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07 / 5392
Ex Isolating Spark Gaps
Gases: II 2G Ex d IIC T6
Dusts: II 2D Ex tD A21 IP67 T 80C
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5240e
EC-Type Examination Certificate for
EXFS 100 (KU); Part No. 923 100 (923 101)
EXAM
BBG Prf- und Zertifizier GmbH
Document:
BVS 06 ATEX E 099
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5237
Ex isolating spark gaps
Examples of use
- Specific applications:
for establishing a galvanic isolation of insulating
flanges and insulated couplings (e.g. fuel pipes)
Cathodic corrosion protection of tanks
Cathodic corrosion protection of pipelines
Lightning equipotential bonding of gas pressure regulation stations
Assembly:
Isolating spark gaps can be mounted between the parts of the installation to be bridged
by means of brackets or connectors. When mounting isolating sparks, the shortest
possible cable length should be used as long cables increase the danger of inductive
voltages putting unnecessary stress on the isolation.
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5242e
Ex isolating spark gap EXFS 100; Part No. 923 100
Application
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5238e
Cathodic corrosion protection of tank installations
EXFS
100
building earth
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5300e
Insulating flange of fuel or product pipelines
EXFS
100
insulating flange
EXFS
100
gas pressure regulator
insulating flange
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5303e
Installation of EXFS 100
detail electric actuator, e.g. MOV (motor operated
valve)
cathodic
EXFS corrosion protection
100
16 mm Cu
Insulating
flange ground
earth-termination system
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5305e_c
Ex isolating spark gaps EXFS 100 (KU)
Application
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5317e_b
5 Steps for
selection and correct installation
of Ex isolating Spark Gaps in
accordance with
AfK Recommendation No. 5
Edition: 2010
and
IEC 62561-3:2011 (81/387/CDV)
In the following the maximum values of the first short stroke for the
different lightning protection levels (LPL) (see Table 5 of IEC 62305-1) are
used.
The lightning protection level is used to implement protection measures
according to the relevant set of lightning current parameters.
The parameters for the subsequent negative short stroke are neglected
since no significantly high current steepness is to be expected (values
based on experience over the last decades) if lightning current is coupled
(galvanic coupling) into the pipeline at the place of installation of the
spark gap (insulating piece).
Thus, in the following the average steepness of the first short stroke is
used for assessing the voltage drop in all connecting cables.
It is certainly possible that lightning directly strikes the insulating piece or
the spark gap. This, however, needs to be prevented by taking adequate
external lightning protection measures in accordance with IEC 62305-3.
Two classifications:
2007 DEHN + SHNE / protected by ISO 16016 DEHN UK, 2011 22.12.2010 / 5321e_e
3. Step
connection cable length
acc. AfK No. 5
2007 DEHN + SHNE / protected by ISO 16016 DEHN UK, 2011 22.12.2010 / 5320e_a_MAK
Ex isolating spark gaps
Connecting cable lengths
(di/dt)max
(di/dt)max
L
of the connecting
R
cable
Ref.: Hasse, P.: berspannungsschutz fr Niederspannungsanlagen, TV - Verlag GmbH, Kln, 1998
IECEx and ATEX certification for the relevant hazardous zone at the
place of installation
2) Max. discharge current in case of interference at the place of installation
insulating joints
The impulse sparkover voltage Uas (1.2 / 50 s) of the spark gap must be
50 % smaller than the r.m.s. power-frequency test voltage UPW of the
insulating joints .
Requirement: Uas <= UPW / 2
e.g. class 2 insulating piece: UPW = 2.5 kV
2007 DEHN + SHNE / protected by ISO 16016 DEHN UK, 2011 22.12.2010 / 5321e_e
Ex isolating spark gaps - Selection procedure in
accordance with AfK - Trigger function
AfK recommendation No. 5: Coordination Ex isolating spark gaps /
insulating joints
After the spark gap has triggered, the max. voltage drop between the
connecting points of the Ex isolating spark gap (Umax) must not exceed
the peak value of the power-frequency test voltage ().
Requirement: Umax <
e.g. class 1 insulating piece: UPW = 5 kV; = 7 kV
Spark gap
Insulation
insulating piece
insulation
insulating joint
insulation
steepness:
LPL 1
steepness:
LPL 2
steepness:
LPL 3
Note:
Type of spark gap and cable length have to be the same
If several spark gaps are connected in parallel, the spark gaps ignite one
after the other and the electric strength of the insulating piece is never
exceeded.
concrete
reinforcement foundation
Connecting cable
length l (25 mm2)
External
EXFS 100
spark gap
Insulating joint
Earthing
Total current
Total current
current through
Current flowing EXFS
through the external EXFS
spark gap
Total current
Total current
current through
Current flowing throughEXFS
the external EXFS spark gap
-
more than just spark gaps
Rated discharge current (50 Hz): 500 A / 0.5 s Testing of further practice
relevent loadings
Connection enclosure with M10 x 25 of the spark gap
connection bolt and spring washer on both sides
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5297e_a
Pipelines affected by interferences
lightning strike
pipeline
earth electrode leakage currents caused earth electrode
by electrical railway systems
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5422e_a
Sources of interference can be
leakage currents
caused by electrical railway systems
galvanic pulse injection via the soil
electromagnetic fields
caused by high-voltage transmission lines
inductive pulse injection
earth faults and short circuits
caused by high-voltage transmission lines
galvanic / inductive pulse injection
lightning interference
caused by thunderstorms
galvanic / inductive pulse injection
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5422e_b
EXFS 100 -
more than just an isolating spark gap
additionally
transient switch for controlling
switch of short-term interferences
of high-voltage systems
(up to 500 ms)
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5297e_b
Non-standard parameters
from practice
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5329e_a
EXFS 100 -
50 Hz test
kV 1.0
0.0
-0.5
-1.0
kA 1.0 EUT_01: I_follow Before and after the test:
a.c. withstand voltage: 250V
0.5 impusle sparkover voltage: 1250V
leakage resistance: 500 k
0.0
test voltage: 600 V / 50 Hz
-0.5 test current: 500 A
duration: 0.5 s
-1.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 s
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5298e_a
EXFS 100 -
50 Hz test
Ex protection safety during the whole
C 70 duration of interference!
Test_01: Temperature Heating by 40 K
65
max. surface temperature < 85 C
60
keeping of T6
55
50
45
40
35
30
heating 40K
25
20
0 100 200 300 400 500 s
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5298e_b
Competitors on the EXFS 100 (KU)
- OBO Bettermann
- Leutron
- Hakel
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5322e_b
Ex isolating spark gaps - Competitors
Comparison DEHN EXFS 100 - OBO PAREX 480
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5322e_d
Ex isolating spark gap - Competitors
Comparison DEHN EXFS 100 - LEUTRON TC 100 A
Rated impulse sparkover voltage (1.2/50 s): 1250 V 950 V (typ. 650 V)
A.c. sparkover voltage (50 Hz): 500 V 70 V (
20%)
max: 84 V
D.c. sparkover voltage: > 600 V 100 V (
20%)
Nominal discharge current (8/20 s): 100 kA 100 kA
Lightning impulse current (10/350 s): 100 kA 75 kA
Class of lightning current carrying
capability according to EN 50164-3: H N
Rated power frequency withstand voltage (50 Hz): 250 V
Max. d.c. continuous operating voltage: 350 V
Rated discharge current (50 Hz): 500 A / 0.5 sec.
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5323e_a
Ex isolating spark gaps - Competitors
Comparison DEHN - LEUTRON TC 100 A
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5323e_b
Ex isolating spark gaps - Competitors
Comparison DEHN EXFS - LEUTRON TC 500 A
Rated impulse sparkover voltage (1.2/50 s): 1250 V 1300 V (typ. 950 V)
A.c. sparkover voltage (50 Hz): 500 V 350 V (
15%)
D.c. sparkover voltage: < 600 V 500 V (
15%)
Nominal discharge current (8/20 s): 100 kA 100 kA
Lightning impulse current (10/350 s): 100 kA 75 kA
Class of lightning current
carrying capability according to EN 50164-3: H N
Rated power frequency withstand voltage (50 Hz): 250 V
Max. d.c. continuous operating voltage: 350 V
Rated discharge current (50 Hz): 500 A / 0.5 sec.
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5323e_c
Ex isolating spark gaps - Competitors
Comparison DEHN EXFS - LEUTRON TC 500 A
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5323e_d
Ex isolating spark gaps - Competitors
LEUTRON TC 100 A and TC 500 A
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5323e_e
Ex isolating spark gaps - Competitors
Comparison DEHN EXFS - HAKEL HGS 100Ex
2007 DEHN + SHNE / protected by ISO 16016 EXFS 100 14.01.08 / 5324e_b
Thank you for your
attention
2007 DEHN + SHNE / protected by ISO 16016 DEHN UK, 2011 11.12.07 / 5392