Escolar Documentos
Profissional Documentos
Cultura Documentos
: PG W722/02/006
Piping design, Attachment V Index: b
Acid Cleaning Procedure Page: 1 of 6
Table of Contents
1 SYSTEMS TO BE CLEANED.................................................................................................................................2
Siemens AG . Power Generation The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved.
1 Systems to be cleaned
All lines and any other systems to be flushed and chemically cleaned are indicated in the
P& I diagram General flow diagram for chemical cleaning, prepared for each project. In
general HP, IP, LP and Condensate Pre-heater (optional), system is flushed and subsequently
chemically cleaned (Acid Cleaning). Cooling Water System (PGB, PCB) is cleaned only by
circulating method and other water systems (PAB, GHC, GKB etc.) are cleaned by flushing.
After the hydro test has been done for the system, the system is connected by means of
temporary pipes to create a close circuit through which the water can be circulated. Also the
temporary pipes and its connections are tested to detect any leakage to the ambient or
adjacent systems. Connection of main piping system to the temporary one is generally flanged
for easy removal. For high pressure systems the connection can be welded too.
There are two methods generally followed to chemically clean the pipe:-
Chemicals like Tri-sodium phosphate, Caustic soda or similar high alkaline agents are
never used for the surface preparation.
The following procedure of the chemical cleaning is in accordance with German VGB
Guideline VGB-R 513 and is also known as Circulating Method. Always de-mineralized water is
used to flush or clean the system. For circulation temporary pumps are used. For flushing; if
required, temporary pumps can be used. The waste water after flushing is collected in a
suitable storage facility (e.g. temporary holding pit) and then disposed off.
First flushing
The first step after filling of the water steam cycle and performance of the leakage test
shall be flushing of the system with de-mineralized water to remove loose dirt such as
globules, sand or other particles and in order to prepare the inner surfaces for following
acid cleaning steps.
The flushing of the sections to be cleaned shall be executed with the maximum possible
flow rate. The minimum velocity of the flow shall be 0.5 m/s in each part of the system
and 1 m/s in vertical pipes with flow going upwards.
Siemens AG . Power Generation The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved.
Flushing is performed without circulation. Prior to the following step the system is
drained completely.
The pretreatment with wetting agent has the aim to transform the often hydrophobic
surface into a hydrophilic state. This step is made so efficient that proper surface
preparation is achieved within approx three hours.
The stage shall be executed by the circulating method. Prior to the following step the
system shall be drained completely.
Second flushing
By flushing with de-mineralized water the wetting agent and loosened dirt will be
washed out of the system.
The flushing of the sections to be cleaned shall be executed with the maximum possible
flow rate. The minimum velocity of the flow shall be 0.5 m/s in each part of the system
and 1 m/s in vertical pipes with flow going upwards.
Flushing is performed without circulation. Prior to the following step the system is
drained completely.
Preheating
After the second flushing all sections are heated to a temperature between 50 oC and
70oC in the cleaning loop in order to have a high efficiency of the hydrofluoric cleaning.
This step will be executed with a solution of approx. 1 % hydrofluoric acid together with
inhibitor at a temperature between 50oC and 70oC. The velocity of the cleaning solution
shall not exceed 0.5 m/s in order to avoid erosion and excessive metallic decay.
For that purpose the required quantity of concentrated hydrofluoric acid will be injected
together with the inhibitor into the actual cleaning circuit during constant circulation by
using a temporary dosing pump.
Third flushing
Use of nitrogen to purge the acid solution prior to flushing and passivation is
recommended.
The acid solution is drained and the system flushed with de-mineralized water.
Siemens AG . Power Generation The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved.
The flushing of the sections which have been chemically cleaned shall be executed with
the maximum possible flow rate. The minimum velocity of the flow shall be 0.5 m/s in
each part of the system and 1 m/s in vertical pipes with flow going upwards.
Flushing is performed without circulation. Prior to the following step the system is
drained completely.
All sections will be drained and inspected. The drums should be cleaned mechanically
(only manually) if required.
The condenser hot well should be mechanically cleaned if required. Suitable cleaning
methods include manual cleaning and high pressure hydro cleaning.
Flushing
The first step after filling of the water steam cycle and performance of the leakage test
shall be flushing of the system with de-mineralized water to remove loose dirt such as
globules, sand or other particles and in order to prepare the inner surfaces for following
acid cleaning steps.
The flushing of the sections to be cleaned shall be executed with the maximum possible
flow rate. The minimum velocity of the flow shall be 0.5 m/s in each part of the system
and 1 m/s in vertical pipes with flow going upwards.
Flushing is performed without circulation. Prior to the following step the system is
drained completely.
Siemens AG . Power Generation The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved.
Preheating
After the flushing all sections shall be preheated to a temperature of 120-200 o C (in no
case 200 C shall be exceeded, as EDTA will then be thermally decomposed) in order
to have a high speed of dissolution and high efficiency of Ammonia-EDTA.
Preheating shall be done basically by circulation via external heating facility, which can
be heated by means of steam, generated by the auxiliary boiler.
Rinsing
The Ammonia-EDTA solution is drained and the system rinsed in order to remove
residual cleaning solution to such extend that no later iron precipitation can occur.
All sections are drained. The drums should be cleaned mechanically (only manually) if
required.
The condenser hot well should be mechanically cleaned if required. Suitable cleaning
methods include manual cleaning and high pressure hydro cleaning.
Siemens AG . Power Generation The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved.
Siemens AG . Power Generation The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved.