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SAP Connected Manufacturing

Resilient Operations. Industry 4.0

Veronika Schmid-Lutz
Chief Product Owner Manufacturing, SAP SE

2014 SAP AG or an SAP affiliate company. All rights reserved. Internal 1


Trends in the Industrial World
Devices, Processes and Business

Connected Devices Connected Processes Connected Business

Connected City

Connected
Car Connected
Energy

Connected Connected
Flight Industry

1B 6B 24 B
2005 2015 2020

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The world of manufacturing continues to change
The fourth industrial revolution

4th Industrial Revolution Key Enablers


based on cyber-physical
systems Mobile Computing
Affordable access to
information
3rd Industrial Revolution
use of electronics and IT to Social Media
automate the production Knowledge sharing
in communities

2nd Industrial Revolution Internet of Things


adoption of work-sharing mass production Connected via one protocol
by using electrical power

Machine 2 Machine
Self regulation
1st Industrial Revolution
adoption of mechanical production facilities
by using water and steam power Big Data &
Predictive Analytics
Beginning of Early 70s Today *Source: DFKI (2011) Understanding and
End of the
extrapolation
18th century 20th century
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Companies need to establish a culture of System Thinking
From simple Products to complex Solutions

Software
Mechanic

Mechanic
Services

Mobile
SW Electronic Communic
ation
Electronic
System Thinking

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2014
2014 SAP AGAllorrights
SAP AG. an SAP affiliate company. All rights reserved.
reserved. Source: Adapted from Software gibt den Takt vor, C.Khnl in Mechatronic & Fertigung,
Internal 2010 555
We are convinced that manufacturing in the digital world
requires a completely new approach how to run the shop floor.
Therefore our solution is much more connected and intelligent
in order to empower production workers, re-invent flexibly
manufacturing processes and to increase responsiveness. We
build Industry 4.0."
Bernd Leukert
Member of the Executive Board SAP SE

2014 SAP AG or an SAP affiliate company. All rights reserved. Internal 6


Industry 4.0
Focus Scenarios by SAP

Connected Remote Maintenance


Digital Memory Adaptive Logistics
Manufacturing and Service

Lifecycle Horizontal integration Vertical integration Predictions


Supply Chain driven, Google Glasses Top Floor 2 Shop Floor

Focus of todays
presentation
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Long Term Leadership Through Superior Value
Past Trends and Respective Additions to the SAP Business Suite

Shift from Supply E-Cars


Mechatronics / Digital
TRENDS

Chain to Value Chain


Manufacturing Cyber Physical System
PAST

Worldwide harmonized Industry 4.0


ERP Processes Electronics is standard Embrace Green Connected
and Green Lean Manufacturing

1995 2005 2008 2012


EXTENSIONS

R/2 Mainframe
SOLUTION

Visiprise Acquisition Right Hemisphere


SAP ME Acquisition
R/3 PP Lighthammer SAP VE
MRP Acquisition SAP PCo
Prod. Orders SAP MII Syclo
Proc. Orders SAP SFD
Ariba
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SAP Manufacturing Whiteboard

Corporate
Cloud

BW Business
Trends Suite
EMI (Enterprise Manufacturing Intelligence)
Process and system harmonization
Traceability, process enforcement
SAP Manufacturing
GREEN, Energy Management Execution Suite
Connected environment
Composites Analytics

Plant (decentral)
Customer Challenges
Transparency and Interoperability
Semantic Business Layer
Sustainable Manufacturing Maint-
Energy, Visibility SCADA DB MES Historian SFD enance

SFAC
PLC DCS PLC DCS PLC

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SAP Manufacturing Whiteboard

OPEN INTEGRATED FACTORY


SAP OEE Overall Equipment Effectiveness

Corporate
SAP MII 2014
Cloud
MRP on HANA 2014
SAP ME 2015

BW Business Mobile HANA


Suite
Benefits
Integrated MFG Solution
Out of the box integration
Transparency
SAP Manufacturing
Execution Suite Composites
Operator dashboards

Plant (decentral)
SAP ME SFD
RDS available
SAP MII PCo

Customer Success
Intelligence Integration Innovation
Valero, 220 M$ / year
Caterpillar, ABB
Maint-
SCADA DB Historian
enance Coca Cola
Pepsi Corporation
Sika: RDS BM

SFAC
Phillips, 50% Quality improvement
PLC DCS PLC DCS PLC

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SAP Manufacturing Whiteboard

Corporate Connected Plant with the Open Integrated Factory Internet of Things (IoT)

Consumer Consumer Consumer Consumer


Cloud for
HANA Mobile Business Service
Suite

SAP Manufacturing
Execution Suite
Plant (decentral)

SAP ME SFD
Internet of Things (IoT)
SAP MII PCo Cloud

Intelligence Integration Innovation

Maint-
SCADA DB Historian
enance
SFAC

PLC DCS PLC DCS PLC


Thing Thing Thing Thing Thing

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SAP Manufacturing Whiteboard

Corporate Connected Plant with the Open Integrated Factory Internet of Things (IoT)

Consumer Consumer Consumer Consumer


Cloud for
HANA Mobile Business Service
Suite

Visualization Services
SAP Manufacturing Analytical Services
Execution Suite Business Logic Services
Plant (decentral)

SAP ME SFD
Internet of Things (IoT)
SAP MII PCo Cloud

Intelligence Integration Innovation

Message Services

SCADA DB Historian
Maint- Data Services
enance
SFAC

PLC DCS PLC DCS PLC


Thing Thing Thing Thing Thing

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There are multiple options for SAP in the Shop Floor

SAP MII with or without Worker UI* SAP Manufacturing Execution System

SAP ERP Enterprise SAP ERP

SAP MII
SAP MII
Shop Floor SAP ME

SAP PCo SAP PCo

Worker UI* Machine Entry ME POD Machine Entry

Range of use Target Industries Range of use Highlights


Integration & Intelligence All Manufacturing Industries Manufacturing Tracking & Tracing
Reporting & Analytics Execution on SFC / Serial Number
Individual Scenarios and Use Highlights System Non Conformance Handling
Cases Highly Extensible Interlocking
Worker UI* Target Industries Production Data Acquisition
Predefined MII Content for Discrete Industries KPIs, Reporting & SPC
Data Collection for less Highly Extensible
complex scenarios
* Planned shipment in Q2 / 2013

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SAP Manufacturing Integration and Intelligence
Overview of the Strategic Platform for the Connected Plant

Supplier/Contract Distributor/
Manufacturer Customers
ERP SCM PLM

PLAN MAKE DELIVER

INTEGRATION

Manufacturing Integration & Intelligence


Business Logic Services
Visualization Composition
Environment
Quality Engine
KPIs/Metrics/Alerts
Data Services
Performance Worker UIs
Management Plant Historian
DCS/PLC
via OPC
Plant Connectivity

SCADA/HMI
MES

LIMS/Inspection/
Equipment Testing Wireless
Environmental Plant Data Integration
Plant DB
Building Management Collection

Manufacturing ERP Business Process


Analytics Simplification

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How to find information about solutions, recent innovation,
and SAP's roadmaps...
http://scn.sap.com/community/eam/blog/2013/03/08/how-to-find-information-about-recent-innovation-and-saps-roadmaps

http://www.sap.com/solutionexplorer http://service.sap.com/findinnovation http://service.sap.com/roadmap

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Thank You
Contact information:
Veronika Schmid-Lutz
Chief Product Owner Manufacturing and Quality Management
veronika.schmid-lutz@sap.com
Tel: +49 6227 741390

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2014 SAP AG or an SAP affiliate company. All rights reserved.

No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG or an SAP affiliate company.

SAP and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG (or an SAP affiliate
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Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors.

National product specifications may vary.

These materials are provided by SAP AG or an SAP affiliate company for informational purposes only, without representation or warranty of any kind, and SAP AG or its
affiliated companies shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP AG or SAP affiliate company products and services
are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an
additional warranty.

In particular, SAP AG or its affiliated companies have no obligation to pursue any course of business outlined in this document or any related presentation, or to develop or
release any functionality mentioned therein. This document, or any related presentation, and SAP AGs or its affiliated companies strategy and possible future
developments, products, and/or platform directions and functionality are all subject to change and may be changed by SAP AG or its affiliated companies at any time for
any reason without notice. The information in this document is not a commitment, promise, or legal obligation to deliver any material, code, or functionality. All forward-
looking statements are subject to various risks and uncertainties that could cause actual results to differ materially from expectations. Readers are cautioned not to place
undue reliance on these forward-looking statements, which speak only as of their dates, and they should not be relied upon in making purchasing decisions.

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SAP MII Provides Work Process Management

Work Process UI

Facilitate integrated,
automated, safe, and
compliant execution of all work
process steps along execution

Out-of-the box templates for


easy adjustments and
maximum adaptation

Built-in integration to SAP


Business Suite avoids data
duplication and provides
lowest TCO

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SAP MII Provides Manufacturing Analytics

Manufacturing Analytics

Complete SPC analysis suite


delivers actionable, real-time
variable and attribute analysis

Trending functions enable


relation of process analytics to
orders, lots, or batches

Drill-down functionality
empowers users to quickly
execute root cause analysis

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Manufacturing Execution
Interactive Human Machine Interfaces by SAP MII

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Line and Machine Overview
Detailed Views
Line Overview Machine Overview

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Downtime Reporting

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Breakdown Reporting

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Open Integrated Factory | Manufacturing Video
http://www.youtube.com/SAPVideoMOM

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SAP Responsive Manufacturing Strategy
Cloud / On-Premise / Shop Floor

public cloud

Process & Production Planning Monitoring

Powered by SAP HANA


Cloud fully integrated with on premise investments

SAP Business Suite


(ERP, APO, )
Logistics

on-premise
SAP FIORI

SAP Manufacturing Suite (SAP ME, MII, PCo)


Shop Floor

DCS Plant DB Plant Data Plant Wireless LIMS Environmental


MES Integration SCADA / HMI
PLC Collection Historian Building Management

Manual Data Entry Automatic Data Entry (Machine Connectivity)

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