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Connector Tables for Harness 219-7461

P2 P93 P300
RENR8045-03
Harness And Wire Electrical Schematic Symbols
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1
2
8T-8737
-
YL-18
PK-18
F421-A13
G833-A46
1
2
180-9340
180-9340
OR-18-XLPE
WH-18-XLPE
T860-A34
T962-A29
1
2
180-9340
180-9340
December 2007 Symbols
3 8T-8737
WH-18 T725-A32 3 180-9340 3 8T-8737
4 -
5 8T-8737 PU-18 N707-A31 4 180-9340 4 8T-8737
6 8T-8737 WH-18 G828-A35 5 180-9340 5 8T-8737
7 - GN-18 G829-A36 6 180-9340 WH-18-XLPE T859-A37 6 180-9340
8 8T-8737 PK-18 C991-A33 7 180-9340 GN-18-XLPE T961-A28 7 180-9340 T
9 -
10 8T-8737 8 8T-8737 PU-18-XLPE T957-A16 8 180-9340
11 8T-8737 ACCESSORY TABLE GY-18-XLPE T858-A23 9 180-9340 Pressure Temperature Level Flow Circuit Breaker
INJECTOR HARNESS
CONNECTOR P300 12 8T-8737 QTY PART NAME P/N YL-18-XLPE T958-A17 10 180-9340 Symbol Symbol Symbol Symbol Symbol
BU-18 995-A12 13 180-9340 1 PLUG_AS. 155-2264 BR-18-XLPE T959-A18 11 180-9340
14 8T-8737
1 WEDGE 155-2259 BU-18-XLPE T960-A19 12 180-9340
PK-18 R746-A20 15 180-9340
16 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE Symbols and Definitions
GN-18 G829-A2 17 180-9340 QTY PART NAME P/N
18 8T-8737 1 PLUG_AS. 155-2252
19 8T-8737
1 WEDGE 155-2258
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
20 8T-8737 P100 through it.
21 8T-8737 200mm PAINT/PRO 110-3202
CLR-GA WIRE NAME POS TERM/PLUG
22 8T-8737
BU-18 995-A12 1 180-9340
23 8T-8737 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
24 8T-8737 PK-18 G833-A44 2 180-9340
ENGINE COOLANT ACCESSORY TABLE P400
circle indicates that the component has screw terminals and a wire can be disconnected from it.
BK-18 E963-A27 25 180-9340
TEMPERATURE SENSOR WH-18 G856-A22 26 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
P100 27 8T-8737 1 PLUG_AS. 155-2269 WH-18 G856-A22 1 180-9340 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
GY-18 994-A10 28 180-9340
1 WEDGE 155-2261 YL-18 G857-A30 2 180-9340 No circle indicates that the wire cannot be disconnected from the component.
29 8T-8737
PK-18 G833-A47 30 180-9340 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
TURBO OUTLET 31 8T-8737 QTY PART NAME P/N
32 8T-8737 1 PLUG_AS. 155-2269
PRESSURE SENSOR Ground (Wired): This indicates that the component is connected to a grounded wire. The
33 8T-8737
(BOOST) 34 8T-8737 P103
1 WEDGE 155-2261 grounded wire is fastened to the machine.
(INTAKE MANIFOLD WH-18 E964-A26 35 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202
AIR) YL-18 G857-A30 36 180-9340
BU-18 C967-A15 1 180-9340
P200 37 8T-8737
38 8T-8737 PK-18 G833-A45 2 180-9340
Ground (Case): This indicates that the component does not have a wire connected to ground.
39 8T-8737 ACCESSORY TABLE P401
PK-18 C991-A33 40 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
It is grounded by being fastened to the machine.
41 8T-8737 1 PLUG_AS. 155-2269 BK-18 E963-A27 1 180-9340
42 8T-8737
43 8T-8737 1 WEDGE 155-2261 WH-18 E964-A26 2 180-9340
44 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
TIMING CALIBRATION 45 - QTY PART NAME P/N
(TC) PROBE CONNECTOR contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
YL-18 E966-A49 46 180-9340
FUEL HARNESS 1 PLUG_AS. 155-2269
INTAKE MANIFOLD AIR P400 BU-18 E965-A48 47 180-9340

C11 and C13 Industrial Engine


CONNECTOR 48 8T-8737
1 WEDGE 155-2261
ATMOSPHERIC PRESSURE TEMPERATURE SENSOR P200
P93 49 8T-8737 200mm PAINT/PRO 110-3202 Sender: A component that is used with a temperature or pressure gauge. The sender
SENSOR J203 P103 CLR-GA WIRE NAME POS TERM/PLUG
50 8T-8737
51 8T-8737
WH-18 G828-A39 A 180-9340 measures the temperature or pressure. Its resistance changes to give an indication to
GN-18 G829-A41 B 180-9340 T

Electrical System
52 - the gauge of the temperature or pressure.
53 8T-8737 PK-18 R746-A20 C 180-9340 P402
54 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
55 8T-8737
QTY PART NAME P/N BU-18 E965-A48 1 180-9340 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
BU-18 C967-A15 56 180-9340
1 PLUG_AS. 155-2267 YL-18 E966-A49 2 180-9340
GY-18 R747-A6 57 180-9340 It has a coil that makes an electromagnet when current flows through it. The
58 8T-8737 1 WEDGE 155-2276 ACCESSORY TABLE
59 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
electromagnet can open or close the switch part of the relay.
EJ-S2
(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING
EJ-S4 EJ-S3 EJ-S1 60
61
8T-8737
8T-8737
1 PLUG_AS. 155-2269 A5K1-UP
YL-18 F421-A13 62 180-9340 1 WEDGE 155-2261
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
SENSOR P402 63
64
8T-8737
8T-8737
J201
200mm PAINT/PRO 110-3202 B5K1-UP coil that makes an electromagnet when current flows through it. The electromagnet
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 T725-A32 65 180-9340 can open or close a valve or move a piece of metal that can do work.
66
67
8T-8737
8T-8737
WH-18
GN-18
G828-A38
G829-A43
A
B
180-9339
180-9339
LGK1-UP
68
69
8T-8737
-
GY-18 994-A10 C
ACCESSORY TABLE
180-9339
GLS1-UP MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
70 8T-8737 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
71 8T-8737 QTY PART NAME P/N
WH-18 G828-A1 72 180-9340 1 RECEPTACLE_AS. 3E-3370
that make electromagnet when current flows through them. It also has an internal switch that places
73 8T-8737 1 WEDGE 3E-3371 the latch coil circuit open at the time the coil latches.
Harness 219-7461
74 8T-8737 200mm PAINT/PRO 110-3202
75 8T-8737
76 -

Connector and Splice 77


78
8T-8737
8T-8737
Harness and Wire Symbols
J203

Locations
79 8T-8737
80 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
ENGINE OIL PRESSURE 81 8T-8737 WH-18 G828-A40 A 180-9339
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
SENSOR J201 82 8T-8737
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
PU-18 N707-A31 83 180-9340
GN-18 G829-A42 B 180-9339 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
GY-18 R747-A6 C 180-9339
84 8T-8737
85 8T-8737 ACCESSORY TABLE
Harness Identification Letter(s):
86 8T-8737 QTY PART NAME P/N Wire, Cable, or Harness Assembly Identification:
87 8T-8737
(A, B, C, ..., AA, AB, AC, ...)
1 RECEPTACLE_AS. 3E-3370 Includes Harness Identification Letters and Harness
88 8T-8737 Harness Connector Serialization Code: The "C" stands
1 WEDGE 3E-3371 Connector Serialization Codes
89 8T-8737 for "Connector" and the number indicates which
90 8T-8737 200mm PAINT/PRO 110-3202
91 8T-8737
connector in the harness. (C1, C2, C3, .....)
Part Number for
92 8T-8737 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
93 8T-8737
94 8T-8737 130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
95 8T-8737
96 8T-8737 325-AG135 PK-14 1 5A
(CRANKSHAFT POSITION) ELECTRONIC CONTROL MODULE 97 8T-8737
98 8T-8737 Pin Socket
PRIMARY ENGINE SPEED/TIMING P2 Receptacle
Fuse
OR-18-XLPE T860-A34 99 180-9340
SENSOR P401 Pin or Socket (5 Amps)
100 8T-8737 Single Wire 9X-1123
101 8T-8737 Connector Number
102 8T-8737 Component
103 8T-8737 Part Number
GY-18-XLPE T858-A23 104 180-9340 Plug
WH-18-XLPE T962-A29 105 180-9340 Harness identification code: 2 200-L32 BK-14
BR-18-XLPE T959-A18 106 180-9340 This example indicates wire
GN-18-XLPE T961-A28 107 180-9340 135 in harness "AG".
BU-18-XLPE T960-A19 108 180-9340 Ground Circuit Identification Wire Gauge
109 8T-8737 Connection Number Wire Color
110 8T-8737
111 8T-8737
112 -
113 8T-8737
114 - 2007 Caterpillar Printed in U.S.A.
WH-18-XLPE T859-A37 115 180-9340
PU-18-XLPE T957-A16 116 180-9340 All Rights Reserved
117 -
YL-18-XLPE T958-A17 118 180-9340
119 -
120 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 227-4002
1 ENDBELL 211-6807
200mm PAINT/PRO 110-3202

SERVICE TOOL
CONNECTOR
FUEL TEMPERATURE J-63
P105 Connector Table for Harness 264-2354

P-1 J-61
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 OR-14 150-E16 1 126-1767
OR-18 125-E29 2 180-9340 GN-18 M909-E17 2 180-9339
BR-18 T993-E30 3 180-9340 GN-18 T936-E18 3 180-9339
GROUND
OR-18 167-E23 4 180-9340 BR-16 G971-E19 4 180-9339
Connector Tables for Harness 240-8721 M2
BK-18 A274-E24 5 180-9340 YL-14 G969-E20 5 126-1767

30 Page, (Dimensions: 39 inches x 28 inches)


BU-18 F426-E27 6 180-9340 BR-18 892-E21 6 180-9339
HARNESS J93 J209 P105 NOT USED
E-S5 GN-18 M909-E17 7 180-9340 GN-18 893-E22 7 180-9339
INTERFACE NOT USED CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
YL-18 F421-L1 1 180-9339 WH-18 G828-L5 A 180-9339 YL-18 F421-L1 1 180-9340 WH-18 T725-L3 1 180-9340 E-S7 GN-18 893-E3 8 180-9340 OR-18 167-E23 8 180-9339
J93 BR-18 892-E4 9 180-9340 BK-18 A274-E24 9 180-9339
PK-18 G833-L2 2 180-9339 GN-18 G829-L6 B 180-9339 PK-18 G833-L2 2 180-9340 PU-18 N707-L4 2 180-9340
WH-18 T725-L3 3 180-9339 PK-18 C991-L7 C 180-9339 ACCESSORY TABLE ACCESSORY TABLE E-S6 TERMINATION
E-S4 PK-16 382-E37 10 180-9340 GY-18 A307-E25 10 180-9339
E-S8 RESISTOR
PU-18 N707-L4 4 180-9339 ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N BR-16 G971-E19 11 180-9340 BR-16 G488-E26 11 180-9339
E-S1
WH-18 G828-L5 5 180-9339 QTY PART NAME P/N 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269
P-154 12 8T-8737 BU-18 F426-E27 12 180-9339
GN-18 G829-L6 6 180-9339 1 PLUG_AS. 3E-3370 1 WEDGE 155-2261 1 WEDGE 155-2261 E-S2
E-S9

Harness 240-8721
13 8T-8737 YL-18 F424-E28 13 180-9339
PK-18 C991-L7 7 180-9339 1 WEDGE 3E-3371 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 E-S3
8 8T-8737 200mm PAINT/PRO 110-3202 14 8T-8737 OR-18 125-E29 14 180-9339

Connector Locations QTY


1
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
P/N
3E-3388
CUSTOMER
CONNECTOR
BU-18
BR-16
G469-E48
G488-E26
15
16
180-9340
180-9340
BR-18
BK
T993-E30
A234-E31
15
16
180-9339
133-0967
J-61 17 8T-8737 YL K900-E32 17 180-9339

RENR8045-03
FUEL PRESSURE 1 WEDGE 3E-3389
18 8T-8737 GN K990-E33 18 180-9339
200mm PAINT/PRO 110-3202
J209 19 8T-8737 OR-18 M904-E34 19 180-9339
20 8T-8737 GN-14 C912-E35 20 126-1767
21 8T-8737 BU-18 A741-E36 21 180-9339
PU-18 A742-E9 22 180-9340 PK-16 382-E37 22 180-9339

Harness 264-2354 GY-18 E716-E49 23


24
180-9340
8T-8737
OR-18
RD-18
A743-E38
F404-E39
23
24
180-9339
180-9339

Connector and Splice 25 8T-8737 GN-18 F420-E40 25 180-9339

Locations
26 8T-8737 YL-18 120-E41 26 180-9339
27 8T-8737 WH-18 F716-E42 27 180-9339
RD-18 F404-E39 28 180-9340 WH-18 G968-E43 28 180-9339

TURBO OUTLET GN-18 F420-E40 29 180-9340 PU-18 381-E44 29 180-9339


(CAMSHAFT POSITION) GROUND
ENGINE OIL PRESSURE SENSOR FUEL TEMPERATURE INTAKE MANIFOLD AIR YL-18 F424-E28 30 180-9340 GN-18 G955-E45 30 180-9339
SECONDARY ENGINE FUEL PRESSURE M1
PRESSURE (BOOST) SENSOR TEMPERATURE SENSOR GN-18 T936-E18 31 180-9340 OR-14 150-E46 31 126-1767
SPEED/TIMING SENSOR SENSOR SENSOR (INTAKE MANIFOLD AIR) P105 P103 32 8T-8737 OR-14 150-E47 32 126-1767
ENGINE COOLANT P402 J209 J201 P200 TIMING CALIBRATION(TC)
33 8T-8737 BU-18 G469-E48 33 180-9339
TEMPERATURE SENSOR PROBE CONNECTOR
P400 GN K990-E5 34 180-9340 GY-18 E716-E49 34 180-9339
P100
OR-18 A743-E38 35 180-9340 GN-18 E717-E50 35 180-9339
36 8T-8737 WH-18 E452-E51 36 180-9339
ATMOSPHERIC 37 8T-8737 OR-14 150-E1 37 126-1767
PRESSURE 38 8T-8737 PU-18 A742-E9 38 180-9339
SENSOR
39 8T-8737 WH-18 G967-E54 39 180-9339
J203
GN-18 E717-E50 40 180-9340 PK-18 387-E55 40 180-9339
OR-18 M904-E34 41 180-9340 ACCESSORY TABLE
BK A234-E52 42 133-0969 QTY PART NAME P/N
43 8T-8737 1 RECEPTACLE AS. 9X-1343
WH-18 F716-E42 44 180-9340 1 CAP-DUST 126-1771
WH-18 G968-E43 45 180-9340 50mm TUBE 5P-0702
46 8T-8737 50mm TUBE 125-7876
47 8T-8737 1 BOOT 6I-4348
OR-14 150-E16 48 126-1768
WH-18 E452-E51 49 180-9340 J-63
YL K900-E2 50 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
51 8T-8737 YL-18 120-E15 A 180-9339
OR-14 150-E46 52 126-1768 BK-14-GXL 229-E56 B 126-1767
OR-14 150-E47 53 126-1768 BK A234-E62 C 133-0967
PK-18 387-E55 54 180-9340 GN-18 893-E8 D 180-9339
OR-14 150-E1 55 126-1768 BR-18 892-E7 E 180-9339
PU-18 381-E44 56 180-9340 GN K990-E13 F 180-9339
57 8T-8737 YL K900-E11 G 180-9339
GN-18 G955-E45 58 180-9340
ELECTRONIC CONTROL MODULE H 8T-8737
P-1 BU-18 A741-E36 59 180-9340 J 8T-8737
WH-18 G967-E54 60 180-9340
Connector Table for ACCESSORY TABLE
INJECTOR HARNESS BK-14-GXL 229-E59 61 126-1768
CONNECTOR Harness 230-0960 62 8T-8737
QTY PART NAME P/N
J300 1 RECEPTACLE 8T-8736
J300 BK-14-GXL 229-E57 63 126-1768
CLR-GA WIRE NAME POS TERM/PLUG 50mm TUBE 5P-0702
OR-16-NW T860-J8 1 180-9339 64 8T-8737 50mm TUBE 125-7876
WH-16-NW T962-J16 2 180-9339 BK-14-GXL 229-E58 65 126-1768 1 CAP 8C-6354
3 8T-8737 GY-18 A307-E25 66 180-9340
4 8T-8737 300mm WIRE 5P-9074
5 8T-8737 YL-14 G969-E20 67 126-1768 100mm TUBE 113-7027
WH-16-NW T859-J9 6 180-9339 GN-14 C912-E35 68 126-1768
GN-16-NW T961-J15 7 180-9339 BK-14-GXL 299-E10 69 126-1768
PU-16-NW T957-J13 8 180-9339 P-154
GY-16-NW T858-J7 9 180-9339 YL-18 120-E6 70 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
YL-16-NW T958-J14 10 180-9339 ACCESSORY TABLE
BR-16-NW T959-J18 11 180-9339 YL K900-E12 A 180-9340
QTY PART NAME P/N
BU-16-NW T960-J17 12 180-9339 GN K990-E14 B 180-9340
ACCESSORY TABLE 1 PLUG AS. 160-7689
BK A234-E63 C 133-0969
QTY PART NAME P/N 50mm TUBE 5P-0702
ACCESSORY TABLE

Harness 240-8721
1 RECEPTACLE_AS. 3E-7990
50mm TUBE 125-7876
1 WEDGE 3E-5180 QTY PART NAME P/N
200mm PAINT/PRO 110-3202

Connector Locations 1 ENDBELL 237-0336


1
50mm
PLUG AS.
TUBE
174-0502
5P-0702

Harness 240-8721 50mm TUBE 125-7876

Connector Locations
200mm PAINT/PRO 110-3202
1 WEDGE 155-2266

Harness 230-0960
Connector and Splice
J-S1
Locations

NO.5
CYLINDER NO.4 NO.3
INJECTOR CYLINDER CYLINDER
INJECTOR INJECTOR
J-S2 NO.2
CYLINDER
J-S3
INJECTOR

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR NO.1
P401 CYLINDER
INJECTOR

FRONT ENGINE VIEW LEFT SIDE ENGINE VIEW NO.6


CYLINDER
INJECTOR
P2 P400
2274002 1552269 3E3364 1
1 INLET AIR SHUTOFF
2
3
G856-A22 WH-18
G857-A30 YL-18
1
2
TIMING/CALIBRATION(TC)
CIRCUITS WITHIN THIS AREA 2
INLET AIR SHUTOFF
SOLENOID RELAY
PROBE CONNECTOR (NOTE V)
4
5
995-A12 BU-18 P100
ARE RECOMMENDATIONS SOLENOID (NOTE V)

(NOTE B)
6
7 C967-A15 BU-18 1552269
8 G833-A45 PK-18 ENGINE COOLANT
9 G833-A44 PK-18 995-A12 BU-18 1 SIGNAL
TEMPERATURE SENSOR
P142/J142
AUXILIARY
G856-A22 WH-18 G833-A44 PK-18 2 RETURN 1 SIGNAL
10
130-9811 TEMPERATURE
11 G857-A30 YL-18 2 RETURN
SENSOR
12 A-S1 G828-A40 WH-18
ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 G828-A1 WH-18 1 2

G828-A35 WH-18
14 G828-A38 WH-18 P402 P103 P800/J800
INTAKE MANIFOLD AIR PRESSURE R746-A20 PK-18 G828-A39 WH-18 1552269 BATTERY A +8V COOLANT LEVEL
15
(CAMSHAFT POSITION) 1552269 INTAKE MANIFOLD AIR
16 E965-A48 BU-18 1 BK-18 SIGNAL- C SIGNAL SENSOR
SECONDARY ENGINE SPEED/TIMING SENSOR C967-A15 BU-18 1 SIGNAL TEMPERATURE SENSOR BATTERY OFF ENGINE
PRESSURE SENSOR RETURN 17 G829-A2 GN-18 E966-A49 YL-18 2 WH-18 SIGNAL+ 201-6616 B RETURN
G833-A45 PK-18 2 RETURN DISCONNECT
18 G829-A36 GN-18 130-9811
SWITCH
G829-A41 GN-18
HARNESS 264-2354
19
20
P220/J220
21
P401 (NOTE X) A +5V AUXILIARY
22 A-S2 PRESSURE
1552269 OPTIONAL C SIGNAL
23
(CRANKSHAFT POSITION) 229-E57 BK-14-GXL 1297164 1297163 WIRING SENSOR
1 2

994-A10 GY-18 E963-A27 BK-18 SIGNAL- M2 BATTERY B RETURN


24 G829-A2 GN-18 1 BK-18
PRIMARY ENGINE SPEED/TIMING SENSOR 299-E10 BK-14-GXL 1
PRIMARY ENGINE SPEED/TIMING (-) 25 E963-A27 BK-18 G828-A38 WH-18 E964-A26 WH-18 2 WH-18 SIGNAL+ 201-6615
G828-A40 WH-18 229-E58 BK-14-GXL
TIMING CALIBRATION (TC) PROBE (+) 26 G856-A22 WH-18 G829-A3 GN-18 M1
27 G828-A39 WH-18 1607689 229-E59 BK-14-GXL J403/P403
G829-A41 GN-18 1297163 1297164 DESIRED
ENGINE OIL PRESSURE 28 994-A10 GY-18 A-S4 P-1 C SIG
G829-A43 GN-18 P200 1 SPEED
29 1 2

G829-A42 GN-18 TURBO OUTLET A + BAT.


TEMPERATURE SENSOR RETURN 30 G833-A47 PK-18 G829-A43 GN-18 G829-A42 GN-18 1552267 1 229-E56 BK-14-GXL NOTE D B - BAT. CONTROL
E963-A27 BK-18 G828-A39 WH-18 +5 VOLTS PRESSURE SENSOR ANALOG SENSOR POWER(+5V) 2 125-E29 OR-18 (NOTE W)
31 A OR-18
ANALOG SENSOR RETURN T993-E30 BR-18
GROUND
32 A-S3
E964-A26 WH-18 G829-A41 GN-18 B YL-18 RETURN (BOOST) 3 E-S6
DIGITAL SENSOR PWR +8V 167-E23 OR-18 120-E6 YL-18 120-E15 YL-18 BATTERY(-)
33 G833-A47 PK-18 G833-A44 PK-18 E965-A48 BU-18 R746-A20 PK-18 C GN-18 SIGNAL (INTAKE MANIFOLD AIR)
4 G S
DIGITAL SENSOR RETURN TWISTED
2

120-E41 YL-18
1

E966-A49 YL-18 5 A274-E24 BK-18 ETHER START VALVE


34 G833-A45 PK-18 239-3478 MAINTENENCE DUE RESET SWITCH 6 F426-E27 BU-18 WIRES
PRIMARY ENGINE SPEED/TIMING (+) 35 E964-A26 WH-18 G833-A46 PK-18 R746-A20 PK-18 MTR BAT.
R747-A6 GY-18 J203 TORQUE LIMIT SWITCH 7 M909-E17 GN-18 125-E29 OR-18 ETHER
TIMING CALIBRATION (TC) PROBE (-) 36 G857-A30 YL-18 CAT DATA LINK + 8 893-E3 GN-18 150-E16 OR-14 START
3E3370 ENGINE SERVICE ETHER START ETHER START VALVE 1
37 994-A10 GY-18 CAT DATA LINK - 9 892-E4 BR-18 150-E46 OR-14 B
TOOL CONNECTOR STARTING ST VALVE RELAY ETHER BATTERY(-) 2 VALVE
38 995-A12 BU-18 G828-A40 WH-18 A OR-18 +5 VOLTS ATMOSPHERIC PRESSURE ETHER START SOLENOID 10 382-E37 PK-16 150-E47 OR-14 TWISTED J-63 ON S
39 C967-A15 BU-18 AIR SHUTOFF SOLENOID 150-E1 OR-14 8T8736 MOTOR NOTE D NOTE D (NOTE V) 1 START (NOTE V)
G829-A42 GN-18 B YL-18 RETURN SENSOR 11 G971-E19 BR-16 WIRES OFF C
FUEL PRESSURE 40 C991-A33 PK-18 C991-A33 PK-18 R747-A6 GY-18 C GN-18 SIGNAL 194-6722 12 167-E23 OR-18 120-E15 YL-18 A (+)BATTERY 2 VALVE
ALTERNATE ETHER VALVE WIRING
41 E963-A27 BK-18 13 381-E44 PU-18 229-E56 BK-14-GXL B (-)BATTERY (NOTE V)
R
42 E964-A26 WH-18 14 382-E37 PK-16 A234-E62 BK-18 C J1939 SHIELD START RELAY
43 E965-A48 BU-18 J201 AUXILIARY PRESSURE SENSOR 15 G469-E48 BU-18 387-E55 PK-18 893-E8 GN-18 D CAT DATA LINK(+) (SMMS)
44 E966-A49 YL-18 3E3370 AUXILIARY TEMPERATURE SENSOR KEYSTART
16 G488-E26 BR-16 892-E7 BR-18 E CAT DATA LINK(-)
45 F421-A13 YL-18 ENGINE OIL PRESSURE 17 K990-E13 GN-18 J1939(-)
1 1
SWITCH
G828-A38 WH-18 A OR-18 +5 VOLTS F
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-A49 YL-18 G856-A22 WH-18 18 E-S1 K900-E11 YL-18 J1939(+) P515
G829-A43 GN-18 B YL-18 RETURN SENSOR G
1552269
SECONDARY ENGINE SPEED/TIMING (-) 47 E965-A48 BU-18 G857-A30 YL-18 994-A10 GY-18 C GN-18 SIGNAL 19 892-E4 BR-18 892-E7 BR-18 H ALTERNATOR
N707-A31 PU-18 194-6725 892-E21 BR-18 BK-18 1
48 J209 20 J
49 R746-A20 PK-18 21 BK-18 2 STARTING AID OVERRIDE SW
3E3370 UNUSED
50 R747-A6 GY-18 22 A742-E9 PU-18 E-S2
G828-L5 WH-18 A OR-18 +5 VOLTS
FUEL PRESSURE SENSOR RETR LO/HI SW (C11-C18) E716-E49 GY-18 893-E3 GN-18 893-E8 GN-18
51 T725-A32 WH-18 G829-L6 GN-18 B YL-18 RETURN
23
52 194-6725 24 893-E22 GN-18
53
C991-L7 PK-18 C GN-18 SIGNAL 25
P93 MAINTENANCE DUE RESET SW
54 J93 26 E-S3
55 1552264 3E3388 27 A234-E52 BK-18 A234-E63 BK-18 P-154
DIAGNOSTIC LAMP 28 F404-E39 RD-18 1740502
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18 TERMINATION
ATMOSPHERIC PRESSURE F421-A13 YL-18 F421-A13 YL-18 1 F421-L1 YL-18 WARNING LAMP 29 F420-E40 GN-18 K900-E12 YL-18 A
57 R747-A6 GY-18 G833-A46 PK-18 G833-A46 PK-18 G833-L2 PK-18
E-S7 RESISTOR +BAT. (UNSWITCHED) 14 AWG
2 MAINTENENCE DUE LAMP 30 F424-E28 YL-18 A234-E64 BK-18 A234-E31 BK-18 K990-E14 GN-18 B TORQUE LIMIT SW
58
(134-2540) 14 AWG
59
T725-A32 WH-18 T725-A32 WH-18 3 T725-L3 WH-18 1552269 RETR LAMP (C11-C18)/EXH BK LAMP (C7-C9) 31 T936-E18 GN-18 A234-E62 BK-18 A234-E63 BK-18 C +BAT. (UNSWITCHED)
N707-A31 PU-18 N707-A31 PU-18 4 N707-L4 PU-18 32 120 (NOTE B&C) +BAT. (UNSWITCHED) 14 AWG
60
61
G828-A35 WH-18 G828-A35 WH-18 5 G828-L5 WH-18 T725-L3 WH-18 1
NOT USED 33 INLET AIR SHUTOFF SOLENOID RELAY
FUEL TEMPERATURE G829-A36 GN-18 G829-A36 GN-18 6 G829-L6 GN-18 N707-L4 PU-18 2 J1939 DATA LINK (-) 34 K990-E5 GN-18 A274-E24 BK-18 SOLENOID COMMON
62 F421-A13 YL-18 C991-A33 PK-18 C991-A33 PK-18 7 C991-L7 PK-18 UNUSED 35 A743-E38 OR-18 A307-E25 GY-18 REMOTE SHUTDOWN SW (NOTE K)
63 AUXILIARY TEMP SNSR
8 36 A742-E9 PU-18 COOLANT LEVEL SNSR
64
37 A741-E36 BU-18
NOT USED 65 T725-A32 WH-18 FUEL HARNESS J-61 DIG SNSR PWR (+8V)
38 A743-E38 OR-18 9X1343 P61
66 CONNECTOR P105 39 C912-E35 GN-14 DIG SNSR RETURN INTERMEDIATE ENGINE SPEED SW
150-E16 OR-14 1 +BAT. (UNSWITCHED) AUXILIARY PRESS. SNSR
67 1552269 RETR MED/HI SW (C11-C18) 40 E717-E50 GN-18 E716-E49 GY-18 TWISTED
68 FUEL TEMPERATURE PTO INTERRUPT SWITCH M904-E34 OR-18 E717-E50 GN-18 M909-E17 GN-18 2 TORQUE LIMIT SW THROTTLE POSITION SNSR
69
F421-L1 YL-18 1 SIGNAL
SENSOR
41 WIRES T936-E18 GN-18 3 RETARDER LAMP
G833-L2 PK-18 2 RETURN J1939 DATA LINK SHIELD 42 A234-E52 BK-18 F404-E39 RD-18 ANLG SNSR PWR (+5V)
70 130-9811 43 E452-E51 WH-18 G971-E19 BR-16 4 INLET AIR SHUTOFF SOLENOID RELAY ANLG SNSR RETURN
5 SOLENOID COMMON OVERSPEED VERIFY SW
71 REMOTE SHUTDOWN SWITCH 44 F716-E42 WH-18 F420-E40 GN-18 G969-E20 YL-14 ETHER START VALVE
PRESSURE SENSOR SUPPLY +5V 72 G828-A1 WH-18 INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-18 F424-E28 YL-18 892-E21 BR-18 6 CAT DATA LINK - STARTING AID OVERRIDE SW
73 46 F426-E27 BU-18 893-E22 GN-18 7 CAT DATA LINK + MAINTENANCE DUE RESET SW
74 47 F716-E42 WH-18 167-E23 OR-18 8 DIG SNSR PWR (+8V)
BATTERY (+) - UNSWITCHED TORQUE LIMIT SW PTO INTERRUPT SW
75 48 150-E16 OR-14 G469-E48 BU-18 A274-E24 BK-18 9 DIG SNSR RETURN
76 COOLANT LEVEL SWITCH 49 E452-E51 WH-18 G488-E26 BR-16 REMOTE SHUTDOWN SW
A307-E25 GY-18 10 THROTTLE POSITION SNSR INTERMEDIATE ENGINE SPEED SW
77 J1939 DATA LINK (+) 50 K900-E2 YL-18 G955-E45 GN-18
G488-E26 BR-16 11 AUXILIARY TEMP SNSR 75% OVERSPEED VERIFY SW
78 51 G967-E54 WH-18
79 BATTERY (+) - UNSWITCHED 52 150-E46 OR-14 G968-E43 WH-18 F426-E27 BU-18 12 MAINTENANCE DUE RESET SW PTO INTERRUPT SW
13 MAINTENANCE DUE LAMP PTO ENABLE SW
80 INJECTOR BATTERY (+) - UNSWITCHED 53 150-E47 OR-14 G969-E20 YL-14 F424-E28 YL-18 PTO ENABLE SW
NO.1 OVERSPEED VERIFY SWITCH 125-E29 OR-18 14 ANLG SNSR PWR (+5V)
81 HARNESS T858-J1 GY-16-NW 54 387-E55 PK-18 G971-E19 BR-16
CYLINDER BATTERY (+) - UNSWITCHED 55 150-E1 OR-14 T993-E30 BR-18 15 ANLG SNSR RETURN
82 CONNECTOR T957-J13 PU-16-NW INJECTOR
PTO RAMP UP/SET SW
NOT USED 83 N707-A31 PU-18 PTO ENABLE SWITCH 56 381-E44 PU-18 A234-E31 BK-18 16 J1939 SHIELD PTO RAMP DOWN/RESUME SW
84 P300 J300 57 E-S4 K900-E32 YL-18 17 J1939 DATA + MAINTENANCE DUE LAMP
PTO RAMP UP/SET SWITCH 58 G955-E45 GN-18 K900-E2 YL-18 K900-E12 YL-18 18
85 1552252 3E7990 K990-E33 GN-18 J1939 DATA - DIAGNOSTIC LAMP
UNUSED 59 A741-E36 BU-18 19
86 J-S1 M904-E34 OR-18 PTO INTERRUPT SW WARNING LAMP
T860-A34 OR-18-XLPE 1 T860-J8 OR-16-NW T858-J7 GY-16-NW T858-J1 GY-16-NW PTO RAMP DOWN/RESUME SWITCH 60 G967-E54 WH-18 E-S8
87 C912-E35 GN-14 20
1 2

NO.2 BATTERY (-) 61 229-E59 BK-14-GXL K900-E60 YL-18 K900-E11 YL-18 RETARDER LAMP PTO RAMP
88 T962-A29 WH-18-XLPE 2 T962-J16 WH-16-NW T858-J2 GY-16-NW T858-J2 GY-16-NW A741-E36 BU-18 21 NC 14 AWG
3 CYLINDER 62 K900-E32 YL-18 +BAT. (SWITCHED) UP/DOWN SWITCH
89 T958-J14 YL-16-NW INJECTOR BATTERY (-) 63 229-E57 BK-14-GXL 382-E37 PK-16 22 ETHER START VALVE CAT DATA LINK -
90 4 J-S2 64 E-S5 A743-E38 OR-18 23 NC CAT DATA LINK +
91 5 T859-J9 WH-16-NW 1 2

T859-J3 WH-16-NW BATTERY (-) 229-E58 BK-14-GXL K990-E5 GN-18 K990-E14 GN-18 24 DIAGNOSTIC LAMP MAINTENANCE
65 F404-E39 RD-18
92 T859-A37 WH-18-XLPE 6 T859-J9 WH-16-NW T859-J4 WH-16-NW THROTTLE POSITION SENSOR A307-E25 GY-18 25 CB
66 F420-E40 GN-18 WARNING LAMP DUE LAMP
93 T961-A28 GN-18-XLPE 7 T961-J15 GN-16-NW SOLENOID COMMON 67 G969-E20 YL-14 E-S9 120-E41 YL-18 26 +BAT. (SWITCHED)
94 T957-A16 PU-18-XLPE 8 T957-J13 PU-16-NW J-S3 NO.3 NOT USED 68 C912-E35 GN-14 K990-E61 GN-18 K990-E33 GN-18 1A
T858-A23 GY-18-XLPE 9 T858-J7 GY-16-NW T860-J8 OR-16-NW T860-J6 OR-16-NW F716-E42 WH-18 27 REMOTE SHUTDOWN SW
95 T859-J3 WH-16-NW BATTERY (-) 299-E10 BK-14-GXL K990-E13 GN-18 ALTERNATE RETARDER WIRING
1 2

CYLINDER 69
T958-A17 YL-18-XLPE 10 T958-J14 YL-16-NW T860-J5 OR-16-NW G968-E43 WH-18 28 INTERMEDIATE ENGINE SPEED SW
96 T959-J18 BR-16-NW

-BAT
INJECTOR BATTERY (+) - KEY SWITCH 70 120-E6 YL-18
97 T959-A18 BR-18-XLPE 11 T959-J18 BR-16-NW 381-E44 PU-18 29 PTO ENABLE SW
CB DIAGNOSTIC LAMP
98 T960-A19 BU-18-XLPE 12 T960-J17 BU-16-NW T957-J13 PU-16-NW M904-E34 OR-18 G955-E45 GN-18 30 PTO RAMP UP/SET SW
T958-J14 YL-16-NW ELECTRONIC CONTROL MODULE 31 RETARDER LO/HI SWITCH LO RETARDER LO/HI SWITCH
INJECTOR 5&6 HIGH 99 T860-A34 OR-18-XLPE M909-E17 GN-18 150-E46 OR-14 +BAT. (UNSWITCHED) MED 1A
100 T959-J18 BR-16-NW T993-E30 BR-18 150-E47 OR-14 32 +BAT. (UNSWITCHED) HI
LOW RETARD SWITCH
101 T960-J17 BU-16-NW T936-E18 GN-18 G469-E48 BU-18 33 AUXILIARY PRESS. SNSR RETARDER SOLENOID (ACTUATE ON CLOSE)
NO.4
102 T961-J15 GN-16-NW T859-J4 WH-16-NW E716-E49 GY-18 34 RETARDER LO/HI SWITCH
LO
ON/OFF SWITCH
T962-J16 WH-16-NW CYLINDER RETARDER MED/HI SWITCH MED
CB WARNING LAMP
103 T960-J17 BU-16-NW INJECTOR E717-E50 GN-18 35 RETARDER MED/HI SWITCH
INJECTOR 1&2 HIGH 104 T858-A23 GY-18-XLPE 36
HI RETARDER MED/HI SWITCH
E452-E51 WH-18 COOLANT LEVEL SNSR 1A
INJECTOR 6 LOW 105 T962-A29 WH-18-XLPE 150-E1 OR-14 37 NC MEDIUM RETARD SWITCH
INJECTOR 3 LOW 106 T959-A18 BR-18-XLPE A742-E9 PU-18 38 STARTING AID OVERRIDE SW (ACTUATE ON CLOSE)
INJECTOR 5 LOW 107 T961-A28 GN-18-XLPE
G967-E54 WH-18 39 PTO RAMP DOWN/RESUME SW
INJECTOR 4 LOW 108 T960-A19 BU-18-XLPE 40
ACTUATE BOTH SWITCHES CB RETARDER LAMP
NO.5 387-E55 PK-18 75% OVERSPEED VERIFY SW FOR HIGH RETARD
109 T860-J5 OR-16-NW CYLINDER MAX LENGTH 40 METERS
110 T961-J15 GN-16-NW J1939 SHIELD 1A
111 INJECTOR J1939 DATA +
112 J1939 DATA -
113
114 (153-2707) A + BAT.
INJECTOR 3&4 HIGH 115 T859-A37 WH-18-XLPE (NOTES B & E) B - BAT.
INJECTOR 1 LOW 116 T957-A16 PU-18-XLPE NO.6
T860-J6 OR-16-NW C
117 CYLINDER MAX LENGTH 30 METERS
T962-J16 WH-16-NW D CAT DATA LINK +
INJECTOR 2 LOW 118 T958-A17 YL-18-XLPE INJECTOR
E CAT DATA LINK -
119 C B A
F
120
G
H
J

(J66)
ELECTRONIC CONTROL MODULE CUSTOMER INSTALLED
ENGINE COOLANT C B A B A C SERVICE TOOL CONN
FUEL ENGINE OIL
PRESSURE PRESSURE TEMPERATURE VOLTMETER TACHOMETER
211-0745 207-2824 207-2823 207-2822 207-2825

120-C35 YL-16 120-C21 YL-16 120


129-7163 127-5485 3E-3364 3E-3370 3E-3388 155-2273 (165-0200)
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND
WARNING LAMP DIAGNOSTIC LAMP MAINTENANCE DUE LAMP TERMINATION (+) BATTERY
MAX LENGTH 1 METER
7N5876 7N5876 7N5876 RESISTOR
(12-14 AWG) (8-10 AWG) (NOTE B)
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

5 6 7 8 (174-3016)
DEVICE (+) BATTERY SWITCHED
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

1 1 1 1 1 1
B A (NOTE B & C)
1 6
1 2 2 5 STARTING CIRCUIT
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

C
G-C2 G-C3 G-C4 G-C5 G-C6 3 4
1552273 1552273 1552273 1552273 1552273 (-) BATTERY / SENSOR RETURN
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

120-C34 YL-16 4 3 2 1
F420-C8 GN-16
F404-C9 RD-16 ABBREVIATION
120-C36 YL-16
SENSOR / ACTUATOR SUPPLY
N782-G30
N783-G31
N784-G32
N785-G33
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8

F424-C41 YL-16 ALT ALTERNATOR


160-7689
129-7164 127-5486 155-2269 155-2267 ATA AMERICAN TRUCKING ASSOCIATION SIGNAL PLUS TO ECM
30 Page, (Dimensions: 39 inches x 24 inches)

C-C7 CONTROL MODULE G-C1


210-4309 CB CIRCUIT BREAKER
1552273 1552273 SIGNAL MINUS TO ECM
(12-14 AWG) (8-10 AWG) CIS CUSTOMER IGNITION SWITCH
120-C34 YL-16 1 +BATTERY 1 G-S1 G-S5 G-S9 G-S13
J1939 DATA+ RS485A
DIG DIGITAL
K900-C47 YL 2 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18
K990-C48 GN 3 J1939 DATA- RS485B 3 G-S2 G-S6 G-S10 G-S14
13 1
ECM ELECTRONIC CONTROL MODULE CONTROL PLUS FROM ECM
A234-C49 BK 4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18 A B 23 14
NC NO CONNECTION CONTROL MINUS FROM ECM
2 1
5 GAUGE V+ 5 G-S3 G-S7 G-S11 G-S15 31 24 PWM PULSE WIDTH MODULATION
229-C50 BK-16 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18 N784-G27 WH-18 N784-G32 WH-18 39 32 SM STARTING MOTOR
G-S4 G-S8 G-S12 G-S16 C 47 40 SMMS START MOTOR MAG SWITCH CAT DATA LINK
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18 N785-G28 BU-18 N785-G33 BU-18 J1939 DATA LINK
57 48

70 58 RS-232/RS-485 DATA LINK


RENR8045-03

BATTERY COLOR ABBREVIATIONS SYMBOL DESCRIPTION


Cross Reference for Diagnostic Codes
BATTERY
227-4002
229-C50 BK-16 120-C34 YL-16 CIRCUIT CONNECTED
DISCONNECT F420-C8 GN-16
Diagnostic ABBREV COLOR
SWITCH F404-C9 RD-16
Diagnostic Code
Code CIRCUIT NOT CONNECTED
F424-C41 YL-16 Flash Code SPN(1)/FMI Code or Description of Code Flash Code SPN(1)/FMI Code Description of Code RD RED
3E3364 1552269 120-C36 YL-16 or ELECTRICAL CONNECTION TO
BATTERY
Event Code 10 9 8 7 6 5 4 3 2 1
WH WHITE MACHINE STRUCTURE
OPTIONAL 101-V1 RD-14 1 101-C39 RD-14 Event Code 22 21 20 19 18 17 16 15 14 13 12 11
WIRING 200-V2 BK-14 2 229-C54 BK-14 391-C33 PK-14 OR ORANGE INTERNAL ELECTRICAL CONNECTION
F404-C9 RD-16 1835-15 High Auxiliary Pressure Warning 168-00 168-00 System Voltage high 32 31 30 29 28 27 26 25 24 23 TO SURFACE OF COMPONENT
1297163 1297164 F420-C8 GN-16 44 43 42 41 40 39 38 37 36 35 34 33 YL YELLOW CONNECTOR
1 101-V1 RD-14 120-C45 YL-14 KEYSWITCH
229-C50 BK-16 3E0156 1835-16 E443(2) High Auxiliary Pressure Derate 51 168-01 168-01 System Voltage low 52 51 50 49 48 47 46 45 PK PINK
1297163 1297164 F424-C41 YL-16 120-C36 YL-16
60 59 58 57 56 55 54 53 H# CIRCUIT GROUPING DESIGNATION
R
1 200-V2 BK-14 120-C45 YL-14 1
1835-00 High Auxiliary Pressure Shutdown 168-02 168-02 System Voltage intermittent/erratic BK BLACK
C OFF 68 67 66 65 64 63 62 61 ATCH WIRE, CABLE, COMPONENT
S ON 1836-15 High Auxiliary Temperature Warning 56 630-02 268-02 Check Programmable Parameters GY GRAY
391-C33 PK-14 1

ST
76 75 74 73 72 71 70 69
G S
101-C39 RD-14
1
B
88 87 86 85 84 83 82 81 80 79 78 77 PU PURPLE CIRCUIT CONNECTED
1836-16 E445(2) High Auxiliary Temperature Derate 58 639-09 247-09 J1939 Data Link communications
150-C38 OR-14

MTR BAT.
98 97 96 95 94 93 92 91 90 89 BR BROWN BLADE, SPADE, RING OR SCREW
1836-00 High Auxiliary Temperature Shutdown 110-15 High Engine Coolant Temperature Warning 110 109 108 107 106 105 104 103 102 101 100 99 TERMINAL
GN GREEN
STARTING 1275485
120 119 118 117 116 115 114 113 112 111
SPLICE
1275486 545-05 Ether Start Relay open/short to +batt 61 110-16 E361(2) High Engine Coolant Temperature Derate BU BLUE
MOTOR
1

NOTE D 1275486
626-05
1275485 N/A 2417-05 Ether Injection Control Solenoid open/short to +batt 110-00 High Engine Coolant Temperature Shutdown
101-C10 RD-10

101-C20 RD-10

545-06 Ether Start Relay short to ground 111-17 E059 Low Engine Coolant Level Warning
626-06 9X-1343
2417-06 Ether Injection Control Solenoid short to ground 111-18 E057 Low Engine Coolant Level Derate
ALTERNATOR Related Electrical Service Manuals
START RELAY 1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 111-01 E058 Low Engine Coolant Level Shutdown
62 1 5 6 10
1 1

1835-04 1835-04 Auxiliary Pressure Sensor short to ground 111-17 Low Engine Coolant Level Warning Title Form Number
P515 11 15 16 20
1552269 21 25 26 30 Troubleshooting RENR5042
BK-18 1 391-C55 PK-14 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-18 E2143(2) Low Engine Coolant Level Derate 31 35 36 40
BK-18 2 229-C30 BK-14 Systems Operation / Testing and Adjusting SENR9853
1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-01 Low Engine Coolant Level Shutdown
DT TEE C-C11 111-02 111-02 Engine Coolant Level Sensor Loss of Signal 63 94-15 E096 High Fuel Pressure Warning
1330970 1743016
A
NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
174-03 174-03 Fuel Temperature open/short to +batt 1636-15 High Inlet Air Temperature Warning
C-C8 B
TERMINATION
RESISTOR 13 64 E539(2) 8T-8736 CONNECTION TO BATTERY (-).
1552267
K900-C47 YL A
C
174-04 174-04 Fuel Temperature short to ground 1636-00 High Inlet Air Temperature Shutdown NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
J63
K990-C48 GN B C-C2
1740502 ENGINE SERVICE NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION
A234-C49 BK C 678-03 41-03 8 Volt DC Supply short to +batt 174-15 High Fuel Temperature Warning
A K900-C26 YL
TOOL CONNECTOR D RESISTOR) IS 40 METERS.
9W1951
ANALOG SENSOR POWER (+5V)
1 B K990-C24 GN C-S1
678-04 41-04 8 Volt DC Supply short to ground 65 174-16 E363(2) High Fuel Temperature Derate E C NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION.
2 C A234-C22 BK A234-C22 BK A234-C23 BK 120-C19 YL-14 A (+)BATTERY
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR
1 2

ANALOG SENSOR RETURN 3 A234-C46 BK 229-C28 BK-14 B (-)BATTERY


DIGITAL SENSOR POWER (+8V) 4 A234-C23 BK J1939 SHIELD 620-03 174-00 High Fuel Temperature Shutdown F A B
DIGITAL SENSOR RETURN 5 K900-C26 YL 1
C-S2
2

K900-C27 YL 893-C12 GN-16


C
D CAT DATA LINK(+) 21 262-03 5 Volt Sensor DC Power Supply short to +batt
ALL J1939 DATA LINK CONNECTIONS.
MAINTENANCE CLEAR SWITCH 6 F426-C52 BU-16 K900-C42 YL 892-C11 BR-16 E CAT DATA LINK(-) J NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
TORQUE LIMIT SWITCH 7 C-S3 K990-C25 GN F J1939(-) 1079-03 651-05 001-05 Injector Cylinder 1 open circuit G
CAT DATA LINK (+) 8 893-C12 GN-16 K990-C24 GN 1 2

K990-C25 GN K900-C27 YL G J1939(+) H THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
CAT DATA LINK (-) 9 892-C11 BR-16 K990-C43 GN H 620-04 71 651-06 001-06 Injector Cylinder 1 short WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
ETHER SOLENOID CONTROL 10 C-S4 J 262-04 5 Volt Sensor DC Power Supply short to ground
AIR SHUTOFF SOLENOID 11 120-C7 YL-14 120-C19 YL-14
1 2

1079-04 651-11 001-11 Injector Cylinder #1 fault NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS.
12 120-C45 YL-14
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION. FOR
391-C55 PK-14

13
14 229-C28 BK-14 100-03 100-03 Engine Oil Pressure open/short to +batt 652-05 002-05 Injector Cylinder 2 open circuit
9W-1951
DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC INSTALLATION
AUXILIARY PRESSURE 15 893-C12 GN-16
AUXILIARY TEMPERATURE 16 892-C11 BR-16 24 100-04 100-04 Engine Oil Pressure short to ground 72 652-06 002-06 Injector Cylinder 2 short GUIDE.
17
18
A234-C40 BK
A234-C37 BK 1
C-S7
2

A234-C46 BK
120-C7 YL-14
120-C45 YL-14
NOTE X: EARLIER ENGINES MAY HAVE VARIATIONS IN SPLICING AND WIRING DESCRIPTIONS
19 229-C28 BK-14 100-10 100-10 Engine Oil Pressure abnormal rate of change 652-11 002-11 Injector Cylinder #2 fault D FOR HARNESS 254-2354.
20 K990-C32 GN C-S5 892-C11 BR-16 E C
21 K990-C15 GN 1

K990-C43 GN 893-C12 GN-16 229-C30 BK-14 102-03 102-03 Boost Pressure Sensor short to +batt 653-05 003-05 Injector Cylinder 3 open circuit
2

C-S9
START AID OVERRIDE 22 K900-C42 YL 391-C56 PK-14 F A B
1

RETARDER SOLENOID LO/HI SWITCH 23 K900-C14 YL C-S6 K990-C43 GN


24 K900-C13 YL K900-C42 YL A234-C46 BK 25 102-04 102-04 Boost Pressure Sensor short to ground 73 653-06 003-06 Injector Cylinder 3 short J
391-C31 PK-14

C-C13 G
1 2

25 1552269
893-C12 GN-16 H
26
892-C11 BR-16 391-C56 PK-14 1 102-10 102-10 Boost Pressure Sensor abnormal rate of change 653-11 003-11 Injector Cylinder #3 fault
DIAGNOSTIC LAMP
27
28 F404-C9 RD-16
120-C7 YL-14 229-C57 BK-14 2 IDENT. HARNESS CHG
120-C45 YL-14 DIODE 108-03 274-03 Atmospheric Pressure open/short to +batt 654-05 004-05 Injector Cylinder 4 open circuit
WARNING LAMP 29 F420-C8 GN-16
229-C28 BK-14 1893158 A 219-7461 06 (J2 / ENGINE HARNESS)
MAINTENANCE OVERDUE LAMP 30 F424-C41 YL-16 26
RETARDER LAMP 31
108-04 274-04 Atmospheric Pressure short to ground 74 654-06 004-06 Injector Cylinder 4 short 3E-7990
E 264-2354 03 (J1 / CUSTOMER HARNESS)
32
33
STOP SWITCH
L 240-8721 01 (FUEL HARNESS)
J1939 DATA LINK (-) 34 K990-C15 GN 110-03 110-03 Engine Coolant Temperature open/short to +batt 654-11 004-11 Injector Cylinder #4 fault
35
111-1325
27 J 230-0960 01 (INJECTOR HARNESS)
36 2 1 110-04 110-04 Engine Coolant Temperature short to ground 655-05 005-05 Injector Cylinder 5 open circuit
37
391-C31 PK-14 1
1
391-C33 PK-14 1 2 3 4 5 6

F716-C5 WH-16
1

38 4 3
39 28 91-13 91-13 Throttle Position calibration required 75 655-06 005-06 Injector Cylinder 5 short
229-C44 BK-14
RETARDER SOLENOID MED/HI 40
229-C53 BK-16
PTO INTERRUPT 41 32 91-08 91-08 Throttle Position signal abnormal 655-11 005-11 Injector Cylinder #5 fault
THIS DIAGRAM IS FOR THE C11 AND C13 INDUSTRIAL ENGINES.
12 11 10 9 8 7
J1939 DATA LINK SHIELD 42 A234-C37 BK MAINTENANCE
43
120-C45 YL-14 CLEAR SWITCH
REMOTE SHUTDOWN 44 F716-C5 WH-16 229-C28 BK-14
150-C1 OR-14
150-C6 OR-14
3N-5716 190-08 190-08 Engine Speed signal abnormal 656-05 006-05 Injector Cylinder 6 open circuit (S/N A5K1-UP, B5K1-UP, LGK1-UP, AND GLS1-UP)
INTERMEDIATE ENGINE SPEED SWITCH 45 120-C45 YL-14 34
150-C2 OR-14 229-C53 BK-16 1 1

46
47
150-C1 OR-14
F716-C5 WH-16
F404-C9 RD-16 723-08 342-08 Secondary Engine Speed signal abnormal 76 656-06 006-06 Injector Cylinder 6 short WIRING DIAGRAM (231-1979) (CHG04)-J2
F716-C5 WH-16 F426-C52 BU-16
BATTERY (+) - UNSWITCHED
COOLANT LEVEL SWITCH
48
49
150-C1 OR-14 150-C6 OR-14
150-C2 OR-14
F420-C8 GN-16
HI/LO IDLE
190-15 Engine Overspeed Warning 656-11 006-11 Injector Cylinder #6 fault 155-2252 (291-5540) (CHG00)-J1
G955-C3 GN-16 35 E362(2)
J1939 DATA LINK (+) 50 K900-C13 YL F404-C9 RD-16 110-7884
G967-C4 WH-16
BATTERY (+) - UNSWITCHED
51
52 150-C2 OR-14
F420-C8 GN-16
G955-C3 GN-16
F424-C41 YL-16 229-C29 BK-14 2 1
190-00 Engine Overspeed Shutdown 1072-05 791-05 Low/High Retarder Solenoid Current Low (Open)
12 11 10 9 8 7
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY
F426-C52 BU-16 229-C51 BK-16
BATTERY (+) - UNSWITCHED 150-C6 OR-14 G967-C4 WH-16 IN THE OFF POSITION AND ENGINE NOT RUNNING.
1

53
229-C51 BK-16 94-03 94-03 Fuel Pressure open/short to +batt 1072-06 791-06 Low/High Retarder Solenoid Current High (Short)
OVERSPEED VERIFY SWITCH
1

54 F424-C41 YL-16 3
55 F426-C52 BU-16 37 184
PTO ENABLE SWITCH 56 229-C51 BK-16 229-C51 BK-16 229-C16 BK-14 C-S8 229-C54 BK-14 G967-C4 WH-16 94-04 94-04 Fuel Pressure short to ground 1073-05 792-05 Med/High Retarder Solenoid Current Low (Open) DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
57 229-C16 BK-14 229-C18 BK-14 1 2

229-C57 BK-14 G955-C3 GN-16


PTO RAMP UP SWITCH 58 G955-C3 GN-16 229-C18 BK-14 229-C17 BK-14 229-C50 BK-16 1 2 3 4 5 6
59 229-C17 BK-14
229-C58 BK-14
229-C54 BK-14
38
105-03 172-03 Intake Manifold Air Temp open/short to +batt 1073-06 792-06 Med/High Retarder Solenoid Current High (Short)
CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.
PTO RAMP DOWN / RESUME SWITCH 60 G967-C4 WH-16 F424-C41 YL-16
BATTERY (-) 61 229-C17 BK-14 C-S10 F404-C9 RD-16 105-04 172-04 Intake Manifold Air Temp short to ground
BATTERY (-)
62
63 229-C18 BK-14
1 2

229-C30 BK-14 F420-C8 GN-16


120-C45 YL-14 155-2264 174-0502
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE
229-C28 BK-14 42 637-13 261-13 Engine Timing calibration required
BATTERY (-)
64
65 229-C16 BK-14 229-C59 BK-14
FEATURES.
THROTTLE POSITION 1 (PWM) 66 C-S11 100-17 Low Engine Oil Pressure Warning
CIRCUIT BREAKER
SOLENOID COMMON
THROTTLE POSITION 2 (PWM)
67
68
1 2

229-C50 BK-16
229-C29 BK-14
150-C2 OR-14
150-C1 OR-14
6T-3643 1 8
A B CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
46 100-18 E360(2) Low Engine Oil Pressure Derate 2 7
69 229-C44 BK-14 150-C6 OR-14 15A
101-C39 RD-14
BATTERY (+) - KEY SWITCH
UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER, SAE
3 6
70 120-C7 YL-14
1607689 150-C38 OR-14 100-01 Low Engine Oil Pressure Shutdown 4 5
ELECTRONIC CONTROL MODULE
P1
(1) Suspect Parameter Number C
1128 TYPE SXL OR EQUIVALENT.
J154
1743016 3E3370
TERMINATION
A K900-C14 YL (2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
B K990-C32 GN
RESISTOR
C A234-C40 BK to designate a warning, a derate, or a shutdown. CATERPILLAR ENGINEERING APPROVAL.

OPTIONAL CONTROL PANEL