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00:16-15

Issue 25 en-GB

Fuel, lubricants and fluids

P, G, R and T series

F, K and N series

E2011 series

326 603


Scania CV AB 2013, Sweden
Contents

Contents
Changes from the previous issue.............................. 3

Engine .................................................................................. 4
Volumes.................................................................... 4
Factory filled ............................................................ 6
Oil change intervals.................................................. 7
Sulphur content in fuel ............................................. 7
Basic requirements ................................................... 9
Viscosity class requirements .................................. 11

Cooling system ................................................................................ 12


Volumes.................................................................. 12
Oil grade for hydraulic cooling fan ........................ 13
Coolant ................................................................... 13
Coolant quality requirements ................................. 14
Topping up.............................................................. 16
Addition of Scania antifreeze and corrosion
inhibitor to water .................................................... 16
Risk of freezing ...................................................... 17

Air conditioning ................................................................................ 19


Refrigerant.............................................................. 19
Compressor oil........................................................ 19

Fuel ................................................................................ 20
Diesel...................................................................... 20
Biodiesel EN 14214................................................ 25
Ethanol.................................................................... 30
Gas engines............................................................. 31

Exhaust system ................................................................................ 33


Reductant for SCR.................................................. 33

Transmission ................................................................................ 34
Oil change intervals................................................ 34
Manual gearboxes................................................... 34
Automatic gearboxes .............................................. 38
Clutch ..................................................................... 40
Power take-offs....................................................... 40
Retarder, Scania...................................................... 41
Axles and hubs ....................................................... 42

Chassis ................................................................................ 44
Washer fluid ........................................................... 44
Oil grade ................................................................. 44
Components and lubricants .................................... 45
Chassis grease......................................................... 46
Wheel bearing lubricating grease ........................... 48

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Changes

Changes from the previous issue

Engine; volumes:
- Volume added for OC9/OC09 and DC16 104.

Sulphur content in fuel:


- New information in tables.

Basic requirements for engine oil change intervals:


- Requirements for NLT and Euro 5/EEV engines have been updated.
- Requirements have been introduced for DC 16 104 580 and Euro 6 gas engines.

Coolant quality requirements:


- New coolant mixture 35/65.

Manual gearboxes:
- The oil volumes have been updated.

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Scania CV AB 2013, Sweden 3
Engine

Engine
Volumes
All volumes are approximate and shown in litres.
Check the levels and top up as necessary.

P, G, R and T series and F, K and N series

Vehicle Engine Max. level* Difference, Max.- Max. level** Oil filter
Min. (oil dipstick) volume
Truck DC9, PDE 37 8 33 2
Truck DC9E 02 37 8 33 2
Truck DC9, XPI 34 5 31 1
Truck OC9/OC09 34 5 31 1
Truck DC11/D12 38 7.5 33 2
Truck DC13 43.5 8 40 1
Truck DC16 36 6 30 1.6
Truck DC16 104 46 6 40 1.6
Truck DC16, XPI 47 8 43 1.6
Bus, K DC9, PDE 36 7 33 2
Bus, K DC9E 02 36 7 33 2
Bus, K DC9, XPI 34 5 31 1
Bus, K OC9/OC09 34 5 31 1
Bus, K DC12 26.7 9 20 2
Bus, K DC13 43.5 8 40 1
Bus, N DC9, PDE 32 7 27 2
Bus, N DC9E 02 32 7 27 2
Bus, N DC9, XPI 34 5 31 1
Bus, N OC9/OC09 34 5 31 1
Bus, F DC9, PDE 38 8 33 2

See next page for an explanation of the asterisks.

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Engine

* The oil volume that should be added when an


engine has never been filled with oil, for example
after overhaul.
** The oil volume that is added when changing oil
without renewing the oil filter. Note: When an oil
filter is renewed, the oil filter volume must be
included.

Note: All values are approximate as the variation


between different engines is great. There can be a
difference of up to 2-3 litres on the same engine
type. The values are on the low side since it is
preferable to top up with engine oil rather than
drain it.

Turn the oil dipstick so that it goes down to the


correct position.
Industrial and marine engines

Product Displacement Oil sump Min. level Max. level


Industrial and 9 Low 29 34
marine engines
Industrial and 9 Deep front 31 36
marine engines
Industrial and 13 Low 28 34
marine engines
Industrial and 13 Deep front 30 36
marine engines without ladder
frame
Industrial and 13 Deep front 39 45
marine engines
Industrial and 16 Low 29 37
marine engines
Industrial and 16 Deep front 40 48
marine engines

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Scania CV AB 2013, Sweden 5
Engine

Factory filled

Gas engines Scania Low Ash


Ethanol engines Scania Bioethanol Engine Oil
Engines with particulate filter Scania Low Ash
EEV/Euro 5
Industrial and marine engines Delivered without oil
Other engines SEU Scania LDF-3
Other engines SLA ACEA E7

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Engine

Oil change intervals


The oil change interval is determined by engine type and type of operation; see preface of the
relevant inspection programme.

Sulphur content in fuel


P, G, R and T series and F, K and N series

Engine type Max. sulphur content in Note


fuel for unaffected oil
change intervals
Euro 2 and Euro 3 2,000 ppm (0.2%) More than 2,000 ppm of sulphur
requires the oil change intervals to
be halved.
Use the intermediate XO inspection.
Euro 4 EGR 350 ppm (0.035%) More than 350 ppm of sulphur is not
permitted. A higher content causes
engine damage.
Euro 4 and Euro 5 500 ppm (0.05%) Between 500 ppm and 2,000 ppm of
with SCR system sulphur requires the oil change
only intervals to be halved.
Use the intermediate XO inspection.
Over 2,000 ppm of sulphur requires
the oil change interval to be reduced
to 25% of the original interval.*
Euro 5 50 ppm (0.005%) More than 50 ppm of sulphur is not
9 litre EGR permitted. A higher content causes
engine damage.
Euro 5 10 ppm (0.001%) More than 10 ppm of sulphur is not
13 litre EGR permitted. A higher content causes
engine damage.
Euro 6 10 ppm (0.001%) More than 10 ppm of sulphur is not
permitted. A higher content causes
engine damage.
* Halve the S, M and L intervals and add the intermediate XO inspection, or use 3
intermediate XO inspections.

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Scania CV AB 2013, Sweden 7
Engine

Industrial and marine engines

Engine type Max. sulphur content in Note


fuel for unaffected oil
change intervals
Engines without EGR Up to 2,000 ppm (0.2%) More than 2,000 ppm of sulphur
and SCR requires the oil change intervals to be
halved. More than 4,000 ppm are not
permitted.
A higher content causes engine
damage.
Engines with EGR Up to 350 ppm (0.035%) More than 350 ppm of sulphur is not
only permitted.
A higher content causes engine
damage.
Engines with SCR Up to 500 ppm (0.05%) More than 15 ppm sulphur content
only must only be used where stage 3A/
tier 3 or less restrictive emission
laws apply.

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Engine

Basic requirements

IMPORTANT!

Do not mix additives with the oil.

At least one of the following requirements for


engine oil must be complied with if the oil
change intervals as per the table in Inspection
programme, Preface, are to apply:

Truck and bus engines without


particulate filter

Reduced Normal Extended


oil change intervals oil change intervals oil change intervals
Euro 2 ACEA E2, API CH-4 ACEA E3, ACEA E4, Scania LDF, Scania
ACEA E5, ACEA E7, LDF-2, LDF-3
DHD-1
DC13 122 360, ACEA E7 Scania LDF Scania LDF-2, LDF-3
DC13 123 440
DC16 104 580
Euro 3 ACEA E3, ACEA E4* ACEA E5, ACEA E7, Scania LDF, Scania
DHD-1 LDF-2, LDF-3
Euro 4 ACEA E5, DHD-1* ACEA E7, Scania LDF Scania LDF-2, LDF-3
Euro 5 ACEA E7 Scania LDF Scania LDF-2, LDF-3
Euro 5 Scania LDF Scania LDF-2, LDF-3 -
DC16 21
NST - ACEA E7, Scania LDF Scania LDF-2, LDF-3
(Japan)
NLT ACEA E7 Scania LDF Scania LDF-2, LDF-3
(Japan)
Euro 5 - Scania Bioethanol -
Ethanol engines Engine Oil
Euro 5, Euro 6 ACEA E6, ACEA E9, Scania Low Ash -
Gas engines API CJ-4

* Half the normal oil change interval.

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Scania CV AB 2013, Sweden 9
Engine

Truck and bus engines with particulate


filter

Reduced Normal Extended


oil change intervals oil change intervals oil change intervals
Euro 4 ACEA E9, API CJ-4 Scania Low Ash -
Euro 5 ACEA E9, API CJ-4 Scania Low Ash -
Euro 5 ACEA E9, API CJ-4 Scania Low Ash Scania LDF-3
EEV
engines
Euro 6 ACEA E6, ACEA E9, Scania Low Ash Scania LDF-3
API CJ-4

Industrial and marine engines

Reduced and normal oil change intervals Extended oil change


intervals
based on oil analysis results
Without emission ACEA E5, ACEA E7, API CI-4, API CI-4+ Scania LDF, Scania LDF-2,
classification Scania LDF-3
Stage 2/Tier 2 ACEA E5, ACEA E7, API CI-4, API CI-4+
Stage 3a/Tier 3 ACEA E5, ACEA E7, API CI-4, API CI-4+ Scania LDF-2, Scania LDF-3
Stage 3a/Tier 3 ACEA E5, ACEA E7, API CI-4, API CI-4+ Scania LDF, Scania LDF-2,
without EGR and Scania LDF-3
SCR
Stage 3b/Tier 4i ACEA E5, ACEA E7, API CI-4, API CI-4+ Scania LDF-2, Scania LDF-3
Stage 4/Tier 4F ACEA E5, ACEA E7, API CI-4, API CI-4+
Tier 2M ACEA E5, ACEA E7, API CI-4, API CI-4+ Scania LDF, Scania LDF-2,
Tier 3M ACEA E5, ACEA E7, API CI-4, API CI-4+ Scania LDF-3

Industrial and marine engines with


retrofitted particulate filter

Reduced and normal oil change intervals Extended oil change


intervals
based on oil analysis results
Stage 3b/Tier 4i ACEA E6, ACEA E9, API CJ4 -
Stage 4/Tier 4F ACEA E6, ACEA E9, API CJ4 -

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Engine

Viscosity class
requirements
Oil analysis, industrial and marine
engines
Viscosity class Outdoor temperature
To be able to extend the oil change intervals
SAE 30 0C - +10C using oil analysis, Scania LDF oils must be used.
SAE 40 +10C - > +30C Oil companies can offer analysis of the engine
SAE 0W-30 < -30C - +10C oil.

SAE 5W-30 < -30C - +10C The following conditions must be met when
the oil is changed.
SAE 10W-30 -20C - +10C
Viscosity at 100C: max. 20 % of original
SAE 5W-40 < -30C - > +30C value of the fresh oil
SAE 10W-40 -20C - > +30C TBN (in accordance with ASTM D4739):
SAE 15W-40 -15C - > +30C >3.5
TBN (in accordance with ASTM D4739): >
< = less than TAN (in accordance with ASTM D 664)
> = greater than Soot (DIN 51-452): >3%
For Scania LDF and LDF-2 approved oils with Such analysis measures the oil's TBN (Total Base
viscosity grade SAE 0W-30, SAE 5W-30 or SAE Number), TAN (Total Acid Number), fuel
10W-30, refer to the table below. dilution, water content, viscosity and the quantity
of particles and soot in the oil.

Viscosity class Outdoor temperature The results of a series of analyses serve as the
basis for an oil change interval.
SAE 0W-30 < -30C - +30C
If conditions change, a new series of analyses
SAE 5W-30 < -30C - +30C must be conducted to determine new change
intervals.
SAE 10W-30 -20C - +30C

Scania LDF oil, 00:16-17, specifies by


trading name the engine oils approved in
accordance with LDF.
Scania LDF-2 oil, 00:16-16, specifies by
trading name the engine oils approved in
accordance with LDF-2.

IMPORTANT!

Make sure that the oil is suitable for all variations


in outside temperature that are likely to occur
before the next oil change.

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Cooling system

Cooling system

Volumes
All volumes are approximate. Check the levels and
top up as necessary.

Volumes for trucks and buses

Component Type Volume in litres


Coolant 9 litre engines approx. 30
Note:
The coolant volume increases when components 11 litre engines approx. 40
are connected to the coolant system: 12 litre engines approx. 40
- retarder +12 litres
- oil cooler and hose 13 litre engines approx. 40
- auxiliary heater Webasto
- hydraulic cooling fan + 10 litres 16 litre engines, PDE approx. 80
16 litre engines, XPI approx. 45

Volumes for industrial and marine engines

Component Type Volume in litres


Coolant 9 litre engines approx. 15
Note:
Coolant volumes vary depending on installation 13 litre engines approx. 16
types and hose lengths. 16 litre engines approx. 24
Radiator 1.1m2 approx. 24
Radiator 1.3m2 approx. 30
Radiator 1.5m2 approx. 44

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Cooling system

Oil grade for hydraulic


cooling fan

Outdoor temperature Oil grade


< -30C - +30C Engine oil SAE 5W-40 with specification
ACEA A3, B3, B4 or E4

0C - +30C Engine oil SAE 15W-40 with specification


ACEA A3, B3, B4 or E2

> = greater than


< = less than

Coolant

WARNING!

Avoid skin contact with coolant, it may cause IMPORTANT!


irritation.
Hot coolant can cause burns. Too high a dose of antifreeze and corrosion
Use protective equipment. inhibitor will increase the amount of sludge and
Ethylene glycol can be fatal if ingested. blockages accumulating in the radiator. Too low a
concentration can lead to corrosion of the cooling
system and ice formation at low temperatures.

The coolant recommended by Scania is a


mixture of water with antifreeze (ethylene glycol)
and corrosion inhibitor. The coolant has several
characteristics which are important for the Hot climates
operation of the cooling system:
In order to retain the corrosion protection and the
Corrosion inhibitor higher boiling point, it is essential to use coolant
consisting of water and frost and corrosion
Antifreeze protection. Even in countries where the temperature
never drops below 0C.
Increases the boiling point
The coolant should always contain 35-55% by
The coolant should always contain 35-55% by volume of antifreeze and corrosion inhibitor so that
volume of antifreeze and corrosion inhibitor so that the coolant properties ensure that the coolant works
the coolant properties ensure that the coolant works correctly.
correctly.

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Scania CV AB 2013, Sweden 13
Cooling system

Coolant quality
requirements

Water
Use only pure fresh water that is free from
particles, sludge and other impurities.
If unsure about water quality, use Scania Ready
Mix 50/50 or 35/65 according to the tables below.

Antifreeze and corrosion inhibitor


The antifreeze and corrosion inhibitor used in
Scania engines should be of the antifreeze
(ethylene glycol) and corrosion inhibitor type.
Only the product Scania coolant, or other products
tested to provide proper antifreeze and protection
against corrosion for Scania, may be used in
Scania engines. Products that do not satisfy the
requirements for use in a Scania engine can result
in faults in and damage to the cooling system. This
can lead to the invalidation of Scania's warranty
for faults and damage caused by the use of
inappropriate coolant.
Scania Ready Mix coolant is a pre-mixed coolant
consisting of water, antifreeze (ethylene glycol)
and corrosion inhibitor. In hot markets where there
is no risk of freezing in the cooling system, the
concentration of antifreeze and corrosion inhibitor
can be lower than in Scania Ready Mix 50/50.
Scania Ready Mix 35/65 is suitable for these
markets.
Scania Ready Mix 35/65 contains 35% antifreeze
(ethylene glycol) and corrosion inhibitor and 65%
water.

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Cooling system

Scania concentrate

Designation Contents Part No. Volume


Coolant Antifreeze and corrosion inhibitor (concentrate) 1 894 323 5l
Coolant Antifreeze and corrosion inhibitor (concentrate) 1 894 324 20 l
Coolant Antifreeze and corrosion inhibitor (concentrate) 1 894 325 210 l
Coolant Antifreeze and corrosion inhibitor (concentrate) 1 894 326 1,000 l

Scania Ready Mix 50/50

Designation Contents Part No. Volume


Coolant Antifreeze and corrosion inhibitor (50/50) 1 921 955 5l
Coolant Antifreeze and corrosion inhibitor (50/50) 1 921 956 20 l
Coolant Antifreeze and corrosion inhibitor (50/50) 1 921 957 210 l
Coolant Antifreeze and corrosion inhibitor (50/50) 1 896 695 1,000 l

Scania Ready Mix 35/65

Designation Contents Part No. Volume


Coolant Antifreeze and corrosion inhibitor (35/65) 2 186 291 5l
Coolant Antifreeze and corrosion inhibitor (35/65) 2 186 292 20 l
Coolant Antifreeze and corrosion inhibitor (35/65) 2 186 293 210 l
Coolant Antifreeze and corrosion inhibitor (35/65) 2 186 294 1,000 l

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Scania CV AB 2013, Sweden 15
Cooling system

Topping up Addition of Scania


Coolant must only be topped up with pre- antifreeze and corrosion
mixed coolant. The pre-mixed coolant can inhibitor to water
either be concentrate mixed with clean
freshwater or pre-mixed coolant from the The coolant should contain 35-55% by volume
factory. Scania antifreeze (ethylene glycol) and
corrosion inhibitor. The percentage varies
depending on the need for antifreeze.
IMPORTANT! A minimum of 35% by volume of Scania
Containers, which are used for mixing coolant, antifreeze and corrosion inhibitor is needed to
must be intended for the purpose and free from provide sufficient protection against corrosion.
any dirt or contaminants. When not in use they Measure the content of ethylene glycol
must be kept closed to avoid collecting dirt and (antifreeze and corrosion inhibitor) with one of
dust. the following instruments:

Part No. Designation


Use only pure fresh water that is free from
particles, sludge and other impurities. 588 805 Refractometer
588 226 Refractometer
Note: Within the coolant change interval,
coolant may only be reused if it has been
cleaned of dirt, sludge and particles. If the
coolant is contaminated with oil or fuel, it must
not be reused.

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Cooling system

Risk of freezing

IMPORTANT!

The engine should not be subjected to heavy


loads when ice starts to build up in the cooling
system.

As the coolant starts to freeze, the water in the


coolant starts to crystallise and the percentage of
ethylene glycol in the coolant therefore rises. If
freezing produces a great increase in the amount
of ice, circulation problems could arise. There is
no risk of damage by freezing if the content of
Scania antifreeze and corrosion inhibitor is at
least 35% by volume.
Minimal ice formation in the coolant sometimes
causes minor problems without any risk of
damage. For example, the auxiliary heater may
not work for up to 1 hour after the engine has
been started.
Antifreeze properties

% by volume of Scania antifreeze and corrosion inhibitor 35 40 50 60


Temperature when the mixture begins to freeze (C) -21 -25 -46 -55

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Scania CV AB 2013, Sweden 17
Cooling system

% by volume of antifreeze and corrosion


inhibitor
10 20 30 40 50 60%

o
-10 C
o
-16 C o 1
-20 C
o
-30 C
o
3 2
-40 C
o
-50 C

121 134
o
-60 C
B A

Curve A: Freezing begins. Malfunctions may


arise.
Curve B: Risk of damage by freezing.
1 Safe area
2 Ice build-up
3 Coolant will not circulate. Risk of damage
by freezing.
Example: At temperatures around -16C, there
is a risk of damage by freezing if the percentage
of antifreeze and corrosion inhibitor is 20% by
volume. At 30% by volume, the coolant will not
contain any ice.

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Air conditioning

Air conditioning

Refrigerant Compressor oil

WARNING! IMPORTANT!

The refrigerant can cause frostbite on contact An opened package of compressor oil must be
with skin. Always use protective equipment disposed of correctly after use. It must not be
when handling refrigerant. saved.

For information about oil volumes, refer to


IMPORTANT! workshop manual group 18.
Only R134a refrigerant may be used.
Truck
For refrigerant R134a, use PAG oil.

IMPORTANT!
Bus
Work on the cooling system must be carried out
in compliance with the legislation of the country POE oil must be used for Bock and Bitzer brand
in question. compressors. PAG oil should be used for Zexel
TM-31 model compressors. For other
compressors, contact the manufacturer.

Always use the requisite special equipment Manufacturer Oil type


when working on the air conditioning system.
Bock POE oil
Trucks using refrigerant R134a should use the Bitzer POE oil
Scania receiver dryer. For the CrewCab with Zexel PAG oil
additional AC there is an additional receiver
dryer. Other compressors Contact the
manufacturer
The amount of refrigerant is stated on a sticker
on the vehicle air conditioning unit, situated
behind the front grille panel.

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Scania CV AB 2013, Sweden 19
Fuel

Fuel

Diesel

WARNING!

Diesel is harmful to the skin and eyes. Wear


protective gloves and goggles when handling
diesel.

The quality of the diesel is very important for the


operation and service life of the engine and the IMPORTANT!
fuel system, and also for the engine performance.
If a vehicle with an engine equipped with an
EGR system mistakenly gets fuel with a higher
sulphur content than it can handle, the engine
Quality requirements must idle for 60 seconds before being switched
If the engines are to attain their stated off. This reduces the risk of engine damage.
performance characteristics and comply with the Refill the vehicle with low-sulphur fuel as soon
emission requirements of the authorities, the as possible.
diesel used should comply with one of the
following specifications:
European standard: EN 590. EN 590 contains For more information on permitted sulphur
maximum 8% Biodiesel EN 14214. contents, see Sulphur content in fuel.
Diesel complying with Swedish
environmental classification: SS 15 54 35 Mixing in Biodiesel EN 14214
Contact your distributor for more information.
Sulphur content in fuel
Further information on Biodiesel EN 14214 is
Engines with an EGR system are more sensitive found in the section Biodiesel EN 14214.
to high sulphur contents in fuel than engines with
an SCR system. Use of fuel with a high sulphur
content in engines with an EGR system leads to
permanent engine damage. This is because
sulphur is led back into the system via the exhaust
gases and then cools and forms sulphuric acid.
Even a single tank of diesel with high sulphur
content will cause permanent engine damage.

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Fuel

In extreme temperatures Use of kerosene


At temperatures lower than those specified for
the diesel, paraffin wax may precipitate from
the fuel and block filters and pipes. If this IMPORTANT!
happens, the engine cannot be started.
Depending on the quality of the diesel, this It is not permitted to mix kerosene with
could happen at temperatures as high as 0C temperature-adjusted diesel. The fuel system
The difference is great and good winter diesel may become damaged.
must not crystallise until temperatures drop
below -25C. Mixing in biodiesel increases the
risk of crystallisation.
Refuelling with the right fuel quality is IMPORTANT!
essential, but it is often hard to know what you
are getting. One recommendation is to refuel in It is not permitted to mix petrol or alcohol with
the same climate zone that you anticipate cold the diesel. The use of petrol and alcohol causes
starting in. Unfortunately, this does not always wear to the sensitive injectors, and in extreme
help. Crystallisation can be seen under the filler cases even the engine.
cap as a thin caking in the surface layer. The
engine may start, but will stop pretty soon
because the filter will become clogged.
If the vehicle is to be driven in a climate which
is colder than it is normally driven in, contact
your distributor for information about the fuel.
If the current fuel is not suitable for the
expected temperature, and diesel that meets the
temperature requirements is not available, an
electric fuel heater may be installed as a
precaution. The fuel heater can raise the
temperature by approx. 5C. This is not always
enough if the tank is full of diesel intended for a
hotter climate. If the filter becomes blocked, it
must be renewed since the fuel heater is not
able to dissolve paraffin that builds up there.

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Scania CV AB 2013, Sweden 21
Fuel

Water and micro-organisms Decontamination

Small amounts of water are permitted in fuel. The vehicle fuel system must be completely
For diesel (EN 590) max. 0.02% and for cleaned from fuel and water. The tanks must be
biofuels (EN 14214) max. 0.05%. These drained and cleaned, mechanically and by
amounts of water do not affect engine function. steam/high-pressure washing, and then dried.
Long-term and unsuitable storage of fuel that Lines and other components in the fuel system
results in more water gathering can lead to must be flushed and blown dry. It is important
growth of micro-organisms (bacteria and that no fluid is left in the system after cleaning.
fungus).
Always renew the fuel filter. In the event of
The micro-organisms grow in the interface serious or long-term infection, the injectors and
between water and fuel. They can lead to a fuel pump may also need to be renewed.
brown or black slimy film and discolour the
fuel. Locate the source of the infection. Establish and
rectify the cause of the contamination so that the
Micro-organisms can block the fuel filter so that infection does not recur. It is usually fuel that
the engine runs unevenly or stops. They can also has been stored for a long time, with little
pass the filter and form damaging coatings on movement, without draining the condensation,
different parts of the injection system. for example in a container, barrel or auxiliary
tank.
Water-separating fuel filters are a major
customer requirement in markets with fuel Different diagnostic agents and anti-bacterial
quality problems. A water-separating filter is an fuel additives are available on the market. When
option on PDE and HPI engines. The filter is the fuel system has been thoroughly cleaned, an
standard equipment on engines with XPI. In anti-bacterial agent can be added at the first
addition, water-separating filters on vehicles refuelling in order to ensure successful
with PDE and HPI engines are fitted with a decontamination. Continuous use can damage
drain tap, while those on XPI engines have no the fuel system and is not recommended.
drain tap. In these engines the water is
channelled back to the fuel tank.
However, water-separating filters are no IMPORTANT!
guarantee that there will not be water in the fuel. Fuel additives can contain substances that are
The small amount of water that can precipitate dangerous to the environment and health. Take
in diesel (<0.02%) passes through the filter, but care to follow the manufacturers instructions
is relatively harmless. Large amounts of water for handling and dosing.
are separated up to a certain point. If the fuel
pick-up unit sucks in pure water at the bottom of
the tank the filter will collapse, allowing water
and dirt to pass into the engine. Over time, this
can cause engine damage.
To prevent water from being transported
through the fuel system and causing engine
damage, the fuel tank must be checked during
inspections. If the fuel tank contains water, it
must be removed.

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Fuel

Fuel properties
Permissible limits for e.g. density, viscosity,
cetane rating and filtration ability of diesel are
indicated in the European standard EN 590.

Density

Fuel density is measured in kg/m3.


Warm fuel has a lower density than cold fuel.
This means that engine power falls as the fuel
temperature rises. Winter fuel generally has a
lower density than summer fuel. The lower
density of winter fuel can also cause a reduction
in engine power.

Viscosity
The viscosity is a measurement of how viscous
or fluid the fuel is. The density and viscosity
normally correspond to one another.

Cetane rating
The cetane rating is a measure of the ability of
the diesel to ignite. If the cetane rating is below
the recommended values according to EN 590,
the vehicle may be difficult to start. In extreme
cases, engine damage may occur.

Filtration ability
This refers to the lowest temperature at which
the diesel can be used without clogging the fuel
filter and fuel lines.

00:16-15
Scania CV AB 2013, Sweden 23
Fuel

Calculating engine power


The engines are factory tested using fuel with a
density of 840 kg/m3.
If fuel of a different density is used, the change
in power can be calculated using the following
formula:

Nekorr = Power with the fuel used


Ne = Specified power
P = Density of the current fuel in
kg/m3 at +15C
840 = Density of the fuel used in
factory tests

Example: Density of the fuel used: 810 kg/m3.


Specified engine power: 500 hp.

This formula does not take viscosity into


account, which also has an effect on engine
power.

24
Scania CV AB 2013, Sweden 00:16-15
Fuel

Biodiesel EN 14214

Use of biodiesel in Scania engines


Scania approves diesel in accordance with
standard EN 590 for all engines and vehicles.
EN 590 contains 8% Biodiesel EN 14214. Refer
to the Diesel section for more information about
EN 590.
Scania approves the following two options for the
use of fuel containing more than 8% Biodiesel
EN 14214:
1 Biodiesel in accordance with standard
EN 14214.
2 A mixture of EN 590 and EN 14214.
The following vehicles must not be run on
biodiesel in accordance with EN 14214 or a
mixture of EN 590 and EN 14214:
Emergency vehicles.
Vehicles that have downtimes greater than
two months.
Vehicles with low fuel consumption.
Industrial and marine engines.
Buses with HPI engines.
XPI engines that are not prepared for
biodiesel.

Note: Mixtures where more than 8% Biodiesel


EN 14214 is used must be strictly monitored.
Scania recommends that this type of operation
take place in partnership with a national
distributor.

Note: When a mixture of EN 590 and EN 14214


is used, it is important to cooperate with an
experienced fuel supplier. Additives in the various
fuels can give unwanted effects when mixed.

00:16-15
Scania CV AB 2013, Sweden 25
Fuel

What is Biodiesel EN 14214? Conditions

Biodiesel EN 14214 is produced from methanol The following conditions must be fulfilled if
and vegetable oils and is biodegradable. Scania diesel engines are to be run on more than
8% Biodiesel EN 14214.
1 Biodiesel EN 14214 must conform to
How should Biodiesel EN 14214 EN 14214.
be used?
The customer must meet costs related to
Biodiesel EN 14214 can be used in vehicles fuel quality if the fuel does not conform to
with a particulate filter. EN 14214.
Engines and vehicles that must not use 2 Shorter oil change intervals for engine
Biodiesel EN 14214 or mixtures containing it, oil.
are specified in the section Use of biodiesel in
Scania engines. The boiling point of Biodiesel EN 14214 is
higher than for diesel, which means that the
Other engines and vehicles may use more than fuel does not evaporate if it gets into the oil
8% Biodiesel EN 14214 if the following sump. To avoid the risk of running on thin
conditions have been met. oil, the oil changes must be carried out
more frequently. Extended oil change
intervals are not possible.
For more information about change
intervals for engine oil, engine oil filters
and fuel filters, refer to the preface of the
relevant inspection programme.
3 Engine oil viscosity grade and level
The viscosity grade of the oil should be
xW-40. However, xW-30 grade oils are
unsuitable due to the fuel dilution effect.
The engine oil level must be checked
regularly.
If the oil level exceeds the maximum level,
the oil must be changed.

26
Scania CV AB 2013, Sweden 00:16-15
Fuel

Properties Consumption, performance and


emissions
High temperatures Biodiesel EN 14214 has a lower energy content
than diesel. This can affect performance, fuel
economy and exhaust emissions. Measurements
Note: At temperatures above +38C, Biodiesel
have shown that Biodiesel in accordance with
EN 14214 fuel together with flammable materials
EN 14214 can have the following impact on
can auto-ignite.
fuel consumption and emissions:
NOx and fuel economy are impaired.

Low temperatures Engine power may drop.


Biodiesel EN 14214 has poorer low-temperature CO and HC emissions are lower.
characteristics than diesel. If this fuel cannot
withstand the expected temperature, Scania PM is much lower.
advises against its use. National requirements for
biodiesel EN 14214 can result in the fuel having
different low temperature characteristics in
different markets.
The characteristics of biodiesel EN 14214 start to
deteriorate at +10C. The fuel is more sensitive to
extended periods of cold weather than it is to an
occasional reduction in temperature. The fuel can
exhibit precipitation that blocks filters and fuel
systems. The recommendation is to switch to
diesel that complies with standard EN 590 when
temperatures are about 0C.
Scania recommends the installation of an engine-
customised fuel heater to improve the starting
characteristics. Mixing in diesel EN 590 also
improves cold-start properties.

00:16-15
Scania CV AB 2013, Sweden 27
Fuel

Other things that can be affected Switching from Biodiesel EN 14214


by running the engine on Biodiesel to diesel
EN 14214 No measures need be taken when switching from
biodiesel EN14214 to diesel EN590.
Extra equipment If the vehicle is run alternately on biodiesel
It is important that bodywork auxiliary EN 14214 and diesel, inspection intervals
equipment can also be run on Biodiesel specified for biodiesel EN 14214 must be
EN 14214 if it runs on the same fuel as the observed.
vehicle engine. Certain types of accessory, such
as Eberspcher and Webasto engine heaters,
cannot be run on Biodiesel EN 14214 and Switching from diesel to Biodiesel
consequently need a separate fuel tank. EN 14214
Change the engine oil, renew the oil filter
Bodies and clean the centrifugal oil cleaner at the
time of the switch and after 1,000 km. After
In order for the vehicle to be run on Biodiesel that, renewal and cleaning is done at each oil
EN 14214, the bus bodybuilder or bodybuilder change.
must use materials that are resistant to Biodiesel
EN 14214 in the fuel system. Renew the fuel filter when changing the oil
when switching from diesel to biodiesel and
twice after 1,000 km. The fuel filter must
Biodiesel EN 14214 fumes then be renewed as specified in the tables in
Biodiesel EN 14214 fumes can impact the the Inspection programme Preface 00:16-01
surrounding environment. The materials in side and 00:21-50.
skirts and panels above the fuel filler point can
degrade.

Deviations
If deviations occur when running the vehicle on
Biodiesel EN 14214 rather than diesel, these
must be reported to a Scania distributor so that
they can be reported to the factory.

28
Scania CV AB 2013, Sweden 00:16-15
Fuel

Storage of biodiesel EN 14214


Biodiesel has a maximum storage life of
6 months from the date of production to the
expiry date. The fuel is affected by light,
temperature, water, etc. during storage, which
affects its characteristics and service life.
Biodiesel also has lower stability against
oxidation than diesel. This can result in a
thickening of the fuel and blocking of parts of
the fuel system, e.g. the fuel filter. Bacterial
growth can occur during storage in a tank under
unfavourable conditions. Storage in auxiliary
storage tanks should be avoided except when
fuel turnover rates are high, and the cleanliness
of the tank is checked whenever refuelling takes
place.
If the vehicle has been refuelled with Biodiesel
EN 14214 and is stationary for a long period,
condensation water can form in the fuel tank and
result in bacterial growth.

00:16-15
Scania CV AB 2013, Sweden 29
Fuel

Ethanol
Scania only approves ethanol ED95 as fuel for Quality requirements for ethanol
the DC9E 02 engine.
The fuel must be of the type ED95. For both
technical and environmental reasons, no other
Ethanol in hot climates type of ethanol is recommended.

There may be problems starting in hot climates. The fuel consists of approximately 95%
Starting problems are caused by the fuel boiling azeotropic denatured ethanol and 5% ignition
in the fuel system when the engine is switched improver. Azeotropic means that the ethanol is
off. If the vehicle is equipped with a booster at such a high concentration that it is not possible
pump, this is used when starting. to remove any more water.
Content of ethanol fuel:
Ethanol in cold climates Ethanol (E95)
Starting the vehicle from cold, below -20C, Ignition improver (Beraid 3555)
increases the amount of white smoke and
condensed moisture significantly. Always use Lubrication improver (Ethomen)
the engine heater in cold conditions. The engine
heater counteracts engine wear when starting the Colorant (only in Sweden)
vehicle from cold and therefore increases the
engine service life. Corrosion inhibitor
Denaturant
Comply with local regulations when using
denaturant.

Note: Do not use methanol or methylene as they


will clog the nozzle holes.

30
Scania CV AB 2013, Sweden 00:16-15
Fuel

Gas engines

Quality requirements for gas


The gas must comply with one of the following
standards, depending on whether natural gas or
biogas is being used:
ISO/DIS 15403 Natural gas class H:
Wobbe index upper 46.1-56.5 MJ/Sm3

Biogas Swedish standard SS 15 54 38:


Wobbe index lower 45.5 (type A) 48.2 (type B)
MJ/Sm3 (~ Wobbe index upper 50.6 (type A) 53.6
(type B) MJ/Sm3)

Sm3 (Standard cubic metre) is measured at the


following temperature and pressure:
Tu = 273.15 K, Pu = 101.325 kPa.

If the gas quality does not comply with the


specification above, Scania cannot guarantee that the
engine will work and produce the right performance
and emission level.
The engine can be operated with any mixture of
biogas and natural gas that complies with ISO/
DIS 15403 and SS 15 54 38.
The engines adjust automatically to the gas quality in
question.

00:16-15
Scania CV AB 2013, Sweden 31
Fuel

The specification below applies to natural gas


typically available in Sweden. The mixture of
different gas components can vary greatly between
different gas sources.
Check with the gas supplier as to what their gas
contains.

Upper calorific value 41.0 MJ/m3


Effective calorific value 37.0 MJ/m3
Upper Wobbe index 52.0 MJ/m3
Relative density 0.62
Methane CH4 91.1% by volume
Ethane C2H6 4.7% by volume
Propane C3H8 1.7% by volume
Butane C4H10 1.4% by volume
Nitrogen N2 0.6% by volume
Carbon dioxide CO2 0.5% by volume

32
Scania CV AB 2013, Sweden 00:16-15
Exhaust system

Exhaust system

Reductant for SCR

Quality requirements
In order for the emission control to meet the Reductant is extremely corrosive, especially to
emission requirements set by the public aluminium and copper. Any spillages on metal
authorities, the reductant should be specified in and electrical connections should be rinsed off as
accordance with ISO 22241. soon as possible. Water, preferably warm, works
very well for cleaning purposes. Reductant can
dry out and form white or greyish brown crystals
Reductant or deposits. Dense deposits which are formed as
a result of heat may need to be scraped off or
Reductant is a urea solution normally known as heated to more than 500C.
AdBlue, DEF or ARLA 32 depending on the
market. On the SCR, the reductant is added to Reductant has a low surface tension and rapidly
the exhaust gases before the catalytic converter. spreads over large areas, which then become
As a result the emissions of nitrogen oxides are very slippery. Therefore, wash off any spillages,
reduced. especially on metal and electrical connections as
soon as possible.

Properties Further information about reductant is provided


in the workshop manual, main group 03.
Reductant in accordance with ISO 22241 is a
solution of urea and water, with 32.5% by
weight of urea. This solution freezes at Volume
approximately -11C. Then both ice and water
always have the same concentration. Always The tank holds 50-75 litres of reductant
store reductant at a temperature between -11C depending on size.
and 30C.

Recommended urea Limit value, urea


content content
32.5% 30-34%

Reductant is normally colourless if no dye is


added.
Reductant is not harmful to the skin. Nor is it
toxic in small quantities, but it tastes very
unpleasant.

00:16-15
Scania CV AB 2013, Sweden 33
Transmission

Transmission

Oil change intervals Manual gearboxes


The required interval between oil changes
depends on the operation type and the grade of Oil volumes
oil used; see workshop manual group 00,
Inspection programme, Preface. All volumes are approximate and include the
filter. Volumes are given in litres. Check the
levels and top up as necessary.

Note: If the vehicle is equipped with power take-


offs, the oil volume must be increased, see the
section Power take-offs.

Type Volume (litres) Comments


G670 ZF, Ecolite 6 S 1200 TD 7
G701 ZF, Classic Line S6-1550 13
GR801 10 1.0 added for liquid oil
cooling. 2.0 added for air oil
GR801 in K/N buses 10 cooling.
GR801R 11
GR900, GRS890/900, GRSO900 16
GR900R, GRS890R/900R, 17
GRSO900R
GRS920 16
GRS920R 17
GR875, GR875R, GRS895, 16
GRS895R, GRSO895, GRSO895R
GR905/905R, GRS905/905R, 16
GRSO905/905R, GRSO925/925R

34
Scania CV AB 2013, Sweden 00:16-15
Transmission

Type Volume (litres) Comments


GTD800/900/901 6.5
Transfer gearbox
GRSOH901R, ZF Transmatic When changing oil: approx.
- Gearbox 30
- Torque converter with gear-changing
clutch Total volume: 43
- Retarder
Opticruise, stroke damper for 0.09
GR875/GRS895/GRS905/GRSO905,
with or without retarder.
Opticruise, stroke damper for 0.27
GR801/GRS890/GRS900/GRS920,
with or without retarder.
Range damper (bus) 0.045
GR875/GRS895
Range damper (bus) 0.1
GR801

00:16-15
Scania CV AB 2013, Sweden 35
Transmission

Oil grade

Type Oil grade Comments


Normal oil change Extended oil change
intervals intervals
G670 ZF, Ecolite 6 S 1200 TE-ML 02 class 02B TE-ML 02 class 02E
TD1)
G701 ZF, Classic Line S6- TE-ML 02 class 02E
15501)
GR875, GR875R, GRS895, STO 1:0 STO 2:0 G
GRS895R, GRSO895,
GRSO895R
GR801, GR801 in K/N
buses, GR801R
GR900, GRS890/900,
GRSO900, GR900R,
GRS890R/900R,
GRSO900R
GRS920, GRS920R
GR905, GRS905,
GRSO905, GRSO925,
GR905R, GRS905R,
GRSO905R, GRSO925R
Tramsfer gearbox1) TE-ML 19 class 19
GRSOH901R, ZF TE-ML 02 class 02H An oil system for
Transmatic1) gearboxes, retarders and
torque converters with gear-
changing clutches.
Opticruise, stroke damper ATF Dexron IID, IIE Also applies to low range
and ATF Dexron III dampers on buses.

1 See the ZF list of lubricants which can be


downloaded from the ZF home page,
www.zf.com. Click the heading Products &
Services, select Service Center under the
Service Portfolio tab, select ZF List of
Lubricants under Lubricants & Steel, select
the list of lubricants required TE-ML XX.

36
Scania CV AB 2013, Sweden 00:16-15
Transmission

Viscosity class requirements

GRSOH901R, ZF Transmatic
*** See the ZF list of lubricants, which can be
downloaded from the ZF website, www.zf.com.
Click the heading Products & Services, select
Service Center under the Service Portfolio tab,
select ZF List of Lubricants under Lubricants &
Steel, select the list of lubricants required
TE-ML XX.

Other manual gearboxes

Viscosity class Outdoor temperature


SAE 75W-90 < -30C - +30C
SAE 75W-110 -30C - +30C
SAE 75W-140 -25C - > +30C
SAE 80W-90 -15C - +20C
SAE 80W-140 -10C - > +30C
SAE 85W-90 -10C - +30C
SAE 85W-140 0C - > +30C

< = less than


> = greater than

IMPORTANT!

Make sure that the oil is suitable for all variations


in outside temperature that are likely to occur
before the next oil change.

00:16-15
Scania CV AB 2013, Sweden 37
Transmission

Automatic gearboxes

Allison

Oil volumes
All volumes are approximate. Check the levels
and top up as necessary.
Add approx. 1 litre of oil if the vehicle is fitted
with a retarder.

Type Volume (litres) Oil grade Factory filled


Normal oil Extended oil
change intervals change intervals
GA750/751/765/ During oil change ATF TES 389 ATF TES 295 ATF TES 389
766/767 incl. filter: approx.
20
Total volume:
approx. 30
GA851/852/866/ During oil change
867 incl. filter: approx.
34
Total volume:
approx. 50

For more information about lubricants refer to


www.allisontransmission.com.

38
Scania CV AB 2013, Sweden 00:16-15
Transmission

ZF

Oil volumes and oil grades


All volumes are approximate. Check the levels
and top up as necessary.

Type Volume Oil grade Factory filled


(litres)
Normal oil change Extended oil
intervals change intervals
ZF automatic During oil TE-ML 14 at least TE-ML 14 class TE-ML 14 class 14E
gearbox, Ecomat change incl. class 14C 14E.
filter: 15 This oil is
ZF automatic Total volume: - recommended so
gearbox, Ecomat. 30 as not to impair the
Vehicles with function and
emission class service life of the
Euro 3 and higher in gearbox.
hot climates, never
cold1) and very hot2).
ZF automatic During oil TE-ML 20 - TE-ML 20 class 20F
gearbox, Ecolife change incl. class 20E or 20F
filter: 24
Total volume:
42

1 Temperatures according to Scania


operational factors:
Sometimes colder than +5C, never colder
than 0C, seldom hotter than +40C.
2 Temperatures according to Scania
operational factors:
Seldom colder than +15C, never colder
than 0C, sometimes hotter than +45C.

More information
For further information see ZF home page,
www.zf.com.

00:16-15
Scania CV AB 2013, Sweden 39
Transmission

Clutch
All volumes are approximate. Check the levels
and top up as necessary.

Type Volume (litres) Oil grade


Clutch control, manual 0.4 SAE J 1703 (D.O.T. 3 or 4 Brake
Fluid)
Clutch control, fully automatic 0.3 SAE J 1703 (D.O.T. 3 or 4 Brake
Opticruise Fluid)

Power take-offs

Oil volumes and oil grades


All volumes are approximate. Check the levels
and top up as necessary.

Type Volume (litres) Oil grade


EG600/601/620/621 1.7 Same as corresponding gearbox
EG603/604/606 2.5 (1.3 at oil change)
EG610/611/612 0.5
EK300/310 1.1 Same as corresponding gearbox
EK630/640 2.0
EK730/740 3.0
EK750F; clutch unit 0.2 ATF oil

40
Scania CV AB 2013, Sweden 00:16-15
Transmission

Retarder, Scania

Oil volumes and oil grades


All volumes are approximate. Check the levels
and top up as necessary.
Information about ZF and Allison retarders is
provided under the relevant gearbox.
ATF and engine oil must not be mixed. When
switching between ATF and engine oil, the old oil
must be drained before the new oil is added.

IMPORTANT!

ATF or engine oil that does not comply with the


oil grade requirements can disrupt the operation of
the retarder. The ducts can become clogged with
sludge.

Type Volume (litres) Oil grade


Normal oil change Extended oil change
intervals intervals
Scania Retarder During oil change ATF oil which -
type 1 incl. filter: 5 complies with Allison
Total volume: 7.5 C4 or Dexron III.
Engine oil
SAE 5W-30 or
SAE 10W-30 which
complies with Allison
C4.
Scania Retarder When changing oil: Engine oil 10W-30 or ATF oil which
type 2 Incl. filter: 7.7. 15W-40 which complies with Allison
Total volume: 7.9 complies with ACEA C4 or Dexron III.
E7.
Engine oil 10W-30 or Shell Rimula R3
10W-40 which Multi 10W-30.
complies with Allison
C4.

00:16-15
Scania CV AB 2013, Sweden 41
Transmission

Axles and hubs

Oil volumes and oil grades


All volumes are approximate. Check the levels
and top up as necessary.

Component Type Volume in litres Oil grade


Normal oil Extended oil
change intervals change intervals
Axle gear R560/660/665/ 12.5 STO 1:0 STO 2:0 A
780/782
R885 13.0
RP731 13.5
RP735 8.0
RP736 10.5
RP835 9.3
Axle gear RB660/662 14.0 STO 1:0 STO 2:0 A
RBP731 17.0
RBP735 11.2
RBP736 12.0
RBP835 11.7
Hub reduction RH731 0.8 STO 1:0 STO 2:0 A
gears
RH735, RH835 2.0
Portal axle ZF1) ZF AV 132/80, See the ZF list of lubricants TE-ML 12.
ZF AV 132/90

1 See the ZF list of lubricants which can be


downloaded from the ZF home page,
www.zf.com.

42
Scania CV AB 2013, Sweden 00:16-15
Transmission

Viscosity class requirements


The viscosity classes in the following table may be
used in all operation types.

Viscosity class - all Outdoor temperature


operation types
SAE 75 W-140 < -30C - > +30C
SAE 80W-140 -30C - > +30C
SAE 85W-140 -10C - > +30C

< = less than


> = greater than

IMPORTANT!

Make sure that the oil is suitable for all variations


in outside temperature that are likely to occur
before the next oil change.

The viscosity class in the following table must only


be used in operation types 0 and 1 for trucks and in
operation type 1 for buses. These oils can
contribute to improved fuel economy.

Viscosity class - Outdoor temperature


operation types 0
and 1
SAE 75W-90 < -30C - +30C
SAE 75W-110 < -30C - +30C

00:16-15
Scania CV AB 2013, Sweden 43
Chassis

Chassis

Washer fluid

Component Fluid Comments


Washer container Ethanol (max. During sub-zero periods, ethanol (max. 40%)
40%) should be added to the washer container. Higher
concentrations may damage the paint finish.

Oil grade

Component: Type Volume Oil grade


Power steering, ATF Type A Suffix A
Tag axle steering ATF Dexron II, Dexron III. or Dexron VI.
ATF = Automatic Transmission Fluid
Tag axle lift, At temperatures >-20C:
Cab tilt pump Hydraulic oil ISO VG 22/32, or automatic
transmission fluid type Dexron II, Dexron III. or
Dexron VI.

At temperatures <-20C:
Hydraulic oil with max 1,500 cST at -40C.
Hydraulic system: Tail lift ISO VG 22 and VG 32, ISO 11158 HV and DIN
51524 HVLP.
Hydraulic system: 2-way approx. 47 l HV 46 DIN 51,524 HVLP
tipper truck, LOHR (10.53)
Hydraulic system: 2-way approx. 55 l HV 46 DIN 51,524 HVLP
tipper truck, CIF (10.53)
Hydraulic system: Rear tipper 6x4 and 6x6 ISO VG 15 (-40C to -10C)
truck (15 m3, 16 m3, 20 m3) approx.: ISO VG 22 (Northern Europe)
approx. 52 l ISO VG 32 (Southern Europe)
8x4: approx. ISO VG 46 (+40C to +50C)
79 l
Hydraulic system: Rear tipper approx. 79 l ISO VG 15 (-40C to -10C)
truck 18 m3 ISO VG 22 (Northern Europe)
ISO VG 32 (Southern Europe)
ISO VG 46 (+40C to +50C)
Hydraulic system: Rear tipper approx. 100 l ISO VG 15 (-40C to -10C)
truck 12 m3 ISO VG 22 (Northern Europe)
ISO VG 32 (Southern Europe)
ISO VG 46 (+40C to +50C)

44
Scania CV AB 2013, Sweden 00:16-15
Chassis

Components and lubricants

Component: Type Lubricant Comments


Chassis lubrication, Vehicles with ACL: Lithium grease with a See Chassis grease for
Tail lift, consistency of NLGI 0-2 further information on grease
Bus body Vehicles without ACL: Lithium grease with a quality.
consistency of NLGI 2
Box truck Lithium grease See Chassis grease for
further information on grease
quality.
Wheel hubs Lithium grease with a consistency of NLGI 2 See Chassis grease for
further information on grease
quality.
Brake system Special grease part no. 329 481 Grease for the anchor bolt
bearings of the brake shoes.
Maintenance-free Special grease part no. 584 128 For lubricating slip joints.
propeller shaft
Lubricated Special grease part no. 584 128 For lubricating universal
propeller shaft joint cross bearings. (TI06-
051005)
2-way tipper truck: Lithium grease See Chassis grease for
LOHR, CIF further information on grease
quality.
Rear tipper truck: Lithium grease See Chassis grease for
12 m3, 15 m3, further information on grease
16 m3, 18 m3, quality.
20 m3
Mixer truck Lithium grease with a consistency of NLGI 2 See Chassis grease for
further information on grease
quality.
Windscreen wipers: Lithium grease with a consistency of NLGI 2 See Chassis grease for
OmniExpress further information on grease
quality.

Because grease is not a fluid, its viscosity class cannot be


stated in the same way as that of oils. Grease has therefore
been given a separate classification by the American
NLGI (National Lubrication Grease Institute) which
categorises grease into different classes, covering semi-
fluid to the almost totally solid.

00:16-15
Scania CV AB 2013, Sweden 45
Chassis

Chassis grease
Grease 8371C in accordance with this standard is used for various
lubrication points on the chassis.
The grease must not contain any lumps or solid particles that could
affect its use.
Temperature range: -30C to +100C

Requirements and testing standards

Properties Requirement Test method Notes


Thickening agent Lithium Thickening agents other than lithium are
allowed provided that all other stipulated
requirements of the standard are met.
Relevant information should be provided by
the supplier to prevent grease with different
thickening agents from being mixed together.
Base oil viscosity at +40C Min. 150 mm2/s ISO 3104/ 1 mm2/s = 1cSt
ASTM D445
Penetration at +25C, worked 265-2951) ISO 2137/ Complies with NLGI
60 times ASTM D217 class 2
Penetration at +25C, worked Max +60 ISO 2137/
100,000 times ASTM D217
Corrosion protection (SKF Emcor 0-0 IP 220/ISO 11 007
Test), distilled water
Water content Max 0.1 g/100 g ISO 3733/ASTM D95
Melting point Min. 180C ISO 2176/
ASTM D566
Oil separation 168 h/40C 1-5% by weight IP 121/ASTM D1742/
DIN 51 817
EP performance: four-ball test, weld Min. 2,500 N DIN 51350-4
load
EP performance: four-ball test, wear Max. 0.8 mm DIN 51350-5
mark 1 h/400 N
Water wash-out 1 h/80C Max 10% by ASTM D1264
weight
Flow pressure at lowest usage Max DIN 51 805 Requirement only
temperature 1,400 mbar applies to lubricant
for ACL units.

1)Grease with a looser consistency, (NLGI 0-2), can also be used


for ACL units. Check that the grease meets all other requirements
from the ACL unit manufacturer.

46
Scania CV AB 2013, Sweden 00:16-15
Chassis

Testing standards for ACL


Lubrication points receive a greater amount of
washing action when grease of NLGI class 0, 00
and 000 is used.
Such grease should therefore only be used when
absolutely necessary, for instance when
temperatures are unfavourable.

00:16-15
Scania CV AB 2013, Sweden 47
Chassis

Wheel bearing lubricating grease


According to this standard, lubricating grease 8371W is used as
rolling bearing grease, e.g. when lubricating wheel bearings.
The grease must not contain any lumps or solid particles that could
affect its use.
Temperature range: -30C to +140C

Properties/Parameters Requirement Test methods Notes


Thickening agent Lithium Thickening agents other than lithium
complex complex are allowed provided that all
other stipulated requirements of the
standard are met. Relevant information
should be provided by the supplier to
prevent grease with different thickening
agents from being mixed together.
Base oil viscosity at +40C Min. 150 mm2/s ISO 3104/ 1 mm2/s = 1cSt
ASTM D445
Penetration at +25C, worked 60 times 265-295 or 245- ISO 2137/ Complies with
275 ASTM D217 NLGI class 2 or
2.5
Shell Roll stability 50 h/80C Max +70 ASTM D1831
Corrosion protection (SKF Emcor 0-0 IP 220/ISO 11007/
Test), distilled water DIN 51 802
Roller bearing lubrication Approved SKF R2F, test A
and test B (140C)
Water content Max 0.1 g/100 g ISO 3733/
ASTM D95
Melting point Min. 250C ISO 2176/
ASTM D566
Oil separation 168 h/40C 1-5% by weight IP 121/
ASTM D1742/
DIN 51 817
Water wash-out 1 h/80C Max 10% by ASTM D1264
weight
EP performance: four-ball test, weld Min. 2,500 N DIN 51350-4
load
EP performance: four-ball test, wear Max. 0.8 mm DIN 51350-5
mark 1 h/400 N
Torque at -30C Max ASTM D1478 Torque at start-up.
1,200 mNm

48
Scania CV AB 2013, Sweden 00:16-15

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