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Fig. 1(a) Linear relationship linear mappings from several inputs to one or more
outputs. RBFs are feed-forward networks consisting
Fig. 1(b) Non-linear relationship of a hidden layer of radial kernels and an output layer
Table 1 Raw data by physical experiments of linear neurons [1, 9]. The connection between
input and hidden layer does not use the weighted sum
3.0 Conventional and Proposed Model of inputs. The output of the hidden layer represents
basis functions, which are determined by the distance
The proposed model can give more number
between the network input and the center of the basis
of both linear and non-linear output parameters from
function. As the input moves away from a given
limited data patterns with limited extracted features.
center, the neuron output drops off rapidly to zero.
It improves the recognition power of NNs in working
The output layer of RBF network is linear and
data with highly non-linear, more interrelated, noisy
produces a weighted sum of the outputs of the hidden
and NULL entries. The strength of hidden layer is
layer. The neurons in the RBF network have
reduced using clustering method and the training with
localized receptive fields because they only respond
bias term is slightly modified to improve the
to inputs that are close to their centers.
generalization network. It adopts linear function as an
efficient radial basis filter. Generally, the needed The exact interpolation called Neuron at
inputs for network are being selected using the data point (NADP) is used to map every point in the
working experience of the developers. Hence it is input pattern to the output layer. Formally, the exact
impossible to select the correct input combination for interpolation of Q data points in a multi-dimension
each output parameter. This system decides the space require all the D dimensional input vectors
relevant input features .The proper strategy should be
x k = { xik , i= 1, 2 D} to be mapped onto the
decided in normalizing the NULL entries of raw data
by zeros or mean of the output parameter or the corresponding target output yk [11].where D is the
NULL entries may be completely removed from the size of Input layer, The goal is to find the f function
raw database. such that
The proposed network model was designed f (xk ) y k k 1.......Q
to predict the deformation characteristics of AI-Fe
composite preforms used in powder metallurgy (P/M) (1)
Lab such as axial strain (z), hoop strain ()
conventional hoop strain ( ), strain factor (S), where Q represents number of training samples. This
Poissons ratio based on contact diameter (), approach requires Q amount radial basis functions.
Poissons ratio based on contact & bulged diameter The generalization performance of RBF network
(), axial stress (z), hoop stress () and hydrostatic relates to its prediction capability on independent test
data [1].
stress (M) of aluminium- iron composite preforms
used in powder metallurgy lab. In addition to that, the The algorithm given below was used to
value of strain hardening coefficients such as interpolate the source data exactly:
instantaneous strength coefficient (ki) and
instantaneous strain hardening exponent (ni) are also Step 1: Choose the free parameters like the spread
simulated to find the effect of the percent of iron factor, number and values of centers and
content on formability using the input parameters the type of radial basis function. In this
such as load, aspect-ratio, fractional density, iron model, all training samples are
content and lubricant. The correlation between considered as centers of RBF.
experimental and predicted value from simulated
Step 2: The training pattern with D amount of
model was compared for error calculation. This
features is applied to input layer X,
system was compared with the toughest non-linear
whose size is equal to D .Then each input
benchmark problem, like XOR problem and the
node (Xi ; i=1,2,..D) sends the input data
related problems of powder metallurgy field.
to the hidden layer.
3.1 Radial basis Neural Network with NADP Step 3: At hidden layer, the distance between the
Radial Basis Neural Networks (RBNN) input layer X and the centers is calculated
offers a powerful framework for representing non-
by the formula:
is a Q x Q matrix computed
|| X- j
||=
i D j Q
(x i, j j ,i
)
2
Q Wb 1Y
y k W jk j ( ) Woo
j 1
(9)
(4) While testing the independent input samples, Wb is
separated as W and Wo to derive the output value Y
using the equation (4).
3.2 Modified Radial basis Neural Network
Every input point must appear as part of the In the proposed MRBFNN algorithm, the
system used to model the data without averaging or unknown weight value for bias term Wo is generated
smoothing in exact interpolation. To solve the system randomly and they are not applied to RBF filter as
of eqn. (4) easily, matrix form can be followed for followed in conventional method. Only the weight W
deriving the unknown values from the known values. between hidden and output nodes is applied to RBF
filter. While training, the weights are computed using
Y ( y1 ,.... yQ )T the known target value Y, bias weight and
functions as given below:
(5)
W 1Y 1W0
W (w1 ,.....wQ )T
(10)
(6)
For simulating the network, the calculated W was
used to recognize independent testing samples.
generalization tools like early-stopping, The MRBFNN with NADP strategy used 350
regularization and Bayseian network modes were hidden nodes. This strength can be reduced by
used. These models were not helpful to predict the clustering. In the hybrid network model using k-
null parameters (stain hardening properties) as means clustering algorithm, the centroids were
reported in Table 2. Also this table reveals that selected. This model prefers hidden neurons size,
architecture of BPN system is not balanced with the which is smaller than the total training samples Q.
generalization. Using k-means algorithm, the centroids of 200
cluster groups are considered as the hidden nodes of
Table 2 Effect of BPN-Generalizations tools MRBFNN. The MRBFNN was trained with 200 (k
It was very difficult to predict the stopping which is less than Q=350) hidden nodes to predict 11
time of network in case of over-fitting problem. From output parameters. Table 4 shows R and AARE% of
Fig.3, it was noted that the AARE% is more in 3000 NADP and Hybrid model with MRBFNN.
than at 2000 epcohes.
for the researchers to develop the innovative expert Networks for Chemical Pattern Recognition,
systems. MRBFNN needs less training time, less J. Chem. Inf. Comput. Sci., 39(1999) 1049
number of free parameters and increase in the 1056.
accuracy of the results. PRNET model gives good
results even for NULL parameters. The soft- [9] Selvakumar.N., Experimental investigation of
computing based approach PRNET is useful for Al-Fe sintered composites during cold
balancing the complexity of architecture and upsetting, Ph.D., Thesis, 2005.
generalization of soft-computing model in predicting [10] Satishkumar, Neural Networks, TMH, New
the properties of composite preforms in case of over- Delhi, 2005
fitting problems. Also it will help the researchers to
predict the characteristics of any kind of powder [11] Smith. L.N., Modeling PM process using
materials even for the nano composites in future. neural networks, Metal Powder Report, 55
(2000) 3035.
[12] Tamarai Selvi. S., Arumugam. S., Ganesan.
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Configuring Radial Basis Function Neural
No. Detail
Initial height (H0) = 9.43 mm Initial density (f) = 2.60 g/cc Initial diameter
(D0) = 20.30 mm
Weight in air (wa) = 7.88 g Lubricant = MoS2 Aspect ratio
= 0.50
Loa Hf
DCT DCB DC DB W f f
z z m ki
d m
mm mm mm mm ,
w
, th ' e z
MP
ni
MPa
kN m
g g/c MP a MP
9.4 20.3 20.3 20.3 20.3 3.0 2.6
c 0.93 0.0 0.0 0.0 0.0 0.0 15.4 2.5
5.0 1.00 a 7.68 a -- --
2 1 1 1 1 3 0 0 0 0 0 0 1 7
10. 9.3 20.3 20.3 20.3 20.3 3.0 2.6 0.0 0.0 0.0 0.0 0.0 30.8 16.7 4.7 0.4 867.
0.93 1.00
0 9 2 2 2 2 3 0 0 0 0 0 0 6 2 1 1 55
15. 9.3 20.3 20.3 20.3 20.3 3.0 2.6 0.0 0.0 0.0 0.0 0.0 46.1 27.4 6.2 0.3 336.
0.93 1.01
0 3 3 6 5 5 3 0 1 0 0 1 0 4 3 4 4 57
20. 9.2 20.3 20.4 20.3 20.3 3.0 2.6 0.0 0.0 0.0 0.0 0.0 61.2 38.4 7.6 0.2 250.
0.93 1.01
0 8 8 0 9 9 3 0 2 1 0 2 1 4 1 1 2 26
Initial height (H0) = 19.25 mm Initial density (f) = 2.55 g/cc Initial diameter (D0)
= 20.30 mm
Weight in air (wa)= 15.84 g Lubricant = MoS2 Aspect ratio
= 1.00
f z m
Loa
Hf DCT DCB DC DB
Ww f
z z
ki
th
d , , '
e ni
mm mm mm mm mm MPa
kN g g/c MP MP MP
c a a a
19. 20. 20. 20. 20. 6.2 2.5 0.0 0.0 0.0 0.0 0.0 21. 11. 3.4
7.0 0.91 1.00 -- --
18 33 34 33 33 1 5 0 0 0 0 0 56 30 2
15. 19. 20. 20. 20. 20. 6.2 2.5 0.0 0.0 0.0 0.0 0.0 46. 26. 6.6 0.4 736.
0.91 1.01
0 03 35 38 36 37 0 5 1 0 0 0 0 06 12 5 2 07
20. 18. 20. 20. 20. 20. 6.2 2.5 0.0 0.0 0.0 0.3 0.1 60. 39. 6.8 0.3 172.
0.91 1.02
0 70 48 53 50 55 0 5 3 2 1 3 3 57 99 6 0 88
25. 18. 20. 20. 20. 20. 6.1 2.5 0.0 0.0 0.0 0.3 0.3 74. 50. 7.7 0.2 171.
0.92 1.04
0 17 69 76 73 80 7 7 6 4 2 3 0 10 75 8 9 80
Initial height (H0) = 9.84 mm Initial density (f) = 2.51 g/cc Initial diameter (D0)
= 20.35 mm
f z m
Loa Hf
DCT DCB DC DB
Ww f
z
z
ki
th
d m , , '
e ni
mm mm mm mm MPa
kN m g g/c MP MP MP
c a a a
9.8 20. 20. 20. 20. 3.1 2.5 0.0 0.0 0.0 0.0 0.0 15. 2.1 4.3
5.0 0.89 1.00 -- --
1 38 38 38 38 8 1 0 0 0 0 0 33 7 9
10. 9.7 20. 20. 20. 20. 3.1 2.5 0.0 0.0 0.0 0.0 0.0 30. 6.3 8.1 0.4 1004.
0.89 1.01
0 7 38 39 39 39 8 1 1 0 0 0 0 63 1 1 5 43
16. 9.7 20. 20. 20. 20. 3.1 2.5 0.0 0.0 0.0 0.0 0.0 48. 12. 12. 0.3 920.1
0.90 1.01
0 0 45 47 46 46 7 1 1 0 0 0 0 69 01 23 4 3
20. 9.6 20. 20. 20. 20. 3.1 2.5 0.0 0.0 0.0 0.2 0.2 60. 17. 14. 0.2 818.7
0.90 1.01
0 5 46 47 47 47 7 1 2 1 1 5 0 80 12 56 6 2
Table 2 Effect of BPN-Generalizations tools
0.993 0.992
0.989 0.988
0.991 0.988
0.988 0.989
0.977 0.979
0.992 0.991
0.991 0.989
0.884 0.893
0.902 0.878
0.876 0.866
List of Figures:
No. Detail
0.30
0.20
HOOP STRAIN
0.00
0.00 0.10 0.20 AXIAL STRAIN 0.30
FIGURE 5.1.1 VARIATION OF THE HOOP STRAIN WITH RESPECT TO THE AXIAL STRAIN
Fig. 1(a) Linear relationship
150
100
Aluminium preform
50 Lubricant: MoS2
STRESSES,MPa
Aspect ratio: 1.00
AXIAL STRAIN
0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
-150
Fig.2 (a) Axial stress Validation Fig.2 (b) Axial stress Testing
20
16 Modified-NADP
Conventional-NADP
12
AARE %
0
1 2 3 4 5 6 7 8 9 10 11
Output Parameters