RENR9033-04

August 2013
FLUID POWER SYMBOLS
22 16 33 17 40 1 BASIC COMPONENT SYMBOLS

39 23 3 29 24 5 8 27 41 13 9 7 18 34 10 MAIN AUX

EE (LH) PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

FF (RH) VARIABILITY SPRING

(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

19 32 VALVE ENVELOPES VALVES VALVE PORTS

15 25 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

11 37 AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
21 FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

16M Motor Grader MEASUREMENT ROTATING SHAFTS

35 36 2 5 4 26 30 6 28 20 12 14 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

38 COMBINATION CONTROLS
B9H1-UP
22 16 40 26 30 6 1 R9H1-UP
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

35 23 3 29 27 41 17 38 7 18 34 MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

33 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

19 32 25
37 LH VIEW EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

21
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

11 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

15 39 36 24 2 5 4 8 13 9 28 20 10 14
12 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATIONS SERVICE BRAKES

Component Locations ELECTRICAL SYMBOLS TABLE

Part Schematic Machine
Description HYDRAULIC SYMBOLS (ELECTRICAL)
Number Location Location
Accumulator Gp - Blade Cushion 219-8035 D-5,D-7,D-8 1
Accumulator Gp - Brake 260-9428 A-2 , B-2 2
G
Breather Assembly
Control Gp - Brake Pedal
9R-9925
301-4129
B-8
E-1
3
4
M
Cylinder Gp - Articulation 290-8074 D-6 5
Cylinder Gp - Blade Lift (LH) 270-7538 D-4 , E-7 6 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
Cylinder Gp - Blade Lift (RH) 270-7538 D-5 , E-8 7

(Dimensions: 39 inches x 28 inches)

Cylinder Gp - Blade Tip 9T-8944 F-3 8
Cylinder Gp - Center Shift 262-1905 F-4 9
Cylinder Gp - LH Steering 267-3863 E-3 10 29
Cylinder Gp - Ripper Lift 113-5264 D-7 11

RENR9033-04
Cylinder Gp - RH Steering 267-3863 E-2 12 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Cylinder Gp - Side Shift 257-5083 F-4 13 (ADJUSTABLE) SWITCH
Cylinder Gp - Wheel Lean 289-3054 F-6 14
Filter Gp - Pilot 191-9784 B-4 15 19
Filter Gp - Return 249-2307 A-8 16 ELECTRICAL SYMBOLS (ELECTRICAL)

Lock Gp - Center Shift 246-4477 D-4 17

Manifold Gp - Control Blade Cushion 253-1320 D-4 , D-5 18 23
Manifold Gp - Pilot Shutoff Solenoid 263-1790 B-5 19 T
Motor Gp - Circle Drive 9T-5977 F-6 20
PRESSURE TEMPERATURE LEVEL FLOW
Motor Gp - Fan 304-1005 A-3 21
SWITCH SWITCH SWITCH SWITCH
Pump Gp - Fan / Brake 257-6832 B-7 22
Pump Gp - Implement / Steering 246-4486 B-6 23
WIRE NUMBER IDENTIFICATION CODES
Pump Gp - Secondary Steer 273-8714 A-5 24
Screen - Implement Control Valve (Front) 250-1420 E-3 25
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Screen - Implement Control Valve (Rear) 250-1420 C-4 26
CURRENT STANDARD CURRENT STANDARD
Screen - Steer Pilot Manifold Valve 6E-5066 C-2 27
Swivel - Blade 260-6502 F-4 28 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
Tank Gp - Hydrualic Oil 275-6574 B-8 29 WIRE
Valve - Shuttle (Load Signal Resolver) 6R-7605 B-3 30

30 Page,
CIRCUIT NUMBER
Valve Gp - Check (E) 231-7701 B-5 31 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Valve Gp - Check (Implement / Steer) 255-3631 B-6 32
Valve Gp - Check (Secondary Steer) 9T-1013 A-5 33 AA BB CC CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE

Valve Gp - Constant Downforce 279-6521 D-7 ,D-8 34 325-PK

Valve Gp - Cooler Bypass 266-1595 A-4 35 PREVIOUS STANDARD

Valve Gp - Fan / Brake Control 251-8256 B-3 36
Valve Gp - Implement Control (Front) (5-Bank) 261-3272 WIRE WIRE COLOR

(6-Bank) 261-3273 F-2 thru F-8 37

(7-Bank) 261-3274 325-PK-14 B A
Valve Gp - Implement Control (Rear) (3-Bank) 261-3278
(4-Bank) 261-3281 C-4 thru C-8 38 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
(6-Bank) 261-3283
Valve Gp - Relief (Secondary Steer) 9T-8071 A-5 39
Valve Gp - Steering Control 301-5359 D-2 thru D-3 40
Valve Gp - Steering Pilot Manifold 254-3415 C-1 41

SOS
Tap Locations
Pressure, Sampling, and Sensor
35
Tap
Description
Schematic 15
Number Location
AA Implement / Steering Pump Load Sense B-6
BB Implement / Steering Pump Pressure B-5
19 15
CC Pilot Supply Pressure B-5 DD
DD Fan Motor Supply Pressure A-3
EE Service Brake LH Pressure D-1
FF Service Brake RH Pressure D-1
SOS Hydraulic Oil Sampling B-6

IMPLEMENT / STEERING CIRCUIT FAN / BRAKE CONTROL

 8 7 6 5 4 3 2 1

PLOW ANGLE CYLINDER PLOW LIFT CYLINDER CYLINDER GP

MOTOR GP CYLINDER GP BLADE TIP
CYLINDER GP CIRCLE DRIVE CENTER SHIFT 9T-8944
WHEEL LEAN 9T-5977 262-1905
289-3054 VALVE GP
CYLINDER GP IMPLEMENT
SIDE SHIFT CONTROL
257-5083 (FRONT)
261-3272 (5-BANK)
261-3273 (6-BANK)
F SWIVEL 261-3274 (7-BANK) F
BLADE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
260-6502 PILOT SHUTOFF CIRCUIT
IMPLEMENT & STEERING PUMP OUTPUT

B A B A B A B A B A B A B A BLADE TIP CYLINDER CONTROL CIRCUIT

SNOW WING & PLOW CYLINDER CONTROL CIRCUITS
SECONDARY STEERING PUMP OUTPUT
STEERING CYLINDER CONTROL CIRCUIT
CENTERSHIFT LOCK CONTROL CIRCUIT
SUPPLY LINE
SERVICE BRAKE CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
DRAIN / RETURN LINE
BLADE LIFT CYLINDER CONTROL CIRCUITS
FAN & BRAKE PUMP OUTPUT
CENTERSHIFT CYLINDER CONTROL CIRCUIT
WHEEL LEAN CYLINDER CONTROL CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT

)(

E CONTROL GP E
BRAKE PEDAL
301-4129

PLOW ANGLE PLOW LIFT WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP SCREEN
FRONT IMPLEMENT CYLINDER GP
CYLINDER GP CYLINDER GP CONTROL VALVE RH STEERING
BLADE LIFT (LH) BLADE LIFT (RH) 250-1420 267-3863
270-7538 270-7538 ACCUMULATOR
ACCUMULATOR BLADE CUSHION
BLADE CUSHION 219-8035 LOCK GP
219-8035 CENTER SHIFT
298-2600
CYLINDER GP CYLINDER GP
BLADE LIFT (LH) BLADE LIFT (RH)
CONSTANT CYLINDER GP
270-7538 270-7538
VALVE GP
FORCE ARTICULATE CYLINDER GP STEERING
290-8074 ACCUMULATOR ACCUMULATOR LH STEERING CONTROL EE
ATTACHMENT BLADE CUSHION BLADE CUSHION 267-3863 308-0935
VALVE GP 219-8035 219-8035 CL CR
VALVE GP CONTANT FORCE
CONTANT FORCE 279-6521
279-6521
CYLINDER GP FF
RIPPER LIFT
CENTER SHIFT
113-5264 LOCK

D D
LE

VALVE GP
261-3278 (4-BANK) L
CONNECTS CONNECTS TO 261-3281 (5-BANK)
B A TO BLADE LIFT B A BLADE LIFT MANIFOLD GP MANIFOLD GP 261-3283 (6-BANK)
LT VALVE RT VALVE R
BLADE CUSHION BLADE CUSHION RE
WING CYLINDERS SYMBOLS WING CYLINDERS SYMBOLS (NOTE C) (NOTE C)
SAME AS PLOW CYLINDERS SAME AS PLOW CYLINDERS 253-1320 253-1320
B A B A B A B A B A B A VALVE GP
STEERING PILOT
MANIFOLD
254-3415
(Dimensions: 39 inches x 28 inches)
RENR9033-04

C C
)(
Ps

EF

Ts

WING TILT WING LIFT RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
BREATHER AS VALVE GP P LS T
TANK GP
9R-9925
HYDRAULIC AA CHECK (IMP/STEER) BB CC
255-3631 SCREEN
275-6574
VALVE (STEER PILOT
SCREEN MANIFOLD
REAR IMPLEMENT SHUTTLE
PUMP GP (LOAD SIGNAL VALVE)
CONTROL VALVE
30 Page,

FAN/BRAKE RESOLVER) 6E-5066

250-1420
257-6832 PUMP GP 6R-7605
IMPLEMENT/
STEERING
246-4486

PS
B B

LS

SCREEN A1
(FAN/BRAKE
CONTROL)
6E-5066

VALVE GP ACCUMULATOR GP
CHECK CE BRAKE
(SEC STEER) MANIFOLD GP FILTER GP P 260-9428
9T-1013 VALVE GP PILOT SHUTOFF PILOT
CHECK(E) SOLENOID SOS 191-9784
FILTER GP
RETURN 231-7701 263-1790
249-2307 A2
LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

FAN/BRAKE PUMP
Drain / Return Lines
T
IMPLEMENT/ MOTOR GP Component Group
A STEERING FAN A
VALVE GP DD 304-1005 VALVE GP Attachment
RELIEF FAN/BRAKE
(SEC STEER) VALVE GP CONTROL Air Line
9T-8071 COOLER 251-8256
BYPASS CALLOUTS
266-1595
YY Taps (Pressure, Sampling, Sensor - by letter)

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER HYDRAULIC SYSTEM

PUMP GP
SECONDARY MEDIA NUMBER: RENR9033-04
STEER SCHEMATIC PART NUMBER: 254-7844, CHANGE: 02, VERSION: -
273-8714 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1