 4
Software update service 6FC5463-0GA00-0AB2
Update on order of 6FC5463-7GA00-7AG3
specific software versions
Additional languages 1) 2)
The ManualTurn operator control software is designed for cycle- on CD-ROM
controlled turning machines primarily used for conventional
operations including step by step machining of turned parts with Languages:
Czech, Finnish, Hungarian,
manual intervention capabilities and easy programming for the Japanese, Korean, Dutch, Polish,
machine operator. Portuguese/Brazilian, Russian,
With ManualTurn, you enter the traverse commands using sim- Simplified Chinese, Swedish,
Traditional Chinese, Turkish
ple input forms in a dialog that provides plain text and graphic
support. The following modes are possible: manual, straight, Single license for 6FC5253-7BX10-7XG0
angular, circular, cycles, cutting, contour and program. specific software version

A PC version is available for ManualTurn (see "SinuTrain/ Single license 6FC5253-0BX10-0XG1


Jobshop"). without data carrier
Free contour input 6FC5463-0GA00-0AA0
Benefits with free stock removal along
the contour
7 Simple introduction to CNC technology up to a true CNC Software option
platform with DIN operation Residual material identification 6FC5463-0GA01-0AA0
7 Manual intervention into machining process at any time, and machining for free
e.g. using contour handwheel stock removal
(prerequisite: software option
7 Dynamic input graphics for contour elements and cycles "Free contour input")
7 Open to the customer: customers own cycles can be Software option
integrated
7 Any blanks For the SINUMERIK 840D powerline the appropriate single
license without a data carrier must be purchased for each NCU
before using the system software.
Function Example of "specific software version", e.g. 6.2:
Simultaneous recording 6FC5463-6....-2...
Sequencer with program management
Free input of contour with high-performance contour computer More information
(option)
Additional information is available in the Internet under:
Stock removal parallel to contour
Residual material identification and machining for free stock
removal (option)

Integration
The SINUMERIK software ManualTurn can be used with: http://www.siemens.com/automation/jobshop
SINUMERIK 810D powerline/840D powerline with
SINUMERIK PCU 20/PCU 50.

1) CD-ROM also contains the languages: Eng, Fr, Ger, It., Sp.
2)
On request.

Siemens NC 60 2006 4/5


HMI software for CNC controls
Operator control and programming
ShopMill

Overview Benefits
7 Clear program presentation in the machining step program
(option)
7 Dynamic input graphics for contour elements and cycles
7 Adaptation of the traversing paths of the tool while taking
account of the workpiece contour and obstacles
7 High-performance contour computer for the input of a free
contour
7 Networking and diskette drive connection with
PCU 20/PCU 50
7 Support of swivel heads and swiveling tables
7 Individual cycles and user displays can be integrated.

4 Function
Machining step programming (option)
ShopMill tool management
Simultaneous recording (option)
Residual material identification and machining in the contour
ShopMill is operating and programming software for milling pocket cycle (option)
machines that makes it easy for you to operate the machine and
to program workpieces. 3D graphics of the finished part
Multiple clamping of identical workpieces with optimization of
With ShopMill, you get a complete CNC control solution for the tool sequence
milling in the workshop area. You can use ShopMill on single-
channel versions of vertical or universal milling machines with up Multiple clamping of different workpieces with optimization of
to 12 axes (including rotary axes and spindles). Of the 12 axes, the tool sequence (option)
3 linear and 2 rotary axes plus 1 spindle can be displayed simul- Remote diagnosis (option)
taneously. In addition to an extensive cycle package, it offers a A swivel cycle supports multiface machining and machining of
host of practice-oriented setup functions (e.g. workpiece or tool sloping surfaces independently of the machine kinematics
measurement) and functions for data handling. (swivel table/swivel head)
ShopMills tool management function is transparent and user- Access to external programs through network interfacing or
friendly. To use this function, it must be integrated into the PLC disk drive (option)
program of the machine.
ShopMill supports three different programming methods: Integration
G code programs that are generated externally, The SINUMERIK software ShopMill can be used with:
e.g. mold making programs imported from CAD/CAM systems.
SINUMERIK 840Di
G code programs that are created directly on the machine.
All technology cycles are available with G-code programming. SINUMERIK 810D powerline/840D powerline with
SINUMERIK PCU 20/PCU 50
Machining step programs that are created directly on the
machine (available as an option).

The workpiece can be programmed easily because program-


ming is graphically supported and no knowledge of G codes is
required. ShopMill displays the program as a clearly under-
standable work plan and presents the individual cycles and
contour elements in a dynamic graphical display.
With the PCU 20/PCU 50, ShopMill can access the flash card or
hard disk and the Ethernet (option). Consequently, even large
mold making programs can be executed with ShopMill. With the
PCU 50, the HMI-Advanced areas "Utilities", "Parameters",
"Diagnostics" and "Start-up" are permanently integrated into
ShopMill. The solutions for Open Architecture, MCIS or Solution
Provider applications from ShopMill can therefore be used.
A PC version is available for ShopMill (see "SinuTrain/Jobshop").

4/6 Siemens NC 60 2006


HMI software for CNC controls
Operator control and programming
ShopMill

Selection and Ordering Data More information


Designation Order No. Additional information is available in the Internet under:
ShopMill HMI
without machining step program-
ming, incl. tool boxes, tool
management on CD-ROM
Languages:
English, German, French, Italian,
Simplified Chinese, Spanish http://www.siemens.com/jobshop
Single license for 6FC5463-0FA20-0AG0
current software version
Single license for 6FC5463-7FA20-7AG0
specific software version

4
Single license 6FC5463-0FA20-0AB1
without data carrier
Software update service 6FC5463-0FA20-0AB2
Update on order of 6FC5463-7FA20-7AG3
specific software versions
Additional languages 1)
on CD-ROM
Languages:
Czech, Danish, Dutch, Finnish,
Hungarian, Japanese, Korean,
Polish, Portuguese/ Brazilian,
Russian, Swedish, Traditional
Chinese, Turkish
Single license for 6FC5253-7BX10-7XG0
specific software version
Single license 6FC5253-0BX10-0XG1
without data carrier
ShopMill machining step 6FC5463-0FA21-0AA0
programming
Software option
Automatic residual material 6FC5463-0FA01-0AA0
detection and machining
in contour pocket cycle 2)
Software option
Simultaneous recording 6FC5463-0FA02-0AA0
(real-time simulation
of current machining)
Software option
Network/disk drive 6FC5463-0FA03-0AA0
management 3)
Software option
Multiple clamping of different 6FC5463-0FA04-0AA0
workpieces 2)
Software option

For the SINUMERIK 840D powerline the appropriate single


license without a data carrier must be purchased for each NCU
before using the system software.
Example of "specific software version", e.g. 6.4:
6FC5463-6....-4...

1)
On request.
2)
Prerequisite: Software option "ShopMill machining step programming".
3) Contains the software option "Network/disk drive management for PCU 20".

Siemens NC 60 2006 4/7


HMI software for CNC controls
Operator control and programming
ShopTurn

Overview Benefits
7 Clear program presentation in the machining step program
(option)
7 Dynamic input graphics for contour elements and cycles
7 High-performance contour computer for the input of a free
contour
7 Automatic generation of the approach and departure
movements depending on the tool position and the type of
machining
7 Individual cycles and user pictures can be integrated
7 User pictures and example cycles for bar store, part collector
and tailstock are also supplied.

4 Function
Machining step programming (option)
ShopTurn tool management
Simultaneous recording (option)
Residual material identification and machining when cutting
ShopTurn is an operating and programming software program (option)
for single-slide turning machines that makes it easy for you to 3D simulation of the finished part (option)
operate the machine and to program workpieces.
Traverse to fixed stop (option) when using the counterspindle
With ShopTurn, you get a complete CNC control solution for Synchronous spindle (option) when using the counterspindle
turning in the workshop area. In addition to an extensive cycle
package, it offers a host of practice-oriented setup functions Transmit/Tracyl (option) when using rotating tools
(e.g. workpiece or tool measurement) and functions for data Access to external programs through network interfacing or
handling. disk drive (option)
You can use ShopTurn on single-channel versions of single-slide Remote diagnosis (option)
turning machines with up to 12 axes (including rotary axes and
spindles). Of the 12 axes, 5 axes plus 1 spindle can be dis- Integration
played simultaneously. ShopTurn also supports machine exten-
sions with C axes, Y axes and counterspindle. The SINUMERIK software ShopTurn can be used with:
ShopTurn's tool management function is transparent and user- SINUMERIK 840Di
friendly. To use this function, it must be integrated into the PLC SINUMERIK 810D powerline/840D powerline with
program of the machine. SINUMERIK PCU 20/PCU 50
ShopTurn supports three different programming methods:
G code programs that are generated externally,
e.g. imported from CAD/CAM systems
G code programs that are created directly on the machine.
All technology cycles are available with G-code programming.
Machining step programs that are created directly on the
machine (available as an option)
The workpiece can be programmed easily because program-
ming is graphically supported and no knowledge of G codes is
required. ShopTurn displays the program as a clearly under-
standable work plan and presents the individual cycles and
contour elements in a dynamic graphic.
With the PCU 20/PCU 50, ShopTurn can access the flash card or
hard disk and the Ethernet (option). Consequently, even large
programs can be executed with ShopTurn.
With the PCU 50, the HMI-Advanced areas "Utilities", "Para-
meters", "Diagnostics" and "Start-up" are permanently integrated
into ShopTurn. The solutions for Open Architecture, MCIS or
Solution Provider applications from ShopTurn can therefore be
used.
A PC version is available for ShopTurn (see "SinuTrain/Jobshop").

4/8 Siemens NC 60 2006


HMI software for CNC controls
Operator control and programming
ShopTurn

Selection and Ordering Data More information


Designation Order No. Additional information is available in the Internet under:
ShopTurn HMI
without machining step program-
ming, incl. tool boxes, tool
management on CD-ROM
Languages:
English, French, German, Italian,
Simplified Chinese, Spanish http://www.siemens.com/jobshop
Single license for 6FC5463-0GA20-0AG0
current software version
Single license for 6FC5463-7GA20-7AG0
specific software version
Single license
without data carrier
6FC5463-0GA20-0AB1
4
Software update service 6FC5463-0GA20-0AB2
Update on order of 6FC5463-7GA20-7AG3
specific software versions
Additional languages 1)
on CD-ROM
Languages:
Czech, Danish, Dutch, Finnish,
Hungarian, Japanese, Korean,
Polish, Portuguese/ Brazilian,
Russian, Swedish, Traditional
Chinese, Turkish
Single license for 6FC5253-7BX10-7XG0
specific software version
Single license 6FC5253-0BX10-0XG1
without data carrier
ShopTurn machining 6FC5463-0GA21-0AA0
step programming
Software option
Residual material detection 6FC5463-0GA10-0AA0
and machining
during cutting 2)
Software option
3D simulation 6FC5463-0GA11-0AA0
of the finished part
Software option
Simultaneous recording 6FC5463-0GA12-0AA0
(real-time simulation
of current machining)
Software option
Travel to fixed stop 6FC5255-0AB02-0AA0
when using counterspindle
Software option
Synchronous spindle 6FC5255-0AB01-0AA0
when using counterspindle
Software option
Transmit/peripheral surface 6FC5251-0AB01-0AA0
transformation
when using driven tools
Software option
Network/disk drive 6FC5463-0FA03-0AA0
management 3)
Software option

For the SINUMERIK 840D powerline the appropriate single


license without a data carrier must be purchased for each NCU
before using the system software.
Example of "specific software version", e.g. 6.4:
6FC5463-6....-4...

1)
On request.
2) Prerequisite: Software option "ShopTurn work step programming".
3) Contains the software option "Network/disk drive management for PCU 20".

Siemens NC 60 2006 4/9


HMI software for CNC controls
Operator control and programming
Technology cycles

Overview

Technology cycles Technology cycles


Example: Swiveling to any surface Example: Circular pocket milling
Technology cycles (standard cycles) for drilling/milling and turn-
ing are available for frequently repeated machining tasks. Selection and Ordering Data
Standard cycles are generally applicable technology sub Designation Order No.
routines, with which you can implement specific machining pro- Technology cycles
cesses such as tapping a thread or milling a pocket. The cycles for drilling/milling and turning
are adapted to a concrete machining task by means of defining on 3.5" floppy disks
parameters. For languages/additional lan-
guages, see HMI-Advanced and
Function HMI-Embedded
Single license for 6FC5250-0AX00-0AB0
The following standard cycles are available: current software version
Drilling: Single license for 6FC5250-7AX00-7AB0
Drilling/centering, drilling/counterboring, deep-hole drilling, specific software version
tapping with and without compensating chuck, boring 1 to 5, Single license 6FC5250-0AX00-0AB1
row of holes circle of holes grid of holes, machining on inclined without data carrier
surfaces
Software update service 6FC5250-0AX00-0AB2
Milling:
Thread milling, elongated holes in a circle, groove in a circle, Update on order of 6FC5250-7AX00-7AB3
circumferential groove, rectangular/circular pocket, face mill- specific software versions
ing, path milling, rectangular/circular spigot, pocket milling
with islands (option), machining on inclined surfaces, high- Example of "specific software version", e.g. 6.5:
speed settings for optimized HSC machining, engraving 6FC5250-6....-5...
Turning:
Groove, undercut, cutting with relief cut, extended cutting with
residual material recognition (option), thread undercut, thread
cutting, chaining of threads, thread recutting
The parameters are set via graphically supported input screen
forms in plain text.

Integration
Technology cycles are already included in the HMI-Advanced
software.

4/10 Siemens NC 60 2006


HMI software for CNC controls
Operator control and programming
Measuring functions/measuring cycles

Overview Function

Measuring cycles Measuring cycles


Example: Measuring a shaft Example: Two angle measurement for determining the position of a plane
in space
Measuring functions can execute either channel-specifically in-
cluding all axes programmed in the measuring set as well as In the case of tool measuring, the loaded tool (typically in the
axially from the parts program or from synchronous actions revolver on turning machines) is moved toward the probe which
beyond NC block limits. is either in a fixed position or swiveled into the working range by
a mechanical device. The automatically derived tool geometry is
Measuring cycles are subroutines for solving specific measuring entered in the relevant tool offset data record.
tasks. They are easy to use by entering values for predefined
parameters. A general distinction is made between tool mea- In the case of workpiece measuring, a probe is moved towards
surement and workpiece measurement. For this purpose, we the clamped workpiece like a tool. The flexible selection of mea-
provide you with a complete range of measuring cycles suring cycles means that you can handle practically every mea-
suring task associated with turning or milling.
Benefits The principle of "on-the-fly measurement" is implemented in
7 2 probes can be connected simultaneously SINUMERIK controls. The advantage of this principle is that pro-
cessing of the probe signal is carried out directly in the CNC.
7 Measurement in the solid with frame
7 Adaptable measuring modes with/without deletion of residual
The measuring parameters and the results of the measurements
distance are output extremely clearly in separate displays which are either
automatically deselected at the end of the cycle, or can be ac-
7 Display and logging of measuring parameters and results knowledged when starting the CNC.
(with measuring cycles)
The result of the workpiece measurement can either include
7 Results can be read in the machine or workpiece coordinate
automatic offset of the zero point or a correction of the tool wear
system by the difference between the actual value and the setpoint.
7 Cyclic measurement with synchronous actions parallel to
workpiece machining The measured results can be logged in a file. The Siemens
measuring cycles offer a standard log which you can adapt as
7 Measurement in jog mode for milling machines required.
With the advantages of the SINUMERIK measurement functions In order to measure tool and workpiece dimensions, a touch-
and measuring cycles, you ensure machining accuracy, shorten trigger probe is required that supplies a constant signal (rather
idle times, and eliminate sources of faults, thus making a significant than a pulse) when deflected. The probe should switch bounce-
contribution to further automation of the manufacturing process. free, and mechanical adjustment may be necessary.
Multidirectional probes can be used for all tool and workpiece
measurements on turning and milling machines. Bidirectional
probes are treated like a mono probe for workpiece measure-
ments on milling and machining centers, but are not suitable for
tool measurements.
Monodirectional probes can be used on milling machines and
machining centers with slight restrictions in workpiece measure-
ments, but are not suitable for tool measurements or for work-
piece measurements on turning machines.

Siemens NC 60 2006 4/11


HMI software for CNC controls
Operator control and programming
Measuring functions/measuring cycles CAD reader

Function (continued) Overview


We offer:
Measuring Cycles for Turning Machines
- Tool measurements (calibration/measurement) for turning
tools
- Tool measurements for milling tools and drills on turning
machines
- Calibrating workpiece probes
- 1-point workpiece measurement
- 2-point workpiece measurement
Measuring cycles for milling machines and machining centers
- Tool measurements (calibration/measurement) for milling
tools

4
- Calibrating workpiece probes
- Paraxial workpiece measurement on hole/shaft/slot/web/
rectangle
- 1-point workpiece measurement on area
- Workpiece measurement at any angle on hole/shaft/slot/web
- Workpiece measurement at angular position (1-/2-angle mea-
surement)
- Automatic set-up corner internal and external The CAD Reader program converts DXF files into contours or
- Measurement of workpiece sphere and automatic correction hole drilling templates.
of work offset

Integration Function
Importing of DXF files
General (channel-specific) measuring functions are included as
standard in the basic version of the SINUMERIK 810D power- Suppressing of graphic layers
line/840Di/840D powerline CNCs. Automatic contour tracing
Axial measuring, measuring from synchronous actions and con- Any workpiece zero per extracted contour/drilling pattern
tinuous measuring can be implemented as options with "Mea- Several contours/drilling patterns can be extracted simul-
suring Stage 2". taneously
The optional measuring cycles are included as standard in ver- Conversion into contours or drilling patterns for ShopMill,
sion 6.4 and higher of the HMI-Advanced software. A license ShopTurn, ManualTurn, HMI-Advanced or HMI-Embedded
(CoL) must be acquired to provide proof of authorization to use Display of extracted contours/drilling patterns in the geometric
the software. processor/cycle support

Selection and Ordering Data Integration


Designation Order No. The "CAD Reader" program can be used with:
Measuring cycles1) SINUMERIK 810D powerline/840Di/840D powerline
for drilling/milling and turning
on 3.5" floppy disks SINUMERIK 840Di sl/840D sl
For languages/additional Preconditions:
languages,
see HMI-Advanced and Windows 95/98/Me/NT 4.0/2000/XP operating system
HMI-Embedded Mouse
Single license for 6FC5250-0BX00-0AB0
current software version
Selection and Ordering Data
Single license for 6FC5250-7BX00-7AB0
specific software version Designation Order No.
Single license 6FC5250-0BX00-0AB1 CAD Reader for PC
without data carrier incl. documentation
Software update service 6FC5250-0BX00-0AB2 Languages: English, German

Update on order of 6FC5250-7BX00-7AB3 Single license 6FC5260-0AY00-0AG1


specific software versions without data carrier
Single license with CD-ROM 6FC5260-0AY00-0AG0
Example of "specific software version", e.g. 6.3: of current software version
6FC5...-6....-3... Single license with CD-ROM 6FC5260-7AY00-7AG0
of specific software version
Software update service 6FC5260-0AY00-0AG2
ServicePack on order of 6FC5260-7AY00-7AG8
specific software version

Example of "specific software version", e.g., 6.2:


6FC5260-6....-2...

1) When used with OP 030, without input displays.

4/12 Siemens NC 60 2006


HMI software for CNC controls
Operator control and programming
TRANSLINE HMI

Overview Function (continued)


HMI Lite CE
HMI Lite CE contains a sample project that can be expanded
with machine-specific or project-specific images by using
WinCC flexible. A diagnostic display is available for the optional
ProAgent process error diagnostics. It can be used in combi-
nation with S7-PDIAG, S7-GRAPH and S7-HiGraph.
HMI Lite CE can be expanded with interactive screens that
access SINUMERIK data provided that the SINUMERIK
Copy License CE is available for each operator panel.

Selection and Ordering Data


Designation
HMI PRO RT
Order No.
4
Runtime software
Single license for 6FC5263-0PY50-0AG0
current software version
Single license for 6FC5263-7PY50-7AG0
TRANSLINE HMI is the machine user interface for operator specific software version
control and visualization tasks in large-scale production, for Single license 6FC5263-0PY50-0AG1
example in transfer lines, machining centers and assembly lines. without data carrier
This HMI system ensures uniformity in the operation of machines HMI PRO CS
with diverse tasks and technologies by means of standardized Configuration software
operator displays and a parameterizable navigation menu.
Single license for 6FC5263-0PY80-0AG0
The technology-specific operator displays are assembled into current software version
function groups, such as machine functions (workpiece count- Single license for 6FC5263-7PY80-7AG0
ing, cycle times, workpiece overview), help texts, overviews, tool specific software version
change functions and manual operating functions. Prepared
diagnostic screen forms support rapid fault localization in the Single license 6FC5263-0PY80-0AG1
event of a machine fault. without data carrier
HMI Lite CE
Function Runtime software
Single license for 6FC5263-0PY11-0AG0
Diverse target hardware HMIs are supported to ensure the best current software version
possible price/performance ratio for different applications.
Single license for 6FC5263-7PY11-7AG0
HMI PRO RT runtime software can run on the standard-hardware specific software version
PCU 50/PCU 70 and is equivalent to the PC platform solution.
HMI Lite CE is available for the Windows CE-based OP/TP 277 Single license 6FC5263-0PY11-0AG1
and OP/TP 177B SIMATIC Panels. without data carrier

The standard application is easy to adapt or expand and is Example of "specific software version", e.g.: HMI Pro CS 6.3:
therefore ideally suited for implementing customized versions for 6FC5263-6PY80-3AG0
project-specific use.
HMI PRO More information
HMI PRO CS configuration software can run on PGs/PCs. It can For further details, see "SIMATIC WinCC flexible" or "SIMATIC
be used to parameterize and configure images for HMI PRO RT ProAgent".
and load them into the target hardware. Two diagnostic displays
are available for the process error diagnostics integrated into
HMI PRO RT. Process error diagnostics are used in combination
with S7-PDIAG, S7-GRAPH and S7-HiGraph.
The basic scope of supply can be expanded by images that are
configured by the user with WinCC flexible and/or applications
written in high-level languages (e.g. Visual Basic).
HMI PRO RT can be expanded with WinCC flexible images pro-
vided that the SINUMERIK HMI configuration package
WinCC flexible is installed on the configuration device.
HMI PRO can be expanded with WinCC flexible and/or high-
level language applications provided that the SINUMERIK HMI
Copy License OA is available on the target hardware.

Siemens NC 60 2006 4/13


HMI software for CNC controls
Open Architecture
HMI Open Architecture

Overview Function
SINUMERIK HMI programming package
The "SINUMERIK HMI programming package" enables high-
level language applications based on the programming
languages Visual Basic and Visual C++ to be integrated into
HMI-Advanced with PCU 50/PCU 70 and PCU 50.3.
Note:
To develop your own applications, you need to run the software
version of the "SINUMERIK HMI programming package" that
matches the HMI-Advanced on the target hardware.
Example: HMI-Advanced V7.1.x requires SINUMERIK HMI
programming package V7.1.

4 "HMI openness" provides OEMs with the option of achieving their


own look and for implementing their own operating and display
Benefits:
Integration of user interfaces in HMI-Advanced with
functions. PCU 50/PCU 70 and PCU 50.3
This openness is available in combination with the "SINUMERIK User interfaces for stand-alone execution (without HMI-
HMI programming package", the "SINUMERIK HMI configuring Advanced)
package" and the "SINUMERIK HMI add-in package". Supports Microsoft COM and OPC interfaces

Application SINUMERIK HMI configuring package


With the "SINUMERIK HMI configuring package", any skilled
Can execute on Preconditions worker with basic technical experience can create technology-
PCU 20 PCU 50/PCU 70 SINUMERIK related modules for programming, operation and visualization,
PCU 50.3 HMI without the need for high-level language expertise.
(Windows XP) copy license
OA It is then possible to generate user interfaces, which can be
integrated into HMI-Advanced, or which can be used
SINUMERIK 1)
HMI
autonomously, i.e., executed without HMI-Advanced, and which
programming use the communications interfaces of the SINUMERIK.
package The graphics-supported engineering tool "SIMATIC WinCC flex-
SINUMERIK ible" (Advanced) is used as the basis for configuration. You are
HMI WinCC therefore able to create stand-alone user interfaces for operating
flexible and visualizing plant and machine tools. The "SINUMERIK HMI
configuring WinCC flexible configuring package" is additionally required to
package permit that the SINUMERIK 810D powerline/840Di/840D power-
SINUMERIK line or the operating systems of these controls can be config-
HMI add-in ured.
package
Benefits:
SINUMERIK from the 21st
HMI expanded screen Integration of user interfaces in HMI-Advanced with
user interface PCU 50/PCU 70 and PCU 50.3
possible User interfaces for stand-alone execution (without
not possible HMI-Advanced)
One SINUMERIK HMI copy license CE is required per control Integration of user interfaces in SIMATIC HMI panels of the
in order to use OEM applications on the SIMATIC CE Panels. 170 or 270 series and the MP370 on a SINUMERIK control
Always subject to conclusion of an OEM contract. Note:
"SIMATIC WinCC flexible" (Advanced) is not included in the
"SINUMERIK HMI WinCC flexible configuring package" and
must be ordered separately if required.
SINUMERIK HMI add-in package
The "SINUMERIK HMI add-in package" is a subcomponent of
the SINUMERIK HMI programming package. It allows users to
incorporate their own Windows applications in the SINUMERIK
or a standard PC/PG with MPI card. A prerequisite is that the
Windows application does not require a communication link to
the SINUMERIK.
Extensive documentation is included with the "SINUMERIK HMI
add-in package" that describes how to integrate applications
into HMI-Advanced. The tool is available from the Customer
Support online shop.
Benefits:
Open for Windows applications without a communication link
to the SINUMERIK

1) SINUMERIK HMI configuring package 7.x only in conjunction with


PCU 50.3 or PC/PG.

4/14 Siemens NC 60 2006


HMI software for CNC controls
Open Architecture
HMI Open Architecture

Function (continued) Selection and Ordering Data


SINUMERIK HMI copy license OA Designation Order No.

The runtime license "SINUMERIK HMI copy license OA" permits SINUMERIK HMI
Programming package
the execution of the users own HMI Open Architecture applica- incl. HMI-Advanced for PC/PG
tions on the PCU 20, PCU 50/PCU 70, PCU 50.3 or on a PC/PG for SINUMERIK 810D/840Di/840D
on the SINUMERIK control that were created using the on CD-ROM
SINUMERIK HMI programming package Runtime system languages:
Simplified Chinese 1), English,
SINUMERIK HMI WinCC flexible configuring package French, German, Italian, Spanish
SINUMERIK HMI add-in package Engineering system languages:
English, German
Expanded user interface > 20 configured displays
incl. Automation Value Card with
(integrated into HMI-Advanced and HMI-Embedded) 400 credits
OPC (OLE for Process Control) openness to higher-level
4
Single license for 6FC5253-0BX20-0AG0
systems thanks to standardized OPC interface current software version
An expansion of the TRANSLINE 2000 HMI PRO user interface Single license for 6FC5253-7BX20-7AG0
with individual applications that have been created with Pro- specific software version
Tool/Pro or WinCC flexible also requires the "SINUMERIK HMI
Single license 6FC5253-0BX20-0AG1
copy license OA" on the SINUMERIK control. without data carrier
SINUMERIK HMI copy license CE Software update service 6FC5253-0BX20-0AG2
The runtime license "SINUMERIK HMI copy license CE" allows Upgrade/power pack 6FC5253-7BX20-7AG3
users to run their own HMI Open Architecture applications on the for specific software version
SIMATIC CE panels on the SINUMERIK control. The engineering SINUMERIK HMI
software "SIMATIC WinCC flexible" and the "SINUMERIK HMI WinCC flexible configuring
configuring package WinCC flexible" are needed to create these package
applications. incl. HMI-Advanced for PC/PG
for SINUMERIK 810D/840Di/840D
When the SINUMERIK HMI copy license CE is added, the func- on CD-ROM
tions can be used in conjunction with: Runtime system languages:
NC variable dialog (symbolic presentation) supports all HMI runtime system
languages;
NC file management (e.g., selection of part programs) Engineering system languages:
NC functions (e.g. apply tool, NC Start/Stop and other English, French, German, Italian,
Spanish
PI utilities, ...)
incl. Automation Value Card with
Alarms and messages in plain text 400 credits
The SIMATIC Panels listed below can be connected over MPI Single license for 6FC5253-0CX25-0AG0
or PROFIBUS to the SINUMERIK 810D powerline/840Di/840D current software version
powerline. Single license for 6FC5253-7CX25-7AG0
OP 170B, OP 177B, OP 270 (6 and 10) specific software version
TP 170B, TP 177B, TP 270 (6 and 10) Single license 6FC5253-0CX25-0AG1
Mobile Panel 170, Mobile Panel 177 without data carrier

MP 270B, MP 370 Software update service 6FC5253-0CX25-0AG2


Upgrade/power pack 6FC5253-7CX25-7AG3
Integration for specific software version
SINUMERIK HMI 6FC5253-0AF00-0AA0
Preconditions: copy license OA
SINUMERIK 810D powerline/840Di/840D powerline for SINUMERIK 810D/840Di/840D
SINUMERIK PCU 20 (only to supplement the user interface) SINUMERIK HMI 6FC5253-0AG03-0AA0
copy license CE
SINUMERIK PCU 50/PCU 70/PCU 50.3 for SINUMERIK 810D/840Di/840D
SINUMERIK operator panels: SINUMERIK HMI 6FC5253-0AF02-0AA0
OP 010/OP 010S/OP 010C/OP 012/OP 015/OP 015A/TP 012/ add-in package
TP 015A incl. documentation on CD-ROM
SIMATIC CE panels: OP 170B/TP 170B/Mobile Panel
170/OP 270/TP 270/MP 270B/MP 370 Example of "specific software version", e.g. 7.2:
Windows NT/XP 6FC5253-7....-2...
To configure SINUMERIK operator panels, the engineering
software "SIMATIC WinCC flexible Advanced" is required in
addition to the "SINUMERIK HMI configuring package WinCC
flexible".
One "SINUMERIK HMI copy license OA" is required per control
in order to use supplementary software on the PCU.
One "SINUMERIK HMI copy license CE" is required per control
in order to use OEM applications on the SIMATIC CE Panels.
Always subject to conclusion of an OEM contract.

1) HMI-Advanced SW Version 6.4 and higher.

Siemens NC 60 2006 4/15


HMI software for CNC controls
Open Architecture
HMI Open Architecture CardWare

Selection and Ordering Data (continued) Overview


Designation Order No. The software "CardWare 6.00 (V06.00.00)" permits use of the
Visualization systems PCMCIA slot on the SINUMERIK PCU 50/PCU 70 for specific
PC cards.
SIMATIC WinCC flexible 6AV6611-0AA01-1CA5

Function
Compact
SIMATIC WinCC flexible 6AV6612-0AA01-1CA5
Standard The software has been tested with the following PC cards:
SIMATIC WinCC flexible 6AV6613-0AA01-1CA5 PCMCIA network card 3Com Megahertz 589E
Advanced
PCMCIA card Xircon RealPort Ethernet 10/100 +
Modem 56 REM56G-100
More information PCMCIA flash card Toshiba TH6SS160402A (40 MB)
- SanDisk 32 MB flash disk PCMCIA/PC CARD ATA

4
You will find further information in the "Updates" at - Callunacard 1040 MB type III hard disk drive

Integration
Preconditions:
PCU 50/PCU 70 with Windows NT 4.0 operating system and
http://www.siemens.com/automation/csinfo basic software versions of 06.01.09 or later
You can obtain technical support and advice from:
Siemens AG Selection and Ordering Data
Automation and Drives Designation Order No.
NL Stuttgart CardWare V6.00 6FC5264-6BX10-0AG0
Dept. RD SDW STG A&D CoC NC for PCU 50/PCU 70 with
Competence Center Stuttgart Windows NT 4.0
Germany on CD-ROM
Language: English
Fax: +49 (0) 7 11 - 1 37 - 28 38
E-mail: info.mc-hmi-oa@siemens.com

4/16 Siemens NC 60 2006


HMI software for CNC controls
Open Architecture
EasyMask EasyTrans

Overview Overview

EasyMask is a simple configuring tool for generating operating EasyTrans is a simple tool for administration of data blocks.
screens. EasyMask is configured using inputs in INI and text files Various parameter areas (R parameters, PLC data blocks and
entered with an ASCII editor. This permits you to easily generate PLC bit memories) can be saved in a backup file on the HMI, and
your own operating screens. downloaded back into the control. EasyTrans can create, read
and delete several backup files in a directory. It is configured
using entries in an INI file.

Selection and Ordering Data Selection and Ordering Data


Designation Order No. Designation Order No.
EasyMask EasyTrans
for HMI-Advanced 7.x for HMI-Advanced 7.x
Single license 6FC5263-0AY00-0AB1 Single license 6FC5263-0AY10-0AB1
without data carrier without data carrier
Floppy disk 6FC5263-7AY00-0AB0 Floppy disk 6FC5263-7AY10-0AB0

More information
You can obtain further information on EasyMask and EasyTrans
from:
Siemens AG
Automation and Drives
NL Stuttgart
Dept. A&D ES1
Competence Center for Machine Tools and Special Machines
Germany
Fax: +49 (0) 7 11 - 1 37 - 28 38
E-mail: info.mc-hmi-oa@siemens.com

Siemens NC 60 2006 4/17


HMI software for CNC controls
Open Architecture
HotWin EasyMon

Overview Overview

HotWin is an application which enables the user to configure up EasyMon is an application which facilitates online monitoring of
to 32 input/output windows on the human-machine interface. traverse paths (tool center point) at a selected level on the oper-
These windows can be activated via the PLC or using NCK sig- ator interface.
nals (signal 0: window cannot be seen, signal 1: window can be
seen). The display is also active during program testing (PRT). The
monitoring window is configured using parameterization
The contents of the windows can be configured in EasyMask displays.
syntax.

Selection and Ordering Data Selection and Ordering Data


Designation Order No. Designation Order No.
HotWin EasyMon
for HMI-Advanced 7.x for HMI-Advanced 7.x
Single license 6FC5263-0AY20-0AB1 Single license 6FC5263-0AY30-0AG1
without data carrier without data carrier
Floppy disk 6FC5263-7AY20-0AB0 CD-ROM 6FC5263-7AY30-0AG0

More information
You can obtain further information on HotWin and EasyMon from:
Siemens AG
Automation and Drives
NL Stuttgart
Dept. A&D ES1
Competence Center for Machine Tools and Special Machines
Germany
Fax: +49 (0) 7 11 - 1 37 - 28 38
E-mail: info.mc-hmi-oa@siemens.com

4/18 Siemens NC 60 2006


HMI software for CNC controls
Motion Control Information System MCIS
Introduction DNC - Direct Numeric Control

Overview Overview

DNC
Machine

*B1&B(1B
DNC Cell DNC Plant 4
With the Motion Control Information System you will increase the
productivity and reliability of your machine tools by integrating NC program management DNC
the machines perfectly into the process chain.
The NC program management DNC supports handling of the
For your production area, this means: NC programs, and reduces the costs for NC data organization.
7 Smooth coordination of planning and execution
As a result of the convenient electronic NC program manage-
7 Shorter setup times and enhanced efficiency ment and archiving, the NC programs are always available in
7 Reduced machine downtimes their latest version for the machines of the complete production
7 Simplified fault analyses area. This is particularly relevant in production areas with a high
degree of flexibility and variation and where NC data frequently
change, for example in machining centers, special machines
and flexible production lines.
The NC program management DNC consists of software mo-
dules which can be applied depending on the functional
requirements.
DNC Machine
DNC Machine is the software module for NC program transfer
between the SINUMERIK control and an NC programming work-
station (over the network file system).
DNC Cell
DNC Cell is the software module as a single-user solution for
DNC networking of a small production area.
DNC Plant
DNC Plant is the software module as a multi-user solution for
DNC networking throughout a factory.

Siemens NC 60 2006 4/19


HMI software for CNC controls
Motion Control Information System MCIS
DNC Direct Numeric Control
DNC Machine

Overview Integration
Preconditions:
SINUMERIK 810D powerline/840Di/840D powerline with
PCU 50/PCU 70
For connecting to a UNIX file system, network software is also
required on the SINUMERIK.

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DNC DNC
Machine Machine

*B1&B(1BD
DNC Machine is used to connect the SINUMERIK controls over
the standard Ethernet network to a file system, for example, to 6,180(5,. 6,180(5,.
transfer NC programs between the NC programming system  
and the CNC machine.

Benefits Selection and Ordering Data


7 Cost reduction in NC data management Designation Order No.
7 Increased useful machine life thanks to shorter set-up times DNC Machine
7 Fast, reliable provision of program Software for
NC program transfer
7 The latest NC programs are always available for the on CD-ROM
SINUMERIK control Languages:
7 Simple integration of the SINUMERIK control into a standard English, French, German, Italian,
Ethernet network Spanish
7 NC program input by the programmer and automatic transfer Single license for 6FC6000-0AC00-0AA0
to the SINUMERIK control mean that handling of the program current software version
on the machine by the operator is unnecessary. Single license for 6FC6000-0AC07-7AA0
specific software version
Function Single license 6FC6000-0AF00-0AB0
without data carrier
Operator interface for NC program transfer/uploading on the
SINUMERIK operator panel Upgrade on order of 6FC6000-0AC07-7AE0
specific software version
Fixed definition, or free navigation in Windows or UNIX network
directories in which the NC programs have been saved by the
programmer Example of "specific software version", e.g. 1.00:
6FC6000-0AC01-0A..
View of NC programs available for the machine in the network
directory. Filters are possible.
Selection and transmission of single or several NC data/files
and workpiece directories
Automatic NC program importing from a network directory
Direct loading of NC programs into the CNC
Utilization of Windows administration information
(file name, file length, generation/modification date)
Logbook of NC program transfers
Deletion of NC data in the network directory and in the
SINUMERIK control
Key switch-dependent function privileges on the
SINUMERIK control

4/20 Siemens NC 60 2006


HMI software for CNC controls
Motion Control Information System MCIS
DNC Direct Numeric Control
DNC Cell

Overview Benefits
7 Cost reduction in NC data management
- Convenient, central NC program management with provision
of the NC programs
- Low management overhead and simple handling mean that
a disk drive for archiving of NC data is unnecessary
7 Increase in machine operating times and reduction in set-up
times through reliable and fast provision of NC program
7 No DNC terminals are required on the machine because the
NC program is requested directly on the CNC operator panel
7 Cost-effective and reliable electronic data archiving
7 Automatic NC data archiving of the SINUMERIK control
7 Simple integration of many different types and generations of
CNCs
7 Direct connection of SINUMERIK PCU 50.3 with Windows via
4
standard Industrial Ethernet network

DNC Cell supports handling of the NC programs. DNC Cell is


software for convenient management, archiving and transfer of
NC programs, and can be used to network small CNC produc-
tion areas.
As a result of the convenient electronic NC program manage-
ment and archiving, the NC programs are always available in
their latest version for the CNC machines of the complete pro-
duction area. This is particularly relevant in production areas
with a high degree of flexibility and variation and where NC data
frequently change, for example in machining centers, special
machines and flexible production lines.

Integration
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DNC Cell
*B1&B(1BD

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ZLWKDNC IFC Serial/Dialog ZLWKDNC IFC SINUMERIK RU
DNC IFC Filesystem

Preconditions:
Standard PC as required Operating system
- Pentium III or higher, at least 512 MB RAM - Windows 2000 Professional/Server
- Hard disks depending on data volumes of NC programs (at (in the case of Server, additional client access licenses 1))
least 1 GB space) - Windows 2003 Server
(additional client access licenses 1))
- Windows XP Professional
Internet Explorer

1) Client access licenses required for each DNC IFC SINUMERIK/DNC IFC
Filesystem and each additional connected computer.

Siemens NC 60 2006 4/21


HMI software for CNC controls
Motion Control Information System MCIS
DNC Direct Numeric Control
DNC Cell

Function Selection and Ordering Data


Software for managing and transferring NC programs on a Designation Order No.
standard PC (workstation)
DNC Cell
Connection of up to 16 CNCs or tool setting stations via serial Software package
interfaces using DNC IFC Serial Languages:
Integration of up to 16 additional CNC machines over an English, French, German, Italian,
Ethernet network Spanish
- SINUMERIK control via standard Ethernet network with Single license 6FC6000-0BF00-0AB0
DNC IFC SINUMERIK without data carrier
- Ethernet-capable CNC machines that can be supplied with
Single license with CD-ROM 6FC6000-0BC00-0AA0
NC programs through a network file system of current software version
(see DNC IFC File System)
Single license with CD-ROM 6FC6000-0BC07-7AA0
Connection of NC programming systems via standard network, of specific software version

4
e.g., via Ethernet, Novell or token ring
Upgrade with CD-ROM 6FC6000-0BC07-7AE0
Automatic data import from NC programming system for a specific software version
Shopfloor-oriented NC program archiving structures with
DNC Explorer Example of "specific software version", e.g.: 1.00:
User management with user-dependent functions such as 6FC6000-1BC01-0A..
display, edit, copy, delete, enable NC programs
Program transfer through operator inputs on the DNC Cell PC
Program transfer directly on the CNC operator panel with
DNC IFC Dialog
Automatic data archiving of the SINUMERIK control
NC program comparison/machine adaptation between the
SINUMERIK control and DNC Cell using DNC Compare
GUI for parameterization of interface parameters
Scalable system configuration from small, local DNC systems
up to the factory-wide multi-user system DNC Plant
DNC Cell is a solution with a single PC (a workstation). The
management functions can only be operated from this PC.
Using the DNC IFC Serial interface client (per CNC), up to
16 CNC machines with a serial interface can be connected to
DNC Cell. DNC Cell already contains a DNC IFC Serial interface
module.
Up to 16 further Ethernet-capable CNC machines with
DNC IFC SINUMERIK or DNC IFC File System modules can also
be integrated.
DNC Cell thus permits uniform networking of the most hetero-
geneous CNC machinery with many different generations and
types of CNCs from the production planning stage up to actual
production.

4/22 Siemens NC 60 2006


HMI software for CNC controls
Motion Control Information System MCIS
DNC Direct Numeric Control DNC Direct Numeric Control
DNC Cell DNC IFC SINUMERIK DNC Cell DNC IFC Serial

Overview Overview
The interface client DNC IFC Serial is used to connect CNC
machines with a serial interface to DNC Cell or DNC Plant.

Function
Software module for connection of serial CNC machines
(punched-tape format) to DNC Cell/DNC Plant (per serial
CNC)
Machine connections
- DNC Cell: max. 16 to DNC Cell PC
- DNC Plant: max. 16 per station PC/DNC Plant PC (direct
serial)
More than 16 machine connections to the station PC or plant
PC are possible through interface converters ("ComServer").
Program transfer through operation on DNC Cell/DNC Plant PC 4
or on the station PC of DNC Plant (see DNC Plant)
Program transfer directly on the CNC control panel with
DNC IFC Dialog (see DNC IFC Dialog)
Reloading mode possible
The interface client DNC IFC SINUMERIK is used to connect the
SINUMERIK control to DNC Cell or DNC Plant, and provides the
machine operator with an operator interface for transfer of NC
Integration
programs. Preconditions:
Control with serial interface without special protocol (punched-
Function tape format)
Summary of the NC data/programs available for the
SINUMERIK control in the database of DNC Cell/DNC Plant Selection and Ordering Data
Display of management information for the NC program Designation Order No.
Display of graphics on the SINUMERIK DNC IFC Serial 6FC6000-0FF00-0AB0
Selection and transfer of one or more (multiple selection) NC for each serial CNC
data/files to the SINUMERIK control by means of operations on Software option
the SINUMERIK Single license
without data carrier
Selection and uploading of one or more (multiple selection) NC
data/files to the DNC archive DNC Cell/DNC Plant by means of
operations on the SINUMERIK
Key switch-dependent functions
One DNC IFC SINUMERIK license is required for each
SINUMERIK control to be connected.

Integration
Preconditions:
SINUMERIK 810D powerline/840Di/840D powerline with
PCU 50/PCU 70
SINUMERIK 810D/840D with MMC 103

Selection and Ordering Data


Designation Order No.
DNC IFC SINUMERIK 6FC6000-0EF00-0AB0
for each SINUMERIK
810D/840Di/840D
Basic product, license only

Siemens NC 60 2006 4/23


HMI software for CNC controls
Motion Control Information System MCIS
DNC Direct Numeric Control DNC Direct Numeric Control
DNC Cell DNC IFC Dialog DNC Cell DNC IFC Filesystem

Overview Overview
DNC IFC Dialog is a functional expansion of DNC IFC Serial. The interface client DNC IFC Filesystem is used to connect
Ethernet-capable CNC machines (e.g. SINUMERIK with PCU 20
DNC IFC Dialog means that DNC input terminals are super- and non-Siemens controls) to DNC Cell or DNC Plant.
fluous for transfer of NC programs since the transfer is carried
out directly on the control panel of the serial CNC machine.
Function
Function Software module for connection of Ethernet-capable CNC
machines to DNC Cell/DNC Plant (per Ethernet-capable CNC)
DNC IFC Dialog (optional per serial CNC) can be used to
transfer programs directly on the CNC control panel of serial Machine connections
CNC machines - DNC Cell: max. 16 to DNC Cell PC (incl.
DNC IFC SINUMERIK)
Connection of many different types of serial CNC machine - DNC Plant: no limitation
(without special transmission protocol)
Program transfer via operation on DNC Cell/DNC Plant PC or
4 Integration on the DNC Plant station PC

Preconditions: Integration
Control with serial interface without special protocol (punched- Preconditions:
tape format)
Controller with the capability of transferring NC programs in a
It must be possible to save at least two NC programs on the file system
control unit
An NC program editor must be available with which a pseudo
program can be generated
Selection and Ordering Data
The alphanumeric characters of the required NC program Designation Order No.
name must be available on the machines operator panel DNC IFC Filesystem 6FC6000-0KF00-0AB0
for each Ethernet-capable CNC
Selection and Ordering Data Software option
Single license
Designation Order No. without data carrier
DNC IFC Dialog 6FC6000-0GF00-0AB0
optional, for each serial CNC
Software option
Single license
without data carrier

4/24 Siemens NC 60 2006


HMI software for CNC controls
Motion Control Information System MCIS
DNC Direct Numeric Control
DNC Cell DNC Compare

Overview Function
Individual comparison of NC program
This function is used e.g. to compare two different program
versions. The differences are displayed color-coded.
NC program comparison list
This function can be used to check whether the NC programs
present in the CNC machine (SINUMERIK) are also present on
the DNC computer. This is displayed in the form of a compari-
son/difference list.

Integration
Preconditions:
The NC program comparison list is only possible for:
- SINUMERIK 810D powerline/840Di/840D powerline
The DNC IFC SINUMERIK software module is required on the
4
SINUMERIK.

Selection and Ordering Data


DNC Compare is a supplementary function for DNC Cell/DNC Designation Order No.
Plant with which
DNC Compare 6FC6000-0HF00-0AB0
different NC programs can be compared with one another, Software option
NC programs can be compared/adapted between the DNC Single license
Cell/Plant archive and the SINUMERIK. without data carrier

Benefits
7 Instrument for quality assurance
7 Fast, simple analysis of optimized NC programs,
e.g. by comparing with the original program
7 Avoidance of faulty machining operations through fast
checking on the SINUMERIK of non-released NC programs

Siemens NC 60 2006 4/25


HMI software for CNC controls
Motion Control Information System MCIS
DNC Direct Numeric Control
DNC Plant

Overview Function
DNC Plant simplifies handling of the NC programs. DNC Plant is Software for central management and transfer of NC programs
software for convenient management, archiving and transfer of Executes on a standard PC
NC programs for factory-wide CNC production. Additional operation/management workstations with DNC HMI.
As a result of the convenient electronic NC program manage- One user interface license is already included in DNC Plant.
ment and archiving, the NC programs are always available in Connection of CNCs or tool setting stations via serial interfaces
their latest version for the CFC machines of the complete pro- using DNC IFC Serial
duction area. This is particularly relevant in production areas
with a high degree of flexibility and variation and where NC data Integration of SINUMERIK control via standard Ethernet net-
frequently change, for example in machining centers, special work with DNC IFC SINUMERIK
machines and flexible production lines. Integration of Ethernet-capable CNC machines that can be
supplied with NC programs via a network file system
Benefits (see DNC IFC File System)

4
Connection of NC programming systems via standard network,
7 Cost reduction in NC data management e.g., via Ethernet, Novell or token ring
Convenient, central NC program management with provision
of the NC programs Automatic data import from NC programming system
Low management overhead and simple handling mean that Shopfloor-oriented NC program archiving structures with DNC
a disk drive for archiving of NC data is unnecessary Explorer
7 Increase in machine operating times and redu