JOB NO.: REV.NO.: Page No.

: of
colum n
CLIENT: stiffiner
Date : Aug. 17, 2005
PROJECT: Prepared
bp
by : Lyndon
b f2 g b f1
ITEM: DESIGN OF ENDPLATE CONNECTION Checked by :
t w2
Reference d2 tp
Design Calculation Results
(AISC-ASD)
Part 4 DESIGN OF ENDPLATE - MOMENT
page 4-116 endplate

Le beam
pb
column pf t f1
stiffiner
d 1 /2

Lp d1
b f2 g bp c olum n
b f1
d 1 /2
t w2
pf t f1
d2 tp pb
Le

t f2 t f2
endplate
d2
Le beam
pb
A. DESIGN DATA CONNECTIONS
pf IS SAFE
t f1
1. Input Parameters
d 1 /2
Table CPRF-2 beam = UB 457 x 152 x 74 BS EN 10025 S275 Fy = 265.00 MPa required beam section
column
column = UC 254 x 254 x 73 BS ENL10025
p S275 d 1 Fy = 275.00 MPa column support section
dBS
1 / 2EN 10025 S275
endplate = PLT30 x 200 x 750 Fy = 275.00 MPa endplate support
E70XX (483 MPa)
Table B1 weld = pf allowable
t f 1stress on welds
db = 24 mm BS 3692 Grade
p b 8.8
bolts size and specifications
Le
Figure 1.0 connection = TYPE 2 connection type for endplate
4-tension bolts n t f2 =
top 4 tnos.
f2 minimum four tension flange bolt
n bottom
= d2 4 nos. minimum two compresion flange bolt
n center
= 2 nos. center bolt between top and bottom flange (OPTIONAL)
M= 260.00 kN-m design beam end moment
Q= 150.00 kN end shear force
P= 10.00 kN axial force
Le = 60.00 mm edge distance from top of end-plate to center of bolt
pb 3db pb = 120.00 mm pitch or vertical distance between bolts
g= 150.00 mm bolt gage connected to column flange

2. Derived Parameters for Hot Rolled or Built-up Sections

a.) Section properties of required beam
d1 = 462.00 mm total depth of beam
tw1 = 9.60 mm web thickness
bf1 top = 154.40 mm top flange width
bf1 bot. = 154.40 mm bottom flange width
tf1 top = 17.00 mm top flange thickness
tf1 bot. = 17.00 mm bottom flange thickness
k1 top = 27.20 mm distance from outer face of top flange to web toe of fillet
k1 bot. = 27.20 mm distance from outer face of bottom flange to web toe of fillet
r1 top = 10.20 mm top fillet
r1 bot. = 10.20 mm bottom fillet

b.) Section properties of column support

d2 = 254.10 mm total depth of column
tw2 = 8.60 mm web thickness
bf2 = 254.60 mm flange width
tf2 = 14.20 mm flange thickness
k2 = 26.90 mm distance from outer face of flange to web toe of fillet
developed by: Lyndon Perez 357401385.xls
JOB NO.: REV.NO.: Page No. : of
CLIENT:
Date : Aug. 17, 2005
PROJECT: Prepared by : Lyndon
ITEM: DESIGN OF ENDPLATE CONNECTION Checked by :

Reference
Design Calculation Results
(AISC-ASD)
r2 = 12.70 mm fillet

B. BOLT DESIGN
1. Actual capacity
Ff = M / (d1 - tf1) + P/2 flange force 589.27 kN
T = Ff / n actual single bolt force 147.32 kN

2. Bolt Tensile Stress RATIO =>> 0.75 O.K.

Table I-D Allowable tensile stress for BS 3692 Grade 8.8 bolts Ft= 560.00 MPa
Table A1 Ab = pdb2 / 4 area of single bolt 353.00 mm2
Tall. = Ab Ft allowable tensile force for single bolt 197.68 kN
ft = T / Ab actual tensile stress for single bolt ft= 417.33 MPa

3. Bolt Shear Stress RATIO =>> 0.11 O.K.

Table I-D Allowable shear stress for BS 3692 Grade 8.8 bolts Fv= 375.00 MPa
Table A1 Av = pdb2 / 4 area of single bolt 353.00 mm2
fv = Q/nAv actual shear stress fv= 42.49 MPa

Section J3-5 4. Reduced allowable tension due to shear RATIO =>> 0.86 O.K.
Table J3-3 fv/Fv + ft/Ft < 1.40 combine shear and tension for single bolt 0.859

C. TOP FLANGE TO END PLATE WELD

Table B1 wreq'd = Ff / (0.30Fvw 0.707[ 2(bf1+tf1) - tw1 ] fillet welds 17.26 mm

use: 12.00 mm
if wreq'd. > 12mm full penetration weld

D. END PLATE DESIGN

1. Width of end-plate
bp = bf1 + 25mm minimum width end-plate 179.40 mm
use: 200.00 mm

Pf = db+12 + fillet weld size maximum Pf = 92mm 48.00 mm

use: 50.00 mm

Pe = Pf - (db/4) - 0.707w effective bolt distance 35.52 mm

Ca = 1.11 1.13 for Fy<=250; 1.11 for Fy>250

Cb = 0.879 sqrt(bf1 / bp)
Af / Aw = 0.639
Pe / db = 1.480
m = 0.926 Ca Cb (Af/Aw)1/3 (Pe/db)1/4
Me = 4.847 kN-m m Ff Pe/4

2. Length of end-plate
Lp = 2Le + 2Pf + d1 height of end-plate 682.00 mm
developed by: Lyndon Perez 357401385.xls
JOB NO.: REV.NO.: Page No. : of
CLIENT:
Date : Aug. 17, 2005
PROJECT: Prepared by : Lyndon
ITEM: DESIGN OF ENDPLATE CONNECTION Checked by :

Reference
Design Calculation Results
(AISC-ASD)

use: 750.00 mm

3. Required Plate Thickness

Fb = 0.75Fy allowable bending stress at endplate Fb= 206.25 MPa
tp = sqrt( 6Me/Fb * bp ) required thickness of end-plate 26.55 mm
use: 30.00 mm

E. BEAM WEB TO END PLATE WELD

Lw = 8.00 mm minimum size fillet weld 8.00 mm

Table B1 Dreq'd = 0.60Fy tw1 / ( 2 * 0.30Fvw * 0.707 ) 7.45 mm

required weld to develop maximum web tension stress (0.60Fy) in web near
flanges from inside face to face to centerline of bolts plus two bolt diameter

weff. = d1/2 - tf1 effective length of weld 214.00 mm

Table B1 Dreq'd = Q / ( 2 * 0.30Fvw * 0.707weff.) 3.43 mm

the applied shear (Q) is to be resisted by the weld between the mid-depth
of the beam and the inside face of the compression flange between the
inner row of tension bolts and the inside face of the compression flange, whichever is smaller
use: 8.00 mm

F. COLUMN STIFFINERS
Pbf = 5/3 * Ff actual plate force 982.12 kN

1. Check column web yielding

Pbf = Fy tw2 (tf1+6k2+2tp+2w) allowable plate force 620.58 kN
provide stiffiner
2. Check column web buckling
dc = d1 - 2( tf1 + k1 + r ) beam web depth clear of fillets 353.20 mm
Pbf = 10750tw23 sqrt(Fy) /dc allowable plate force 321.03 kN
provide stiffiner
3. Check column flange bending opposite tension flange
bp = 2.50( Pf + tf1 + Pf ) 292.50 mm
Pec = g/2 - k1 - db/4 effective horizontal bolt distance 41.80 mm
Cb = 1.000
Af / Aw = 1.000
Pec / db = 1.742
m = 1.275 Ca Cb (Af/Aw)1/3 (Pec/db)1/4
Mec = 7.852 kN-m m Ff Pe/4

4. Required Flange Thickness

Fb = 0.75Fy allowable bending stress at column Fb= 206.25 MPa
tfc = sqrt( 6Mec /Fb * bp ) required thickness of column flange 27.95 mm
provide stiffiner
tfc > tf2
G. ADOPT:
ENDPLATE: PLT 30mm x 200mm x 750mm
ENDPLATE BOLTS: 10 - 24mm dia. - BS 3692 Grade 8.8
developed by: Lyndon Perez 357401385.xls
JOB NO.: REV.NO.: Page No. : of
CLIENT:
Date : Aug. 17, 2005
PROJECT: Prepared by : Lyndon
ITEM: DESIGN OF ENDPLATE CONNECTION Checked by :

Reference
Design Calculation Results
(AISC-ASD)

WELD: Beam flange to endplate full penetration weld

Beam web to endplate 8 mm - fillet weld
COLUMN STIFFINER: PLT 10mm x 123mm x 113mm

developed by: Lyndon Perez 357401385.xls

 FIGURE 1.0
TYPE 1 TYPE 2 TYPE 3
Le
Le Le pb
pf pf pf

d1 /2 d 1 /2 d 1 /2

Lp Lp Lp

d1 /2 d 1 /2 d 1 /2

Le pf Le
Le

TYPE 4 TYPE 5 TYPE 6

Le Le Le
pb pb pb
pf pf pf

d 1/ 2 d1 /2 d 1/ 2
Lp Lp Lp

d 1/ 2 d 1 /2 d 1 /2

pf pf Le
Le pb
Le

TYPE 7 TYPE 8 TYPE 9

Le Le Le
pb pb pb
pf pf pf

d1 /2 d 1 /2 d 1 /2
Lp Lp Lp

d1 /2 d 1 /2 d 1/ 2

pf pf pf
Le Le pb
Le

ENDPLATE CONNECTION DETAILS

 Table A1
AREA OF SINGLE BOLT
bolt ASTM BS Code
size bolt area bolt area
mm mm2 mm2
12 113.10 84.30
16 201.06 157.00
18 254.47 200.00
20 314.16 245.00
22 380.13 303.00
24 452.39 353.00
27 572.56 459.00
30 706.86 561.00
33 855.30 694.00
36 1017.88 817.00
39 1194.59 976.00
42 1385.44 1120.00
45 1590.43 1300.00
48 1809.56 1470.00
52 2123.72 1760.00
56 2463.01 2030.00
60 2827.43 2360.00
64 3216.99 2680.00
68 3631.68 3060.00
Note: Area for ASTM are based on nominal diameter
 TABLE B1
Tensile Strength of Welding Materials
FEXX 0.30FEXX
Electrode C1
ksi MPa ksi MPa

E60XX 60 414 18 124.20 0.857

E70XX 70 483 21 144.90 1.000

E80XX 80 552 24 165.60 1.140

E90XX 90 620 27 186.00 1.290

E100XX 100 690 30 207.00 1.430

E110XX 110 758 33 227.40 1.570

C1 = coefficient for electrode
Reference:
Manual of Steel Construction - 9th Edition
AISC-ASD, page 4-72
 TABLE I-D
Bolt Specifications
ASTM connection hole Fv Fv Ft Ft Legend:
DESIGNATION type type ksi MPa ksi MPa SC = slip critical connection
STD N = bearing type connection with threads
ASTM A307 - 10 70 20 140
NSL included in shear plane
X = bearing type connection with threads
STD 17 120
excluded in shear plane
OVS STD = standard round holes (d + 3mm)
SC Class A 15 105
SSL NSL = long or short slotted hole normal to
load direction (req. in bearing type con.)
ASTM A325 LSL 12 85 44 305
OVS = oversize round holes
STD SSL = short slotted holes
N 21 145
NSL LSL = long slotted holes
STD
X 30 210
NSL

STD 21 145
OVS
SC Class A 18 125
SSL

ASTM A490 LSL 15 105 54 375

STD
N 28 195
NSL
STD
X 40 276
NSL
Reference:
Manual of Steel Construction - 9th Edition
AISC-ASD, page 4-5

BS grade hole Fv Fv Ft Ft
DESIGNATION type type ksi MPa ksi MPa

BS 3692 GR. 4.6 - 23.5 160 35 240

BS 3692 GR. 8.8 - 55 375 80 560

BS 3692 GR. 10.9 - 58 400 102 700

Reference:
Steel Designer's Manual - 6th Edition, page 1236
by: Buick Davison & Graham Owens
 TABLE J3-3
Allowable Tension Stress in Bearing-type Connections
Threads Included in Threads Excluded from
Description
Shear Plane Shear Plane

A307 bolts 180 - 1.8fv 140 180 - 1.8fv 140

A325 bolts (305)2 - 4.39fv2 (305)2 - 2.15fv2

A490 bolts (375)2 - 3.75fv2 (375)2 - 1.82fv2

Threaded part over

0.43Fu - 1.8fv 0.33Fu 0.43Fu - 1.4fv 0.33Fu
36mm dia.
Reference:
Manual of Steel Construction - 9th Edition
AISC-ASD, page 5-74

BS3692 Gr. 4.6

Legend:
fs ft
+ 1.40 fs = is the applied shear stress
BS3692 Gr. 8.8 ps pt ft = is the applied tension stress
ps = is the shear stress capacity
BS3692 Gr. 10.9
pt = is the tension stress capacity
Reference:
Steel Designer's Manual - 6th Edition, Chapter 23, page 681
by: Buick Davison & Graham Owens
 bolt BS Code ASTM Le (edge distance) Pb (pitch)
size bolt area bolt area ratio DIFF. minimum maximum maximum
mm mm2 mm2 mm2 mm mm mm
1 12 mm 84.30 113.10 0.745 28.80 20 40 75
2 16 mm 157.00 201.06 0.781 44.06 25 50 80
3 18 mm 200.00 254.47 0.786 54.47 28 55 90
4 20 mm 245.00 314.16 0.780 69.16 30 60 120
5 22 mm 303.00 380.13 0.797 77.13 32 70 120
6 24 mm 353.00 452.39 0.780 99.39 35 75 120
7 27 mm 459.00 572.56 0.802 113.56 40 85 150
8 30 mm 561.00 706.86 0.794 145.86 45 90 150
9 33 mm 694.00 855.30 0.811 161.30 50 100 170
10 36 mm 817.00 1017.88 0.803 200.88 55 110 180
11 39 mm 976.00 1194.59 0.817 218.59 60 120 200
12 42 mm 1120.00 1385.44 0.808 265.44 65 130 210
13 45 mm 1300.00 1590.43 0.817 290.43 70 140 230
14 48 mm 1470.00 1809.56 0.812 339.56 75 150 250
15 52 mm 1760.00 2123.72 0.829 363.72 80 160 260
16 56 mm 2030.00 2463.01 0.824 433.01 85 170 280
17 60 mm 2360.00 2827.43 0.835 467.43 90 180 300
18 64 mm 2680.00 3216.99 0.833 536.99 100 200 320
19 68 mm 3060.00 3631.68 0.843 571.68 105 220 340

bolts specifications Fv (MPa) Ft (MPa) Fy (ksi) Fu (ksi)

1 ASTM A325-N 145 305
2 ASTM A325-X 210 305
3 ASTM A490-N 195 375
4 ASTM A490-X 276 375
5 BS 3692 Grade 4.6 160 240
6 BS 3692 Grade 8.8 375 560
7 BS 3692 Grade 10.9 400 700

strength of steel Fy (MPa) Fu (MPa) Fy (ksi) Fu (ksi)

1 ASTM A36 250 400 36.00 58.00
2 ASTM A572 Gr.50 345 450 50.00 65.00
3 ASTM A572 Gr.60 415 520 60.00 75.00
4 ASTM A572 Gr.65 450 550 65.00 80.00
5 BS EN 10025 S235 235 340 34.50 50.00
6 BS EN 10025 S275 275 430 40.00 60.00
7 BS EN 10025 S355 355 490 51.50 70.00

Tensile strength of FEXX 0.30FEXX C1

welding materials MPa ksi MPa ksi
1 E60XX (414 MPa) 414 60 124.20 18.00 0.857
2 E70XX (483 MPa) 483 70 144.90 21.00 1.000
3 E80XX (552 MPa) 552 80 165.60 24.00 1.140
4 E90XX (620 MPa) 620 90 186.00 27.00 1.290
5 E100XX (690 MPa) 690 100 207.00 30.00 1.430
6 E110XX (758 MPa) 758 110 227.40 33.00 1.570
C1 = coefficient for electrode