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Indian Stan&d
BRICK WORKS-CODE OF PRACTICE
( First Revision )
First ReprintOCIOBER1998
UDC 693-22006-76
Q BIS 1991
octokr 1991
Building Construction Practices Sectional Committee, CED 13
FOREWORD
This Indian Standard ( First Revision ) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Building Construction Practices Sectional Committee had been approved by the Civil
Engineering Division Council.
This standard was first published in 1962. In this revision types of bricks mentioned in the Table 1 have
been modified to bring it in line with IS 1077 : 1991 Common burnt clay building bricks (jiiiir revision ).
Further the materials to be used for mortar have been modified on the basis of IS 2250 : 1981 Code
of practice for preparation and use of masonry mortwa ( jirst rmision ).
Figures showing a typical arrangement of cut-brick in a corner has been modified to show the normal
practice adopted by Central Public Works Department and other organizations.
The provisions of this standard do not limit its application to cases where only modular bricks are used; on
the other hand, they can be applied with equal advantage to traditional bricks constructions as well as
special size brick constructions. It is considered that this unified approach in the standard will be parti-
cularly advantageous during the period of transition from traditional brick construction to modular brick
construction resulting in significant saving in bricks, mortar and labour.
it may be noted that the requirements bearing directly QII the dimensions of bricks have been so worded
as to be applicable both to modular and traditional bricks. For example, when the requirements for thick-
ness of wall is stated as one brick this will mean 20 cm nominal thickness in case of modular brick and
9 ineh nominal thickness in the case of traditional brick of size 9 in x 44 in x 3 in.
This standard is intended chiefly to cover the technical provision relating to brickwork and it does not cover
all the necessary provisions of a contract,
This standard is one of a series of Indian Standards codes of practice covering masonry. Other standards
in the series cover stone masonry and concrete block masonry.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance
with IS 2 : 1960 Rules for rounding off numerical values ( revised ). The number of significant places
retained in the rounded off value should be the same as that of the specified value in this standard.
Indian Standard
BRICK WORKS - CODE OF PRACTICE
( First Revision)
1 SCOPE Footings - A projecting course or courses formed
at the base of a wall to spread the load.
1.1 This standard covers the construction of brick H6dV- A brick laid with its length across the
masonry in general and the erection of brick wall.
walls in particular. Ind6nting- The leaving of reccsscs into which
1.2 Only masonry with clay bricks is dealt with future work can be bonded.
in this standard. Use of unburnt bricks ( kacMu Jamb - The part of the wall at the side of an
bricks ) and use of mud mortar arc notrpccifically opening.
covered in thii standard.
Joint - A junction of bricks.
B6d Joint - Horizontal joint in brickwork or
masonry.
The Indian Standards listed in Anncz A are CrossJoint - A joint other than a bed point nor-
necessary adjucts to this zuuxhud. mal to the wall face.
3 TERMINOLOGY Jointing - The operation of finishing joints as the
masonry work proceeds ( s6# ah 6.5.2 ).
3iO For the purpose of this code, the following
JKominal Thicktussof a Wall - Thir ia the thickness
definitions shall apply.
of wall that is stated in the cztimatcs for calcula-
tion of quantities. It iz a gCCtitiOd dimension,
3.1 General
which is neither the actual thicknas of wall cz-
eluding rurfacc finishes like pla&cr, rtndwing, ctc,
Bsam Fiui?lg - The filJing of the gap between the nor necessarily the overall thickness including
ceiling level and the wall bearing level excluding such iinishcs. The following example will illustrate
portions occupied by beams, r&em, etc. this point:
BOnd- The arrangement of the bricks in succcs- %&Jl Actual
sive courses tie the brickwork together both TtiknatJ Thieknus
longitudinally and transversely; ,the arrangement For traditional brick
is usually daigncd to ensure that no vertical joint of 9 in length ( with
of one coume is ezactly over the one in the nezt allowance of f: in
course above or below it, and there is the greatest for mortar joint ):
possible amount of lap,
One-brick wall 9 in 84 to 8f in
coping O? w6Oth6TiUg - The applied over or
cover 1i-brick wall 134 13 to 134 in
the geometrical form given to a part of
structure in
to enable it to shed rain-water. P-brick wall 18 in 17) to 173
Corba - A cantilcvcr projecting from the face of in
awailtoformabearing. For modular brick ( with
allowance of 1 cm for
Co&6 - Horizontal ornamental feature projcct- mortar joint ):
ing from the face of a wall.
One-brick wall 20 cm 19 cm
COWS6 - A layer of bricks including bed mortar. Ii-brick wall 30 cm 29 cm
2-brick wall 4Ocm 39 cm
Damp-proof~urs6 - A layer of impervious mate-
rial laid or inserted in a structure to arrest the Parapet - A solid or pierced guard wall for flat
permeation of dampness. terrace of a balcony ( or a bridge ) or a curb wall
at the lower part of a pitched roof, which is cx-
E&OT6666nC6~- A powdery encrustment of salts left
posed to atmosphere on face, back and top.
by evaporation. This may be visible on the aurfacc
or may bc below surface. In the latter case, this is Prrpsnd - An alignment of cross joints whicn can
termed as crypto-florescence. be checked with a plumb line.
1
IS 2212 I 199k
3.2 Materials
2
IS 2212 I 1991
Temjhte or Bad Block - A block of stone or con- hearths, flues and chimneys in the brick-
crete bedded on a wall to distribute the pressure work.
from a concentrated load.
4.2 All information as in 4.1 shall be made avail-
3.3 Tools and Accessories able to those who are responsible for the masonry
work. Necessary drawings and instructions for
3.3.1 Tools required for brick masonry work, such planning the work shall be furnished.
as plumb line, rules, straight edges, trowels, etc,
4.3 Arrangements shall also be made for the
are described in IS 1630 : 1984.
proper exchange of information between those
3.3.2 Scafolding and Staging engaged in masonry work and all those whose
work will affect or will be affected.
These are temporary frame works commonly of
bamboo, timber or tubular /steel, having verticals, 5 MATERIALS
horizontals and diagonal braces secured or leashed
together with nails, ropes or other types of faste-
5.1 Bricks
ners, such as clamps. These are used for support-
ing ramps and working platforms from which the
construction work at higher levels is carried out. 5.1.1 Unless specified otherwise, burnt-clay bricks
Scaffoldings are of two types, namely, single and used shall conform to IS 1077 : 1991. Heavy duty
double scaffolding. Single scaffolding consists of a brick as per IS 2180 : 1991 shall be used when
row of verticals connected to walls by horizontals the building is subjected to very heavy loading.
sup rted on and tied to the structure. Double
sea tF
olding consists of two rows of verticals secured 5.2 Mortar8
or leashed together with horizontal and diagonal
bracings, forming essentially a structure indepen- Mortars for masonry shall be prep&red in accord-
dent of the building. It may, however, be also ance with IS 2250 : 1981. The ingredients used
connected $0 the structure at convenient points in mortar shall conform to the requirements speci-
for the sake of better stability. fied in 5.2.1 to 5.2.6,
4 Location and other details of openings, 5.2.4.1 Calcined clay pozzolana shall conform to
chases, embedmdnts of service lines, such as IS 1344: 1981.
for water supply, cirainage, electrical instal-
latiods, etc; and location and details of 5.2.4.2 Fly ash shall conform to IS 3812 : 1981.
2
is 2212 I 1991
Tablo1 S&ctioaofBdldingEaickm
( tihnua6.1.1 )
8) External walls, neither Clam 125 common kicks The b&L &all preferably The exposed joints shall be
plutered nor rendered (su IS 1077 : 1991 ) be of uniform colour pointed with 8 dense water
on the outer face tight mormr
6. Free standing walls, p8r8- Cl- 125 common bricks A deme water-tight mortar
pea (WI IS 1077: 1991) rhall be ured for the maso-
nry. Parapet1 rhall prefer-
ably be finished on all
rider with 8 watertight
plutCr
5
is22l2: 1991
Table 2 Common Types of Bonds for Brickw<itk and Sitndonm of Their Use
( Claws 63.1 )
1. English -Bond The briclc in the facing are The bond.contributeI sub- Leu efficient hondr may
IsId in alternate courses stantially td the strength alro be succenfully used
ofbeaden and stretchers of brickwork, and may be for obtaining strength
( SM Fig. 2 ). The header particularly suitable for provided the mortar is
coucxe is commenced wall1 carrying heavy strong
with a quoin header load8
followed by a queen clo-
mr and continued with
ruccutive headen. The
stretcher course ir formed
of c&etchers having a
minimum tap of one-
quarter their length aver
the header
2. Double Flemish Bond The courses both in the The appearance on the Though conridered inferior
facing and in the backing face may be considered in strength than English
are formed with alteroa- M more uniform than in bond, this bond may be
ting stretcher1 and head- Englbh bond. Requirer ruitable for Gngle-brick
en. In order to obtain less number of facin thick wdls in normal
the lap ( which ir equal bricks than English borJ house construction provi-
to one-quarter the length and hence may be ewno- ded a Itrong mortar, such
of the brickr,) a queen mica1 where brickwork ia 88 cement mortar, is
Closer is introduced next faced with Ipecial facing used
to the quoio header in brick1 and exposed to
qlterrute courws, the view
intervening onea com-
mencing with a stretcher
and every header will
obtain a location that is
central with respect to
the stretcher above or
below ( JMFig. 3 )
3. Single Flemish Bond This f+ciiitates, the facing This attempta to combiie
of tbe wall to bc in Fle- partially the better appe-
mish bond and the beck- arance of Flemish bond,
ing in English bond. Thia with the better rtrength
will entail use of snap of English bond. However,
headers ( SICFig. 4 ) increue in strength over
Double Flemish bond is
doubtful
4. Garden Wall Bond English garden wall bond One-brick thick walls are
( ste Fig, 5 ) conaiatr of a eaaier to construct with
header course with the these bonds than with
necessary queen closer pure Flemish or English
next to quoin header to bondr and save facing
three or sometimer even bricks conniderably in the
five stretcher course8 run- c-e of exposed work
ning in series with over-
lap of half-brick between
stretcher over stretcher
5. American Bondtiia& Co;;FieLdz fz%& ,,oL For general use Commonly adopted in
known as America. The number
Bond ) number of stretcher of stretcher courses may
courses vary from five to Seven
( Continurd)
6
I8 2312 ::I991
Table 2 ( Co&rd )
7. Reader Bead The foe of tbia bond Uaed for w8llr curved on
( ICIPig.
YJ ) h8a 811 the p18o for better 8lign-
CourMa 88 b88dera only ment; 8nd preferably in
8od the ovsrl8p. whit b is found8tion footinga of
half the width of the brick brick masonry for better
is oborined by introduc- transverse didbution
ing 8 threeqwrter b8t
in arch 8itern8te course
8t quoina
NOTES
1 Seval other rpeci81 bon& 8re 8180 in vogue, ruch u Monk Bond, Dutch Bond, Englirh Cram Bond 8nd mixed
bond8 of v8riour typa which give different utistic egectr so far 8s appeuance ir concerned.
2 The boa& dewribed above h8vr been developed lugely M 8 result ofthe traditional 9 in x 44 in x 3 in bricks,
but 811h8ve ken found to be suitrble for modular briclrr of rise 20 cm x 10 cm x 10 cm. In the course of use of
mod&r bricb mor8 bonb m8y be evolved for giving improved function81 chu8cteristic.r to the m8sonry.
SE 0
Fro. 3 DOUBLBFLBMISEBOER)
Fxa. 6 FLBMISHGARDEN
WALL BOND
9
IS 2212 : MB1
PLAN OF COURSE B
I I I I I I
I I I I I 1
PLAN OF COURSE A
ELEVATION
NOTE - Urn of Stretcher bond in cavity well comtructioo is illurtreted here.
FIG. 8 STRBTC~
BR BOND
10
PLAN OF COURSEA
ELEVATION
Fxa. 9 HBADBRBOND
11
I8 2212 t 1991
water to pass through than rendered walls, and 6.6.3 Thermal ,!3resm
therefore shall not be relied on to give protection
from rain except under sheltered or moderate The coefficients linear expansion of bricks vary
conditions. from 5 x 10-s to 11 x 10-s per degree Centi-
grade. Variations of temperature tend to produce
linear changes in walls which, when restrained,
6.6.2.2 Resistance to rain penetration will be may lead to internal stress resulting in cracks
incrased by rendering which prevents the access especially when the walls exceed 30 m ( 100 feet ).
of water through the joints of brickwork except The effects of these stresses shall be taken into
in small quantities passed through by capillary consideration for .a proper design.
action. Rendered walls are, therefore, suitable for
severe conditions provided other requirements, 6.6.4 Control of Shrinkage Cracking
such as sufficient thickness, use of satisfactory
6.6.4.1 When bricks having a drying shrinkage of
materials,, and workmanship are also satisfied.
not more than 0.02 percent are used, fine hair
6.6-2-g A cavity wall will provide a perfect cracks appear in the joints. These may usually be
barrier to rain penetration. Even when the outer ignored. With bricks of higher shrinkage values,
part of the wall gets wet, the inner one will major cracks may appear through the brickwork.
remain absolutely dry. Tn confine cracks to the joints and to dissipate
these into a large number of fine joints, it is desi-
6.6.2.4 Table 3 indicates the suitability of various rable that the mortar used shall be weaker than
walls under different conditions of exposure. the bricks.
6.6.4.2 Cracking due to shrinkage normally will
Table 3 Suitability of Walls for occur at openings or other points where the verti-
Variow Expomarem cal or horizontal section of a wall changes. A long
( ClaurG6.6.2.4 ) wall with a few openings will tend to show wider
cracks above and below the openings than a simi-
lar wall with many openings. Metal reinforcement
may be embedded in brickwork at points where
Ii - Recommended cracking is likely to occur.
N - Not Recommended
6.6.5 Themal Insulation
81 Constrmction Exposure
No. --d---~ 6.6.5.1 For requirements of thermal insulation in
Sheltered Moderate Severe walls, reference may be made to IS 3792 : 1978.
(1) (2) (3) (4) (5) The thermal transmittance ( U-value ) of l-brick
1. Unrendred &brick N N N (200 mm ) thick wall with 15 mm plaster on
thick wall both sides will be about 19 5 K cal/mshdeg C ( or
0.4 Btu/ft*hdeg F ).
2. Unrendred l-brick R N N
thick solid wall 6.6.6 Fire Resistance
3. Unreodered If-brick R R N For requirements regarding resistance to fire,
thick solid wall
reference may be made to IS 1642 : 1988.
4. Rendered solid wall R R N
6.6.7 kuzd Innrlation
5. Cavity wall or rende- R R R
red one-brick thick Requ&ments for insuh%iOn against airborne
solid wall sound are laid down in IS 1.950 : 1962 and
reference may be made to that standard in this
NOTE - Exposure condition8 to wind and rain may be connection.
broadly divided into rheltered, moderate and Ievere
locationr.
6.6.8 Dnrabilitp
Shclfnud Conditions are, for example, regions of low rain-
fall ( below 750 mm per annum ) and where brickwork Deterioration of brickwork arises due to following
is protected by the proximity of buildings of rimilar causes:
or greater heights. Brickwork in the lower two rtoreyr
of building8 of ruch location8 will fall in this group. 4 Disintegration due to soluble salts present
in the brickwork or when the brickwork is
Ma&r&r Cmditions are obtained where the exposure is in contact with subsoil water containing
neither sheltered nor severe. soluble salts ( see Note 1 );
S-n Cm&ions are obtained where the bric_l_work is Disintegration due to impurides present in
exposed to a moderate gale accompanied by ap@@tent
W
the bricks which! under certatn conditions
rain. Brickwork that projects well above *a 8UrroUnding
buildings will, especially, be r~f~ely exposed.
are liable to Qsrupt the brickwork ( JC~
Note 2 );
12
IS 2212 t 1991
c) Disintegration due to frost action ( see 6.8.1.3 The damp-proof course shall occupy the
Note 3 ); and full wit&of the wall just below it, and shall be
provided even under door openings.
d) Corrosion of iron or steel in reinforced
brickwork. 6.8.2 Damp-proof course may be horizontal or
NOTES vertical and will be required at one or all of the
locations as below:
1 When a wall is subiectcd to continued wetting or
alternate drying and wetting, the soluble salts therein, a) Below the lowest floor level to prevent entry
mostly sulphates of alkalia prerent in the bricks get
dissolved and interact with- certaio components of
of water from the soil;
cement or hydraulic lime in the mortar and rendering, b) Above ground level to prevent water from
resulting in the formation of new compounds with
increased volume and consequent cracks in the bricks rising up the wall; and
or in the mortar. Under similar circumstances disinteg-
ration also occurs due to the crystallization of certain c) At openings, parapets, etc, to prevent
salts like magnesium sulphate just inside thesurface access of rain-water into the structure.
pores of the bricks giving rise to severe surface decay.
6.8.3 Where the lowest floor of a structure is
2 Nodules of quick lime in the bricks when they get below the finished ground level, a -horizontal
hydrated due to soaking in water during construction or
subsequent dampness expand in volume setting up dis-
damp-proof course through the body of the wall,
ruptive effect on the bricks. below the level of the underside of the floor will
be required. This will have to be connected in
3 When the brickwork is saturated with water and ex- the external walls through a vertical damp-proof
posed to freezing conditions, the expansion of water
rryc;;ing the freezing has a disruptive effect on the course to the horizontal damp-proof course above
ground level. This, in effect, seals the basement
from ingress of water.
6.7 Footinga
6.8.4 All walls in a building shall be provided
For construction of foundation footings in brick- with a damp-proof course which is at least 15 cm
work reference may be made to IS 1080 : 1985. above the finished ground or plinth protection
level and preferably immediately below the under-
e6.8 DsmpProof Courses side of the ground floor. The damp-proof course
56.8.1 The function of a damp-proof course is to shall run without a break throughout the length
prevent the passage of water from an external of the wall, even under door or other openings.
source into a structure or from one part of a
structure to another. Damp-proof courses may 6.8.5 Damp-proof courses shall be provided on
consist of flexible material like tar or bitumen the jambs and at the top of openings where such
felts, or of a layer of dense concrete or slates or openings occur in cavity falls. The damp-proof
cuddappah stone slabs. course in the jambs shall be vertical and shall be
provided at the junction of the internal and exter-
6.8.1.1 Dampproofing with a layer of concrete nal parts of the cavity wall so as to prevent ingress
shall conform to the following requirements: of dampness from the external part of the wall to
the internal leaf ( SGCFig. 11 ). A flexible damp-
4 Size of stone aggregate 10 mm nominal
proof course ( se6 Fig. 12 ) shall be provided at
to be used size ( see IS 383 :
the top to protect the lintel head from the water
1970 )
which flows down through the cavity above and
b) Mix of concrete 1:2:4 to drain it off outside through weep holes.
4 Thickness of concrete Not less than 4 cm 6.8.6 In parapets, where the coping is of an im-
layer pervious material like stone or dense concrete, no
damp roof course may be necessary across the
4 The concrete layer
Wall. tv here the coping is of a previous nature, it
shall be provided with
may be necessary to interpose a flexible damp
a waterproofing treat-
proof course about 15 to 20 cm above the finished
ment which may be
roof level and carry it down the inside face of the
either a surface treat-
wall to the lower face of the drip course. Damp-
ment or with integral
proofing of parapets in the case of cavity walls
waterproofing com-
construction is illustrated in Fig. 13.
pounds
6.8.7 Damp-proofing details under architectural
NOTE - For surface treatment of concrete damp
proof course, it is found by experience that painting,
features is illustrated in Fig. 14.
with hot bitumen at the rate of 17 kg/l00 m* is rtis- 6.9 Cavity Wall
factory.
6.9.1 The outer and inner leaves of a cavity wall
8.8.1.2 Slates and cudda#ah stone slabs used for may be of the same material or of different mate-
damp-proofing shall be not less than 40 mm thick, rials, such as brickwork and concrete, etc. The
13
..
IS 2212I ls!u
FLEXl6LE DAMP-PROOF
COURSE OVER SUPPORT~SEE flc.rt~)
10 cm + SUPPORT OF APPROPRIATE
Mlrd LENGTH
INSIDE I I
FLEXIBLE VERTICAL
DAMP-PROOF COURSE FRAME TO OPENING
OUTSIDE PLAN
1lA Details with Frame foi Opening on Outside
FLEXl8LE DAMP-PROOF
COURSE OVER SUPPORT (SEE FIG.128)
SUPPORT OF APPROPRIATE
LENGTH
INSIDE
SLATE DAMP -
PROOF COURSE FRAME TO OPENING
OUTSIDE PLAN
11B Details with Fiame for Op8ning on Inside
FIG. 11DETAILS OF DAMP-PROOF
COURSSSAT JAMBFOROPENIIWSIN CAVITYWALL
thicker leaf shall be arranged on the inside and Ties shall be given a bituminous or other coat
the cavity or apace between the two leaves of the before, insertion to protect them from corrosion.
wall #hall be between 4 cm to 8 cm.
6.10 Be- of Ploor~ and Roofs
6.9.2 The function of the wall ties is to bind to- 6.10.1 Timber Floor and Roofs
gether the outer and inner leaves of a cavity wall. It is not desirable to embed any structural timber
This shall be spaced not more than four brick- in brickwork as it is liable to be affected by dry
lengths apart horizontally and not more than 5 rot. Timber wall pIates shall be protected with
brick-heights vertically, and staggered. Additional preservative if they have to be embedded in wall.
ties shall be used near openings. There shall, at The ends of timbers joists shall preferably rest on
least, be 5 ties per square metre surface area of corbels or brackets but when built into a wall they
the wall. shall be treated with preservative, and in addition,
space shall be left around them for free circulation
6.9.3 Ties may be of mild steel, flat iron or round of air. The ends of beams carrying heavy loads,
bars, suitably twisted at their mid-point or sloped and of trusses shall be supported on templates of
towards the exterior side ao as to prevent water concrete or stone to distribute the load over a
from flowing along it from outer to inner leaf. greater area of brick wall.
14
FLEXIBLE DAMP -
PROOF COURSE
SECTION
12A Head of Opening with Frame on Outside
INSIDE
FLEXIBLE DAMP-
PROOF COURSE
SUPPORT
OPENI
SECTION
126 Head of Opening with Frame on Inside
FIG. 12 DBTAILSOF DAMP-PROOFINGAT LINTEL HEAD LRVRL
FOR OPR#INGSIN CAVITY WULS
DAMP PROOF
COURSE FOP *IGH
18A Details where ParapetIs also of Cavity 133 Detail8 wheie Parapet is of Solld
Constructlon Construction
FIG. 13 DRTMLS OF DAMPPROO~G IN PARAPBTOWR CAWY CONSTRUCTION
15
6.10.3.2 Where the bottom of the slab does not
coincide with the level of a brick course, the level
shaIl not be made up with cut bricks but the
thickness of the slab at bearing shall be increased
so that the bearing is directly on the brick course
immediately below its level.
6.10.3.3 Ends of RCC beams shall generally be
placed on template of plain or reinforced cement
concrete or stone.
.Fl EXIBLE DAMP - 6.10.3.4 The ends of RCC slabs may bear on a
PROOF COURSE .layer of cement mortar ( 1 : 4 mix ) 12 to 20 mm
thick. Its top surface shall be white-washed or
otherwise suitably treated so as to minimize the
friction to movement of the concrete slab over
the bearing.
6.11 Brickwork Round Openings
6.1Ll Openings shall be of such a size and so
14A Plinth - Solid Wall spaced in walls as to reduce cutting of bricks to
the minimum. The width of openings shall, as far
as possible, be a multiple of the width of a brick.
6.11.2 In external walls, it is desirable to rebate
the sills, jambs and heads of openings so as to form
a barrier for rain-water. The still shall be sloped
slightly so as to allow rain-water to drain off.
7 STORAGE AND HANDLING OF 8.3 The setting out of walls shall be facilitated by
MATERIALS permanent rows of pillars, parallel to and at a
fixed distance beyond the periphery of the build-
7.1 Bricks ing. The pillar shall be located at the junctions of
cross walls with the periphery of the building.
.Bricks shall not be dumped at side. They shall be The pillars shall be located at the junctions of
stacked in regular tiers even as they are unloaded, cross walls with the peripheral lines of pillars.
to minimiae breakages and defacement of bricks. The centrelines of the cross walls shall be extended
The supply of bricks shall be so arranged that, as to and permanently erected on the plastered tops
far as possible, at least two days requirements of of the corresponding sets of pillars. The datumlines
bricks are available at site at any time. parallel to and at the known fixed distance from
the centre lines of the external walls, shall also
Bricks selected for different situations of use in
be permanently marked on the corresponding
the work shall be stacked separately.
rows of pillars to serve as checks on the accuracy
7.2 Cement of the work as it proceeds. The tops of these pillars
shall be at the same level and preferably at the
Cement shall be stored above ground level in per- plinth or floor level. The pillars shall be of size
fectly dry and watertight sheds. Genient shall be not less than 30 cm square and shall be bedded
stacked not more than eight bags high. The bags sufficiently deep into ground so that they are not
shall be stacked in a manner to facilitate removal easily disturbed.
and use in the order in which they are received.
8.4 Site Bench Marks
1.3 Lime
-Quick lime shall, as far as possible, be slaked soon Before commencing building operation, permanent
alter it is received. Storage of unslaked fat or bench marks located at convenient points on the
semi-hydraulic lime is not desirable as the lime site and preferable linked with G. T. S. Bench
deteriorates by absorption of moisture from the Marks, shall be put up so as to facilitate accurate
atmosphere and also is likely to cause fires. setting out of height from a tlxed da&m.
Slaked hydraulic lime shall be stored in the same 8.5 The judicious use of storey rods may ensure
way as cement as it sets quickly under damp accuracy m setting out and facility for checking
conditions. the work as it proceeds.
-8.1 Generally the site shall be deared of grass 9.2 Scaffolding shall be designed to withstand all
roots, tree stumps, etc, before the building lines are the dead, live and impact loads which are likely
set out. In case of sloping terrain care shall be to come on them. They shall also be so designed
taken to ensure that the dimensions on Ian are as to ensure the fety of the workmen using them
set out correctly in one or more horizont ap planes. and shall confor in all respects to the require-
ments of the r levant building regulations on
.8.2 The building lines shall be set out with steel safety, health an f we&e and also the local build-
tapes. Setting out of angles shall be with theodo- ing bye-laws.
,lite in case of important and intricate structures
where the lengthr of arms exceed 16 m. In other 10 SOAKING OF BRICKS
cases they may be. set out by meazurement of
sides In rectangular or square setting out, diago- 10.1 Bricks shall be soaked in water before use for
nals shall be checked to enzure accuracy. a period that is sufficient for the water to just
17
1s 2212t 1991
penetrate the whole depth of the bricks ( see 11.1.3 The courses shall be aligned and care shall.
Notes ). Wetting the bricks assists in removing the be taken to keep the perpends.
the dirt, sand and dust from them. Further, it
11.1.4 The brickwork shall be built in uniform
prevents the suction of water from the wet mortar,
layers; corners and other advanced work shall be
as otherwise the mortar is likely to dry out soon
racked back. No part of a wall during its construc-
and crumble before attaining any strength. The
tion shall rise more than one metre above the
bricks shall not be too wet at the time of use, as
general construction level, to avoid unequal settle-
they are likely to slip on the mortar bed and there
will be difficulty in ensuring plumbness of the ment and alao improper jointing.
wall. Moreover, proper adhesion of bricks to 11.1.5 The face joints shall be finished either by
mortar will not be possible if the bricks are too joi;;i;,or by pointing as specified, in accordance-
.
wet. . .
NOTES
1 The period of soaking may be easily found at site by
a field test in which the brick MOsoaked in watrr for
different periods and tben broken to find the exteat of
water penetration. The least period that corresponds to
complete soaking will be the one to be allowed for in
the construction work.
18
IS 2212 t 1991
11.6.2 In the construction ofa flat arch, though 11.8.6.1 The mortar covering in the direction of
the extrados is perfectly level; the intrados is given joints shall be not less than 15 mm.
a slight camber to allow for any slight settlement 11.8.6.2 The mortar interposed between the rein-
.or to correct the apparent sagging of a horizontal forcement bars and the brick shall be not less than
line, the usual allowance being about 1 mm rise 5 mm thick.
.at the ccntre for every 100 mm of span.
11.6.3 Large arches in masonry shall be construc- 11.8.7 In the case where the reinforcements cross
ted in accordance with IS 2118 : 1980. inside a joint, the diameter of the reinforcement
shall not exceed 5 mm, unless specially shaped
11.7 Fixing of Framea bricks are used to permit larger reinforcement.
W
IS 2212-t
1991
exercised during construction that the cavity is windows and doors ), they shall be separated by
continuous and free from obstruction. As far as a water-tight membrane.
possible, mortar droppings shall be prevented from
falling down the cavity by the use of laths or by 11.12.8.1 Above the lintels of door8 and windows,
damp-proof membrane shall be inserted slopping
haybands which shall be drawn up the cavity as
downwards and outwards.
the work proceeds. Any mortar which may
unavoidably fall on the wall-ties be removed daily 11.12.8.2 At solid jambs a vertical damp-proof
and temporary openinga 8hall be provided to coune shall be inserted between the outer and
permit the daily removal of mortar droppings from inner parts of the wall.
the bottom of the cavity.
12 INSPECTION
11.12.2 Special precautionr a8 laid down in
IS 1649 : 1962 shall be taken in building flues 12.1 General
adjacent to cavities.
11.1!2.3Bond The object of inspection of brick masonry work is
to ensure it8 satisfactory performance and al80 to-
In building hollow walls of half-brick thickness, ascertain whether all the recommended practice
only stretcher bond shall be used, unless purpose- of workmanship is adopted at every stage. As the-
made snap headera tie available. When header correct strength of masonry cannot be ascertain-
bricks are cut and u8ed, they are either likely to ed without destruction, a close supervision during-
protrude into the cavity and form ledges for mor- the course of construction is necessary to ensure.
tar droppings to collect or they may be so short as satisfactory performance. The strength of brick-
to weaken the 8tructure. work depends on the strength of individual brick,
11.12.4 The outer and inner leaves shall be tied rtrength of mortar, bond and workmanship.
by means of wall ties. The wall ties shall prefera-
bly be bedded with a riight fall towards the 12.2 Inspection ofMaterials
exterior part of the wall.
In caoc of large works, samples of bricks, sands,
11.12.5 At the base of the cavity wall, the founda- ~urkAi, lime, cement, etc, which go to form the
tions and basement shall be solidly constructed up brickwork, shall be periodically tested in a labora-
to 300 mm above the ground level. The air cavity tory to make 8ure that they conform to the
shall begin not less than 200 mm below the upper rc uirements stated in 5. Simple field tests may
floor surface of the ground floor and the cavity 8u5ticc in the ca8e of small/work8.
shall be continued without interruption up to the
roof. 12.3 IamPection of Workm8aship
11.12.6 Vbntilorion A close rupervision while the work is in progress
In order to keep the. cavity dry, air slot8 8hall be will ensure a better quality work with the materials
provided above the ground floor level and below available for use. The following shall be observed
the cave level of the roof to extent of 500 mm8 at the time of inspection:
area of vents to every 20 m8 area of the wall.
a) All loore materi& dirt and ret lump8 of
11.12.7 The following precaution8 rhall be obser- mortar which may be lying over the surface
ved at the top of the cavity: over which brickwork i8 to be freshly star-
If the top of a hollow wall ends ted, shall be removed with a wire brush.
4 Parapts -
with a parapet, the cavity 8hall be carried b) All the brick8 shall be thoroughly soaked in
up to the full height of the wall or 8topped clean water immediately before use.
at the roof-fleshing level.
c) The s&ace over which the brickwork is to-
b) Eaves - If a roof project8 over the top be started shall be slightly wetted.
of the wall, the cavity shall be closed at
the top. d) Thi fint coume itself shall be made hori-
zontal by providing enough mortar in the
cl Party Walls - In a hollow party wall, the bed joint to till up any undulations in the
top of a cavity shall be closed just above bed course.
the uppermost ceiling level and the courses
over shall be continued in solid brickwork. e) Plastic mortar results in thorough bedding
A sound-insulating material shall be inter- of the brick and more complete filling of
posed between the hollow wall and the the joints which enrure greater strength.
solid brickwork. Care 8hall be taken to see that the required
quantity of water is added to the mortar
11.12.8 At the points where the two leaves of the at the mixing platform itself and not over
hollow wall come into contact ( for example, at the course8.
IS 2212 8 1991
f) All the joints shall, as far as possible, be built of bricks with low sulphate content. Brick-
thin and the speci6cations mentioned work exposed to sea spray shall be made with
in 6.4 in this regard shall be strictly adha dense bricks and cement mortar. Brickwork in
red to. exposed situations shall not be given a rich cement
rendering ( say richer than 1 : 4 cement : sand
8) Care shall be taken to see that there is no mix ) as the latter, due to shrinkage cracks, may
through joints and the lap is not less than admit penetration of water into the body of the
half the width of the brick, and that all wall, and at the same time, prevent its ready
the vertical joints are properly filled with evaporation due to its close texture.
mortar.
13.2.2 Sulphate attacks in their initial stages may
h) The verticality of the walls and horixon-
be remedied by rectifying the possible sources of
tality of the courses shall be checked very
often with plumb bob and spirit level water seepage into the body of brickwork and by
respectively. scraping the affected mortar and rcjointing and
rendering. In more advanced stages, the only
3 No portion of the work shall be left more remedy is to pull down the affected parts and
than 1 m lower than the other. Where the reconstruct them.
masonry of one part has to be delayed the
work shall be raked back suitably at an 13.2.3 The primary precaution to be taken to
angle not exceeding 45 according to bond prevent sulphate attacks is to adopt constructional
and not toothed. details and choose materials that will ensure
complete preventation of entry of water into the
k) Where plastering is required to be done all brickwork.
the vertical as well as horizontal joints shall
be raked to a depth of about 10 mm while Some important constructional details to avoid
the mortar is wet, and this will ensure wet conditions are stated below:
satisfactory adhesion between the plaster Dampproof courses shall be provided under
aud brickwork, and
4
all jointed members covering the horizontal
Care shall be taken to ensure that the brick or sloping faces of brickwork including
d copings, sills, chimney caps.
work is kept wet for seven days commenc-
ing from 24 hours after the course is laid. W All projecting features formed with joined
units, such a cornices and string courses,
13 MAlNTENANCE ahall be covered with properly designed
flashings, and where necessary, cover flash-
13.1 Where proper materials and workmanship ings shall be provided at the wall face.
are used, brickwork will need little maintenance. Cement fillets and cement renderings used
If, however, defects occur, they may be due to the as a protection to horizontal surfaces are
following causes: unlikely to be satisfactory; both are liable
a) Sulphate attack on mortars and renderings, to develop shrinkage cracks which let in
water.
b) Use of unsound materials,
c) Corrosion of embedded iron or steel, 4 Parapet. walls shall not be sealed on both
faces by impervious rendering; this reduces
d) Crystallization of salts from the bricks, and the rate of evaporation and may ultimately
e) Defects due to shrinkage on drying. result in a wet-condition of the brickwork.
13.2 $IlJphotc Attack on Mortar and Render- 4 On walls faced with external renderings,
all damp-proof courses shall extend through
be
the facing and turn down to form protec-
13.2.1 Sulphates present in br&kwork react in the tective drips.
presence of water with alumma contents of the
cement and hydraulic limes in the mortar and e) Where flashings are used above roof level
rendering, forming other salts with considerable in coojunction with damp-proof courses,
increase in volume, and consquently chip and they shall be inserted immediately below
spall the bricks, produce cracks in the joints and the dampproof courses.
renderings, and disintegrate the mortar. Water is,
therefore, essential for thii defect, and it may
f 1 Cavity walls shall be effectively drained by
weep holes above all damp-proof courses
arise in exposed situations in brickwork. Parapets, that bridge the cavity.
boundary walls, chimney walls, etc, shall be built
with bricks of low sulphate content.. Similarly, I31The use of dense stones or bricks as a facing
brickwork in situations where wet conditions are to to porous brickwork in solid walls may lead
be expected, such as below damp-proof course, in to prolonged dampness of the wall. Water
man holes, in retaining walls# etc, shall .also be entering through the ahriakage cracks may
21
IS 2212I .l!J91
not evaporate su5ciently rapidly through 13.5.3 Continued effloreescence would indicate
the dense facing. that water from leaks or .similar sources is finding
its way into the brickwork through previous
13.3 Use of Unsound Materials channels. In these cases, entry of water shall be
located and stopped,
13.3.1 Bricks containing burnt nodules8 of quick-
lime, and mortar containing unslaked particles of 13.5.4 Some of the salts, like magnesium sulphate
lime are often responsible for cracks in bricks, and have a disintegration effect on the brick face, and
for pittings displacement cracks, etc, in mortars; cause it to crumble to dust. Chemical analysis of
when coming in contact with water, the quick- the surface scrapings will indicate the nature of
lime gets hydrated and expands in volume and the salts and if they are of the harmful type
causes such defects. special care shall be taken to seal off the entry of.
water into the brickwork.
13.3.2 The remedy lies in ensuring that all lime
is properly slaked before mixing into mortar, and 13.6 Defects Due to Shrinkage or Drying
in choosing bricks burnt from the proper soil.
Constructional details designed for excluc&ng Brickwork generally swells, with absorption of-
moisture from such walls ( SM 13.2 ) will also stop water and whar~the water evaporates, it shrinks
this trouble. and in so doing develops vertical cracks, and
13.4 Corrosion of Embedded Iron and Steel when the mortar of the brickwork is lean, the
cracks are distributed over a large nymber of
Iron and steel corrode in contact with atmospheric joints so that they are not significantly visible.
moisture, where such moisture is laden with acids However, when the mortar is rich, the resulting
sulphates and chloride salts in solution. In coastal cracks are few but wider, occurring at the weakest
areas such corrosion occurs rapidly. Iron embed- point in the brick or mortar. These cracks have
ded in brickwork is corroded for the same reason no adverse effect on the structural strength of the
.when such sale are released, in solution from the work and.may be easily rectified. These do not
bricks .themselv& when-damp. While undergoing recur after the first season of drying out provided
cowsion, the iron expands considerably and the walls are generally water-tight.
tends to disrupt the brickwork. Prevention of such
corrosion may be achieved by giving an encase- 14 REPAIRING BRICKWORK
ment of 15 to 25 mm of dtnse cement mortar ( 1:4
mix or richer) around all embedded steel sections.
14.1 Defects and cracking in brickwork may -be
Iron and steel memb& partially embedded in
due to one or several causes mentioned in
brickwork tend to corrode at the point of their
clause 13.1 and to execute effective repairs, it is
entry into the brickwork,aod to prevent this, they
necessary to know the cause of damage. The effect
shall be given a bituminous protective coating at
of defect in a wall must be judged in relation to
that place.
the building as a whole and the general soundness
13.5 Crystallisation of Salts of its construction and the particular function of
the wall is called upon to serve. The nature of
13.5.1 When bricks containing soluble salts are repairs mainly depends on whether it is structural
used in construction, these salts are dissolved out, damage or surface cracking only. At times even-
if water passes into the brickwork and are deposi- wide ctacks may not seriously affect the stability
ted in the form of fine crystals on the face of the of the structure provided the brickwork is not
brickwork. This is known as efflorescence. distorted or is not much out of plumb.
13.5.2 Effloreseence will be a common phenome- 14.2 Before deciding the course of treatment t@
non with new construction since the water used in be adopted to following factors shall be conside-
the construction invariably leaves the salts dissol- red:
ved from the brickwork on the face. When the
structure dries up, this efflorescence shall be scrub- a) The type of foundation on which the wall:
is constructed;
bed out dry with brushes. They shall not be
washed as the solution will again be absorbed b) The position and bonding of cross walls-
into the brickwork. Cleaning with acids shall not and other connecting structural members;
be done as new salts are formed thereby.
NOTE - In some cases, when the e5orescence is c) Whether the wall is true to plumb;
composed mainly of lime and the lime has had time to
carbonate into almost insoluble chalk, the surface may d) Whether floors, roofs, upper walls, etc, are
be wetted to orevent undue &sorotion ad then scrub- liable to exert thrust or restraint to further
bed down wiih a solution of oni put of co&merckl movement; and
hydrochloric ( muriatic ) acid in 20 parts of water and
subsequently washed dowxitoremove- all traces of acid,
care having been t&en previously to protect any metal e) The aesthetic effect of the crack over the
or other work likely to be damaged by the acid. building as a whole.
IS 2212 r.1991
14.3 Treatment of Structural Damage patched surface will match with the sur-
rounding surface. In repairing cracks with
14.3.1 Where walls become unsafe due to diffb mortar it is important to secure satisfactory
rential movements resulting from seasonal fluctua- adhesion between the masonry of the exis-
tions in the moisture content of subsoil or due to
ting work and the new bricks and also not
the presence of filled materials below the
to use toq strong a mortar mix Otherv.ise
foundations, the work may require special measure
shrinkage of the new rich mortar may
such as providing reinforced concrete band at
cause a fresh crack to develop. To promote
plinth level, lintel level, top level, etc, and
adhesion, the brickwork shall be wetted
lowering ground-water table.
before the mortar is filled in.
14.3.2 For damages other than mentioned 14.3.3.2 If a number of cracks have appeared in
in 14.3.1 one of the following treatments may be
a single wall and the cracks cross each other these
adopted: cracks can not be effectively repaired. The walls
To provide tie rods passing through the in such cases have no strength and it is advisable to
floor or at roof level anchoring the damag- dismantle the entire wall and reconstruct the same,
ed wall to another wall or structural supporting the structure above in a suitable
member that is sound or has tendency to marmer.
niove in the opposite direction.
In case the diagonal cracks have occurred in a
To build buttresses, keyed into the damag- localised place of the wall, the brickwork at the
ed wall so as to give thrust against the damaged place and around shall be dismantled
wall in the required direction. It shall be and rebuilt. While dismantling such portions, care
ensured that the buttresses rest on firm soil shall be taken to relieve the load on the wall by
without giving way to settlements or move- providing props at suitable places. The props or
ments. supports for the structure above the work under
repair shall not be removed till the rebuilt maso-
In case the wall is noticed to be out of nry has attained enough strength.
plumb, the damaged or bulged portion of
the wall shall be dismantled and rebuilt 14.3.3.3 Where the cracks are likely to continue
with mortar of the same proportion aa the to widen for sometime after initial development
adjoining portion. ( such as in the case of cracks due to ground
14.3.3 Tmtmmt of Crab ACTOSS
Walls movement in shrinkable clay sub-soil ) it would
be advisable not to repair the cracks with mortar.
14.3.3.1 These cracks are more or less diagonal If filling is found necessary to prevent the pene-
cracks and either follow the vertical and horizon- tration of moisture or rain, an oil based mastic
tal joints alternately or pass straight down through shall be applied by caulking or by a gun.
alternate vertical joints and thi intervening bricks
and mortar beds. In these cases one of the follow- 14.3.3.4 Surface cracks
ing methods may be adopted:
Where the mortar in the joints has become dama-
4 If the cracks are of such nature that they
ged without dislocatiag the brickwork, which may
are likely to encourage the penetration of
rain if they are not repaired, it is necessary be due to initial usage of poor mortar, improper
to cut out and replace the cracked bricks. filling or action of frost or fire or unknown ele-
ments of nature, the joints shall be raked
b) If the cracks arc wide, the two portions can thoroughly to a depth oi at least 20 mm and the
be stitched by inserting bond stone or prc- raked joints caulked with mortar and the brick-
cast reinforced concrete blocks at suitable work pointed. Care shall be taken to avoid the
intervals. The cracks shall then be grduted. usage of a strong mortar for caulking purposes.
Sufficient care has to be taken in preparing The patch work shall be properly cured
the precast concrete blocks so that the ( S86 11.10).
23
18 2212: 1991 .
ANNEX ;h
( Clause 2 )
1081 : 1960 Code of practice for fixing and 2250 : 1981 Code of ractice for preparation
glazing of metal ( steel and alu- and use o P masonry mortars (first
miniurn doors, windows and revision )
ventilators ) 3466 : 1988 Masonry cement ( second revision )
1212 : 1978 Methods for testing tar and bitu- 3792 : 1978 Guide for heat insulation of non-
minous materials : Determination industrial buildings (Jirst revision )
of loss on heating (jrst reuision ) 3812 : 1981 Fly ash for use as pozzolana and
admixture ( JirJt recision )
1322 : 1982 Bitumen felts for water-proofing and
damp-proo6ng ( third revision ) 4098 : 1983 Lime-pozzolana mixture ( first
revision )
1344 : 1981 CaJcined cJay pozzoJana ( second
4913 : 1968 Code of practice for selection ins-
revision )
tallation and maintenance of
1489 : 1976 Portland-pozzolana cement ( second timber doors and windows
m&ion ) 8041 : 1978 Rapid hardening Portland cement
1566 : 1982 Hard-drawn steel wire fabric for ( jirst revision )
concrete reinforcement ( second 8013 : 1978 Hydrophobic Portland cement (Jkst
revision ) revision )
24
Bureau of Indian Staudrrdr
BIS is a statutoryinstitution established under the Bureau oflndiun StundurdsAct, 1986 to promote harmonious
development of the activities of standardization, marking and quality cert&cation of goods and attending to
connected matters in the country.
BIS has the copyright of all its publications. No part of these publications maybe reproduced in any form without
the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the
standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standardsiare also reviewed
periodically; a standard along with amendments is reafftrmed when such review indicates that no changes are
need&, if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of BIS Handbook and Standards : Monthly Additions.
This Indian Standard has been developed from Dot : No. CED 13 ( 4782 ).